IR 05000483/2022013

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Design Basis Assurance Inspection (Programs) Inspection Report 05000483/2022013
ML22319A087
Person / Time
Site: Callaway Ameren icon.png
Issue date: 11/15/2022
From: Vincent Gaddy
NRC/RGN-IV/DORS/EB1
To: Diya F
Ameren Missouri
Sifre W
References
IR 2022013
Download: ML22319A087 (9)


Text

November 15, 2022

SUBJECT:

CALLAWAY PLANT - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000483/2022013

Dear Mr. Diya:

On November 3, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Callaway Plant and discussed the results of this inspection with Mr. Barry L. Cox, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Vincent G. Gaddy, Chief Engineering Branch 1 Division of Operating Reactor Safety Docket No. 05000483 License No. NPF-30

Enclosure:

As stated

Inspection Report

Docket Number:

05000483

License Number:

NPF-30

Report Number:

05000483/2022013

Enterprise Identifier:

I-2022-013-0003

Licensee:

Ameren Missouri

Facility:

Callaway Plant

Location:

Steedman, MO

Inspection Dates:

October 17, 2022 to November 3, 2022

Inspectors:

J. Braisted, Senior Reactor Inspector

D. Reinert, Reactor Inspector

W. Sifre, Senior Reactor Inspector

Approved By:

Vincent G. Gaddy, Chief

Engineering Branch 1

Division of Operating Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Callaway Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors:

a. Determined whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

Specific Guidance b. Determined whether the sampled POVs are capable of performing their design-basis functions.

c. Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d. Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).

(1) Component Cooling Water to Residual Heat Removal Heat Exchanger A Isolation Valve EGHV0101
(2) Residual Heat Removal Pump A Suction Isolation Valve EJHV8701A
(3) Turbine Driven Auxiliary Feedwater Pump to Steam Generator B Valve ALHV0010
(4) Turbine Driven Auxiliary Feedwater Pump to Steam Generator C Valve ALHV0012
(5) Pressurizer Power Operated Relief Valve BBPCV0456A
(6) Residual Heat Removal Loop 1 Inlet Isolation Valve BBPV8702A
(7) Safety Injection Pump A Discharge to Hot Leg Injection Isolation Valve EMHV8802A
(8) Chemical and Volume Control System Component Cooling Pump to Reactor Coolant Pump Seals Throttle Valve BGHV8357B
(9) Steam Generator C Atmospheric Steam Dump Valve ABPV0003
(10) Motor Driven Auxiliary Feedwater Pump B to Steam Generator D Valve ALHV0005
(11) Reactor Coolant System Pressurizer Outlet Power Operated Relief Valve BBHV8000B
(12) Service Water to Essential Service Water Train B Upstream Isolation Valve EFHV0024

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On November 3, 2022, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. Barry L. Cox, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

AB-42

ABPV0001-4 Capability and Margin Calculation

AL-07

Failure Analysis Calculation of the Valve Stem on

ALHV0005/7/9/11

AL-38

ALHV0006 Capability and Margin Calculation

M-BB-18

Pressurizer Safety and Relief Valves Maximum Reaction

Forces

ZZ-214

MOV Voltage Drop Calculation

ZZ-443

Small Break LOCA Containment Pressure-Temperature

Analysis

ZZ-467

MOV High Torque-High Voltage Conditions

ZZ-525

LOCA and MSLB Containment Pressure and Temperature

Response

ZZ-534

Quarter-Turn MOV Capability and Margin Calculation

Calculations

ZZ-536

Rising-Stem MOV Capability and Margin Calculation

Corrective Action

Documents

Condition Report

2204485, 201900092, 202101555, 202105068,

2201038, 201303382, 201806463, 201900180,

2004200, 202004239, 201902392, 201705979,

201801857, 201907109, 202103637, 202201372,

2103140, 202203930, 202005727, 202104467,

2203142, 201408399, 201800513, 201800813,

201800316, 202101876, 202203588, 201707095,

2204499, 202204501, 202204669, 201600100,

201705611, 201801820, 201801836, 201901444,

201902545, 201905928, 202100006, 202102952,

2103313, 202103313, 202200020, 202200740,

2202780, 202203930, 202203978, 202204499,

201606533

Corrective Action

Documents

Resulting from

Inspection

Condition Report

2206849, 202206881, 202206943, 202206944,

2206946

71111.21N.02

Drawings

E-23EG07(Q)

Schematic Diagram, Component Cooling Water Supply to

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

RHR Heat Exchanger

M-22AL01(Q)

Piping & Instrumentation Diagram, Auxiliary Feedwater

System

M-22EG02(Q)

Piping & Instrumentation Diagram, Component Cooling

Water System

MP 19-0103

RFR 180203 - Hot Leg Recirculation Valve Position

Change and Mission Time Basis Documentation

Engineering

Changes

MP 94-1006

Change Limitorque Operator Gear Ratio for RHR Suction

Isolation Valves

A

Engineering

Evaluations

Request for

Resolution

224A, 15502A, 2930A, 200604991, 5353B, 8746I,

5353S, 5353Y, 5353X, 18112D, 8746R, 5353H

Inservice Testing Program

5710-99-H 049

Westinghouse Instruction Book for Motor Operated Gate

Valves, Manually Operated Gate Valves & Swing Check

Valves for SNUPPS Project

AOV.BID

Preventive Maintenance Background Information

Document, Air Operated Valves (AOV)

EDP-ZZ-01114

Motor Operate Valve Program Guide

Miscellaneous

EDP-ZZ-01133

Air Operated Valve Program Guide

ISL-BB-0P403

RCS Pressure (WR) Loop Calibration

26

ITM-ZZ-VT001

Diagnostic Calibration and Testing of Modulating Air

Operated Valves

MTE-ZZ-QA013

Movats UDS Testing of Torque Controlled Limitorque Motor

Operated Rising Stem Valves

MTE-ZZ-QA035

MOVATS Votes Testing of Torque Controlled Limitorque

Motor Operated Rising Stem Valves

MTE-ZZ-QA037

MOVATS Votes Testing of Limitorque Motor Operated

Butterfly Valves

MTM-BB-QV002

Pressurizer Power Operated Relief Valves

Disassembly/Inspection/Reassembly

017

OSP-BB-V0001

Reactor Coolant System Valve Inservice Test

031

OSP-BB-V002A

Power Operated Relief Valve Inservice Test

016

Procedures

OSP-BG-V001B

Chemical and Volume Control Train B Valve Inservice Test

2

Work Orders

Job

10511183.600, 10511184.600, 13506020.600,

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

19511393.500, 19511394.500, P724301.500,

15512230.500, 10507456.500, 7507046.500,

13505927.500, 21002431.500, 20512247.655,

20513601.500, 22508953.500, 17512947.500,

20511322.500, 20511372.500, 20511724.500,

20509560.565, 18500160.500, 19003553.500,

21500227.500, 14005755.901, 16000928.500,

11513514.580, 5109335.550, 12000070.550,

13505384.500, 21002429.500, 07506261.500,

13505468.500