IR 05000454/2023002

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Integrated Inspection Report 05000454/2023002 and 05000455/2023002
ML23215A119
Person / Time
Site: Byron  Constellation icon.png
Issue date: 08/03/2023
From: Hironori Peterson
NRC/RGN-III/DORS/RPB3
To: Rhoades D
Constellation Energy Generation, Constellation Nuclear
References
IR 2023002
Download: ML23215A119 (1)


Text

SUBJECT:

BYRON STATION - INTEGRATED INSPECTION REPORT 05000454/2023002 AND 05000455/2023002

Dear David Rhoades:

On June 30, 2023, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Byron Station. On July 12, 2023, the NRC inspectors discussed the results of this inspection with H. Welt, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Hironori Peterson, Chief Reactor Projects Branch 3 Division of Operating Reactor Safety Docket Nos. 05000454 and 05000455 License Nos. NPF-37 and NPF-66

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000454 and 05000455

License Numbers:

NPF-37 and NPF-66

Report Numbers:

05000454/2023002 and 05000455/2023002

Enterprise Identifier:

I-2023-002-0050

Licensee:

Constellation Energy Generation, LLC

Facility:

Byron Station

Location:

Byron, IL

Inspection Dates:

April 01, 2023 to June 30, 2023

Inspectors:

N. Bolling, Project Engineer

A. Demeter, Resident Inspector

R. Knutson, Illinois Emergency Management Agency

J. Masse, Project Engineer

J. Robbins, Senior Resident Inspector

M. Stafford, Senior Resident Inspector

Approved By:

Hironori Peterson, Chief

Reactor Projects Branch 3

Division of Operating Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Byron Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

PLANT STATUS

Apart from minor reductions in power to support scheduled testing activities or small load changes requested by the transmission dispatcher, Unit 1 remained at or near full power for the entire inspection period.

Apart from minor reductions in power to support scheduled testing activities or small load changes requested by the transmission dispatcher, Unit 2 remained at or near full power for the entire inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.01 - Adverse Weather Protection

Seasonal Extreme Weather Sample (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated summer readiness/readiness of offsite and alternate alternating current (AC) power systems on May 30, 2023.

Impending Severe Weather Sample (IP Section 03.02) (1 Sample)

(1) The inspectors reviewed and evaluated the station's readiness for seasonal extreme weather conditions prior to the onset of severe thunderstorms with high winds on April 4, 2023.

71111.04 - Equipment Alignment

Partial Walkdown Sample (IP Section 03.01) (3 Samples)

The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1) Unit 1 Essential Service Water (SX) system during the 1A Emergency Diesel Generator (EDG) work window, completed on April 25, 2023
(2) Unit 1 Component Cooling system prior to 1A Residual Heat Removal (RH) pump suction work window, completed on May 2, 2023
(3) Unit 1 RH, Safety Injection, and Containment Spray systems during the 1B EDG work window, completed on May 11, 2023

71111.05 - Fire Protection

Fire Area Walkdown and Inspection Sample (IP Section 03.01) (8 Samples)

The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:

(1) Fire Zone 3.1-1, Auxiliary Building, 414 Elevation, Unit 1, Cable Tunnel during CO2 Outage, completed on April 18, 2023
(2) Fire Zone 9.1-1, Auxiliary Building, 401 Elevation, Unit 1, Train B, Diesel Generator Room during CO2 Outage, completed on April 18, 2023
(3) Fire Zone 5.2-1, Auxiliary Building, 426 Elevation, Unit 1, Division 11 Engineered Safety Feature Switch Gear Room, completed on May 30, 2023
(4) Fire Zone 5.2-2, Auxiliary Building, 426 Elevation, Unit 2, Division 21, Engineered Safety Feature Switch Gear Room, completed on May 30, 2023
(5) Fire Zone 11.6-1, Auxiliary Building, 426 Elevation, Unit 1, Division 12, Electrical Penetration Area, completed on May 30, 2023
(6) Fire Zone 11.6-2, Auxiliary Building, 426 Elevation, Unit 2, Division 22, Electrical Penetration Area, completed on May 30, 2023
(7) Fire Zones 11.4.0, 10.1-1, 10.2-1, and 11.4A-1, Unit 1 Auxiliary Building 1B Auxiliary Feedwater Pump Areas, 383 Elevation, prior to contingency work window on June 13, 2023
(8) Annual external fire hydrant flushing following underground leakage being observed above ground, as documented in Issue Report (IR) 4864265 on June 14, 2023

Fire Brigade Drill Performance Sample (IP Section 03.02) (1 Sample)

The inspectors evaluated the performance and training of the on-site fire brigade during observation of the following drill activities:

(1) Observation and evaluation of the station's fire brigade during an unannounced drill on May 2, 2023

71111.07A - Heat Exchanger/Sink Performance

Annual Review (IP Section 03.01) (1 Sample)

The inspectors evaluated readiness and performance of:

(1) Heat Exchanger (1DG01KA-X1 and 1DG01KA-X2) associated with the 1A Diesel Generator

71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance

Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)

(1) The inspectors observed and evaluated on-watch operations shift crew during down power operations to ~85% in support of the Turbine Throttle and Governor Valve Surveillance on May 27, 2023.

Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)

The inspectors observed and evaluated the following licensed operator training activity:

(1) A complex casualty graded scenario involving a crew of licensed operators was observed in facility's simulator on April 26, 2023

71111.12 - Maintenance Effectiveness

Maintenance Effectiveness (IP Section 03.01) (2 Samples 1 Partial)

The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components (SSCs) remain capable of performing their intended function:

(1) Maintenance effectiveness review associated with the 0A Motor Driven Fire Pump following the lifting of relief valve 0FP775A on June 13, 2023
(2) Maintenance effectiveness review associated with the Unit 1 and Unit 2 Leading Edge Flow Monitor (LEFM) system issues following the computer inverter fire in December 2022 and B1R25 outage in March 2023 on June 9, 2023 (3)

(Partial)

Maintenance effectiveness review associated with the Unit 1 1B Diesel Driven Auxiliary Feedwater (AF) Pump following discovery of a hose being installed opposite of work instructions, as documented in IR 4685821 through June 30, 2023 Quality Control (IP Section 03.02) (1 Partial)

The inspectors evaluated the effectiveness of maintenance and quality control activities to ensure the following SSC remains capable of performing its intended function:

(1)

(Partial)

Maintenance effectiveness and performance history review of work orders containing quality control hold points during the Unit 1 B1R24 outage through June 30. 2023

71111.13 - Maintenance Risk Assessments and Emergent Work Control

Risk Assessment and Management Sample (IP Section 03.01) (6 Samples)

The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:

(1) Review and evaluation of the emergent work associated with the Unit 1 Station Air Compressors (SACs) following high temperatures on the 1A SAC requiring a swap to the 1B SAC, as documented in IR 4676262, completed on May 19, 2023
(2) Review and evaluation of the emergent work associated with the Unit 1 B EDG following two trips during post-maintenance testing after the May 2023 work window, completed on May 18, 2023
(3) Review and evaluation of the emergent work associated with the 1B AF pump following the failure to start as documented in IR 4679424 on April 19th, 2023
(4) Review and evaluation of the emergent work associated with the 1B feedwater pump emergency oil pump pressure issues, as documented in IR 4666183 on May 30, 2023
(5) Review and evaluation of the emergent work associated with the contingency plans for the 1B AF pump fuel hose removal and solenoid replacement following a failure to start, as documented in IR 4683206 on June 19, 2023
(6) Review and evaluation of planned work associated with the 1A EDG, as documented in WOs 4994867, 5147904, and 5297624 on April 25, 2023

71111.15 - Operability Determinations and Functionality Assessments

Operability Determination or Functionality Assessment (IP Section 03.01) (7 Samples)

The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:

(1) Evaluation of the operability of the Pressurizer Safety Relieve Valve 1RY8010C following failing its as-found pressure test, as documented in IR 4561573, completed on May 1, 2023
(2) Evaluation of the operability of the Unit 1 Turbine Throttle Valve 3 following indication of oscillations, as documented in IR 4679301 on June 9, 2023
(3) Evaluation of the operability of the 1B AF Diesel Pump following failure to start during a monthly surveillance, as documented in IR 4679424 on June 15, 2023
(4) Evaluation of the operability of the 1A EDG following the discovery of the mechanical governor setting being high out of rounds, as documented in IR 4683654 on June 19, 2023
(5) Evaluation of the operability of the 1B EDG following the discovery of material inside the Jacket Water Standpipe, Fuel Oil Head Tank, and Diesel Oil Storage Tank, as documented in multiple IRs on June 19, 2023
(6) Evaluation of the operability of the 1B AF Diesel Pump following the discovery of improper fuel hose orientation, as documented in IR 4685821 on June 20, 2023
(7) Evaluation of the operability of Emergency Core Cooling System recirculation flow following the discovery of a gas void near 1SI8811A, as documented in IR 4683143 on June 23, 2023

71111.18 - Plant Modifications

Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02) (1 Sample)

The inspectors evaluated the following temporary or permanent modifications:

(1) Permanent plant modification per Engineering Change (EC) 632665: Diesel Generator (DG) Kilovac Relay Replacement for Unit 1 and Unit 2 on June 21, 2023

