ML12089A392
| ML12089A392 | |
| Person / Time | |
|---|---|
| Site: | Indian Point  |
| Issue date: | 12/12/2011 |
| From: | Entergy Nuclear Operations |
| To: | Atomic Safety and Licensing Board Panel |
| SECY RAS | |
| Shared Package | |
| ML12089A391 | List: |
| References | |
| RAS 22115, 50-247-LR, 50-286-LR, ASLBP 07-858-03-LR-BD01 EN-MA-134, Rev 2 | |
| Download: ML12089A392 (23) | |
Text
ENT000255 Submitted: March 29, 2012 NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 1 OF 23 Offline Motor Electrical Testing Procedure Contains NMM eB REFLIB Forms: YES NO Effective Procedure Owner: John Kirkpatrick Governance Owner: Samuel Stewart Date
Title:
Maintenance Mgr.
Title:
Fleet Maintenance Mgr.
12/12/2011 Site: IPEC Site: HQN Exception Site Site Procedure Champion Title Date*
ANO Darrell Perkins Manager, Maintenance N/A BRP GGNS Jeff Houston Manager, Maintenance IPEC John Kirkpatrick Manager, Maintenance JAF Michael Reno Manager, Maintenance PLP Bret Baker Manager, Maintenance PNPS James Taormina Manager, Maintenance RBS Lee Kitchen Manager, Maintenance VY Mike Tessier Manager, Maintenance W3 Brian Lindsey Manager, Maintenance N/A NP HQN Samuel Stewart Manager, Maintenance Site and NMM Procedures Canceled or Superseded By This Revision None Process Applicability Exclusion: All Sites:
Specific Sites: ANO BRP GGNS IPEC JAF PLP PNPS RBS VY W3 NP Change Statement Non-Editorial change due to CRs HQN-2011-00276, HQN-2011-00156, and WTHQN-2010-00031 CA102.
- 1. Deleted requirement for supervisor initials in Step 1.0[2].
- 2. Clarified supervisor responsibilities in Step 4.2.
- 3. Clarified tagout requirements in Step 5.1[3].
- 4. Added Note prior to Step 5.1[8] to ensure supervisor is notified of failed tests.
- 5. Added Step 5.1[12] regarding off-line testing on submerged motor feeder cables.
- 6. Revised Step 5.9 based on field comments.
- 7. Made various changes in order to remove vagueness and interpretation in all steps.
- 8. Added notes and warnings to protect personnel and equipment.
- Requires justification for the exception
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 2 OF 23 Offline Motor Electrical Testing
__________________________________________________________________________
TABLE OF CONTENTS Section Title Page 1.0 PURPOSE......................................................................................... 3
2.0 REFERENCES
.................................................................................. 4 3.0 DEFINITIONS.................................................................................... 4 4.0 RESPONSIBILITIES ......................................................................... 6 5.0 DETAILS........................................................................................... 7 5.1 PRECAUTIONS AND LIMITATIONS ................................................. 7 5.2 PREREQUISITES ............................................................................. 8 5.3 REQUIRED MATERIALS .................................................................. 9 5.4 LOW VOLTAGE MOTOR (RATED <600V) AND MEDIUM VOLTAGE MOTOR (RATED >600V) TESTING WITH AWA ONLY.................... 10 5.5 MEDIUM TO HIGH VOLTAGE MOTOR (RATED >600V) TESTING USING AWA AND PP30 .................................................................. 13 5.6 MEGGER / PI TESTS ...................................................................... 15 5.7 STEP VOLTAGE TEST ................................................................... 16 5.8 SURGE TEST.................................................................................. 17 5.9 RESTORATION .............................................................................. 19 5.10 PROCEDURE COMPLETE ............................................................. 20 6.0 INTERFACES ................................................................................. 20 7.0 RECORDS ...................................................................................... 20 8.0 SITE SPECIFIC COMMITMENTS .................................................... 20 9.0 ATTACHMENTS ............................................................................. 20 ATTACHMENT 9.1 T EST VOLTAGES .............................................................. 21 ATTACHMENT 9.2 EQUIPMENT LAYOUT ......................................................... 22 ATTACHMENT 9.2 EQUIPMENT LAYOUT ......................................................... 23
__________________________________________________________________________
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 3 OF 23 Offline Motor Electrical Testing 1.0 PURPOSE
[1] The purpose of this procedure is to provide instructions for connecting the Baker Instrument Advanced Winding Analyzer (AWA) and, when used, the 30 kV Power Pack (PP30 also PP) Motor Test Equipment for the purpose of gathering performance monitoring data on various motors.
