IR 05000369/2020010

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Design Basis Assurance Inspection Report 05000369/2020010 and 05000370/2020010
ML20301A456
Person / Time
Site: Mcguire, McGuire  Duke Energy icon.png
Issue date: 10/27/2020
From: James Baptist
NRC/RGN-II/DRS/EB2
To: Teresa Ray
Duke Energy Carolinas
References
IR 2020010
Download: ML20301A456 (13)


Text

October 27, 2020

SUBJECT:

MCGUIRE NUCLEAR STATION, UNITS 1 & 2 - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000369/2020010 AND 05000370/2020010

Dear Mr. Ray:

On September 14, 2020, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at McGuire Nuclear Station, Units 1 & 2. On October 5, 2020, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety Docket Nos. 05000369 and 05000370 License Nos. NPF-17 and NPF-9

Enclosure:

As stated

Inspection Report

Docket Numbers: 05000369 and 05000370 License Numbers: NPF-9 and NPF-17 Report Numbers: 05000369/2020010 and 05000370/2020010 Enterprise Identifier: I-2020-010-0041 Licensee: Duke Energy Carolinas, LLC Facility: McGuire Nuclear Station, Units 1 & 2 Location: Huntersville, NC Inspection Dates: June 22, 2020 to September 14, 2020 Inspectors: P. Braxton, Reactor Inspector N. Morgan, Reactor Inspector G. Ottenberg, Senior Reactor Inspector Approved By: James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety Enclosure

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at McGuire Nuclear Station, Units 1 & 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors:

a. Evaluated whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b. Evaluated whether the sampled POVs are capable of performing their design-basis functions.

c. Evaluated whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d. Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).

(1) 1NI-10B, Unit 1 NV Pumps to NC Cold Legs
(2) 2KC-56A, 2A ND Heat Exchanger KC Inlet Isolation
(3) 2NI-184B, 2B ND Pump Suction from Containment Sump
(4) 1SA-49AB, 1B Steam Generator SM Supply to Unit 1 Turbine Driven CA
(5) 1CA-54AC, Unit 1 Turbine Driven CA Pump Discharge to 1B Steam Generator
(6) 1SASV-0490, 0491, 0492, SOVs associated with 1SA-49AB, 1B Steam Generator SM Supply to Unit 1 Turbine Driven CA
(7) 2NC-31B, Unit 2 Pressurizer Power Operated Relief Valve Block Valve
(8) 2NC-32B, Unit 2 Pressurizer Power Operated Relief Valve
(9) 1NS-1B, Unit 1 Containment Sump Block Valve

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On October 5, 2020, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. Tom Ray, Site Vice President and other members of the licensee staff.
  • On July 9, 2020, the inspectors presented the pre-walkdown completion inspection results to Mr. Tom Ray, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection Type Designation Description or Title Revision or

