ML18100A328: Difference between revisions

From kanterella
Jump to navigation Jump to search
(Created page by program invented by StriderTol)
(StriderTol Bot change)
 
(4 intermediate revisions by the same user not shown)
Line 3: Line 3:
| issue date = 04/22/1993
| issue date = 04/22/1993
| title = LER 92-015-01:on 920831,2A Control Air Header Inlet Air Operated Globe Valve Failed Closed,During Normal Power Operation.Caused by Design,Mfg,Const/Installation of Ssps Circuit.Design Change implemented.W/930422 Ltr
| title = LER 92-015-01:on 920831,2A Control Air Header Inlet Air Operated Globe Valve Failed Closed,During Normal Power Operation.Caused by Design,Mfg,Const/Installation of Ssps Circuit.Design Change implemented.W/930422 Ltr
| author name = POLLACK M J, VONDRA C A
| author name = Pollack M, Vondra C
| author affiliation = PUBLIC SERVICE ELECTRIC & GAS CO. OF NEW JERSEY
| author affiliation = PUBLIC SERVICE ELECTRIC & GAS CO. OF NEW JERSEY
| addressee name =  
| addressee name =  
Line 16: Line 16:


=Text=
=Text=
{{#Wiki_filter:Public Service Electric and Gas Company P.O. Box 236 Hancocks Bridge, New Jersey 08038 Salem Generating Station U. s. Nuclear Regulatory Commission . Document control Desk Washington, DC 20555 *
{{#Wiki_filter:Public Service Electric and Gas Company P.O. Box 236 Hancocks Bridge, New Jersey 08038 Salem Generating Station April 22, 1993 U. s. Nuclear Regulatory Commission .
Document control Desk Washington, DC                 20555


==Dear sir:==
==Dear sir:==
SALEM GENERATING STATION LICENSE NO. DPR-75 DOCKET NO. 50-311 UNIT NO. 2 April 22, 1993 SUPPLEMENTAL LICENSEE EVENT REPORT 92-015-01 This supplemental Licensee Event Report is being submitted pursuant to Code of Federal Regulations 10CFR50.73.
 
