Information Notice 1994-22, Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers: Difference between revisions

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| issue date = 03/16/1994
| issue date = 03/16/1994
| title = Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
| title = Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
| author name = Grimes B K
| author name = Grimes B
| author affiliation = NRC/NRR
| author affiliation = NRC/NRR
| addressee name =  
| addressee name =  
Line 13: Line 13:
| document type = NRC Information Notice
| document type = NRC Information Notice
| page count = 14
| page count = 14
| revision = 0
}}
}}
{{#Wiki_filter:}}
{{#Wiki_filter:UNITED STATES
 
NUCLEAR REGULATORY COMMISSION
 
OFFICE OF NUCLEAR REACTOR REGULATION
 
WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION NOTICE 94-22:  FIRE ENDURANCE AND AMPACITY DERATING TEST
 
RESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1 FIRE BARRIERS
 
==Addressees==
All holders of operating licenses or construction permits for nuclear power
 
reactors.
 
==Purpose==
6 The U.S. Nuclear Regulatory Commission (NRC) is issuing this information
 
notice to inform licensees of the preliminary results of fire endurance and
 
ampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriers
 
conducted by the NRC at Underwriters Laboratories, Incorporated (UL). It is
 
expected that recipients will review the Information for applicability to
 
their facilities and consider actions as appropriate to avoid similar
 
problems. However, suggestions contained in this information notice are not
 
NRC requirements; therefore, no specific action or written response is
 
required.
 
==Description of Circumstances==
As part of its continuing evaluation of Thermo-Lag fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scale
 
fire endurance tests and one full-scale ampacity derating test of 3-hour
 
fire-rated Thermo-Lag fire barriers. The principal objective of the tests was
 
to evaluate the performance of the barriers against the results of tests
 
previously reported by Thermal Science, Incorporated (TSI, the vendor).
 
Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided
 
technical assistance by designing and executing the test program and preparing
 
the test report. The base test specimens were constructed and instrumented at
 
SNL. The test specimen fire barriers were constructed at UL by trained
 
Thermo-Lag installers under the direction of SNL during October and
 
November 1993. The tests were conducted at UL under the direction of the NRC
 
and SNL during December 1993. The NRC staff informed the Nuclear Management
 
and Resources Council (NUMARC) of the test results during a public meeting at
 
NRC Headquarters on February 9, 1994. The final test results will be
 
documented in SNL Report SAND94-0146, "An Evaluation of the Fire Barrier
 
System Thermo-Lag 330-1." The staff will place this report in the NRC Public
 
Document Room after it is completed. The staff expects the report to be
 
completed during April 1994.                                                    _Efh-1X-
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af aqed 3/2!    5/Y                                            Il
 
<<J IN 94-22 March 16, 1994 Discussion
 
Each of the four base test articles was a U-shaped configuration laying
 
sideways which duplicated configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously tested
 
and reported by the vendor. A single layer of cables was installed in each of
 
the fire test articles in accordance with the types and placements reported in
 
the vendor's test reports. The cable fill for the ampacity derating test
 
article is discussed under the "Ampacity Derating Test" section of this
 
information notice.
 
Each of the base test articles was protected by a 3-hour fire barrier formed
 
from two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNL
 
purchased the Thermo-Lag preformed panels and trowel-grade material used to
 
construct the test article fire barriers from Texas Utilities Electric Company
 
(TU Electric). TU Electric performed a source inspection of the materials at
 
TSI and the NRR Vendor Inspection Branch conducted a receipt inspection of the
 
materials at the Comanche Peak Steam Electric Station when TU Electric
 
delivered the materials to SNL.
 
The fire barriers for Test Articles 1, 2, and 4, were constructed in
 
accordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 Fire
 
Barrier System Installation Procedures Manual Power Generating Plant
 
Application," November 1985. The fire barrier for Test Article 3 was
 
constructed in accordance with the methods used by the vendor for Test
 
Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conducted
 
on Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1 Subliming Coating Envelope System," November 1982. Table I summarizes the
 
test article characteristics.
 
The stress skin (an embedded wire mesh) for the inner barrier layer faced
 
toward the cable tray. The stress skin for the outer layer faced away from
 
the cable tray. All joints and seams were offset. The edges of the
 
individual panel sections were buttered with trowel-grade Thermo-Lag 330-1 material before they were joined and secured. This assembly technique, as
 
opposed to the dry-fit method, ensured that each Joint and seam was filled to
 
its full thickness with Thermo-Lag material. The individual barrier pieces
 
for Test Articles 1, 2, and 4 were banded with stainless steel tie wire. The
 
individual pieces for Test Article 3 were not banded. Instead, each seam and
 
joint was reinforced with stainless steel wire stitches and laces. In
 
addition, flanges were formed along the edges and butt Joints of the outer
 
layer. The flanges were bolted together with nominal k-inch-20 by 2-inch
 
machine bolts and hex-nuts. After the barriers were installed, the test
 
articles were cured for at least 30 days in a secure temperature-controlled
 
environment before the tests were conducted.
 
The instrumentation used to record test data, including the SNL data logging
 
equipment and the UL furnace-monitoring and control systems, was calibrated
 
using equipment traceable to National Institute of Standards and Technology
 
standards. NRC, SNL, and UL participated in and observed all four tests.
 
IN 94-22 March 16, 1994 Fire Endurance Tests
 
The following performance capabilities were evaluated: (1) the ability of the
 
Thermo-Lag barrier to keep the average temperature of the unexposed side of
 
the barrier (as measured on the exterior surface of the cable trays) from
 
rising more than 139 *C [250 OF] above the ambient temperature at the start of
 
the test, (2) the ability to keep the temperature of any single thermocouple
 
from rising more than 30 percent above the allowable average temperature rise
 
(181 'C [325 OF]), (3) the ability to maintain circuit integrity during the
 
fire exposure and hose stream test, (4) the ability to maintain the cables
 
free of visible fire damage, and (5) the ability to remain intact during the
 
fire and hose stream tests.
 
Temperatures were measured by Teflon-insulated Type K thermocouples installed
 
on certain cables (as documented in the vendor test reports). In addition, thermocouples were installed on the cable tray side rails, on the unexposed
 
side of the Thermo-Lag panels, and in the air space between the cables and the
 
unexposed side of the Thermo-Lag panels. In keeping with the objective of
 
evaluating thermal performance against test results previously reported by the
 
vendor, the temperature results reported below were those measured by the
 
thermocouples installed on the cables and the cable tray side rails. Four
 
cables in each of the fire tests were connected to a separate low-voltage
 
power supply (28-VDC, 1 Amp) which was configured to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and
 
circuit-to-system (conductor continuity) integrity tests as documented in the
 
vendor test reports.
 
