BSEP-06-0066, Inservice Inspection Program for the Third 10-Year Interval - Refueling Outage 15 Owner'S Activity Report

Inservice Inspection Program for the Third 10-Year Interval - Refueling Outage 15 Owner'S Activity Report

ML061860079
Person / Time
Site:	Brunswick
Issue date:	06/26/2006
From:	Ivey R Progress Energy Carolinas
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
BSEP-06-0066
Download: ML061860079 (15)

Text

ProgressEnergy JUN, 2 6 2006 SERIAL: BSEP 06-0066 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001

Subject:

Brunswick Steam Electric Plant, Unit No. 1 Docket No. 50-325/License No. DPR-71 Inservice Inspection Program for the Third 10-Year Interval - Refueling Outage 15 Owner's Activity Report Ladies and Gentlemen:

Carolina Power & Light Company, now doing business as Progress Energy Carolinas, Inc.,

submits the enclosed American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section XI, Form OAR-1 Owner's Activity Reports for the Brunswick Steam Electric Plant (BSEP), Unit No. 1. The enclosed Form OAR-1 Owner's Activity Reports cover inspection activities being credited for the second and third inspection period of the third 10-year inservice inspection interval. The second period of the third 10-year interval began May 11, 2001, and ended May 10, 2005; the third period of the third 10-year interval began May 11, 2005, and ends May 10, 2008.

On October 31, 2005, a revision to 10 CFR 50.55a went into effect which incorporates, by reference, NRC Regulatory Guide 1.147, Revision 14, "Inservice Inspection Code Case Acceptability, ASME Section XI, Division 1." This revision of Regulatory Guide 1.147 indicates that ASME Code Case N-532-1, "Alternative Requirements to Repair and Replacement Documentation Requirements and Inservice Summary Report Preparation and Submission as Required by IWA-4000 and IWA-6000,Section XI, Division 1," can be used provided the OAR-1 forms are prepared and certified following completion of each refueling outage and submitted to the NRC within 90 days of the completion of the refueling outage.

As specified by the ASME Code Case and Regulatory Guide 1.147, the Form OAR-I Owner's Activity Report for BSEP, Unit 1 Refueling Outage 15 (i.e., B 116R1) is provided in Enclosure 1. Enclosure 2 provides a copy of the Form OAR-1 Owner's Activity Report for the Unit 1 containment inspections performed in accordance with the ASME Code,Section XI, Subsection IWE, during Refueling Outage 15. Refueling Outage 15 for Unit 1 ended on April 6, 2006.

Progress Energy Carolinas. Inc.

Brunswick Nuclear Plant PO Box 10429 Southport, NC 29461

Document Control Desk BSEP 06-0066 / Page 2 No regulatory commitments are contained in this letter. Please refer any questions regarding this submittal to Mr. Leonard R. Belier, Supervisor - Licensing/Regulatory Programs, at (910) 457-2073.

Sincerely,

~ C~v Randy C. Ivey Manager - Support Services Brunswick Steam Electric Plant WRM/wrm

Enclosures:

1. Owner's Activity Report - OAR-I Report for B16R1 Refueling Outage, Revision 0

2. Owner's Activity Report - OAR-1 Report for B 11 6R 1 Refueling Outage Containment Inspections

Document Control Desk BSEP 06-0066 / Page 3 cc (with enclosures):

U. S. Nuclear Regulatory Commission, Region II ATTN: Dr. William D. Travers, Regional Administrator Sam Nunn Atlanta Federal Center 61 Forsyth Street, SW, Suite 23T85 Atlanta, GA 30303-8931 U. S. Nuclear Regulatory Commission ATTN: Mr. Eugene M. DiPaolo, NRC Senior Resident Inspector 8470 River Road Southport, NC 28461-8869 U. S. Nuclear Regulatory Commission (Electronic Copy Only)

ATTN: Ms. Brenda L. Mozafari (Mail Stop OWFN 8G9) 11555 Rockville Pike Rockville, MD 20852-2738 Ms. Jo A. Sanford Chair - North Carolina Utilities Commission P.O. Box 29510 Raleigh, NC 27626-0510 Mr. Jack Given, Bureau Chief North Carolina Department of Labor Boiler Safety Bureau 1101 Mail Service Center Raleigh, NC 27699-1101

T BSEP 06-0066 Enclosure 1 Owner's Activity Report - OAR-1 Report for B 116R1 Refueling Outage, Revision 0

PROGRESS ENERGY BRUNSWICK STEAM ELECTRIC PLANT UNIT 1 OWNER'S ACTIVITY REPORT OAR-1 REPORT FOR B116RI REFUELING OUTAGE REVISION 0 Prepared By: Date ,-7-O(o NDE Program Manager Reviewed By Date 40

/

• rogra Manager Reviewed By: etA Date _,7_____

Independent Review Reviewed By:!rsvIpt Date

,) uthonzedNula nevcIspto

Revision Summary 9 Initial issue

INTRODUCTION This report represents a summary of the Inservice Inspection (ISI) activities performed at the Carolina Power and Light Company's Brunswick Steam Electric Plant (BSEP) Unit 1 during the Spring 2006 refueling outage.