Procedure Date

71111.21N.02 Calculations Maximum MCC-1223.13-00-0015 Rev. 9

Expected DPs of

NS EMO Valves,

Reference NC

GL89-10

MCC 1205.19-00- GL 89-10 Verification for MOV Grou12 K Borg Warner 3" Rev. 9

0035 1528 Lb. Class Gate Valve

MCC 1205.19-00- GL 89-10 Verification for MOV Group N, Aloyco Flex Rev. 8

0040 Wedge 8", 12", 14" Gate Valve

MCC 1223.03-00- NC AOV Max. and Mm. Line pressures for Valves 2NC- Rev. 1

0050 56B, 1/2 NC-3213, 34A, and 36B

MCC-1205.06-00- AOV Capability Evaluation for 1 (2)NC0032, 0034, 0036 Rev. 5

0015

MCC-1205.06-00- AOV Capability Evaluation for 1(2) SA0048 & SA0049 Rev. 5

23

MCC-1205.19-00- Electric Motor Operator Sizing Guidelines Per GL89-10 Revs. 50

0003 for Gate Valves and 52

MCC-1205.19-00- GL89-10 BUTTERFLY VALVE ELECTRIC MOTOR Rev. 29

0012 OPERATOR SIZING GUIDELINES PER

MCC-1205.19-00- GL 89-10 Design Verification for 16" Class 150 Henry Rev. 4

25 Pratt Electric Motor Operated Butterfly Valves (Group F)

MCC-1205.19-00- GL 89-10 Verification for MOV Group L Walworth 18" 300 Rev. 5

0036 lb. Gate Valve

MCC-1205.19-00- GL 89-10 Verification for MOV Group T, BWIP 4" Flex Rev. 3

0064 Wedge 1500lb Gate Valve

MCC-1223.03-00- Data Sheets for EMO Valves per GL 89-10, NC System Rev. 5

28

MCC-1223.12-00- Maximum Expected Delta P's of NI EMO Valves Rev. 12

0017

MCC-1223.23-00- Design Parameters for KC System GL 89-10 EMO Valves Rev. 10

0009

MCC-1223.42-00- Documentation of CA Valve Design Basis and GL 89-10 Rev. 16

Inspection Type Designation Description or Title Revision or

Procedure Date

26 Response

MCC-1223.43-02- Air Operated Valve ( AOV) Design Basis for the SA Rev. 0

004 System

MCC-1381.05-00- U1, 6.9KV, 4.16KV & 600V Auxiliary Power Systems Rev. 6

258 Safety-Related Voltage Analysis

MCC-1552.08-00- FWST Level Setpoints (PIP 0-M97-0045) Rev. 11

0118

MCM 1205.06- Air Operated Valve (AOV) Test Data Sheets For Unit 1 & Rev. 17

0510.001 2

MCM-1205.00- Design, Seismic and Weak Link Analysis Rev. 1

273

Corrective Action NCR 2075393 M2R24 Deferral of NA2 Actuator Replacements dated

Documents 11/02/2016

NCR 2113546 EC Suspensions due to Feb 2016 budget summit results dated

04/02/2017

NCR 2266948 Editorial Chg for MCC-1205.19-00-0003 Act Model No dated

1NI0010B 04/05/2019

NCR 2284057 2KCVA0056 ACTUATOR OIL LEAK dated

07/29/2019

Corrective Action NCR 2337190 During 2020 NRC DBAI-POV Inspection Records dated

Documents Deficiency 06/29/2020

Resulting from NCR 2337753 2020 DBAI NRC POV inspection-GL 89-10 program dated

Inspection documentation 07/01/2020

NCR 2338289 2020 NRC DBAI POV inspection-UFSAR 6.3.2.11 dated

discussion 07/07/2020

NCR 2338677 2020 NRC DBAI POV inspection-2KC0056A torque value dated

used 07/09/2020

Drawings MCEE-0147- Auxiliary Feedwater System Selector Station Control Rev. 2

2.00 Circuit

MCEE-0147- Unit 1 Feedwater System AFWPT Isolation Valve Rev. 3

25.00 1CA0054A

MCEE-0242- Elementary Diagram Component Cooling System ND HX Rev. 3

00.09 2A Auto Supply Valve 2KC0056A

Inspection Type Designation Description or Title Revision or

Procedure Date

MCEE-151-00.06 ELEMENTARY DIAGRAM BIT DISCHARGE ISOLATION Rev. 10

VALVE 1NI10B

MCEE-159-00.04 E/D NS PMP 1B SUCT FROM C ONTAIN SUMP BLOCK Rev. 10

1NS1B

MCEE-250-00.02 Reactor Coolant (NC) Pressurized Power Operated Rev. 14

Safety Relief Valve 2NC32B

MCEE-250-00.05 Pzr. No. 2 Power Operated Safety Relief Isolation Vlv. Rev. 10

2NC31B

MCEE-251-00.65 E/D SAFETY INJ SYS (NI) CONTAINMENT SUMP LINE Rev. 11

2B ISOL 2NI184B

MCFD-1592- Flow Diagram of Auxiliary Feedwater System (CA) Rev. 9

01.00

MCFD-1593- Flow Diagram of Main Steam Supply to Auxiliary Rev. 12

01.02 Equipment System ( SA) Turbine Exhaust System ( TE)

MCID 1499- Instrumentation Detail Steam to Auxiliary FWPT Rev. 4

SA.02

MCM 1205.00- 12" EMO GATE VALVE ITEM 4D-011 Rev. 1

0045.001

MCM 1205.00- Valve Assembly, Gate - 3 Inch, 1528 lb., CRES, with Rev. F

0478.001 Motor Oper., Sched. 160

MCM 1205.09- dated

0009.001 10/28/1975

MCM 1205.09- dated

25.001 05/16/2001

MCM 1210.04- Valve Solenoid 3 Way ( AC or DC) Rev. 00G

0365.001

MCM-1205.00- 18" 300 LB MO GATE VALVE ITEM NO.0 4D-005, 04D- Rev. 8

20.001 250 & 04D-257

MCM-1205.00- 4"-1500 Weld Ends Stainless Steel Flex Wedge Gate Rev. F

266.001 Valve with Rotork 40NA1E-57 Actuator, Smart Stem,

Leakoff, Vent, Hardfaced Disc Guides and Disc Slots