71111.24 - Testing and Maintenance of Equipment Important to Risk

The inspectors reviewed and evaluated the following post-maintenance and surveillance testing activities to verify system operability and/or functionality:

Post-Maintenance Testing (PMT) (IP Section 03.01) (6 Samples)

(1) Functional and operational testing of the 1D Reactor Containment Fan Cooler following breaker replacement as documented in WOs 5105641 and 5105642, completed on April 19, 2023
(2) Functional and operational testing of the 1A DG testing following 1A DG work window, completed on May 1, 2023
(3) Functional and operational testing of the 2A AF pump following work window, completed on May 4, 2023
(4) Functional and operational testing of the 1B DG testing Following 1B DG work window, completed on May 15, 2023
(5) Functional and operational testing of the Unit 1 Train A Safety Injection system following a work window during the week of May 22 on May 25, 2023
(6) Functional and operational testing of the 1B AF DG following an emergent work window, as documented in IR 4683206 on June 20, 2023

Diverse and Flexible Coping Strategies (FLEX) Testing (IP Section 03.02) (1 Sample)

(1) Flex equipment tests, including monthly, quarterly, and annual pump flow tests and equipment surveillances, as documented in various WOs on June 15, 2023.

71114.06 - Drill Evaluation

Drill/Training Evolution Observation (IP Section 03.02) (1 Sample)

The inspectors evaluated:

(1) A Drill/Training Evolution on June 23,

OTHER ACTIVITIES - BASELINE

===71151 - Performance Indicator Verification The inspectors verified licensee performance indicators submittals listed below:

MS05: Safety System Functional Failures (SSFFs) Sample (IP Section 02.04)===

(1) Unit 1 (April 1, 2022 - March 31, 2023)
(2) Unit 2 (April 1, 2022 - March 31, 2023)

MS06: Emergency AC Power Systems (IP Section 02.05) (2 Samples)

(1) Unit 1 (April 1, 2022 - March 31, 2023)
(2) Unit 2 (April 1, 2022 - March 31, 2023)

MS07: High Pressure Injection Systems (IP Section 02.06) (2 Samples)

(1) Unit 1 (April 1, 2022 - March 31, 2023)
(2) Unit 2 (April 1, 2022 - March 31, 2023)

71152A - Annual Follow-up Problem Identification and Resolution Annual Follow-up of Selected Issues (Section 03.03)

The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:

(1) Review and assessment of the station's corrective actions following the failure of a pressurizer safety relief valve during as-found testing, as documented in IR 4561573 on May 30, 2023

71152S - Semiannual Trend Problem Identification and Resolution Semiannual Trend Review (Section 03.02)

(1) The inspectors reviewed the licensee's corrective action program for potential adverse trends associated with rework or early component failure that might be indicative of a more significant safety issue. A specific trend related to certain issues involving corrective action documents associated with potential rework or potentially early component failure is documented in the Results Section of this report.

INSPECTION RESULTS

Observation: Failure of Pressurizer Safety Relief Valve during As-Found Testing 71152A The inspectors performed a detailed review of IR 4561573, 1RY8010C Failed Set-Pressure Test but not IST Limits. The issue occurred when Unit 1 Pressurizer Safety Relief Valve (PSV) 1RY8010C was removed for set pressure verification per the Inservice Testing Program. The valve failed its as-found pressure lift test at the vendor. The PSV lifted at 2408 psig, or 2.1% lower than its nameplate set pressure. Technical Specification (TS) 3.4.10 allows a limit of +/- 2% of the nameplate set pressure (2411-2509) while the ASME Inservice Testing (IST) limit is +/- 3% of the nameplate set pressure (2387-2533). The inspectors chose this issue for an in-depth review of the licensees actions within their corrective action program (CAP) due to previous history of PSVs failing both the TS and IST limits.

Consequently, for this detailed Problem Identification and Resolution inspection sample, the inspectors focused on assessment of the licensees corrective actions taken both in the past and for this present condition.

The inspectors did not identify any issues with the licensees CAP actions taken for past historical issues involving PSVs failing set pressure testing following removal during an outage. These CAP actions were largely focused on updating procedures to improve PSV setpoint stability during the recertification process. Setpoint drift was determined to be the cause of the failures, so the planned changes are structured to reduce the likelihood of large setpoint drift while installed. Similarly, the inspectors review of the licensees current corrective actions also did not result in the identification of any issues of note. The incident documented in IR 4561573 occurred prior to implementation of all corrective actions from previous similar instances. As such, the most recent CAP actions acknowledge this and reinforce the procedure enhancements put in place to reduce as-found test failures.

No findings or violations of NRC requirements were identified by the inspectors in the course of this review.

