ML20195F668

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Rev 28 to Procedure QI-QP-11.10-2, Cable Tray Hanger Insp
ML20195F668
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 09/11/1984
From:
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20195F283 List: ... further results
References
FOIA-85-59 QI-QP-11.10-2, NUDOCS 8606120241
Download: ML20195F668 (17)


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l 1 ', 1 INSTRUCTION I ISSUE I REVISICN l PAGE TEXAS UTluTIES GENERATING CO. NUMBER r CATE l i

,, i CPSES i

(  ! j QI-QP-11.10-2 28 SEp1;7gg[ 1 of 17{

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CABLE TRAY HANGER INSPECTION

, APPROVED BY:

Y-8M I cATE APPROVED BY: [ /*

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M 9 N-OATE I

1.0 REFERENCES

l 1-A CP-Q P-11.10, " Inspection of Electrical Raceway Support l

% 3. l.I -

poes hW x(> fo cr h em? " l (1-B QI-QP-11.14-4, " Control tpy Traceability for Site Fab. Struct./ Misc. Steel 1/

1-C QI-Q P-11.4-22, "QC Verification of Pr Unique ID Number Transfer" [ ,s j

1-D QI-Q P-11. 2-1, "Installa tion of "Hilti" Drilled-In Bol ts" 1-E CEI-20, " Field Installation of Hilti Bolts"

1- F QI-QP-11.0-15, "Ve rification of Baseplates for Grouting" 1-G QI-QP-11.21-1, " Requirements for Vi sual Weld Inspection" 1-H QI-QP-16.0-5, " Reporting of Base Metal Defects" I

i 1-I CP-CPM-6.3, " Preparation, Approval and Control of Operation ,

Travele rs"  ;

1 1-J CP-QP-18.0, " Inspection Report" 1-K CP-QP-16.0, "Nonconfomances" 1-L CP-QP-15.0, " Tagging" 2.0 GENERAL 2.1 PURPOSE AND SCOPE j This Ins truction provides the QC Ins pector wi th the criteria, inspection attributes and inspection frequencies I

%g, TUGCC CA 8606120241 860512 PDR FOIA .

GARDE 85-59 PDR

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? INSTRUCTION REVISION ISSUE PAGE-

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-[ TEXAS UTILITIES GENERATING CO. - -

. CPSES SEP 11584 2 of 17 h C~ QI-QP-11.10-2 28 3

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.il to be used when inspecting Class 1E supports, non-Class 1E

'i supports, cable tray, and cable tray components in Category I structures (Unit I and conmon, excluding roans listed in Attachment 6 as required by Reference 1-A.

j 3.0 INSTRUCTION M . .. _.s

...3.1, _ -FAB,RICATION ,AND ,I,NSTALLATION OF SUPPORTS 3.1.1 Material Traceability

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- Cable trav supports and associated canoonents ho not require )

. material identification or a MR for materials conforming to " l l ASTM A-36, AS1M A-500 gr. B or engineering approved equivalent 1 -

per Reference 1-B.

L 3.1.2 Subdivision of Material

-l QC shall perfonn a surveillance ins; n non to, verify the

.~. transfer of "QP" numbers in accordance with Reference 1-C,

Wl when subdividing bulk steel-which has already had protective coatings applied and is intended for use in the Reactor 21 ei Building .

>j , 3.1.3 Bolting el 3.1.3.1 The QC Inspector shall perfonn the following inspections:

ij a. Verify bolting configuration is as per the Design li4 Drawing and the. requirenents of Reference 1-E. Where conflicts exi s t, the Design Drawing shall be used.

d b. Verify Hilti Bol'ts and Richmond Insert bolts -are

l installed and - tensioned in accordance with

'1

. Reference 1-0.

~j 1 3.1.3.2 The QC Inspector, when inspecting bolted connections, shall

visually inspect for the following
.
a. Bolts are the correct length as indicated by having 'the
3 s bolts flush with, or outside of, the face of the nut
-j when conpletely installed. -

q b. Turning elements are on the correct face.