The three fire endurance tests were performed in the UL column furnace. To
 
facilitate duplication of the original TSI test configurations, UL modified
 
the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be
 
inserted into the furnace through one of the furnace walls. The standard
 
time-temperature fire from American Society for Testing of Materials (ASTM)
Standard E-119-75, "Standard Methods of Fire Tests of Building Construction
 
and Materials," was followed. UL technicians operated the test furnace and
 
recorded the furnace temperature data. SNL provided the instrumentation and
 
data acquisition system for obtaining and recording the test temperature and
 
circuit integrity data. During the fire exposure, visual observations were
 
made through viewing ports located in three of the furnace walls. The
 
following test results are summarized in Table 2.
 
Article I was tested on December 8, 1993. The ambient temperature at the
 
start of the test was 19 OC [66 OF]. Therefore, the average temperature rise
 
criterion for this test was 158 *C [316 OF] and the single-point temperature
 
rise criterion was 200 *C [392 *F]. The single-point temperature criterion
 
was exceeded about 1 hour and 5 minutes after the start of the test (1:05). A
 
conductor-to-ground fault was detected at about 1:16 and the average
 
temperature rise criterion was exceeded at about 1:20. The test was
 
terminated at 2:30.
 
Article 2 was tested on December 7, 1993. The ambient temperature at the
 
start of the test was 19 'C [66 OF]. Therefore, the average temperature rise
 
criterion for this test was 158 *C [316 OF] and the single-point temperature
 
\J
 
V  IN 94-22 March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterion
 
was exceeded at about 0:55, a conductor-to-ground fault was detected at
 
about 0:59, and the average temperature criterion was exceeded at about 1:03.
 
The test was terminated at 2:00.
 
Article 3 was tested on December 6, 1993. The ambient temperature at the
 
start of the test was 20 OC (68 *F]. Therefore, the average temperature rise
 
criterion for this test was 159 'C [318 'F] and the single-point temperature
 
rise criterion was 201 *C [394 'FJ. The single-point temperature criterion
 
was exceeded at about 1:50, the average temperature rise criterion was
 
exceeded at about 1:58, and a conductor-to-ground fault was detected at
 
about 1:59. The test was terminated at 3:00.
 
For all three fire tests, when the tests were terminated, most of the
 
individual thermocouples exceeded the single point temperature criterion. In
 
addition, Thermo-Lag panels had fallen off the test articles exposing the
 
cable trays and cables to the fire. Most of the remaining Thermo-Lag had been
 
reduced to char. Post-test inspections revealed that all of the cable Jacket
 
and conductor insulation had been consumed during the fire exposures. Only
 
bare copper conductors remained in the cable trays. Detailed test results, including temperature data, observations and photographs will be provided in
 
SNL Report SAND94-0146.
 
The test plan specified that a standard ASTM solid hose stream test would be
 
performed at the end of the fire test. However, because of the early
 
termination of two of the three tests and the poor condition of all three
 
articles when the tests were terminated, the hose stream tests were not
 
conducted. Less severe hose streams were used, however, to extinguish the
 
burning Thermo-Lag material and to cool the test articles. These hose streams
 
washed away most of the Thermo-Lag that had not fallen from the articles
 
during the fire exposure.
 
===Ampacitv Derating Test===
Test Article 4 was an ampacity derating test article constructed in accordance
 
with TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in a
 
tadder Cable Tray Protected with a Three Hour Rated Design of the
 
Thermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cable
 
tray was loaded to about 60 percent of the full tray depth with 20 lengths of
 
1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass through
 
the cable tray. All of the cables of a given cable size were Joined together
 
into a single electrical loop. Each loop was instrumented with six 24-gauge
 
bare-bead Type K thermocouples with welded Junctions. In each case, the
 
insulation on the cable was slit so that the thermocouple Junction could be
 
installed below the insulation in contact with the conductor. Thermocouples
 
were also installed on the cable tray side rails, on the inner surface of the
 
fire barrier, and on the outer surface of the fire barrier. Three
 
thermocouples were installed to measure the ambient temperature in the test
 
chamber discussed below.
 
IN 94-22 March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before the
 
Thermo-Lag fire barrier was installed (baseline or unprotected cable tray
 
data). On October 14, 1993, Article 4 was placed in a high-ambient
 
temperature environmental test chamber set at 40 DC [104 OF] and allowed to
 
soak for about four hours. A separate power supply was connected to each of
 
the three cable loops and power was applied according to an initial estimate
 
of the ampacity of each cable. The amperage was adjusted over a period of
 
about six hours until it appeared that a steady state conductor temperature
 
near 90 *C [194 *F] at the hot spot for each cable size would be reached. The
 
test article was left to settle overnight (about 16 hours). The next day, final ampacity adjustments were made, and the test article was again allowed
 
to settle (typically two to three hours after each adjustment). Stable
 
conditions were achieved after the final adjustments when the cable
 
temperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated
 
10-minute interval data scans. After stable conditions were reached, the
 
baseline temperatures were logged at 10-minute intervals for a final 1-hour
 
period. Cable amperage readings were also taken at the beginning and end of
 
the final hour to verify the presence of stable source currents. Following
 
the baseline test, the 3-hour Thermo-Lag fire barrier described above was
 
installed on Article 4 and allowed to cure. On December 9 and 10, 1993, the
 
protected cable tray ampacity and temperature data were obtained in accordance
 
with the process used to obtain the baseline data.
 
Baseline and protected cable ampacity adjustment factors (AF) were calculated
 
for each cable size according to the following formula from Insulated Cable
 
Engineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"
                    =r I,(AF,) W
 
c cc    &#xa2;
                                  IC  TcI
 
4(Tc 0 - T
 
T,a
 
234.5
                                                  245~~    T1 4
                                                  234.5 ++ Vc)
where the values with primes indicate the desired conditions and the values
 
without primes indicate the experimental data. Temperature units are degrees
 
Celsius. For both the baseline and the protected cases, the desired cable
 
temperature (T') was 90 *C [194 OF] and the desired ambient temperature (T')
was 40 'C [104 IF]. The measured baseline temperatures and ampacities and the
 
calculated baseline ampacity adjustment factors are provided in Table 3. The
 
measured temperatures and ampacities and the calculated ampacity adjustment
 
factors for the protected cables are provided in Table 4. For both the
 
baseline and protected cases, the average of the hot-spot cable temperatures
 
recorded at 10-minute intervals during the final hour were used to calculate
 
the ampacity adjustment factor for that cable.
 
The ampacity derating factor (ADF) for each cable type is the ratio of the
 
reduction in current carrying capacity (protected ampacities) to the original
 
;.                                                        '_.<J
 
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities).      The ADF for each cable type
 
was calculated using the following formula:
                      ADF    Ibaslne      jIProtected (100)
                                    Ibasollne
 
In this format, the ADF is expressed as a percentage drop in current-carrying
 
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
 
ampacity derating factors from the SNL/UL test and the results reported by the
 
vendor in TSI Report 82-5-355F. Table 5 also shows the results of
 
recalculations performed by SNL of the test data reported in TSI
 
Report 82-5-355F. Detailed explanations of the two-sted recalculations, which
 
were needed to allow comparisons of the SNL/UL test resulte with the reported
 
vendor test results, will be documented in SNL Report SAND94-0146.
 