Observation: Trend in Corrective Action Documents Associated with Rework or Early Component Failure 71152S The inspectors performed a review of plant issues, particularly those entered into the licensees CAP over the past several months. During their review, the inspectors noted a trend involving CAP documents involving rework or early component failure. Specific CAP entries reviewed by the inspectors included, but were not limited to:

IR 4395881, Potential Trend Identified: IRIS Records

IR 4401475, Byron Rework Report for 2020

IR 4414832, 1CV121 RLI Backup Disarmed

IR 4437207, Potential Trend - Main Steam Line Radiation Monitor Spikes

IR 4466635, Trend IR Ovation RLI Failure 1CV121 Loop

IR 44778181, Byron 2021 Annual Rework Report

1B GC Pump Issues The inspectors noted that the licensee was placing an appropriate level of emphasis on issues associated with rework.

The inspectors did not identify any findings or violations of NRC requirements in the course of their review.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On July 12, 2023, the inspectors presented the integrated inspection results to H. Welt, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Miscellaneous

Letter #2023

Letter from Mr. Harris Welt to Ms. Marri Marchionda-Palmer

On-Site Certification of 2023 Summer Readiness

05/12/2023

0BOA ENV-1

Adverse Weather Conditions Unit 0

27

BOP 199-XHT-1

Hot/Extreme Weather Operations

CC-BY-118

Site Implementation of Diverse and Flexible Coping Strategies

(FLEX) and Spent Fuel Pool Instrumentation Program

OP-AA-102-102

General Area Checks and Operator Field Rounds

OP-AA-108-107-

1001

Station Response to Grid Capacity Conditions

OP-AA-108-111

Adverse Condition Monitoring and Contingency Planning

OP-AA-108-111-

1001

Severe Weather and Natural Disaster Guidelines

WC-AA-107

Seasonal Readiness

71111.01

Procedures

WC-AA-2000

Emergent Issue Response

M-42 Sheet 1A

Diagram of Essential Service Water

01/21/1998

M-42 Sheet 1B

Diagram of Essential Service Water

01/22/1998

Drawings

M-42A

Composite Diagram of Essential Service Water

01/21/1998

BOP CC-E1A

Unit 1 Component Cooling System Train "A" Electrical Lineup

BOP CC-M1A

Unit 1 Train "A" Component Cooling System Valve Lineup

(Train "A" Safety Loop and Seal Water Heat Exchanger)

BOP CS-E1A

Unit 1 Containment Spray System Train "A" Electrical Lineup

BOP CS-M1A

Containment Spray System Train "A" Valve Lineup

BOP RH-E1A

Unit 1 Residual Heat Removal System Train "A" Electrical

Lineup

BOP RH-M1A

Train "A" Residual Heat Removal System Valve Lineup

BOP SI-E1A

Unit 1 Safety Injection System Train "A" Electrical Lineup

BOP SI-M1A

Train "A" Safety Injection System Valve Lineup

BOP SX-E1A

Unit 1 Essential Service Water Train "A" Electrical Lineup

BOP SX-E1B

Unit 1 Essential Service Water Train "B" Electrical Lineup

BOP SX-M1A

Unit 1 Train "A" Essential Service Water Valve Lineup

71111.04

Procedures

BOP SX-M1B

Unit 1 Train "B" Essential Service Water Valve Lineup

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Work Orders

203199

PM Inspection, In-Service Diag Test, PIT

05/02/2023

1439094

Fireproofing in Diesel Generator Air Shafts

11/12/2012

Corrective Action

Documents

4684265

Underground Leak Near 0FP581

06/12/2023

FZ 10.1-1

Aux. Bldg. 383'-0" Elev. 1B Diesel Fuel Oil Storage Tank

Room

FZ 10.2-1

Aux. Bldg. 383'-0" Elev. 1A Diesel Fuel Oil Storage Tank

Room

FZ 11.4-0 North

Aux. Bldg. 383'-0" Elev. General Area - North

FZ 11.4-0 West

Aux. Bldg. 383'-0" Elev. General Area - West

FZ 11.4A-1

Aux. Bldg. 383'-0" Elev. Unit 1 1B Aux. Diesel Feedwater

Pump and Day Tank Room

Pre-Fire Plan 157

Fire Zone 11.6-1, Aux. Bldg. 426 Elev. Division 12, Elec.

Penetration Area

Pre-Fire Plan 158

Fire Zone 11.6-2, Aux. Bldg. 426 Elev. Division 22, Elec.

