Information Notice 1994-22, Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers: Difference between revisions

From kanterella
Jump to navigation Jump to search
(Created page by program invented by StriderTol)
(Created page by program invented by StriderTol)
 
(One intermediate revision by the same user not shown)
Line 3: Line 3:
| issue date = 03/16/1994
| issue date = 03/16/1994
| title = Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
| title = Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
| author name = Grimes B K
| author name = Grimes B
| author affiliation = NRC/NRR
| author affiliation = NRC/NRR
| addressee name =  
| addressee name =  
Line 14: Line 14:
| page count = 14
| page count = 14
}}
}}
{{#Wiki_filter:UNITED STATES NUCLEAR REGULATORY
{{#Wiki_filter:UNITED STATES


COMMISSION
NUCLEAR REGULATORY COMMISSION


===OFFICE OF NUCLEAR REACTOR REGULATION===
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION


NOTICE 94-22: FIRE ENDURANCE
WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION NOTICE 94-22: FIRE ENDURANCE AND AMPACITY DERATING TEST


AND AMPACITY DERATING TEST RESULTS FOR 3-HOUR FIRE-RATED
RESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1 FIRE BARRIERS
 
THERMO-LAG
 
330-1 FIRE BARRIERS


==Addressees==
==Addressees==
All holders of operating
All holders of operating licenses or construction permits for nuclear power
 
licenses or construction


permits for nuclear power reactors.
reactors.


==Purpose==
==Purpose==
6 The U.S. Nuclear Regulatory
6 The U.S. Nuclear Regulatory Commission (NRC) is issuing this information
 
Commission (NRC) is issuing this information
 
notice to inform licensees
 
of the preliminary
 
results of fire endurance
 
and ampacity derating tests of Thermo-Lag
 
330-1 (Thermo-Lag)
fire barriers conducted
 
by the NRC at Underwriters
 
Laboratories, Incorporated (UL). It is expected that recipients
 
will review the Information
 
for applicability
 
to their facilities
 
and consider actions as appropriate
 
to avoid similar problems.
 
However, suggestions
 
contained
 
in this information
 
notice are not NRC requirements;
therefore, no specific action or written response is required.Description
 
of Circumstances
 
As part of its continuing


evaluation
notice to inform licensees of the preliminary results of fire endurance and


of Thermo-Lag
ampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriers


fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted
conducted by the NRC at Underwriters Laboratories, Incorporated (UL). It is


three full-scale
expected that recipients will review the Information for applicability to


fire endurance
their facilities and consider actions as appropriate to avoid similar


tests and one full-scale
problems. However, suggestions contained in this information notice are not


ampacity derating test of 3-hour fire-rated
NRC requirements; therefore, no specific action or written response is


Thermo-Lag
required.


fire barriers.
==Description of Circumstances==
As part of its continuing evaluation of Thermo-Lag fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scale


The principal
fire endurance tests and one full-scale ampacity derating test of 3-hour


objective
fire-rated Thermo-Lag fire barriers. The principal objective of the tests was


of the tests was to evaluate the performance
to evaluate the performance of the barriers against the results of tests


of the barriers against the results of tests previously
previously reported by Thermal Science, Incorporated (TSI, the vendor).


reported by Thermal Science, Incorporated (TSI, the vendor).Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided technical
Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided


assistance
technical assistance by designing and executing the test program and preparing


by designing
the test report. The base test specimens were constructed and instrumented at


and executing
SNL. The test specimen fire barriers were constructed at UL by trained


the test program and preparing the test report. The base test specimens
Thermo-Lag installers under the direction of SNL during October and


were constructed
November 1993. The tests were conducted at UL under the direction of the NRC


and instrumented
and SNL during December 1993. The NRC staff informed the Nuclear Management


at SNL. The test specimen fire barriers were constructed
and Resources Council (NUMARC) of the test results during a public meeting at


at UL by trained Thermo-Lag
NRC Headquarters on February 9, 1994. The final test results will be


installers
documented in SNL Report SAND94-0146, "An Evaluation of the Fire Barrier


under the direction
System Thermo-Lag 330-1." The staff will place this report in the NRC Public


of SNL during October and November 1993. The tests were conducted
Document Room after it is completed. The staff expects the report to be


at UL under the direction
completed during April 1994.                                                    _Efh-1X-
                                                                      9q 0 3 1(
9403150511  ,r


of the NRC and SNL during December 1993. The NRC staff informed the Nuclear Management
.   D9 qij4- o,2~.


and Resources
af aqed 3/2!     5/Y                                             Il
 
Council (NUMARC) of the test results during a public meeting at NRC Headquarters
 
on February 9, 1994. The final test results will be documented
 
in SNL Report SAND94-0146, "An Evaluation
 
of the Fire Barrier System Thermo-Lag
 
330-1." The staff will place this report in the NRC Public Document Room after it is completed.
 
The staff expects the report to be completed
 
during April 1994._Efh-1X-9403150511 ,r.D9 af aqed qij4- o,2~.3/2! 5/Y 9q 0 3 1 (Il


<<J IN 94-22 March 16, 1994 Discussion
<<J IN 94-22 March 16, 1994 Discussion


Each of the four base test articles was a U-shaped configuration
Each of the four base test articles was a U-shaped configuration laying


laying sideways which duplicated
sideways which duplicated configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously tested


configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously
and reported by the vendor. A single layer of cables was installed in each of


tested and reported by the vendor. A single layer of cables was installed
the fire test articles in accordance with the types and placements reported in


in each of the fire test articles in accordance
the vendor's test reports. The cable fill for the ampacity derating test


with the types and placements
article is discussed under the "Ampacity Derating Test" section of this


reported in the vendor's test reports. The cable fill for the ampacity derating test article is discussed
information notice.


under the "Ampacity
Each of the base test articles was protected by a 3-hour fire barrier formed


Derating Test" section of this information
from two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNL


notice.Each of the base test articles was protected
purchased the Thermo-Lag preformed panels and trowel-grade material used to


by a 3-hour fire barrier formed from two layers of nominal 3/4-inch-thick
construct the test article fire barriers from Texas Utilities Electric Company


Thermo-Lag
(TU Electric). TU Electric performed a source inspection of the materials at


330-1 preformed
TSI and the NRR Vendor Inspection Branch conducted a receipt inspection of the


panel. SNL purchased
materials at the Comanche Peak Steam Electric Station when TU Electric


the Thermo-Lag
delivered the materials to SNL.


preformed
The fire barriers for Test Articles 1, 2, and 4, were constructed in


panels and trowel-grade
accordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 Fire


material used to construct
Barrier System Installation Procedures Manual Power Generating Plant


the test article fire barriers from Texas Utilities
Application," November 1985. The fire barrier for Test Article 3 was


Electric Company (TU Electric).
constructed in accordance with the methods used by the vendor for Test


TU Electric performed
Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conducted


a source inspection
on Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1 Subliming Coating Envelope System," November 1982. Table I summarizes the


of the materials
test article characteristics.


at TSI and the NRR Vendor Inspection
The stress skin (an embedded wire mesh) for the inner barrier layer faced


Branch conducted
toward the cable tray. The stress skin for the outer layer faced away from


a receipt inspection
the cable tray. All joints and seams were offset. The edges of the


of the materials
individual panel sections were buttered with trowel-grade Thermo-Lag 330-1 material before they were joined and secured. This assembly technique, as


at the Comanche Peak Steam Electric Station when TU Electric delivered
opposed to the dry-fit method, ensured that each Joint and seam was filled to


the materials
its full thickness with Thermo-Lag material. The individual barrier pieces


to SNL.The fire barriers for Test Articles 1, 2, and 4, were constructed
for Test Articles 1, 2, and 4 were banded with stainless steel tie wire. The


in accordance
individual pieces for Test Article 3 were not banded. Instead, each seam and


with TSI Technical
joint was reinforced with stainless steel wire stitches and laces. In


Note 20684, Revision V, "Thermo-Lag
addition, flanges were formed along the edges and butt Joints of the outer


330 Fire Barrier System Installation
layer. The flanges were bolted together with nominal k-inch-20 by 2-inch


Procedures
machine bolts and hex-nuts. After the barriers were installed, the test


Manual Power Generating
articles were cured for at least 30 days in a secure temperature-controlled


Plant Application," November 1985. The fire barrier for Test Article 3 was constructed
environment before the tests were conducted.


in accordance
The instrumentation used to record test data, including the SNL data logging


with the methods used by the vendor for Test Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance
equipment and the UL furnace-monitoring and control systems, was calibrated


Tests Conducted on Test Articles Containing
using equipment traceable to National Institute of Standards and Technology


Generic Cables Protected
standards. NRC, SNL, and UL participated in and observed all four tests.


with the Thermo-Lag
IN 94-22 March 16, 1994 Fire Endurance Tests


330-1 Subliming
The following performance capabilities were evaluated: (1) the ability of the


Coating Envelope System," November 1982. Table I summarizes
Thermo-Lag barrier to keep the average temperature of the unexposed side of


the test article characteristics.
the barrier (as measured on the exterior surface of the cable trays) from


