ML20195F675
| ML20195F675 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 09/18/1984 |
| From: | BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20195F283 | List:
|
| References | |
| FOIA-85-59 CP-CPM-6.9C, NUDOCS 8606120246 | |
| Download: ML20195F675 (11) | |
Text
-
,y. . ,
BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE o CPSES CP-CPM 6.9 C 2 09/18/84 1 of 7 TITLE: ORIGINATOR 8-8-M Date R {\
P I. C REVIEWED BY:M // AY MATERIAL B&R QA Date IDENTIFICATION O & oIn/ W $
0b '
ni @ 7lSW
/ Da'te TUGC0 QA APPROVED BY: h $-/b k CONSTRUCTION PROJECT MGR Date o.1 TABIE OF CONTENTS 1.0 ,7NTRODUCIION /
2.0 GENERAL 2 .1 APPROVAL AUTHORITY 2.2 RESPONSIBILITY I 3.0 MATERIAL IDENTIFICATION PROCEDURE 3.1 RECEIVING INSPECTION J 3.2 COLOR CODING AND T/4GING MATERIAL #
3.3 BULK PIPE AND FITTINGS '
3.4 3.4.1 COfPONENT SUPPORTS Compo nent Support Materials N d d [ J G 6[.
3.4.2 Engineered / Packaged Pipe Hangers 3.5 VALVES 3.6 PARTS AND APPURTENANCES " "
3.6.1 Bolts and Nuts [ [
3.6.2 Ga sket s 3.6.3 Miscellaneous Items 3.7 EQUIPMENI VENDOR SUPPLIED MATERIAL 3.8 MATERIAL REQUISITIONS 3 .9 WAIVERS 3.10 RETURN TO WAREHOUSE o.ii TABES 6.9 C-1 NON "Q" INTERCHANGEABLE MATERIAL 6" O and SMALLER 6.9 C-2 ,"Q" INTERCHANCEABIE MATERIAL 6" D and SMALIER o.iii FICURES 6.9 C-1 !Y!ATERIAL REQUISITION e 6.9 C-2 MATERIAL RETURN TO WAREHOUSE FORM 8606120246 860512 DE 9 PDR
~
1L;:: . . . . . _ . . .. . - _ _ _ - . . . . . _ . - . . . .
E i
BROWN & ROOT, INC. PROCEDURE EFFECIIVE
(,' CPSES NUMBER REVISION DATE PAGE JOB 35-1195 09/18/84 CP-CPM 6.9C 2 2 of 7 3
a
1.0 INTRODUCTION
' This appendix to procedure CPM-6.9 contains the requirements for the control and identification of components and material through unique markings, color coding, etc.
2.0 CENERAL 2.1 APPROVAL AUTHORITY The origination, review and approval of this document shall be as required by CPM 6.1.
2.2 RESPONSIBILITY
. The Chief Warehouseman is responsible for assuring conformance with the requirements of this appendix.
l
..] .
3.0 MATERIAL IDENTIFICATION PROCEDURE -
' ~ ~ ~ - - -
3.1 RECEIVI'IG INSPECIION Piping materials, component supports and weld materials shall be receipt inspected in accordance with CPM-8.1 and QAP-8.1 .
3.2 COLOR CODING AND TAGGING MATERIAL Bulk materials shall be color coded by warehouse personnel (see FSM-00101) prior to release for construction. For "Q" materials, the color coding will be applied after-QC has completed the receipt inspec-tion and accepted the material. The applicable QC Receiving Inspector completes and forwards the " Authorization to Color Code" form, as shown in procedure CPM-8.1, to the chief warehouseman permitting the color coding. For Non-Q materials, the material control group shall verify the material coding.
Stainless steel materials shall be color coded using " Nissen" ink markers.
Carbon steel materials shall be color coded us'.ng " Nissen" ink markers er other paint that will adhere to the carbon s: eel surface and main-tain its color when exposed to sun, wind, rain, and frost. .
- Ink and paint used for color coding shall be applied to exterior
~
- surfaces only.
6 .*Y
,,y- % y # ,,..,.%, . -- - - .r- -
EFFECTIVE N BROWN & R00r, INC. PROCEDURE PAGE NUMBER REVISION DATE v.' CPSFS JOB 35-1195 CP-CPM 6.9C 2 09/18/84 3 of 7 3.3 BUIK PIPE AND FITTINGS .
Pipe and fittings that are exceptions to the C&H standard categories in MS-43B and 44B shall be marked with the applicable ISO drawing nisaber rather than being color coded.
Uncoated pipe shall have a continuous stripe applied starting 3 inches from one pipe ,end and continuing the pipe length to 3 inches from the opposite end.
Fittings shall have a continuous stripe applied on the outside for at least 180* around the fitting's middle.