The examinations and testing performed during this timeframe were for credit during the second and third inspection period of the Third Inspection Interval.

Examinations and testing were performed to satisfy the requirements of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Inspection Program B, 1989 Edition with no addenda.

In accordance with requirements of Code Case N-532, which has been approved for use at the Brunswick Station, enclosed is the Owners Activity Report (OAR-1 Report).

FORM OAR-1 OWNER'S ACTIVITY REPORT Report number _ 1-06-B16R 1 Owner _Carolina Power & Light Company d/b/a Progress Energy Carolinas Inc., PO Box 1551, Raleigh North Carolina (Name and Address of Owner)

Plant __Brunswick Steam Electric Plant, PO Box 10429, Southport, North Carolina (Name and Address of Plant)

Unit No. ____ __ Commercial Service Date _____3/17f77 - Refueling outage no. __._B116R1_

(if applicable)

Current inspection interval __ I (Ist, 2nd, 3rd, 4th, other) f* A

%.UfULnt InSpV~uon11 UtIJuuI 3 U (1st, 2nd, 3rd)

Edition and Addenda of Section XI applicable to the inspection plan -. __1989 Edition with no addenda Date and revision of inspection plan _____October 27, 2005 __ISI Program Plan revision 13 Edition and Addenda of Section XI applicable to repairs and replacements, if different than the inspection plan NA CERTIFICATE OF CONFORMANCE I certify that the statements made in this Owner's Activity Report are correct and that the examinations, tests, repairs, replacements, evaluations and corrective measures represented by this report conform to the requirements of Section XI.

Certificate of Authorization No. NA_ Expiration Date NA (if applicable)

Signed ( - NDE Program Manager- Date 4 O Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the under signed, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of _North Carolina_ and employed by _____Hartford Steam Boiler_ of

_Connecticut have inspected the items described in the Owner's Activity Report during the period _6/10/04 to _ 4/07/06_ , and state that to the best of my knowledge and belief, the Owner has performed all of the activities represented by this report in accordance with the requirements of Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrantee, expressed or implied, concerming the tests, repairs, replacements, evaluations and corrective measures described this report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for an personal injury or property damage or a loss of any kind arising from or connected with this inspection.

17 1-h-l-r) Al' Commissions ____NC-1433, A.N.I.B.C.

VInspect Signature National Board, State, Province and Endorsements Date-

TABLE 1 ABSTRACT OF EXAMINATIONS AND TESTS Total Total Tota Total hExaminations Examinations Examinations Examinations Examination Required for Credited for Credied () Credited~ (%)

Ctegory The intcrval ThisPeriod for The < to Datefr Reniarks

?Perkio Interval __

B-A 26 3 12 46 See note 2 B-D 70 4 3 71 See note 2 B-E 46 0 0 0 See note 2 B-G-I 336 320 95 95 See note 2 B-G-2 NA 3 NA NA See note 4, 5 B-K 14 0 0 57 See note 7 B-L-2 NA NA NA NA See note 4 B-M-2 NA 3 NA NA See note 4 B-N-I 3 0 0 67 B-N-2 32 0 0 0 See note 2 B-O 8 8 100 100 See note 2 C-A 3 0 0 67 C-B 2 0 100 100 See note 6 C-C 11 0 0 55 See note 7 C-F-2 30 0 0 63 D-A 6 0 0 67 See note 7 F-A 67 0 0 61 R-A 49 17 35 82 See note 3

TABLE 1 NOTES The following notes correspond to the numbers referenced in Table 1 of the OAR-1 Report:

1. Examination categories B-B, B-H, B-K-i, B-N-3, B-L-1, B-M-1, C-F-i, C-G, D-B, and D-C do not apply to the Brunswick Station or are not required for the Third Inspection Interval.

2. Some or all examinations in this category may be deferred until the end of the inspection interval.

3. Examination category B-F and B-J have been subsumed by Category R-A to reflect approval of a Class 1 Risk Informed ISI Program. This was implemented after commencement of the Inspection Interval and the total number of examinations for the interval reflect relief request RR-27.