The stress skin (an embedded wire mesh) for the inner barrier layer faced toward the cable tray. The stress skin for the outer layer faced away from the cable tray. All joints and seams were offset. The edges of the individual
rising more than 139 *C [250 OF] above the ambient temperature at the start of


panel sections were buttered with trowel-grade
the test, (2) the ability to keep the temperature of any single thermocouple


Thermo-Lag
from rising more than 30 percent above the allowable average temperature rise


330-1 material before they were joined and secured. This assembly technique, as opposed to the dry-fit method, ensured that each Joint and seam was filled to its full thickness
(181 'C [325 OF]), (3) the ability to maintain circuit integrity during the


with Thermo-Lag
fire exposure and hose stream test, (4) the ability to maintain the cables


material.
free of visible fire damage, and (5) the ability to remain intact during the


The individual
fire and hose stream tests.


barrier pieces for Test Articles 1, 2, and 4 were banded with stainless
Temperatures were measured by Teflon-insulated Type K thermocouples installed


steel tie wire. The individual
on certain cables (as documented in the vendor test reports). In addition, thermocouples were installed on the cable tray side rails, on the unexposed


pieces for Test Article 3 were not banded. Instead, each seam and joint was reinforced
side of the Thermo-Lag panels, and in the air space between the cables and the


with stainless
unexposed side of the Thermo-Lag panels. In keeping with the objective of


steel wire stitches and laces. In addition, flanges were formed along the edges and butt Joints of the outer layer. The flanges were bolted together with nominal k-inch-20
evaluating thermal performance against test results previously reported by the
by 2-inch machine bolts and hex-nuts.


After the barriers were installed, the test articles were cured for at least 30 days in a secure temperature-controlled
vendor, the temperature results reported below were those measured by the


environment
thermocouples installed on the cables and the cable tray side rails. Four


before the tests were conducted.
cables in each of the fire tests were connected to a separate low-voltage


The instrumentation
power supply (28-VDC, 1 Amp) which was configured to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and


used to record test data, including
circuit-to-system (conductor continuity) integrity tests as documented in the


the SNL data logging equipment
vendor test reports.


and the UL furnace-monitoring
The three fire endurance tests were performed in the UL column furnace. To


and control systems, was calibrated
facilitate duplication of the original TSI test configurations, UL modified


using equipment
the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be


traceable
inserted into the furnace through one of the furnace walls. The standard


to National Institute
time-temperature fire from American Society for Testing of Materials (ASTM)
Standard E-119-75, "Standard Methods of Fire Tests of Building Construction


of Standards
and Materials," was followed. UL technicians operated the test furnace and


and Technology
recorded the furnace temperature data. SNL provided the instrumentation and


standards.
data acquisition system for obtaining and recording the test temperature and


NRC, SNL, and UL participated
circuit integrity data. During the fire exposure, visual observations were


in and observed all four tests.
made through viewing ports located in three of the furnace walls. The


IN 94-22 March 16, 1994 Fire Endurance
following test results are summarized in Table 2.


Tests The following
Article I was tested on December 8, 1993. The ambient temperature at the


performance
start of the test was 19 OC [66 OF]. Therefore, the average temperature rise


capabilities
criterion for this test was 158 *C [316 OF] and the single-point temperature


were evaluated:
rise criterion was 200 *C [392 *F]. The single-point temperature criterion
(1) the ability of the Thermo-Lag


barrier to keep the average temperature
was exceeded about 1 hour and 5 minutes after the start of the test (1:05). A


of the unexposed
conductor-to-ground fault was detected at about 1:16 and the average


side of the barrier (as measured on the exterior surface of the cable trays) from rising more than 139 *C [250 OF] above the ambient temperature
temperature rise criterion was exceeded at about 1:20. The test was


at the start of the test, (2) the ability to keep the temperature
terminated at 2:30.


of any single thermocouple
Article 2 was tested on December 7, 1993. The ambient temperature at the


from rising more than 30 percent above the allowable
start of the test was 19 'C [66 OF]. Therefore, the average temperature rise


average temperature
criterion for this test was 158 *C [316 OF] and the single-point temperature


rise (181 'C [325 OF]), (3) the ability to maintain circuit integrity
\J


during the fire exposure and hose stream test, (4) the ability to maintain the cables free of visible fire damage, and (5) the ability to remain intact during the fire and hose stream tests.Temperatures
V  IN 94-22 March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterion


were measured by Teflon-insulated
was exceeded at about 0:55, a conductor-to-ground fault was detected at


Type K thermocouples
about 0:59, and the average temperature criterion was exceeded at about 1:03.


installed on certain cables (as documented
The test was terminated at 2:00.


in the vendor test reports).
Article 3 was tested on December 6, 1993. The ambient temperature at the


In addition, thermocouples
start of the test was 20 OC (68 *F]. Therefore, the average temperature rise


were installed
criterion for this test was 159 'C [318 'F] and the single-point temperature


on the cable tray side rails, on the unexposed side of the Thermo-Lag
rise criterion was 201 *C [394 'FJ. The single-point temperature criterion


panels, and in the air space between the cables and the unexposed
was exceeded at about 1:50, the average temperature rise criterion was


side of the Thermo-Lag
exceeded at about 1:58, and a conductor-to-ground fault was detected at


panels. In keeping with the objective
about 1:59. The test was terminated at 3:00.


of evaluating
For all three fire tests, when the tests were terminated, most of the


thermal performance
individual thermocouples exceeded the single point temperature criterion. In


against test results previously
addition, Thermo-Lag panels had fallen off the test articles exposing the


reported by the vendor, the temperature
cable trays and cables to the fire. Most of the remaining Thermo-Lag had been


results reported below were those measured by the thermocouples
reduced to char. Post-test inspections revealed that all of the cable Jacket


installed
and conductor insulation had been consumed during the fire exposures. Only


on the cables and the cable tray side rails. Four cables in each of the fire tests were connected
bare copper conductors remained in the cable trays. Detailed test results, including temperature data, observations and photographs will be provided in


to a separate low-voltage
SNL Report SAND94-0146.


power supply (28-VDC, 1 Amp) which was configured
The test plan specified that a standard ASTM solid hose stream test would be


to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and circuit-to-system (conductor
performed at the end of the fire test. However, because of the early


continuity)
termination of two of the three tests and the poor condition of all three
integrity


tests as documented
articles when the tests were terminated, the hose stream tests were not


in the vendor test reports.The three fire endurance
conducted. Less severe hose streams were used, however, to extinguish the


tests were performed
burning Thermo-Lag material and to cool the test articles. These hose streams


in the UL column furnace. To facilitate
washed away most of the Thermo-Lag that had not fallen from the articles


duplication
during the fire exposure.


of the original TSI test configurations, UL modified the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be inserted into the furnace through one of the furnace walls. The standard time-temperature
===Ampacitv Derating Test===
Test Article 4 was an ampacity derating test article constructed in accordance


fire from American Society for Testing of Materials (ASTM)Standard E-119-75, "Standard
with TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in a


===Methods of Fire Tests of Building Construction===
tadder Cable Tray Protected with a Three Hour Rated Design of the
and Materials," was followed.


UL technicians
Thermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cable


operated the test furnace and recorded the furnace temperature
tray was loaded to about 60 percent of the full tray depth with 20 lengths of


data. SNL provided the instrumentation
1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass through


and data acquisition
the cable tray. All of the cables of a given cable size were Joined together


system for obtaining
into a single electrical loop. Each loop was instrumented with six 24-gauge


and recording
bare-bead Type K thermocouples with welded Junctions. In each case, the


the test temperature
insulation on the cable was slit so that the thermocouple Junction could be


and circuit integrity
installed below the insulation in contact with the conductor. Thermocouples


data. During the fire exposure, visual observations
were also installed on the cable tray side rails, on the inner surface of the


were made through viewing ports located in three of the furnace walls. The following
fire barrier, and on the outer surface of the fire barrier. Three


test results are summarized
thermocouples were installed to measure the ambient temperature in the test


in Table 2.Article I was tested on December 8, 1993. The ambient temperature
chamber discussed below.


at the start of the test was 19 OC [66 OF]. Therefore, the average temperature
IN 94-22 March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before the


rise criterion
Thermo-Lag fire barrier was installed (baseline or unprotected cable tray


for this test was 158 *C [316 OF] and the single-point
data). On October 14, 1993, Article 4 was placed in a high-ambient


temperature
temperature environmental test chamber set at 40 DC [104 OF] and allowed to


rise criterion
soak for about four hours. A separate power supply was connected to each of


was 200 *C [392 *F]. The single-point
the three cable loops and power was applied according to an initial estimate


temperature
of the ampacity of each cable. The amperage was adjusted over a period of


criterion was exceeded about 1 hour and 5 minutes after the start of the test (1:05). A conductor-to-ground
about six hours until it appeared that a steady state conductor temperature


fault was detected at about 1:16 and the average temperature
near 90 *C [194 *F] at the hot spot for each cable size would be reached. The


rise criterion
test article was left to settle overnight (about 16 hours). The next day, final ampacity adjustments were made, and the test article was again allowed


was exceeded at about 1:20. The test was terminated
to settle (typically two to three hours after each adjustment). Stable


at 2:30.Article 2 was tested on December 7, 1993. The ambient temperature
conditions were achieved after the final adjustments when the cable


at the start of the test was 19 'C [66 OF]. Therefore, the average temperature
temperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated


rise criterion
10-minute interval data scans. After stable conditions were reached, the


for this test was 158 *C [316 OF] and the single-point
baseline temperatures were logged at 10-minute intervals for a final 1-hour


temperature
period. Cable amperage readings were also taken at the beginning and end of