4 1

'. c. Washers are used when required.

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INSTRUCTION REVISION ISSUE PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.

CPSES Q1-Q P-11.10-2 28 3 #

SEP 111984 17

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l NOTE: Where long slotted holes are used on an outer ply, structural plate washer or a continuous bar not less than 5/16" thick with standard holes shall be provided only when shown on the design drawing.

d. Bolt heads and- nuts shall rest squarely against the metal or washer.
e. Where bolts are used on surfaces having slopes greater than 1-in-20 'with a plane nonnal to the bolt axis, beveled washers shall be provided to give full bearing to the head or nut.
f. When " Turn-of-nut" method is used for bolt tightening, the impact wrench or other pneumatic device does not require calibration. However, the device shall be of adequate capacity and sufficiently supplied with air to perfonn the required tightening of each bolt in approximately ten seconds. When this method is used, the following steps will be followed by construction:
1. All bolts in each joint shall first be brought to a " snug tight" condition (snug tight is defined as the tightness attained by a few impacts of an impact wrench or the full effort of a man using an ordinary spud wrench).
2. All the nuts shall then be match-marked using an approved industrial ma rker, i.e.: Nissen; which has certified contents.
3. All the bolts in the joint shall then be tightened

~ by the applicable amount of nut rotation specified in Attachment 4.

4. Tightening shall progress systematically fran the most rigid part of the joint to its freest edges.
5. There shall be no rotation during tightening of the part not turned by the wrench.
6. The end of all bolts shall be marked with the industrial marker when required nut rotation has been attained.

TUGCO OA

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l INSTRUCTIONREVISION ISSUE PAGE NUMBER DATE iEXAS UTILITIES GENERATING CO.

CPSES QI-QP-11.10-2 28 SEP 111984 4 f 17

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g. When several bolts are installed in a single joint, the QC Inspector shall assure bolts previously tightened which may have been loosened by the tightening of subsequent bolts are tightened to the prescribed amount.
h. When field connections are to be made by use of A325 or A490 bolts and tightened with a calibrated torque wrench, a hardened flat washer shall be used under the turned elenient and shall be tightened as follows:

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ASTM A-325 ASTM A490 Bolt Size Torque Torque (Inches) ( f t. /l bs. ) , (f t./l bs. )

1/2 93 5/8 228 3/4 387 500 7/8 518 650 1 725 - 1320

_ 1 1/4 -

2620 1 1/2 -

4565

1. A490 and Galvanized A325 bolts shall not be reused. Other A325 bolts may be reused if approved by Engineering.

Retightening previously tightened bolts which may have been loosened by the tightening of adjacent bolts shall not be considered as a reuse.

j. ASTM A-449 bolts may be substituted for A-325 bolts.

. k. ASTM A 307 bolts shall be tightened to a " snug tight" condition.

1. The QC Inspector shoul d apply torque seal to all satisfactory tightened nuts / bolts.

3.1.4 Support Verification 3.1.4.1 Cable Tray Drawings FSE map drawings have been prepared by the Engineer to identify the cable tray support with a unique number. If more than one support is at a specific location, the unique number will be determined by each elevation. .

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INSTRUCTION REVISION ISSUE DATE PAGE

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QI-Q P-11.10-2 28 SEP 111984 5 f n 17

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FSE-00159 detail drawings have been prepared for specific hanger fabrication. The FSE-00159 provides the basic support type as illustrated on the design 2323-S-900 series of drawings. Design changes against 2323-S series drawings shall be utitized by QC inspectors for inspection purposes and shall be used in conjunction with all appropriate CPSES Engineering approved design drawings. The QC Ins pector shall use the FSE-00159 only for location of cable tray

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hanger, verify hanger unique number, and hanger elevation unless directed by the engineer with a Design Change Document regardless of the referenced document. Again attachments to concrete or embedded plates are shown for reference only. The detennination of detail to be used will be in accordance with design drawings and FSE-00179. If the engineer has provided the installation criteria for a support on a Design Change document, then QC verification should be per the Design Change drawing, di sregarding the FSE-159 NOTE: FSE-00159 detail drawings issued prior to 5-26-81 '

my not show the location of the support, and may

. not necessarily be revised to add the location of

the support. _ In cases where hangers are stacked and no location is provided on the FSE-159 series drawings, Engineering will provide location coordinates and elevation on appropriate design drawing. In cases where hangers are not " stacked" the FSE map drawings may be used for verification of hanger identification.