(a) The AWA and PP30 are intended for use in the detection of power circuit problems, ground wall insulation integrity, and turn to turn winding insulation integrity of electric motors by trained professionals. The AWA and PP30 perform the following functions:
(1) Temperature / Resistance Test (2) Megohm Test (3) Dielectric Absorption (DA) / Polarization Index (PI) Test (4) DC High Potential Tests
- a. DC High Potential
- b. DC Ramp Voltage
- c. DC Step Voltage (5) Surge Test
[2] The sections of this procedure that are required to be performed have been identified by Planning and have been indicated in the Work Order. Initial those sections below.
NOTE Use of the PP30 may be waived if the motor being tested is rated less than 1000 HP and test voltages are less than 12Kv, or if approved by the Responsible Engineer {Ref. 2.0[9]}.
Initials Section(s) to Section Title be performed Low Voltage Motor (Rated <600V) or Medium Voltage 5.4 Motor Testing (Rated >600V) with AWA Only Medium to High Voltage Motor (Rated >600V) Testing 5.5 thru 5.8 Using AWA and PP30 RESTORATION (Perform section 5.9, if required, for all 5.9 tests)
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 4 OF 23 Offline Motor Electrical Testing
2.0 REFERENCES
[1] IEEE Std 43, Recommended Practice for Testing Insulation Resistance of Rotating Machinery
[2] IEEE Std 95, Recommended Practice for Insulation Testing of AC Electric Machinery (2300 V and Above) With High Direct Voltage
[3] IEEE Std 400, Guide for Field Testing and Evaluation of the Insulation of Shielded Power Cable Systems
[4] IEEE Std 532, Guide for Testing Turn Insulation of Form-Wound Stator Coils for Alternating-Current Electric Machines
[5] IEEE Std 400.1, Guide for Field Testing of Laminated Dielectric, Shielded Power Cable Systems Rated 5 kV and Above with High Direct Current Voltage
[6] EPRI NP-7502, Electric Motor Predictive and Preventive Maintenance Guide
[7] NEMA Std MG 1, Motors and Generators
[8] CEXI2009-00002, Users Manual Advanced Winding AWA
[9] 71-015 VII EN Users Manual Advanced Winding AWA (AWAIV-6, AWAIV-12)
[10] CR-HQN-2010-00166, Clarify Offline Motor Testing Criteria 3.0 DEFINITIONS
[1] Dielectric Absorption Test (DA) - Similar to a PI test, the DA is a comparison of the IR values after 3 minutes divided by the IR 1 minute values. The PI test can be aborted to a DA test if the megohm value exceeds 5000 meg-ohms after the first minute.
[2] HiPot Test - Performed using a test voltage that is substantially higher than the megohm Test, but, once again, based on operating voltage of the motor and the appropriate standards/company guidelines. Look for unusually high leakage currents or a leakage current that doesn't stay constant or intermittently jumps up and down. In addition, the current should not double in magnitude.
Breakdowns or high leakage currents are an indication of damaged ground wall insulation. The HiPot Test has 3 variations:
(a) HiPot - Ramps the voltage very quickly to target voltage.
(b) Ramp Voltage - Ramps the voltage much slower at user defined rates and causes surface leakage to have less chance to reach a critical level.
(c) Step Voltage - Ramps the voltage up in pre-set steps and holds at these intervals for pre-set times. This allows leakage to stabilize between steps and is the least stressful of all high potential tests.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 5 OF 23 Offline Motor Electrical Testing 3.0 cont.
[3] Megohm Test (IR) - The test consists of applying a DC voltage, in accordance with IEEE Std 43. The leakage current measurement is taken 60 seconds after the test voltage is reached. Unusually low megohm value when compared to previous measurements or industry accepted limits for the type of insulation in the motor being tested should be investigated prior to performing high potential tests.
