IR 05000369/2020010

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Design Basis Assurance Inspection Report 05000369/2020010 and 05000370/2020010
ML20301A456
Person / Time
Site: McGuire, Mcguire  Duke Energy icon.png
Issue date: 10/27/2020
From: James Baptist
NRC/RGN-II/DRS/EB2
To: Teresa Ray
Duke Energy Carolinas
References
IR 2020010
Download: ML20301A456 (13)


Text

October 27, 2020

SUBJECT:

MCGUIRE NUCLEAR STATION, UNITS 1 & 2 - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000369/2020010 AND 05000370/2020010

Dear Mr. Ray:

On September 14, 2020, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at McGuire Nuclear Station, Units 1 & 2. On October 5, 2020, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety

Docket Nos. 05000369 and 05000370 License Nos. NPF-17 and NPF-9

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000369 and 05000370

License Numbers:

NPF-9 and NPF-17

Report Numbers:

05000369/2020010 and 05000370/2020010

Enterprise Identifier: I-2020-010-0041

Licensee:

Duke Energy Carolinas, LLC

Facility:

McGuire Nuclear Station, Units 1 & 2

Location:

Huntersville, NC

Inspection Dates:

June 22, 2020 to September 14, 2020

Inspectors:

P. Braxton, Reactor Inspector

N. Morgan, Reactor Inspector

G. Ottenberg, Senior Reactor Inspector

Approved By:

James B. Baptist, Chief

Engineering Branch 1

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at McGuire Nuclear Station, Units 1 & 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors:

a. Evaluated whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b. Evaluated whether the sampled POVs are capable of performing their design-basis functions.

c. Evaluated whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d. Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).

(1)1NI-10B, Unit 1 NV Pumps to NC Cold Legs (2)2KC-56A, 2A ND Heat Exchanger KC Inlet Isolation (3)2NI-184B, 2B ND Pump Suction from Containment Sump (4)1SA-49AB, 1B Steam Generator SM Supply to Unit 1 Turbine Driven CA (5)1CA-54AC, Unit 1 Turbine Driven CA Pump Discharge to 1B Steam Generator (6)1SASV-0490, 0491, 0492, SOVs associated with 1SA-49AB, 1B Steam Generator SM Supply to Unit 1 Turbine Driven CA (7)2NC-31B, Unit 2 Pressurizer Power Operated Relief Valve Block Valve (8)2NC-32B, Unit 2 Pressurizer Power Operated Relief Valve (9)1NS-1B, Unit 1 Containment Sump Block Valve

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On October 5, 2020, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. Tom Ray, Site Vice President and other members of the licensee staff.
  • On July 9, 2020, the inspectors presented the pre-walkdown completion inspection results to Mr. Tom Ray, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.02 Calculations

Maximum

Expected DPs of

NS EMO Valves,

Reference NC

GL89-10

MCC-1223.13-00-0015

Rev. 9

MCC 1205.19-00-

0035

GL 89-10 Verification for MOV Grou12 K Borg Warner 3"

28 Lb. Class Gate Valve

Rev. 9

MCC 1205.19-00-

0040

GL 89-10 Verification for MOV Group N, Aloyco Flex

Wedge 8", 12", 14" Gate Valve

Rev. 8

MCC 1223.03-00-

0050

NC AOV Max. and Mm. Line pressures for Valves 2NC-

56B, 1/2 NC-3213, 34A, and 36B

Rev. 1

MCC-1205.06-00-

0015

AOV Capability Evaluation for 1 (2)NC0032, 0034, 0036

Rev. 5

MCC-1205.06-00-

23

AOV Capability Evaluation for 1(2) SA0048 & SA0049

Rev. 5

MCC-1205.19-00-

0003

Electric Motor Operator Sizing Guidelines Per GL89-10

for Gate Valves

Revs. 50

and 52

MCC-1205.19-00-

0012

GL89-10 BUTTERFLY VALVE ELECTRIC MOTOR

OPERATOR SIZING GUIDELINES PER

Rev. 29

MCC-1205.19-00-

25

GL 89-10 Design Verification for 16" Class 150 Henry

Pratt Electric Motor Operated Butterfly Valves (Group F)

Rev. 4

MCC-1205.19-00-

0036

GL 89-10 Verification for MOV Group L Walworth 18" 300

lb. Gate Valve

Rev. 5

MCC-1205.19-00-

0064

GL 89-10 Verification for MOV Group T, BWIP 4" Flex

Wedge 1500lb Gate Valve

Rev. 3

MCC-1223.03-00-

28

Data Sheets for EMO Valves per GL 89-10, NC System

Rev. 5

MCC-1223.12-00-

0017

Maximum Expected Delta P's of NI EMO Valves

Rev. 12

MCC-1223.23-00-

0009

Design Parameters for KC System GL 89-10 EMO Valves

Rev. 10

MCC-1223.42-00-

Documentation of CA Valve Design Basis and GL 89-10

Rev. 16

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

26

Response

MCC-1223.43-02-

004

Air Operated Valve ( AOV) Design Basis for the SA

System

Rev. 0

MCC-1381.05-00-

258

U1, 6.9KV, 4.16KV & 600V Auxiliary Power Systems

Safety-Related Voltage Analysis

Rev. 6

MCC-1552.08-00-

0118

FWST Level Setpoints (PIP 0-M97-0045)