3.1.4.2 Configuration The QC Inspector shall verify the completed support is .in accordance with the design drawing- and applicable design

. change documents. This verification shall include the following attributes:

a. Support type
b. Support Member (s) shape (i.e., angle, channel, etc) and size
c. Location of members in accordance with design drawing

- dimensions including " work points" when shown 3.1.4.3 Use of Drawings for Rework .

Individual hangers (those shown on FSE map drawings as not r- " stacked" vertically) that are reworked by the craft

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do - not nonnally require use of the FSE-00159 drawing by TUGCO OA

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.. INSTRUCTION ISSUE PAGE REVISION i

" NUMBER DATE TEXAS UTILITIES GENERATING CO.  !

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[ QI-QP-11.10-2 28 SEP 111984 6 of 27

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.I the QC inspector for verifying the hanger unique neber for inspection of rework. In any case, where the proper unique neber is considered questionable (i.e., not readable, covered or , improperly stamped), then the FSE-00159 shall be used for verification.

" Stacked" hangers that are reinspected shall have the unique number of the hanger verified with the FSE-00159 drawings. ,

Once the hanger is identified by the FSE-00159 drawing, l

, physical identification of the unique number on the hanger is not' necessary, and inspection doceentation shall reference the applicable FSE-00159 drawing. Hangers that

'a re . reinspected shall not have their unique numbers restamped unless directed by the QC Supervisor.

3.1.5 Verification of Baseplates for Grouting An Inspection Report indicating . bearing (" Satisfactory or Unsatisfactory") shall be completed as required per Reference 1-F. .

3.1.6 Welding Inspection Welded cable tray, camponents, and supports shall be c inspected for acceptance per Reference 1-G.

t NOTE: Existing travelers that specify welding inspection i in accordance with procedures other than Reference 1-G or in accordance with procedures which have since been deleted shall be inspected in accordance wi th Reference 1-G. Addi tionally, previously approved generic travelers that require e fit-up inspections for skewed fillet welds are not s a requirement of this instruction or Reference 1-G.

.~ When this occurs, the traveler operation shall be marked "N/A per QI-QAP-11.10-2".

3.1.7 Pluo Welding Unused holes which are spaced 2" or less as measured center

, to center from a used or an unused hole shall be plug welded.

Otherwise, as long as there are no unused holes in the same cross-sectional plane as the used one, the unused holes need not be plug welded. Unused holes in the same cross-sectional

,'_ plane must be plug welded in accordanc, e with reference 1-H.

Plug welded holes shall be -inspected using the acceptance 4

g criteria of Reference 1-G.

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S ISSUE

+ INSTRUCTION REVISION PAGE TEXAS UTILITIES GENERATING CO.

CPSES g,O QI-QP-11.10-2 28 g,11 jgg4 7 of 17

.L 3.1.8 Splice Plates / Side Plates / Heavy-Duty Clips /M'.scellaneous Tray Components 3.1.8.1 Welded splice plates, side pla tes, hec <y-duty clips and miscellaneous cable tray components shall be inspected for final visual inspection of the weld using acceptance criteria of Reference-1-G NOTE: In the event that these items are fabricated in the fab shop, they shall be inspected for compliance with above requirments, and doceented as required. Fabricated pieces are stamped with an E neber to signify acceptance by the QC Inspector when verified with an IR or Traveler. An E number log is kept in the shop by the craft.

3.1.8.2 Bolted cable tray clamps for connecting cable tray to

, hangers shall be inspected in accordance with following criteria:

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. a. Friction type clamps shall be installed on transverse rK '. , cable tray supports and shall be inspected to meet the requirements outlined in Paragraph 3.1.8.2b, c, and d.