[4] Polarization Index Test (PI) - A test performed to quantitatively measure the ability of the ground wall insulation to polarize. The PI test is typically performed at the same voltage as the megohm test and takes 10 minutes to complete. The PI value is calculated by dividing the IR at 10 minutes by the resistance at 1 minute. Both the numerical value of the PI and the profile of the PI curve are used in determining health.
[5] Surge Test - Detects insulation damage between turns within a motor's winding. The test consists of applying a short, fast rise time, high current impulse to a winding. The impulse will induce a voltage difference between adjacent loops of wire within the winding. If degraded an arc will occur which is detected by the test.
[6] Temperature / Resistance Test - Tests for resistance imbalance between phases, discrepancies between measured resistance values, previous measurements, and nameplate values. The coil resistance test consists of injecting a known constant current through the winding, measuring the voltage drop across the winding, and calculating the coil resistance using Ohm's law.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 6 OF 23 Offline Motor Electrical Testing 4.0 RESPONSIBILITIES 4.1 Maintenance Manager
[1] Ensuring Maintenance compliance with this procedure.
4.2 Maintenance Supervisor
[1] Ensuring pre-job brief is performed (The Baker Test System can produce lethal currents and voltages).
[2] Ensuring trained/qualified personnel conduct testing.
[3] Ensuring that the equipment is calibrated according to program requirements /
manufacturer recommendations.
[4] Includes this procedure with the work package.
[5] Ensuring procedural requirements have been met prior to work package closeout.
[6] Verifying that maintenance craft personnel qualifications are current.
4.3 Maintenance Craft Personnel
[1] Implementing this procedure.
[2] Understanding and adhering to procedural requirements.
[3] Notifying Component Engineer of task completion.
[4] Notifying Component Engineering of failed criteria or conditions off normal.
4.4 Component Engineer or Designee
[1] Obtaining electronic copy of raw data.
[2] Evaluating test data.
[3] Updating offline motor electrical testing trends.
[4] Initiating Condition Reports when reporting degrading trends in accordance with EN-LI-102.
[5] Maintaining a trending database for motor tests.
[6] Setting up initial tests voltages in accordance with those described in Attachment 9.1.
[7] Authorizing performance of test steps in and out of sequence.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 7 OF 23 Offline Motor Electrical Testing 5.0 DETAILS 5.1 PRECAUTIONS AND LIMITATIONS NOTE Ensure all prejob briefing is performed prior to work. This includes as a minimum:
x FME brief x High Voltage x Tagging Verification
[1] Use of a ground truck configured as a test device may be required during performance of this task. Alternatively, bus stab connections or motor t-lead connections may be used. Verify site requirements prior to testing.
[2] Prior to opening any MCC or switchgear, ensure requirements of EN-IS-123 are met including the use of arc-flash protection clothing and appropriate Personal Protective Equipment (PPE).
[3] Ensure the equipment has been tagged out in accordance with EN-OP-102 and the responsible personnel are signed on to the tagout prior to commencing work.
[4] Every connection performed at MCC or switchgear is to be completed while the associated motor is de-energized (heater circuit may be energized).
[5] Do not touch the test leads, winding, or component under test while a test is being conducted.
[6] Test voltages of up to 30 kV may be present during the performance of this task.
[7] Motor space heaters should remain energized during the performance of this task to prevent moisture ingress into the motor winding insulation.
NOTE Ensure that the supervisor is informed of failed tests.
[8] Test steps may be performed out of sequence at the discretion of the Maintenance Supervisor, Component Engineer, or designee.
[9] Test steps may be repeated at the discretion of the Component Engineer or designee.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 8 OF 23 Offline Motor Electrical Testing 5.1 cont.
[10] Individual tests (Megohm, PI, Step Voltage, and Surge) may be performed at the discretion of the Component Engineer or designee.
[11] DC step voltage testing should not be performed on medium voltage motors if the off-line testing is being performed from the switchgear and it is known or suspected that the motor feeder cables are submerged under water.
[12] The PP30 requirement for medium voltage motors may be waived if the motor being tested is rated less than 1000 HP or test voltages are less than 12kV.
(a) In such cases, only AWA (top unit) is required.
(b) The Component Engineer shall be consulted for revised test voltages.
[13] In some cases, the AWA and/or PP30 may not have the energy required to achieve final target voltage.