This information notice requires no specific action or written response. If
 
you have any questions about the information in this notice, please contact
 
the technical contact listed below or the appropriate Office of Nuclear
 
Reactor Regulation (NRR) project manager.
 
Brian K. Grimes, Director
 
Division of Operating Reactor Support
 
Office of Nuclear Reactor Regulation
 
Technical contact:  Steven West, NRR
 
(301) 504-1220
Attachments:
1. Table 1, 'Summary of Test Article
 
Characteristics," and Table 2, "Summary
 
of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
 
Tray) Ampacity Test Data and Calculations,'
      and Table 4, "Protected Cable Tray Ampacity
 
Test Data and Calculations."
3. Table 5, Comparative Summary of Ampacity
 
Test Data and Derating Factors."
4. List of Generic Communications Concerning
 
Fire Barriers
 
5. List of Recently Issued NRC Information Notices
 
;y t achment I
 
IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics
 
Article    Tetjye    IDescription                          Barrier Design
 
1          3-Hour      6-inch-wide by 6-inch-high,          Based on TSI
 
Fire        solid-bottom, steel cable tray      Technical
 
Endurance  based on Test Article 2 of TSI      Note 20684, Report 82-5-355B, "Three-Hour        Revision V,
                        Fire Endurance Test on              November 1985.
 
Thermo-Lag 330-1 Subliming
 
Coating Envelope System for
 
Washington Public Power Supply
 
System-Nuclear Projects,'
l _____  _ .July              1982.                        ,_l
 
2          3-Hour      12-inch-wide by 4-inch-high,        Same as Article 1.
 
Fire        ladder-back, steel cable tray
 
Endurance  based on Test Article 4 of TSI
 
Report 82-11-81, November 1982.
 
3          3-Hour      Same as Test Article 2.              Methods documented
 
Fire                                            in TSI Report
 
Endurance                                        82-11-81, November 1982.
 
4          Ampacity    12-inch-wide by 4-inch-high,        Same as Test
 
Derating    ladder-back, steel cable tray        Article 1.
 
based on TSI Report 82-5-355F,
lI                      July 13, 1982.
 
Table 2. Summary of Fire Endurance Test Results
 
(All times in Hours:Minutes from the start of the test)
  Article    Single Point    .    Average              Time to      Test
 
Temperature          Temperature          Circuit      Duration
 
Criterion and Time    Criterion and Time    Fault
 
to Exceed            to Exceed
 
1          200 -C [392  F]      158 *C [316 -F]
              1:05                  1:20                  1:16        2:30
  2          200 *C [392 *F]      158 *C [316 *F]
              0:55                  1:03                  0:59        2:00
  3          201 oC [394 OF]      159  C [318 *F    l
 
l          1:50                  1:58                  1:59        3:00
 
\--itachment 2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected Cable Tray)
            Ampacity Test Data and Calculations
 
Cable  Tc (0C)    Ta (C) lI (Amps)        AFc    Ic (Amps)
 
===Size                                            I===
8 AWG    91.1        io.5        23.8    0.996      23.7
4 AWG    91.2        40.5        38.0    0.995      37.8
2/0      92.0        40.5      115.0    0.988      113.6 Table 4. Protected Cable Tray
 
Ampacity Test Data and Calculations
 
Cable  Tc l-C) lTa (C)      j Ic(Amps) j  AFC    I'c (Amps)
8 AWG    92.9        40.1  l    13.0    0.977        12.7
4 AWG    93.2        40.1      24.8    0.975      24.2
2/0      91.6        40.1  I    74.4  1 0.988      73.5 Key for Tables 3 and 4:
          TC =  Average of cable temperatures recorded at 10-minute
 
intervals during the final hour.
 
To = Average of ambient (test chamber) temperatures
 
recorded at 10-minute Intervals during the final
 
hour after reaching desired stable conditions.
 
IC a Measured cable ampacity at the end of the
 
final hour.
 
AFC = Cable ampacity adjustment factor.
 
I'C a Adjusted cable ampacity.
 
I  tachment 3 IN 94-22 March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating Factors
 
Cable Size    Data Source    Baseline      Protected        Derating
 
Ampacity      Ampacity          Factor
 
(Amps)        (Amps)          (Percent)
8 AWG          SNL              23.7          12.7            46.4 TSI 1            17.46        14.64            16.15 TSI 2            20.38        13.89            31.84 TS13            23.96        14.83            38.11
4 AWG          SNL              37.8          24.2            36.0
              TSI1            35.77        29.74            16.86 TS12            41.75        28.21            32.43 TSI3            41.75        28.21            32.43
2/0            SNL            113.6          73.5            35.3 TSP1            105.91        87.18            17.68 TSI2            123.60        82.69            33.10
              TSI 3          131.60        84.82            35.55
1 Data reported in TSI Report 82-5-355F, July 13, 1982.
 
2 Inverted term in ampacity adjustment factor (AF) equation corrected.
 
3 Measured individual conductor temperatures used to calculate ampacity
 
adjustment factors for each cable size.
 
_.>2tachment 4 IN 94-22 March 16, 1994 List of Generic Communications Concerning Fire Barriers
 
Information Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Material
 
to Pass Fire Endurance Test," August 6, 1991 Information Notice 91-79, "Deficiencies in the Procedures for
 
Installing Thermo-Lag Fire Barrier Materials," December 6, 1991 Information Notice 92-46, 'Thermo-Lag Fire Barrier Material Special
 
Review Team Final Report Findings, Current Fire Endurance Tests, and
 
Ampacity Calculation Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System to
 
Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire
 
Damage," June 24, 1992 Information Notice 92-55, "Current Fire Endurance Test Results for
 
Thermo-Lag Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire Barrier
 
System to Perform Its Specified Fire Endurance Function,"
 
===August 28, 1992===
Information Notice 92-82, "Results of Thermo-Lag 330-1 Combustibility
 
Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers,"
 
===December 17, 1992===
Information Notice 93-40, "Fire Endurance Test Results for Thermal
 
Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information Notice 93-41, "One Hour Fire Endurance Test Results for
 
Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company
 
Interam E-50 Fire Barrier Systems," May 28, 1993
 
A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED
 
NRC INFORMATION NOTICES
 
Information                                  Date of
 
Notice No.            Subject                Issuance    Issued to
 
94-21        Regulatory Requirements        03/18/94    All fuel cycle and materials
 
when No Operations are                      licensees.
 
being Performed
 
94-20        Common-Cause Failures          03/17/94    All holders of OLs or CPs
 
due to Inadequate                          for nuclear power reactors.
 