The Apparent Cause of Occurrence and Action sections have been modified based upon completed investigations.
SALEM GENERATING STATION LICENSE NO. DPR-75 DOCKET NO. 50-311 UNIT NO. 2 SUPPLEMENTAL LICENSEE EVENT REPORT 92-015-01 This supplemental Licensee Event Report is being submitted pursuant to Code of Federal Regulations 10CFR50.73. The Apparent Cause of Occurrence and Corre~tive Action sections have been modified based upon completed investigations.
MJP:pc Distribution Tl,,,
Sincerely yours, C. A. Vondra General Manager -
ic in 4 8 9305030237 930422 ADOCK 05000272 PDR Sincerely yours, C. A. Vondra General Manager -Salem Operations 95*2189 REV 7-92
Salem Operations MJP:pc Distribution Tl,,, *v~m* ic in u3~l~Q 48 9305030237 930422
* NRC FORM 366 16-89) U.S. NUCLEAR REGULATORY COMMISSION APPROVED OMB NO. 3150-0104 LICENSEE EVENT REPORT (LERI FACILITY .NAME 111 Salem Generating Station -Unit 2 EXPIRES: 4/30/92 ESTIMATED BURDEN PEA RESPONSE TO COMPLY WTH THIS INFORMATION COLLECTION REQUEST: 50.0 HAS. FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO THE RECORDS AND REPORTS MANAGEMENT BRANCH (P-530), U.S. NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555, AND TO THE PAPERWORK REDUCTION PROJECT 13150-0104).
    ~DR ADOCK 05000272                                                                       95*2189 REV 7-92 PDR
OFFICE OF MANAGEMENT AND BUDGET, WASHINGTON, DC 20503. PAGE I'S! l OOCKET NUMBER (2)
* NRC FORM 366                                                                                                     U.S. NUCLEAR REGULATORY COMMISSION 16-89)                                                                                                                                                                                                        APPROVED OMB NO. 3150-0104 EXPIRES: 4/30/92 ESTIMATED BURDEN PEA RESPONSE TO COMPLY WTH THIS INFORMATION COLLECTION REQUEST: 50.0 HAS. FORWARD LICENSEE EVENT REPORT (LERI                                                                                                      COMMENTS REGARDING BURDEN ESTIMATE TO THE RECORDS AND REPORTS MANAGEMENT BRANCH (P-530), U.S. NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555, AND TO THE PAPERWORK REDUCTION PROJECT 13150-0104). OFFICE OF MANAGEMENT AND BUDGET, WASHINGTON, DC 20503.
* o
l FACILITY .NAME 111                                                                                                                                                                                      OOCKET NUMBER (2)
* 1 5 I o Io I o I 31 111 I TITLE (41 Engineered Safetv Feature: Containment Isolation Valve Failed Closed. EVENT DATE 151 LER NUMBER.161 REPORT DATE (7) OTHER FACILITIES INVOLVED (81 MONTH DAY YEAR YEAR 1:::::::::
* I      PAGE I'S!
SEQUENTIAL t::::::::::
Salem Generating Station - Unit 2                                                                                                                                                                  o *15 I o Io I o I 31 111 TITLE (41 Engineered Safetv Feature: Containment Isolation Valve Failed Closed.
REVISION MONTH . DAY 1::::::::::
EVENT DATE 151                                                   LER NUMBER.161                                   REPORT DATE (7)                                                     OTHER FACILITIES INVOLVED (81 MONTH                   DAY               YEAR         YEAR   1::::::::: SEQUENTIAL t:::::::::: REVISION MONTH                       . DAY                     YEAR                  FACI ~11:v NAMES                    OOCKET NU.MBEAISI 1::::::::::    NUMBER  ~:;::::::::NUMBER Salem Unit.l                                       o I 5 Io I o I o I 2 17 I 2 ol s 3 I 1                           9 2             I 9 2 -               oI1 b - ol                 1     oI 4 2 I2                                          913 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE R~QUIREMENTS OF 10 CFR                                                       §: (Check one or more of tho following) (11)
NUMBER YEAR FACI NAMES OOCKET NU.MBEAISI Salem Unit.l o I 5 Io I o I o I 2 17 I 2 ol s 3 I 1 9 2 9 I 2 -o I 1 b -ol 1 o I 4 2 I 2 913 OPERATING MODE (9) THIS REPORT IS SUBMITTED PURSUANT TO THE OF 10 CFR §: (Check one or more of tho following)
MODE (9) 1       20.402(bl
(11) 1 20.402(bl 20.405(c) . 60.73(1)(2)(ivl .._ 1--20.406(1)(1  
                                                                                                        ~
)(i) 60.311(c)(1) 50.7311H21M  
20.405(c)
,_ ._... ,___ 73.71(b) 73.71(c).
                                                                                                                                                                              .._    . 60.73(1)(2)(ivl 1--
POWER LEVEL (10) 1 0 0 20.405(1)(1
73.71(b)
)(ii) 50.38(c)(2) 50.7311H2Hvii)
POWER LEVEL
OTHER (S1>ocify in Absrract ._... -f---bolow and in Toxt. NRC Form '{ {<;:;::::;::::
                                                        ,_    20.406(1)(1 )(i)
:=:-:-:=:*:=
                                                                                                        ._...      60.311(c)(1)
.*:* *:*.:.*. :*:*:*:* 20.406(1)(1)(iiil 60.73(1)(2Hil 60.73(11(2)(Yiii)(A) 366AI *'*'""" :=:*""" *'""" -...._ -20.406(1)(1  
                                                                                                                                                                                ~
)(ly) 150.73(1)(2)(iil 50.73(11(2)(viiil(BI
50.7311H21M                         ,___  73.71(c).
._... :*:-:-: ..... ,. . , .. .......... , ..........  
'{
"'"' 20,406(1)(1 IM 60.73(1)(2)(iii) 50.73(1)(2)(x)
(10)
.... ..........
                *'*'""" :=:*"""
........ ,*.'.' . """"""* ... ''""" LICENSEE CONTACT FOR THIS LER (12) NAME TELEPHONE NUMBER AREA CODE M J. Pollack -LER Coordinator 6 I 0 I 9 3 13 I 9 1-12 I 0 12 I 2 CAUSE SYSTEM COMPONENT I I I I I I I I COMPLETE ONE LINE FOR EACH FAILURE DESCRIBED IN THIS REPORT (131 MANUFAC-*
1 0 0
TUR ER I I I I I I REPORTABLE'::::::::;:,.;:;:;:::::::::::::::r>>>?
{<;:;::::;:::: :=:-:-:=:*:=    .*:*
TO NPRDS :::::::::::::::::::::::::::::::
20.405(1)(1 )(ii) 20.406(1)(1)(iiil 50.38(c)(2) 60.73(1)(2Hil                                              --       50.7311H2Hvii) 60.73(11(2)(Yiii)(A) f---
:*:*:*:*:*:-:*:*
OTHER (S1>ocify in Absrract bolow and in Toxt. NRC Form 366AI
:*:*:*:*:*:*:*:
  .,.    ..........:*:-:-: ,..........                        20.406(1)(1 )(ly)
;.;.:*:*:*:*
                                                                                                        ~
!*1 .. *:1:1:::::::::i*:::l*::*:'l*.**:1.:*1.:::.*::1:1 CAUSE SYSTEM I I COMPONENT MANUFAC* TUR ER I I I I I I I . I I I I l SUPPLEMENTAL REPORT EXPECTED (14) MONTH DAY YEAR I EXPECTED SUBMISSION DATE .1151 I l YES (If .yes, com1>fete EXPECTED SUBMISSION DATE! ABSTRACT (limit to 1400 spacfls, i.t1., approximotely fifteen single-space lines} (16) On 8/31/92, during normal power operation, the 2A Control Air Header inlet air operated globe valve (21CA330) failed closed. At the time of the event, Solid State Protection System (SSPS) Train A slave relay testing was in progress.
150.73(1)(2)(iil
The 21CA330 valve is a Masoneillan International air operated globe valve (model number 38-20561).
                                                                                                                                                                              ._... 50.73(11(2)(viiil(BI
The 21CA330 valve is a Containment Isolation Valve. The root cause of this event is the "Design, Manufacturing, Construction/Installation" of the SSPS circuit. When Test switch 612 was placed in the operate output position, during SSPS Train A slave relay*continuity check, the 21CA330 valve closed. Investigation revealed that during testing, the test voltage is significant enough to cause solenoid valve pick-up resulting in CA330 valve closure. In.March 1992, the Unit 2 CA330 solenoid valves were replaced with equivalent components (ASCO Model NP8342B23E replaced with ASCO Model NPK8342B23E).
            """"""*             ... ''"""                   20,406(1)(1 IM                                      60.73(1)(2)(iii)                                                    50.73(1)(2)(x)
CA330 valve inadvertent closure was not expected since the valves were equivalent.
LICENSEE CONTACT FOR THIS LER (12)
Testing has shown that the same solenoid valves can have as much as a 30 volt difference in pick-up. A design change is being implemented during the current Unit 2 refueling outage. It adds a test circuit potentiometer to reduce the voltage seen by the CA33'0 solenoid valve during slave relay testing and the solenoid valve model is being replaced with the model used in Unit 1. Also, the slave relay circuit continuity test light bulb is being replaced (both Salem Units) with a higher resistance bulb, further reducing the voltage seen by the CA330 solenoid valve. NRC Form 366 (6-89) I LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 2 DOCKET NUMBER. 5000311 PLANT AND SYSTEM IDENTIFICATION:
NAME                                                                                                                                                                                                                        TELEPHONE NUMBER AREA CODE M        J. Pollack - LER Coordinator                                                                                                                                                                  6 I 0 I 9 3 13 I 9 1- 12 I 0 12 I 2 COMPLETE ONE LINE FOR EACH COM~ONENT FAILURE DESCRIBED IN THIS REPORT (131 MANUFAC-*      REPORTABLE'::::::::;:,.;:;:;:::::::::::::::r>>>?                                                                    MANUFAC*
Westinghouse
CAUSE            SYSTEM                    COMPONENT                                                                                                            CAUSE SYSTEM        COMPONENT TUR ER        TO NPRDS ::::::::::::::::::::::::::::::: :*:*:*:*:*:-:*:*                                                          TUR ER I                        I  I    I                I  I  I                      !*1..*:1:1:::::::::i*:::l*::*:'l*.**:1.:*1.:::.*::1:1                                            I    I  I I            I  I    I I                        I  I    I                I  I  I                                                                                      I          I .I      I          I    I  l SUPPLEMENTAL REPORT EXPECTED (14)                                                                                                                     MONTH      DAY    YEAR EXPECTED
-Pressurized Water Reactor LER NUMBER 92-015-01 PAGE 2 of 4 Energy Industry Identification System (EIIS) codes are identified in the text as {xx} IDENTIFICATION OF OCCURRENCE:
                                                                                                                            ~NO SUBMISSION l          YES (If .yes, com1>fete EXPECTED SUBMISSION DATE!
Engineered Safety Feature: Containment Isolation Valve Failed Close Event Date: 8/31/92 Report Date: 4/22/93 This report is a supplement to LER 311/92-015-00 whi'.ch was initiated by Incident Report l'Jo. 92-553. The Apparent Cause of Occurrence section has been revised to address the results of subsequent investigation (committed to in the original LER). CONDITIONS PRIOR TO OCCURRENCE:
DATE .1151 I         I       I ABSTRACT (limit to 1400 spacfls, i.t1., approximotely fifteen single-space typ~writton lines} (16)
Mode 1 Reactor Power 100% -Unit Load 1130 MWe DESCRIPTION OF OCCURRENCE:
On 8/31/92, during normal power operation, the 2A Control Air Header inlet air operated globe valve (21CA330) failed closed. At the time of the event, Solid State Protection System (SSPS) Train A slave relay testing was in progress. The 21CA330 valve is a Masoneillan International air operated globe valve (model number 38-20561). The 21CA330 valve is a Containment Isolation Valve. The root cause of this event is the "Design, Manufacturing, Construction/Installation" of the SSPS circuit. When Test switch 612 was placed in the operate output position, during SSPS Train A slave relay*continuity check, the 21CA330 valve closed.                                                 Investigation revealed that during testing, the test voltage is significant enough to cause solenoid valve pick-up resulting in CA330 valve closure.                                                                      In.March 1992, the Unit 2 CA330 solenoid valves were replaced with equivalent components (ASCO Model NP8342B23E replaced with ASCO Model NPK8342B23E). CA330 valve inadvertent closure was not expected since the valves were equivalent. Testing has shown that the same solenoid valves can have as much as a 30 volt difference in pick-up. A design change is being implemented during the current Unit 2 refueling outage.                                                           It adds a test circuit potentiometer to reduce the voltage seen by the CA33'0 solenoid valve during slave relay testing and the solenoid valve model is being replaced with the model used in Unit
On August 31, 1992, at 0345 hours, during normal power operation, the* 2A Control Air Header inlet air operated globe valve (21CA330) failed closed. At the time of the event, Solid State Protection System (SSPS) {JC} Train A slave relay testing was in progress.
: 1. Also, the slave relay circuit continuity test light bulb is being replaced (both Salem Units) with a higher resistance bulb, further reducing the voltage seen by the CA330 solenoid valve.
The 21CA330 valve is a Masoneillan International air operated globe valve (model number 38-20561). .It takes air to open and is spring loaded to fail close. The 21CA330 valve is a Containment Isolation Valve {JM}. Containment isolation is an Engineered Safety Feature (ESF). Therefore, on August 31, 1992, at 0436 hours, the Nuclear Regulatory Commission (NRC) was notified of the valve closure, in accordance with Code of Federal Regulations lOCFR 50.72(b)(i) (ii). APPARENT CAUSE OF OCCURRENCE:
NRC Form 366 (6-89)
 
