IR 05000461/2024012

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Biennial Problem Identification and Resolution Inspection Report Report 05000461/2024012
ML24138A051
Person / Time
Site: Clinton Constellation icon.png
Issue date: 05/20/2024
From: Robert Ruiz
NRC/RGN-III/DORS/RPB1
To: Rhoades D
Constellation Energy Generation, Constellation Nuclear
References
IR 2024012
Download: ML24138A051 (1)


Text

SUBJECT:

CLINTON POWER STATION - BIENNIAL PROBLEM IDENTIFICATION AND RESOLUTION INSPECTION REPORT 05000461/2024012

Dear David P. Rhoades:

On April 26, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed a problem identification and resolution inspection at your Clinton Power Station and discussed the results of this inspection with Norha Plumey, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

The NRC inspection team reviewed the stations problem identification and resolution program to confirm that the station was complying with NRC regulations and licensee standards. Based on the samples reviewed, the team determined that your program complies with NRC regulations and applicable industry standards such that the Reactor Oversight process can continue to be implemented.

The team also evaluated the stations effectiveness in identifying, prioritizing, evaluating, and correcting problems, reviewed licensee audits and self-assessments, and its use of industry and NRC operating experience information. The results of these evaluations are in the enclosure.

Finally, the team reviewed the stations programs to establish and maintain a safety-conscious work environment and interviewed station personnel to evaluate the effectiveness of these programs. Based on the teams observations and the results of these interviews, the team found no evidence of challenges to your organizations safety-conscious work environment. Your employees appeared willing to raise nuclear safety concerns through at least one of the several means available.

May 20, 2024 No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Robert Ruiz, Chief Reactor Projects Branch 1 Division of Operating Reactor Safety Docket No. 05000461 License No. NPF-62

Enclosure:

As stated

Inspection Report

Docket Number:

05000461 License Number:

NPF-62 Report Number:

05000461/2024012 Enterprise Identifier:

I-2024-012-0013 Licensee:

Constellation Nuclear Facility:

Clinton Power Station Location:

Clinton, IL Inspection Dates:

April 08, 2024 to April 26, 2024 Inspectors:

M. Garza, Senior Project Engineer N. Shah, Senior Project Engineer M. Stafford, Senior Resident Inspector J. Steward, Senior Resident Inspector Approved By:

Robert Ruiz, Chief Reactor Projects Branch 1 Division of Operating Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a biennial problem identification and resolution inspection at Clinton Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

OTHER ACTIVITIES - BASELINE

71152B - Problem Identification and Resolution Biennial Team Inspection (IP Section 03.04)

(1) The inspectors performed a biennial assessment of the effectiveness of the licensees Problem Identification and Resolution program, use of operating experience, self-assessments and audits, and safety conscious work environment.
  • Problem Identification and Resolution Effectiveness: The inspectors assessed the effectiveness of the licensees Problem Identification and Resolution program in identifying, prioritizing, evaluating, and correcting problems. The inspectors also conducted a five-year review of the Essential Service Water System. The corrective actions for selected non-cited violations were evaluated as part of the assessment.
  • Operating Experience: The inspectors assessed the effectiveness of the licensees processes for use of operating experience.
  • Self-Assessments and Audits: The inspectors assessed the effectiveness of the licensees identification and correction of problems identified through audits and self-assessments.
  • Safety Conscious Work Environment: The inspectors assessed the effectiveness of the stations programs to establish and maintain a safety-conscious work environment.

INSPECTION RESULTS

Assessment 71152B Corrective Action Program Based on the samples reviewed, the team concluded that the licensee's implementation of the Corrective Action Program (CAP) was generally effective and supported nuclear safety.

Effectiveness of Problem Identification:

Based on the samples reviewed, the team concluded that the licensee continued to identify issues at a low threshold and was appropriately entering these issues into the CAP. The team determined that the licensee usually entered problems into the CAP in a timely manner and with adequate information.

The team noted that issues were being identified by all levels of the organization and with varying degrees of safety significance. Some deficiencies were identified by external organizations, including the NRC, and they were subsequently entered into the CAP for resolution. The licensee also utilized a number of CAP support processes to identify problems, including the self-assessment and audit processes and the Operating Experience (OE) Program. Any identified deficiencies or improvement opportunities were entered into the CAP for resolution.

The team performed a 5-year review of the Essential Service Water System. As part of this review, the team reviewed plant health reports, selected corrective action and condition evaluation documents, and interviewed the system engineer. The team also performed a system walkdown to assess the material condition of system piping, selected components, and surrounding areas. The team concluded that, in general, deficiencies and concerns were identified and entered into the CAP at a low threshold. Corrective actions appeared to be adequate and timely, commensurate with their safety significance. it During interviews, workers were familiar with how to enter issues into the CAP and stated that they were encouraged to use the CAP to document issues. During plant walkdowns, the team observed numerous action tags, indicating that workers were identifying issues in the field.