\J V IN 94-22 March 16, 1994 rise criterion
the final hour to verify the presence of stable source currents. Following


was 200 *C [392 'FJ. The single-point
the baseline test, the 3-hour Thermo-Lag fire barrier described above was


temperature
installed on Article 4 and allowed to cure. On December 9 and 10, 1993, the


criterion was exceeded at about 0:55, a conductor-to-ground
protected cable tray ampacity and temperature data were obtained in accordance


fault was detected at about 0:59, and the average temperature
with the process used to obtain the baseline data.


criterion
Baseline and protected cable ampacity adjustment factors (AF) were calculated


was exceeded at about 1:03.The test was terminated
for each cable size according to the following formula from Insulated Cable


at 2:00.Article 3 was tested on December 6, 1993. The ambient temperature
Engineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"
                    =r I,(AF,) W


at the start of the test was 20 OC (68 *F]. Therefore, the average temperature
c cc    &#xa2;
                                  IC  TcI


rise criterion
4(Tc 0 - T


for this test was 159 'C [318 'F] and the single-point
T,a


temperature
234.5
                                                  245~~    T1 4
                                                  234.5 ++ Vc)
where the values with primes indicate the desired conditions and the values


rise criterion
without primes indicate the experimental data. Temperature units are degrees


was 201 *C [394 'FJ. The single-point
Celsius. For both the baseline and the protected cases, the desired cable


temperature
temperature (T') was 90 *C [194 OF] and the desired ambient temperature (T')
was 40 'C [104 IF]. The measured baseline temperatures and ampacities and the


criterion was exceeded at about 1:50, the average temperature
calculated baseline ampacity adjustment factors are provided in Table 3. The


rise criterion
measured temperatures and ampacities and the calculated ampacity adjustment


was exceeded at about 1:58, and a conductor-to-ground
factors for the protected cables are provided in Table 4. For both the


fault was detected at about 1:59. The test was terminated
baseline and protected cases, the average of the hot-spot cable temperatures


at 3:00.For all three fire tests, when the tests were terminated, most of the individual
recorded at 10-minute intervals during the final hour were used to calculate


thermocouples
the ampacity adjustment factor for that cable.


exceeded the single point temperature
The ampacity derating factor (ADF) for each cable type is the ratio of the


criterion.
reduction in current carrying capacity (protected ampacities) to the original


In addition, Thermo-Lag
;.                                                        '_.<J


panels had fallen off the test articles exposing the cable trays and cables to the fire. Most of the remaining
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities).      The ADF for each cable type


Thermo-Lag
was calculated using the following formula:
                      ADF    Ibaslne      jIProtected (100)
                                    Ibasollne


had been reduced to char. Post-test
In this format, the ADF is expressed as a percentage drop in current-carrying


inspections
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and


revealed that all of the cable Jacket and conductor
ampacity derating factors from the SNL/UL test and the results reported by the


insulation
vendor in TSI Report 82-5-355F. Table 5 also shows the results of


had been consumed during the fire exposures.
recalculations performed by SNL of the test data reported in TSI


Only bare copper conductors
Report 82-5-355F. Detailed explanations of the two-sted recalculations, which


remained in the cable trays. Detailed test results, including
were needed to allow comparisons of the SNL/UL test resulte with the reported


temperature
vendor test results, will be documented in SNL Report SAND94-0146.


data, observations
This information notice requires no specific action or written response. If


and photographs
you have any questions about the information in this notice, please contact


will be provided in SNL Report SAND94-0146.
the technical contact listed below or the appropriate Office of Nuclear


The test plan specified
Reactor Regulation (NRR) project manager.


that a standard ASTM solid hose stream test would be performed
Brian K. Grimes, Director


at the end of the fire test. However, because of the early termination
Division of Operating Reactor Support


of two of the three tests and the poor condition
Office of Nuclear Reactor Regulation


of all three articles when the tests were terminated, the hose stream tests were not conducted.
Technical contact:  Steven West, NRR


Less severe hose streams were used, however, to extinguish
(301) 504-1220
Attachments:
1. Table 1, 'Summary of Test Article


the burning Thermo-Lag
Characteristics," and Table 2, "Summary


material and to cool the test articles.
of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable


These hose streams washed away most of the Thermo-Lag
Tray) Ampacity Test Data and Calculations,'
      and Table 4, "Protected Cable Tray Ampacity


that had not fallen from the articles during the fire exposure.Ampacitv Derating Test Test Article 4 was an ampacity derating test article constructed
Test Data and Calculations."
3. Table 5, Comparative Summary of Ampacity


in accordance
Test Data and Derating Factors."
4. List of Generic Communications Concerning


with TSI Report 82-5-355F, "Ampacity
Fire Barriers


Derating Test for 1000V Power Cables in a tadder Cable Tray Protected
5. List of Recently Issued NRC Information Notices


with a Three Hour Rated Design of the Thermo-Lag
;y t achment I


330-1 Subliming
IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics


Coating Envelope System,' July 13, 1982. The cable tray was loaded to about 60 percent of the full tray depth with 20 lengths of 1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented
Article    Tetjye    IDescription                          Barrier Design


one pass through the cable tray. All of the cables of a given cable size were Joined together into a single electrical
1          3-Hour      6-inch-wide by 6-inch-high,          Based on TSI


loop. Each loop was instrumented
Fire        solid-bottom, steel cable tray      Technical


with six 24-gauge bare-bead
Endurance  based on Test Article 2 of TSI      Note 20684, Report 82-5-355B, "Three-Hour        Revision V,
                        Fire Endurance Test on              November 1985.


Type K thermocouples
Thermo-Lag 330-1 Subliming


with welded Junctions.
Coating Envelope System for


In each case, the insulation
Washington Public Power Supply


on the cable was slit so that the thermocouple
System-Nuclear Projects,'
l _____  _ .July              1982.                        ,_l


Junction could be installed
2          3-Hour      12-inch-wide by 4-inch-high,        Same as Article 1.


below the insulation
Fire        ladder-back, steel cable tray


in contact with the conductor.
Endurance  based on Test Article 4 of TSI


===Thermocouples===
Report 82-11-81, November 1982.
were also installed


on the cable tray side rails, on the inner surface of the fire barrier, and on the outer surface of the fire barrier. Three thermocouples
3          3-Hour      Same as Test Article 2.             Methods documented


were installed
Fire                                            in TSI Report


to measure the ambient temperature
Endurance                                        82-11-81, November 1982.


in the test chamber discussed
4          Ampacity    12-inch-wide by 4-inch-high,        Same as Test


below.
Derating    ladder-back, steel cable tray        Article 1.


IN 94-22 March 16, 1994 Cable ampacity and temperature
based on TSI Report 82-5-355F,
lI                      July 13, 1982.


data was obtained for Test Article 4 before the Thermo-Lag
Table 2. Summary of Fire Endurance Test Results


fire barrier was installed (baseline
(All times in Hours:Minutes from the start of the test)
  Article    Single Point    .    Average              Time to      Test


or unprotected
Temperature          Temperature          Circuit      Duration


cable tray data). On October 14, 1993, Article 4 was placed in a high-ambient
Criterion and Time    Criterion and Time    Fault


temperature
to Exceed            to Exceed


environmental
1          200 -C [392  F]      158 *C [316 -F]
              1:05                  1:20                  1:16        2:30
  2          200 *C [392 *F]      158 *C [316 *F]
              0:55                  1:03                  0:59        2:00
  3          201 oC [394 OF]      159  C [318 *F    l


test chamber set at 40 DC [104 OF] and allowed to soak for about four hours. A separate power supply was connected
l          1:50                  1:58                  1:59        3:00


to each of the three cable loops and power was applied according
\--itachment 2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected Cable Tray)
            Ampacity Test Data and Calculations


to an initial estimate of the ampacity of each cable. The amperage was adjusted over a period of about six hours until it appeared that a steady state conductor
Cable  Tc (0C)    Ta (C) lI (Amps)        AFc    Ic (Amps)


temperature
===Size                                            I===
8 AWG    91.1        io.5        23.8    0.996      23.7
4 AWG    91.2        40.5        38.0    0.995      37.8
2/0      92.0        40.5      115.0    0.988      113.6 Table 4. Protected Cable Tray


near 90 *C [194 *F] at the hot spot for each cable size would be reached. The test article was left to settle overnight (about 16 hours). The next day, final ampacity adjustments
Ampacity Test Data and Calculations


were made, and the test article was again allowed to settle (typically
Cable  Tc l-C) lTa (C)      j Ic(Amps) j  AFC    I'c (Amps)
8 AWG    92.9        40.1  l    13.0    0.977        12.7
4 AWG    93.2        40.1      24.8    0.975      24.2
2/0      91.6        40.1  I    74.4  1 0.988      73.5 Key for Tables 3 and 4:
          TC =  Average of cable temperatures recorded at 10-minute


two to three hours after each adjustment).
intervals during the final hour.


