Information Notice 1994-22, Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers: Difference between revisions

From kanterella
Jump to navigation Jump to search
(Created page by program invented by StriderTol)
(Created page by program invented by StriderTol)
Line 14: Line 14:
| page count = 14
| page count = 14
}}
}}
{{#Wiki_filter:UNITED STATESNUCLEAR REGULATORY COMMISSIONOFFICE OF NUCLEAR REACTOR REGULATIONWASHINGTON, D.C. 20555March 16, 1994NRC INFORMATION NOTICE 94-22: FIRE ENDURANCE AND AMPACITY DERATING TESTRESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1FIRE BARRIERS
{{#Wiki_filter:UNITED STATES NUCLEAR REGULATORY
 
COMMISSION
 
===OFFICE OF NUCLEAR REACTOR REGULATION===
WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION
 
NOTICE 94-22: FIRE ENDURANCE
 
AND AMPACITY DERATING TEST RESULTS FOR 3-HOUR FIRE-RATED
 
THERMO-LAG
 
330-1 FIRE BARRIERS


==Addressees==
==Addressees==
All holders of operating licenses or construction permits for nuclear powerreactors.
All holders of operating
 
licenses or construction
 
permits for nuclear power reactors.


==Purpose==
==Purpose==
6The U.S. Nuclear Regulatory Commission (NRC) is issuing this informationnotice to inform licensees of the preliminary results of fire endurance andampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriersconducted by the NRC at Underwriters Laboratories, Incorporated (UL). It isexpected that recipients will review the Information for applicability totheir facilities and consider actions as appropriate to avoid similarproblems. However, suggestions contained in this information notice are notNRC requirements; therefore, no specific action or written response isrequired.
6 The U.S. Nuclear Regulatory
 
Commission (NRC) is issuing this information
 
notice to inform licensees
 
of the preliminary
 
results of fire endurance
 
and ampacity derating tests of Thermo-Lag
 
330-1 (Thermo-Lag)  
fire barriers conducted
 
by the NRC at Underwriters
 
Laboratories, Incorporated (UL). It is expected that recipients
 
will review the Information
 
for applicability
 
to their facilities
 
and consider actions as appropriate
 
to avoid similar problems.
 
However, suggestions
 
contained
 
in this information
 
notice are not NRC requirements;  
therefore, no specific action or written response is required.Description
 
of Circumstances
 
As part of its continuing
 
evaluation
 
of Thermo-Lag
 
fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted
 
three full-scale
 
fire endurance
 
tests and one full-scale
 
ampacity derating test of 3-hour fire-rated
 
Thermo-Lag
 
fire barriers.
 
The principal
 
objective
 
of the tests was to evaluate the performance
 
of the barriers against the results of tests previously
 
reported by Thermal Science, Incorporated (TSI, the vendor).Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided technical
 
assistance
 
by designing
 
and executing
 
the test program and preparing the test report. The base test specimens
 
were constructed
 
and instrumented
 
at SNL. The test specimen fire barriers were constructed
 
at UL by trained Thermo-Lag
 
installers
 
under the direction
 
of SNL during October and November 1993. The tests were conducted
 
at UL under the direction
 
of the NRC and SNL during December 1993. The NRC staff informed the Nuclear Management
 
and Resources
 
Council (NUMARC) of the test results during a public meeting at NRC Headquarters
 
on February 9, 1994. The final test results will be documented
 
in SNL Report SAND94-0146, "An Evaluation
 
of the Fire Barrier System Thermo-Lag
 
330-1." The staff will place this report in the NRC Public Document Room after it is completed.
 
The staff expects the report to be completed
 
during April 1994._Efh-1X-9403150511 ,r.D9 af aqed qij4- o,2~.3/2! 5/Y 9q 0 3 1 (Il
 
<<J IN 94-22 March 16, 1994 Discussion
 
Each of the four base test articles was a U-shaped configuration
 
laying sideways which duplicated
 
configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously
 
tested and reported by the vendor. A single layer of cables was installed
 
in each of the fire test articles in accordance
 
with the types and placements
 
reported in the vendor's test reports. The cable fill for the ampacity derating test article is discussed
 
under the "Ampacity
 
Derating Test" section of this information
 
notice.Each of the base test articles was protected
 
by a 3-hour fire barrier formed from two layers of nominal 3/4-inch-thick
 
Thermo-Lag
 
330-1 preformed
 
panel. SNL purchased
 
the Thermo-Lag
 
preformed
 
panels and trowel-grade
 
material used to construct
 
the test article fire barriers from Texas Utilities
 
Electric Company (TU Electric).
 
TU Electric performed
 
a source inspection
 
of the materials
 
at TSI and the NRR Vendor Inspection
 
Branch conducted
 
a receipt inspection
 
of the materials
 
at the Comanche Peak Steam Electric Station when TU Electric delivered
 
the materials
 
to SNL.The fire barriers for Test Articles 1, 2, and 4, were constructed
 
in accordance
 
with TSI Technical
 
Note 20684, Revision V, "Thermo-Lag
 
330 Fire Barrier System Installation
 
Procedures
 
Manual Power Generating
 
Plant Application," November 1985. The fire barrier for Test Article 3 was constructed
 
in accordance
 
with the methods used by the vendor for Test Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance
 
Tests Conducted on Test Articles Containing
 
Generic Cables Protected
 
with the Thermo-Lag
 
330-1 Subliming
 
Coating Envelope System," November 1982. Table I summarizes
 
the test article characteristics.
 
The stress skin (an embedded wire mesh) for the inner barrier layer faced toward the cable tray. The stress skin for the outer layer faced away from the cable tray. All joints and seams were offset. The edges of the individual
 
panel sections were buttered with trowel-grade
 
Thermo-Lag
 
330-1 material before they were joined and secured. This assembly technique, as opposed to the dry-fit method, ensured that each Joint and seam was filled to its full thickness
 
with Thermo-Lag
 
material.
 
The individual
 
barrier pieces for Test Articles 1, 2, and 4 were banded with stainless
 
steel tie wire. The individual
 
pieces for Test Article 3 were not banded. Instead, each seam and joint was reinforced
 
with stainless
 
steel wire stitches and laces. In addition, flanges were formed along the edges and butt Joints of the outer layer. The flanges were bolted together with nominal k-inch-20
by 2-inch machine bolts and hex-nuts.
 
After the barriers were installed, the test articles were cured for at least 30 days in a secure temperature-controlled
 
environment
 
before the tests were conducted.
 
The instrumentation
 
used to record test data, including
 
the SNL data logging equipment
 
and the UL furnace-monitoring
 
and control systems, was calibrated
 
using equipment
 
traceable
 
to National Institute
 
of Standards
 
and Technology
 
standards.
 
NRC, SNL, and UL participated
 
in and observed all four tests.
 
IN 94-22 March 16, 1994 Fire Endurance
 
Tests The following
 
performance
 
capabilities
 
were evaluated:
(1) the ability of the Thermo-Lag
 
barrier to keep the average temperature
 
of the unexposed
 
side of the barrier (as measured on the exterior surface of the cable trays) from rising more than 139 *C [250 OF] above the ambient temperature
 
at the start of the test, (2) the ability to keep the temperature
 
of any single thermocouple
 
from rising more than 30 percent above the allowable
 
average temperature
 
rise (181 'C [325 OF]), (3) the ability to maintain circuit integrity
 
during the fire exposure and hose stream test, (4) the ability to maintain the cables free of visible fire damage, and (5) the ability to remain intact during the fire and hose stream tests.Temperatures
 
were measured by Teflon-insulated
 
Type K thermocouples
 
installed on certain cables (as documented
 
in the vendor test reports).
 
In addition, thermocouples
 
were installed
 
on the cable tray side rails, on the unexposed side of the Thermo-Lag
 
panels, and in the air space between the cables and the unexposed
 
side of the Thermo-Lag
 
panels. In keeping with the objective
 
of evaluating
 
thermal performance
 
against test results previously
 
reported by the vendor, the temperature
 
results reported below were those measured by the thermocouples
 
installed
 
on the cables and the cable tray side rails. Four cables in each of the fire tests were connected
 
to a separate low-voltage
 
power supply (28-VDC, 1 Amp) which was configured
 
to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and circuit-to-system (conductor
 
continuity)
integrity
 
tests as documented
 
in the vendor test reports.The three fire endurance
 
tests were performed
 
in the UL column furnace. To facilitate
 
duplication
 
of the original TSI test configurations, UL modified the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be inserted into the furnace through one of the furnace walls. The standard time-temperature
 
fire from American Society for Testing of Materials (ASTM)Standard E-119-75, "Standard
 
===Methods of Fire Tests of Building Construction===
and Materials," was followed.
 