(a) It is acceptable in such cases to allow test termination at highest achievable test voltage.
(b) Document such occurrences in the work package.
[14] Electrical protection boundaries (danger flagging, signs) shall be provided in accordance with EN-IS-123.
[15] Touching the AWA computer screen while performing motor tests will cause the motor test to abort.
[16] This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the product manual, it may cause harmful interference to radio communications.
5.2 PREREQUISITES
[1] Verify motor and power circuit are de-energized (heater circuit may be energized).
[2] If installed, de-terminate surge capacitors.
[3] OBTAIN motor winding or skin temperature using hand held temperature measuring device or computer point.
IF winding or motor skin temperature is not available, THEN USE an area ambient temperature.
Temperature: __________ °F
[4] Setup work area in accordance with EN-IS-123.
[5] Prior to starting work, RECORD the following information:
(a) Work Order Number: __________________________
(b) Motor Component ID: __________________________
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 9 OF 23 Offline Motor Electrical Testing 5.3 REQUIRED MATERIALS
[1] Extension Cord.
[2] HHM - Hand held voltmeter, hot sticks or equivalent.
[3] Baker AWA (See Attachment 9.2 Figure 9.2-1).
[4] Baker PP30 as necessary (See Attachment 9.2 Figure 9.2-2).
[5] Temperature Measuring Device (If computer point is not available).
[6] Power line conditions and filter for use with PP30 (i.e. SOLA Cat 63-13-210-6 or equivalent) for applicable units.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 10 OF 23 Offline Motor Electrical Testing 5.4 LOW VOLTAGE MOTOR (RATED <600V) AND MEDIUM VOLTAGE MOTOR (RATED >600V) TESTING WITH AWA ONLY.
[1] VERIFY the 25 pin interconnect cable that links the AWA to the PP30 is NOT connected.
NOTE LIVE DEAD LIVE techniques should be used when performing live electrical checks.
CAUTION Test leads are energized and electrical shock could occur. Do NOT touch test leads when testing is in progress.
CAUTION Heaters may be energized during the performance of this task. Electrical shock could occur.
[2] VERIFY motor is de-energized prior to installing test leads.
[3] Using HHM, RECORD induced voltage.
Induced Voltage: __________________________
NOTE Any induced voltage may affect the accuracy of the winding resistance readings. Ensure motor shafts are not rotating (e.g., due to reverse fan draft) during test performance.
[4] IF induced voltage is greater than 10.5 volts phase to ground, THEN CONTACT component engineer for resolution.
[5] PLUG IN AWA.
[6] TURN ON AWA Power Switch located on the left side (by the power cord) of the machine (wait for windows to complete start-up routine).
[7] SELECT the appropriate database.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 11 OF 23 Offline Motor Electrical Testing 5.4 cont.
NOTE In the following step: If the motor is NOT already listed then, applicable motor data is to be added as needed. (Contact Engineering and/or Supervisor as needed.)
[8] SELECT appropriate motor to test from EXPLORE tab (Left hand portion of screen).
[9] SELECT TEST tab which lists test to be performed.
(a) SELECT appropriate test profile from drop down box on test ID.
(1) EXAMPLE: 480V w/Rotor<100HP Step
[10] REFER to the scope of testing included in the work order package AND VERIFY all tests to be performed are enabled as indicated by GREEN ON buttons.
[11] INSTALL AWA low resistance test leads. (i.e. A-1, B-2, C-3)
(a) Indicate Location of the installed test leads:
MCC/Switchgear Cubicle Motor Leads Other: ______________
[12] VERIFY appropriate phase relationship between test leads and connection points (i.e. A-1, B-2, C-3).
[13] SELECT RUN AUTO TEST option and follow on screen directions to start test.
START OF AWA RESISTANCE TEST
[14] OBTAIN motor winding or skin temperature using hand held temperature measuring device or computer point.
IF winding or motor skin temperature is not available, THEN USE an area ambient temperature.
Temperature: __________ °F
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 12 OF 23 Offline Motor Electrical Testing 5.4 cont.
NOTE If the test fails in the following step, then, the on screen prompts are to be followed to either re-run or abort test. The following step will start the test.
[15] Manually ENTER motor temperature AND SELECT ACCEPT.
(a) After Temperature/Resistance test has finished.