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station        DOCKET NUMBER. LER NUMBER      PAGE Unit 2                            5000311        92-015-01      2 of 4 PLANT AND SYSTEM IDENTIFICATION:
Westinghouse  - Pressurized Water Reactor Energy Industry Identification System (EIIS) codes are identified in the text as {xx}
IDENTIFICATION OF OCCURRENCE:
Engineered Safety Feature:    Containment Isolation Valve Failed Close Event Date:    8/31/92 Report Date:    4/22/93 This report is a supplement to LER 311/92-015-00 whi'.ch was initiated by Incident Report l'Jo. 92-553. The Apparent Cause of Occurrence section has been revised to address the results of subsequent investigation (committed to in the original LER).
CONDITIONS PRIOR TO OCCURRENCE:
Mode 1    Reactor Power 100% - Unit Load 1130 MWe DESCRIPTION OF OCCURRENCE:
On August 31, 1992, at 0345 hours, during normal power operation, the*
2A Control Air Header inlet air operated globe valve (21CA330) failed closed. At the time of the event, Solid State Protection System (SSPS) {JC} Train A slave relay testing was in progress.
The 21CA330 valve is a Masoneillan International air operated globe valve (model number 38-20561). .It takes air to open and is spring loaded to fail close.
The 21CA330 valve is a Containment Isolation Valve {JM}. Containment isolation is an Engineered Safety Feature (ESF). Therefore, on August 31, 1992, at 0436 hours, the Nuclear Regulatory Commission (NRC) was notified of the valve closure, in accordance with Code of Federal Regulations 10CFR 50.72(b)(i) (ii).
APPARENT CAUSE OF OCCURRENCE:
The root cause of this event is "Design Manufacturing, Construction/
The root cause of this event is "Design Manufacturing, Construction/
Installation" 6f the SSPS circuit. As stated above, SSPS Train A slave relay testing was iri progress.
Installation" 6f the SSPS circuit.
When Test Switch 612 was placed in the operate output position the 21CA330 .valve closed. The slave relay testing involved a continuity check of the CA330 solenoid valve circuit using low current circuit input. Investigation revealed that the test voltage is sufficient to cause solenoid valve resulting in CA330 valve closure. This LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 2 APPARENT CAUSE OF OCCURRENCE:
As stated above, SSPS Train A slave relay testing was iri progress.
When Test Switch 612 was placed in the operate output position the 21CA330 .valve closed. The slave relay testing involved a continuity check of the CA330 solenoid valve circuit using low current circuit input. Investigation revealed that the test voltage is sufficient to cause solenoid valve pick-~p resulting in CA330 valve closure. This
 