UL technicians
 
operated the test furnace and recorded the furnace temperature
 
data. SNL provided the instrumentation
 
and data acquisition
 
system for obtaining
 
and recording
 
the test temperature
 
and circuit integrity
 
data. During the fire exposure, visual observations
 
were made through viewing ports located in three of the furnace walls. The following
 
test results are summarized
 
in Table 2.Article I was tested on December 8, 1993. The ambient temperature
 
at the start of the test was 19 OC [66 OF]. Therefore, the average temperature
 
rise criterion
 
for this test was 158 *C [316 OF] and the single-point
 
temperature
 
rise criterion
 
was 200 *C [392 *F]. The single-point
 
temperature
 
criterion was exceeded about 1 hour and 5 minutes after the start of the test (1:05). A conductor-to-ground
 
fault was detected at about 1:16 and the average temperature
 
rise criterion
 
was exceeded at about 1:20. The test was terminated
 
at 2:30.Article 2 was tested on December 7, 1993. The ambient temperature
 
at the start of the test was 19 'C [66 OF]. Therefore, the average temperature
 
rise criterion
 
for this test was 158 *C [316 OF] and the single-point
 
temperature
 
\J V IN 94-22 March 16, 1994 rise criterion
 
was 200 *C [392 'FJ. The single-point
 
temperature
 
criterion was exceeded at about 0:55, a conductor-to-ground
 
fault was detected at about 0:59, and the average temperature
 
criterion
 
was exceeded at about 1:03.The test was terminated
 
at 2:00.Article 3 was tested on December 6, 1993. The ambient temperature
 
at the start of the test was 20 OC (68 *F]. Therefore, the average temperature
 
rise criterion
 
for this test was 159 'C [318 'F] and the single-point
 
temperature
 
rise criterion
 
was 201 *C [394 'FJ. The single-point
 
temperature
 
criterion was exceeded at about 1:50, the average temperature
 
rise criterion
 
was exceeded at about 1:58, and a conductor-to-ground
 
fault was detected at about 1:59. The test was terminated
 
at 3:00.For all three fire tests, when the tests were terminated, most of the individual
 
thermocouples
 
exceeded the single point temperature
 
criterion.
 
In addition, Thermo-Lag
 
panels had fallen off the test articles exposing the cable trays and cables to the fire. Most of the remaining
 
Thermo-Lag
 
had been reduced to char. Post-test
 
inspections
 
revealed that all of the cable Jacket and conductor
 
insulation
 
had been consumed during the fire exposures.
 
Only bare copper conductors
 
remained in the cable trays. Detailed test results, including
 
temperature
 
data, observations
 
and photographs
 
will be provided in SNL Report SAND94-0146.
 
The test plan specified
 
that a standard ASTM solid hose stream test would be performed
 
at the end of the fire test. However, because of the early termination
 
of two of the three tests and the poor condition
 
of all three articles when the tests were terminated, the hose stream tests were not conducted.
 
Less severe hose streams were used, however, to extinguish
 
the burning Thermo-Lag
 
material and to cool the test articles.
 
These hose streams washed away most of the Thermo-Lag
 
that had not fallen from the articles during the fire exposure.Ampacitv Derating Test Test Article 4 was an ampacity derating test article constructed
 
in accordance
 
with TSI Report 82-5-355F, "Ampacity
 
Derating Test for 1000V Power Cables in a tadder Cable Tray Protected
 
with a Three Hour Rated Design of the Thermo-Lag
 
330-1 Subliming
 
Coating Envelope System,' July 13, 1982. The cable tray was loaded to about 60 percent of the full tray depth with 20 lengths of 1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented
 
one pass through the cable tray. All of the cables of a given cable size were Joined together into a single electrical
 
loop. Each loop was instrumented
 
with six 24-gauge bare-bead
 
Type K thermocouples
 
with welded Junctions.
 
In each case, the insulation
 
on the cable was slit so that the thermocouple
 
Junction could be installed
 
below the insulation
 
in contact with the conductor.
 
===Thermocouples===
were also installed
 
on the cable tray side rails, on the inner surface of the fire barrier, and on the outer surface of the fire barrier. Three thermocouples
 
were installed
 
to measure the ambient temperature
 
in the test chamber discussed
 
below.
 
IN 94-22 March 16, 1994 Cable ampacity and temperature
 
data was obtained for Test Article 4 before the Thermo-Lag
 
fire barrier was installed (baseline
 
or unprotected
 
cable tray data). On October 14, 1993, Article 4 was placed in a high-ambient
 
temperature
 
environmental
 
test chamber set at 40 DC [104 OF] and allowed to soak for about four hours. A separate power supply was connected
 
to each of the three cable loops and power was applied according
 
to an initial estimate of the ampacity of each cable. The amperage was adjusted over a period of about six hours until it appeared that a steady state conductor
 
temperature
 
near 90 *C [194 *F] at the hot spot for each cable size would be reached. The test article was left to settle overnight (about 16 hours). The next day, final ampacity adjustments
 
were made, and the test article was again allowed to settle (typically
 
two to three hours after each adjustment).
 
Stable conditions
 
were achieved after the final adjustments
 
when the cable temperatures
 
did not fluctuate
 
more than +/-1 OC [1.8 *F] between repeated 10-minute
 
interval data scans. After stable conditions
 
were reached, the baseline temperatures
 
were logged at 10-minute
 
intervals
 
for a final 1-hour period. Cable amperage readings were also taken at the beginning
 
and end of the final hour to verify the presence of stable source currents.
 
Following the baseline test, the 3-hour Thermo-Lag
 
fire barrier described
 
above was installed
 
on Article 4 and allowed to cure. On December 9 and 10, 1993, the protected
 
cable tray ampacity and temperature
 
data were obtained in accordance
 
with the process used to obtain the baseline data.Baseline and protected
 
cable ampacity adjustment
 
factors (AF) were calculated
 
for each cable size according
 
to the following
 
formula from Insulated
 
Cable Engineers
 
Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"=r I, (AF,) W IC TcI 245~~0 T 234.5 + T 1 4 c c c &#xa2; 4(Tc -T, a 234.5 + Vc)where the values with primes indicate the desired conditions
 
and the values without primes indicate the experimental
 
data. Temperature
 
units are degrees Celsius. For both the baseline and the protected
 
cases, the desired cable temperature (T' ) was 90 *C [194 OF] and the desired ambient temperature (T' )was 40 'C [104 IF]. The measured baseline temperatures
 
and ampacities
 
and the calculated
 
baseline ampacity adjustment
 
factors are provided in Table 3. The measured temperatures
 
and ampacities
 
and the calculated
 
ampacity adjustment
 
factors for the protected
 
cables are provided in Table 4. For both the baseline and protected
 
cases, the average of the hot-spot cable temperatures
 
recorded at 10-minute
 
intervals
 
during the final hour were used to calculate the ampacity adjustment
 
factor for that cable.The ampacity derating factor (ADF) for each cable type is the ratio of the reduction
 
in current carrying capacity (protected
 
ampacities)
to the original
 
;. '_.<J IN 94-22 March 16, 1994 current carrying capacity (baseline
 
ampacities).
 
The ADF for each cable type was calculated
 
using the following
 
formula: ADF Ibaslne jIProtected
 
(100)Ibasollne In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the results reported by the vendor in TSI Report 82-5-355F.
 
Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-sted recalculations, which were needed to allow comparisons
 
of the SNL/UL test resulte with the reported vendor test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Steven West, NRR (301) 504-1220 Attachments:
1. Table 1, 'Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance
 
Test Results." 2. Table 3, "Baseline (Unprotected
 
Cable Tray) Ampacity Test Data and Calculations,'
and Table 4, "Protected
 
Cable Tray Ampacity Test Data and Calculations." 3. Table 5, Comparative
 
Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
 
Concerning
 
Fire Barriers 5. List of Recently Issued NRC Information
 
Notices
 
;y t achmen t I IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics
 
Article Tetjye I Description
 
Barrier Design 1 3-Hour 6-inch-wide
 
by 6-inch-high, Based on TSI Fire solid-bottom, steel cable tray Technical Endurance
 
based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour
 
Revision V, Fire Endurance
 
Test on November 1985.Thermo-Lag
 
330-1 Subliming Coating Envelope System for Washington
 
Public Power Supply System-Nuclear
 
Projects,'
l _____ _ .July 1982. ,_l 2 3-Hour 12-inch-wide
 
by 4-inch-high, Same as Article 1.Fire ladder-back, steel cable tray Endurance
 
based on Test Article 4 of TSI Report 82-11-81, November 1982.3 3-Hour Same as Test Article 2. Methods documented
 
Fire in TSI Report Endurance
 
82-11-81, November 1982.4 Ampacity 12-inch-wide
 
by 4-inch-high, Same as Test Derating ladder-back, steel cable tray Article 1.based on TSI Report 82-5-355F, lI July 13, 1982.Table 2. Summary of Fire Endurance
 
Test Results (All times in Hours:Minutes
 
from the start of the test)Article Single Point .Average Time to Test Temperature
 
Temperature
 
Circuit Duration Criterion
 
and Time Criterion
 
and Time Fault to Exceed to Exceed 1 200 -C [392 F] 158 *C [316 -F]1:05 1:20 1:16 2:30 2 200 *C [392 *F] 158 *C [316 *F]0:55 1:03 0:59 2:00 3 201 oC [394 OF] 159 C [318 *F l l 1:50 1:58 1:59 3:00
\-- itachment
 
2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected
 
Cable Tray)Ampacity Test Data and Calculations
 
Cable Tc (0 C) Ta (C) lI (Amps) AFc Ic (Amps)Size I 8 AWG 91.1 io.5 23.8 0.996 23.7 4 AWG 91.2 40.5 38.0 0.995 37.8 2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected
 
===Cable Tray Ampacity Test Data and Calculations===
Cable Tc l-C) l Ta (C) j Ic (Amps) j AFC I'c (Amps)8 AWG 92.9 40.1 l 13.0 0.977 12.7 4 AWG 93.2 40.1 24.8 0.975 24.2 2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4: TC = Average of cable temperatures
 
recorded at 10-minute intervals
 
during the final hour.To = Average of ambient (test chamber) temperatures
 
recorded at 10-minute
 
Intervals
 
during the final hour after reaching desired stable conditions.
 