THEN, REMOVE the AWA Low Resistance Test Leads.
CAUTION Always connect the Ground Cable FIRST.
START OF AWA HIGH VOLTAGE TESTS
[16] INSTALL AWA high voltage test leads. (i.e. A-1, B-2, C-3).
[17] VERIFY appropriate phase relationship between test leads and connection points (i.e. A-1, B-2, C-3).
[18] CLICK OK and follow on screen directions to start Megger, PI, DC Step Voltage, and Surge Test.
CAUTION Always disconnect the Ground Cable LAST.
[19] REMOVE AWA High Voltage Test Leads following completion of Surge Test.
[20] PERFORM Foreign Material Exclusion (FME) closeout.
[21] PROCEED to the next section(s) as directed in step 1[2].
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 13 OF 23 Offline Motor Electrical Testing 5.5 MEDIUM TO HIGH VOLTAGE MOTOR (RATED >600V) TESTING USING AWA AND PP30 NOTE LIVE DEAD LIVE techniques should be used when performing live electrical checks.
WARNING Test leads are energized and electrical shock could occur. Do not touch test leads when testing is in progress. Grounds shall be applied for test equipment installation and removed for testing in accordance with site procedures.
WARNING Heaters may be energized during the performance of this task. Electrical shock could occur.
AWA and PP30 SETUP
[1] VERIFY Motor is de-energized prior to installing test leads.
NOTE Any induced voltage may affect the accuracy of the winding resistance readings.
[2] ENSURE motor shafts are not rotating (e.g., due to reverse fan draft) during test performance.
[3] Using HHM / Hot Sticks, RECORD induced voltage.
Induced Voltage: __________
(a) IF induced voltage is greater than 10.5 volts phase to ground, THEN CONTACT component engineer for resolution.
[4] IF surge capacitors are installed, THEN DE-TERMINATE the surge capacitors (a) Surge Capacitors Installed? (YES / NO) Circle (b) Surge Capacitors De-Terminated? (YES / NO / N/A) Circle
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 14 OF 23 Offline Motor Electrical Testing 5.5 cont.
[5] IF required (See Precautions and Limitations Section 5.1), THEN CONFIGURE ground truck as a test device in the switchgear cubicle of the motor under test in accordance with site procedures.
Ground Truck Required? (Yes / No) Circle NOTE 25-pin interconnect cable is directional sensitive and the cable is marked on each site. The plug in the end marked HOST should be installed into the auxiliary port (AUX) on the front of the AWA and the end marked 30 kV should be installed into the auxiliary port (AUX) on the front of the PP30. At some sites, the host end of the cable is labeled P1 and the 30KV end is labeled P2 or power pack.
[6] SETUP AWA, PP30, grounded power conditioner (SOLA) and foot switch (as desired) in work area.
[7] TURN ON the SOLA, AWA and PP30 (wait for windows to load).
[8] START AWA SOFTWARE by double clicking the AWA icon (if required).
[9] SELECT the appropriate database.
NOTE In the following step: If the motor is NOT already listed then, applicable motor data is to be added as needed. (Contact Engineering and/or Supervisor as needed.)
[10] SELECT appropriate motor to test from EXPLORE tab (Left hand portion of screen).
[11] SELECT TEST tab which lists tests to be performed.
[12] REFER to the scope of testing included in the work order package AND VERIFY all tests to be performed are enabled as indicated by GREEN ON buttons.
[13] INSTALL AWA low resistance test leads. INDICATE Location:
MCC/Switchgear Cubicle Motor Leads Other: ______________
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 15 OF 23 Offline Motor Electrical Testing 5.5 cont.
[14] VERIFY appropriate phase relationship between test leads and connection points (A-1, B-2, C-3).
[15] OBTAIN motor winding or skin temperature using hand held temperature measuring device or computer point.
IF winding or motor skin temperature is not available, THEN USE an area ambient temperature.
Temperature: __________ °F
[16] SELECT RUN AUTO TEST option and follow on screen directions to start test.
NOTE Temperature/Resistance test will begin when ACCEPT has been selected.
[17] Manually ENTER motor temperature AND SELECT ACCEPT.
[18] REMOVE AWA low resistance test leads following Temperature/Resistance tests.
