ML072350335

From kanterella
Jump to navigation Jump to search
Information Request for an NRC Biennial Baseline Component Design Bases Inspection 05000498-07-007; and 05000499-07-007
ML072350335
Person / Time
Site: South Texas  STP Nuclear Operating Company icon.png
Issue date: 08/22/2007
From: William Jones
Division of Reactor Safety IV
To: Sheppard J
South Texas
References
IR-07-007
Download: ML072350335 (10)


See also: IR 05000498/2007007

Text

UNITED STATES

NU CLE AR RE GU LATOR Y C O M M I S S I O N

R EGI ON I V

611 R YAN PLAZA D R IV E, SU ITE 400

AR LI N GTON , TEXAS 76011-4005

August 22, 2007

James J. Sheppard, President and

Chief Executive Officer

STP Nuclear Operating Company

P.O. Box 289

Wadsworth, TX 77483

SUBJECT: SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNITS 1

and 2 - INFORMATION REQUEST FOR AN NRC BIENNIAL BASELINE

COMPONENT DESIGN BASES INSPECTION 05000498/2007007;

AND 05000499/2007007

Dear Mr. Sheppard:

On September 24, 2007, the NRC will begin a biennial baseline Component Design Bases

Inspection at the South Texas Project Electric Generating Station, Units 1 and 2. A team of six

inspectors plus a team leader, will perform this 3-Week inspection. This inspection will be

performed in accordance with revised NRC Baseline Inspection Procedure 71111.21 and

replaces the biennial Safety System Design and Performance Capability inspection.

The Component Design Bases Inspection focuses on components that have high risk and low

design margins. The components to be reviewed during this baseline inspection will mainly be

identified during an information gathering visit and during the subsequent in-office preparation

week. In addition, a number of risk significant operator actions and operating experience issues

associated with the component samples will also be selected for review.

The inspection will include 4-weeks onsite, including the information gathering site visit and

3-weeks of onsite inspection. The inspection will consist of six NRC inspectors, of which five

will focus on engineering and one on operations. The current inspection schedule is as follows:

Onsite information gathering visit: Week of September 4, 2007

Onsite weeks: September 24, 2007, October 15 and October 22, 2007

The purpose of the information gathering visit is to meet with members of your staff to identify

potential risk-significant components and operator actions. The lead inspector will also request

a tour of the plant with a member of your probabilistic risk analyst or operations staff. Additional

information and documentation needed to support the inspection will also be identified. A

Region IV senior reactor analyst will accompany the lead inspector during the information

gathering visit, to review probabilistic risk assessment data and assist in identifying risk

significant components, which will be reviewed during the inspection.

STP Nuclear Operating Company 2

Experience with previous baseline design inspections of similar depth and length has shown

that these types of inspections are extremely resource intensive, both for the NRC inspectors

and the licensee staff. In order to minimize the inspection impact on the site and to ensure a

productive inspection, we have enclosed a request for information needed for the inspection.

The request has been divided into three groups. The first group lists information necessary for

the information gathering visit and for general preparation. This information should be available

to the Regional office by no later than August 29, 2007. Insofar as possible, this information

should be provided electronically to the lead inspector. Since the inspection will be

concentrated on high risk/low margin components, calculations associated with your list of high

risk components should be available for the inspectors to review during the information

gathering visit to assist in our selection of components based on available design margin.

The second group of documents being requested is those items that the team will need access

to while onsite and after components are selected. The third group lists information necessary

to aid the inspection team in tracking issues identified as a result of the inspection. It is

requested that this information be provided to the lead inspector as the information is generated

during the inspection. It is important that all of these documents are up to date and completed

in order to minimize the number of additional documents requested during the preparation

and/or the onsite portions of the inspection. In order to facilitate the inspection, we request that

a contact individual be assigned to each inspector to ensure information requests, questions,

and concerns are addressed in a timely manner.

The lead inspector for this inspection is Mr. Wayne Sifre. We understand that our licensing

engineer contact for this inspection is Mr. Jim Morris of your organization. If there are any

questions about the inspection or the requested materials, please contact the lead inspector

at (817) 860-8193 or via e-mail at wcs@nrc.gov.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter will be

made available electronically for public inspection in the NRC Public Document Room or from

the Publicly Available Records (PARS) component of NRCs Agencywide Documents Access

and Management System (ADAMS). ADAMS is accessible from the Electronic Reading Room

page of the NRCs public Web site at http://www.nrc.gov/reading-rm/adams.html (the Public

Electronic Reading Room).