The team determined that the station was generally effective at identifying negative trends that could potentially impact nuclear safety. For the areas reviewed, the team did not identify any issues of significance in problem identification.

Effectiveness of Prioritization and Evaluation of Issues:

Based on the samples reviewed, the team determined that licensee performance was generally effective at prioritizing and evaluating issues commensurate with the safety significance of the identified problem.

Based on the samples reviewed, the team determined that licensee performance was generally effective at prioritizing and evaluating issues commensurate with the safety significance of the identified problem. The station ownership committee and the management review committee meetings were generally thorough and intrusive in reviewing issues and prioritizing actions. In addition, the team observed a healthy dialogue between the members of these committees and the members challenged each other when dispositioning issues.

The inspectors also did a selective review of issues identified by the NRC either documented as observations, or for which findings or other enforcement was issued. These issues were properly documented and screened in the CAP.

In general, the licensee thoroughly evaluated issues to ensure that resolutions address causes and extent of condition evaluations commensurate with their safety, security, and radiological significance in accordance with their CAP procedure. However, the team noted a few examples of CAP Evaluations, where the associated extent of condition reviews were lacking details on the depth of the evaluation and were not stand-alone. After discussion with licensee staff, in some of these examples, the team learned that a thorough review was completed but it was not documented. The team also determined that the corrective actions to address the issues found from the extent of condition reviews were in place. Therefore, there are no findings or violations associated with this assessment. The licensee wrote AR 04769599 to document and review this observation.

Effectiveness of Corrective Actions:

Based on the samples reviewed, the team determined that the licensee was generally effective in corrective action implementation. In general, corrective actions for deficiencies that were safety significant were implemented in a timely manner. Problems requiring the performance of a root cause evaluation or other causal evaluation methodologies were resolved in accordance with CAP requirements. The team sampled assignments associated with violations that were previously identified by the NRC and with licensee event reports.

The team determined that the corrective actions sampled were generally effective and timely.

For the areas reviewed, the team did not identify any issues of significance in the effectiveness of corrective actions.

Assessment 71152B Use of Operating Experience Based on the samples reviewed, the team determined that the licensee's performance in the use of operating experience (OE) was generally effective. The licensee screened industry and NRC OE information for applicability to the station. When applicable, condition reports were written, and actions were developed and implemented to prevent similar issues from occurring. Overall, OE lessons learned were communicated and incorporated into plant operations. The team observed OE information being used in daily activities, such as pre-job briefs, as well as issue reviews and investigations.

During the review, the team identified some examples of operating experience evaluations that were limited in scope, lacked detail, and did not fully evaluate the operating experience.

Further, the team also noted that although the operating experience program procedure required that inadequate evaluations be documented in the CAP, no such issues had been recorded in the past two years. Finally, the team also noted that there was no specific guidance, either formal or informal, regarding what constituted an acceptable operating experience evaluation; instead, this was supposed to be reinforced via the CAP as inadequate reviews were documented. While the majority of the evaluations the team reviewed were adequate, the lack of specific procedural guidance and lack of evidence that the evaluations were being properly reviewed by the licensee, was a concern. The licensee wrote AR 04769599 to document and review this observation.

Assessment 71152B Self-Assessments and Audits Based on the samples reviewed, the team determined that the licensee's performance of self-assessments and audits was generally effective. The licensee performed department self-assessments and Quality Assurance audits throughout the organization on a periodic basis. These self-assessments and audits were generally effective at identifying issues and enhancement opportunities at an appropriate threshold. The team did not identify any issues of significance in the area of self-assessments and audits.

Assessment 71152B Safety Conscious Work Environment Based on a review of documents and interviews with licensee staff, the team did not identify any impediment to the establishment of a safety-conscious work environment. The team reviewed the results from recent safety culture self-assessments and had a discussion with the site Employee Concerns Program (ECP) Coordinator. The team also conducted one-on-one interviews with 29 licensee staff concerning the effectiveness of the CAP, the ability to raise issues, and the freedom from potential retaliation for raising issues. In general, the licensee's staff was aware of and familiar with the CAP and other processes, such as the ECP, to raise nuclear safety concerns. Licensee staff indicated they could raise safety concerns without a fear of retaliation. Through the interviews and document reviews, the team did not identify, nor were any examples provided, of retaliation for raising nuclear safety concerns. The staff interviewed believed that operational issues and issues with high safety significance were being appropriately addressed in a timely manner.