IC a Measured cable ampacity at the end of the final hour.AFC = Cable ampacity adjustment
 
factor.I'C a Adjusted cable ampacity.
 
I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative
 
Summary of Ampacity Data and Derating Factors Cable Size Data Source Baseline Protected
 
Derating Ampacity Ampacity Factor (Amps) (Amps) (Percent)8 AWG SNL 23.7 12.7 46.4 TSI 1  17.46 14.64 16.15 TSI 2  20.38 13.89 31.84 TS13 23.96 14.83 38.11 4 AWG SNL 37.8 24.2 36.0 TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43 2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI 2  123.60 82.69 33.10 TSI 3  131.60 84.82 35.55 1 Data reported in TSI Report 82-5-355F, July 13, 1982.2 Inverted term in ampacity adjustment
 
factor (AF) equation corrected.
 
3 Measured individual
 
conductor
 
temperatures
 
used to calculate
 
ampacity adjustment
 
factors for each cable size.
 
_.>2tachment
 
4 IN 94-22 March 16, 1994 List of Generic Communications
 
Concerning
 
Fire Barriers Information
 
Notice 91-47, 'Failure of Thermo-Lag
 
Fire Barrier Material to Pass Fire Endurance
 
Test," August 6, 1991 Information
 
Notice 91-79, "Deficiencies
 
in the Procedures
 
for Installing
 
Thermo-Lag
 
Fire Barrier Materials," December 6, 1991 Information
 
Notice 92-46, 'Thermo-Lag
 
Fire Barrier Material Special Review Team Final Report Findings, Current Fire Endurance
 
Tests, and Ampacity Calculation
 
Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag
 
330 Fire Barrier System to Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire Damage," June 24, 1992 Information
 
Notice 92-55, "Current Fire Endurance
 
Test Results for Thermo-Lag
 
Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement
 
1, "Failure of Thermo-Lag
 
330 Fire Barrier System to Perform Its Specified
 
Fire Endurance
 
Function," August 28, 1992 Information
 
Notice 92-82, "Results of Thermo-Lag
 
330-1 Combustibility
 
Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag
 
330-1 Fire Barriers," December 17, 1992 Information
 
Notice 93-40, "Fire Endurance
 
Test Results for Thermal Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information
 
Notice 93-41, "One Hour Fire Endurance
 
Test Results for Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company Interam E-50 Fire Barrier Systems," May 28, 1993 A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED NRC INFORMATION
 
NOTICES Information
 
Date of Notice No. Subject Issuance Issued to 94-21 94-20 94-19 Regulatory
 
===Requirements===
when No Operations
 
are being Performed Common-Cause
 
===Failures due to Inadequate===
Design Control and Dedication
 
Emergency
 
Diesel Generator
 
===Vulnerability===
to Failure from Cold Fuel Oil Accuracy of Motor-Operated Valve Diag-nostic Equipment (Responses
 
to Sup-plement 5 to Generic Letter 89-10)Strontium-90
Eye Appli-cators: Submission
 
of Quality Management
 
Plan (QMP), Calibration, and Use Recent Incidents
 
===Resulting in Offsite Contamination===
Radiation
 
Exposures
 
during an Event Involving
 
a Fixed Nuclear Gauge 03/18/94 03/17/94 03/16/94 03/16/94 03/11/94 03/03/94 03/02/94 All fuel cycle and materials licensees.
 
All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All U.S. Nuclear Regulatory
 
Commission
 
Medical Use Licensees.
 
===All U.S. Nuclear Regulatory===
Commission
 
material and fuel cycle licensees.
 
===All U.S. Nuclear Regulatory===
Commission
 
licensees
 
author-ized to possess, use, manu-facture, or distribute
 
industrial
 
nuclear gauges.94-17 94-16 94-15 OL -Operating
 
License CP = Construction
 
Permit
 
IN 94-22 March 16, 1994 current carrying capacity (baseline
 
ampacities).
 
The ADF for each cable type was calculated
 
using the following
 
formula: ADF = baseline -protected
 
(100)baseline In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the results reported by the vendor in BI Report 82-5-355F.
 
Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-step recalculations, which were needed to allow comparisons
 
of the SNL/UL test results with the reported vendor test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager. diginslignedby
 
Brian K. Grimes, Director dan K. Grimes Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Steven West, NRR, (301) 504-1220 Attachments:
1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance
 
Test Results." 2. Table 3, "Baseline (Unprotected
 
Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected
 
Cable Tray Ampacity Test Data and Calculations." 3. Table 5, "Comparative
 
Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
 
Concerning
 
Fire Barriers 5. List of Recently Issued NRCInformation
 
===Notices DISTRIBUTION===
SPLB R/F SWest LNorton, OIG GMulley, OIG EPawlik, RIII/Ol*SEE PREVIOUS CONCURRENCE
 
SPLB:DSSA*Tech
 
Ed.* EELB:DE* SPLB:DSSA*
SPLB:DSSA*
OIG* (No SWest RSanders CBerlinger
 
CMcCracken
 
MVirgilio
 
&sect;Mulley objection)
02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS*
OGCB:DORS*
 
===RKiessel JLBirmingham===
03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN
 
IN 94-XX March xx, 1994 current carrying capacity (baseline
 
ampacities).
 
was calculated
 
using the following
 
formula: The ADF for each cable type ADF = Ibaseline
 
-protected
 
(100)Ibasaeline
 
In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-step recalculations, which were needed to allow comparisons
 
of the SNL/UL test results with the vendor's test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Steven West, NRR, (301) 504-1220 Attachments:
1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance
 
Test Results." 2. Table 3, "Baseline (Unprotected
 
Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected
 
Cable Tray Ampacity Test Data and Calculations." 3. Table 5, "Comparative
 
Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
 
Concerning
 
Fire Barriers 5. List of Recently Issued Information
 
===Notices DISTRIBUTION===
SPLB R/F LNorton, OIG*SEE PREVIOUS SWest GMulley, OIG CONCURRENCE
 
EPawlik, RIII/Ol SPLB:DSSA*Tech
 
Ed.*SWest RSanders 02/23/94 02/15/94 EELB:DE*CBerlinger
 
03/10/94 SPLB:DSSA*
CMcCracken
 
03/03/94 SPLB:DSSA*
MVirgilio 03/04/94 OIG*GMulley 03/01/94 (No objection)
OGCB:DORS*
RKiessel 03/08/94 OFFICIAL RECORD COPY OGCB:DORS
 
pl,4a JLBirminghaifi
 
03/ //94 IN_94_XX.SW4]
D: DORS BGrimes 03/ /94
&I I k Y 94-XX March XX, 1994 current carrying capacity (baseline
 
ampacities).
 
was calculated
 
using the following
 
formula: The ADF for each cable type ADF = baseline protected
 
(100)Ilal / td baseline In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-step recalculations, which were needed to allow comparisons
 
of the SNL/UL test results with the vendor's test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical


==Description of Circumstances==
Contact: Steven West, NRR, 301-504-1220
As part of its continuing evaluation of Thermo-Lag fire barrier performance,the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scalefire endurance tests and one full-scale ampacity derating test of 3-hourfire-rated Thermo-Lag fire barriers. The principal objective of the tests wasto evaluate the performance of the barriers against the results of testspreviously reported by Thermal Science, Incorporated (TSI, the vendor).Sandia National Laboratories (SNL), Albuquerque, New Mexico, providedtechnical assistance by designing and executing the test program and preparingthe test report. The base test specimens were constructed and instrumented atSNL. The test specimen fire barriers were constructed at UL by trainedThermo-Lag installers under the direction of SNL during October andNovember 1993. The tests were conducted at UL under the direction of the NRCand SNL during December 1993. The NRC staff informed the Nuclear Managementand Resources Council (NUMARC) of the test results during a public meeting atNRC Headquarters on February 9, 1994. The final test results will bedocumented in SNL Report SAND94-0146, "An Evaluation of the Fire BarrierSystem Thermo-Lag 330-1." The staff will place this report in the NRC PublicDocument Room after it is completed. The staff expects the report to becompleted during April 1994._Efh-1X-9403150511 ,r.D9af aqedqij4- o,2~.3/2! 5/Y9q 0 3 1 (Il
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance


<<J IN 94-22March 16, 1994 DiscussionEach of the four base test articles was a U-shaped configuration layingsideways which duplicated configurations, material specifications, dimensions,orientations, cable types and fills, and instrumentation, previously testedand reported by the vendor. A single layer of cables was installed in each ofthe fire test articles in accordance with the types and placements reported inthe vendor's test reports. The cable fill for the ampacity derating testarticle is discussed under the "Ampacity Derating Test" section of thisinformation notice.Each of the base test articles was protected by a 3-hour fire barrier formedfrom two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNLpurchased the Thermo-Lag preformed panels and trowel-grade material used toconstruct the test article fire barriers from Texas Utilities Electric Company(TU Electric). TU Electric performed a source inspection of the materials atTSI and the NRR Vendor Inspection Branch conducted a receipt inspection of thematerials at the Comanche Peak Steam Electric Station when TU Electricdelivered the materials to SNL.The fire barriers for Test Articles 1, 2, and 4, were constructed inaccordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 FireBarrier System Installation Procedures Manual Power Generating PlantApplication," November 1985. The fire barrier for Test Article 3 wasconstructed in accordance with the methods used by the vendor for TestArticle 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conductedon Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1Subliming Coating Envelope System," November 1982. Table I summarizes thetest article characteristics.The stress skin (an embedded wire mesh) for the inner barrier layer facedtoward the cable tray. The stress skin for the outer layer faced away fromthe cable tray. All joints and seams were offset. The edges of theindividual panel sections were buttered with trowel-grade Thermo-Lag 330-1material before they were joined and secured. This assembly technique, asopposed to the dry-fit method, ensured that each Joint and seam was filled toits full thickness with Thermo-Lag material. The individual barrier piecesfor Test Articles 1, 2, and 4 were banded with stainless steel tie wire. Theindividual pieces for Test Article 3 were not banded. Instead, each seam andjoint was reinforced with stainless steel wire stitches and laces. Inaddition, flanges were formed along the edges and butt Joints of the outerlayer. The flanges were bolted together with nominal k-inch-20 by 2-inchmachine bolts and hex-nuts. After the barriers were installed, the testarticles were cured for at least 30 days in a secure temperature-controlledenvironment before the tests were conducted.The instrumentation used to record test data, including the SNL data loggingequipment and the UL furnace-monitoring and control systems, was calibratedusing equipment traceable to National Institute of Standards and Technologystandards. NRC, SNL, and UL participated in and observed all four tests.
Test Results." 2. Table 3, "Baseline (Unprotected


IN 94-22March 16, 1994 Fire Endurance TestsThe following performance capabilities were evaluated: (1) the ability of theThermo-Lag barrier to keep the average temperature of the unexposed side ofthe barrier (as measured on the exterior surface of the cable trays) fromrising more than 139 *C [250 OF] above the ambient temperature at the start ofthe test, (2) the ability to keep the temperature of any single thermocouplefrom rising more than 30 percent above the allowable average temperature rise(181 'C [325 OF]), (3) the ability to maintain circuit integrity during thefire exposure and hose stream test, (4) the ability to maintain the cablesfree of visible fire damage, and (5) the ability to remain intact during thefire and hose stream tests.Temperatures were measured by Teflon-insulated Type K thermocouples installedon certain cables (as documented in the vendor test reports). In addition,thermocouples were installed on the cable tray side rails, on the unexposedside of the Thermo-Lag panels, and in the air space between the cables and theunexposed side of the Thermo-Lag panels. In keeping with the objective ofevaluating thermal performance against test results previously reported by thevendor, the temperature results reported below were those measured by thethermocouples installed on the cables and the cable tray side rails. Fourcables in each of the fire tests were connected to a separate low-voltagepower supply (28-VDC, 1 Amp) which was configured to conduct circuit-to-circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), andcircuit-to-system (conductor continuity) integrity tests as documented in thevendor test reports.The three fire endurance tests were performed in the UL column furnace. Tofacilitate duplication of the original TSI test configurations, UL modifiedthe nominal 10-foot by 10-foot by 10-foot furnace to allow the test to beinserted into the furnace through one of the furnace walls. The standardtime-temperature fire from American Society for Testing of Materials (ASTM)Standard E-119-75, "Standard Methods of Fire Tests of Building Constructionand Materials," was followed. UL technicians operated the test furnace andrecorded the furnace temperature data. SNL provided the instrumentation anddata acquisition system for obtaining and recording the test temperature andcircuit integrity data. During the fire exposure, visual observations weremade through viewing ports located in three of the furnace walls. Thefollowing test results are summarized in Table 2.Article I was tested on December 8, 1993. The ambient temperature at thestart of the test was 19 OC [66 OF]. Therefore, the average temperature risecriterion for this test was 158 *C [316 OF] and the single-point temperaturerise criterion was 200 *C [392 *F]. The single-point temperature criterionwas exceeded about 1 hour and 5 minutes after the start of the test (1:05). Aconductor-to-ground fault was detected at about 1:16 and the averagetemperature rise criterion was exceeded at about 1:20. The test wasterminated at 2:30.Article 2 was tested on December 7, 1993. The ambient temperature at thestart of the test was 19 'C [66 OF]. Therefore, the average temperature risecriterion for this test was 158 *C [316 OF] and the single-point temperature
Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected


\J V IN 94-22March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterionwas exceeded at about 0:55, a conductor-to-ground fault was detected atabout 0:59, and the average temperature criterion was exceeded at about 1:03.The test was terminated at 2:00.Article 3 was tested on December 6, 1993. The ambient temperature at thestart of the test was 20 OC (68 *F]. Therefore, the average temperature risecriterion for this test was 159 'C [318 'F] and the single-point temperaturerise criterion was 201 *C [394 'FJ. The single-point temperature criterionwas exceeded at about 1:50, the average temperature rise criterion wasexceeded at about 1:58, and a conductor-to-ground fault was detected atabout 1:59. The test was terminated at 3:00.For all three fire tests, when the tests were terminated, most of theindividual thermocouples exceeded the single point temperature criterion. Inaddition, Thermo-Lag panels had fallen off the test articles exposing thecable trays and cables to the fire. Most of the remaining Thermo-Lag had beenreduced to char. Post-test inspections revealed that all of the cable Jacketand conductor insulation had been consumed during the fire exposures. Onlybare copper conductors remained in the cable trays. Detailed test results,including temperature data, observations and photographs will be provided inSNL Report SAND94-0146.The test plan specified that a standard ASTM solid hose stream test would beperformed at the end of the fire test. However, because of the earlytermination of two of the three tests and the poor condition of all threearticles when the tests were terminated, the hose stream tests were notconducted. Less severe hose streams were used, however, to extinguish theburning Thermo-Lag material and to cool the test articles. These hose streamswashed away most of the Thermo-Lag that had not fallen from the articlesduring the fire exposure.Ampacitv Derating TestTest Article 4 was an ampacity derating test article constructed in accordancewith TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in atadder Cable Tray Protected with a Three Hour Rated Design of theThermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cabletray was loaded to about 60 percent of the full tray depth with 20 lengths of1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass throughthe cable tray. All of the cables of a given cable size were Joined togetherinto a single electrical loop. Each loop was instrumented with six 24-gaugebare-bead Type K thermocouples with welded Junctions. In each case, theinsulation on the cable was slit so that the thermocouple Junction could beinstalled below the insulation in contact with the conductor. Thermocoupleswere also installed on the cable tray side rails, on the inner surface of thefire barrier, and on the outer surface of the fire barrier. Threethermocouples were installed to measure the ambient temperature in the testchamber discussed below.
Cable Tray Ampacity Test Data and Calculations." 3. Table 5, 'Comparative


IN 94-22March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before theThermo-Lag fire barrier was installed (baseline or unprotected cable traydata). On October 14, 1993, Article 4 was placed in a high-ambienttemperature environmental test chamber set at 40 DC [104 OF] and allowed tosoak for about four hours. A separate power supply was connected to each ofthe three cable loops and power was applied according to an initial estimateof the ampacity of each cable. The amperage was adjusted over a period ofabout six hours until it appeared that a steady state conductor temperaturenear 90 *C [194 *F] at the hot spot for each cable size would be reached. Thetest article was left to settle overnight (about 16 hours). The next day,final ampacity adjustments were made, and the test article was again allowedto settle (typically two to three hours after each adjustment). Stableconditions were achieved after the final adjustments when the cabletemperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated10-minute interval data scans. After stable conditions were reached, thebaseline temperatures were logged at 10-minute intervals for a final 1-hourperiod. Cable amperage readings were also taken at the beginning and end ofthe final hour to verify the presence of stable source currents. Followingthe baseline test, the 3-hour Thermo-Lag fire barrier described above wasinstalled on Article 4 and allowed to cure. On December 9 and 10, 1993, theprotected cable tray ampacity and temperature data were obtained in accordancewith the process used to obtain the baseline data.Baseline and protected cable ampacity adjustment factors (AF) were calculatedfor each cable size according to the following formula from Insulated CableEngineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"=r I, (AF,) W IC TcI 245~~0 T 234.5 + T14c c c &#xa2; 4(Tc -T, a 234.5 + Vc)where the values with primes indicate the desired conditions and the valueswithout primes indicate the experimental data. Temperature units are degreesCelsius. For both the baseline and the protected cases, the desired cabletemperature (T' ) was 90 *C [194 OF] and the desired ambient temperature (T' )was 40 'C [104 IF]. The measured baseline temperatures and ampacities and thecalculated baseline ampacity adjustment factors are provided in Table 3. Themeasured temperatures and ampacities and the calculated ampacity adjustmentfactors for the protected cables are provided in Table 4. For both thebaseline and protected cases, the average of the hot-spot cable temperaturesrecorded at 10-minute intervals during the final hour were used to calculatethe ampacity adjustment factor for that cable.The ampacity derating factor (ADF) for each cable type is the ratio of thereduction in current carrying capacity (protected ampacities) to the original
Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications


;. '_.<J IN 94-22March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable typewas calculated using the following formula:ADF Ibaslne jIProtected (100)IbasollneIn this format, the ADF is expressed as a percentage drop in current-carryingcapacity. The calculated ampacity derating factors were 46.4 percent,36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables,respectively. Table 5 provides a comparative summary of the ampacity data andampacity derating factors from the SNL/UL test and the results reported by thevendor in TSI Report 82-5-355F. Table 5 also shows the results ofrecalculations performed by SNL of the test data reported in TSIReport 82-5-355F. Detailed explanations of the two-sted recalculations, whichwere needed to allow comparisons of the SNL/UL test resulte with the reportedvendor test results, will be documented in SNL Report SAND94-0146.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact: Steven West, NRR(301) 504-1220Attachments:1. Table 1, 'Summary of Test ArticleCharacteristics," and Table 2, "Summaryof Fire Endurance Test Results."2. Table 3, "Baseline (Unprotected CableTray) Ampacity Test Data and Calculations,'and Table 4, "Protected Cable Tray AmpacityTest Data and Calculations."3. Table 5, Comparative Summary of AmpacityTest Data and Derating Factors."4. List of Generic Communications ConcerningFire Barriers5. List of Recently Issued NRC Information Notices
Concerning


;ytachment IIN94-22March 16, 1994 Table 1. Summary of Test Article CharacteristicsArticle Tetjye I Description Barrier Design1 3-Hour 6-inch-wide by 6-inch-high, Based on TSIFire solid-bottom, steel cable tray TechnicalEndurance based on Test Article 2 of TSI Note 20684,Report 82-5-355B, "Three-Hour Revision V,Fire Endurance Test on November 1985.Thermo-Lag 330-1 SublimingCoating Envelope System forWashington Public Power SupplySystem-Nuclear Projects,'l _____ _ .July 1982. ,_l2 3-Hour 12-inch-wide by 4-inch-high, Same as Article 1.Fire ladder-back, steel cable trayEndurance based on Test Article 4 of TSIReport 82-11-81, November 1982.3 3-Hour Same as Test Article 2. Methods documentedFire in TSI ReportEndurance 82-11-81,November 1982.4 Ampacity 12-inch-wide by 4-inch-high, Same as TestDerating ladder-back, steel cable tray Article 1.based on TSI Report 82-5-355F,lI July 13, 1982.Table 2. Summary of Fire Endurance Test Results(All times in Hours:Minutes from the start of the test)Article Single Point .Average Time to TestTemperature Temperature Circuit DurationCriterion and Time Criterion and Time Faultto Exceed to Exceed1 200 -C [392 F] 158 *C [316 -F]1:05 1:20 1:16 2:302 200 *C [392 *F] 158 *C [316 *F]0:55 1:03 0:59 2:003 201 oC [394 OF] 159 C [318 *F ll 1:50 1:58 1:59 3:00
Fire Barriers 5. List of Recently Issued Information
\-- itachment 2IN 94-22March 16, 1994 Table 3. Baseline (Unprotected Cable Tray)Ampacity Test Data and CalculationsCable Tc (0C) Ta (C) lI (Amps) AFc Ic (Amps)Size I8 AWG 91.1 io.5 23.8 0.996 23.74 AWG 91.2 40.5 38.0 0.995 37.82/0 92.0 40.5 115.0 0.988 113.6Table 4. Protected Cable TrayAmpacity Test Data and CalculationsCable Tc l-C) l Ta (C) j Ic (Amps) j AFC I'c (Amps)8 AWG 92.9 40.1 l 13.0 0.977 12.74 AWG 93.2 40.1 24.8 0.975 24.22/0 91.6 40.1 I 74.4 1 0.988 73.5Key for Tables 3 and 4:TC = Average of cable temperatures recorded at 10-minuteintervals during the final hour.To = Average of ambient (test chamber) temperaturesrecorded at 10-minute Intervals during the finalhour after reaching desired stable conditions.IC a Measured cable ampacity at the end of thefinal hour.AFC = Cable ampacity adjustment factor.I'C a Adjusted cable ampacity.


I tachment 3IN 94-22March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating FactorsCable Size Data Source Baseline Protected DeratingAmpacity Ampacity Factor(Amps) (Amps) (Percent)8 AWG SNL 23.7 12.7 46.4TSI1  17.46 14.64 16.15TSI2  20.38 13.89 31.84TS13 23.96 14.83 38.114 AWG SNL 37.8 24.2 36.0TSI1 35.77 29.74 16.86TS12 41.75 28.21 32.43TSI3 41.75 28.21 32.432/0 SNL 113.6 73.5 35.3TSP1 105.91 87.18 17.68TSI2  123.60 82.69 33.10TSI3  131.60 84.82 35.551 Data reported in TSI Report 82-5-355F, July 13, 1982.2 Inverted term in ampacity adjustment factor (AF) equation corrected.3 Measured individual conductor temperatures used to calculate ampacityadjustment factors for each cable size.
===Notices DISTRIBUTION===
SPLB R/F LNorton, OIG Gt iest 4ulley, OIG EELB O C~erlinger


_.>2tachment 4IN 94-22March 16, 1994 List of Generic Communications Concerning Fire BarriersInformation Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Materialto Pass Fire Endurance Test," August 6, 1991Information Notice 91-79, "Deficiencies in the Procedures forInstalling Thermo-Lag Fire Barrier Materials," December 6, 1991Information Notice 92-46, 'Thermo-Lag Fire Barrier Material SpecialReview Team Final Report Findings, Current Fire Endurance Tests, andAmpacity Calculation Errors," June 23, 1992Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System toMaintain Cabling in Wide Cable Trays and Small Conduits Free from FireDamage," June 24, 1992Information Notice 92-55, "Current Fire Endurance Test Results forThermo-Lag Fire Barrier Material," July 27, 1992Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire BarrierSystem to Perform Its Specified Fire Endurance Function,"August 28, 1992Information Notice 92-82, "Results of Thermo-Lag 330-1 CombustibilityTesting," December 15, 1992Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers,"December 17, 1992Information Notice 93-40, "Fire Endurance Test Results for ThermalCeramics FP-60 Fire Barrier Material," May 26, 1993Information Notice 93-41, "One Hour Fire Endurance Test Results forThermal Ceramics Kaowool, 3M Company FS-195 and 3M CompanyInteram E-50 Fire Barrier Systems," May 28, 1993 A 9chment 5Io-4-22March 16, 1994 LIST OF RECENTLY ISSUEDNRC INFORMATION NOTICESInformation Date ofNotice No. Subject Issuance Issued to94-2194-2094-19Regulatory Requirementswhen No Operations arebeing PerformedCommon-Cause Failuresdue to InadequateDesign Control andDedicationEmergency DieselGenerator Vulnerabilityto Failure from ColdFuel OilAccuracy of Motor-Operated Valve Diag-nostic Equipment(Responses to Sup-plement 5 to GenericLetter 89-10)Strontium-90 Eye Appli-cators: Submission ofQuality Management Plan(QMP), Calibration, andUseRecent Incidents Resultingin Offsite ContaminationRadiation Exposures duringan Event Involving a FixedNuclear Gauge03/18/9403/17/9403/16/9403/16/9403/11/9403/03/9403/02/94All fuel cycle and materialslicensees.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor nuclear power reactors.All U.S. Nuclear RegulatoryCommission Medical UseLicensees.All U.S. Nuclear RegulatoryCommission material and fuelcycle licensees.All U.S. Nuclear RegulatoryCommission licensees author-ized to possess, use, manu-facture, or distributeindustrial nuclear gauges.94-1794-1694-15OL -Operating LicenseCP = Construction Permit
/01/&deg;/94 SPLB:DSSA


IN 94-22March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable typewas calculated using the following formula:ADF = baseline -protected (100)baselineIn this format, the ADF is expressed as a percentage drop in current-carryingcapacity. The calculated ampacity derating factors were 46.4 percent,36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables,respectively. Table 5 provides a comparative summary of the ampacity data andampacity derating factors from the SNL/UL test and the results reported by thevendor in BI Report 82-5-355F. Table 5 also shows the results ofrecalculations performed by SNL of the test data reported in TSIReport 82-5-355F. Detailed explanations of the two-step recalculations, whichwere needed to allow comparisons of the SNL/UL test results with the reportedvendor test results, will be documented in SNL Report SAND94-0146.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager. diginslignedbyBrian K. Grimes, Director dan K. GrimesDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact: Steven West, NRR, (301) 504-1220Attachments:1. Table 1, "Summary of Test Article Characteristics," andTable 2, "Summary of Fire Endurance Test Results."2. Table 3, "Baseline (Unprotected CableTray) Ampacity Test Data and Calculations,"and Table 4, "Protected Cable Tray AmpacityTest Data and Calculations."3. Table 5, "Comparative Summary of AmpacityTest Data and Derating Factors."4. List of Generic Communications Concerning Fire Barriers5. List of Recently Issued NRCInformation NoticesDISTRIBUTIONSPLB R/F SWestLNorton, OIG GMulley, OIG EPawlik, RIII/Ol*SEE PREVIOUS CONCURRENCESPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (NoSWest RSanders CBerlinger CMcCracken MVirgilio &sect;Mulley objection)02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94OGCB:DORS* OGCB:DORS*RKiessel JLBirmingham03/08/94 03/11/94 03/IA/94OFFICIAL RECORD COPY 94-22.IN
Tech Ed.ISWest RSanders 02/aS/94 02/%s/94 OGCB:DORR