NOTE: Areas accepted by monitor per previous u' revision of this instruction are not governed

, , by this requirement.

b. Proper bolt installation and bolt type , including

, connection of tray to clip and clip to hanger. See Attachment 5 for ASTM bolt type and marking.

1. All A307 bolts shall be snug tightened and shall

.. meet the applicable requirements of Paragraph 3.1.3.2 and should be " torque sealed" with Inspector's lacquer.

2. All high strength bolts (A-325 or approved substitute) shall be tightened per Paragraph 3.1.3.
c. Field fabricated clips meet dimensional requirements.

All clips, vendor supplied and field fabricated, are installed and drawn together after tightening.

d. All bolted connections (including Type III) shall be docuented on an Inspection Report (Attachment 2).

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INSTRUCTION ISSUE PAGE REVISION DATE  !

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TEXAS UTILITIES GENERATING CO. i SEP 111984 8 of 17 QI-QP-11.10-2 28 l

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e. Heavy duty tray clamps shall be installed on longitudal cable tray supports and shall be inspected to meet the requirenents outlined in Paragraph 3.1.8.2 b, c, and d.

3.1.9 Stud Welding Stud welding shall be. inspected in accordance with Reference 1-G.

3.2 REWORK Rework travelers shall be issued per Reference 1-I. Rework may include, but is not limited to, the addition of splice plates, side plates, heavy-duty clips and plug welds.

NOTE: Conduit supports attached to the cable tray support shall be inspected and docmented on the applicable conduit support traveler.

3.3 REINSPECTION OF CABLE TRAY CLAMPS .

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All previously inspected cable tray clamps inspected in a accordance with other ins tructions shall be reins pected and documented per Paragraph 3.1.8.2 of this instruction.

Operational travelers are not required for this inspection.

I - 3.4 DESIGN CHANGE VERIFICATION Cable tray hangers and related caponents modified as a result of Design Change Documents (DCA/ CMC) shall be inspected to verify incorporation of changes reflected on the Design Change Document. These inspections will be in accordance with applicable sections of this instruction

.. and as follows:

a. When any revision of a Design Change Docment has been identified as not having - been verified, the affected its shall be inspected for incorporation of the change referenced on the Design Change Document.
b. If it cannot be detennined if changes on superceded design change documents have been incorporated, the QC Inspector. shall obtain the applicable superceeded Design Change Document and utilize it in conjunction 4

with the current revision of the Design Change Docment to assure verification of all changes.

TUGCO CA

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$C INSTRUCTION REVISION PAGE TEXAS UTILITIES GENERATING CO.

ES QI-QP-11.10-2 28 $[p 111934 9 of 17

c. For changes affecting welding activi ties in dich supporting documentation such as WFML, welder qualification, or WPS utilized is not included in the package, the QC Inspector shall verify presence of the welders identifying mark. The presence of the welders identifying mark is evidence, as Per CP-CPM 6.9B, that the welder was qualified to perfonn the weld and as such was issued appropriate weld filler material as listed on the WPS.
d. Verifications and inspections shall be doctsnented on an Inspection Report, Attachment 3. All revisions of

. Design Change Docunents utilized during verification ,

and inspection shall be shown in the Remarks section of the Inspection Report.

3.5 PRIOR INSPECTED ITEMS Cable tray, cable tray components, and welded miscellaneous

. hardware, identified with a unique "E" number 0001 thru 9000, or which have a "QC Acceptance" tag affixed to the iten need

'o not be reinspected for welding, unless obvious defects are j .

noted. This iten inspection shall be documented by the QC Inspector by writing on an IR, or on the applicable traveler,

" Accepted per Paragraph 3.5, QI-QP-11.10-2".

= 3.6 DOCUMENTATION Inspections shall be documented, as applicable, on the

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Construction Traveler (Attachment 1) per Reference 1-I.

Inspections not provided for on the Traveler shall be documented on an Inspection Report in accordance with Reference 1-J . All unsatisfactory condi tions shall be

.. , documented on an IR and/or a NCR, per References 1-J and 1-K respectively,' as directed.by the QC Supervisor. A reject tag may be applied to "unsat" items per Reference 1-L.