Stable conditions
To = Average of ambient (test chamber) temperatures


were achieved after the final adjustments
recorded at 10-minute Intervals during the final


when the cable temperatures
hour after reaching desired stable conditions.


did not fluctuate
IC a Measured cable ampacity at the end of the


more than +/-1 OC [1.8 *F] between repeated 10-minute
final hour.


interval data scans. After stable conditions
AFC = Cable ampacity adjustment factor.


were reached, the baseline temperatures
I'C a Adjusted cable ampacity.


were logged at 10-minute
I  tachment 3 IN 94-22 March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating Factors


intervals
Cable Size    Data Source    Baseline      Protected        Derating


for a final 1-hour period. Cable amperage readings were also taken at the beginning
Ampacity      Ampacity          Factor


and end of the final hour to verify the presence of stable source currents.
(Amps)        (Amps)          (Percent)
8 AWG          SNL              23.7          12.7            46.4 TSI 1            17.46        14.64            16.15 TSI 2            20.38        13.89            31.84 TS13            23.96        14.83            38.11
4 AWG          SNL              37.8          24.2            36.0
              TSI1            35.77        29.74            16.86 TS12            41.75        28.21            32.43 TSI3            41.75        28.21            32.43
2/0            SNL            113.6          73.5            35.3 TSP1            105.91        87.18            17.68 TSI2            123.60        82.69            33.10
              TSI 3          131.60        84.82            35.55
1 Data reported in TSI Report 82-5-355F, July 13, 1982.


Following the baseline test, the 3-hour Thermo-Lag
2 Inverted term in ampacity adjustment factor (AF) equation corrected.


fire barrier described
3 Measured individual conductor temperatures used to calculate ampacity


above was installed
adjustment factors for each cable size.


on Article 4 and allowed to cure. On December 9 and 10, 1993, the protected
_.>2tachment 4 IN 94-22 March 16, 1994 List of Generic Communications Concerning Fire Barriers


cable tray ampacity and temperature
Information Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Material


data were obtained in accordance
to Pass Fire Endurance Test," August 6, 1991 Information Notice 91-79, "Deficiencies in the Procedures for


with the process used to obtain the baseline data.Baseline and protected
Installing Thermo-Lag Fire Barrier Materials," December 6, 1991 Information Notice 92-46, 'Thermo-Lag Fire Barrier Material Special


cable ampacity adjustment
Review Team Final Report Findings, Current Fire Endurance Tests, and


factors (AF) were calculated
Ampacity Calculation Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System to


for each cable size according
Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire


to the following
Damage," June 24, 1992 Information Notice 92-55, "Current Fire Endurance Test Results for


formula from Insulated
Thermo-Lag Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire Barrier


Cable Engineers
System to Perform Its Specified Fire Endurance Function,"


Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"=r I, (AF,) W IC TcI 245~~0 T 234.5 + T 1 4 c c c &#xa2; 4(Tc -T, a 234.5 + Vc)where the values with primes indicate the desired conditions
===August 28, 1992===
Information Notice 92-82, "Results of Thermo-Lag 330-1 Combustibility


and the values without primes indicate the experimental
Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers,"


data. Temperature
===December 17, 1992===
Information Notice 93-40, "Fire Endurance Test Results for Thermal


units are degrees Celsius. For both the baseline and the protected
Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information Notice 93-41, "One Hour Fire Endurance Test Results for


cases, the desired cable temperature (T' ) was 90 *C [194 OF] and the desired ambient temperature (T' )was 40 'C [104 IF]. The measured baseline temperatures
Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company


and ampacities
Interam E-50 Fire Barrier Systems," May 28, 1993


and the calculated
A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED


baseline ampacity adjustment
NRC INFORMATION NOTICES


factors are provided in Table 3. The measured temperatures
Information                                  Date of


and ampacities
Notice No.            Subject                Issuance    Issued to


and the calculated
94-21        Regulatory Requirements        03/18/94    All fuel cycle and materials


ampacity adjustment
when No Operations are                      licensees.


factors for the protected
being Performed


cables are provided in Table 4. For both the baseline and protected
94-20        Common-Cause Failures          03/17/94    All holders of OLs or CPs


cases, the average of the hot-spot cable temperatures
due to Inadequate                          for nuclear power reactors.


recorded at 10-minute
Design Control and


intervals
Dedication


during the final hour were used to calculate the ampacity adjustment
94-19          Emergency Diesel              03/16/94    All holders of OLs or CPs


factor for that cable.The ampacity derating factor (ADF) for each cable type is the ratio of the reduction
Generator Vulnerability                    for nuclear power reactors.


in current carrying capacity (protected
to Failure from Cold


ampacities)
Fuel Oil
to the original


;. '_.<J IN 94-22 March 16, 1994 current carrying capacity (baseline
Accuracy of Motor-             03/16/94    All holders of OLs or CPs


ampacities).
Operated Valve Diag-                      for nuclear power reactors.


The ADF for each cable type was calculated
nostic Equipment


using the following
(Responses to Sup- plement 5 to Generic


formula: ADF Ibaslne jIProtected
Letter 89-10)
94-17          Strontium-90 Eye Appli-        03/11/94    All U.S. Nuclear Regulatory


(100)Ibasollne In this format, the ADF is expressed
cators: Submission of                      Commission Medical Use


as a percentage
Quality Management Plan                    Licensees.


drop in current-carrying
(QMP), Calibration, and


capacity.
Use


The calculated
94-16          Recent Incidents Resulting    03/03/94    All U.S. Nuclear Regulatory


ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
in Offsite Contamination                  Commission material and fuel


Table 5 provides a comparative
cycle licensees.


summary of the ampacity data and ampacity derating factors from the SNL/UL test and the results reported by the vendor in TSI Report 82-5-355F.
94-15          Radiation Exposures during    03/02/94    All U.S. Nuclear Regulatory


Table 5 also shows the results of recalculations
an Event Involving a Fixed                Commission licensees author- Nuclear Gauge                              ized to possess, use, manu- facture, or distribute


performed
industrial nuclear gauges.


by SNL of the test data reported in TSI Report 82-5-355F.
OL - Operating License


Detailed explanations
CP = Construction Permit


of the two-sted recalculations, which were needed to allow comparisons
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities).      The ADF for each cable type


of the SNL/UL test resulte with the reported vendor test results, will be documented
was calculated using the following formula:
                        ADF =    baseline -  protected (100)
                                        baseline


in SNL Report SAND94-0146.
In this format, the ADF is expressed as a percentage drop in current-carrying


This information
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and


notice requires no specific action or written response.
ampacity derating factors from the SNL/UL test and the results reported by the


If you have any questions
vendor in BI Report 82-5-355F. Table 5 also shows the results of


about the information
recalculations performed by SNL of the test data reported in TSI


in this notice, please contact the technical
Report 82-5-355F. Detailed explanations of the two-step recalculations, which


contact listed below or the appropriate
were needed to allow comparisons of the SNL/UL test results with the reported


Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
vendor test results, will be documented in SNL Report SAND94-0146.


===Reactor Support Office of Nuclear Reactor Regulation===
This information notice requires no specific action or written response. If
Technical


contact: Steven West, NRR (301) 504-1220 Attachments:
you have any questions about the information in this notice, please contact
1. Table 1, 'Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance


Test Results." 2. Table 3, "Baseline (Unprotected
the technical contact listed below or the appropriate Office of Nuclear


Cable Tray) Ampacity Test Data and Calculations,'
Reactor Regulation (NRR) project manager.                              diginslignedby
and Table 4, "Protected


Cable Tray Ampacity Test Data and Calculations." 3. Table 5, Comparative
Brian K. Grimes, Director      dan K.Grimes


Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
Division of Operating Reactor Support


Concerning
Office of Nuclear Reactor Regulation


Fire Barriers 5. List of Recently Issued NRC Information
Technical contact:    Steven West, NRR, (301) 504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and


Notices
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable


;y t achmen t I IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics
Tray) Ampacity Test Data and Calculations,"
      and Table 4, "Protected Cable Tray Ampacity


Article Tetjye I Description
Test Data and Calculations."
3. Table 5, "Comparative Summary of Ampacity


Barrier Design 1 3-Hour 6-inch-wide
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers


by 6-inch-high, Based on TSI Fire solid-bottom, steel cable tray Technical Endurance
5. List of Recently Issued NRCInformation Notices


based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour
DISTRIBUTION


Revision V, Fire Endurance
SPLB R/F          SWest


Test on November 1985.Thermo-Lag
LNorton, OIG      GMulley, OIG      EPawlik, RIII/Ol