- Coated pipe shall have the color code stripe (s) applied at least 270*
around each bare end approximately 3 inches back from the pipe end.
Material supplied as ASME Class 2 shall have the color code stripe (s)
~ cross-hatched. If the color code requires two different colors, only ~
one of the colors is required for the cross-hatch.
h The color code shall be maintained until the pipe and/or fittirs is fabricated into, or becomes a pipe spool.
Should traceability of an identified pipe piece or fitting, purchased and color coded as "Q" material, become questionable and cannot be positively reestablished and doctanented, the applied color code shall be removed and the material moved to "Non-Q" storage. The applicable traceability methods for "Non-Q" material shall be used as described in FSM-00101.
Color code markings may require rencval from the material surfaces before any heat treatment, assen:bly which render the markings inac-
> cessible, or when the markings will interfere with acceptance inspec-tio ns. Only when required, the markings are removed after the mater-ial is fabricated into pipe spools.
? tcr those pipe categories that specify 304 or 316 stainless steel
.; grade,-the pipe, fittings, and/or flanges of the 316 grade shall have i the number "316" written conspicuously on the outside of the items by the warehouse personnel using a " Marsh" black ink, T-31. "AEC" marker or a " Nissen" ink marker.
Material of one pipini; specification category may be substituted for another in accordance with Tables 6.9 C-I and II. Class 2 material within the same "Q" piping specification category may
'O be -substituted for class 3 macerial or as noted on Tables. 6.9 C-1 w.....-.._
W
.....m .; . . . . .
- = = _ = .
.. . . - - . . -. .~_ - - ._.
'~ BROWN & R00r, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE Ci'SES s.
JOB 35-1195 CP-CPM 6.9C 2 09/18/84 4 of y and II. Any substitution of material not shown on Tables 6.9 C-I and II must be approved in writing by site engineering and reviewed by QC, ("Q" material only) .
Bulk piping material may be upgraded, i.e. class 3 to class 2, in
? accordance with B&R QC procedures, and the color code must be changed to reflect the upgraded condition.
3.4 COMPONENT SUPPORTS 3.4.1 Component Support Materials Before cutting non-standard hanger components that require heat number
- traceability, the heat number shall be transferred by steel die-stamp-ing on the remainder of the component.
3.4.2 Engineered / Packaged Pipe Hangers Engineered hangers, those designed and supplied by vendors will norm-
] ally be prepackaged, assembled, and tagged. Where the hanger is too bulky to be completely assembled, each part is to be' ^eiitfiiiiristamped or -
tagged with the hanger number for which it is to be assembled. B&R warehousing personnel shall tag or stamp, as directed by the Materials Control Group, all engineered hangers and/or their unasumbled parts which are received without appropriate identification. -
3.5 VALVES After QCI receipt inspection, each permanent plant process valve shall be tagged with its generic valve number or its actual system location number. These valves should have this number attached by the valve manu facturer. However , in the event that the valves are received without the generic ntsaber, (or in the case of control, safety / relief, or special valves, the actual system valve number) the Site Mechanical Engineer will instruct warehousing personnel to attach a tag noting the appropriate valve number.
Non-process valves, such as plumbing valves, fire protection valves, etc., shall be tagged by warehousirs personnel as directed by the Materials Control Group after the valves are receipt inspected and 4 accepted. The information on the tags shall include the B&R purchase
[- order number and pipe category in which the valve is to be. used.
f
/"
., j g . . _ , ,
- . + - . . . . ---. . . ,
, = = = -
PROCEDURE EFFECTIVE
~1 BROWN & R00I, INC. PAGE NUMBER REVISION DATE CPSES JOB 35-1195 CP-CPM 6.9C 2 09/18/84 5 of 7 3.6 PARTS AND APPURTENANCES 3.6.1 Bolts and Nt :s Bolts and n ts to be used on flanges in process pipe systems shall be color coded in accordance with FSM-00101. The color shall be applied to one end of each stud and to at least two hex faces of each nut for "Q" studs. Identification markings on Q studs and nuts shall be legible and distinct. "Non-Q" studs and nuts can be individually color coded as stated, or they may be stored in an appropriately color coded box or bin.
3.6.2 Gaskets Flexitallic gaskets shall be clearly color coded on their outside
- metal face or edge in accordance with FSM-00101. Color coding material should not be on the asbestos face of the gaskets.
- 3.6.3 Miscellaneous Items ,
Miscellaneous bulk piping items, when required, will be color coded as a means of determining their acceptability, quality rating, use, etc.
The Materials Control Group shall advise the chief warehouseman of the color code requirements.
s..
The color code shall be maintained until the item is either installed, attached to, or made into an item which has a unique identifying number such as a spool number, equipment number, etc.
