Information Notice 1997-67, Failure to Satisfy Requirements for Significant Manipulations of the Controls for Power Reactor Operator Licensing

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Failure to Satisfy Requirements for Significant Manipulations of the Controls for Power Reactor Operator Licensing
ML013040588
Person / Time
Issue date: 08/21/1997
From: Slosson M
Office of Nuclear Reactor Regulation
To:
References
+sunsimjr=200611, RIN 3150-AG40 IN-97-067
Download: ML013040588 (4)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON,

D.C.

20555-0001 August 21,

1997 NRC INFORMATION NOTICE 97-67:

FAILURE TO SATISFY REQUIREMENTS

FOR

SIGNIFICANT MANIPULATIONS OF THE CONTROLS FOR

POWER REACTOR OPERATOR LICENSING

Addressees

All holders of operating licenses for nuclear power reactors except those who

have permanently ceased operations and have certified

that fuel has been

permanently removed from the reactor vessel.

Purpose

The U.S. Nuclear Regulatory Commission (NRC)

is

issuing this

information

notice to alert

addressees that operator license applicants are required to

perform at least five significant control manipulations on the facility

for

which a license is

sought (Section 55.31(a) (5)

of Title 10 of the Code of

Federal Regulations

[10 CFR 55.31(a)(5)]).

Licensees have erred on the

interpretation of the requirements of this section of 10 CFR Part 55.

It

is

expected that recipients will review information for applicability to their.

facilities

and consider actions, as appropriate, to avoid similar problems.

However, suggestions contained in this information notice are not NRC

requirements; therefore, no specific action or written response is required.

Description of Circumstances

Operator license applicants are required to provide evidence that they, as

trainees, have successfully manipulated the controls of the facility

for which

an operator or senior operator license is

sought.

At a minimum, applicants

must perform five significant control manipulations which affect reactivity

or

power level on the facility

for which the license is

sought (10 CFR

55.31(a)(5)).

Controls as defined in

10 CFR 55 are apparatus and mechanisms, the manipulation of which directly affects the reactivity

or power level of

the reactor.

Licensees have erred on the interpretation of what constitutes a

significant control manipulation.

During a review of operator license applications for the Pilgrim facility, NRC

inspectors determined that the requirements for operator and senior operator

applicants to perform at least five significant control manipulations on the

facility

were not satisfied.

The Pilgrim licensee incorrectly assumed that a

single 30 percent decrease in power with recirculation pumps was equivalent to

three 10 percent or greater power reductions and counted this

as three of the

five required significant control manipulations.

The licensee contacted other

licensees regarding the practice at their

facilities

and reported that there

was a wide range of interpretations by the other licensees contacted.

9708150270

IN 97-67 August 21,

1997 The NRC administered examinations to the individuals but did not issue

operator licenses until

the facility

submitted revised applications and

provided details of how the applicants satisfied

the requirements to perform

the required significant control manipulations.

As documented in

"Pilgrim

Examination Report 50-293/97-006 and Notice of Violation," (Accession No.

9707290261),

dated July 18,

1997, the NRC determined that a violation of NRC

03/05/2001 3:15 PN

I of 3

requirements had occurred because two applicants had not completed the five

significant control manipulations required by 10 CFR 55.31(a) (5)

in an

acceptable manner.

Discussion

Before 1987, the operator license application required the licensee to certify

that the applicant had learned to operate the facility and also to provide the

details of the training and experience of the applicant.

A 1987 NRC rule

changed the requirement to provide the details of the applicant's training and

experience and requested instead a simple check mark in the boxes on the

application form

(NRC-398) to indicate that the applicant has successfully

completed an Institute of Nuclear Power Operations (INPO) accredited operator

training program that is based on a systems approach to training, and that a

certified simulation facility is used isted clarification of the phrase

"learned to operate" (Federal Register Vol.

52, No.

57 Wednesday, March 25,

1987, page 9456) and NRC added 10 CFR 55.31(a) (5)

to specify the minimum

number of control manipulations that the applicant had to conduct on the

facility.

Examples of significant control manipulations are contained in Regulatory

Guide (RG)

1.8, Revision 2,

"Qualification and Training of Personnel for

Nuclear Power Plants."

Paragraph C.l.h. of RG 1.8 states in part that:

Control room operating experience ... should include manipulation of

controls of the facility during a minimum of five reactivity changes.

Every effort should be made to have a diversity of reactivity changes

for each applicant.

Startups, shutdowns, large load changes, and

changes in rod programming are some examples and could be accomplished

by manually using such systems as rod control, chemical shim control, or

recirculation flow.

Additional examples of significant control manipulations include, but are not

limited to, items A-F of 10 CFR 55.59(c) (3)

(on-the-job training for

requalification):

IN 97-67 August 21,

1997 A.

Plant or reactor startups to include a range that

reactivity feedback from nuclear heat addition is

noticeable and heatup rate is established.

B.

Plant shutdown.

C.

Manual control of steam generators or feedwater or both

during startup and shutdown.

D.

Boration or dilution during power operation.

E.

Significant (610 percent) power changes in manual control or

recirculation flow.

F.

Reactor power change of 10 percent or greater where load change is

performed with load limit control or where flux, temperature, or

speed control is

on manual (for HTGR).

As defined in

10 CFR 55.59(c) (3) (E),

a 10 percent or greater power change is

considered to be a significant control manipulation.

Additional clarification

was provided in NUREG-1262,

"Answers to Questions at Public Meetings Regarding

Implementation of Title 10,

Code of Federal Regulations, Part 55 on Operators'

03/05/2001 3:15 PIý

2 of 3

http://www.nrc.gov/NRC/GENACT/GC/IN/1997/in97067.t, Licenses," dated November 1987, which was transmitted to all licensees on

November 12,

1987, as an attachment to Generic Letter 87-16 (Accession No.