Penetration Area

Pre-Fire Plan 43

Fire Zone 5.2-1, Aux. Bldg. 426 Elev. Division 11 ESF

Switchgear Room

Fire Plans

Pre-Fire Plan 44

Fire Zone 5.2-2, Aux. Bldg. 426 Elev. Division 21 ESF

Switchgear

71111.05

Procedures

0BMSR FP-5

Fire Hydrant Yard Loop Annual Flush

06/13/2023

4388900

Weld Build Up Required for 1A DG Jacket Water Coolers

2/08/2020

4389014

Tube Plugging for 1A DG Upper and Lower JW Cooler

2/09/2020

4389278

Two Tubes Unable to be Plugged in 1DG01KA-X2

2/09/2020

4393165

1A EDG Lower Jacket Water Cooler Refurbishment Required

2/08/2020

Corrective Action

Documents

4409886

1A EDG Lower Jacket Water Cooler Requires Refurbishment

03/18/2021

Miscellaneous

Diesel Generator

Heat Exchanger

Trending

Diesel Generator Heat Exchanger Trending

06/05/2023

71111.07A

Work Orders

4949491

LR-1A DG Upper and Lower Jacket Water Heat Exchanger

GL-89-13 Inspection

11/23/2020

2BOSR 3.g.4-1

Unit Two Turbine Throttle and Governor Valve Surveillance

OP-AA-101-111

Roles and Responsibilities of On-Shift Personnel

71111.11Q

Procedures

OP-AA-101-113

Operator Fundamentals

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

OP-AA-101-113-

1006

4.0 Crew Critique Guidelines

OP-AA-103-102

Watch-Standing Practices

OP-AA-103-102-

1001

Strategies for Successful Transient Mitigation

OP-AA-103-103

Operation of Plant Equipment

OP-AA-104-101

Communications

OP-AA-107-F-01

Risk Screening/Mitigation Plan for TV/GV Surveillance

Downpower

05/10/2023

TQ-AA-155

Conduct of Simulator Training and Evaluation

013

Work Orders

21869

Turbine Throttle and Governor Valve Surveillance

05/27/2023

4464524

NRC Identified PI&R Concerns with 0FP775A MRule and

Testing

2/02/2021

4492979

JW leak on 1B AF Pp

04/14/2022

4537812

0FP775A Relief Lifted

11/18/2022

4544144

U2 Computer Inverter Fire

2/21/2022

4544350

4.0 Critique for response to Computer Inverter Fire

2/21/2022

4548020

Evaluate Eliminating/Upgrading Computer Inverters

01/12/2023

4551606

U2 LEFM Cabinet Display

01/31/2023

4554708

Unexpected Alarm U1 LEFM Trouble

2/15/2023

4556159

LL - Unit 2 Computer Inverter Restoration

2/21/2023

4564954

U-1 LEFM cabinet alarms

03/26/2023

4670896

Alarms on U-2 LEFM Cabinet

04/18/2023

4671489

Replace LEFM transducers unit 2, A loop Path 2

04/19/2023

4671491

replace LEFM transducers unit 2, D loop Path 8

04/19/2023

4672592

Replace LEFM transducers unit 2, C loop Path 5

04/24/2023

4673041

LEFM Trouble

04/26/2023

Corrective Action

Documents

4679175

U-1 Computer Room Temps Affecting Calorimetric Power

05/18/2023

338067

Replacement of AF Diesel SSV

000

Engineering

Changes

B-91-003-0157-00

Parts Evaluation and Commercial Grade Dedication for Aux

Feedwater Diesel Governor Hoses and Fittings

09/27/1991

0BOSR 10.b.4-1

Motor Driven Fire Pump Surveillance

71111.12

Procedures

BMP 3100-84

Fabrication of Aeroquip Hoses

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

BMP 3100-86

Auxillary Feedwater Flex Hose Replacements

000

ER-AA-310-1002

Maintenance Rule Functions - Safety Significance

Classification

ER-AA-310-1008

Maintenance Rule Process Map

ER-AA-320

Maintenance Rule Implementation Per NEI 18-10

ER-AA-320-1001

Maintenance Rule 18-10 - Scoping

ER-AA-320-1003

Maintenance Rule 18-10 - Failure Definition

MA-AA-716-008

Foreign Material Exclusion Program

5190395

Replace U-1 LEFM Meter 2 Path 6 Transducers

05/01/2023

230594

LEFM Measure Spool Wall Thickness

03/16/2023

237710

Diesel Driven AF Pump Insp Per BMP 3203-1

03/30/2023

238840

LEFM Cabinet Preventative Maintenance