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3 INSTRUCTION ISSUE NUMBER RNSION DATE PAGE TEXAS UTILITIES GENERATING CO.

CPSES 28 SEP 111934 to of n m QI.QP-11.10-2 d a ATTACHMENT 1 ,

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~ %%CAh. aCONSTRUCTION OPOtAfl0M TRAVELDt 38-H95 4- -

@TRAVELERNO. @BMPtENT NE pf7 Na @ QUANTITY %oP_

@ ACTIVITY DESCRIPTION

  • QREFERENCE ORAWINGS

@ SPEC / PROC / dig. INSTR. @ LOCATICN g3YSTEM PftEPARED GY DATE DEPT.

REVIEWED BY DATE ANI REVIEW "## DATE N/A eA/oc OP. NEL oOPE ofeAAT1oM CoMETR E N e. ANI I Const BOLTING ATTA00'ENT/ DETAIL QC(!)

A. Bo l t Ins tallati on per G&H Dwg./CE!-20 . . . . . . . . . . . . . . . . . . . . . . . . .

B. Hi l ti Bo l ts Pro perly To rqued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

, C. Ri chnend Ins e rt Bol ts Snug Tigh t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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!! Const ERECTION VERIFICATION j QC(!)

. A. Location......................................................

..' B. E l ev a ti o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

% /'.. MK Uni que No . Ve ri fi ca ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 (,, C.

i D. a0 B&R Fabri cated . . . . . . . . . . . . . . . YES O ...........

E. Con fi gu ra ti on Accep tabl e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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-  !!! Const FILLET WELDING QC(!)

A. Fit-Up Inspection (For Partial Penetration, Full Penetration and Sk ewed F i l l e t Wel ds 0nly ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Fi na l Vi s ual I ns pecti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Wel d Iden ti fied wi th Wel der's Sydel . . . . . . . . . . . . . . . . . . . . . . . .

I IV Const PLUG WELDING QC(!)

4 A. Nc. of Plug Welds ( ) ...... .... . .................

B. Final Vi sual Ins pec ti on . . . . . . . . . . . . . . . . . . . ... .. ...

i C. Wel d Identi fied wi th Wel der's Symbol . . . . . . . . . . . . . . . . . . . . . . . .

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V Const SPLICE PLATES / SIDE PLATES / HEAVY OUTY CLIPS

f. QC(!)

J A. No. of Splice Plates ( )....................... ..

. B. No. of Heavy Duty Clips ( )............ ....... .

.] C. Fit-Up InsDection (For Partial Penetration and Full ,

Penetration Welds Only)....... ............ ........... ....

D. Final Visual Inspection . . . . . . . . . . ........ .... .. .... ..

4- . E. Wel d Identi fied wi th Welder's Sydol . . . .. . . . . . . . . . .. ..

' t VI PAINTING t

] Inspections of Protective Coatings are perfonned and documented per CP-QP-11.4 No QC Sign-Off is required on this form.

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  • d INSTRUCTION REVISION S

PAGE NUMBER D TEXAS UTILITIES GENERATING CO.

CPSES y

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ATTACHtiENT 1 (Cont.) I i-

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18seTRUCT10NS

1. Treveier nioneer le eseMrped by - "

Group. Number demenemone are as j, 4 dews: EZ75 003-4104 s

- 88: Elesetces ErigineerMg

.78: Year Trowe6er was wretaan .

003: Treveder eseuended number

  • 4104: Syseem/Sumeyesem number - , _= .
2. Egisemmet numeer rney be steenned from the ', _ _ Bst er the seusernent dote

, WE 1 p. 3. unst nummer emed be i er it. Commen equipment shed be 1.

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s 4. When the treweder le to be used formore then one idemised piece of eeusement.Ls.: 1 senern generseers. the number eheel be emered here.

- g ,r- 5. AN pages of the trewoner escept for the rensen sheetehed be nurnessed consecutswesy 4 ..