From the team's reviews and discussions with licensee staff, several examples were identified of low-level issues that are not being addressed. These issues are in the CAP process; however, the resolution of the issues have been delayed several times. From our interviews and discussions with licensee staff, the inspectors received feedback that delaying the resolution of these issues creates a perception that these particular groups that are affected by the low-level issues are being pushed aside or that the site doesnt care about them and what affects them. Despite this feedback from licensee staff, these individuals confirmed that they would not hesitate to raise safety concerns if needed. The licensee wrote AR 04769599 to document and review this observation.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On April 26, 2024, the inspectors presented the biennial problem identification and resolution inspection results to Norha Plumey, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

1594407

Automatic Trip of Breaker 1AP07EJ

3960913

WS Requires Maintenance Rule A1 Evaluation

3967921

1LL69BP01E Needs Replaced

3967922

1LL69BP02E Needs Replaced

20569

Manual Reactor SCRAM due to Loss of Feedwater Heating

22176

Div 3 SX Pump Tripped During Startup of 9069.01

4075431

NCV 2017007-01 Failure to Evaluate Defeating RCIC

Interlocs/Trips

4082490

Reactor Scram from Trip of 1AP07EJ

4157274

Unexpected Entry Into Off-Normal 4004.01

214037

Update FP Panel 1FP03J for CDA

215290

EOID: Div 1, 2 Temperature Controllers Not within 5 Degrees

of Room

216180

1LL69BP03E Green Light Failed

21273

EOID Several Through Wall Pinhole Leaks Downstream of

1SX013D

22556

ASME Code Case N-513-3 Augmented Volumetric Exam of

1SX063A

27129

9053.04C033 Not Performed for 1SX027C

248044

PI&R Identified Minimum Wall Reading on 1SX21AB Below

Acceptable

250932

1AP07EK Main Feed Breaker Failed to Close during Bus

Shift

256159

1SX01PC: Results of the Division III SX Pump Inspection

284526

SRV 51B Actuates Instead of 41B

4373833

1DG616PA Rubber Coupling Insert Degrading

4374885

1SX156A and B Lifted During Valve Stroking of 1SX041B

4380910

EFR 4022176-73 Determined Action to Be Not Effective

4386305

Part 21 - Impact of Ex-Core Flux on Control Rod Lifetime

Limit

71152B

Corrective Action

Documents

4392368

Unexpected MCR Alarm 5067-6K Drywell RF Leak Rate

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Increase

4411326

Reactor Coolant System Reactor Sulfates Action Level >

AL-2 Conductivity > AL-1

21018

OE: Underground Piping Leak on Plant Service Water

System

4435861

NOSA CPS 21-05, Clinton Corrective Action Program Audit

4435978

SA(ENG): (Pre-NRC) Design Basis Assurance Insp. (Team)

4437251

OE: Rx FW Pump Turbine Trip and 8 Percent Power

Reduction

4450045

1SX014A Failed Leak Rate

4452166

Fuel Bundle Inadvertent Contact

4452524

SRM 'A' INOP

4459749

1E31-R552 Channel 1 Reading Value Lower than Normal

4460431

Observed Reactor Water Clean Up Efficiency Not as

Expected

4464995

Room Cooler Cleanings Not Completed by PM due Date

4474333

Generate WO to Re-Inspect 1SX01AB-30"

4475069

Outage Performance Resulted in Extended Outage Duration

over Business Plan and Two Additional Maintenance

Outages

4475235

Trend IR: Multiple 9030.05 Failures

4476014

DBAI FASA - Apparent SFCP Missed Impact to Calc

CI-CPS-704

4476101

Maintenance Failed to Maintain Control of the Measurement

and Test Equipment (M&TE) program

4476139

DBIA Self-Assessment Required Scope Not Completed

4476298

Small Increase Noted in DW RF Sump Pump Flow

4476597

Diesel Lube Oil Pump Coupling Trend Analysis

4477332

Concerns Conveyed by SRI

4478357

NRC Green Finding 2021004-01 Integrated Inspection

Report

4478554

Zip Ties Found on IA Line Near 1IA744A

4482053

22 DBAI Self-Assessment Gap

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

4487448

NRC Interview Regarding WO 4835532 Ventilation Test

4504335

VP Chiller A 0VP04CA Trip

4506336

Review 1SX019B Hydramotor for Trend

4509371

4010, Chemistry Off-Normal Event (Sulfates > AL1)