Design Control and
 
Dedication
 
94-19          Emergency Diesel              03/16/94    All holders of OLs or CPs
 
Generator Vulnerability                    for nuclear power reactors.
 
to Failure from Cold
 
Fuel Oil
 
Accuracy of Motor-            03/16/94    All holders of OLs or CPs
 
Operated Valve Diag-                      for nuclear power reactors.
 
nostic Equipment
 
(Responses to Sup- plement 5 to Generic
 
Letter 89-10)
94-17          Strontium-90 Eye Appli-        03/11/94    All U.S. Nuclear Regulatory
 
cators: Submission of                      Commission Medical Use
 
Quality Management Plan                    Licensees.
 
(QMP), Calibration, and
 
Use
 
94-16          Recent Incidents Resulting    03/03/94    All U.S. Nuclear Regulatory
 
in Offsite Contamination                  Commission material and fuel
 
cycle licensees.
 
94-15          Radiation Exposures during    03/02/94    All U.S. Nuclear Regulatory
 
an Event Involving a Fixed                Commission licensees author- Nuclear Gauge                              ized to possess, use, manu- facture, or distribute
 
industrial nuclear gauges.
 
OL - Operating License
 
CP = Construction Permit
 
IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities).      The ADF for each cable type
 
was calculated using the following formula:
                        ADF =    baseline -  protected (100)
                                        baseline
 
In this format, the ADF is expressed as a percentage drop in current-carrying
 
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
 
ampacity derating factors from the SNL/UL test and the results reported by the
 
vendor in BI Report 82-5-355F. Table 5 also shows the results of
 
recalculations performed by SNL of the test data reported in TSI
 
Report 82-5-355F. Detailed explanations of the two-step recalculations, which
 
were needed to allow comparisons of the SNL/UL test results with the reported
 
vendor test results, will be documented in SNL Report SAND94-0146.
 
This information notice requires no specific action or written response. If
 
you have any questions about the information in this notice, please contact
 
the technical contact listed below or the appropriate Office of Nuclear
 
Reactor Regulation (NRR) project manager.                              diginslignedby
 
Brian K. Grimes, Director      dan K.Grimes
 
Division of Operating Reactor Support
 
Office of Nuclear Reactor Regulation
 
Technical contact:    Steven West, NRR, (301) 504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and
 
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
 
Tray) Ampacity Test Data and Calculations,"
      and Table 4, "Protected Cable Tray Ampacity
 
Test Data and Calculations."
3. Table 5, "Comparative Summary of Ampacity
 
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers
 
5. List of Recently Issued NRCInformation Notices
 
DISTRIBUTION
 
SPLB R/F          SWest
 
LNorton, OIG      GMulley, OIG      EPawlik, RIII/Ol
 
*SEE PREVIOUS CONCURRENCE
 
SPLB:DSSA*Tech Ed.* EELB:DE*      SPLB:DSSA* SPLB:DSSA* OIG*          (No
 
SWest      RSanders CBerlinger    CMcCracken MVirgilio &sect;Mulley objection)
02/23/94 02/15/94 03/10/94        03/03/94      03/0 v4      3/01/94 OGCB:DORS*            OGCB:DORS*
RKiessel              JLBirmingham
 
03/08/94              03/11/94                  03/IA/94 OFFICIAL RECORD COPY  94-22.IN
 
IN 94-XX
 
March xx, 1994 current carrying capacity (baseline ampacities).          The ADF for each cable type
 
was calculated using the following formula:
                      ADF = Ibaseline      -    protected (100)
                                        Ibasaeline
 
In this format, the ADF is expressed as a percentage drop in current-carrying
 
capacity. The calculated ampacity derating factors were 46.4 percent,
36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
 
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data
 
reported in TSI Report 82-5-355F. Detailed explanations of the two-step
 
recalculations, which were needed to allow comparisons of the SNL/UL test
 
results with the vendor's test results, will be documented in SNL
 
Report SAND94-0146.
 
This information notice requires no specific action or written response. If
 
you have any questions about the information in this notice, please contact
 
the technical contact listed below or the appropriate Office of Nuclear
 
Reactor Regulation (NRR) project manager.
 
Brian K. Grimes, Director
 
Division of Operating Reactor Support
 
Office of Nuclear Reactor Regulation
 
Technical contact:  Steven West, NRR, (301) 504-1220
Attachments:
1. Table 1, "Summary of Test Article Characteristics," and
 
Table 2, "Summary of Fire Endurance Test Results."
2. Table 3, "Baseline (Unprotected Cable
 
Tray) Ampacity Test Data and Calculations,"
      and Table 4, "Protected Cable Tray Ampacity
 
Test Data and Calculations."
3. Table 5, "Comparative Summary of Ampacity
 
Test Data and Derating Factors."
4. List of Generic Communications Concerning Fire Barriers
 
5. List of Recently Issued Information Notices
 
===DISTRIBUTION===
SPLB R/F          SWest
 
LNorton, OIG      GMulley, OIG          EPawlik, RIII/Ol
 
*SEE PREVIOUS CONCURRENCE
 
SPLB:DSSA*Tech Ed.*  EELB:DE*    SPLB:DSSA*      SPLB:DSSA*  OIG*      (No
 
SWest      RSanders  CBerlinger  CMcCracken      MVirgilio    GMulley objection)
02/23/94 02/15/94    03/10/94    03/03/94        03/04/94    03/01/94 OGCB:DORS*            OGCB:DORS  pl,4a            D: DORS
 
RKiessel              JLBirminghaifi                BGrimes
 
03/08/94              03/ //94                      03/ /94 OFFICIAL RECORD COPY IN_94_XX.SW4]
 
&I
 
I k
 
Y  94-XX
 
March XX, 1994 current carrying capacity (baseline ampacities).          The ADF for each cable type
 
was calculated using the following formula:
                              ADF  =    baseline          td (100)
                                              Ilal / protected
 
baseline
 
In this format, the ADF is expressed as a percentage drop in current-carrying
 
capacity. The calculated ampacity derating factors were 46.4 percent,
      36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and
 
ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data
 
reported in TSI Report 82-5-355F. Detailed explanations of the two-step
 
recalculations, which were needed to allow comparisons of the SNL/UL test
 
results with the vendor's test results, will be documented in SNL
 
Report SAND94-0146.
 
This information notice requires no specific action or written response. If
 
you have any questions about the information in this notice, please contact
 
the technical contact listed below or the appropriate Office of Nuclear
 
Reactor Regulation (NRR) project manager.
 