Rev. 11

MCM 1205.06-

0510.001

Air Operated Valve (AOV) Test Data Sheets For Unit 1 &

Rev. 17

MCM-1205.00-

273

Design, Seismic and Weak Link Analysis

Rev. 1

Corrective Action

Documents

NCR 2075393

M2R24 Deferral of NA2 Actuator Replacements

dated

11/02/2016

NCR 2113546

EC Suspensions due to Feb 2016 budget summit results

dated

04/02/2017

NCR 2266948

Editorial Chg for MCC-1205.19-00-0003 Act Model No

1NI0010B

dated

04/05/2019

NCR 2284057

2KCVA0056 ACTUATOR OIL LEAK

dated

07/29/2019

Corrective Action

Documents

Resulting from

Inspection

NCR 2337190

During 2020 NRC DBAI-POV Inspection Records

Deficiency

dated

06/29/2020

NCR 2337753

20 DBAI NRC POV inspection-GL 89-10 program

documentation

dated

07/01/2020

NCR 2338289

20 NRC DBAI POV inspection-UFSAR 6.3.2.11

discussion

dated

07/07/2020

NCR 2338677

20 NRC DBAI POV inspection-2KC0056A torque value

used

dated

07/09/2020

Drawings

MCEE-0147-

2.00

Auxiliary Feedwater System Selector Station Control

Circuit

Rev. 2

MCEE-0147-

25.00

Unit 1 Feedwater System AFWPT Isolation Valve

1CA0054A

Rev. 3

MCEE-0242-

00.09

Elementary Diagram Component Cooling System ND HX

2A Auto Supply Valve 2KC0056A

Rev. 3

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

MCEE-151-00.06

ELEMENTARY DIAGRAM BIT DISCHARGE ISOLATION

VALVE 1NI10B

Rev. 10

MCEE-159-00.04

E/D NS PMP 1B SUCT FROM C ONTAIN SUMP BLOCK

1NS1B

Rev. 10

MCEE-250-00.02

Reactor Coolant (NC) Pressurized Power Operated

Safety Relief Valve 2NC32B

Rev. 14

MCEE-250-00.05

Pzr. No. 2 Power Operated Safety Relief Isolation Vlv.

2NC31B

Rev. 10

MCEE-251-00.65

E/D SAFETY INJ SYS (NI) CONTAINMENT SUMP LINE

2B ISOL 2NI184B

Rev. 11

MCFD-1592-

01.00

Flow Diagram of Auxiliary Feedwater System (CA)

Rev. 9

MCFD-1593-

01.02

Flow Diagram of Main Steam Supply to Auxiliary

Equipment System ( SA) Turbine Exhaust System ( TE)

Rev. 12

MCID 1499-

SA.02

Instrumentation Detail Steam to Auxiliary FWPT

Rev. 4

MCM 1205.00-

0045.001

2" EMO GATE VALVE ITEM 4D-011

Rev. 1

MCM 1205.00-

0478.001

Valve Assembly, Gate - 3 Inch, 1528 lb., CRES, with

Motor Oper., Sched. 160

Rev. F

MCM 1205.09-

0009.001

dated

10/28/1975

MCM 1205.09-

25.001

dated

05/16/2001

MCM 1210.04-

0365.001

Valve Solenoid 3 Way ( AC or DC)

Rev. 00G

MCM-1205.00-

20.001

18" 300 LB MO GATE VALVE ITEM NO.0 4D-005, 04D-

250 & 04D-257

Rev. 8

MCM-1205.00-

266.001

4"-1500 Weld Ends Stainless Steel Flex Wedge Gate

Valve with Rotork 40NA1E-57 Actuator, Smart Stem,

Leakoff, Vent, Hardfaced Disc Guides and Disc Slots

Rev. F

MCM-1205.02-

0140.001

MOTOR OPERATED BUTTERFLY VALVES, KC

SYSTEM

Rev. 10

MCM1205.37-

1SA-49AB Valve Drawing

Rev. 7

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

28.001

MCTC-1562-

NI.V001-01

McGuire Nuclear Station, Units 1 & 2 Design Criteria,

Operability Requirements and Compensatory Measures,

Testing and Acceptance Criteria Isolation Valves 1/2NI-

9A, -10B

Rev. 6

Engineering

Evaluations

Static Test Analysis of 1NI0010

dated

03/03/2020

Static Test Analysis for 2KC0056

dated

10/01/2015

Static Test Analysis of 2NI0184

dated

04/11/2017

MCC-1205.19-00-

0052

GL 95-07 Pressure Locking and Thermal Binding

Evaluation

Rev. 9

MCC-1205.19-00-

0082

JOG Classification of McGuire's GL 96-05 MOV

Population

Rev. 4

MCM-1205.00-

274-002

Dynamic Test Program For McGuire Nuclear Station 4"