05/10/2023

267273

Unexpected Alarm U1 LEFM Trouble

03/27/2023

Work Orders

5358918

Unexpected Alarm U1 LEFM Trouble

05/19/2023

4449854

1B FW Pump Oil Pressure Up Light

09/30/2021

4666002

1B FW Pump Oil System Not Set Up in B1R25

03/28/2023

4666183

1B TDFW Pump EOP Runs Continuously

03/24/2023

4669317

1A Station Air Compressor Elevated Bearing Oil Temperature

04/11/2023

4673536

Suggestion for External Turbine Building Air Compressor

04/27/2023

4676262

High Temperature 1A SAC

05/07/2023

4677644

1B DG 80# Regulator Needs Replaced

05/12/2023

4677696

Cam Cover Gaskets

05/12/2023

4677763

1B DG SX Flow Low Annunciator

05/12/2023

4677782

1B DG Trip

05/12/2023

4677985

1B DG Trip During Cooldown Cycle

05/13/2023

4678794

Pressure Reducing Valve Output Incorrect

05/12/2023

4678794

Pressure Reducing Valve Output Incorrect

05/12/2023

4678856

Relaxed Test Criteria Leads to Nuisance Trip

05/17/2023

4678856

Relaxed Test Criteria Leads to Nuisance Trip

05/17/2023

4678875

Check Valve Failed Testing

05/17/2023

4679424

1B AF Pump Failed to Start

05/19/2023

Corrective Action

Documents

4683206

Emergent Work Window for 1AF01PB-K-L1

06/07/2023

71111.13

Engineering

639109

1B Feedwater Pump TCCP For EOP Oil Pressure Switch

05/25/2023

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Changes

Orifice Blockage

BB PRA-005.04

Byron and Braidwood Probabilistic Risk Analysis, Auxiliary

Feedwater System Notebook

Miscellaneous

BYR-59609

Failure Analysis of VALVE, SOLENOID, 1/4" NPT, 2 WAY

NORMALLY OPEN

06/08/2023

BMP 3203-2

Preventative Maintenance of Auxiliary Feedwater Pump Diesel

Engine

ER-AA-1200

Critical Component Failure Clock

ER-AA-200-1001

Equipment Classification

LS-AA-2200

Mitigating System Performance Index Data Acquisition &

Reporting

OP-AA-101-113-

1004

Prompt Investigation of 1B Auxiliary Feedwater Pump Failure

to Start

05/24/2023

OP-BY-108-117-

1000

1: Protected Equipment Matrix

04/24/2023

PI-AA-120

Issue Identification and Screening Process

Procedures

WC-AA-101

On-Line Work Control Process

239037

Minor Overhaul (1A SAC)

05/16/2023

253538

1A SAC Vibe Probe Intermittent 1VE-SA101B

05/16/2023

295262

External/Internal Inspection/Thermography (1A SAC)

05/16/2023

5352448

1B TDFW Pump EOP Runs Continuously

05/25/2023

5365037

1B DG Perform Trip Header Air Testing

05/16/2023

Work Orders

5373526

Emergent Work Window for 1AF01PB-K-L1

06/19/2023

24530

Gas Void Detected in 1SI06BA-24" Near 1SI8811A

2/01/2010

289105

COMPUTER POINT BRW02V_DEHCZT-MS5005A-A

READING ERRATIC

11/10/2011

25463

2MS5005A INDICATION IS SPIKING

03/01/2019

4380943

Strange Substance in 1B DG Jacket Water Standpipe

Sightglass

10/30/2020

4447391

1RY8010B Failed As-Found Testing at Vendor

09/19/2021

4450108

1RY8010C Failed As-Found Testing at Vendor

10/01/2021

4511789

Gas Void Detected in 1SI06BA-24" Near 1SI8811A

07/19/2022

71111.15

Corrective Action

Documents

4561573

1RY8010C Failed Set-Pressure Tet but not IST Limits

03/13/2023

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

4679301

U1 TV3 oscillating

05/19/2023

4680131

1B DOST Suspect Sample

05/22/2023

4683307

Sediment Found in Fuel Oil Sample of 1DO02TB

06/07/2023

4683654

1A D/G Governor Setting High

06/09/2023

4684662

1B EDG Jacket Water Level Sightglass Accumulation 1LD-

DG116B

06/14/2023

4684672

1B EDG Fuel Oil Head Tank Foreign Material

06/14/2023

M-152 Sheet 2C

2C DIAGRAM OF TURBINE E. H. FLUID SYSTEM MAIN

TURBINE

09/06/1995

M-35 Sheet 5B

DIAGRAM OF MAIN STEAM (TURBINE DRAINS)