Brian K. Grimes, Director
 
Division of Operating Reactor Support
 
Office of Nuclear Reactor Regulation
 
===Technical Contact:===
Steven West, NRR, 301-504-1220
      Attachments:
      1. Table 1, "Summary of Test Article Characteristics," and
 
Table 2, "Summary of Fire Endurance Test Results."
      2. Table 3, "Baseline (Unprotected Cable
 
Tray) Ampacity Test Data and Calculations,"
            and Table 4, "Protected Cable Tray Ampacity
 
Test Data and Calculations."
      3. Table 5, 'Comparative Summary of Ampacity
 
Test Data and Derating Factors."
      4. List of Generic Communications Concerning Fire Barriers
 
5. List of Recently Issued Information Notices
 
DISTRIBUTION
 
SPLB R/F              iest
 
LNorton, OIG        Gt4ulley, OIG                  , RIII/O1 SPLB:DSSA Tech Ed.      EELBO        S    zDSSA    SPLB:Dypy OIG
 
ISWest      RSanders    C~erlinger    CMcCracken MVI.rg ilio      G~ulley objection}
      02/aS/94  02/%s/94        /01/&deg;/94  (5/3/94        s/g/94      A llG/94            d, OGCB:DORR MGCB:DORS    D:DORS
 
RKiesse! tugler        BGrimes
 
03/9 /9i 02/ /94        02/ /94    OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]}}


{{Information notice-Nav}}
{{Information notice-Nav}}

Latest revision as of 04:26, 24 November 2019

Fire Endurance & Ampacity Derating Test Results for 3-Hour Fire-Rated Thermo-Lag 330-1 Fire Barriers
ML031060605
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Three Mile Island, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant  Entergy icon.png
Issue date: 03/16/1994
From: Grimes B
Office of Nuclear Reactor Regulation
To:
References
IN-94-022, NUDOCS 9403150511
Download: ML031060605 (14)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555 March 16, 1994 NRC INFORMATION NOTICE 94-22: FIRE ENDURANCE AND AMPACITY DERATING TEST

RESULTS FOR 3-HOUR FIRE-RATED THERMO-LAG 330-1 FIRE BARRIERS

Addressees

All holders of operating licenses or construction permits for nuclear power

reactors.

Purpose

6 The U.S. Nuclear Regulatory Commission (NRC) is issuing this information

notice to inform licensees of the preliminary results of fire endurance and

ampacity derating tests of Thermo-Lag 330-1 (Thermo-Lag) fire barriers

conducted by the NRC at Underwriters Laboratories, Incorporated (UL). It is

expected that recipients will review the Information for applicability to

their facilities and consider actions as appropriate to avoid similar

problems. However, suggestions contained in this information notice are not

NRC requirements; therefore, no specific action or written response is

required.

Description of Circumstances

As part of its continuing evaluation of Thermo-Lag fire barrier performance, the NRC Office of Nuclear Reactor Regulation (NRR) conducted three full-scale

fire endurance tests and one full-scale ampacity derating test of 3-hour

fire-rated Thermo-Lag fire barriers. The principal objective of the tests was

to evaluate the performance of the barriers against the results of tests

previously reported by Thermal Science, Incorporated (TSI, the vendor).

Sandia National Laboratories (SNL), Albuquerque, New Mexico, provided

technical assistance by designing and executing the test program and preparing

the test report. The base test specimens were constructed and instrumented at

SNL. The test specimen fire barriers were constructed at UL by trained

Thermo-Lag installers under the direction of SNL during October and

November 1993. The tests were conducted at UL under the direction of the NRC

and SNL during December 1993. The NRC staff informed the Nuclear Management

and Resources Council (NUMARC) of the test results during a public meeting at

NRC Headquarters on February 9, 1994. The final test results will be

documented in SNL Report SAND94-0146, "An Evaluation of the Fire Barrier

System Thermo-Lag 330-1." The staff will place this report in the NRC Public

Document Room after it is completed. The staff expects the report to be

completed during April 1994. _Efh-1X-

9q 0 3 1(

9403150511 ,r

. D9 qij4- o,2~.

af aqed 3/2! 5/Y Il

<<J IN 94-22 March 16, 1994 Discussion

Each of the four base test articles was a U-shaped configuration laying

sideways which duplicated configurations, material specifications, dimensions, orientations, cable types and fills, and instrumentation, previously tested

and reported by the vendor. A single layer of cables was installed in each of

the fire test articles in accordance with the types and placements reported in

the vendor's test reports. The cable fill for the ampacity derating test

article is discussed under the "Ampacity Derating Test" section of this

information notice.

Each of the base test articles was protected by a 3-hour fire barrier formed

from two layers of nominal 3/4-inch-thick Thermo-Lag 330-1 preformed panel. SNL

purchased the Thermo-Lag preformed panels and trowel-grade material used to

construct the test article fire barriers from Texas Utilities Electric Company

(TU Electric). TU Electric performed a source inspection of the materials at

TSI and the NRR Vendor Inspection Branch conducted a receipt inspection of the

materials at the Comanche Peak Steam Electric Station when TU Electric

delivered the materials to SNL.

The fire barriers for Test Articles 1, 2, and 4, were constructed in

accordance with TSI Technical Note 20684, Revision V, "Thermo-Lag 330 Fire

Barrier System Installation Procedures Manual Power Generating Plant

Application," November 1985. The fire barrier for Test Article 3 was

constructed in accordance with the methods used by the vendor for Test

Article 4 of TSI Report 82-11-81, "Three Hour Fire Endurance Tests Conducted

on Test Articles Containing Generic Cables Protected with the Thermo-Lag 330-1 Subliming Coating Envelope System," November 1982. Table I summarizes the

test article characteristics.

The stress skin (an embedded wire mesh) for the inner barrier layer faced

toward the cable tray. The stress skin for the outer layer faced away from

the cable tray. All joints and seams were offset. The edges of the

individual panel sections were buttered with trowel-grade Thermo-Lag 330-1 material before they were joined and secured. This assembly technique, as

opposed to the dry-fit method, ensured that each Joint and seam was filled to

its full thickness with Thermo-Lag material. The individual barrier pieces

for Test Articles 1, 2, and 4 were banded with stainless steel tie wire. The

individual pieces for Test Article 3 were not banded. Instead, each seam and

joint was reinforced with stainless steel wire stitches and laces. In

addition, flanges were formed along the edges and butt Joints of the outer

layer. The flanges were bolted together with nominal k-inch-20 by 2-inch

machine bolts and hex-nuts. After the barriers were installed, the test

articles were cured for at least 30 days in a secure temperature-controlled

environment before the tests were conducted.

The instrumentation used to record test data, including the SNL data logging

equipment and the UL furnace-monitoring and control systems, was calibrated

using equipment traceable to National Institute of Standards and Technology

standards. NRC, SNL, and UL participated in and observed all four tests.