330-1 Subliming Coating Envelope System for Washington
*SEE PREVIOUS CONCURRENCE


Public Power Supply System-Nuclear
SPLB:DSSA*Tech Ed.* EELB:DE*      SPLB:DSSA* SPLB:DSSA* OIG*          (No


Projects,'
SWest      RSanders CBerlinger    CMcCracken MVirgilio &sect;Mulley objection)
l _____ _ .July 1982. ,_l 2 3-Hour 12-inch-wide
02/23/94 02/15/94 03/10/94        03/03/94      03/0 v4      3/01/94 OGCB:DORS*            OGCB:DORS*
RKiessel              JLBirmingham


by 4-inch-high, Same as Article 1.Fire ladder-back, steel cable tray Endurance
03/08/94              03/11/94                  03/IA/94 OFFICIAL RECORD COPY  94-22.IN


based on Test Article 4 of TSI Report 82-11-81, November 1982.3 3-Hour Same as Test Article 2. Methods documented
IN 94-XX


Fire in TSI Report Endurance
March xx, 1994 current carrying capacity (baseline ampacities).          The ADF for each cable type


82-11-81, November 1982.4 Ampacity 12-inch-wide
was calculated using the following formula:
                      ADF = Ibaseline      -   protected (100)
                                        Ibasaeline


by 4-inch-high, Same as Test Derating ladder-back, steel cable tray Article 1.based on TSI Report 82-5-355F, lI July 13, 1982.Table 2. Summary of Fire Endurance
In this format, the ADF is expressed as a percentage drop in current-carrying


Test Results (All times in Hours:Minutes
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and


from the start of the test)Article Single Point .Average Time to Test Temperature
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data


Temperature
reported in TSI Report 82-5-355F. Detailed explanations of the two-step


Circuit Duration Criterion
recalculations, which were needed to allow comparisons of the SNL/UL test


and Time Criterion
results with the vendor's test results, will be documented in SNL


and Time Fault to Exceed to Exceed 1 200 -C [392 F] 158 *C [316 -F]1:05 1:20 1:16 2:30 2 200 *C [392 *F] 158 *C [316 *F]0:55 1:03 0:59 2:00 3 201 oC [394 OF] 159 C [318 *F l l 1:50 1:58 1:59 3:00
Report SAND94-0146.
\-- itachment


2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected
This information notice requires no specific action or written response. If


Cable Tray)Ampacity Test Data and Calculations
you have any questions about the information in this notice, please contact


Cable Tc (0 C) Ta (C) lI (Amps) AFc Ic (Amps)Size I 8 AWG 91.1 io.5 23.8 0.996 23.7 4 AWG 91.2 40.5 38.0 0.995 37.8 2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected
the technical contact listed below or the appropriate Office of Nuclear


===Cable Tray Ampacity Test Data and Calculations===
Reactor Regulation (NRR) project manager.
Cable Tc l-C) l Ta (C) j Ic (Amps) j AFC I'c (Amps)8 AWG 92.9 40.1 l 13.0 0.977 12.7 4 AWG 93.2 40.1 24.8 0.975 24.2 2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4: TC = Average of cable temperatures


recorded at 10-minute intervals
Brian K. Grimes, Director


during the final hour.To = Average of ambient (test chamber) temperatures
Division of Operating Reactor Support


recorded at 10-minute
Office of Nuclear Reactor Regulation


Intervals
Technical contact:  Steven West, NRR, (301) 504-1220
 
Attachments:
during the final hour after reaching desired stable conditions.
1. Table 1, "Summary of Test Article Characteristics," and
 
IC a Measured cable ampacity at the end of the final hour.AFC = Cable ampacity adjustment


factor.I'C a Adjusted cable ampacity.
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable


I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative
Tray) Ampacity Test Data and Calculations,"
      and Table 4, "Protected Cable Tray Ampacity


Summary of Ampacity Data and Derating Factors Cable Size Data Source Baseline Protected
Test Data and Calculations."
3. Table 5, "Comparative Summary of Ampacity


Derating Ampacity Ampacity Factor (Amps) (Amps) (Percent)8 AWG SNL 23.7 12.7 46.4 TSI 1  17.46 14.64 16.15 TSI 2  20.38 13.89 31.84 TS13 23.96 14.83 38.11 4 AWG SNL 37.8 24.2 36.0 TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43 2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI 2  123.60 82.69 33.10 TSI 3  131.60 84.82 35.55 1 Data reported in TSI Report 82-5-355F, July 13, 1982.2 Inverted term in ampacity adjustment
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers


factor (AF) equation corrected.
5. List of Recently Issued Information Notices


3 Measured individual
===DISTRIBUTION===
SPLB R/F          SWest


conductor
LNorton, OIG      GMulley, OIG          EPawlik, RIII/Ol


temperatures
*SEE PREVIOUS CONCURRENCE


used to calculate
SPLB:DSSA*Tech Ed.*  EELB:DE*    SPLB:DSSA*      SPLB:DSSA*  OIG*      (No


ampacity adjustment
SWest      RSanders  CBerlinger  CMcCracken      MVirgilio    GMulley objection)
02/23/94 02/15/94    03/10/94    03/03/94        03/04/94    03/01/94 OGCB:DORS*            OGCB:DORS  pl,4a            D: DORS


factors for each cable size.
RKiessel              JLBirminghaifi                BGrimes


_.>2tachment
03/08/94              03/ //94                      03/ /94 OFFICIAL RECORD COPY IN_94_XX.SW4]


4 IN 94-22 March 16, 1994 List of Generic Communications
&I


Concerning
I k


Fire Barriers Information
Y  94-XX


Notice 91-47, 'Failure of Thermo-Lag
March XX, 1994 current carrying capacity (baseline ampacities).          The ADF for each cable type


Fire Barrier Material to Pass Fire Endurance
was calculated using the following formula:
                              ADF  =    baseline          td (100)
                                              Ilal / protected


Test," August 6, 1991 Information
baseline


Notice 91-79, "Deficiencies
In this format, the ADF is expressed as a percentage drop in current-carrying


in the Procedures
capacity. The calculated ampacity derating factors were 46.4 percent,
      36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and


for Installing
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data


Thermo-Lag
reported in TSI Report 82-5-355F. Detailed explanations of the two-step


Fire Barrier Materials," December 6, 1991 Information
recalculations, which were needed to allow comparisons of the SNL/UL test


Notice 92-46, 'Thermo-Lag
results with the vendor's test results, will be documented in SNL


Fire Barrier Material Special Review Team Final Report Findings, Current Fire Endurance
Report SAND94-0146.


Tests, and Ampacity Calculation
This information notice requires no specific action or written response. If


Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag
you have any questions about the information in this notice, please contact


330 Fire Barrier System to Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire Damage," June 24, 1992 Information
the technical contact listed below or the appropriate Office of Nuclear


Notice 92-55, "Current Fire Endurance
Reactor Regulation (NRR) project manager.


Test Results for Thermo-Lag
Brian K. Grimes, Director


Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement
Division of Operating Reactor Support


1, "Failure of Thermo-Lag
Office of Nuclear Reactor Regulation


330 Fire Barrier System to Perform Its Specified
===Technical Contact:===
 
Steven West, NRR, 301-504-1220
Fire Endurance
      Attachments:
 
      1. Table 1, "Summary of Test Article Characteristics," and
Function," August 28, 1992 Information
 
Notice 92-82, "Results of Thermo-Lag
 
330-1 Combustibility
 
Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag
 
330-1 Fire Barriers," December 17, 1992 Information
 
Notice 93-40, "Fire Endurance
 
Test Results for Thermal Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information
 
Notice 93-41, "One Hour Fire Endurance
 
Test Results for Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company Interam E-50 Fire Barrier Systems," May 28, 1993 A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED NRC INFORMATION
 
NOTICES Information
 
Date of Notice No. Subject Issuance Issued to 94-21 94-20 94-19 Regulatory
 
===Requirements===
when No Operations
 
are being Performed Common-Cause
 
===Failures due to Inadequate===
Design Control and Dedication
 
Emergency
 
Diesel Generator
 
===Vulnerability===
to Failure from Cold Fuel Oil Accuracy of Motor-Operated Valve Diag-nostic Equipment (Responses
 
to Sup-plement 5 to Generic Letter 89-10)Strontium-90
Eye Appli-cators: Submission
 
of Quality Management
 
Plan (QMP), Calibration, and Use Recent Incidents
 
===Resulting in Offsite Contamination===
Radiation
 
Exposures
 
during an Event Involving
 
a Fixed Nuclear Gauge 03/18/94 03/17/94 03/16/94 03/16/94 03/11/94 03/03/94 03/02/94 All fuel cycle and materials licensees.
 
All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All U.S. Nuclear Regulatory
 
Commission
 
Medical Use Licensees.
 
===All U.S. Nuclear Regulatory===
Commission
 
material and fuel cycle licensees.
 