08/06/1998

Drawings

M-50 Sheet 3

Diagram of Diesel Fuel Oil

08/07/1998

343598

LVDT CONNECTOR BACK SHELL GROMMET IS TOO

SMALL TO ACCEPT 3 PAIR WIRING

11/18/2004

378913

Past Operability Evaluation of Gas Void in Line 2SI34A-B

000

379408

Past Operability Evaluation of Gas Void at 1SI8811A

000

Engineering

Changes

398675

Emergency Diesel Generator Frequency and Voltage Variation

000

Miscellaneous

HU-AA-1212

Corrective Action Program Evaluation Charter for the 1B AF

Diesel Driven Pump Failure to State

05/26/2023

NDE Reports23-064

Ultrasonic Fluid Solid/Sedimentation Data Sheet for 1BOSR

5.2.3

06/06/2023

1BOSR 5.2.3

Unit 1 Periodic Monitoring and Trending of Containment Spray

and Emergency Core Cooling Systems for Gas Accumulation

1BOSR DG-R1a

Unit One 1A Diesel Generator Overspeed Trip Surveillance -

Month

1BVSR 4.10.1-1

Unit 1 - Pressurizer Safety Vale 1RY8010A, 1RY8010B,

1RH8010C Test Verification

Procedures

BOP DG-11

Diesel Generator Startup

5157042

Replacement of the Fuel Shutoff Solenoid

03/23/2023

27895

Remove/Replace Safety Relief Valve

03/13/2023

Work Orders

5366968

U1 TV3 Oscillating

05/25/2023

71111.18

Engineering

Changes

2665

DIESEL GENERATOR (DG) KILOVAC RELAY

REPLACEMENT WITH STRUTHERS-DUNN MODEL

(BRAIDWOOD UNITS 1 & 2)

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

637584

DIESEL GENERATOR (DG) KILOVAC RELAY

REPLACEMENT WITH STRUTHERS-DUNN MODEL

(BYRON UNITS 1 & 2)

Engineering

Evaluations

BRW-97-0215-S

Braidwood Seismic Evaluation of Diesel Generator Governor

Control Panel

297624

1PL07J Replace 1A DG Local Control Panel Kilovac Relays

04/28/2023

Work Orders

297627

1PL07J Replace 1B DG Local Control Panel Kilovac Relays

05/02/2023

4544639

B5B Building Sprinkler Head Broken

2/24/2022

4673631

Unable to Perform Portions of 1BOSR DG-11

04/28/2023

4677644

1B DG 80# Regulator Needs Replaced

05/12/2023

4679318

FLEX Satellite Equipment Maintenance Issues

05/19/2023

4679389

Flex Building Fire Hose Leaking at Coupling

05/19/2023

Corrective Action

Documents

4679767

High Head Flex Pump Design Deficiency

05/22/2023

0BOSR FP-14W

B.5.B Equipment Weekly Surveillance

0BOSR FX-14M

Flex Equipment Monthly Surveillance

0BOSR FX-14Q

Flex Equipment Quarterly Surveillance

0BOSR FX-M2

Unit 0 High Head Flex Pump Monthly Turnover Surveillance

0BOSR FX-S2

Unit 0 Flex Pump Operability Surveillance

1BOSR 0.5-

2.SI.1-1

Unit One 1SI8821A, 1SI8812A, 1SI8924, 1SI8807A/B, and

1SI8814 Exercise Test

1BOSR 0.5-

2.SI.3-1

Unit One 1SI8821A, 1SI8812A, 1SI8924, 1SI8807A/B, and

1SI8814 Position Indication Test

1BOSR 8.1.2-1

Unit One 1A Diesel Generator Operability Surveillance

1BOSR 8.1.2-2

Unit One 1B Diesel Generator Operability Surveillance

1BOSR DG-11

Unit One 1A Diesel Generator Lockout Surveillance

1BOSR DG-12

Unit One 1B Diesel Generator Lockout Surveillance

1BOSR DG-2

Unit One 1A Diesel Generator Relay Operability Verification

1BOSR DG-3

Unit One 1B Diesel Generator Relay Operation Verification

BAP 1100-10T5

B.5.B Building (B.5.B Hose Trailer) ETN# 0MVHL110M

Procedures

BOP SI-1

Safety Injection System Startup

1947536

Perform Thermal Overload Test 1AP21E-G1

05/23/2023

1947537

Perform Thermal Overload Test 1AP22E-A6

05/23/2023

71111.24

Work Orders

4994867

Small Jacket Water Leak 1A DG

04/28/2023

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

5147904

1A DG Manually Secured due to Exhaust Leak

04/24/2023

5162408

1A Diesel Generator Relay Operation Verification

04/28/2023

5163384

1A D/G Load Rejection and Overspeed Trip Surv

04/28/2023

5163830

1A Diesel Generator Lockout Surveillance

04/28/2023

5169126

(Change/Sample) Safety Injection Pump 1A

05/24/2023

5170418

1SI8814 1A SI Miniflow Therm OL Surv (MCC 131X1A-N2)

05/23/2023

5170419

MOV Thermal Overload Surveillance (MCC 131X1-H4)

