Information Notice 1994-22, Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers: Difference between revisions
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| issue date = 03/16/1994 | | issue date = 03/16/1994 | ||
| title = Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers | | title = Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers | ||
| author name = Grimes B | | author name = Grimes B | ||
| author affiliation = NRC/NRR | | author affiliation = NRC/NRR | ||
| addressee name = | | addressee name = | ||
Line 14: | Line 14: | ||
| page count = 14 | | page count = 14 | ||
}} | }} | ||
{{#Wiki_filter:UNITED | {{#Wiki_filter:UNITED STATES | ||
NUCLEAR REGULATORY COMMISSION | |||
OFFICE OF NUCLEAR REACTOR REGULATION | |||
WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION NOTICE 94-22: FIRE ENDURANCE AND AMPACITY DERATING TEST | |||
RESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1 FIRE BARRIERS | |||
==Addressees== | ==Addressees== | ||
All holders of operating licenses or construction permits for nuclear | All holders of operating licenses or construction permits for nuclear power | ||
reactors. | |||
==Purpose== | ==Purpose== | ||
6 The U.S. Nuclear Regulatory Commission (NRC) is issuing this information | |||
notice to inform licensees of the preliminary results of fire endurance and | |||
ampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriers | |||
conducted by the NRC at Underwriters Laboratories, Incorporated (UL). It is | |||
expected that recipients will review the Information for applicability to | |||
their facilities and consider actions as appropriate to avoid similar | |||
problems. However, suggestions contained in this information notice are not | |||
NRC requirements; therefore, no specific action or written response is | |||
required. | |||
==Description of Circumstances== | ==Description of Circumstances== | ||
As part of its continuing evaluation of Thermo-Lag fire barrier performance,the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full- | As part of its continuing evaluation of Thermo-Lag fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scale | ||
fire endurance tests and one full-scale ampacity derating test of 3-hour | |||
fire-rated Thermo-Lag fire barriers. The principal objective of the tests was | |||
to evaluate the performance of the barriers against the results of tests | |||
previously reported by Thermal Science, Incorporated (TSI, the vendor). | |||
Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided | |||
technical assistance by designing and executing the test program and preparing | |||
the test report. The base test specimens were constructed and instrumented at | |||
SNL. The test specimen fire barriers were constructed at UL by trained | |||
Thermo-Lag installers under the direction of SNL during October and | |||
November 1993. The tests were conducted at UL under the direction of the NRC | |||
and SNL during December 1993. The NRC staff informed the Nuclear Management | |||
and Resources Council (NUMARC) of the test results during a public meeting at | |||
NRC Headquarters on February 9, 1994. The final test results will be | |||
documented in SNL Report SAND94-0146, "An Evaluation of the Fire Barrier | |||
System Thermo-Lag 330-1." The staff will place this report in the NRC Public | |||
Document Room after it is completed. The staff expects the report to be | |||
completed during April 1994. _Efh-1X- | |||
9q 0 3 1( | |||
9403150511 ,r | |||
. D9 qij4- o,2~. | |||
af aqed 3/2! 5/Y Il | |||
<<J IN 94-22 March 16, 1994 Discussion | |||
Each of the four base test articles was a U-shaped configuration laying | |||
sideways which duplicated configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously tested | |||
and reported by the vendor. A single layer of cables was installed in each of | |||
the fire test articles in accordance with the types and placements reported in | |||
the vendor's test reports. The cable fill for the ampacity derating test | |||
article is discussed under the "Ampacity Derating Test" section of this | |||
information notice. | |||
Each of the base test articles was protected by a 3-hour fire barrier formed | |||
from two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNL | |||
purchased the Thermo-Lag preformed panels and trowel-grade material used to | |||
construct the test article fire barriers from Texas Utilities Electric Company | |||
(TU Electric). TU Electric performed a source inspection of the materials at | |||
TSI and the NRR Vendor Inspection Branch conducted a receipt inspection of the | |||
materials at the Comanche Peak Steam Electric Station when TU Electric | |||
delivered the materials to SNL. | |||
The fire barriers for Test Articles 1, 2, and 4, were constructed in | |||
accordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 Fire | |||
Barrier System Installation Procedures Manual Power Generating Plant | |||
Application," November 1985. The fire barrier for Test Article 3 was | |||
constructed in accordance with the methods used by the vendor for Test | |||
Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conducted | |||
on Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1 Subliming Coating Envelope System," November 1982. Table I summarizes the | |||
test article characteristics. | |||
The stress skin (an embedded wire mesh) for the inner barrier layer faced | |||
toward the cable tray. The stress skin for the outer layer faced away from | |||
the cable tray. All joints and seams were offset. The edges of the | |||
individual panel sections were buttered with trowel-grade Thermo-Lag 330-1 material before they were joined and secured. This assembly technique, as | |||
opposed to the dry-fit method, ensured that each Joint and seam was filled to | |||
its full thickness with Thermo-Lag material. The individual barrier pieces | |||
for Test Articles 1, 2, and 4 were banded with stainless steel tie wire. The | |||
individual pieces for Test Article 3 were not banded. Instead, each seam and | |||
joint was reinforced with stainless steel wire stitches and laces. In | |||
addition, flanges were formed along the edges and butt Joints of the outer | |||
layer. The flanges were bolted together with nominal k-inch-20 by 2-inch | |||
machine bolts and hex-nuts. After the barriers were installed, the test | |||
articles were cured for at least 30 days in a secure temperature-controlled | |||
environment before the tests were conducted. | |||
The instrumentation used to record test data, including the SNL data logging | |||
equipment and the UL furnace-monitoring and control systems, was calibrated | |||
using equipment traceable to National Institute of Standards and Technology | |||
standards. NRC, SNL, and UL participated in and observed all four tests. | |||
IN 94-22 March 16, 1994 Fire Endurance Tests | |||
The following performance capabilities were evaluated: (1) the ability of the | |||
Thermo-Lag barrier to keep the average temperature of the unexposed side of | |||