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station       DOCKET NUMBER    LER NUMBER      PAGE Unit 2                             5000311        92-015-01      3 of 4 APPARENT CAUSE OF OCCURRENCE:   (cont'd}
was reproducible.
was reproducible.
DOCKET NUMBER 5000311 (cont'd} LER NUMBER 92-015-01 PAGE 3 of 4 In March 1992, the Unit 2 CA330 solenoid valves were replaced with equivalent components (ASCO Model NP8342B23E replaced_with ASCO Model NPK8342B23E).
In March 1992, the Unit 2 CA330 solenoid valves were replaced with equivalent components (ASCO Model NP8342B23E replaced_with ASCO Model NPK8342B23E). CA330 valve inadvertent closure, during SSPS slave relay testing, was not expected since the.valves were equivalent.
CA330 valve inadvertent closure, during SSPS slave relay testing, was not expected since the.valves were equivalent.
Prior to this component replacement, Unit 2 CA330 valves had not experienced inadvertent.closure during SSPS slave relay testing~ The difference between the two ASCO models is that the older model uses leaded terminal connectors and the newer model uses screwed terminal connectors. Investigation revealed that this replacement was not a direct contributing factor to CA330 valve inadvertent closure.
Prior to this component replacement, Unit 2 CA330 valves had not experienced inadvertent.closure during SSPS slave relay The difference between the two ASCO models is that the older model uses leaded terminal connectors and the newer model uses screwed terminal connectors.
Subsequent testing has shown that the same solenoid valves can have as much as a 30 volt difference in pick-up.
Investigation revealed that this replacement was not a direct contributing factor to CA330 valve inadvertent closure. Subsequent testing has shown that the same solenoid valves can have as much as a 30 volt difference in pick-up. ANALYSIS OF OCCURRENCE:
ANALYSIS OF OCCURRENCE:
Though the 21CA330 valve is the Control Air Header 2A inlet valve, it also functions as a containment isolation valve. The operability of the containment isolation valves ensures that the containment atmosphere will be isolated from the outside environment in the event of a release of radioactive material to the containment atmosphere or pressurization of the containment.
Though the 21CA330 valve is the Control Air Header 2A inlet valve, it also functions as a containment isolation valve. The operability of the containment isolation valves ensures that the containment atmosphere will be isolated from the outside environment in the event of a release of radioactive material to the containment atmosphere or pressurization of the containment.
In this event, the 21CA330 valve failed to the safe configuration, as per design. Therefore, there was no affect on the health or safety of the public. However, since containment isolation is an ESF function, the 21CA330 valve inadvertent closure is reportable in accordance with Code of Federal Regulations lOCFR 50.73(a) (2) (iv). In 1986, the Salem Unit 1 CA330 valves failed closed during SSPS testing. The Unit 1 CA330 solenoid valves had been replaced_
In this event, the 21CA330 valve failed to the safe configuration, as per design. Therefore, there was no affect on the health or safety of the public. However, since containment isolation is an ESF function, the 21CA330 valve inadvertent closure is reportable in accordance with Code of Federal Regulations 10CFR 50.73(a) (2) (iv).
with a model of lower wattage (not an equivalent replacement).*
In 1986, the Salem Unit 1 CA330 valves failed closed during SSPS testing. The Unit 1 CA330 solenoid valves had been replaced_ with a model of lower wattage (not an equivalent replacement).* Following that installation a series of inadvertent valve closures occurred. A design change, to add test circuit potentiometers, was completed eliminating Unit 1 CA330 valve inadvertent closures (until recently). In 1986, test circuit potentiometer installation was considered for Unit 2; however, it was determined to* not be warranted since its solenoid valves were different from Unit l's (and had not been replaced) .
Following that installation a series of inadvertent valve closures occurred.
Recently, Unit 1 CA330 valves have experienced inadvertent closure during SSPS slave relay testing. This is aiso attributed to design of the SSPS circuit.
A design change, to add test circuit potentiometers, was completed eliminating Unit 1 CA330 valve inadvertent closures (until recently).
On June 19, 1989 (reference LER 272/89-027-00), a similar event occurred. In that event, a main steam isolation valve (MSIV) failed closed during SSPS surveillance testing.* The MSIV closure resulted in a reactor trip. The cause of that event was attributed to the continuity check circuit design.
In 1986, test circuit potentiometer installation was considered for Unit 2; however, it was determined to* not be warranted since its solenoid valves were different from Unit l's (and had not been replaced) . Recently, Unit 1 CA330 valves have experienced inadvertent closure during SSPS slave relay testing. This is aiso attributed to design of the SSPS circuit. On June 19, 1989 (reference LER 272/89-027-00), a similar event occurred.
 