Sincerely,

/RA/

William B. Jones, Chief

Engineering Branch 1

Division of Reactor Safety

Dockets: 50-498; 50-499

Licenses: NPF-76; NPF-80

STP Nuclear Operating Company 3

cc w/enclosure:

E. D. Halpin

Site Vice President

STP Nuclear Operating Company

P.O. Box 289

Wadsworth, TX 77483

Ken Coates

Plant General Manager

STP Nuclear Operating Company

P.O. Box 289

Wadsworth, TX 77483

S. M. Head, Manager, Licensing

STP Nuclear Operating Company

P.O. Box 289, Mail Code: N5014

Wadsworth, TX 77483

C. T. Bowman

General Manager, Oversight

STP Nuclear Operating Company

P.O. Box 289

Wadsworth, TX 77483

Marilyn Kistler

Sr. Staff Specialist, Licensing

STP Nuclear Operating Company

P.O. Box 289, Mail Code 5014

Wadsworth, TX 77483

C. M. Canady

City of Austin

Electric Utility Department

721 Barton Springs Road

Austin, TX 78704

J. J. Nesrsta/R. K. Temple/

E. Alercon/Kevin Pollo

City Public Service Board

P.O. Box 1771

San Antonio, TX 78296

Jon C. Wood

Cox Smith Matthews

112 E. Pecan, Suite 1800

San Antonio, TX 78205

STP Nuclear Operating Company 4

A. H. Gutterman, Esq.

Morgan, Lewis & Bockius

1111 Pennsylvania Avenue NW

Washington, DC 20004

Institute of Nuclear Power Operations (INPO)Records Center

700 Galleria Parkway SE, Suite 100

Atlanta, GA 30339

Director, Division of Compliance & Inspection

Bureau of Radiation Control

Texas Department of State Health Services

1100 West 49th Street

Austin, TX 78756

Brian Almon

Public Utility Commission

William B. Travis Building

P.O. Box 13326

1701 North Congress Avenue

Austin, TX 78701-3326

Environmental and Natural

Resources Policy Director

P.O. Box 12428

Austin, TX 78711-3189

Judge, Matagorda County

Matagorda County Courthouse

1700 Seventh Street

Bay City, TX 77414

Terry Parks, Chief Inspector

Texas Department of Licensing

and Regulation

Boiler Program

P.O. Box 12157

Austin, TX 78711

Susan M. Jablonski

Office of Permitting, Remediation and Registration

Texas Commission on Environmental Quality

MC-122, P.O. Box 13087

Austin, TX 78711-3087

Ted Enos

4200 South Hulen

Suite 422

Fort Worth, TX 76109

STP Nuclear Operating Company 5

Steve Winn/Christine Jacobs/

Eddy Daniels/Marty Ryan

NRC Energy, Inc.

211 Carnegie Center

Princeton, NJ 08540

Lisa R. Hammond, Chief

Technological Hazards Branch

National Preparedness Division

FEMA Region VI

800 N. Loop 288

Denton, TX 76209

STP Nuclear Operating Company 6

Electronic distribution by RIV:

Regional Administrator (BSM1)

DRP Director (ATH)

DRS Director (DDC)

DRS Deputy Director (RJC1)

Senior Resident Inspector (JLD5)

Branch Chief, DRP/A (CEJ1)

Senior Project Engineer, DRP/A (TRF)

Team Leader, DRP/TSS (CJP)

RITS Coordinator (MSH3)

SUNSI Review Completed: __Y____ADAMS: # Yes G No Initials: __WCS____

  1. Publicly Available G Non-Publicly Available G Sensitive # Non-Sensitive

SRI:EB1 C:EB1

WCSifre/lmb WBJones

/RA/ /Ra/

08/22/2007 08/22/2007

OFFICIAL RECORD COPY T=Telephone E=E-mail F=Fax

INFORMATION REQUEST FOR COOPER NUCLEAR STATION

COMPONENT DESIGN BASES INSPECTION (CDBI)

Inspection Report: 05000498/2007007; 05000499/2007007

Information Gathering Dates: September 4-5, 2007

On-site Inspection Dates: September 24-28, 2007, October 15-26, 2007.

Inspection Procedure: IP 71111.21, Component Design Bases Inspection

Lead Inspector/Team Leader: Wayne C. Sifre

817-860-8193

wcs@nrc.gov

I. Information Requested Prior to the information Gathering Visit

The following information is requested by September 29, 2007, or sooner, to facilitate

inspection preparation. If you have any questions regarding this information, please call

the lead inspector as soon as possible. (Please provide the information electronically in

.pdf files, Excel, or other searchable formats. The information should contain

descriptive names, and be indexed and hyperlinked to facilitate ease of use. Information

in "lists should contain enough information to be easily understood by someone who

has knowledge of pressurized water reactor technology).