the barrier (as measured on the exterior surface of the cable trays) from | |||
rising more than 139 *C [250 OF] above the ambient temperature at the start of | |||
the test, (2) the ability to keep the temperature of any single thermocouple | |||
from rising more than 30 percent above the allowable average temperature rise | |||
(181 'C [325 OF]), (3) the ability to maintain circuit integrity during the | |||
fire exposure and hose stream test, (4) the ability to maintain the cables | |||
free of visible fire damage, and (5) the ability to remain intact during the | |||
fire and hose stream tests. | |||
Temperatures were measured by Teflon-insulated Type K thermocouples installed | |||
on certain cables (as documented in the vendor test reports). In addition, thermocouples were installed on the cable tray side rails, on the unexposed | |||
side of the Thermo-Lag panels, and in the air space between the cables and the | |||
unexposed side of the Thermo-Lag panels. In keeping with the objective of | |||
evaluating thermal performance against test results previously reported by the | |||
vendor, the temperature results reported below were those measured by the | |||
thermocouples installed on the cables and the cable tray side rails. Four | |||
cables in each of the fire tests were connected to a separate low-voltage | |||
power supply (28-VDC, 1 Amp) which was configured to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and | |||
circuit-to-system (conductor continuity) integrity tests as documented in the | |||
vendor test reports. | |||
The three fire endurance tests were performed in the UL column furnace. To | |||
facilitate duplication of the original TSI test configurations, UL modified | |||
the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be | |||
inserted into the furnace through one of the furnace walls. The standard | |||
time-temperature fire from American Society for Testing of Materials (ASTM) | |||
Standard E-119-75, "Standard Methods of Fire Tests of Building Construction | |||
and Materials," was followed. UL technicians operated the test furnace and | |||
recorded the furnace temperature data. SNL provided the instrumentation and | |||
data acquisition system for obtaining and recording the test temperature and | |||
circuit integrity data. During the fire exposure, visual observations were | |||
made through viewing ports located in three of the furnace walls. The | |||
following test results are summarized in Table 2. | |||
Article I was tested on December 8, 1993. The ambient temperature at the | |||
start of the test was 19 OC [66 OF]. Therefore, the average temperature rise | |||
criterion for this test was 158 *C [316 OF] and the single-point temperature | |||
rise criterion was 200 *C [392 *F]. The single-point temperature criterion | |||
was exceeded about 1 hour and 5 minutes after the start of the test (1:05). A | |||
conductor-to-ground fault was detected at about 1:16 and the average | |||
temperature rise criterion was exceeded at about 1:20. The test was | |||
terminated at 2:30. | |||
Article 2 was tested on December 7, 1993. The ambient temperature at the | |||
start of the test was 19 'C [66 OF]. Therefore, the average temperature rise | |||
criterion for this test was 158 *C [316 OF] and the single-point temperature | |||
\J | |||
V IN 94-22 March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterion | |||
was exceeded at about 0:55, a conductor-to-ground fault was detected at | |||
about 0:59, and the average temperature criterion was exceeded at about 1:03. | |||
The test was terminated at 2:00. | |||
Article 3 was tested on December 6, 1993. The ambient temperature at the | |||
start of the test was 20 OC (68 *F]. Therefore, the average temperature rise | |||
criterion for this test was 159 'C [318 'F] and the single-point temperature | |||
rise criterion was 201 *C [394 'FJ. The single-point temperature criterion | |||
was exceeded at about 1:50, the average temperature rise criterion was | |||
exceeded at about 1:58, and a conductor-to-ground fault was detected at | |||
about 1:59. The test was terminated at 3:00. | |||
For all three fire tests, when the tests were terminated, most of the | |||
individual thermocouples exceeded the single point temperature criterion. In | |||
addition, Thermo-Lag panels had fallen off the test articles exposing the | |||
cable trays and cables to the fire. Most of the remaining Thermo-Lag had been | |||
reduced to char. Post-test inspections revealed that all of the cable Jacket | |||
and conductor insulation had been consumed during the fire exposures. Only | |||
bare copper conductors remained in the cable trays. Detailed test results, including temperature data, observations and photographs will be provided in | |||
SNL Report SAND94-0146. | |||
The test plan specified that a standard ASTM solid hose stream test would be | |||
performed at the end of the fire test. However, because of the early | |||
termination of two of the three tests and the poor condition of all three | |||
articles when the tests were terminated, the hose stream tests were not | |||
conducted. Less severe hose streams were used, however, to extinguish the | |||
burning Thermo-Lag material and to cool the test articles. These hose streams | |||
washed away most of the Thermo-Lag that had not fallen from the articles | |||
during the fire exposure. | |||
===Ampacitv Derating Test=== | |||
Test Article 4 was an ampacity derating test article constructed in accordance | |||
with TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in a | |||
tadder Cable Tray Protected with a Three Hour Rated Design of the | |||
Thermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cable | |||
tray was loaded to about 60 percent of the full tray depth with 20 lengths of | |||
1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass through | |||
the cable tray. All of the cables of a given cable size were Joined together | |||
into a single electrical loop. Each loop was instrumented with six 24-gauge | |||
bare-bead Type K thermocouples with welded Junctions. In each case, the | |||
insulation on the cable was slit so that the thermocouple Junction could be | |||
installed below the insulation in contact with the conductor. Thermocouples | |||
were also installed on the cable tray side rails, on the inner surface of the | |||
fire barrier, and on the outer surface of the fire barrier. Three | |||
thermocouples were installed to measure the ambient temperature in the test | |||
chamber discussed below. | |||
IN 94-22 March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before the | |||
Thermo-Lag fire barrier was installed (baseline or unprotected cable tray | |||
data). On October 14, 1993, Article 4 was placed in a high-ambient | |||
temperature environmental test chamber set at 40 DC [104 OF] and allowed to | |||
soak for about four hours. A separate power supply was connected to each of | |||
the three cable loops and power was applied according to an initial estimate | |||