4511806

ENG ID: Trend IR for Meeting Attendance

4513789

SA: 2023 Pre-NRC Inspection Triennial Heat Sink

4518197

Concerns Regarding SCWE in Nuclear Training

23507

RF-BA303 Drywell Floor Drain Bubbler Indication Spike

25408

Part 21: GNF3 Raised Water Rod (SC-22-04)

4536163

1FX01PB Batteries Low Electrolyte Levels

4545247

Trend IR 1VT03CA and 1VT03CB Component Health

4549522

OE: Emergency Service Water Valve Fails to Reposition

4549919

Trend IR: Containment Exhaust Motors (1RIX-PR001B)

4551751

Trip of 4506 and 4510 Results in Reactor SCRAM

4556422

NRC Severity Level IV NCV 2022004-01 Integrated

Inspection

4560203

Div 3 NUS Modules Deenergized during 9080.23

4563429

Trend in Qualification System Maintenance for CY/RP

4564242

1E51-F010 RCIC Storage Tank Suction Torque Switch

4665910

1SXB2BB-3/4" UT Results Lower Than Expected

4667530

Operating Experience: NRC EA-22-099 Entergy ANO NOV -

Buried SW Piping Issues

4672450

23 10 CFR 50.59 Self-Assessment

4677378

NOSA-CPS-23-04 Clinton Engineering Programs Audit

4681345

4002.01 Abnormal RPV Level Loss of Feedwater at Power

4681758

Urgent Change Request to Support DFW Level Control

4683575

Vulnerability Identified in Clinton DFW

4689109

Clinton Safety Culture Assessment

4689613

OPEx Review Uptake Received during Filter Change

4691233

Self-Assessment: Prep for NRC PI&R Inspection

4694447

Manway Gasket Replacement on Condensate Polisher

4698382

CPS Buried Pipe Program ANO OpEx Review

4702393

Source Range Monitor D

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

4704085

As Found Internal Inspection Results of 1SX15AB-4"

4704289

Trip of 0SA01C, Service Air Compressor 0

4705811

Results of Clinton 2023 Biennial Fleet Safety Culture

Self-Assessment

4705955

SRM B Declared Inop due to Erratic Count Trend

4707932

SRM C Inoperable due to Erratic Indication

4708537

C1R21 Outage Analysis

4708616

Lessons Learned Reserve Auxiliary Transformer B

4708674

Security ID Camera 207 Degraded

4713918

Division I SX Flow Balance Testing--Low Flow Data for

1VY02S

4713919

Division 1 SX Flow Balance Testing--Low Flow Data for

1VY04S

4717578

Escalating Concerns Regarding SCWE at Clinton Power

Station

20972

23 50.59 SA: Adverse Trend in Timely 50.59

Implementation

25635

OPEX Implementation Gaps ion RAT B Modifications

4730409

Cat ID 1104346-4 Failed Bench Testing

4730581

FC B HX Valves 1CC075B and 1CC076B Potential Leak By

4731060

Long Standing Issue Complicates Compensatory Actions

4731096

Cold Weather Issues at SX Egress Building

4731175

SX Flushing Not Performed due to MISO Unavailability

4744556

Review OPEX #56938 High Pressure Core Spray Failure

4750430

24 PI&R Self-Assessment Gaps - 1

4750432

24 PI&R Self-Assessment Gaps - 2

4751710

Review OPEX #571153 Emergency DG Failed Surveillance

Test

4753918

Valve 1E12F025C Set Pressure Failure

4754194

NRC Green NCV 2023004-01 Integrated Inspection Report

4762053

1SX019B Minor Leakage with Valve Closed

4763759

SX Strainer 1B Timer (1KY-SK061B) Failed to Start

(8751-05C)

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

4764752

A1 Action Plans Were not Completed by Procedural Deadline

Engineering

Changes

639173

4002.01, Abnormal RPV Level Loss of Feedwater at

Power - Defeat/Override Parameter 'FW-RCIC-BANDC-TRIP

Shown on WNA-CB-00187-GCLN1 Sheet 324

1893.01

CPS Administrative Requirements for Fire Protection

CC-AA-4006

Preparation for NRC Comprehensive Engineering Team

Inspection

ER-AA-2003

System Performance Monitoring and Analysis

ER-AA-2030

Conduct of Equipment Reliability Manual

PI-AA-115

Operating Experience Program

PI-AA-115-1003

Processing of Level 3 OPEX Evaluations

PI-AA-120

Issue Identification and Screening Process

PI-AA-125

Corrective Action Program Procedure

PI-AA-125-1001

Root Cause Analysis Manual

PI-AA-125-1003

Corrective Action Program Evaluation Manual

PI-AA-125-1004

Effectiveness Review Manual

Procedures

PI-AA-125-1006

Investigation Techniques Manual

7