Flex Wedge Motor Operated Gate Valve

dated

01/13/2000

Miscellaneous

McGuire Nuclear Station Fourth Ten-Year Interval

Inservice Testing Program

Rev. 28

DC - 18.01

Motor-Operated Valve (MOV) Control and Position

Indication

Rev. 6

DPC-1205.19-00-

0012

Evaluation of Operator Test Bench Accuracy

Rev. 0

DPM-1205.00-

0009

NRC Generic Letter 96-05 Program Plan

Rev. 1

DPS-1205.00-00-

0002

Nuclear Safety Related Carbon and Stainless Steel

Forged and Cast Electric Motor Operated Gate Valves

Rev. 4

DPS-1205.19-00-

0002

Guideline for Performing Motor Operated Valve Reviews

and Calculations

Revs. 4 and

EPRI

3002008055

Evaluation Guide for Valve Thrust and Torque

Requirements

dated

01/24/2018

EPRI TR-104884

Technical Repair Guide for Rotork Valve Actuators "NA"

Range Models

dated

December

1995

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

MCC 1205.19-00-

0060

GL 89-10 Verification for MOV Group s, Atwood & Morrill

inch parallel Slide 1500 lb Gate Valve

Rev. 1

MCC-1205.19-00-

0011

McGuire NRC Generic Letter 89-10 Valve List

Rev. 7

MCM 1205.19-

0039.001

Electric Motor Operator GL89-10 Set-up Information

Rev. 74

MCM 1210.04-

250.001

Qualification Test Report on V70900-65

Rev. 2

MCM 1210.04-

0336.001

Operation and Maintenance Manual Solenoid Valve,

Nuclear Service 3-Way Universal Valcor Model V70900-

65-24

Rev. D

MCM-1205.19-

0039.001

Electric Motor Operator GL 89-10 Set-up Information

Rev. 74

MCS-1205.37-00-

0002

Auxiliary Feedwater Pump Turbine Isolation Valve

Actuators for the Auxiliary Steam Supply (SA) System

Rev. 1

MCS-1553.NC-

00-0001

Design Basis Specification for the NC System

Rev. 36

MCS-1562.NI-00-

0001

Design Basis Specification for the NI System

Rev. 31

MCS-1563.NS-

00-0001

Design Basis Specification for the NS System

Rev. 35

MCS-1573.KC-

00-0001

DESIGN BASIS SPECIFICATION FOR THE KC SYSTEM Rev. 28

MCS-1593.SA-

00-0001

Design Basis Specification for the SA and TE Systems

Rev. 10

Procedures

AD-EG-ALL-1117

DESIGN ANALYSES AND CALCULATIONS

Rev. 7

AD-EG-ALL-1202

PREVENTIVE MAINTENANCE AND SURVEILLANCE

TESTING ADMINISTRATION

Rev. 9

AD-EG-ALL-1432

Air Operated Valve Design Basis Review

Rev. 1

NC Valve Stroke

Timing Test Using

Air

PT/2/A/4151/005

Rev. 19

PD-EG-ALL-1430

Air Operated Valve Program

Rev. 2

PT/1/A/4200/009

ENGINEERED SAFETY FEATURES ACTUATION

Rev. 18

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

B

PERIODIC TEST TRAIN B

completed

04/18/2019

PT/1/A/4208/003

E

NS Train B Valve Stroke Timing - Shutdown

Rev. 18

PT/2/A/4151/002

B

NC TRAIN B VALVE STROKE TIMING-QUARTERLY

Rev. 30

PT/2/A/4151/003

B

NC Train B Valve Stroke Timing Using Accumulator

Pressure - Shutdown

Rev. 30

PT/2/A/4200/009

A

Engineered Safety Features Actuation Periodic Test Train

A

Rev. 102

completed

06/21/2017

PT/2/A/4200/022

ND SUCTION SWAPOVER TIMING TEST

Rev. 36

completed

09/26/2018

PT/2/A/4401/014

A

Train A KC/ND HX Valve Stroke Timing - Quarterly

Rev. 15

completed

05/29/2020

PT/2/A/4401/014

A

Train A KC/ND HX Valve Stroke Timing - Quarterly

Rev. 15

completed

2/29/2020

PT/l/A/4206/003

B

NI Train B Valve Stroke Timing - Shutdown

Rev. 33

completed

04/05/2019

Work Orders

20121091,

20121091-13,

206564,

206564-01,

289635-01,

2037280-07,

20362793-0,

20327584-01,

258365,

20128174,

257961,

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

20362057-01,

293591-01,

2188436-01,

2102350,

211520,

20025918,

20128582,

277050,

295224