05000482/LER-2003-003

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LER-2003-003, REACTOR PROTECTION SYSTEM ACTUATION AND REACTOR TRIP DUE TO FEEDWATER ISOLATION VALVE CLOSURE
Docket Number
Event date: 08-18-2003
Report date: 10-16-2003
Reporting criterion: 10 CFR 50.73(a)(2)(iv), System Actuation

10 CFR 50.73(a)(2)(iv)(A), System Actuation
4822003003R00 - NRC Website

FACTURER

REPORTABLE

TO EPFX CAUSE SYSTEM COMPONENT

HW- - FACTURER

REPORTABLE

TO E Pix X JE IMOD C560 Yes X SJ ISV A391 YES 14. SUPPLEMENTAL REPORT EXPECTED 15. EXPECTEI3 SUBMISSION

DATE

p,i0NTH DAy YEAR 1 YES of yes, complete EXPECTED SUBMISSION DATE) 1 if NO 16. ABSTRACT (Limit to 1400 spaces, I.e., approximately 15 single-spaced typewritten tines) On August 18, 2003, at 3:54 PM, Wolf Creek experienced an automatic actuation of the Reactor Protection System (RPS) including an automatic reactor trip due to lo/lo water level in "B" steam generator (SG). This actuation occurred following the closure of the "B" SG main feedwater isolation valve (FWIV). When the FWIV closed, "B" SG level decreased below the reactor trip setpoint, initiating a reactor trip. The unit received an expected feedwater isolation and expected auxiliary feedwater actuation (both motor and turbine driven) because of the loilo SG level. All control rods fully inserted, and the RPS and Engineered Safety Features (ESF) performed as expected.

The cause of the FWIV closure was a spurious signal from the Engineered Safety Features Actuation System for the "B" SG. The specific component failure could not be determined so all of the electrical components that could have caused the fast closure of the "B" FWIV were replaced.

The safety significance of this event is low. This event is bounded by the current licensing basis analyses as reported in Wolf Creek Generating Station Updated Safety Analysis Report (USAR) section 15.2.7 "Loss of Normal Feedwater Flow." All safety related equipment performed as expected. There were no adverse effects on the health and safety of the public.

NRC FORM 356 (7.20011

Background:

Steam Generator (SG) [EIIS Code: SG) water level is controlled by the position of the Main Feedwater System [EIIS Code: WI Isolation Valve (FWIV). If the FWIV closes during power operation the water level in the steam generator affected will decrease. When a lo/lo level trip condition exists a reactor trip occurs.

Control and actuation signals for the FWIV's come from the Engineered Safety Features Actuation System (ESFAS), [EIIS Code:JEj. The ESFAS is comprised of the Instrumentation and controls to detect parameters consistent with accident situations and initiate the operation of necessary Engineered Safety Features (ESE).

Plant Conditions Prior to the Event:

MODE -1 Power 104% Normal Operating Temperature and Pressure

Event Description:

On August 18, 2043, Wolf Creek Generating Station (WCGS) was operating at 100 percent steady state power. At 15:54 the Steam Generator -131" FWIV, AEFV-040, fast-closed to the fully shut position isolating the Main Feedwater supply to Steam Generator Ir. This caused a rapid lowering of water level in the steam generator that initiated a reactor trip ontoAo level.

At the time of the trip, all control rods fully inserted and all safety equipment performed as designed. Main feedwater isolated and motor-driven and turbine-driven auxiliary feedwater pumps started as expected.

The source range nuclear instrumentation was energized and the plant entered Mode 3. There were no significant maintenance or operating evolutions in progress at the time of the trip, nor were there any major pieces of equipment out of service.

i � NRC FORM sem (1

  • 2p01) Basis for Reportability:

The reactor trip and subsequent actuation of ESF Systems described In this event Is reportable per 10 CFR 50.73 (a)(2)(iv)(A), which requires reporting of Any event or condition that resulted in manual or automatic actuation of any of the systems listed in paragraph (a)(2)(iv)(8) of this section.' Paragraph (B)(1) of 10 CFR 50.73(a)(2)(iv) includes" Reactor protection System (RPS) including: reactor scram or trip.

Root Cause:

All potential mechanical and human error factors were examined and refuted. The investigation of this event then focused on the electrical control and actuation components and circuitry. The failure that initiated closure of the "B" SG FWIV and subsequent reactor trip has been attributed to an Intermittent failure within these control and actuation components and their associated circuitry.

Corrective actions:

Because this failure could not be isolated to a single component, all of the electrical control components that could have caused the fast closure of the "B" SG FWIV were replaced. Post maintenance and surveillance testing of "B" SG FWIV operation was completed by 18:56 on August 19, 2003.

Safety Significance:

The safety significance of this event is low. This event is bounded by the current licensing basis analysis as reported in Wolf Creek Generating Station Updated Safety Analysis Report (USAR) section 15.2.7 ."Loss of Normal Feedwater Flow." The event reduced normal feedwater flow to the "B" SG, resulting in the reduction of level in the secondary side of the SG. The reduction in SG level provided the input (loilo SG Level Signal) to trip the reactor, isolate all normal feedwater, and start the motor driven auxiliary feedwater pumps. The turbine driven auxiliary feedwater pump started as expected as a result of SG lo/lo levels following feedwater isolation. There were no adverse effects on the reactor core, the reactor coolant system, or the main steam system, due to the auxiliary feedwater system's capacity to supply the necessary heat sink.

All safety related equipment performed as designed and there were no adverse effects on the health and safety of the public.

Operating Experience/Previous Events:

The type of ESFAS equipment that caused this event is unique to Wolf Creek and Callaway, so the review of Operating Experience was limited to these two plants. This review found that there was one previous failure of an ESFAS card that had resulted in the inadvertent closure of a FW1V. In May, 1992, at Callaway, an ESFAS relay driver card inadvertently energized its associated output relay that led to the fast closure of "C" SG FWIV, AEFV41. The specific failure could not be duplicated and the card was replaced.

No similar events where FWIVs operated on inadvertent ESFAS signals were identified at Wolf Creek.