1. An excel spreadsheet of equipment basic events (with definitions) including

importance measures (RAW, FV) from your internal events probabilistic risk

assessment (PRA), including risk ranking of top 50 components from your site

specific PRA sorted by Risk Achievement Worth (RAW). Include values for Birnbaum

Importance, Risk Reduction Worth (RRW), and Fussell-Veseley (FV) (as applicable).

2. Provide a list of the top 500 cut-sets from your PRA

3. Copies of PRA system notebooks

4. An excel spreadsheet of PRA human action basic events or risk ranking of

operator actions from your site specific PSA sorted by RAW and FV. Provide

copies of your human reliability worksheets for these items.

5. If you have an External Events or Fire PSA Model, provide the information

requested in items 1-3 for external events and fire.

6. Any Pre-existing evaluation or list of components and associated calculations

with low design margins, (i.e., pumps closest to the design limit for flow or

pressure, diesel generator close to design required output, heat exchangers

close to rated design heat removal etc.).

1 Enclosure

7. List of high risk maintenance rule systems/components and functions; based on

engineering or expert panel judgment.

8. A list of operating experience evaluations for the last 2 years.

9. Any pre-existing evaluation or list of components and calculations with low

design margins (i.e. pumps closest to the design limit for flow or pressure, diesel

generators close to design required output, heat exchangers close to rated

design heat removal etc.)

10. A list of permanent and temporary modifications sorted by component identified

in Item 1.

11. Information of any common cause failure of components experienced in the last

5 years at your facility.

12. List of current operator workarounds.

13. A list of the design calculations which provide the design margin information for

components included in item 1. (Calculations should be available during the

information gathering visit).

14. List of root cause evaluations associate with component failures or design issues

initiated/completed in the last 5 years.

15. Current management and engineering organizational charts.

16. South Texas Project IPEEE, if available electronically.

17. Mechanical piping drawings for:

Engineered Safety Features

Emergency core cooling Systems

Emergency Diesel Generators

18. Electrical one-line drawings for:

Off-site power/switchyard supplies

Normal ac power systems

Emergency ac/dc power systems including, 120Vac power, and

125Vdc/24Vdc safety class systems

19. List of any common-cause failures of components in the last 3 years.

2 Enclosure

II. Information Requested to be Available on the First Day of Inspection (September

24, 2007)

1. List of condition reports (corrective action documents) associated with each of

the selected components for the last 5 years.

2. The corrective maintenance history associated with each of the selected

components for the last 2 years.

3. Copies of calculations associated with each of the selected component (if not

previously provided), excluding data files. Please review the calculations and

also provide copies of reference material (such as drawings, engineering

requests, and vendor letters).

4. Copies of operability evaluations associated with each of the selected

components and plans for restoring operability, if applicable.

5. Copies of selected operator workaround evaluations associated with each of he

selected components and plans for resolution, if applicable.

6. Copies of any open temporary modifications associated with each of the selected

components, if applicable.

7. Trend data on the selected electrical/mechanical components performance for

last 3 years (for example, pumps performance including in-service testing, other

vibration monitoring, oil sample results, etc., as applicable).

8. A copy of any internal/external self-assessments and associated corrective

action documents generated in preparation for the inspection.

9. A copy of engineering/operations related audits completed in the last 2 years.

10. List of motor-operated valves (MOVs) in the valve program , design margin and

risk ranking.

11. List of air-operated valves (AOVs) in the valve program, design and risk ranking.

12. SSCs in the maintenance rule (a)(1) category.

13. Site top ten issues list.

14. Provide list of PRA assumptions regarding operator actions and the associated

procedures.

15. List of licensee contacts for the inspection team with pager or phone numbers.

3 Enclosure

III. Information Requested to be provided throughout the inspection.

1. Copies of any corrective action documents generated as a result of the teams

questions or queries during this inspection.

2, Copies of the list of questions submitted by the team members and the status

/resolution of the information requested (provide daily during the inspection to

each team member).

3. Reference materials (available electronically and as needed during all on-site

weeks):

General set of plant drawings

  • IPE/PRA report
  • Procurement documents for components selected
  • Plant procedures (normal, abnormal, emergency, surveillance, etc.)
  • Technical specifications
  • Vendor manuals

4 Enclosure