3.7 EQUIPMENI VENDOR-SUPPLIED MATERIAL Vendors will supply pipe spools, fittings, pipe, studs, nuts, gaskets, etc., loose for B&R to assemble as required to complete equipment packages or systems. Bulk material will be color coded by the ware-house personnel, as required, in a:cordance with FSM-00101. Materials Control Group will notify the chief warehouseman in writing of any coding requirements for other vendor-supplied materials.
When vendor-supplied materials are color coded, the associated pur-chase order number should be written on the pipe spools, pipe, and fittings, when practical.
3.8 MATERIAL REQUISITIONS All "Q" items, permanent material / equipment, and weld filler material shall be issued on the Material Eequisition Form (Figure 6.9-C-1) .
O so ;
== _ :
BROWN & R00r, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CP-CPM 6.9C 2 09/18/84 6 of 7 Building department stock materials (Non-ASME) such as nuts, bolts, Richmond screw ' anchors, and Hitti Kwik-bolts that do not require QC verification, can also be issued on the material requisition form without QC concurrence. The following procedures apply when issuing materials.
- 1. The P.O. neber shall be included on material requisitions, except when requisitionirs expendable construction material and bulk items such as pipe, pipe fittings, component supports, piping subassemblies, floor drains, lead, etc.
NorE: " Requisition", as used herein, is a written request to draw material / equipment from the warehouse; not to be confused with " purchase" doctanents.
- 2. For all "Q" items, the properly prepared requisition will be s'gned by the appropriate CFS (or their designated alternatives),
and upon release from the warehouse, the person acceptirs deli- ~
very shall sign the requisition showing both name and badge number.
- 3. No item shall be removed from the warehouse area without proper written authorization, such as a material requisition.
"Q" items are not issuable to Construction until released by QC.
~
4.
- 5. The material requisition should have the followirs minimtm infor-mation:
- a. Piping Materials Quantity, description, heat No.,
pipe category, specification, color code or stock no., code class, or for field use the drawing (s) mater-ial is to be used for.
- b. Piping Subassemblies Suba ssembip ' number.
,;T,'
- c. Component Supports Support No . 'for pre-engineered hangers. For field designed hang- l ers, the quantity, de scription, and drawings (s) which shows the pipe or hanger. material speci-fications. Class 1 ASME supports
./ shall require a heat number for each material (except catalogue
~
items) .
.~
..7.._-
PROCEDURE EFFECIIVE BROWN & R00r, INC. PAGE s NUMBER REVISION DATE
- d. Valves Quantity, size, generic No., Serial No., and Drawing (s) on which valve (s) are shown.
- e. Equipment Equipme nt No . , P . O. No . a nd de s-cription.
- f. In addition to the above information, the applicable heat /
log / serial number and code class shall be marked on the material requisition form adjacent to the appropriate item for all "Q" material.
- g. Any deviation from the original intended use or location
- should be so noted on the MR by the craft and verified
- by QC as being acceptable for use (Q material only).
This requirement does not apply to bulk support mater'ials.
- h. Identification numbers should be noted and vern.ed on the ,
.g appropriate MR. ,
~
-~- - -- -~ - - ~ ~
3 .9 WAIVERS ~
If construction requires an item which is on " Hold", they may request a waiver as provided in QAP 16.1.
~
3.10 RETURN TO WAREHOUSE Items withdrawn from the warehouse that are not needed or that have been fabricated by B&R construction and are returned to the warehouse for storage until installation, shall be returned and documented on the " Material Return to Warehouse" form (Figure 6.9-C-2) .
The responsible craft superintendent or his designee shall initiate the form.and give each one a unique nunber. The warehouse will treat these similar to MRRs and enter the quantities returned on the Material Control Cards, when applicable.
[.
[.
- . s w.- we. m = = + . ene eem a=are ** L
- e +
.d g BROWN & ROOr, INC. PROCEDURE EFFECTIVE
^
NON "Q" INTERCHANCEABLE MATERIAL 6" 9 AND SMALLER substititte Material Nataraaa 1.
04temvu 1000 1100 1915 192G 501G "020 502G 6013 E02G 9020 1?c2c 2002d 38** 885* N8** N*** II'** -
100G #1 f3 d4 #4 W4 10M .
hta Note Note sota 110G Note es da n 73 44 F* m
- 115G i
~
-yy gota 3. ate 1 e2 e2 l J i u2G Ho.te
. ,d,o,te ',o se N,ote a,c te . i sw I I 30m g" f,;" l
> .Q M mote oote . t. ,ote
- 1
.ote f2 b I _
- ~
(#4 #4 #2 ~ ~ ~ ~ ~
- * i
' 502G (M M I
1 "#1 .f u.
hk
- p. ..
y g
g i
Liote Note data Note Note e i 602G F at aa - 82 a2 *? . I i lij*j 902G h
sote d5 l j
1501G 20C2G j 2501G Note 250 % -,
J Note fis 111 material. l
~ Nota #2: All satorial"ozeept Canges.