of the ampacity of each cable. The amperage was adjusted over a period of | |||
about six hours until it appeared that a steady state conductor temperature | |||
near 90 *C [194 *F] at the hot spot for each cable size would be reached. The | |||
test article was left to settle overnight (about 16 hours). The next day, final ampacity adjustments were made, and the test article was again allowed | |||
to settle (typically two to three hours after each adjustment). Stable | |||
conditions were achieved after the final adjustments when the cable | |||
temperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated | |||
10-minute interval data scans. After stable conditions were reached, the | |||
baseline temperatures were logged at 10-minute intervals for a final 1-hour | |||
period. Cable amperage readings were also taken at the beginning and end of | |||
the final hour to verify the presence of stable source currents. Following | |||
the baseline test, the 3-hour Thermo-Lag fire barrier described above was | |||
installed on Article 4 and allowed to cure. On December 9 and 10, 1993, the | |||
protected cable tray ampacity and temperature data were obtained in accordance | |||
with the process used to obtain the baseline data. | |||
Baseline and protected cable ampacity adjustment factors (AF) were calculated | |||
for each cable size according to the following formula from Insulated Cable | |||
Engineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:" | |||
=r I,(AF,) W | |||
c cc ¢ | |||
IC TcI | |||
4(Tc 0 - T | |||
T,a | |||
234.5 | |||
245~~ T1 4 | |||
234.5 ++ Vc) | |||
where the values with primes indicate the desired conditions and the values | |||
without primes indicate the experimental data. Temperature units are degrees | |||
Celsius. For both the baseline and the protected cases, the desired cable | |||
temperature (T') was 90 *C [194 OF] and the desired ambient temperature (T') | |||
was 40 'C [104 IF]. The measured baseline temperatures and ampacities and the | |||
calculated baseline ampacity adjustment factors are provided in Table 3. The | |||
measured temperatures and ampacities and the calculated ampacity adjustment | |||
factors for the protected cables are provided in Table 4. For both the | |||
baseline and protected cases, the average of the hot-spot cable temperatures | |||
recorded at 10-minute intervals during the final hour were used to calculate | |||
the ampacity adjustment factor for that cable. | |||
The ampacity derating factor (ADF) for each cable type is the ratio of the | |||
reduction in current carrying capacity (protected ampacities) to the original | |||
;. '_.<J | |||
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type | |||
was calculated using the following formula: | |||
ADF Ibaslne jIProtected (100) | |||
Ibasollne | |||
In this format, the ADF is expressed as a percentage drop in current-carrying | |||
capacity. The calculated ampacity derating factors were 46.4 percent, | |||
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and | |||
ampacity derating factors from the SNL/UL test and the results reported by the | |||
vendor in TSI Report 82-5-355F. Table 5 also shows the results of | |||
recalculations performed by SNL of the test data reported in TSI | |||
Report 82-5-355F. Detailed explanations of the two-sted recalculations, which | |||
were needed to allow comparisons of the SNL/UL test resulte with the reported | |||
vendor test results, will be documented in SNL Report SAND94-0146. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact | |||
the technical contact listed below or the appropriate Office of Nuclear | |||
Reactor Regulation (NRR) project manager. | |||
Brian K. Grimes, Director | |||
Division of Operating Reactor Support | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: Steven West, NRR | |||
(301) 504-1220 | |||
Attachments: | |||
1. Table 1, 'Summary of Test Article | |||
Characteristics," and Table 2, "Summary | |||
of Fire Endurance Test Results." | |||
2. Table 3, "Baseline (Unprotected Cable | |||
Tray) Ampacity Test Data and Calculations,' | |||
and Table 4, "Protected Cable Tray Ampacity | |||
Test Data and Calculations." | |||
3. Table 5, Comparative Summary of Ampacity | |||
Test Data and Derating Factors." | |||
4. List of Generic Communications Concerning | |||
Fire Barriers | |||
5. List of Recently Issued NRC Information Notices | |||
;y t achment I | |||
IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics | |||
Article Tetjye IDescription Barrier Design | |||
1 3-Hour 6-inch-wide by 6-inch-high, Based on TSI | |||
Fire solid-bottom, steel cable tray Technical | |||
Endurance based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour Revision V, | |||
Fire Endurance Test on November 1985. | |||
Thermo-Lag 330-1 Subliming | |||
Coating Envelope System for | |||
Washington Public Power Supply | |||
System-Nuclear Projects,' | |||
l _____ _ .July 1982. ,_l | |||
2 3-Hour 12-inch-wide by 4-inch-high, Same as Article 1. | |||
Fire ladder-back, steel cable tray | |||
Endurance based on Test Article 4 of TSI | |||
Report 82-11-81, November 1982. | |||
3 3-Hour Same as Test Article 2. Methods documented | |||
Fire in TSI Report | |||
Endurance 82-11-81, November 1982. | |||
4 Ampacity 12-inch-wide by 4-inch-high, Same as Test | |||
Derating ladder-back, steel cable tray Article 1. | |||
based on TSI Report 82-5-355F, | |||
lI July 13, 1982. | |||
Table 2. Summary of Fire Endurance Test Results | |||
(All times in Hours:Minutes from the start of the test) | |||
Article Single Point . Average Time to Test | |||
Temperature Temperature Circuit Duration | |||
Criterion and Time Criterion and Time Fault | |||
to Exceed to Exceed | |||
1 200 -C [392 F] 158 *C [316 -F] | |||
1:05 1:20 1:16 2:30 | |||
2 200 *C [392 *F] 158 *C [316 *F] | |||
0:55 1:03 0:59 2:00 | |||
3 201 oC [394 OF] 159 C [318 *F l | |||
l 1:50 1:58 1:59 3:00 | |||
\--itachment 2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected Cable Tray) | |||
Ampacity Test Data and Calculations | |||
Cable Tc (0C) Ta (C) lI (Amps) AFc Ic (Amps) | |||
===Size I=== | |||
8 AWG 91.1 io.5 23.8 0.996 23.7 | |||
4 AWG 91.2 40.5 38.0 0.995 37.8 | |||
2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected Cable Tray | |||
Ampacity Test Data and Calculations | |||
Cable Tc l-C) lTa (C) j Ic(Amps) j AFC I'c (Amps) | |||
8 AWG 92.9 40.1 l 13.0 0.977 12.7 | |||
4 AWG 93.2 40.1 24.8 0.975 24.2 | |||
2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4: | |||
TC = Average of cable temperatures recorded at 10-minute | |||
intervals during the final hour. | |||
To = Average of ambient (test chamber) temperatures | |||
recorded at 10-minute Intervals during the final | |||
hour after reaching desired stable conditions. | |||
IC a Measured cable ampacity at the end of the | |||
final hour. | |||
AFC = Cable ampacity adjustment factor. | |||
I'C a Adjusted cable ampacity. | |||
I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating Factors | |||