IN 94-XXMarch xx, 1994 current carrying capacity (baseline ampacities).was calculated using the following formula:The ADF for each cable typeADF = Ibaseline -protected (100)IbasaelineIn this format, the ADF is expressed as a percentage drop in current-carryingcapacity. The calculated ampacity derating factors were 46.4 percent,36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables,respectively. Table 5 provides a comparative summary of the ampacity data andampacity derating factors from the SNL/UL test and the vendor's test. Table 5also shows the results of recalculations performed by SNL of the test datareported in TSI Report 82-5-355F. Detailed explanations of the two-steprecalculations, which were needed to allow comparisons of the SNL/UL testresults with the vendor's test results, will be documented in SNLReport SAND94-0146.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact:Steven West, NRR, (301) 504-1220Attachments:1. Table 1, "Summary of Test Article Characteristics," andTable 2, "Summary of Fire Endurance Test Results."2. Table 3, "Baseline (Unprotected CableTray) Ampacity Test Data and Calculations,"and Table 4, "Protected Cable Tray AmpacityTest Data and Calculations."3. Table 5, "Comparative Summary of AmpacityTest Data and Derating Factors."4. List of Generic Communications Concerning Fire Barriers5. List of Recently Issued Information NoticesDISTRIBUTIONSPLB R/FLNorton, OIG*SEE PREVIOUSSWestGMulley, OIGCONCURRENCEEPawlik, RIII/OlSPLB:DSSA*Tech Ed.*SWest RSanders02/23/94 02/15/94EELB:DE*CBerlinger03/10/94SPLB:DSSA*CMcCracken03/03/94SPLB:DSSA*MVirgilio03/04/94OIG*GMulley03/01/94(Noobjection)OGCB:DORS*RKiessel03/08/94OFFICIAL RECORD COPYOGCB:DORS pl,4aJLBirminghaifi03/ //94IN_94_XX.SW4]D: DORSBGrimes03/ /94
MGCB:DORS RKiesse! tugler 03/9 /9i 02/ /94 , RIII/O1 S zDSSA SPLB:Dypy CMcCracken
&I I kY 94-XXMarch XX, 1994 current carrying capacity (baseline ampacities).was calculated using the following formula:The ADF for each cable typeADF = baseline protected (100)Ilal / tdbaselineIn this format, the ADF is expressed as a percentage drop in current-carryingcapacity. The calculated ampacity derating factors were 46.4 percent,36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables,respectively. Table 5 provides a comparative summary of the ampacity data andampacity derating factors from the SNL/UL test and the vendor's test. Table 5also shows the results of recalculations performed by SNL of the test datareported in TSI Report 82-5-355F. Detailed explanations of the two-steprecalculations, which were needed to allow comparisons of the SNL/UL testresults with the vendor's test results, will be documented in SNLReport SAND94-0146.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor Regulation


===Technical Contact:===
MVI.rg ilio (5/3 /94 s/ g/94 OIG G~ulley objection}
Steven West, NRR, 301-504-1220Attachments:1. Table 1, "Summary of Test Article Characteristics," andTable 2, "Summary of Fire Endurance Test Results."2. Table 3, "Baseline (Unprotected CableTray) Ampacity Test Data and Calculations,"and Table 4, "Protected Cable Tray AmpacityTest Data and Calculations."3. Table 5, 'Comparative Summary of AmpacityTest Data and Derating Factors."4. List of Generic Communications Concerning Fire Barriers5. List of Recently Issued Information NoticesDISTRIBUTIONSPLB R/FLNorton, OIGGtiest4ulley, OIGEELB OC~erlinger/01/&deg;/94SPLB:DSSA Tech Ed.ISWest RSanders02/aS/94 02/%s/94OGCB:DORR MGCB:DORSRKiesse! tugler03/9 /9i 02/ /94, RIII/O1S zDSSA SPLB:DypyCMcCracken MVI.rg ilio(5/3 /94 s/ g/94OIGG~ulley objection}A ll G/94 d,D:DORSBGrimes02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]  
A ll G/94 d, D:DORS BGrimes 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]}}
}}


{{Information notice-Nav}}
{{Information notice-Nav}}

Revision as of 13:58, 31 August 2018

Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
ML031060605
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Three Mile Island, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant  Entergy icon.png
Issue date: 03/16/1994
From: Grimes B K
Office of Nuclear Reactor Regulation
To:
References
IN-94-022, NUDOCS 9403150511
Download: ML031060605 (14)


UNITED STATES NUCLEAR REGULATORY

COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION

NOTICE 94-22: FIRE ENDURANCE

AND AMPACITY DERATING TEST RESULTS FOR 3-HOUR FIRE-RATED

THERMO-LAG

330-1 FIRE BARRIERS

Addressees

All holders of operating

licenses or construction

permits for nuclear power reactors.

Purpose

6 The U.S. Nuclear Regulatory

Commission (NRC) is issuing this information

notice to inform licensees

of the preliminary

results of fire endurance

and ampacity derating tests of Thermo-Lag

330-1 (Thermo-Lag)

fire barriers conducted

by the NRC at Underwriters

Laboratories, Incorporated (UL). It is expected that recipients

will review the Information

for applicability

to their facilities

and consider actions as appropriate

to avoid similar problems.

However, suggestions

contained

in this information

notice are not NRC requirements;

therefore, no specific action or written response is required.Description

of Circumstances

As part of its continuing

evaluation

of Thermo-Lag

fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted

three full-scale

fire endurance

tests and one full-scale

ampacity derating test of 3-hour fire-rated

Thermo-Lag

fire barriers.

The principal

objective

of the tests was to evaluate the performance

of the barriers against the results of tests previously

reported by Thermal Science, Incorporated (TSI, the vendor).Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided technical

assistance

by designing

and executing

the test program and preparing the test report. The base test specimens

were constructed

and instrumented

at SNL. The test specimen fire barriers were constructed

at UL by trained Thermo-Lag

installers

under the direction

of SNL during October and November 1993. The tests were conducted

at UL under the direction

of the NRC and SNL during December 1993. The NRC staff informed the Nuclear Management

and Resources

Council (NUMARC) of the test results during a public meeting at NRC Headquarters

on February 9, 1994. The final test results will be documented

in SNL Report SAND94-0146, "An Evaluation

of the Fire Barrier System Thermo-Lag

330-1." The staff will place this report in the NRC Public Document Room after it is completed.

The staff expects the report to be completed

during April 1994._Efh-1X-9403150511 ,r.D9 af aqed qij4- o,2~.3/2! 5/Y 9q 0 3 1 (Il

<<J IN 94-22 March 16, 1994 Discussion

Each of the four base test articles was a U-shaped configuration

laying sideways which duplicated

configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously

tested and reported by the vendor. A single layer of cables was installed

in each of the fire test articles in accordance

with the types and placements

reported in the vendor's test reports. The cable fill for the ampacity derating test article is discussed

under the "Ampacity

Derating Test" section of this information

notice.Each of the base test articles was protected

by a 3-hour fire barrier formed from two layers of nominal 3/4-inch-thick

Thermo-Lag

330-1 preformed

panel. SNL purchased

the Thermo-Lag

preformed

panels and trowel-grade

material used to construct

the test article fire barriers from Texas Utilities

Electric Company (TU Electric).

TU Electric performed

a source inspection

of the materials

at TSI and the NRR Vendor Inspection

Branch conducted

a receipt inspection

of the materials

at the Comanche Peak Steam Electric Station when TU Electric delivered

the materials

to SNL.The fire barriers for Test Articles 1, 2, and 4, were constructed

in accordance

with TSI Technical

Note 20684, Revision V, "Thermo-Lag

330 Fire Barrier System Installation

Procedures

Manual Power Generating

Plant Application," November 1985. The fire barrier for Test Article 3 was constructed

in accordance

with the methods used by the vendor for Test Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance

Tests Conducted on Test Articles Containing

Generic Cables Protected

with the Thermo-Lag

330-1 Subliming

Coating Envelope System," November 1982. Table I summarizes

the test article characteristics.

The stress skin (an embedded wire mesh) for the inner barrier layer faced toward the cable tray. The stress skin for the outer layer faced away from the cable tray. All joints and seams were offset. The edges of the individual

panel sections were buttered with trowel-grade

Thermo-Lag

330-1 material before they were joined and secured. This assembly technique, as opposed to the dry-fit method, ensured that each Joint and seam was filled to its full thickness

with Thermo-Lag

material.

The individual

barrier pieces for Test Articles 1, 2, and 4 were banded with stainless

steel tie wire. The individual

pieces for Test Article 3 were not banded. Instead, each seam and joint was reinforced

with stainless

steel wire stitches and laces. In addition, flanges were formed along the edges and butt Joints of the outer layer. The flanges were bolted together with nominal k-inch-20

by 2-inch machine bolts and hex-nuts.

After the barriers were installed, the test articles were cured for at least 30 days in a secure temperature-controlled

environment

before the tests were conducted.

The instrumentation

used to record test data, including

the SNL data logging equipment

and the UL furnace-monitoring

and control systems, was calibrated

using equipment

traceable

to National Institute

of Standards

and Technology

standards.

NRC, SNL, and UL participated

in and observed all four tests.

IN 94-22 March 16, 1994 Fire Endurance

Tests The following

performance

capabilities

were evaluated:

(1) the ability of the Thermo-Lag

barrier to keep the average temperature

of the unexposed

side of the barrier (as measured on the exterior surface of the cable trays) from rising more than 139 *C [250 OF] above the ambient temperature

at the start of the test, (2) the ability to keep the temperature

of any single thermocouple

from rising more than 30 percent above the allowable

average temperature

rise (181 'C [325 OF]), (3) the ability to maintain circuit integrity

during the fire exposure and hose stream test, (4) the ability to maintain the cables free of visible fire damage, and (5) the ability to remain intact during the fire and hose stream tests.Temperatures

were measured by Teflon-insulated

Type K thermocouples

installed on certain cables (as documented

in the vendor test reports).