IN 94-22 March 16, 1994 Fire Endurance Tests

The following performance capabilities were evaluated: (1) the ability of the

Thermo-Lag barrier to keep the average temperature of the unexposed side of

the barrier (as measured on the exterior surface of the cable trays) from

rising more than 139 *C [250 OF] above the ambient temperature at the start of

the test, (2) the ability to keep the temperature of any single thermocouple

from rising more than 30 percent above the allowable average temperature rise

(181 'C [325 OF]), (3) the ability to maintain circuit integrity during the

fire exposure and hose stream test, (4) the ability to maintain the cables

free of visible fire damage, and (5) the ability to remain intact during the

fire and hose stream tests.

Temperatures were measured by Teflon-insulated Type K thermocouples installed

on certain cables (as documented in the vendor test reports). In addition, thermocouples were installed on the cable tray side rails, on the unexposed

side of the Thermo-Lag panels, and in the air space between the cables and the

unexposed side of the Thermo-Lag panels. In keeping with the objective of

evaluating thermal performance against test results previously reported by the

vendor, the temperature results reported below were those measured by the

thermocouples installed on the cables and the cable tray side rails. Four

cables in each of the fire tests were connected to a separate low-voltage

power supply (28-VDC, 1 Amp) which was configured to conduct circuit-to- circuit (conductor-to-conductor), circuit-to-ground (conductor-to-ground), and

circuit-to-system (conductor continuity) integrity tests as documented in the

vendor test reports.

The three fire endurance tests were performed in the UL column furnace. To

facilitate duplication of the original TSI test configurations, UL modified

the nominal 10-foot by 10-foot by 10-foot furnace to allow the test to be

inserted into the furnace through one of the furnace walls. The standard

time-temperature fire from American Society for Testing of Materials (ASTM)

Standard E-119-75, "Standard Methods of Fire Tests of Building Construction

and Materials," was followed. UL technicians operated the test furnace and

recorded the furnace temperature data. SNL provided the instrumentation and

data acquisition system for obtaining and recording the test temperature and

circuit integrity data. During the fire exposure, visual observations were

made through viewing ports located in three of the furnace walls. The

following test results are summarized in Table 2.

Article I was tested on December 8, 1993. The ambient temperature at the

start of the test was 19 OC [66 OF]. Therefore, the average temperature rise

criterion for this test was 158 *C [316 OF] and the single-point temperature

rise criterion was 200 *C [392 *F]. The single-point temperature criterion

was exceeded about 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> and 5 minutes after the start of the test (1:05). A

conductor-to-ground fault was detected at about 1:16 and the average

temperature rise criterion was exceeded at about 1:20. The test was

terminated at 2:30.

Article 2 was tested on December 7, 1993. The ambient temperature at the

start of the test was 19 'C [66 OF]. Therefore, the average temperature rise

criterion for this test was 158 *C [316 OF] and the single-point temperature

\J

V IN 94-22 March 16, 1994 rise criterion was 200 *C [392 'FJ. The single-point temperature criterion

was exceeded at about 0:55, a conductor-to-ground fault was detected at

about 0:59, and the average temperature criterion was exceeded at about 1:03.

The test was terminated at 2:00.

Article 3 was tested on December 6, 1993. The ambient temperature at the

start of the test was 20 OC (68 *F]. Therefore, the average temperature rise

criterion for this test was 159 'C [318 'F] and the single-point temperature

rise criterion was 201 *C [394 'FJ. The single-point temperature criterion

was exceeded at about 1:50, the average temperature rise criterion was

exceeded at about 1:58, and a conductor-to-ground fault was detected at

about 1:59. The test was terminated at 3:00.

For all three fire tests, when the tests were terminated, most of the

individual thermocouples exceeded the single point temperature criterion. In

addition, Thermo-Lag panels had fallen off the test articles exposing the

cable trays and cables to the fire. Most of the remaining Thermo-Lag had been

reduced to char. Post-test inspections revealed that all of the cable Jacket

and conductor insulation had been consumed during the fire exposures. Only

bare copper conductors remained in the cable trays. Detailed test results, including temperature data, observations and photographs will be provided in

SNL Report SAND94-0146.

The test plan specified that a standard ASTM solid hose stream test would be

performed at the end of the fire test. However, because of the early

termination of two of the three tests and the poor condition of all three

articles when the tests were terminated, the hose stream tests were not

conducted. Less severe hose streams were used, however, to extinguish the

burning Thermo-Lag material and to cool the test articles. These hose streams

washed away most of the Thermo-Lag that had not fallen from the articles

during the fire exposure.

Ampacitv Derating Test

Test Article 4 was an ampacity derating test article constructed in accordance

with TSI Report 82-5-355F, "Ampacity Derating Test for 1000V Power Cables in a

tadder Cable Tray Protected with a Three Hour Rated Design of the

Thermo-Lag 330-1 Subliming Coating Envelope System,' July 13, 1982. The cable

tray was loaded to about 60 percent of the full tray depth with 20 lengths of

1/C, 2/0 AWG, 600-V cable; 58 lengths of 1/C, 4 AWG, 600-V cable; and 99 lengths of 1/C, 8 AWG, 600-V cable. One length represented one pass through

the cable tray. All of the cables of a given cable size were Joined together

into a single electrical loop. Each loop was instrumented with six 24-gauge

bare-bead Type K thermocouples with welded Junctions. In each case, the

insulation on the cable was slit so that the thermocouple Junction could be

installed below the insulation in contact with the conductor. Thermocouples

were also installed on the cable tray side rails, on the inner surface of the

fire barrier, and on the outer surface of the fire barrier. Three

thermocouples were installed to measure the ambient temperature in the test

chamber discussed below.

IN 94-22 March 16, 1994 Cable ampacity and temperature data was obtained for Test Article 4 before the

Thermo-Lag fire barrier was installed (baseline or unprotected cable tray

data). On October 14, 1993, Article 4 was placed in a high-ambient

temperature environmental test chamber set at 40 DC [104 OF] and allowed to

soak for about four hours. A separate power supply was connected to each of

the three cable loops and power was applied according to an initial estimate

of the ampacity of each cable. The amperage was adjusted over a period of

about six hours until it appeared that a steady state conductor temperature

near 90 *C [194 *F] at the hot spot for each cable size would be reached. The

test article was left to settle overnight (about 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />). The next day, final ampacity adjustments were made, and the test article was again allowed

to settle (typically two to three hours after each adjustment). Stable

conditions were achieved after the final adjustments when the cable

temperatures did not fluctuate more than +/-1 OC [1.8 *F] between repeated

10-minute interval data scans. After stable conditions were reached, the

baseline temperatures were logged at 10-minute intervals for a final 1-hour

period. Cable amperage readings were also taken at the beginning and end of

the final hour to verify the presence of stable source currents. Following

the baseline test, the 3-hour Thermo-Lag fire barrier described above was

installed on Article 4 and allowed to cure. On December 9 and 10, 1993, the

protected cable tray ampacity and temperature data were obtained in accordance

with the process used to obtain the baseline data.