Cable Size Data Source Baseline Protected Derating | |||
Ampacity Ampacity Factor | |||
(Amps) (Amps) (Percent) | |||
8 AWG SNL 23.7 12.7 46.4 TSI 1 17.46 14.64 16.15 TSI 2 20.38 13.89 31.84 TS13 23.96 14.83 38.11 | |||
4 AWG SNL 37.8 24.2 36.0 | |||
TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43 | |||
2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI2 123.60 82.69 33.10 | |||
TSI 3 131.60 84.82 35.55 | |||
1 Data reported in TSI Report 82-5-355F, July 13, 1982. | |||
2 Inverted term in ampacity adjustment factor (AF) equation corrected. | |||
3 Measured individual conductor temperatures used to calculate ampacity | |||
adjustment factors for each cable size. | |||
_.>2tachment 4 IN 94-22 March 16, 1994 List of Generic Communications Concerning Fire Barriers | |||
Information Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Material | |||
to Pass Fire Endurance Test," August 6, 1991 Information Notice 91-79, "Deficiencies in the Procedures for | |||
Installing Thermo-Lag Fire Barrier Materials," December 6, 1991 Information Notice 92-46, 'Thermo-Lag Fire Barrier Material Special | |||
Review Team Final Report Findings, Current Fire Endurance Tests, and | |||
Ampacity Calculation Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System to | |||
Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire | |||
Damage," June 24, 1992 Information Notice 92-55, "Current Fire Endurance Test Results for | |||
Thermo-Lag Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire Barrier | |||
System to Perform Its Specified Fire Endurance Function," | |||
===August 28, 1992=== | |||
Information Notice 92-82, "Results of Thermo-Lag 330-1 Combustibility | |||
Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers," | |||
===December 17, 1992=== | |||
Information Notice 93-40, "Fire Endurance Test Results for Thermal | |||
Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information Notice 93-41, "One Hour Fire Endurance Test Results for | |||
Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company | |||
Interam E-50 Fire Barrier Systems," May 28, 1993 | |||
A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED | |||
NRC INFORMATION NOTICES | |||
Information Date of | |||
Notice No. Subject Issuance Issued to | |||
94-21 Regulatory Requirements 03/18/94 All fuel cycle and materials | |||
when No Operations are licensees. | |||
being Performed | |||
94-20 Common-Cause Failures 03/17/94 All holders of OLs or CPs | |||
due to Inadequate for nuclear power reactors. | |||
Design Control and | |||
Dedication | |||
94-19 Emergency Diesel 03/16/94 All holders of OLs or CPs | |||
Generator Vulnerability for nuclear power reactors. | |||
to Failure from Cold | |||
Fuel Oil | |||
Accuracy of Motor- 03/16/94 All holders of OLs or CPs | |||
Operated Valve Diag- for nuclear power reactors. | |||
nostic Equipment | |||
(Responses to Sup- plement 5 to Generic | |||
Letter 89-10) | |||
94-17 Strontium-90 Eye Appli- 03/11/94 All U.S. Nuclear Regulatory | |||
cators: Submission of Commission Medical Use | |||
Quality Management Plan Licensees. | |||
(QMP), Calibration, and | |||
Use | |||
94-16 Recent Incidents Resulting 03/03/94 All U.S. Nuclear Regulatory | |||
in Offsite Contamination Commission material and fuel | |||
cycle licensees. | |||
94-15 Radiation Exposures during 03/02/94 All U.S. Nuclear Regulatory | |||
an Event Involving a Fixed Commission licensees author- Nuclear Gauge ized to possess, use, manu- facture, or distribute | |||
industrial nuclear gauges. | |||
OL - Operating License | |||
CP = Construction Permit | |||
IN 94- | IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type | ||
was calculated using the following formula: | |||
ADF = baseline - protected (100) | |||
baseline | |||
In this format, the ADF is expressed as a percentage drop in current-carrying | |||
capacity. The calculated ampacity derating factors were 46.4 percent, | |||
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and | |||
ampacity derating factors from the SNL/UL test and the results reported by the | |||
vendor in BI Report 82-5-355F. Table 5 also shows the results of | |||
IN 94- | recalculations performed by SNL of the test data reported in TSI | ||
&I I | |||
Report 82-5-355F. Detailed explanations of the two-step recalculations, which | |||
were needed to allow comparisons of the SNL/UL test results with the reported | |||
vendor test results, will be documented in SNL Report SAND94-0146. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact | |||
the technical contact listed below or the appropriate Office of Nuclear | |||
Reactor Regulation (NRR) project manager. diginslignedby | |||
Brian K. Grimes, Director dan K.Grimes | |||
Division of Operating Reactor Support | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: Steven West, NRR, (301) 504-1220 | |||
Attachments: | |||
1. Table 1, "Summary of Test Article Characteristics," and | |||
Table 2, "Summary of Fire Endurance Test Results." | |||
2. Table 3, "Baseline (Unprotected Cable | |||
Tray) Ampacity Test Data and Calculations," | |||
and Table 4, "Protected Cable Tray Ampacity | |||
Test Data and Calculations." | |||
3. Table 5, "Comparative Summary of Ampacity | |||
Test Data and Derating Factors." | |||
4. List of Generic Communications Concerning Fire Barriers | |||
5. List of Recently Issued NRCInformation Notices | |||
DISTRIBUTION | |||
SPLB R/F SWest | |||
LNorton, OIG GMulley, OIG EPawlik, RIII/Ol | |||
*SEE PREVIOUS CONCURRENCE | |||
SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No | |||
SWest RSanders CBerlinger CMcCracken MVirgilio §Mulley objection) | |||
02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS* OGCB:DORS* | |||
RKiessel JLBirmingham | |||
03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN | |||
IN 94-XX | |||
March xx, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type | |||
was calculated using the following formula: | |||
ADF = Ibaseline - protected (100) | |||
Ibasaeline | |||
In this format, the ADF is expressed as a percentage drop in current-carrying | |||
capacity. The calculated ampacity derating factors were 46.4 percent, | |||
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and | |||
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data | |||
reported in TSI Report 82-5-355F. Detailed explanations of the two-step | |||
recalculations, which were needed to allow comparisons of the SNL/UL test | |||
results with the vendor's test results, will be documented in SNL | |||
Report SAND94-0146. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact | |||
the technical contact listed below or the appropriate Office of Nuclear | |||
Reactor Regulation (NRR) project manager. | |||
Brian K. Grimes, Director | |||
Division of Operating Reactor Support | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: Steven West, NRR, (301) 504-1220 | |||
Attachments: | |||
1. Table 1, "Summary of Test Article Characteristics," and | |||
Table 2, "Summary of Fire Endurance Test Results." | |||