8712030029).

Some of the guidance included in NUREG 1262 is reiterated below;

licensees should refer to NUREG 1262 for additional details.

The situation in which an applicant performs a 30 percent change in

power in a short period (i.e., on the same shift) with no diversity of

controls would be evaluated as one significant control manipulation.

The situation in which an applicant reduces power from 100 percent to 95 percent and then increases power from 95 percent to 100 percent would be

evaluated as one significant control manipulation.

The situation when an applicant performs a 50 percent change in power in

a short period of time with diversity of controls (recirculation flow

and control rods, or chemical shim and controls rods) can be evaluated

as two significant control manipulations.

The situations when an

applicant reduces power by 10 percent then holds there for performance

of other work or testing and then later in the shift increases power by

10 percent can be evaluated as two significant control manipulations.

Diversity of significant control manipulations on the plant are

expected; however, it

is not required.

If the applicant does not have

experience in diverse significant control manipulations, this fact

should be noted in the comments section of NRC form 398.

August 21,

1997 This information notice requires no specific action or written response.

If

you have any questions about the information in this notice, please contact

one of the technical contacts listed below or the appropriate Office of

Nuclear Reactor Regulation (NRR) project manager.

/s/'d

Marylee M. Slosson, Acting Director

Division of Reactor Program Management

Office of Nuclear Reactor Regulation

Technical contacts:

Brian Hughes, NRR

John Pellet, RIV

301-415-1096

(817)

860-8159 E-mail: bxhl@nrc.gov

E-mail: jlp@nrc.gov

Donald Florek, RI

Thomas Peebles, RII

(610)

337-5185

(404)

562-4638 E-mail: djfl@nrc.gov

E-mail: tap@nrc.gov

Mel Leach, RIII

(630) 829-9705 E-mail: mnl@nrc.gov

NRC FORM 474 U.S. NUCLEAR REGULATORY COMMISSION

APPROVED BY OMB: NO. 3150-0138 EXPIRES: 0813112001

(5-1998)

Estimated burden per response to comply with this mandatory information collection

request 120 hours0.00139 days <br />0.0333 hours <br />1.984127e-4 weeks <br />4.566e-5 months <br />. This information is used to certify a simulation facility. Forward

comments regarding burden estimate to the Records Management Branch (t-6 F33), U.S.

Nuclear Regulatory Commission, Washington, DC 20555-0001, and to the Papero

SIMULATION FACILITY CERTIFICATION

Reduction

irjati

3on

38)

o

f Management acd Budget

cashondo

20503. Ifan inormation

(o0lection

does not display a currently vand OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the

information collection.

INSTRUCTIONS: This form is to be filed for initial certification, recertification Cif required), and for any change to a simulation facility performance testing plan made after initial submittal of such a

lan. Provide the following information and check the appropriate box to indicate reason for submittal.

FACILITY

DOCKET NUMBER

6o

LICENSEE

DATE

This is to certify that

1.

The above named facility licensee is using a simulation facility consisting solely of a plant-referenced simulator that meets the requirements of 10 CFR 55.45.

2. Documentation is available for NRC review in accordance with 10 CFR 55.45(b).

3. This simulation facility meets the guidance contained in ANSI/ANS 3.5-1985 or ANSI/ANS 3.5-1993, as endorsed by NRC Regulatory Guide 1.149.

If there are any EXCEPTIONS to the certification of this item, CHECK HERE [

and describe fully on additional pages as necessary.

NAME (or other identification) AND LOCATION OF SIMULATION FACILITY.

E SIMULATION FACILITPE PERFORMANCE TEST ABSTRACTS ATaACHED. (For pges n

asnece tess conducted in the period ending with Me date of this cernifdiction.)

DESCRIPTION OF PERFORMANCE TESTING COMPLETED. (Attach additional pages as nees

sary and

identify the item description being continued.)

S IMULATION FACILITY PERFORMANCE TESTING SCHEDULE ATTACHED. (For the cnduct ofapproximateVy25 percent ofoe~rfrnance te~sts per year forthe fiou-yearporW~

commencing with the date of this certification.)

DESCRIPTION OF PERFORMANCE TESTING TO BE CONDUCTED. (Attach additional pages as necessary

and

identify the item description being continued.)

SPERFORMANCE TESTING PLAN CHANGE. fraymodification to a perforrmance testing plan submitted on a previous cortificai.)

DESCRIPTION OF PERFORMANCE TESTING PLAN CHANGE (Attach additional pages as necessary and identify the item description being continued.)}

R ECERTIFICATION (Describe corrective actions taken, attach results of completed performance testing in accordance with 10 CFR 55.45(b)(5)(v).

(Attach additional pages as necessary and identify the item description being continued.)}

Any false statement or omission in this document. including attachments, may be subject to civil and criminal sanctions. I cerify under penalty of perjury that the information in this document and

attachments is true and correct

SIGNATURE -

AUTHORIZED REPRESENTATIVE

TITLE

DATE

In accordance with 10 CFR 55.5, Communications, this form shall be submitted to the NRC as follows:

BY MAIL ADDRESSED TO:

DIRECTOR, OFFICE OF NUCLEAR REACTOR REGULATION

BY DELIVERY IN PERSON

ONE WHITE FLINT NORTH

U.S. NUCLEAR REGULATORY COMMISSION

TO THE NRC OFFICE AT:

11555 ROCKVILLE PIKE

WASHINGTON, DC 20555.0001

ROCKVILLE, MD

PRINTED ON RECYCLED PAPER

NRC FORM 474 (8-1998)