In that event, a main steam isolation valve (MSIV) failed closed during SSPS surveillance testing.*
LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station       DOCKET NUMBER     LER NUMBER     PAGE.
The MSIV closure resulted in a reactor trip. The cause of that event was attributed to the continuity check circuit design. I LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station Unit 2 CORRECTIVE ACTION: DOCKET NUMBER LER NUMBER 92-015-01 PAGE. 4 of 4 A design change is being implemented during the current Unit 2 refueling outage. It adds a test circuit potentiometer (similar to Unit l's design) to reduce the voltage seen by the CA330 solenoid valve during slave relay testing and the solenoid valve model is being replaced with the model used in Unit 1. The slave relay circuit continuity test light bulb is being replaced (both Salem Units) with a higher resistance bulb, further reducing the voltage seen by the CA330 solenoid va we. MJP:pc SORC Mtg. 93-036 General Manager -Salem Operations}}
Unit 2                            ~5000311        92-015-01     4 of 4 CORRECTIVE ACTION:
A design change is being implemented during the current Unit 2 refueling outage. It adds a test circuit potentiometer (similar to Unit l's design) to reduce the voltage seen by the CA330 solenoid valve during slave relay testing and the solenoid valve model is being replaced with the model used in Unit 1.
The slave relay circuit continuity test light bulb is being replaced (both Salem Units) with a higher resistance bulb, further reducing the voltage seen by the CA330 solenoid va we.
General Manager -
Salem Operations MJP:pc SORC Mtg. 93-036}}