2. Table 3, "Baseline (Unprotected Cable | |||
Tray) Ampacity Test Data and Calculations," | |||
and Table 4, "Protected Cable Tray Ampacity | |||
Test Data and Calculations." | |||
3. Table 5, "Comparative Summary of Ampacity | |||
Test Data and Derating Factors." | |||
4. List of Generic Communications Concerning Fire Barriers | |||
5. List of Recently Issued Information Notices | |||
===DISTRIBUTION=== | |||
SPLB R/F SWest | |||
LNorton, OIG GMulley, OIG EPawlik, RIII/Ol | |||
*SEE PREVIOUS CONCURRENCE | |||
SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No | |||
SWest RSanders CBerlinger CMcCracken MVirgilio GMulley objection) | |||
02/23/94 02/15/94 03/10/94 03/03/94 03/04/94 03/01/94 OGCB:DORS* OGCB:DORS pl,4a D: DORS | |||
RKiessel JLBirminghaifi BGrimes | |||
03/08/94 03/ //94 03/ /94 OFFICIAL RECORD COPY IN_94_XX.SW4] | |||
&I | |||
I k | |||
Y 94-XX | |||
March XX, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type | |||
was calculated using the following formula: | |||
ADF = baseline td (100) | |||
Ilal / protected | |||
baseline | |||
In this format, the ADF is expressed as a percentage drop in current-carrying | |||
capacity. The calculated ampacity derating factors were 46.4 percent, | |||
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and | |||
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data | |||
reported in TSI Report 82-5-355F. Detailed explanations of the two-step | |||
recalculations, which were needed to allow comparisons of the SNL/UL test | |||
results with the vendor's test results, will be documented in SNL | |||
Report SAND94-0146. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact | |||
the technical contact listed below or the appropriate Office of Nuclear | |||
Reactor Regulation (NRR) project manager. | |||
Brian K. Grimes, Director | |||
Division of Operating Reactor Support | |||
Office of Nuclear Reactor Regulation | |||
===Technical Contact:=== | ===Technical Contact:=== | ||
Steven West, NRR, 301-504- | Steven West, NRR, 301-504-1220 | ||
}} | Attachments: | ||
1. Table 1, "Summary of Test Article Characteristics," and | |||
Table 2, "Summary of Fire Endurance Test Results." | |||
2. Table 3, "Baseline (Unprotected Cable | |||
Tray) Ampacity Test Data and Calculations," | |||
and Table 4, "Protected Cable Tray Ampacity | |||
Test Data and Calculations." | |||
3. Table 5, 'Comparative Summary of Ampacity | |||
Test Data and Derating Factors." | |||
4. List of Generic Communications Concerning Fire Barriers | |||
5. List of Recently Issued Information Notices | |||
DISTRIBUTION | |||
SPLB R/F iest | |||
LNorton, OIG Gt4ulley, OIG , RIII/O1 SPLB:DSSA Tech Ed. EELBO S zDSSA SPLB:Dypy OIG | |||
ISWest RSanders C~erlinger CMcCracken MVI.rg ilio G~ulley objection} | |||
02/aS/94 02/%s/94 /01/°/94 (5/3/94 s/g/94 A llG/94 d, OGCB:DORR MGCB:DORS D:DORS | |||
RKiesse! tugler BGrimes | |||
03/9 /9i 02/ /94 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]}} | |||
{{Information notice-Nav}} | {{Information notice-Nav}} |
Latest revision as of 04:26, 24 November 2019
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION NOTICE 94-22: FIRE ENDURANCE AND AMPACITY DERATING TEST
RESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1 FIRE BARRIERS
Addressees
All holders of operating licenses or construction permits for nuclear power
reactors.
Purpose
6 The U.S. Nuclear Regulatory Commission (NRC) is issuing this information
notice to inform licensees of the preliminary results of fire endurance and
ampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriers
conducted by the NRC at Underwriters Laboratories, Incorporated (UL). It is
expected that recipients will review the Information for applicability to
their facilities and consider actions as appropriate to avoid similar
problems. However, suggestions contained in this information notice are not
NRC requirements; therefore, no specific action or written response is
required.
Description of Circumstances
As part of its continuing evaluation of Thermo-Lag fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scale
fire endurance tests and one full-scale ampacity derating test of 3-hour
fire-rated Thermo-Lag fire barriers. The principal objective of the tests was
to evaluate the performance of the barriers against the results of tests
previously reported by Thermal Science, Incorporated (TSI, the vendor).
Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided
technical assistance by designing and executing the test program and preparing
the test report. The base test specimens were constructed and instrumented at
SNL. The test specimen fire barriers were constructed at UL by trained
Thermo-Lag installers under the direction of SNL during October and
November 1993. The tests were conducted at UL under the direction of the NRC
and SNL during December 1993. The NRC staff informed the Nuclear Management
and Resources Council (NUMARC) of the test results during a public meeting at
NRC Headquarters on February 9, 1994. The final test results will be
documented in SNL Report SAND94-0146, "An Evaluation of the Fire Barrier
System Thermo-Lag 330-1." The staff will place this report in the NRC Public
Document Room after it is completed. The staff expects the report to be
completed during April 1994. _Efh-1X-
9q 0 3 1(
9403150511 ,r
. D9 qij4- o,2~.
af aqed 3/2! 5/Y Il
<<J IN 94-22 March 16, 1994 Discussion
Each of the four base test articles was a U-shaped configuration laying
sideways which duplicated configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously tested
and reported by the vendor. A single layer of cables was installed in each of
the fire test articles in accordance with the types and placements reported in
the vendor's test reports. The cable fill for the ampacity derating test
article is discussed under the "Ampacity Derating Test" section of this
information notice.
Each of the base test articles was protected by a 3-hour fire barrier formed
from two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNL
purchased the Thermo-Lag preformed panels and trowel-grade material used to
construct the test article fire barriers from Texas Utilities Electric Company
(TU Electric). TU Electric performed a source inspection of the materials at
TSI and the NRR Vendor Inspection Branch conducted a receipt inspection of the
materials at the Comanche Peak Steam Electric Station when TU Electric
delivered the materials to SNL.
The fire barriers for Test Articles 1, 2, and 4, were constructed in
accordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 Fire
Barrier System Installation Procedures Manual Power Generating Plant
Application," November 1985. The fire barrier for Test Article 3 was
constructed in accordance with the methods used by the vendor for Test
Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conducted
on Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1 Subliming Coating Envelope System," November 1982. Table I summarizes the
test article characteristics.