4. The examinations under this examination category are event related. They are only required if a subject pump or valve is disassembled during a maintenance activity.

5. Item number B7.80 of this category includes a requirement to examine CRD bolting if a CRD is disassembled. In accordance with relief request RR-04 which implemented Code Case N-547, there is no longer a requirement to examine this bolting

6. This category has only 2 items and is covered by Relief Request RR-21.

7. This examination category is performed per the requirements of Code Case N-509.

TABLE 2 ITEMS WTH FLAWS OR RELEVANT CONDITIONS THAT REQUIRED EVALUATION FOR CONTINUED SERVICE 1* t I 1* I I I 4 +

i v i .

r I I I I I I* I 1 I

+

• 4 4 1 4 +

TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE Service Water line Keplacement or 1-SW-307-1-046 piping containing throu~h-wall leak Replacement Service Water line Replacement of pipe No 4/26/06 688920-03 1-SW-71-4-157 containing through wall leak

BSEP 06-0066 Enclosure 2 Owner's Activity Report - OAR-i Report for B 116R1 Refueling Outage Containment Inspections

ATTACHMENT 1 Page 1 of 2 Code Case N-532 Form OAR-i, Owner's Activity Report FORM OAR-1 OWNER'S ACTIVITY REPORT Report Number CIP-B116R1 Owner Carolina Power &Ught Company d/b/a Progress Energy Carolinas, Inc., PO Box 1551, Raleigh, North Carolina (Name and Address of Owner)

Plant Brunswick Steam Electric Plant, PO Box 10429, Southport, North Carolina (Name and Address of Plant)

Unit No. 1 Commercial service date March 1977 Refueling outage no. B116R1 (ifapplicable)

Current inspection interval First Containment Inspection Interval (Subsection IWE &IWL Only)

(18', 2nd, 3d, 40, other)

Current Inspection period 3 !dInspection Period (1'4 2!4, 3 d)

Edition and Addenda of Section Xl applicable to the inspection plan 1992 Edition w/ 1992 Addenda Date and revision of inspection plan OBNP-TR-002, Revision 09,0210212006 Edition and Addenda of Section XI applicable to repairs and replacements, if different that the inspection pla N/A CERTIFICATE OF CONFORMANCE I certify that the statements made in this Owner's Activity Report are correct and that the examinations, tests, repairs, replacements, evaluations, and corrective measures represented by this report conform to the requirements of Section XI.

Certificate of Authorization No. N/A Expiration Date N/A Signed Jerry W. Crider 4 t?,,

o (.,, L .. ISI Proqram Manaaer Date 5/30/2006 4

Owner or nerls Designee, Titte CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of North Carolina and employed by Hartford Steam Boiler Inspection and Insurance Company of Connecticut of Hartford, Connecticut have inspected the items described in this Owner's Activity Report, during the period 4/11/04 to 5/30/06 , and state that to the best of my knowledge and belief, the Owner has performed all of the activities represented by this report in accordance with the requirements of Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations, tests, repairs, replacements, evaluations and corrective measures descn'bed in this report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal Injury or property damage or a loss of any kind arising from 9,1 connected with this inspection.

/ .,/t/* C. " ' Commissions NB-9557-ANIBC; NC-1433

" Inspector's Signature National Board, State, Province, and Endorsements Date ________

I OENP-16 I Rev. 43 1 1

ATTACHMENT 2 Page 2 of 2 Code Case N-532 Tables 1, 2, and 3 Note: This Owner's Activity Report is only applicable to the Containment Inspection Program (Subsection IWE & IWL) and does not address Class 1, 2, and 3 components.

TABLE 1 ABSTRACT OF EXAMINATIONS AND TESTS Total Total Total Total Examinations Examinations Examinations Examinations Credited (%) To Examination Required For Credited For Credited (%) Date For Category The Interval This Period For This Period The Interval Remarks NI N1 NI N1 Ni NI - Examination percentages are not applicable to the components examined. During the B116R1 outage, only ISI Class MC components associated with the Drywell containment were examined. No ISI Class CC components were examined.

TABLE 2 ITEMS WITH FLAWS OR RELEVANT CONDmONS THAT REQUIRE EVALUATION FOR CONTINUED SERVICE TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE Flaw or Relevant Condition Found Repair, During Scheduled Replacement, Section Xl Repair/

Code or Corrective Examination or Date Replacement Class Measure Item Description Description of Work Test (Yes or No) Completed Plan Number N/A None N/A N/A N/A N/A N/A OENP-16 Rev. 43 1 I