Latest revision as of 10:28, 23 February 2020

LER 92-015-01:on 920831,2A Control Air Header Inlet Air Operated Globe Valve Failed Closed,During Normal Power Operation.Caused by Design,Mfg,Const/Installation of Ssps Circuit.Design Change implemented.W/930422 Ltr
ML18100A328
Person / Time
Site: Salem PSEG icon.png
Issue date: 04/22/1993
From: Pollack M, Vondra C
Public Service Enterprise Group
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
LER-92-015, LER-92-15, NUDOCS 9305030237
Download: ML18100A328 (5)


Text

Public Service Electric and Gas Company P.O. Box 236 Hancocks Bridge, New Jersey 08038 Salem Generating Station April 22, 1993 U. s. Nuclear Regulatory Commission .

Document control Desk Washington, DC 20555

Dear sir:

SALEM GENERATING STATION LICENSE NO. DPR-75 DOCKET NO. 50-311 UNIT NO. 2 SUPPLEMENTAL LICENSEE EVENT REPORT 92-015-01 This supplemental Licensee Event Report is being submitted pursuant to Code of Federal Regulations 10CFR50.73. The Apparent Cause of Occurrence and Corre~tive Action sections have been modified based upon completed investigations.

Sincerely yours, C. A. Vondra General Manager -

Salem Operations MJP:pc Distribution Tl,,, *v~m* ic in u3~l~Q 48 9305030237 930422

~DR ADOCK 05000272 95*2189 REV 7-92 PDR

  • NRC FORM 366 U.S. NUCLEAR REGULATORY COMMISSION 16-89) APPROVED OMB NO. 3150-0104 EXPIRES: 4/30/92 ESTIMATED BURDEN PEA RESPONSE TO COMPLY WTH THIS INFORMATION COLLECTION REQUEST: 50.0 HAS. FORWARD LICENSEE EVENT REPORT (LERI COMMENTS REGARDING BURDEN ESTIMATE TO THE RECORDS AND REPORTS MANAGEMENT BRANCH (P-530), U.S. NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555, AND TO THE PAPERWORK REDUCTION PROJECT 13150-0104). OFFICE OF MANAGEMENT AND BUDGET, WASHINGTON, DC 20503.

l FACILITY .NAME 111 OOCKET NUMBER (2)

  • I PAGE I'S!

Salem Generating Station - Unit 2 o *15 I o Io I o I 31 111 TITLE (41 Engineered Safetv Feature: Containment Isolation Valve Failed Closed.