Note #3 All material above 2").
Note Mt 111 material above 2*( except Canges.
Note #5 All materisi provided with mill test report essept C anges.
~ Nate #4 All antarial 3*W and dow.
JD.
- rQ l
e deh* #e.
-** r- - ,_
-- -,,-w--,. .- -s---~,-,-p--e-. --+--r-,.-,r-- , ~ ~ --m- .n V'" w. .y w pv ,-~w- .w,,.-mm-,,,e s-,--,we----~ , - - , - - , - , g
, !' 6 '
.II , .
- ,!t . ! "
,i i i-EOhgm Qs]y
=
o tW l Eg ya o. >p gW Ejmy og
$ tow Om" geQ* m e O w o*gS" ~ Om "
d 4 e*. [
, -f} t .;;!j, i ;
E _
0 T 5 . * .I
, Mg, - - ',; .
i 2 '
t ii
- s 1 e n e e _
tg E t g
0 n 5 -
os o6 o6 a 1 N n# N# l _
_ f
_ _ t
. p
. 2 . e e 0 k t c
3 1 gr os Na , x e
. , sy r _
2 e s el e 0 .
4 t4 e gn l
l .
j 0
. o#
e t
g n no a
2 a a .
l l s f g m .
S .
f t i n -
d e t pt 4
n 2 e e
- p et 0 ts t3 t a _. 6 oe o8 o6 e ci l N H N# c xf e
$ . a x e ,
i s d
" r e . . rl 6 e 1 e t3 e e e e , e e t 0 t3 o# t vvg n gw l
.- a 6 o3 N o6 o o n w r a H N N# b b a o at i a al fd l e
. r _
e k e _ t d d d d c t
a u e n a a ntp na no a s t 1 e t3 e e M i 0 t 3 o# t
. t 3 o# n
- o6 5$ c%* r e s H N# " " x" ) le l b 4 4 e32 b
a u .
l l l l l a l
aaaaam
~
S e 2 e e e -
g 5 tn s3 t i i i i i s r r rr r -
n 1 oo o. og a N r # Ng te t et e t te ed h a a a a a na _
c r , mmmmm _
e e e l l l l l $
t 1 t3 t3 e l l l l l" n 5 o# o# t A A A A A I 1 H n o6 2 N#
"Q 1 2 3 4 5
" # # ## # 6
. e -
e #
t1 - r2 0 -
e e e e e 5 o# o# t t t t t e u
No No o ooo 1 N - t -
N. N N N 3
- 1 & _
-- 2 lv - s 1 1 1 2 2 3 1 2 3 1s 1s 3 ar 0 2 0 0 0 0a 0s 0 io 5 5 5 0 0 0 0 0 -
rg 1 1 1 3 6 6 3 3 5 0 0 5l 5a 5 ee 1 1 1 2 2 2C 2l 2 e
tt c
aa HC j j! Ii .
! i lil,i :;li i}4; i,if#
r -
i BROWN & ROOr, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE
, CPSES s..
JOB 35-1195 CP-CPM 6.9C 2 09/18/84 1 of 1 FIGURE 6.9C-1 2
MATERIAL REQUISITION
- BROWN & ROOT, INC. = .
CP M
~
MATetsALAacLiasmcs .
care cuaarrrrr osscamien ainnuassa .
Maargsmuas. g ,,,,
3
. I f . . .
i
~
1 IfrTWe01D057e
^
RECTfv?C* AtRucW? g neue ,,m.n.caaose m .---
5
- .- ._ _ . n.
. se- w - ws - . . . .
l ._ ._
t
- - - . - - . , . - , . - , - , _ , - - . ,.n,. - , . , , -,,,,,.,,,,.n._, , , , , . , _ , , _ . , _ , . , , _ , , _ _ . - _ , _ _ , , _ _ , _ , , _ _
b EFFECTIVE I
- 'l ' '
BROWN & ROCI, INC. PROCEDURE NUMBER REVISION DATE PAGE CPSES JOB 35-1 95 CP-CPM 6.9C 2 09/18/84 g af I s
. FIGURE 6.9C-2
- MN '. ana= = noor.me. , 00071
@ mamfAI. RETURN TO WARECUSE eusserv Osmeiseen . . . -
. p
- e. . p 4
^
-m I
e l .
. l I
f e
.- *e-. ~w-= .e-e . ...pe .
,M h h
..J
~ . . .
_