===All U.S. Nuclear Regulatory===
Commission
 
licensees
 
author-ized to possess, use, manu-facture, or distribute
 
industrial
 
nuclear gauges.94-17 94-16 94-15 OL -Operating
 
License CP = Construction
 
Permit
 
IN 94-22 March 16, 1994 current carrying capacity (baseline
 
ampacities).
 
The ADF for each cable type was calculated
 
using the following
 
formula: ADF = baseline -protected
 
(100)baseline In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the results reported by the vendor in BI Report 82-5-355F.
 
Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-step recalculations, which were needed to allow comparisons
 
of the SNL/UL test results with the reported vendor test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager. diginslignedby
 
Brian K. Grimes, Director dan K. Grimes Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Steven West, NRR, (301) 504-1220 Attachments:
1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance
 
Test Results." 2. Table 3, "Baseline (Unprotected
 
Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected
 
Cable Tray Ampacity Test Data and Calculations." 3. Table 5, "Comparative
 
Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
 
Concerning
 
Fire Barriers 5. List of Recently Issued NRCInformation
 
===Notices DISTRIBUTION===
SPLB R/F SWest LNorton, OIG GMulley, OIG EPawlik, RIII/Ol*SEE PREVIOUS CONCURRENCE
 
SPLB:DSSA*Tech
 
Ed.* EELB:DE* SPLB:DSSA*
SPLB:DSSA*
OIG* (No SWest RSanders CBerlinger
 
CMcCracken
 
MVirgilio
 
&sect;Mulley objection)
02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS*
OGCB:DORS*
 
===RKiessel JLBirmingham===
03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN
 
IN 94-XX March xx, 1994 current carrying capacity (baseline
 
ampacities).
 
was calculated
 
using the following
 
formula: The ADF for each cable type ADF = Ibaseline
 
-protected
 
(100)Ibasaeline
 
In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-step recalculations, which were needed to allow comparisons
 
of the SNL/UL test results with the vendor's test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Steven West, NRR, (301) 504-1220 Attachments:
1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance
 
Test Results." 2. Table 3, "Baseline (Unprotected
 
Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected
 
Cable Tray Ampacity Test Data and Calculations." 3. Table 5, "Comparative
 
Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
 
Concerning
 
Fire Barriers 5. List of Recently Issued Information
 
===Notices DISTRIBUTION===
SPLB R/F LNorton, OIG*SEE PREVIOUS SWest GMulley, OIG CONCURRENCE
 
EPawlik, RIII/Ol SPLB:DSSA*Tech
 
Ed.*SWest RSanders 02/23/94 02/15/94 EELB:DE*CBerlinger
 
03/10/94 SPLB:DSSA*
CMcCracken
 
03/03/94 SPLB:DSSA*
MVirgilio 03/04/94 OIG*GMulley 03/01/94 (No objection)
OGCB:DORS*
RKiessel 03/08/94 OFFICIAL RECORD COPY OGCB:DORS
 
pl,4a JLBirminghaifi
 
03/ //94 IN_94_XX.SW4]
D: DORS BGrimes 03/ /94
&I I k Y 94-XX March XX, 1994 current carrying capacity (baseline
 
ampacities).
 
was calculated
 
using the following
 
formula: The ADF for each cable type ADF = baseline protected
 
(100)Ilal / td baseline In this format, the ADF is expressed
 
as a percentage
 
drop in current-carrying
 
capacity.
 
The calculated
 
ampacity derating factors were 46.4 percent, 36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively.
 
Table 5 provides a comparative
 
summary of the ampacity data and ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations
 
performed
 
by SNL of the test data reported in TSI Report 82-5-355F.
 
Detailed explanations
 
of the two-step recalculations, which were needed to allow comparisons
 
of the SNL/UL test results with the vendor's test results, will be documented
 
in SNL Report SAND94-0146.
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
Contact: Steven West, NRR, 301-504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and Table 2, "Summary of Fire Endurance


Test Results." 2. Table 3, "Baseline (Unprotected
Table 2, "Summary of Fire Endurance Test Results."
      2. Table 3, "Baseline (Unprotected Cable


Cable Tray) Ampacity Test Data and Calculations," and Table 4, "Protected
Tray) Ampacity Test Data and Calculations,"
            and Table 4, "Protected Cable Tray Ampacity


Cable Tray Ampacity Test Data and Calculations." 3. Table 5, 'Comparative
Test Data and Calculations."
      3. Table 5, 'Comparative Summary of Ampacity


Summary of Ampacity Test Data and Derating Factors." 4. List of Generic Communications
Test Data and Derating Factors."
      4. List of Generic Communications Concerning Fire Barriers


Concerning
5. List of Recently Issued Information Notices


Fire Barriers 5. List of Recently Issued Information
DISTRIBUTION


===Notices DISTRIBUTION===
SPLB R/F             iest
SPLB R/F LNorton, OIG Gt iest 4ulley, OIG EELB O C~erlinger


/01/&deg;/94 SPLB:DSSA
LNorton, OIG        Gt4ulley, OIG                  , RIII/O1 SPLB:DSSA Tech Ed.      EELBO        S    zDSSA    SPLB:Dypy OIG


Tech Ed.ISWest RSanders 02/aS/94 02/%s/94 OGCB:DORR
ISWest     RSanders     C~erlinger    CMcCracken MVI.rg ilio      G~ulley objection}
      02/aS/94   02/%s/94       /01/&deg;/94  (5/3/94        s/g/94      A llG/94            d, OGCB:DORR MGCB:DORS    D:DORS


MGCB:DORS RKiesse! tugler 03/9 /9i 02/ /94 , RIII/O1 S zDSSA SPLB:Dypy CMcCracken
RKiesse! tugler         BGrimes


MVI.rg ilio (5/3 /94 s/ g/94 OIG G~ulley objection}
03/9 /9i 02/ /94       02/ /94     OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]}}
A ll G/94 d, D:DORS BGrimes 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]}}


{{Information notice-Nav}}
{{Information notice-Nav}}

Latest revision as of 04:26, 24 November 2019

Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
ML031060605
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Three Mile Island, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant  Entergy icon.png
Issue date: 03/16/1994
From: Grimes B
Office of Nuclear Reactor Regulation
To:
References
IN-94-022, NUDOCS 9403150511
Download: ML031060605 (14)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION NOTICE 94-22: FIRE ENDURANCE AND AMPACITY DERATING TEST

RESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1 FIRE BARRIERS

Addressees

All holders of operating licenses or construction permits for nuclear power

reactors.

Purpose

6 The U.S. Nuclear Regulatory Commission (NRC) is issuing this information

notice to inform licensees of the preliminary results of fire endurance and

ampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriers

conducted by the NRC at Underwriters Laboratories, Incorporated (UL). It is

expected that recipients will review the Information for applicability to

their facilities and consider actions as appropriate to avoid similar

problems. However, suggestions contained in this information notice are not

NRC requirements; therefore, no specific action or written response is

required.

Description of Circumstances

As part of its continuing evaluation of Thermo-Lag fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scale

fire endurance tests and one full-scale ampacity derating test of 3-hour

fire-rated Thermo-Lag fire barriers. The principal objective of the tests was

to evaluate the performance of the barriers against the results of tests

previously reported by Thermal Science, Incorporated (TSI, the vendor).

Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided

technical assistance by designing and executing the test program and preparing

the test report. The base test specimens were constructed and instrumented at

SNL. The test specimen fire barriers were constructed at UL by trained

Thermo-Lag installers under the direction of SNL during October and

November 1993. The tests were conducted at UL under the direction of the NRC

and SNL during December 1993. The NRC staff informed the Nuclear Management

and Resources Council (NUMARC) of the test results during a public meeting at

NRC Headquarters on February 9, 1994. The final test results will be

documented in SNL Report SAND94-0146, "An Evaluation of the Fire Barrier

System Thermo-Lag 330-1." The staff will place this report in the NRC Public

Document Room after it is completed. The staff expects the report to be

completed during April 1994. _Efh-1X-

9q 0 3 1(

9403150511 ,r

. D9 qij4- o,2~.

af aqed 3/2! 5/Y Il

<<J IN 94-22 March 16, 1994 Discussion

Each of the four base test articles was a U-shaped configuration laying

sideways which duplicated configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously tested

and reported by the vendor. A single layer of cables was installed in each of

the fire test articles in accordance with the types and placements reported in

the vendor's test reports. The cable fill for the ampacity derating test

article is discussed under the "Ampacity Derating Test" section of this

information notice.

Each of the base test articles was protected by a 3-hour fire barrier formed

from two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNL

purchased the Thermo-Lag preformed panels and trowel-grade material used to

construct the test article fire barriers from Texas Utilities Electric Company

(TU Electric). TU Electric performed a source inspection of the materials at

TSI and the NRR Vendor Inspection Branch conducted a receipt inspection of the

materials at the Comanche Peak Steam Electric Station when TU Electric

delivered the materials to SNL.

The fire barriers for Test Articles 1, 2, and 4, were constructed in

accordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 Fire

Barrier System Installation Procedures Manual Power Generating Plant

Application," November 1985. The fire barrier for Test Article 3 was

constructed in accordance with the methods used by the vendor for Test

Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conducted

on Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1 Subliming Coating Envelope System," November 1982. Table I summarizes the

test article characteristics.