EVENT DATE 151 LER NUMBER.161 REPORT DATE (7) OTHER FACILITIES INVOLVED (81 MONTH DAY YEAR YEAR 1::::::::: SEQUENTIAL t:::::::::: REVISION MONTH . DAY YEAR FACI ~11:v NAMES OOCKET NU.MBEAISI 1:::::::::: NUMBER ~:;::::::::NUMBER Salem Unit.l o I 5 Io I o I o I 2 17 I 2 ol s 3 I 1 9 2 I 9 2 - oI1 b - ol 1 oI 4 2 I2 913 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE R~QUIREMENTS OF 10 CFR §: (Check one or more of tho following) (11)

MODE (9) 1 20.402(bl

~

20.405(c)

.._ . 60.73(1)(2)(ivl 1--

73.71(b)

POWER LEVEL

,_ 20.406(1)(1 )(i)

._... 60.311(c)(1)

~

50.7311H21M ,___ 73.71(c).

'{

(10)

  • '*'""" :=:*"""

1 0 0

{<;:;::::;:::: :=:-:-:=:*:= .*:*

20.405(1)(1 )(ii) 20.406(1)(1)(iiil 50.38(c)(2) 60.73(1)(2Hil -- 50.7311H2Hvii) 60.73(11(2)(Yiii)(A) f---

OTHER (S1>ocify in Absrract bolow and in Toxt. NRC Form 366AI

.,. ..........:*:-:-: ,.......... 20.406(1)(1 )(ly)

~

150.73(1)(2)(iil

._... 50.73(11(2)(viiil(BI

""""""* ... """ 20,406(1)(1 IM 60.73(1)(2)(iii) 50.73(1)(2)(x)

LICENSEE CONTACT FOR THIS LER (12)

NAME TELEPHONE NUMBER AREA CODE M J. Pollack - LER Coordinator 6 I 0 I 9 3 13 I 9 1- 12 I 0 12 I 2 COMPLETE ONE LINE FOR EACH COM~ONENT FAILURE DESCRIBED IN THIS REPORT (131 MANUFAC-* REPORTABLE'::::::::;:,.;:;:;:::::::::::::::r>>>? MANUFAC*

CAUSE SYSTEM COMPONENT CAUSE SYSTEM COMPONENT TUR ER TO NPRDS ::::::::::::::::::::::::::::::: :*:*:*:*:*:-:*:* TUR ER I I I I I I I  !*1..*:1:1:::::::::i*:::l*::*:'l*.**:1.:*1.:::.*::1:1 I I I I I I I I I I I I I I I I .I I I I l SUPPLEMENTAL REPORT EXPECTED (14) MONTH DAY YEAR EXPECTED

~NO SUBMISSION l YES (If .yes, com1>fete EXPECTED SUBMISSION DATE!

DATE .1151 I I I ABSTRACT (limit to 1400 spacfls, i.t1., approximotely fifteen single-space typ~writton lines} (16)

On 8/31/92, during normal power operation, the 2A Control Air Header inlet air operated globe valve (21CA330) failed closed. At the time of the event, Solid State Protection System (SSPS) Train A slave relay testing was in progress. The 21CA330 valve is a Masoneillan International air operated globe valve (model number 38-20561). The 21CA330 valve is a Containment Isolation Valve. The root cause of this event is the "Design, Manufacturing, Construction/Installation" of the SSPS circuit. When Test switch 612 was placed in the operate output position, during SSPS Train A slave relay*continuity check, the 21CA330 valve closed. Investigation revealed that during testing, the test voltage is significant enough to cause solenoid valve pick-up resulting in CA330 valve closure. In.March 1992, the Unit 2 CA330 solenoid valves were replaced with equivalent components (ASCO Model NP8342B23E replaced with ASCO Model NPK8342B23E). CA330 valve inadvertent closure was not expected since the valves were equivalent. Testing has shown that the same solenoid valves can have as much as a 30 volt difference in pick-up. A design change is being implemented during the current Unit 2 refueling outage. It adds a test circuit potentiometer to reduce the voltage seen by the CA33'0 solenoid valve during slave relay testing and the solenoid valve model is being replaced with the model used in Unit

1. Also, the slave relay circuit continuity test light bulb is being replaced (both Salem Units) with a higher resistance bulb, further reducing the voltage seen by the CA330 solenoid valve.

NRC Form 366 (6-89)

LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER. LER NUMBER PAGE Unit 2 5000311 92-015-01 2 of 4 PLANT AND SYSTEM IDENTIFICATION:

Westinghouse - Pressurized Water Reactor Energy Industry Identification System (EIIS) codes are identified in the text as {xx}

IDENTIFICATION OF OCCURRENCE:

Engineered Safety Feature: Containment Isolation Valve Failed Close Event Date: 8/31/92 Report Date: 4/22/93 This report is a supplement to LER 311/92-015-00 whi'.ch was initiated by Incident Report l'Jo.92-553. The Apparent Cause of Occurrence section has been revised to address the results of subsequent investigation (committed to in the original LER).