In addition, thermocouples

were installed

on the cable tray side rails, on the unexposed side of the Thermo-Lag

panels, and in the air space between the cables and the unexposed

side of the Thermo-Lag

panels. In keeping with the objective

of evaluating

thermal performance

against test results previously

reported by the vendor, the temperature

results reported below were those measured by the thermocouples

installed

on the cables and the cable tray side rails. Four cables in each of the fire tests were connected

to a separate low-voltage

power supply (28-VDC, 1 Amp) which was configured

to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and circuit-to-system (conductor

continuity)

integrity

tests as documented

in the vendor test reports.The three fire endurance

tests were performed

in the UL column furnace. To facilitate

duplication

of the original TSI test configurations, UL modified the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be inserted into the furnace through one of the furnace walls. The standard time-temperature

fire from American Society for Testing of Materials (ASTM)Standard E-119-75, "Standard

Methods of Fire Tests of Building Construction

and Materials," was followed.

UL technicians

operated the test furnace and recorded the furnace temperature

data. SNL provided the instrumentation

and data acquisition

system for obtaining

and recording

the test temperature

and circuit integrity

data. During the fire exposure, visual observations

were made through viewing ports located in three of the furnace walls. The following

test results are summarized

in Table 2.Article I was tested on December 8, 1993. The ambient temperature

at the start of the test was 19 OC [66 OF]. Therefore, the average temperature

rise criterion

for this test was 158 *C [316 OF] and the single-point

temperature

rise criterion

was 200 *C [392 *F]. The single-point

temperature

criterion was exceeded about 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> and 5 minutes after the start of the test (1:05). A conductor-to-ground

fault was detected at about 1:16 and the average temperature

rise criterion

was exceeded at about 1:20. The test was terminated

at 2:30.Article 2 was tested on December 7, 1993. The ambient temperature

at the start of the test was 19 'C [66 OF]. Therefore, the average temperature

rise criterion

for this test was 158 *C [316 OF] and the single-point

temperature

\J V IN 94-22 March 16, 1994 rise criterion

was 200 *C [392 'FJ. The single-point

temperature

criterion was exceeded at about 0:55, a conductor-to-ground

fault was detected at about 0:59, and the average temperature

criterion

was exceeded at about 1:03.The test was terminated

at 2:00.Article 3 was tested on December 6, 1993. The ambient temperature

at the start of the test was 20 OC (68 *F]. Therefore, the average temperature

rise criterion

for this test was 159 'C [318 'F] and the single-point

temperature

rise criterion

was 201 *C [394 'FJ. The single-point

temperature

criterion was exceeded at about 1:50, the average temperature

rise criterion

was exceeded at about 1:58, and a conductor-to-ground

fault was detected at about 1:59. The test was terminated

at 3:00.For all three fire tests, when the tests were terminated, most of the individual

thermocouples

exceeded the single point temperature

criterion.

In addition, Thermo-Lag

panels had fallen off the test articles exposing the cable trays and cables to the fire. Most of the remaining

Thermo-Lag

had been reduced to char. Post-test

inspections

revealed that all of the cable Jacket and conductor

insulation

had been consumed during the fire exposures.

Only bare copper conductors

remained in the cable trays. Detailed test results, including

temperature

data, observations

and photographs

will be provided in SNL Report SAND94-0146.

The test plan specified

that a standard ASTM solid hose stream test would be performed

at the end of the fire test. However, because of the early termination

of two of the three tests and the poor condition

of all three articles when the tests were terminated, the hose stream tests were not conducted.

Less severe hose streams were used, however, to extinguish

the burning Thermo-Lag

material and to cool the test articles.

These hose streams washed away most of the Thermo-Lag

that had not fallen from the articles during the fire exposure.Ampacitv Derating Test Test Article 4 was an ampacity derating test article constructed

in accordance

with TSI Report 82-5-355F, "Ampacity

Derating Test for 1000V Power Cables in a tadder Cable Tray Protected

with a Three Hour Rated Design of the Thermo-Lag

330-1 Subliming

Coating Envelope System,' July 13, 1982. The cable tray was loaded to about 60 percent of the full tray depth with 20 lengths of 1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented

one pass through the cable tray. All of the cables of a given cable size were Joined together into a single electrical

loop. Each loop was instrumented

with six 24-gauge bare-bead

Type K thermocouples

with welded Junctions.

In each case, the insulation

on the cable was slit so that the thermocouple

Junction could be installed

below the insulation

in contact with the conductor.

Thermocouples

were also installed

on the cable tray side rails, on the inner surface of the fire barrier, and on the outer surface of the fire barrier. Three thermocouples

were installed

to measure the ambient temperature

in the test chamber discussed

below.

IN 94-22 March 16, 1994 Cable ampacity and temperature

data was obtained for Test Article 4 before the Thermo-Lag

fire barrier was installed (baseline

or unprotected

cable tray data). On October 14, 1993, Article 4 was placed in a high-ambient

temperature

environmental

test chamber set at 40 DC [104 OF] and allowed to soak for about four hours. A separate power supply was connected

to each of the three cable loops and power was applied according

to an initial estimate of the ampacity of each cable. The amperage was adjusted over a period of about six hours until it appeared that a steady state conductor

temperature

near 90 *C [194 *F] at the hot spot for each cable size would be reached. The test article was left to settle overnight (about 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />). The next day, final ampacity adjustments

were made, and the test article was again allowed to settle (typically

two to three hours after each adjustment).

Stable conditions

were achieved after the final adjustments

when the cable temperatures

did not fluctuate

more than +/-1 OC [1.8 *F] between repeated 10-minute

interval data scans. After stable conditions

were reached, the baseline temperatures

were logged at 10-minute

intervals

for a final 1-hour period. Cable amperage readings were also taken at the beginning

and end of the final hour to verify the presence of stable source currents.

Following the baseline test, the 3-hour Thermo-Lag

fire barrier described

above was installed

on Article 4 and allowed to cure. On December 9 and 10, 1993, the protected

cable tray ampacity and temperature

data were obtained in accordance

with the process used to obtain the baseline data.Baseline and protected

cable ampacity adjustment

factors (AF) were calculated

for each cable size according

to the following

formula from Insulated

Cable Engineers

Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"=r I, (AF,) W IC TcI 245~~0 T 234.5 + T 1 4 c c c ¢ 4(Tc -T, a 234.5 + Vc)where the values with primes indicate the desired conditions

and the values without primes indicate the experimental

data. Temperature

units are degrees Celsius. For both the baseline and the protected

cases, the desired cable temperature (T' ) was 90 *C [194 OF] and the desired ambient temperature (T' )was 40 'C [104 IF]. The measured baseline temperatures

and ampacities

and the calculated

baseline ampacity adjustment

factors are provided in Table 3. The measured temperatures

and ampacities

and the calculated

ampacity adjustment

factors for the protected

cables are provided in Table 4. For both the baseline and protected

cases, the average of the hot-spot cable temperatures

recorded at 10-minute

intervals

during the final hour were used to calculate the ampacity adjustment

factor for that cable.The ampacity derating factor (ADF) for each cable type is the ratio of the reduction

in current carrying capacity (protected

ampacities)

to the original

. '_.<J IN 94-22 March 16, 1994 current carrying capacity (baseline

ampacities).

The ADF for each cable type was calculated

using the following

formula: ADF Ibaslne jIProtected

(100)Ibasollne In this format, the ADF is expressed

as a percentage

drop in current-carrying

capacity.

The calculated

ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.

Table 5 provides a comparative

summary of the ampacity data and ampacity derating factors from the SNL/UL test and the results reported by the vendor in TSI Report 82-5-355F.

Table 5 also shows the results of recalculations

performed

by SNL of the test data reported in TSI Report 82-5-355F.

Detailed explanations

of the two-sted recalculations, which were needed to allow comparisons

of the SNL/UL test resulte with the reported vendor test results, will be documented

in SNL Report SAND94-0146.

This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Steven West, NRR (301) 504-1220 Attachments:

1. Table 1, 'Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance

Test Results." 2. Table 3, "Baseline (Unprotected

Cable Tray) Ampacity Test Data and Calculations,'

and Table 4, "Protected

Cable Tray Ampacity Test Data and Calculations." 3. Table 5, Comparative

Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications

Concerning

Fire Barriers 5. List of Recently Issued NRC Information

Notices

y t achmen t I IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics

Article Tetjye I Description

Barrier Design 1 3-Hour 6-inch-wide

by 6-inch-high, Based on TSI Fire solid-bottom, steel cable tray Technical Endurance

based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour

Revision V, Fire Endurance

Test on November 1985.Thermo-Lag

330-1 Subliming Coating Envelope System for Washington

Public Power Supply System-Nuclear

Projects,'

l _____ _ .July 1982. ,_l 2 3-Hour 12-inch-wide

by 4-inch-high, Same as Article 1.Fire ladder-back, steel cable tray Endurance

based on Test Article 4 of TSI Report 82-11-81, November 1982.3 3-Hour Same as Test Article 2. Methods documented

Fire in TSI Report Endurance

82-11-81, November 1982.4 Ampacity 12-inch-wide

by 4-inch-high, Same as Test Derating ladder-back, steel cable tray Article 1.based on TSI Report 82-5-355F, lI July 13, 1982.Table 2. Summary of Fire Endurance

Test Results (All times in Hours:Minutes

from the start of the test)Article Single Point .Average Time to Test Temperature

Temperature

Circuit Duration Criterion

and Time Criterion

and Time Fault to Exceed to Exceed 1 200 -C [392 F] 158 *C [316 -F]1:05 1:20 1:16 2:30 2 200 *C [392 *F] 158 *C [316 *F]0:55 1:03 0:59 2:00 3 201 oC [394 OF] 159 C [318 *F l l 1:50 1:58 1:59 3:00

\-- itachment

2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected

Cable Tray)Ampacity Test Data and Calculations

Cable Tc (0 C) Ta (C) lI (Amps) AFc Ic (Amps)Size I 8 AWG 91.1 io.5 23.8 0.996 23.7 4 AWG 91.2 40.5 38.0 0.995 37.8 2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected

Cable Tray Ampacity Test Data and Calculations

Cable Tc l-C) l Ta (C) j Ic (Amps) j AFC I'c (Amps)8 AWG 92.9 40.1 l 13.0 0.977 12.7 4 AWG 93.2 40.1 24.8 0.975 24.2 2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4: TC = Average of cable temperatures

recorded at 10-minute intervals

during the final hour.To = Average of ambient (test chamber) temperatures

recorded at 10-minute

Intervals

during the final hour after reaching desired stable conditions.