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4. A generet, esser h -. of the acWwity shoued be weed.

-4 7. Use referenes drawnnge best suited for the apedr. sten

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=t S. Ust escreenste anatoned.

9. Ust the budding point and edeveden.

1 10.Sveesm 4 that which the eeuipment is e port of.

QENEftAL

1. R ' for Monroertng (MI. ".-

--; (W). or Verifying (V) any ooerseen by Q.C. win be designated Q.C. sieng wrth the reeoonerase Cooertment for perfomweg i the eserocon by spearfyms "CC:Ml" "CCivr*, "CCiW)** as acoreanete. Ne noperate operecon nurneer wd3 he given for this doesgnecen. CC may deognate e esserves operosen numeer if the opereden can not be redated to the one to be per%rmed by other desertrnents.

.I 2. Resuwomente for incesseert by ANI w,4 be designated try ANI adong wnh the russensbeo ' _

-..-.; for performeng the operosen try specrfymg **ANf" Ne ooperees operseert nurneer wid be givers for tNe demgneten. ANI may deognate I aspereer operessen numeer if this opereden cannot be redered to the one to be

,orformed by om.r _ - -

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3. R iesen nom.e, w ihe mein beey of Jiruse, w.a mnocned by vie numee-

.necond in . irtengm i and ,deon, ,e on vie ieft h.nd me,g-st ine .ffee.d operween numanor. 4 the tow = mon le due to the desecon or addicen of the operation, the

rowdelen Runneer we8 he apser$ed egesnet the mest affested opereden. This wed prewide rowdeed informe6en to aweid inedwortant impsernentecon of the eserseene whi h are ne songer wedd.

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F- INSTRUCTION ISSUE PAGE REVISION DATE I MSER f)'

TEXAS UTILITIES GENERATING CO.

CPSES G SEP 111984 12 e 17 QI-0P-11.10-2 28

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  • ATTACHMENT 2 '

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-l CDMANcME PEAx STEAM E!.ECTRic s TAT!CN

e. w -r INSPECTICN REPCRT l=L  :

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, , lQI-QP-11.10-2Rev. , ,

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'C eTDs ML INSPECTION ATTRISUTEs / I' q / .s .$ I oAre g a..

1 Procer bolt installation (Para- 1 1 R 75) l  !

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~+ 9 i A307 connectino bolts snua tiaht. toraue seal aoolied.I II l  !

l (Para. 3.1.8.28) l l 1 l l l l l l  !

3. I A325 connecting bolts: (Para.'3.1.8.2b) _ A 4'E @ 9 I

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, I c) Toroue seal acclied. W ' l I l l 2 I i i i l i

,5 4. I Field Fabricated items meet dimensional recairements l II I i i of drawing. (Para. 3.1.8.2c). lil i  !

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5. I Heavy duty elips installed and drawn together II i i I (Pa ra . 3.1. 8. 2c. ) L li I l

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6. l Transverse clips installed and drawn together l l1 l l (Para. 3.1.8.2c), i l l l l 1 'l Ii I l
7. l Indicate number and type of clips. l l l l l l l l  !

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. MIT ROTATION FROM $NUG TIGHT CONOITION

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$1 . . _01sposition of Outer Faces of Bolted Parts 2- -

.; Both faces normal to bolt axis, or one face Both faces sloced not more normal to axis and other face sloped not more than 1:20 from normal to bolt

-3 than 1:20 (bevel washer not used) axis (bevel washers not used)

. Bolt lengthb not exceeding Bolt length bexceeding I

(.. 8 diameters or 8 diameters or For all length of bolts

, 8 inches 8 inches l} 1/2 turn 2/3 turn 3/4 turn {

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a. Nut rotation is rotation relative to bolt recardless of the element (nut or bolt) being turned. Tolerance on rotation: 230 Ij For coarse thread heavy hex structural bolts of all sizes anc length and

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CMES QI-QP-11.10-2 28 -

SEP 111984 17 cf 17 ATTACHMENT 6 ROOM # ROOM # ROOM #

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