5.6 MEGGER / PI TESTS CAUTION Always connect the Ground Cable FIRST.
[1] INSTALL AWA high voltage test leads.
[2] VERIFY appropriate phase relationship between test leads and connection points (i.e. A-1, B-2, C-3).
[3] CLICK OK and follow on screen directions to start the Megger and PI Tests.
(1) If Test gives Failed Data Screen Then, RECONNECT leads AND PERFORM the Test again.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 16 OF 23 Offline Motor Electrical Testing 5.6 cont.
CAUTION Always disconnect the Ground Cable LAST.
[4] REMOVE AWA high voltage test leads following completion of the PI test.
5.7 STEP VOLTAGE TEST CAUTION Always connect the Ground Cable(s) FIRST (Attach the Flat Ground Cable Station Ground).
[1] INSTALL PP30 Test Leads.
[2] VERIFY appropriate phase relationship between test leads and connection points (i.e. A-1, B-2, C-3).
NOTE When the PP30 function knob is moved, the unit will energize an internal relay causing a thumping noise.
[3] MOVE PP30 FUNCTION knob to HIPOT 100A/Div position.
[4] MOVE PP30 TEST SELECT knob CCW to HIPOT position.
[5] MOVE PP30 OUTPUT CONTROL to MIN (CCW) position.
[6] CLICK CONTINUE.
[7] PRESS AND HOLD footswitch or test pushbutton to begin step voltage test.
[8] After a momentary delay to allow the PP30 to cycle internally, RAMP (slowly) the voltage to the specified (on screen) test voltage level using the Output Control knob.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 17 OF 23 Offline Motor Electrical Testing 5.7 cont.
CAUTION Failure to reset the PP30 FUNCTION knob to the 100 A/Div position prior to ramping the voltage to the next step will result in failure of the test.
[9] IF, current falls below 10 A:
THEN, ADJUST the PP30 FUNCTION knob to the 10 A/Div position.
When the designated time (AWA computer screen) has elapsed.
Then, ADJUST the PP30 FUNCTION knob to the 100 A/Div position.
[10] REPEAT preceding steps as necessary and while following test progress indications until the step voltage test is complete.
[11] WHEN test is complete AND voltage is discharged from circuit.
THEN, RELEASE footswitch or PP30 test pushbutton.
[12] DISREGARD the on screen Prompt at this time (it will be utilized in a later step).
5.8 SURGE TEST
[1] MOVE PP30 TEST SELECT knob CW to LEAD 1 position.
[2] MOVE PP30 OUTPUT CONTROL to MIN position.
[3] MOVE PP30 FUNCTION knob to SURGE position.
[4] CLICK CONTINUE.
[5] PRESS AND HOLD footswitch or test pushbutton to begin surge testing.
[6] After a momentary delay to allow the PP30 to cycle internally, RAMP voltage at slow and steady rate to the specified (on screen) test voltage level using the Output Control knob. FOLLOW on screen directions until surge testing is complete for LEAD 1.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 18 OF 23 Offline Motor Electrical Testing 5.8 cont.
[7] Upon completion of Lead 1 Test:
(a) MOVE PP30 TEST SELECT knob CW to LEAD 2 position.
(b) MOVE PP30 OUTPUT CONTROL to MIN position.
(c) PRESS AND HOLD footswitch or test pushbutton to begin surge testing.
(d) After a momentary delay to allow the PP30 to cycle internally, RAMP voltage at slow and steady rate to the specified (on screen) test voltage level using the Output Control knob. FOLLOW on screen directions until surge testing is complete for LEAD 2.
[8] Upon completion of Lead 2 Test (a) MOVE PP30 TEST SELECT knob CW to LEAD 3 position.
(b) MOVE PP30 OUTPUT CONTROL to MIN position.
(c) PRESS AND HOLD footswitch or test pushbutton to begin surge testing.
(d) After a momentary delay to allow the PP30 to cycle internally, RAMP voltage at slow and steady rate to the specified (on screen) test voltage level using the Output Control knob. FOLLOW on screen directions until surge testing is complete for LEAD 3.
[9] Upon completion of Lead 3 Test (a) MOVE PP30 OUTPUT CONTROL to MIN position.
(b) MOVE PP30 TEST SELECT knob CCW to LEADS GROUND position.
