IR 05000461/1982009

IE Insp Rept 50-461/82-09 on 820609 & 10.No Noncompliance Noted.Major Areas Inspected:Preservice Insp Procedures, Work Activities,Nondestructive Exam Personnel Certifications & Data & Shop & Field Radiographs

ML20054L678
Person / Time
Site:	Clinton
Issue date:	06/21/1982
From:	Danielson, Ward K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20054L672	List: IR 05000461/1982009 ML20054L671
References
50-461-82-09, 50-461-82-9, NUDOCS 8207080354
Download: ML20054L678 (7)

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U.S. NUCLEAR REGULATORY COMMISSION

REGION III

Report No. 50-461/82-09(DETP)

Docket No. 50-461 License No. CPPR-137 Licensee: Illinois Power Company 500 South 27th Street Decatur, IL 62525 Facility Name: Clinton Power Station, Unit 1 Inspection At: Clinton Site, Clinton, IL Inspection Conducted: June 9 and 10, 1982 Inspector:

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K. D. Ward d ' h

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Approved By:

aut~alk-D. H. Danielson, Chief b / k Materials & Processes Section Inspection Summary Inspection on June 9 and 10, 1982 (Report No. 50-461/82-09(DETP))

Areas Inspected: Review of preservice inspection (PSI) procedures, work activities, ncndestructive examination (NDE) personnel certifications and data; review of shop and field radiograph Results: No items of noncompliance or deviations were identifie PDR ADOCK 05000461 Q PDR

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DETAILS Persons Contacted Illinois Power Company (IP)

• W. Gerstner, Executive Vice President

• R. Canfield,-Director Construction

• D. Cain, Assistant Plant Manager

• W. Woodlery, Supervisor Welding /NDE

• M. Holla, Supervisor QC

• J. Jones, Supervisory Mechanical

• R. Campbell, Supervisor Programs and Procedures

• D. Tucker, Supervisor Plant Services

• W. Calhoun, Supervisor Electrical Construction

• R. Hoem, Assistant Supervisor Mechanical /ISI Coordinator

• G. Joseph, QA Engineer

• R. Weber, Station QA Engineer J. Hood, Vice President Project Manager E. Connon, Director Compliance G. Bell, Supervisor Audit and Surveillance J. Spencer, Supervisor Design Engineer Baldwin Associates, Inc. (BA)

• T. Yeazick, Assistant Project Manager

• T. Moran, Piping Engineer J. Findley, Manager W. Harrington, Project Manager J. Smart, Manager, QA G. Chapman, Manager Tech / Services H. Swift, Project Engineer T. Wilmoth, Senior NDE Engineer A. Whealdon, NDE Engineer J. Carson, Technical Services l Southwest Research Institute (SWRI)

L. Reaves, Team Supervisor

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Hartford Steam Boiler Engineering and Insurance Company C. Housdan, ANII The inspector also contacted and interviewed other licensee and contractor l employees.

l * Denotes those attending the exit interview.

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Functional or Program Areas Inspected Preservice Inspection General IPC contracted SWRI to perform the F'I in accordance with ASME Section XI, 1974 Edition, Summer 1975 Addend Program and Procedure Review ~

The inspector reviewed the following program and procedures:

. SWRI, Introduction, NQAP 1-1, Revision 2

. SWRI, Organization NQAP 2-1, Revision 2

. SWRI, Drawing Control, NQAP 3-1, Revision 2

. SWRI, Design Control NQAP 4-1, Revision 2

. SWRI, Fabrication Control, NQAP 5-1, Revision 2

. SWRI, Test Control, NQAP, 6-1, Revision 2

. SWRI, Procurement Control, NQAP, 7-1, Revision 2

. SWRI, Receiving and Storage Control NQAP, 8-1, Revision 2

. SWRI, Document Control, NQAP, 9-1, Revision 2

. SWRI, Test and Inspection Equipment Control, NQAP, 10-1, Revision 2

. SWRI, Special Process Control 1975 rM: tion SNTC-1A 11-1, Ravision 2

. SWRI, Procedure for Certifying Visual Examination Personnnel, NQAP 11-2, Revision 2

. SWRI, Control of Critical Services, Items and Equipment, NQAP, 12-1, Revision 2