The stress skin (an embedded wire mesh) for the inner barrier layer faced

toward the cable tray. The stress skin for the outer layer faced away from

the cable tray. All joints and seams were offset. The edges of the

individual panel sections were buttered with trowel-grade Thermo-Lag 330-1 material before they were joined and secured. This assembly technique, as

opposed to the dry-fit method, ensured that each Joint and seam was filled to

its full thickness with Thermo-Lag material. The individual barrier pieces

for Test Articles 1, 2, and 4 were banded with stainless steel tie wire. The

individual pieces for Test Article 3 were not banded. Instead, each seam and

joint was reinforced with stainless steel wire stitches and laces. In

addition, flanges were formed along the edges and butt Joints of the outer

layer. The flanges were bolted together with nominal k-inch-20 by 2-inch

machine bolts and hex-nuts. After the barriers were installed, the test

articles were cured for at least 30 days in a secure temperature-controlled

environment before the tests were conducted.

The instrumentation used to record test data, including the SNL data logging

equipment and the UL furnace-monitoring and control systems, was calibrated

using equipment traceable to National Institute of Standards and Technology

standards. NRC, SNL, and UL participated in and observed all four tests.

IN 94-22 March 16, 1994 Fire Endurance Tests

The following performance capabilities were evaluated: (1) the ability of the

Thermo-Lag barrier to keep the average temperature of the unexposed side of

the barrier (as measured on the exterior surface of the cable trays) from

rising more than 139 *C [250 OF] above the ambient temperature at the start of

the test, (2) the ability to keep the temperature of any single thermocouple

from rising more than 30 percent above the allowable average temperature rise

(181 'C [325 OF]), (3) the ability to maintain circuit integrity during the

fire exposure and hose stream test, (4) the ability to maintain the cables

free of visible fire damage, and (5) the ability to remain intact during the

fire and hose stream tests.

Temperatures were measured by Teflon-insulated Type K thermocouples installed

on certain cables (as documented in the vendor test reports). In addition, thermocouples were installed on the cable tray side rails, on the unexposed

side of the Thermo-Lag panels, and in the air space between the cables and the

unexposed side of the Thermo-Lag panels. In keeping with the objective of

evaluating thermal performance against test results previously reported by the

vendor, the temperature results reported below were those measured by the

thermocouples installed on the cables and the cable tray side rails. Four

cables in each of the fire tests were connected to a separate low-voltage

power supply (28-VDC, 1 Amp) which was configured to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and

circuit-to-system (conductor continuity) integrity tests as documented in the

vendor test reports.

The three fire endurance tests were performed in the UL column furnace. To

facilitate duplication of the original TSI test configurations, UL modified

the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be

inserted into the furnace through one of the furnace walls. The standard

time-temperature fire from American Society for Testing of Materials (ASTM)

Standard E-119-75, "Standard Methods of Fire Tests of Building Construction

and Materials," was followed. UL technicians operated the test furnace and

recorded the furnace temperature data. SNL provided the instrumentation and

data acquisition system for obtaining and recording the test temperature and

circuit integrity data. During the fire exposure, visual observations were

made through viewing ports located in three of the furnace walls. The

following test results are summarized in Table 2.

Article I was tested on December 8, 1993. The ambient temperature at the

start of the test was 19 OC [66 OF]. Therefore, the average temperature rise

criterion for this test was 158 *C [316 OF] and the single-point temperature

rise criterion was 200 *C [392 *F]. The single-point temperature criterion

was exceeded about 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> and 5 minutes after the start of the test (1:05). A

conductor-to-ground fault was detected at about 1:16 and the average

temperature rise criterion was exceeded at about 1:20. The test was

terminated at 2:30.

Article 2 was tested on December 7, 1993. The ambient temperature at the

start of the test was 19 'C [66 OF]. Therefore, the average temperature rise

criterion for this test was 158 *C [316 OF] and the single-point temperature

\J

V IN 94-22 March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterion

was exceeded at about 0:55, a conductor-to-ground fault was detected at

about 0:59, and the average temperature criterion was exceeded at about 1:03.

The test was terminated at 2:00.

Article 3 was tested on December 6, 1993. The ambient temperature at the

start of the test was 20 OC (68 *F]. Therefore, the average temperature rise

criterion for this test was 159 'C [318 'F] and the single-point temperature

rise criterion was 201 *C [394 'FJ. The single-point temperature criterion

was exceeded at about 1:50, the average temperature rise criterion was

exceeded at about 1:58, and a conductor-to-ground fault was detected at

about 1:59. The test was terminated at 3:00.

For all three fire tests, when the tests were terminated, most of the

individual thermocouples exceeded the single point temperature criterion. In

addition, Thermo-Lag panels had fallen off the test articles exposing the

cable trays and cables to the fire. Most of the remaining Thermo-Lag had been

reduced to char. Post-test inspections revealed that all of the cable Jacket

and conductor insulation had been consumed during the fire exposures. Only

bare copper conductors remained in the cable trays. Detailed test results, including temperature data, observations and photographs will be provided in

SNL Report SAND94-0146.

The test plan specified that a standard ASTM solid hose stream test would be

performed at the end of the fire test. However, because of the early

termination of two of the three tests and the poor condition of all three

articles when the tests were terminated, the hose stream tests were not

conducted. Less severe hose streams were used, however, to extinguish the

burning Thermo-Lag material and to cool the test articles. These hose streams

washed away most of the Thermo-Lag that had not fallen from the articles

during the fire exposure.

Ampacitv Derating Test

Test Article 4 was an ampacity derating test article constructed in accordance

with TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in a

tadder Cable Tray Protected with a Three Hour Rated Design of the

Thermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cable

tray was loaded to about 60 percent of the full tray depth with 20 lengths of

1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass through

the cable tray. All of the cables of a given cable size were Joined together

into a single electrical loop. Each loop was instrumented with six 24-gauge

bare-bead Type K thermocouples with welded Junctions. In each case, the

insulation on the cable was slit so that the thermocouple Junction could be

installed below the insulation in contact with the conductor. Thermocouples

were also installed on the cable tray side rails, on the inner surface of the

fire barrier, and on the outer surface of the fire barrier. Three

thermocouples were installed to measure the ambient temperature in the test

chamber discussed below.

IN 94-22 March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before the

Thermo-Lag fire barrier was installed (baseline or unprotected cable tray

data). On October 14, 1993, Article 4 was placed in a high-ambient

temperature environmental test chamber set at 40 DC [104 OF] and allowed to

soak for about four hours. A separate power supply was connected to each of

the three cable loops and power was applied according to an initial estimate

of the ampacity of each cable. The amperage was adjusted over a period of

about six hours until it appeared that a steady state conductor temperature

near 90 *C [194 *F] at the hot spot for each cable size would be reached. The

test article was left to settle overnight (about 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />). The next day, final ampacity adjustments were made, and the test article was again allowed

to settle (typically two to three hours after each adjustment). Stable

conditions were achieved after the final adjustments when the cable

temperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated

10-minute interval data scans. After stable conditions were reached, the

baseline temperatures were logged at 10-minute intervals for a final 1-hour

period. Cable amperage readings were also taken at the beginning and end of

the final hour to verify the presence of stable source currents. Following

the baseline test, the 3-hour Thermo-Lag fire barrier described above was

installed on Article 4 and allowed to cure. On December 9 and 10, 1993, the

protected cable tray ampacity and temperature data were obtained in accordance

with the process used to obtain the baseline data.

Baseline and protected cable ampacity adjustment factors (AF) were calculated

for each cable size according to the following formula from Insulated Cable

Engineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"

=r I,(AF,) W

c cc ¢

IC TcI

4(Tc 0 - T

T,a

234.5

245~~ T1 4

234.5 ++ Vc)

where the values with primes indicate the desired conditions and the values

without primes indicate the experimental data. Temperature units are degrees

Celsius. For both the baseline and the protected cases, the desired cable

temperature (T') was 90 *C [194 OF] and the desired ambient temperature (T')

was 40 'C [104 IF]. The measured baseline temperatures and ampacities and the

calculated baseline ampacity adjustment factors are provided in Table 3. The

measured temperatures and ampacities and the calculated ampacity adjustment

factors for the protected cables are provided in Table 4. For both the

baseline and protected cases, the average of the hot-spot cable temperatures

recorded at 10-minute intervals during the final hour were used to calculate

the ampacity adjustment factor for that cable.

The ampacity derating factor (ADF) for each cable type is the ratio of the

reduction in current carrying capacity (protected ampacities) to the original

. '_.<J

IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF Ibaslne jIProtected (100)

Ibasollne

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the results reported by the

vendor in TSI Report 82-5-355F. Table 5 also shows the results of

recalculations performed by SNL of the test data reported in TSI

Report 82-5-355F. Detailed explanations of the two-sted recalculations, which

were needed to allow comparisons of the SNL/UL test resulte with the reported

vendor test results, will be documented in SNL Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager.