SI8821A SI

05/24/2023

5170420

1SI8807A Thermal OL Surv (MCC 131X1-G4)

05/23/2023

5177164

Replace All Normally De-Energized Agastate Relays NWR

05/12/2023

5180611

PM Inspection, In-Service Diag Test, PIT

05/24/2023

216774

1B D/G Load Rejection and Overspeed Trip Surv

05/12/2023

216776

1B Diesel Generator Relay Operation Verification

05/12/2023

217073

1B Diesel Generator Lockout Surveillance

05/12/2023

217502

1B Diesel Gen Operability - 24 Mth - Inspect & Engine Analys

05/12/2023

284262

1SI8814 1A SI Miniflow Replace Cub FU Blk (1 Pole FU)

05/23/2023

286324

Actuator Grease Replacement (MOVLL)/Inspection for Wear

05/24/2023

5313532

(NEIL)-1B Diesel Generator Operability Surveillance

05/12/2023

5318341

(NEIL)-1A Diesel Generator Operability Surveillance

04/28/2023

5319751

FLEX PUMP #1 OPERATING

06/08/2023

20334

Function Test and Inspection of the B Medium Head Flex

Pump

06/14/2023

20335

Function Test and Inspection of the C Medium Head Flex

Pump

06/14/2023

20336

Function Test and Inspection of the A Medium Head Flex

Pump

06/14/2023

5354549

Flex Equipment Quarterly (92D) Surveillance

06/15/2023

5357133

(NEIL)-LR-1A Diesel Generator Operability Surveillance

04/28/2023

5363310

FLEX EQUIPMENT MONTHLY (1M) SURVEILLANCE

06/12/2023

5365035

HIGH HEAD FLEX PUMP MONTHLY RUN

06/08/2023

5367675

B.5.B EQUIPMENT WEEKLY (7D) SURVEILLANCE

05/30/2023

4686036

2Q2023 Unannounced Call-In Augmentation Drill Results

06/20/2023

71114.06

Corrective Action

Documents

4686300

Byron Station 2023 Environmental Monitoring Drills

06/20/2023

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

EP-AA-122

Drills and Exercise Program

Procedures

EP-AA-122-300

Drill and Exercise Evaluation

NRC Performance Indicator Data; Mitigating Systems

Mitigating System Performance Index for Emergency AC

Power

04/01/2022 -

03/31/2023

NRC Performance Indicator Data; Mitigating Systems

Mitigating Systems Performance Index for High Pressure

Injection

04/01/2022 -

03/31/2023

71151

Miscellaneous

NRC Performance Indicator Data; Mitigating Systems

Safety System Functional Failures

04/01/2022 -

03/31/2023

4338905

2RY8010A Pzr Safety Vlv Failed As-Found Test per TS 3.4.10

04/27/2020

4450104

1RY8010A Failed As-Found testing at Vendor

09/28/2021

4450108

1RY8010C Failed As-Found testing at Vendor

10/01/2021

Corrective Action

Documents

4455861

B1R24 LL - Programs Engineering

10/26/2021

NWS21-105

NWS Certification of Calibration for Pressurizer Safety Valve

Serial Number N56964-00-0089

08/26/2021

NWS 22-51

NWS Certification of Calibration for Pressurizer Safety Valve

Serial Number N56964-00-0090

04/07/2022

NWS 22-52

NWS Certification of Calibration for Pressurizer Safety Valve

Serial Number N56964-00-0094

04/07/2022

Miscellaneous

NWS 22-53

NWS Certification of Calibration for Pressurizer Safety Valve

Serial Number N56964-00-0030

04/07/2022

NWS-R-85

NWS Technologies Valve Repair Procedure for Constellation -

Byron/Braidwood Nuclear Station Crosby Pressurizer Safety

Valves

71152A

Procedures

NWS-T-29

NWS Safety Valve Test Procedure for Constellation - Byron

Nuclear Station Crosby Pressurizer Safety Valves

4395881

Potential Trend Identified: IRIS Records

01/07/2021

4401475

Byron Annual Rework Report for 2020

2/10/2021

4414832

1CV121 RLI Backup disarmed

04/07/2021

4437207

Potential Trend - Main Steam Line Radiation Monitor Spikes

07/27/2021

4438639

Swap Detector Elements between 1AR022J and 1AR023J

08/02/2021

4466635

Trend IR Ovation RLI Failure 1CV121 Loop

2/14/2021

71152S

Corrective Action

Documents

44778181

Byron 2021 Annual Rework Report

2/15/2022

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

4540515

Unexpected Alarm 2-19-C8, Generator Volt Reg Common

Alarm

2/02/2022

4665784

1B GC Pump Issues

03/29/2023