MCM-1205.02- MOTOR OPERATED BUTTERFLY VALVES, KC Rev. 10

0140.001 SYSTEM

MCM1205.37- 1SA-49AB Valve Drawing Rev. 7

Inspection Type Designation Description or Title Revision or

Procedure Date

28.001

MCTC-1562- McGuire Nuclear Station, Units 1 & 2 Design Criteria, Rev. 6

NI.V001-01 Operability Requirements and Compensatory Measures,

Testing and Acceptance Criteria Isolation Valves 1/2NI-

9A, -10B

Engineering Static Test Analysis of 1NI0010 dated

Evaluations 03/03/2020

Static Test Analysis for 2KC0056 dated

10/01/2015

Static Test Analysis of 2NI0184 dated

04/11/2017

MCC-1205.19-00- GL 95-07 Pressure Locking and Thermal Binding Rev. 9

0052 Evaluation

MCC-1205.19-00- JOG Classification of McGuire's GL 96-05 MOV Rev. 4

0082 Population

MCM-1205.00- Dynamic Test Program For McGuire Nuclear Station 4" dated

274-002 Flex Wedge Motor Operated Gate Valve 01/13/2000

Miscellaneous McGuire Nuclear Station Fourth Ten-Year Interval Rev. 28

Inservice Testing Program

DC - 18.01 Motor-Operated Valve (MOV) Control and Position Rev. 6

Indication

DPC-1205.19-00- Evaluation of Operator Test Bench Accuracy Rev. 0

0012

DPM-1205.00- NRC Generic Letter 96-05 Program Plan Rev. 1

0009

DPS-1205.00-00- Nuclear Safety Related Carbon and Stainless Steel Rev. 4

0002 Forged and Cast Electric Motor Operated Gate Valves

DPS-1205.19-00- Guideline for Performing Motor Operated Valve Reviews Revs. 4 and

0002 and Calculations 7

EPRI Evaluation Guide for Valve Thrust and Torque dated

3002008055 Requirements 01/24/2018

EPRI TR-104884 Technical Repair Guide for Rotork Valve Actuators "NA" dated

Range Models December

1995

Inspection Type Designation Description or Title Revision or

Procedure Date

MCC 1205.19-00- GL 89-10 Verification for MOV Group s, Atwood & Morrill Rev. 1

0060 4 inch parallel Slide 1500 lb Gate Valve

MCC-1205.19-00- McGuire NRC Generic Letter 89-10 Valve List Rev. 7

0011

MCM 1205.19- Electric Motor Operator GL89-10 Set-up Information Rev. 74

0039.001

MCM 1210.04- Qualification Test Report on V70900-65 Rev. 2

250.001

MCM 1210.04- Operation and Maintenance Manual Solenoid Valve, Rev. D

0336.001 Nuclear Service 3-Way Universal Valcor Model V70900-

65-24

MCM-1205.19- Electric Motor Operator GL 89-10 Set-up Information Rev. 74

0039.001

MCS-1205.37-00- Auxiliary Feedwater Pump Turbine Isolation Valve Rev. 1

0002 Actuators for the Auxiliary Steam Supply (SA) System

MCS-1553.NC- Design Basis Specification for the NC System Rev. 36

00-0001

MCS-1562.NI-00- Design Basis Specification for the NI System Rev. 31

0001

MCS-1563.NS- Design Basis Specification for the NS System Rev. 35

00-0001

MCS-1573.KC- DESIGN BASIS SPECIFICATION FOR THE KC SYSTEM Rev. 28

00-0001

MCS-1593.SA- Design Basis Specification for the SA and TE Systems Rev. 10

00-0001

Procedures AD-EG-ALL-1117 DESIGN ANALYSES AND CALCULATIONS Rev. 7

AD-EG-ALL-1202 PREVENTIVE MAINTENANCE AND SURVEILLANCE Rev. 9

TESTING ADMINISTRATION

AD-EG-ALL-1432 Air Operated Valve Design Basis Review Rev. 1

NC Valve Stroke PT/2/A/4151/005 Rev. 19

Timing Test Using

Air

PD-EG-ALL-1430 Air Operated Valve Program Rev. 2

PT/1/A/4200/009 ENGINEERED SAFETY FEATURES ACTUATION Rev. 18

Inspection Type Designation Description or Title Revision or

Procedure Date

B PERIODIC TEST TRAIN B completed

04/18/2019

PT/1/A/4208/003 NS Train B Valve Stroke Timing - Shutdown Rev. 18

E

PT/2/A/4151/002 NC TRAIN B VALVE STROKE TIMING- QUARTERLY Rev. 30

B

PT/2/A/4151/003 NC Train B Valve Stroke Timing Using Accumulator Rev. 30

B Pressure - Shutdown

PT/2/A/4200/009 Engineered Safety Features Actuation Periodic Test Train Rev. 102

A A completed

06/21/2017

PT/2/A/4200/022 ND SUCTION SWAPOVER TIMING TEST Rev. 36

completed

09/26/2018

PT/2/A/4401/014 Train A KC/ND HX Valve Stroke Timing - Quarterly Rev. 15

A completed

05/29/2020

PT/2/A/4401/014 Train A KC/ND HX Valve Stroke Timing - Quarterly Rev. 15

A completed

2/29/2020

PT/l/A/4206/003 NI Train B Valve Stroke Timing - Shutdown Rev. 33

B completed

04/05/2019

Work Orders 20121091,

20121091-13,

206564,

206564-01,

289635-01,

2037280-07,

20362793-0,

20327584-01,

258365,

20128174,

257961,

Inspection Type Designation Description or Title Revision or

Procedure Date

20362057-01,

293591-01,

2188436-01,

2102350,

211520,

20025918,

20128582,

277050,

295224

11