Baseline and protected cable ampacity adjustment factors (AF) were calculated

for each cable size according to the following formula from Insulated Cable

Engineers Association (ICEA) Standard P-46-426, "Power Cable Ampacities:"

=r I,(AF,) W

c cc ¢

IC TcI

4(Tc 0 - T

T,a

234.5

245~~ T1 4

234.5 ++ Vc)

where the values with primes indicate the desired conditions and the values

without primes indicate the experimental data. Temperature units are degrees

Celsius. For both the baseline and the protected cases, the desired cable

temperature (T') was 90 *C [194 OF] and the desired ambient temperature (T')

was 40 'C [104 IF]. The measured baseline temperatures and ampacities and the

calculated baseline ampacity adjustment factors are provided in Table 3. The

measured temperatures and ampacities and the calculated ampacity adjustment

factors for the protected cables are provided in Table 4. For both the

baseline and protected cases, the average of the hot-spot cable temperatures

recorded at 10-minute intervals during the final hour were used to calculate

the ampacity adjustment factor for that cable.

The ampacity derating factor (ADF) for each cable type is the ratio of the

reduction in current carrying capacity (protected ampacities) to the original

. '_.<J

IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF Ibaslne jIProtected (100)

Ibasollne

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the results reported by the

vendor in TSI Report 82-5-355F. Table 5 also shows the results of

recalculations performed by SNL of the test data reported in TSI

Report 82-5-355F. Detailed explanations of the two-sted recalculations, which

were needed to allow comparisons of the SNL/UL test resulte with the reported

vendor test results, will be documented in SNL Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager.

Brian K. Grimes, Director

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical contact: Steven West, NRR

(301) 504-1220

Attachments:

1. Table 1, 'Summary of Test Article

Characteristics," and Table 2, "Summary

of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,'

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning

Fire Barriers

5. List of Recently Issued NRC Information Notices

y t achment I

IN94-22 March 16, 1994 Table 1. Summary of Test Article Characteristics

Article Tetjye IDescription Barrier Design

1 3-Hour 6-inch-wide by 6-inch-high, Based on TSI

Fire solid-bottom, steel cable tray Technical

Endurance based on Test Article 2 of TSI Note 20684, Report 82-5-355B, "Three-Hour Revision V,

Fire Endurance Test on November 1985.

Thermo-Lag 330-1 Subliming

Coating Envelope System for

Washington Public Power Supply

System-Nuclear Projects,'

l _____ _ .July 1982. ,_l

2 3-Hour 12-inch-wide by 4-inch-high, Same as Article 1.

Fire ladder-back, steel cable tray

Endurance based on Test Article 4 of TSI

Report 82-11-81, November 1982.

3 3-Hour Same as Test Article 2. Methods documented

Fire in TSI Report

Endurance 82-11-81, November 1982.

4 Ampacity 12-inch-wide by 4-inch-high, Same as Test

Derating ladder-back, steel cable tray Article 1.

based on TSI Report 82-5-355F,

lI July 13, 1982.

Table 2. Summary of Fire Endurance Test Results

(All times in Hours:Minutes from the start of the test)

Article Single Point . Average Time to Test

Temperature Temperature Circuit Duration

Criterion and Time Criterion and Time Fault

to Exceed to Exceed

1 200 -C [392 F] 158 *C [316 -F]

1:05 1:20 1:16 2:30

2 200 *C [392 *F] 158 *C [316 *F]

0:55 1:03 0:59 2:00

3 201 oC [394 OF] 159 C [318 *F l

l 1:50 1:58 1:59 3:00

\--itachment 2 IN 94-22 March 16, 1994 Table 3. Baseline (Unprotected Cable Tray)

Ampacity Test Data and Calculations

Cable Tc (0C) Ta (C) lI (Amps) AFc Ic (Amps)

Size I

8 AWG 91.1 io.5 23.8 0.996 23.7

4 AWG 91.2 40.5 38.0 0.995 37.8

2/0 92.0 40.5 115.0 0.988 113.6 Table 4. Protected Cable Tray

Ampacity Test Data and Calculations

Cable Tc l-C) lTa (C) j Ic(Amps) j AFC I'c (Amps)

8 AWG 92.9 40.1 l 13.0 0.977 12.7

4 AWG 93.2 40.1 24.8 0.975 24.2

2/0 91.6 40.1 I 74.4 1 0.988 73.5 Key for Tables 3 and 4:

TC = Average of cable temperatures recorded at 10-minute

intervals during the final hour.

To = Average of ambient (test chamber) temperatures

recorded at 10-minute Intervals during the final

hour after reaching desired stable conditions.

IC a Measured cable ampacity at the end of the

final hour.

AFC = Cable ampacity adjustment factor.

I'C a Adjusted cable ampacity.

I tachment 3 IN 94-22 March 16, 1994 Table S. Comparative Summary of Ampacity Data and Derating Factors

Cable Size Data Source Baseline Protected Derating

Ampacity Ampacity Factor

(Amps) (Amps) (Percent)

8 AWG SNL 23.7 12.7 46.4 TSI 1 17.46 14.64 16.15 TSI 2 20.38 13.89 31.84 TS13 23.96 14.83 38.11

4 AWG SNL 37.8 24.2 36.0

TSI1 35.77 29.74 16.86 TS12 41.75 28.21 32.43 TSI3 41.75 28.21 32.43

2/0 SNL 113.6 73.5 35.3 TSP1 105.91 87.18 17.68 TSI2 123.60 82.69 33.10

TSI 3 131.60 84.82 35.55

1 Data reported in TSI Report 82-5-355F, July 13, 1982.

2 Inverted term in ampacity adjustment factor (AF) equation corrected.

3 Measured individual conductor temperatures used to calculate ampacity

adjustment factors for each cable size.

_.>2tachment 4 IN 94-22 March 16, 1994 List of Generic Communications Concerning Fire Barriers

Information Notice 91-47, 'Failure of Thermo-Lag Fire Barrier Material

to Pass Fire Endurance Test," August 6, 1991 Information Notice 91-79, "Deficiencies in the Procedures for

Installing Thermo-Lag Fire Barrier Materials," December 6, 1991 Information Notice 92-46, 'Thermo-Lag Fire Barrier Material Special

Review Team Final Report Findings, Current Fire Endurance Tests, and

Ampacity Calculation Errors," June 23, 1992 Bulletin 92-01, "Failure of Thermo-Lag 330 Fire Barrier System to

Maintain Cabling in Wide Cable Trays and Small Conduits Free from Fire

Damage," June 24, 1992 Information Notice 92-55, "Current Fire Endurance Test Results for

Thermo-Lag Fire Barrier Material," July 27, 1992 Bulletin 92-01 Supplement 1, "Failure of Thermo-Lag 330 Fire Barrier

System to Perform Its Specified Fire Endurance Function,"

August 28, 1992

Information Notice 92-82, "Results of Thermo-Lag 330-1 Combustibility

Testing," December 15, 1992 Generic Letter 92-08, "Thermo-Lag 330-1 Fire Barriers,"

December 17, 1992

Information Notice 93-40, "Fire Endurance Test Results for Thermal

Ceramics FP-60 Fire Barrier Material," May 26, 1993 Information Notice 93-41, "One Hour Fire Endurance Test Results for

Thermal Ceramics Kaowool, 3M Company FS-195 and 3M Company

Interam E-50 Fire Barrier Systems," May 28, 1993

A 9chment 5 Io-4-22 March 16, 1994 LIST OF RECENTLY ISSUED

NRC INFORMATION NOTICES

Information Date of

Notice No. Subject Issuance Issued to

94-21 Regulatory Requirements 03/18/94 All fuel cycle and materials

when No Operations are licensees.

being Performed

94-20 Common-Cause Failures 03/17/94 All holders of OLs or CPs

due to Inadequate for nuclear power reactors.