The stress skin (an embedded wire mesh) for the inner barrier layer faced
toward the cable tray. The stress skin for the outer layer faced away from
the cable tray. All joints and seams were offset. The edges of the
individual panel sections were buttered with trowel-grade Thermo-Lag 330-1 material before they were joined and secured. This assembly technique, as
opposed to the dry-fit method, ensured that each Joint and seam was filled to
its full thickness with Thermo-Lag material. The individual barrier pieces
for Test Articles 1, 2, and 4 were banded with stainless steel tie wire. The
individual pieces for Test Article 3 were not banded. Instead, each seam and
joint was reinforced with stainless steel wire stitches and laces. In
addition, flanges were formed along the edges and butt Joints of the outer
layer. The flanges were bolted together with nominal k-inch-20 by 2-inch
machine bolts and hex-nuts. After the barriers were installed, the test
articles were cured for at least 30 days in a secure temperature-controlled
environment before the tests were conducted.
The instrumentation used to record test data, including the SNL data logging
equipment and the UL furnace-monitoring and control systems, was calibrated
using equipment traceable to National Institute of Standards and Technology
standards. NRC, SNL, and UL participated in and observed all four tests.
IN 94-22 March 16, 1994 Fire Endurance Tests
The following performance capabilities were evaluated: (1) the ability of the
Thermo-Lag barrier to keep the average temperature of the unexposed side of
the barrier (as measured on the exterior surface of the cable trays) from
rising more than 139 *C [250 OF] above the ambient temperature at the start of
the test, (2) the ability to keep the temperature of any single thermocouple
from rising more than 30 percent above the allowable average temperature rise
(181 'C [325 OF]), (3) the ability to maintain circuit integrity during the
fire exposure and hose stream test, (4) the ability to maintain the cables
free of visible fire damage, and (5) the ability to remain intact during the
fire and hose stream tests.
Temperatures were measured by Teflon-insulated Type K thermocouples installed
on certain cables (as documented in the vendor test reports). In addition, thermocouples were installed on the cable tray side rails, on the unexposed
side of the Thermo-Lag panels, and in the air space between the cables and the
unexposed side of the Thermo-Lag panels. In keeping with the objective of
evaluating thermal performance against test results previously reported by the
vendor, the temperature results reported below were those measured by the
thermocouples installed on the cables and the cable tray side rails. Four
cables in each of the fire tests were connected to a separate low-voltage
power supply (28-VDC, 1 Amp) which was configured to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and
circuit-to-system (conductor continuity) integrity tests as documented in the
vendor test reports.
The three fire endurance tests were performed in the UL column furnace. To
facilitate duplication of the original TSI test configurations, UL modified
the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be
inserted into the furnace through one of the furnace walls. The standard
time-temperature fire from American Society for Testing of Materials (ASTM)
Standard E-119-75, "Standard Methods of Fire Tests of Building Construction
and Materials," was followed. UL technicians operated the test furnace and
recorded the furnace temperature data. SNL provided the instrumentation and
data acquisition system for obtaining and recording the test temperature and
circuit integrity data. During the fire exposure, visual observations were
made through viewing ports located in three of the furnace walls. The
following test results are summarized in Table 2.
Article I was tested on December 8, 1993. The ambient temperature at the
start of the test was 19 OC [66 OF]. Therefore, the average temperature rise
criterion for this test was 158 *C [316 OF] and the single-point temperature
rise criterion was 200 *C [392 *F]. The single-point temperature criterion
was exceeded about 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> and 5 minutes after the start of the test (1:05). A
conductor-to-ground fault was detected at about 1:16 and the average
temperature rise criterion was exceeded at about 1:20. The test was
terminated at 2:30.
Article 2 was tested on December 7, 1993. The ambient temperature at the
start of the test was 19 'C [66 OF]. Therefore, the average temperature rise
criterion for this test was 158 *C [316 OF] and the single-point temperature
\J
V IN 94-22 March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterion
was exceeded at about 0:55, a conductor-to-ground fault was detected at
about 0:59, and the average temperature criterion was exceeded at about 1:03.
The test was terminated at 2:00.
Article 3 was tested on December 6, 1993. The ambient temperature at the
start of the test was 20 OC (68 *F]. Therefore, the average temperature rise
criterion for this test was 159 'C [318 'F] and the single-point temperature
rise criterion was 201 *C [394 'FJ. The single-point temperature criterion
was exceeded at about 1:50, the average temperature rise criterion was
exceeded at about 1:58, and a conductor-to-ground fault was detected at
about 1:59. The test was terminated at 3:00.
For all three fire tests, when the tests were terminated, most of the
individual thermocouples exceeded the single point temperature criterion. In
addition, Thermo-Lag panels had fallen off the test articles exposing the
cable trays and cables to the fire. Most of the remaining Thermo-Lag had been
reduced to char. Post-test inspections revealed that all of the cable Jacket
and conductor insulation had been consumed during the fire exposures. Only
bare copper conductors remained in the cable trays. Detailed test results, including temperature data, observations and photographs will be provided in
SNL Report SAND94-0146.
The test plan specified that a standard ASTM solid hose stream test would be
performed at the end of the fire test. However, because of the early
termination of two of the three tests and the poor condition of all three
articles when the tests were terminated, the hose stream tests were not
conducted. Less severe hose streams were used, however, to extinguish the
burning Thermo-Lag material and to cool the test articles. These hose streams
washed away most of the Thermo-Lag that had not fallen from the articles
during the fire exposure.
Ampacitv Derating Test
Test Article 4 was an ampacity derating test article constructed in accordance
with TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in a
tadder Cable Tray Protected with a Three Hour Rated Design of the
Thermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cable
tray was loaded to about 60 percent of the full tray depth with 20 lengths of
1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass through
the cable tray. All of the cables of a given cable size were Joined together
into a single electrical loop. Each loop was instrumented with six 24-gauge
bare-bead Type K thermocouples with welded Junctions. In each case, the
insulation on the cable was slit so that the thermocouple Junction could be
installed below the insulation in contact with the conductor. Thermocouples
were also installed on the cable tray side rails, on the inner surface of the
fire barrier, and on the outer surface of the fire barrier. Three
thermocouples were installed to measure the ambient temperature in the test
chamber discussed below.
