ML20028F773

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Discusses Allegation Re Pullman Power Products Welding Activities,Matl Storage & Maint,Nonconformance Repts,Ndes & Piping.Alleger Refused to Provide NRC Further Info
ML20028F773
Person / Time
Site: 05000000, Perry
Issue date: 02/08/1982
From: Weil C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20027A600 List:
References
FOIA-82-545 NUDOCS 8302040178
Download: ML20028F773 (3)


Text

WWGTsWhTIUon File No. 8201

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UNiitD STATES NUCL EAR REGULATORY CO* **.'ISSION

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!;E' ORANDU'1 FOR:

Region III Files T11RU:

Robert F. F?arnick, Director, Enforcenent and InvestisatJon Staff TRO:!:

Charles H. I?eil, Investigator

SUBJECT:

ALLEGATION CO :CERNING PULL':A%' POWER' PRODUCTS AT THE PERRY SITE On January 8, 1982, J. J. Harrison, SRI, I*arble Hill, provided the following information to L. G. ?!cCregor, DRPI, and C. H. Peil, EIS.

On Decenber 16, 1981, Harrison was telephoned by an individual currently enployed at the Perry site.

!!arrison advised he has knorn this individual for approxinately ten years and considered the individual to be quite reliable.. The individual requested Harrison to not divul;;e his nane.

1:arrison described the individual as, "close to welding activities", and the individual.provided the following information concerning Pu11 nan Pouer Products, the nechanical subcontractor at the Perry site.

1?elding activities 1.

The velding procedures did not neet the appropriate At?S and ASYI code sections when originally written and when subsequent changes were cade.

Also, the Procedure Qualification Records (PQRs) did not sup-port the procedure.

2.

1 elders were not qualified to the proper procedures or material thickness.

3.

1: eld filler netal control was non-existent. !? eld rods uere mixed by type, size and heat nunber in the rod ovens.

Rod fesuance was a problem (i.e. stainless steel vas welded with carbon steel rod).

4.

QC and the A';I were not conducting inspections, rather " rubber stamping" their inspections on the welding travelerc.

sterial Storare and ':aintena_nce Safety and non-safety related equipnent were mixed together in the storage facilities.

Stock was not being rotated.

Lubrication requirements of stored materials were not net.

Level A E B storage requirements were not being observed.

Storage procedures were inadequate and records were not being properly caintained.

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,Nonconformance Reports Nonconforrance reports were inproperly dispositioned and/or closed-out by.

both QA and the ANI.

Nonconfornance reports were being inproperly voided.

These were being done so as not to restrict the. construction schedule.

The CF.I and Pullnan construction nanagers were working " hand-in-hand" so the con's,truction schedule was not restricted.

Non-destructive Exaninations 1;DE personnel were not qualified.

Procedures and records were inadequate.

Piping 1.

The control of procedure revisions was inadequate. The crafts did not have the current edition of revised procedures / drawings. Practices inplenented in the field were not shbun on the revisions of procedures /

drawings.

2.

Pipe fabrication was a " big problen area in general".

3.

The hancer erection procedures were inadequate.

4.

A recent RIII inspection, by Isa Yin, was considered to have identified isolated problems, Pullman fixed the specific problens, did not look at the problems in a generic sense.

5.

P.ydrostatic procedures were inadequate and the procedures were not followed.

In several instances, hydro-testing uns done with valves closed, but nothing was done to identify and correct the valve positions.

V 6.

Plus/ngandcleaningprocedureswerenotbeingfollowed.

The CEI and Pullman construction managers were working " hand-in' hand" so the construction schedule was not restricted. ?bny problens were identified and corrected by oral instructions from the engineers and were not documented.

Engineers would be transferred so problens " fall through the cracks".

The transfers were accomplished by Pu11 nan having direct contact with CEI and

" deals" being worked out.

On January 9,1982,11arrison contacted the individual. :!arrison inforned the individual that specific information vould be needed in order to adequately pursue these arens.

The individual stated he had given all the infornation he would, as any specifics would point directly to him. The individual advised he was currently enployed and the specific infornation would jeopardize his job, as would an MRC investigation.

The individual requested this infornation be f

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luuvet igati n Tilo !b. 9201 hecionIIITilea incorporated into an inspection of Pu1] nan's activities, so the responsibility for contacting the ;RC would not point to him.

Also, the individual stated, if the ::RC did not pursue these areas he vould contact the nedia.

R s J FO..iw.ala re.

Charles H. Ueil Investigator cc:

Charles T.,

orelius Cordell C. 1
llliams tunne II. Danielson P.f chard L. Spessard John F. Streeter Leonard G. ::cCresor SRI, Perry