IC a Measured cable ampacity at the end of the final hour.AFC = Cable ampacity adjustment

factor.I'C a Adjusted cable ampacity.

I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative

Summary of Ampacity Data and Derating Factors Cable Size Data Source Baseline Protected

Derating Ampacity Ampacity Factor (Amps) (Amps) (Percent)8 AWG SNL 23.7 12.7 46.4 TSI 1 17.46 14.64 16.15 TSI 2 20.38 13.89 31.84 TS13 23.96 14.83 38.11 4 AWG SNL 37.8 24.2 36.0 TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43 2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI 2 123.60 82.69 33.10 TSI 3 131.60 84.82 35.55 1 Data reported in TSI Report 82-5-355F, July 13, 1982.2 Inverted term in ampacity adjustment

factor (AF) equation corrected.

3 Measured individual

conductor

temperatures

used to calculate

ampacity adjustment

factors for each cable size.

_.>2tachment

4 IN 94-22 March 16, 1994 List of Generic Communications

Concerning

Fire Barriers Information

Notice 91-47, 'Failure of Thermo-Lag

Fire Barrier Material to Pass Fire Endurance

Test," August 6, 1991 Information

Notice 91-79, "Deficiencies

in the Procedures

for Installing

Thermo-Lag

Fire Barrier Materials," December 6, 1991 Information

Notice 92-46, 'Thermo-Lag

Fire Barrier Material Special Review Team Final Report Findings, Current Fire Endurance

Tests, and Ampacity Calculation

Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag

330 Fire Barrier System to Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire Damage," June 24, 1992 Information

Notice 92-55, "Current Fire Endurance

Test Results for Thermo-Lag

Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement

1, "Failure of Thermo-Lag

330 Fire Barrier System to Perform Its Specified

Fire Endurance

Function," August 28, 1992 Information

Notice 92-82, "Results of Thermo-Lag

330-1 Combustibility

Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag

330-1 Fire Barriers," December 17, 1992 Information

Notice 93-40, "Fire Endurance

Test Results for Thermal Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information

Notice 93-41, "One Hour Fire Endurance

Test Results for Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company Interam E-50 Fire Barrier Systems," May 28, 1993 A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED NRC INFORMATION

NOTICES Information

Date of Notice No. Subject Issuance Issued to 94-21 94-20 94-19 Regulatory

Requirements

when No Operations

are being Performed Common-Cause

Failures due to Inadequate

Design Control and Dedication

Emergency

Diesel Generator

Vulnerability

to Failure from Cold Fuel Oil Accuracy of Motor-Operated Valve Diag-nostic Equipment (Responses

to Sup-plement 5 to Generic Letter 89-10)Strontium-90

Eye Appli-cators: Submission

of Quality Management

Plan (QMP), Calibration, and Use Recent Incidents

Resulting in Offsite Contamination

Radiation

Exposures

during an Event Involving

a Fixed Nuclear Gauge 03/18/94 03/17/94 03/16/94 03/16/94 03/11/94 03/03/94 03/02/94 All fuel cycle and materials licensees.

All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All U.S. Nuclear Regulatory

Commission

Medical Use Licensees.

All U.S. Nuclear Regulatory

Commission

material and fuel cycle licensees.

All U.S. Nuclear Regulatory

Commission

licensees

author-ized to possess, use, manu-facture, or distribute

industrial

nuclear gauges.94-17 94-16 94-15 OL -Operating

License CP = Construction

Permit

IN 94-22 March 16, 1994 current carrying capacity (baseline

ampacities).

The ADF for each cable type was calculated

using the following

formula: ADF = baseline -protected

(100)baseline In this format, the ADF is expressed

as a percentage

drop in current-carrying

capacity.

The calculated

ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.

Table 5 provides a comparative

summary of the ampacity data and ampacity derating factors from the SNL/UL test and the results reported by the vendor in BI Report 82-5-355F.

Table 5 also shows the results of recalculations

performed

by SNL of the test data reported in TSI Report 82-5-355F.

Detailed explanations

of the two-step recalculations, which were needed to allow comparisons

of the SNL/UL test results with the reported vendor test results, will be documented

in SNL Report SAND94-0146.

This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager. diginslignedby

Brian K. Grimes, Director dan K. Grimes Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Steven West, NRR, (301) 504-1220 Attachments:

1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance

Test Results." 2. Table 3, "Baseline (Unprotected

Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected

Cable Tray Ampacity Test Data and Calculations." 3. Table 5, "Comparative

Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications

Concerning

Fire Barriers 5. List of Recently Issued NRCInformation

Notices DISTRIBUTION

SPLB R/F SWest LNorton, OIG GMulley, OIG EPawlik, RIII/Ol*SEE PREVIOUS CONCURRENCE

SPLB:DSSA*Tech

Ed.* EELB:DE* SPLB:DSSA*

SPLB:DSSA*

OIG* (No SWest RSanders CBerlinger

CMcCracken

MVirgilio

§Mulley objection)

02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS*

OGCB:DORS*

RKiessel JLBirmingham

03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN

IN 94-XX March xx, 1994 current carrying capacity (baseline

ampacities).

was calculated

using the following

formula: The ADF for each cable type ADF = Ibaseline

-protected

(100)Ibasaeline

In this format, the ADF is expressed

as a percentage

drop in current-carrying

capacity.

The calculated

ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.

Table 5 provides a comparative

summary of the ampacity data and ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations

performed

by SNL of the test data reported in TSI Report 82-5-355F.

Detailed explanations

of the two-step recalculations, which were needed to allow comparisons

of the SNL/UL test results with the vendor's test results, will be documented

in SNL Report SAND94-0146.

This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Steven West, NRR, (301) 504-1220 Attachments:

1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance

Test Results." 2. Table 3, "Baseline (Unprotected

Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected

Cable Tray Ampacity Test Data and Calculations." 3. Table 5, "Comparative

Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications

Concerning

Fire Barriers 5. List of Recently Issued Information

Notices DISTRIBUTION

SPLB R/F LNorton, OIG*SEE PREVIOUS SWest GMulley, OIG CONCURRENCE

EPawlik, RIII/Ol SPLB:DSSA*Tech

Ed.*SWest RSanders 02/23/94 02/15/94 EELB:DE*CBerlinger

03/10/94 SPLB:DSSA*

CMcCracken

03/03/94 SPLB:DSSA*

MVirgilio 03/04/94 OIG*GMulley 03/01/94 (No objection)

OGCB:DORS*

RKiessel 03/08/94 OFFICIAL RECORD COPY OGCB:DORS

pl,4a JLBirminghaifi

03/ //94 IN_94_XX.SW4]

D: DORS BGrimes 03/ /94

&I I k Y 94-XX March XX, 1994 current carrying capacity (baseline

ampacities).

was calculated

using the following

formula: The ADF for each cable type ADF = baseline protected

(100)Ilal / td baseline In this format, the ADF is expressed

as a percentage

drop in current-carrying

capacity.

The calculated

ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.

Table 5 provides a comparative

summary of the ampacity data and ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations

performed

by SNL of the test data reported in TSI Report 82-5-355F.

Detailed explanations

of the two-step recalculations, which were needed to allow comparisons

of the SNL/UL test results with the vendor's test results, will be documented

in SNL Report SAND94-0146.

This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

Contact: Steven West, NRR, 301-504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance

Test Results." 2. Table 3, "Baseline (Unprotected

Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected

Cable Tray Ampacity Test Data and Calculations." 3. Table 5, 'Comparative

Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications

Concerning

Fire Barriers 5. List of Recently Issued Information

Notices DISTRIBUTION

SPLB R/F LNorton, OIG Gt iest 4ulley, OIG EELB O C~erlinger

/01/°/94 SPLB:DSSA

Tech Ed.ISWest RSanders 02/aS/94 02/%s/94 OGCB:DORR

MGCB:DORS RKiesse! tugler 03/9 /9i 02/ /94 , RIII/O1 S zDSSA SPLB:Dypy CMcCracken

MVI.rg ilio (5/3 /94 s/ g/94 OIG G~ulley objection}

A ll G/94 d, D:DORS BGrimes 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]