. SWRI, Deviation and Nonconformance Control NQAP, 13-1, Revision 2

. SWRI, Corrective Action Control, NQAP 14-1, Revision 2

. SWRI, Audits, NQAP, 15-1, Revision 2

. SWRI, Qualification and Certification of Quality Assurance Auditors, NQAP 15-2, Revision 2

. SWRI, Qualification and Certification of Quality Control Inspection and Testing Personnel NQAP 15-3, Revision 2

. SWRI, Deviations to Nuclear Field Services Section Operating Procedures, IX-FE-101-2

. SWRI, Weld Joint Identification Marking on Nuclear Power Plant

, Piping, IX-FE-103-2 l . SWRI, " Black Light" Intensity Measurements, IX-FE-110-1

. SWRI, Recording Data from Direct Visual, Liquid Penetrant, and Magnetic Particle Examination, IX-FE-116-0

. SWRI, Recording Indications from Ligaments, Bolting, and Piping Weld Examination, IX-FE-117-1

. SWRI, Measuring and Recording Search Unit During Ultrasonic Examinations of Pressure Vessel Welds, IX-FE-119-0

. SWRI, Onsite NDT Records Control X-FE-101-1

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. SWRI, Control of Nuclear Inspection Equipment and Materials, XIII-AG-101-1

. SWRI, Liquid Penetrant Examination Color Contrast Method, NDT-200-1, Revision 54

. .SWRI, Dry Power Magnetic Particle Examination, NDT-300-1, Revision 24

. SWRI, Fluorescent Magnetic Particle Examination, NDT-300-2, Revision 32

. SWRI, Manual Ultrasonic Examination of Nuclear Reactor Pressure Vessel Flange Ligaments, NDT-600-5, Revision 3 . SWRI, Manual Ultrasonic Examination of Vessel-to-Nozzle Inner Radius Sections, NDT-600-11, Revision 34

. SWRI, Manual Ultrasonic Examination of the Reactor Pressure Vessel Flange-to-Shell Weld, NDT-600-13, Revision 28

. SWRI, Manual Ultrasonic Examination of Studs and Bolts, NDT-600-14, Revision 14

. SWRI, Manual Ultrasonic Examination of Pressure Vessel Welds, NDT-600-15, Revision 47

. SWRI, Manual Ultrasonic Examination of Vessel Support

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Skit Attachment Welds, NDE-600-16, Revision 24

. SWRI, Manual Ultrasonic Examination of Pressure Retaining Studs and Bolts 2" or Greater in Diameter Containing Access Holes, NDT-600-18, Revision 32

. SWRI, Manual Ultrasonic Examination of Pressure Retaining Round Nuts 2" or Greater in Diameter, NDT-600-19, Revision 29

. SWRI, Manual Ultrasonic Examination of Straight Cylindrical Sections of BWR Feedwater Nozzles, NDT-600-24, Revision 4

. SWRI, Manual Ultrasonic Examination of Austenitic Pressure Piping Welds, NDT-600-31, Revision 6

. SWRI, Manual Ultrasonic Examination of Hexagonal Nuts, NDT-600-37, Revision 4

. SWRI, Manual Ultrasonic Examination of Ferritic Pressure Piping Welds, NDT-600-41, Revision 4

. SWRI, Manual Ultrasonic Examination of Pressure Vessel Components, Vessel Welds and Piping Welds, NDT-700-5, Revision 8

. SWRI, Mechanized Ultrasonic Examination of Ferritic Vessels 2 1/2 Inches or Greater in Thickness, NDT-700-6, Revision 9

. SWRI, Visual Examination of Nuclear Reactor Components by Direct or Remote Viewing, NDT-900-1, Revision 49 SWRI, Visual Examination of Nuclear Reactor Internals by Direct or Remote Viewing, NDT-900-2, Revision 2 SWRI, Visual Examination of Support Members and Structures for Piping, Valves, and Pumps by Direct or Remote Viewing, NDT-900-4, Revision 23

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, Material and Equipment Certification The inspector reviewed the certification documents relative to the following items:

(1) Ultrasonic instruments, calibration blocks, transducers and couplant (2) Liquid penetrant, magnaflux materials, penetrant, cleaner and developer (3) Magnetic particle, Magnaflux materials and equipment NDE Personnel Certifications and Observation of Work Activities The inspector reviewed several SWRI NDE personnel certifications in accordance with SNT-TC-1A, 1975 Editio The inspector also observed the work and had discussions with person-nel during review of the following activities. These observations included calibrations, performance of the examinations, and the documentatio (1) Ultrasonic examination of weld #1-HP-1-4-3, Line #1-HP-02A-1 (2) Magnetic particle examination of weld #1HP-1-1-3, Line #1-HP-02A, 14" diameter Review of Data Reports and Surveillance Plan The inspector reviewed data reports and determined that they demon-strated that the QA/QC requirements were me The inspector also reviewed IPC QA Surveillance Plan Report of the PSI dated June 3-4, 198 No items of noncompliance or deviations were identifie . Review of Shop and Field Radiographs The inspector reviewed radiographs and reports of the following shop welds i in accordance with ASME Section III, 1974 Edition, Summer 1974 Addenda.

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The radiography was performed by Pullman Kellogg for GE supplied piping.

l Recirculating Piping Weld Diameter Thickness Date RT G010-A-010-1-1 B 16" 0.871" 2/25/77

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C 10" 0.871"-0.776" 2/1/77 I " "

D 10" 2/1/77

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AA 16" 0.871" 3 21/77 i

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BB 16" 0.871" 2,21/77

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CC 16" 0.871" 3/21/77

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Recirculating Piping Diameter Thickness Date G010-A-010-1-2 N 16" 0.871"-1.059" 2/28/77

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P 16" 2/28/77 G013-B-013-330-1 A 10" 0.485"-0.547" 3/9/77

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B 10" G008-A-008-1 B 20" 1.050"-1.143" 1/5/77

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A 20" 1.300" 12/17/76 G006-A-006-1 C 4 1/2" 0.368" 12/29/76

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D 4 1/2" 0.237" 11/30/76 D 4" 1.110"-1.172" 12/1/76 G007-A-007-1 A 20" 1.110"-1.266" 1/27/77

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B 20" 1/27/77 G006-B-006-1

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B 4" 1.110"-1.172" 12/7/76

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D 4 1/2" 0.368 12/9/76 C 4 1/2" 0.337" 1/5/77 G005-B-005-1

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A 20" 0.732", 0.982" 12/29/76 H 4 1/2" 0.368" 12/23/76 G005-B-005-1 G 4 1/2" 0.368" 2/10/77

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E 4" 0.732-0.857" 12/29/76

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12/29/76 G004-B-004-1 E 20" 0.763" 1/14/77

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K 20" 1/14/77

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L 20" 1/14/77 The inspector reviewed radiographs and reports of the following shop welds in accordance with ASME Section III, 1974 Edition, Summer 1975 Addenda. The radiography was performed by Southwest Fabricating and Welding Co., Inc. for GE Supplied pipin System Wold Diameter Thickness Date RT 1-DG-6-1 W-2 24" 0.37.5" 8/26/80

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W-4

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1-DG-6-2 W-2 8/13/80

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W-3

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W-4 1-FW-2-1 W-2 18" & 20" 2.250" 5/9/80

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W-3

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1-FW-1-1 W-2 1.781, 1.969" 5/28/80

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W-3

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W-5 The inspector reviewed radiographs and reports of the following field welds in accordance with ASME Section III, 1974 Edition, Summer 1974 Addenda. The radiography was performed by Baldwin Associates, In .

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System Weld Diameter Thickness Date RT IS-2A 1-IS-2-1 3" 0.216" 5/5/82 IS-2A 1-IS-2-2 3" 0.216" 5/27/82 RH-23 1-RH-23-1 12" 0.844" 1/26/81 RH-23 1-RH-23-1A 12" 0.844" 5/11/81 RH-26A 1-RH-26-1 18" 0.562" 4/20/81 RH-12B 1-RH-12-1 12" 0.844" 6/22/81 No items of noncompliance or deviations were identifie Exit Interview The inspector met with site representatives (denoted in Persons Contacted paragraph) at the conclusion of the inspection. The inspector summarized the scope and findings of the inspection noted in this repor t 7