IN 94-22 March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before the
Thermo-Lag fire barrier was installed (baseline or unprotected cable tray
data). On October 14, 1993, Article 4 was placed in a high-ambient
temperature environmental test chamber set at 40 DC [104 OF] and allowed to
soak for about four hours. A separate power supply was connected to each of
the three cable loops and power was applied according to an initial estimate
of the ampacity of each cable. The amperage was adjusted over a period of
about six hours until it appeared that a steady state conductor temperature
near 90 *C [194 *F] at the hot spot for each cable size would be reached. The
test article was left to settle overnight (about 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />). The next day, final ampacity adjustments were made, and the test article was again allowed
to settle (typically two to three hours after each adjustment). Stable
conditions were achieved after the final adjustments when the cable
temperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated
10-minute interval data scans. After stable conditions were reached, the
baseline temperatures were logged at 10-minute intervals for a final 1-hour
period. Cable amperage readings were also taken at the beginning and end of
the final hour to verify the presence of stable source currents. Following
the baseline test, the 3-hour Thermo-Lag fire barrier described above was
installed on Article 4 and allowed to cure. On December 9 and 10, 1993, the
protected cable tray ampacity and temperature data were obtained in accordance
with the process used to obtain the baseline data.
Baseline and protected cable ampacity adjustment factors (AF) were calculated
for each cable size according to the following formula from Insulated Cable
Engineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"
=r I,(AF,) W
c cc ¢
IC TcI
4(Tc 0 - T
T,a
234.5
245~~ T1 4
234.5 ++ Vc)
where the values with primes indicate the desired conditions and the values
without primes indicate the experimental data. Temperature units are degrees
Celsius. For both the baseline and the protected cases, the desired cable
temperature (T') was 90 *C [194 OF] and the desired ambient temperature (T')
was 40 'C [104 IF]. The measured baseline temperatures and ampacities and the
calculated baseline ampacity adjustment factors are provided in Table 3. The
measured temperatures and ampacities and the calculated ampacity adjustment
factors for the protected cables are provided in Table 4. For both the
baseline and protected cases, the average of the hot-spot cable temperatures
recorded at 10-minute intervals during the final hour were used to calculate
the ampacity adjustment factor for that cable.
The ampacity derating factor (ADF) for each cable type is the ratio of the
reduction in current carrying capacity (protected ampacities) to the original
- . '_.<J
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type
was calculated using the following formula:
ADF Ibaslne jIProtected (100)
Ibasollne
In this format, the ADF is expressed as a percentage drop in current-carrying
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
ampacity derating factors from the SNL/UL test and the results reported by the
vendor in TSI Report 82-5-355F. Table 5 also shows the results of
recalculations performed by SNL of the test data reported in TSI
Report 82-5-355F. Detailed explanations of the two-sted recalculations, which
were needed to allow comparisons of the SNL/UL test resulte with the reported
vendor test results, will be documented in SNL Report SAND94-0146.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear
Reactor Regulation (NRR) project manager.
Brian K. Grimes, Director
Division of Operating Reactor Support
Office of Nuclear Reactor Regulation
Technical contact: Steven West, NRR
(301) 504-1220
Attachments:
1. Table 1, 'Summary of Test Article
Characteristics," and Table 2, "Summary
of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
Tray) Ampacity Test Data and Calculations,'
and Table 4, "Protected Cable Tray Ampacity
Test Data and Calculations."
3. Table 5, Comparative Summary of Ampacity
Test Data and Derating Factors."
4. List of Generic Communications Concerning
5. List of Recently Issued NRC Information Notices
- y t achment I
IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics
Article Tetjye IDescription Barrier Design
1 3-Hour 6-inch-wide by 6-inch-high, Based on TSI
Fire solid-bottom, steel cable tray Technical
Endurance based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour Revision V,
Fire Endurance Test on November 1985.
Thermo-Lag 330-1 Subliming
Coating Envelope System for
Washington Public Power Supply
System-Nuclear Projects,'
l _____ _ .July 1982. ,_l
2 3-Hour 12-inch-wide by 4-inch-high, Same as Article 1.
Fire ladder-back, steel cable tray
Endurance based on Test Article 4 of TSI
Report 82-11-81, November 1982.
3 3-Hour Same as Test Article 2. Methods documented
Fire in TSI Report
Endurance 82-11-81, November 1982.
4 Ampacity 12-inch-wide by 4-inch-high, Same as Test
Derating ladder-back, steel cable tray Article 1.
based on TSI Report 82-5-355F,
lI July 13, 1982.
Table 2. Summary of Fire Endurance Test Results
(All times in Hours:Minutes from the start of the test)
Article Single Point . Average Time to Test
Temperature Temperature Circuit Duration
Criterion and Time Criterion and Time Fault
to Exceed to Exceed
1 200 -C [392 F] 158 *C [316 -F]
1:05 1:20 1:16 2:30
2 200 *C [392 *F] 158 *C [316 *F]
0:55 1:03 0:59 2:00
3 201 oC [394 OF] 159 C [318 *F l
l 1:50 1:58 1:59 3:00
\--itachment 2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected Cable Tray)
Ampacity Test Data and Calculations
Cable Tc (0C) Ta (C) lI (Amps) AFc Ic (Amps)
Size I
8 AWG 91.1 io.5 23.8 0.996 23.7
4 AWG 91.2 40.5 38.0 0.995 37.8
2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected Cable Tray
Ampacity Test Data and Calculations
Cable Tc l-C) lTa (C) j Ic(Amps) j AFC I'c (Amps)
8 AWG 92.9 40.1 l 13.0 0.977 12.7
4 AWG 93.2 40.1 24.8 0.975 24.2
2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4:
TC = Average of cable temperatures recorded at 10-minute
intervals during the final hour.
To = Average of ambient (test chamber) temperatures
recorded at 10-minute Intervals during the final
hour after reaching desired stable conditions.
IC a Measured cable ampacity at the end of the
final hour.
AFC = Cable ampacity adjustment factor.
I'C a Adjusted cable ampacity.
I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating Factors
Cable Size Data Source Baseline Protected Derating
(Amps) (Amps) (Percent)
8 AWG SNL 23.7 12.7 46.4 TSI 1 17.46 14.64 16.15 TSI 2 20.38 13.89 31.84 TS13 23.96 14.83 38.11
4 AWG SNL 37.8 24.2 36.0
TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43
2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI2 123.60 82.69 33.10
TSI 3 131.60 84.82 35.55
1 Data reported in TSI Report 82-5-355F, July 13, 1982.
2 Inverted term in ampacity adjustment factor (AF) equation corrected.
3 Measured individual conductor temperatures used to calculate ampacity
adjustment factors for each cable size.