Brian K. Grimes, Director

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical contact: Steven West, NRR

(301) 504-1220

Attachments:

1. Table 1, 'Summary of Test Article

Characteristics," and Table 2, "Summary

of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,'

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning

Fire Barriers

5. List of Recently Issued NRC Information Notices

y t achment I

IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics

Article Tetjye IDescription Barrier Design

1 3-Hour 6-inch-wide by 6-inch-high, Based on TSI

Fire solid-bottom, steel cable tray Technical

Endurance based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour Revision V,

Fire Endurance Test on November 1985.

Thermo-Lag 330-1 Subliming

Coating Envelope System for

Washington Public Power Supply

System-Nuclear Projects,'

l _____ _ .July 1982. ,_l

2 3-Hour 12-inch-wide by 4-inch-high, Same as Article 1.

Fire ladder-back, steel cable tray

Endurance based on Test Article 4 of TSI

Report 82-11-81, November 1982.

3 3-Hour Same as Test Article 2. Methods documented

Fire in TSI Report

Endurance 82-11-81, November 1982.

4 Ampacity 12-inch-wide by 4-inch-high, Same as Test

Derating ladder-back, steel cable tray Article 1.

based on TSI Report 82-5-355F,

lI July 13, 1982.

Table 2. Summary of Fire Endurance Test Results

(All times in Hours:Minutes from the start of the test)

Article Single Point . Average Time to Test

Temperature Temperature Circuit Duration

Criterion and Time Criterion and Time Fault

to Exceed to Exceed

1 200 -C [392 F] 158 *C [316 -F]

1:05 1:20 1:16 2:30

2 200 *C [392 *F] 158 *C [316 *F]

0:55 1:03 0:59 2:00

3 201 oC [394 OF] 159 C [318 *F l

l 1:50 1:58 1:59 3:00

\--itachment 2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected Cable Tray)

Ampacity Test Data and Calculations

Cable Tc (0C) Ta (C) lI (Amps) AFc Ic (Amps)

Size I

8 AWG 91.1 io.5 23.8 0.996 23.7

4 AWG 91.2 40.5 38.0 0.995 37.8

2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected Cable Tray

Ampacity Test Data and Calculations

Cable Tc l-C) lTa (C) j Ic(Amps) j AFC I'c (Amps)

8 AWG 92.9 40.1 l 13.0 0.977 12.7

4 AWG 93.2 40.1 24.8 0.975 24.2

2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4:

TC = Average of cable temperatures recorded at 10-minute

intervals during the final hour.

To = Average of ambient (test chamber) temperatures

recorded at 10-minute Intervals during the final

hour after reaching desired stable conditions.

IC a Measured cable ampacity at the end of the

final hour.

AFC = Cable ampacity adjustment factor.

I'C a Adjusted cable ampacity.

I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating Factors

Cable Size Data Source Baseline Protected Derating

Ampacity Ampacity Factor

(Amps) (Amps) (Percent)

8 AWG SNL 23.7 12.7 46.4 TSI 1 17.46 14.64 16.15 TSI 2 20.38 13.89 31.84 TS13 23.96 14.83 38.11

4 AWG SNL 37.8 24.2 36.0

TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43

2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI2 123.60 82.69 33.10

TSI 3 131.60 84.82 35.55

1 Data reported in TSI Report 82-5-355F, July 13, 1982.

2 Inverted term in ampacity adjustment factor (AF) equation corrected.

3 Measured individual conductor temperatures used to calculate ampacity

adjustment factors for each cable size.

_.>2tachment 4 IN 94-22 March 16, 1994 List of Generic Communications Concerning Fire Barriers

Information Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Material

to Pass Fire Endurance Test," August 6, 1991 Information Notice 91-79, "Deficiencies in the Procedures for

Installing Thermo-Lag Fire Barrier Materials," December 6, 1991 Information Notice 92-46, 'Thermo-Lag Fire Barrier Material Special

Review Team Final Report Findings, Current Fire Endurance Tests, and

Ampacity Calculation Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System to

Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire

Damage," June 24, 1992 Information Notice 92-55, "Current Fire Endurance Test Results for

Thermo-Lag Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire Barrier

System to Perform Its Specified Fire Endurance Function,"

August 28, 1992

Information Notice 92-82, "Results of Thermo-Lag 330-1 Combustibility

Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers,"

December 17, 1992

Information Notice 93-40, "Fire Endurance Test Results for Thermal

Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information Notice 93-41, "One Hour Fire Endurance Test Results for

Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company

Interam E-50 Fire Barrier Systems," May 28, 1993

A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED

NRC INFORMATION NOTICES

Information Date of

Notice No. Subject Issuance Issued to

94-21 Regulatory Requirements 03/18/94 All fuel cycle and materials

when No Operations are licensees.

being Performed

94-20 Common-Cause Failures 03/17/94 All holders of OLs or CPs

due to Inadequate for nuclear power reactors.

Design Control and

Dedication

94-19 Emergency Diesel 03/16/94 All holders of OLs or CPs

Generator Vulnerability for nuclear power reactors.

to Failure from Cold

Fuel Oil

Accuracy of Motor- 03/16/94 All holders of OLs or CPs

Operated Valve Diag- for nuclear power reactors.

nostic Equipment

(Responses to Sup- plement 5 to Generic

Letter 89-10)

94-17 Strontium-90 Eye Appli- 03/11/94 All U.S. Nuclear Regulatory

cators: Submission of Commission Medical Use

Quality Management Plan Licensees.

(QMP), Calibration, and

Use

94-16 Recent Incidents Resulting 03/03/94 All U.S. Nuclear Regulatory

in Offsite Contamination Commission material and fuel

cycle licensees.

94-15 Radiation Exposures during 03/02/94 All U.S. Nuclear Regulatory

an Event Involving a Fixed Commission licensees author- Nuclear Gauge ized to possess, use, manu- facture, or distribute

industrial nuclear gauges.

OL - Operating License

CP = Construction Permit

IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF = baseline - protected (100)

baseline

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the results reported by the

vendor in BI Report 82-5-355F. Table 5 also shows the results of

recalculations performed by SNL of the test data reported in TSI

Report 82-5-355F. Detailed explanations of the two-step recalculations, which

were needed to allow comparisons of the SNL/UL test results with the reported

vendor test results, will be documented in SNL Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager. diginslignedby

Brian K. Grimes, Director dan K.Grimes

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical contact: Steven West, NRR, (301) 504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and

Table 2, "Summary of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,"

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, "Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning Fire Barriers

5. List of Recently Issued NRCInformation Notices

DISTRIBUTION

SPLB R/F SWest

LNorton, OIG GMulley, OIG EPawlik, RIII/Ol

  • SEE PREVIOUS CONCURRENCE

SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No

SWest RSanders CBerlinger CMcCracken MVirgilio §Mulley objection)

02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS* OGCB:DORS*

RKiessel JLBirmingham

03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN

IN 94-XX

March xx, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF = Ibaseline - protected (100)

Ibasaeline

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data

reported in TSI Report 82-5-355F. Detailed explanations of the two-step

recalculations, which were needed to allow comparisons of the SNL/UL test

results with the vendor's test results, will be documented in SNL

Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager.

Brian K. Grimes, Director

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical contact: Steven West, NRR, (301) 504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and

Table 2, "Summary of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,"

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, "Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning Fire Barriers

5. List of Recently Issued Information Notices

DISTRIBUTION

SPLB R/F SWest

LNorton, OIG GMulley, OIG EPawlik, RIII/Ol

  • SEE PREVIOUS CONCURRENCE

SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No

SWest RSanders CBerlinger CMcCracken MVirgilio GMulley objection)

02/23/94 02/15/94 03/10/94 03/03/94 03/04/94 03/01/94 OGCB:DORS* OGCB:DORS pl,4a D: DORS

RKiessel JLBirminghaifi BGrimes

03/08/94 03/ //94 03/ /94 OFFICIAL RECORD COPY IN_94_XX.SW4]

&I

I k

Y 94-XX

March XX, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF = baseline td (100)

Ilal / protected

baseline

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data

reported in TSI Report 82-5-355F. Detailed explanations of the two-step

recalculations, which were needed to allow comparisons of the SNL/UL test

results with the vendor's test results, will be documented in SNL

Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager.

Brian K. Grimes, Director

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical Contact:

Steven West, NRR, 301-504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and

Table 2, "Summary of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,"

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, 'Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning Fire Barriers

5. List of Recently Issued Information Notices

DISTRIBUTION

SPLB R/F iest

LNorton, OIG Gt4ulley, OIG , RIII/O1 SPLB:DSSA Tech Ed. EELBO S zDSSA SPLB:Dypy OIG

ISWest RSanders C~erlinger CMcCracken MVI.rg ilio G~ulley objection}

02/aS/94 02/%s/94 /01/°/94 (5/3/94 s/g/94 A llG/94 d, OGCB:DORR MGCB:DORS D:DORS

RKiesse! tugler BGrimes

03/9 /9i 02/ /94 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]