Design Control and

Dedication

94-19 Emergency Diesel 03/16/94 All holders of OLs or CPs

Generator Vulnerability for nuclear power reactors.

to Failure from Cold

Fuel Oil

Accuracy of Motor- 03/16/94 All holders of OLs or CPs

Operated Valve Diag- for nuclear power reactors.

nostic Equipment

(Responses to Sup- plement 5 to Generic

Letter 89-10)

94-17 Strontium-90 Eye Appli- 03/11/94 All U.S. Nuclear Regulatory

cators: Submission of Commission Medical Use

Quality Management Plan Licensees.

(QMP), Calibration, and

Use

94-16 Recent Incidents Resulting 03/03/94 All U.S. Nuclear Regulatory

in Offsite Contamination Commission material and fuel

cycle licensees.

94-15 Radiation Exposures during 03/02/94 All U.S. Nuclear Regulatory

an Event Involving a Fixed Commission licensees author- Nuclear Gauge ized to possess, use, manu- facture, or distribute

industrial nuclear gauges.

OL - Operating License

CP = Construction Permit

IN 94-22 March 16, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF = baseline - protected (100)

baseline

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the results reported by the

vendor in BI Report 82-5-355F. Table 5 also shows the results of

recalculations performed by SNL of the test data reported in TSI

Report 82-5-355F. Detailed explanations of the two-step recalculations, which

were needed to allow comparisons of the SNL/UL test results with the reported

vendor test results, will be documented in SNL Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager. diginslignedby

Brian K. Grimes, Director dan K.Grimes

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical contact: Steven West, NRR, (301) 504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and

Table 2, "Summary of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,"

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, "Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning Fire Barriers

5. List of Recently Issued NRCInformation Notices

DISTRIBUTION

SPLB R/F SWest

LNorton, OIG GMulley, OIG EPawlik, RIII/Ol

  • SEE PREVIOUS CONCURRENCE

SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No

SWest RSanders CBerlinger CMcCracken MVirgilio §Mulley objection)

02/23/94 02/15/94 03/10/94 03/03/94 03/0 v4 3/01/94 OGCB:DORS* OGCB:DORS*

RKiessel JLBirmingham

03/08/94 03/11/94 03/IA/94 OFFICIAL RECORD COPY 94-22.IN

IN 94-XX

March xx, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF = Ibaseline - protected (100)

Ibasaeline

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data

reported in TSI Report 82-5-355F. Detailed explanations of the two-step

recalculations, which were needed to allow comparisons of the SNL/UL test

results with the vendor's test results, will be documented in SNL

Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager.

Brian K. Grimes, Director

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical contact: Steven West, NRR, (301) 504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and

Table 2, "Summary of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,"

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, "Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning Fire Barriers

5. List of Recently Issued Information Notices

DISTRIBUTION

SPLB R/F SWest

LNorton, OIG GMulley, OIG EPawlik, RIII/Ol

  • SEE PREVIOUS CONCURRENCE

SPLB:DSSA*Tech Ed.* EELB:DE* SPLB:DSSA* SPLB:DSSA* OIG* (No

SWest RSanders CBerlinger CMcCracken MVirgilio GMulley objection)

02/23/94 02/15/94 03/10/94 03/03/94 03/04/94 03/01/94 OGCB:DORS* OGCB:DORS pl,4a D: DORS

RKiessel JLBirminghaifi BGrimes

03/08/94 03/ //94 03/ /94 OFFICIAL RECORD COPY IN_94_XX.SW4]

&I

I k

Y 94-XX

March XX, 1994 current carrying capacity (baseline ampacities). The ADF for each cable type

was calculated using the following formula:

ADF = baseline td (100)

Ilal / protected

baseline

In this format, the ADF is expressed as a percentage drop in current-carrying

capacity. The calculated ampacity derating factors were 46.4 percent,

36.0 percent, and 35.3 percent for the 8 AWG, 4 AWG, and 2/0 cables, respectively. Table 5 provides a comparative summary of the ampacity data and

ampacity derating factors from the SNL/UL test and the vendor's test. Table 5 also shows the results of recalculations performed by SNL of the test data

reported in TSI Report 82-5-355F. Detailed explanations of the two-step

recalculations, which were needed to allow comparisons of the SNL/UL test

results with the vendor's test results, will be documented in SNL

Report SAND94-0146.

This information notice requires no specific action or written response. If

you have any questions about the information in this notice, please contact

the technical contact listed below or the appropriate Office of Nuclear

Reactor Regulation (NRR) project manager.

Brian K. Grimes, Director

Division of Operating Reactor Support

Office of Nuclear Reactor Regulation

Technical Contact:

Steven West, NRR, 301-504-1220

Attachments:

1. Table 1, "Summary of Test Article Characteristics," and

Table 2, "Summary of Fire Endurance Test Results."

2. Table 3, "Baseline (Unprotected Cable

Tray) Ampacity Test Data and Calculations,"

and Table 4, "Protected Cable Tray Ampacity

Test Data and Calculations."

3. Table 5, 'Comparative Summary of Ampacity

Test Data and Derating Factors."

4. List of Generic Communications Concerning Fire Barriers

5. List of Recently Issued Information Notices

DISTRIBUTION

SPLB R/F iest

LNorton, OIG Gt4ulley, OIG , RIII/O1 SPLB:DSSA Tech Ed. EELBO S zDSSA SPLB:Dypy OIG

ISWest RSanders C~erlinger CMcCracken MVI.rg ilio G~ulley objection}

02/aS/94 02/%s/94 /01/°/94 (5/3/94 s/g/94 A llG/94 d, OGCB:DORR MGCB:DORS D:DORS

RKiesse! tugler BGrimes

03/9 /9i 02/ /94 02/ /94 OFFICIAL RECORD COPY [G:\THERMOLA\IN_94_XX.SW4]