_.>2tachment 4 IN 94-22 March 16, 1994 List of Generic Communications Concerning Fire Barriers
Information Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Material
to Pass Fire Endurance Test," August 6, 1991 Information Notice 91-79, "Deficiencies in the Procedures for
Installing Thermo-Lag Fire Barrier Materials," December 6, 1991 Information Notice 92-46, 'Thermo-Lag Fire Barrier Material Special
Review Team Final Report Findings, Current Fire Endurance Tests, and
Ampacity Calculation Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System to
Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire
Damage," June 24, 1992 Information Notice 92-55, "Current Fire Endurance Test Results for
Thermo-Lag Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire Barrier
System to Perform Its Specified Fire Endurance Function,"
August 28, 1992
Information Notice 92-82, "Results of Thermo-Lag 330-1 Combustibility
Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers,"
December 17, 1992
Information Notice 93-40, "Fire Endurance Test Results for Thermal
Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information Notice 93-41, "One Hour Fire Endurance Test Results for
Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company
Interam E-50 Fire Barrier Systems," May 28, 1993
A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED
NRC INFORMATION NOTICES
Information Date of
Notice No. Subject Issuance Issued to
94-21 Regulatory Requirements 03/18/94 All fuel cycle and materials
when No Operations are licensees.
being Performed
94-20 Common-Cause Failures 03/17/94 All holders of OLs or CPs
due to Inadequate for nuclear power reactors.
Design Control and
Dedication
94-19 Emergency Diesel 03/16/94 All holders of OLs or CPs
Generator Vulnerability for nuclear power reactors.
to Failure from Cold
Fuel Oil
Accuracy of Motor- 03/16/94 All holders of OLs or CPs
Operated Valve Diag- for nuclear power reactors.
nostic Equipment
(Responses to Sup- plement 5 to Generic
Letter 89-10)
94-17 Strontium-90 Eye Appli- 03/11/94 All U.S. Nuclear Regulatory
cators: Submission of Commission Medical Use
Quality Management Plan Licensees.
(QMP), Calibration, and
Use
94-16 Recent Incidents Resulting 03/03/94 All U.S. Nuclear Regulatory
in Offsite Contamination Commission material and fuel
cycle licensees.
94-15 Radiation Exposures during 03/02/94 All U.S. Nuclear Regulatory
an Event Involving a Fixed Commission licensees author- Nuclear Gauge ized to possess, use, manu- facture, or distribute
industrial nuclear gauges.
OL - Operating License
CP = Construction Permit
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type
was calculated using the following formula:
ADF = baseline - protected (100)
baseline
In this format, the ADF is expressed as a percentage drop in current-carrying
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
ampacity derating factors from the SNL/UL test and the results reported by the
vendor in BI Report 82-5-355F. Table 5 also shows the results of
recalculations performed by SNL of the test data reported in TSI
Report 82-5-355F. Detailed explanations of the two-step recalculations, which
were needed to allow comparisons of the SNL/UL test results with the reported
vendor test results, will be documented in SNL Report SAND94-0146.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear
Reactor Regulation (NRR) project manager. diginslignedby
Brian K. Grimes, Director dan K.Grimes
Division of Operating Reactor Support
Office of Nuclear Reactor Regulation
Technical contact: Steven West, NRR, (301) 504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
Tray) Ampacity Test Data and Calculations,"
and Table 4, "Protected Cable Tray Ampacity
Test Data and Calculations."
3. Table 5, "Comparative Summary of Ampacity
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers
5. List of Recently Issued NRCInformation Notices
DISTRIBUTION
SPLB R/F SWest
LNorton, OIG GMulley, OIG EPawlik, RIII/Ol
- SEE PREVIOUS CONCURRENCE
SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No
SWest RSanders CBerlinger CMcCracken MVirgilio §Mulley objection)
02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS* OGCB:DORS*
RKiessel JLBirmingham
03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN
IN 94-XX
March xx, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type
was calculated using the following formula:
ADF = Ibaseline - protected (100)
Ibasaeline
In this format, the ADF is expressed as a percentage drop in current-carrying
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data
reported in TSI Report 82-5-355F. Detailed explanations of the two-step
recalculations, which were needed to allow comparisons of the SNL/UL test
results with the vendor's test results, will be documented in SNL
Report SAND94-0146.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear
Reactor Regulation (NRR) project manager.
Brian K. Grimes, Director
Division of Operating Reactor Support
Office of Nuclear Reactor Regulation
Technical contact: Steven West, NRR, (301) 504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
Tray) Ampacity Test Data and Calculations,"
and Table 4, "Protected Cable Tray Ampacity
Test Data and Calculations."
3. Table 5, "Comparative Summary of Ampacity
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers
5. List of Recently Issued Information Notices
DISTRIBUTION
SPLB R/F SWest
LNorton, OIG GMulley, OIG EPawlik, RIII/Ol
- SEE PREVIOUS CONCURRENCE
SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No
SWest RSanders CBerlinger CMcCracken MVirgilio GMulley objection)
02/23/94 02/15/94 03/10/94 03/03/94 03/04/94 03/01/94 OGCB:DORS* OGCB:DORS pl,4a D: DORS
RKiessel JLBirminghaifi BGrimes
03/08/94 03/ //94 03/ /94 OFFICIAL RECORD COPY IN_94_XX.SW4]
&I
I k
Y 94-XX
March XX, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type
was calculated using the following formula:
ADF = baseline td (100)
Ilal / protected
baseline
In this format, the ADF is expressed as a percentage drop in current-carrying
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data
reported in TSI Report 82-5-355F. Detailed explanations of the two-step
recalculations, which were needed to allow comparisons of the SNL/UL test
results with the vendor's test results, will be documented in SNL
Report SAND94-0146.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear
Reactor Regulation (NRR) project manager.
Brian K. Grimes, Director
Division of Operating Reactor Support
Office of Nuclear Reactor Regulation
Technical Contact:
Steven West, NRR, 301-504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
Tray) Ampacity Test Data and Calculations,"
and Table 4, "Protected Cable Tray Ampacity
Test Data and Calculations."
3. Table 5, 'Comparative Summary of Ampacity
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers
5. List of Recently Issued Information Notices
DISTRIBUTION
SPLB R/F iest
LNorton, OIG Gt4ulley, OIG , RIII/O1 SPLB:DSSA Tech Ed. EELBO S zDSSA SPLB:Dypy OIG
ISWest RSanders C~erlinger CMcCracken MVI.rg ilio G~ulley objection}
02/aS/94 02/%s/94 /01/°/94 (5/3/94 s/g/94 A llG/94 d, OGCB:DORR MGCB:DORS D:DORS
RKiesse! tugler BGrimes
03/9 /9i 02/ /94 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]