CONDITIONS PRIOR TO OCCURRENCE:

Mode 1 Reactor Power 100% - Unit Load 1130 MWe DESCRIPTION OF OCCURRENCE:

On August 31, 1992, at 0345 hours0.00399 days <br />0.0958 hours <br />5.704365e-4 weeks <br />1.312725e-4 months <br />, during normal power operation, the*

2A Control Air Header inlet air operated globe valve (21CA330) failed closed. At the time of the event, Solid State Protection System (SSPS) {JC} Train A slave relay testing was in progress.

The 21CA330 valve is a Masoneillan International air operated globe valve (model number 38-20561). .It takes air to open and is spring loaded to fail close.

The 21CA330 valve is a Containment Isolation Valve {JM}. Containment isolation is an Engineered Safety Feature (ESF). Therefore, on August 31, 1992, at 0436 hours0.00505 days <br />0.121 hours <br />7.208995e-4 weeks <br />1.65898e-4 months <br />, the Nuclear Regulatory Commission (NRC) was notified of the valve closure, in accordance with Code of Federal Regulations 10CFR 50.72(b)(i) (ii).

APPARENT CAUSE OF OCCURRENCE:

The root cause of this event is "Design Manufacturing, Construction/

Installation" 6f the SSPS circuit.

As stated above, SSPS Train A slave relay testing was iri progress.

When Test Switch 612 was placed in the operate output position the 21CA330 .valve closed. The slave relay testing involved a continuity check of the CA330 solenoid valve circuit using low current circuit input. Investigation revealed that the test voltage is sufficient to cause solenoid valve pick-~p resulting in CA330 valve closure. This

LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE Unit 2 5000311 92-015-01 3 of 4 APPARENT CAUSE OF OCCURRENCE: (cont'd}

was reproducible.

In March 1992, the Unit 2 CA330 solenoid valves were replaced with equivalent components (ASCO Model NP8342B23E replaced_with ASCO Model NPK8342B23E). CA330 valve inadvertent closure, during SSPS slave relay testing, was not expected since the.valves were equivalent.

Prior to this component replacement, Unit 2 CA330 valves had not experienced inadvertent.closure during SSPS slave relay testing~ The difference between the two ASCO models is that the older model uses leaded terminal connectors and the newer model uses screwed terminal connectors. Investigation revealed that this replacement was not a direct contributing factor to CA330 valve inadvertent closure.

Subsequent testing has shown that the same solenoid valves can have as much as a 30 volt difference in pick-up.

ANALYSIS OF OCCURRENCE:

Though the 21CA330 valve is the Control Air Header 2A inlet valve, it also functions as a containment isolation valve. The operability of the containment isolation valves ensures that the containment atmosphere will be isolated from the outside environment in the event of a release of radioactive material to the containment atmosphere or pressurization of the containment.

In this event, the 21CA330 valve failed to the safe configuration, as per design. Therefore, there was no affect on the health or safety of the public. However, since containment isolation is an ESF function, the 21CA330 valve inadvertent closure is reportable in accordance with Code of Federal Regulations 10CFR 50.73(a) (2) (iv).

In 1986, the Salem Unit 1 CA330 valves failed closed during SSPS testing. The Unit 1 CA330 solenoid valves had been replaced_ with a model of lower wattage (not an equivalent replacement).* Following that installation a series of inadvertent valve closures occurred. A design change, to add test circuit potentiometers, was completed eliminating Unit 1 CA330 valve inadvertent closures (until recently). In 1986, test circuit potentiometer installation was considered for Unit 2; however, it was determined to* not be warranted since its solenoid valves were different from Unit l's (and had not been replaced) .

Recently, Unit 1 CA330 valves have experienced inadvertent closure during SSPS slave relay testing. This is aiso attributed to design of the SSPS circuit.

On June 19, 1989 (reference LER 272/89-027-00), a similar event occurred. In that event, a main steam isolation valve (MSIV) failed closed during SSPS surveillance testing.* The MSIV closure resulted in a reactor trip. The cause of that event was attributed to the continuity check circuit design.

LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Salem Generating Station DOCKET NUMBER LER NUMBER PAGE.

Unit 2 ~5000311 92-015-01 4 of 4 CORRECTIVE ACTION:

A design change is being implemented during the current Unit 2 refueling outage. It adds a test circuit potentiometer (similar to Unit l's design) to reduce the voltage seen by the CA330 solenoid valve during slave relay testing and the solenoid valve model is being replaced with the model used in Unit 1.

The slave relay circuit continuity test light bulb is being replaced (both Salem Units) with a higher resistance bulb, further reducing the voltage seen by the CA330 solenoid va we.

General Manager -

Salem Operations MJP:pc SORC Mtg.93-036