CAUTION Always disconnect the Ground Cable(s) LAST.
[10] REMOVE PP30 test leads following completion of surge test.
[11] PERFORM Foreign Material Exclusion (FME) closeout.
[12] Proceed to the next section(s) as directed by supervision in step 1[2]
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 19 OF 23 Offline Motor Electrical Testing 5.9 RESTORATION
[1] SAVE Data to USB Memory Stick, if required by work order and/or component engineer.
(a) INSERT USB Memory Stick (b) OPEN AWA, if not already open (c) CHOOSE Database that needs to be archived (d) CLICK DATABASE (e) SELECT DATA TRANSFER (f) SELECT USB Memory Stick as destination (g) CLICK ADD for applicable test(s)
(h) CLICK TRANSFER (i) CLICK CLOSE
[2] CLOSE AWA Software.
[3] SHUT DOWN the Computer.
[4] DE-ENERGIZE AWA and / or PP30.
[5] If surge capacitors were de-terminated in step 5.5[4]
Then, RE-TERMINATE surge capacitors.
Surge Capacitors Installed? (YES / NO) Circle Surge Capacitors Re-Terminated? (YES / NO / N/A) Circle
[6] NOTIFY Component Engineer of test completion.
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 20 OF 23 Offline Motor Electrical Testing 5.10 PROCEDURE COMPLETE
[1] RECORD any known CRs generated as a result of testing performed.
List of written CRs: _____________________________________
_____________________________________
[2] Personnel listed below have performed signoffs in this procedure:
Print Name Signature Initials Date (First, Last) 6.0 INTERFACES
[1] EN-IS-123, Electrical Safety
[2] EN-LI-102, Corrective Action Process
[3] EN-MA-118, Foreign Material Exclusion 7.0 RECORDS
[1] Baker Test Report
[2] Signed Test Procedure 8.0 SITE SPECIFIC COMMITMENTS None 9.0 ATTACHMENTS 9.1 TEST VOLTAGES 9.2 EQUIPMENT LAYOUT
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 21 OF 23 Offline Motor Electrical Testing ATTACHMENT 9.1 T EST VOLTAGES Sheet 1 of 1 Megohm, DA and Polarization Index Test Voltages Table 1 - Guidelines for dc voltages to be applied during insulation resistance test Rated line-to-line voltage for three-phase ac machines, line-to-ground voltage for single-phase machines, and rated direct voltage for dc machines or field windings (from IEEE Std 43-2000).
Winding rated voltage (V) Insulation resistance test direct voltage (V)
< 1000 500 1000-2399 1000 2400-3999 2500
> 3999 5000 High Potential / Surge Test Voltage / Step Voltage Table 2 - Guidelines for dc high potential and surge test voltages to be applied at switchgear during routine maintenance. Testing at these potentials may only be performed on successful completion of Megohm and Polarization Index test or under direction of Component Engineering (from Baker Instruments 2E+1kV Based on IEEE 522, EASA, and IEC 34-15).
Line Voltage (V) High Potential / Surge Test Voltage /
Step Voltage (V) 480 1960 575 2150 600 2200 2300 5600 4160 9320 6900 14800 13800 28600
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 22 OF 23 Offline Motor Electrical Testing ATTACHMENT 9.2 EQUIPMENT LAYOUT Sheet 1 of 2 Hardware / Software Setup Fig 9.2 - 1: AWA Series IV
- 1. HiPot Button 6. Reset Buttons 11. USB Ports
- 2. Leads 1-3 Buttons 7. Com 2 12. Keyboard
- 3. Resistance Leads Connector 8. VGA 13. Mouse
- 4. Test Leads 1 - 3, Ground 9. Ethernet
- 5. Open Ground Light 10. Aux/PP30
NUCLEAR NON-QUALITY RELATED EN-MA-134 REV. 2 MANAGEMENT MANUAL REFERENCE USE PAGE 23 OF 23 Offline Motor Electrical Testing ATTACHMENT 9.2 EQUIPMENT LAYOUT Sheet 2 of 2 Fig 9.2 - 2: PP30 Power Pack (For Voltages > 12kV)
- 1. Power 5. Test Select Switch 8. Function Knob
- 2. Auxiliary Port (AUX) 6. Test Push Button 9. Output Control
- 4. Power Receptacle