IR 05000334/2024011

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License Renewal Phase IV Inspection Report 05000334/2024011
ML24291A093
Person / Time
Site: Beaver Valley
Issue date: 10/17/2024
From: Mel Gray
Division of Operating Reactors
To: Blair B
Vistra Operations Company
References
IR 2024011
Download: ML24291A093 (1)


Text

October 17, 2024

SUBJECT:

BEAVER VALLEY POWER STATION, UNIT 1 - LICENSE RENEWAL

PHASE IV INSPECTION REPORT 05000334/2024011

Dear Barry Blair:

On September 26, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Beaver Valley Power Station, Unit 1 and discussed the results of this inspection with Will Cothen, Site Engineering Director and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Mel Gray, Chief Engineering Branch 1 Division of Operating Reactor Safety

Docket No. 05000334 License No. DPR-66

Enclosure:

As stated

Inspection Report

Docket Number:

05000334

License Number:

DPR-66

Report Number:

05000334/2024011

Enterprise Identifier: I-2024-011-0015

Licensee:

Vistra Operations Company, LLC

Facility:

Beaver Valley Power Station, Unit 1

Location:

Shippingport, PA

Inspection Dates:

September 9, 2024 to September 26, 2024

Inspectors:

L. Dumont, Senior Reactor Inspector

N. Floyd, Senior Reactor Inspector

K. Mangan, Senior Reactor Inspector

J. Schoppy, Senior Reactor Inspector

Approved By:

Mel Gray, Chief

Engineering Branch 1

Division of Operating Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a license renewal Phase IV inspection at Beaver Valley Power Station, Unit 1, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

OTHER ACTIVITIES

- TEMPORARY INSTRUCTIONS, INFREQUENT AND ABNORMAL

===71003 - Post-Approval Site Inspection for License Renewal

The team conducted a Phase IV license renewal inspection as outlined in NRC IP 71003. The team selected seven aging management programs for evaluation based on risk insights and programs that were enhanced or new under the renewed operating license. The team also considered for selection those programs with monitoring results that were performed for the first time or those that identified examination or test results not experienced in the past. For the aging management programs selected, the team reviewed records, interviewed plant staff, and conducted plant walk downs to evaluate whether aging management program elements were being implemented in accordance with NRC requirements. The team evaluated the following elements of the aging management programs: scope, preventive actions, parameters monitored or inspected, detection of aging effects, monitoring and trending, acceptance criteria, corrective actions, confirmation process, administrative controls, and operating experience.

The following aging management programs were evaluated by the team:

Post-Approval Site Inspection for License Renewal===

(1) External Surfaces Monitoring Program
(2) Inspection of Internal Surfaces in Miscellaneous Piping and Ducting Components Program
(3) Buried Piping and Tanks Inspection Program
(4) Selective Leaching Program
(5) Structures Monitoring Program
(6) Electrical Cables and Connections Not Subject to 10 CFR 50.49 Environmental Qualification Requirements Program
(7) Inaccessible Medium Voltage Cables Not Subject to 10 CFR 50.49 Environmental Qualification Requirements Program

INSPECTION RESULTS

Observation: Wetted cables during annual manhole inspection 71003 The inspectors reviewed the licensee's implementation of the Inaccessible Medium Voltage Cables Not Subject to 10 CFR 50.49 Environmental Qualification Requirements Program. The inspectors selected a random sample of manhole inspections from the past three years. The licensee discovered high water levels, sometimes on a repeated basis, during the manhole inspections where the cables were submerged (i.e., wetted). During each occurrence, the licensee drained the water from the manhole, but did not take actions to adjust the frequency to minimize the exposure to moisture as required by procedure 1/2-ADM-2404, Revision 5. The Unit 1 cables in-scope for license renewal under the aging management program are the three river water pumps 1A/B/C and the emergency response facility feeder cable FDR-1/2. The licensee generated condition report CR-2024-7442 to identify the trend in high water level for two of the manholes. The inspectors noted that repeated wetting of the electrical cables could result in long-term degradation of cable insulation. The inspectors determined the issue was minor because the licensee had performed periodic electrical testing (i.e., megger) of these cables which served to monitor the capability of the cable insulation. The inspectors reviewed the most recent test results and noted the acceptance criteria had been met.

Observation: Selective leaching commitment change 71003 The inspectors observed that the licensee changed their license renewal commitment for the selective leaching program in 2020 to perform no additional inspections of the gray cast iron buried components, and instead, to manage the effects of aging under the fire protection program. The basis was condition monitoring of above ground components would be an effective alternative monitoring method. However, the inspectors determined there was not guidance in the fire protection program for sampling or monitoring for selective leaching. The licensee had identified this performance deficiency and entered it into their corrective action program during a July 2024 self-assessment. The inspectors determined this issue was minor because the previous guidance remained available under the active procedure 1/2-ADM-2303, Revision 2, Selective Leaching of Materials Inspection Program. The inspectors also noted that the licensee performed an opportunistic inspection of a buried gray cast iron component in 2017 after a fire protection pipe failure occurred, which met this license renewal commitment prior to its change.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On September 26, 2024, the inspectors presented the license renewal Phase IV inspection results to Will Cothen, Site Engineering Director and other members of the licensee staff.
  • On September 12, 2024, the inspectors presented the preliminary inspection results to Barry Blair, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71003

Corrective Action

Documents

2011-88208

2011-88526

2011-89071

2013-10003

2014-14741

2015-06897

2015-07232

2015-16701

2016-12299

2016-13869

2017-06835

2017-11716

2018-06897

2019-07458

20-06001

20-09472

22-01806

22-02887

22-06387

22-09674

23-02483

23-05234

23-05612

23-06071

23-08366

24-01211

24-01268

24-01534

24-07093

24-07094

24-07095

Corrective Action

24-07186

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Documents

Resulting from

Inspection

24-07215

24-07254

24-07257

24-07258

24-07259

24-07260

24-07262

24-07263

24-07264

24-07270

24-07275

24-07281

24-07282

24-07284

24-07290

24-07345

24-07348

24-07349

24-07353

24-07357

24-07359

24-07361

24-07370

24-07393

24-07432

24-07442

Drawings

8700-RM-118

Arrgt - Personnel Access Between Buildings 735 6

Revision 15

Engineering

Evaluations

Report No.

1300105.402

Beaver Valley Power Station Cathodic Protection Study

Revision 0

Miscellaneous

Structural Monitoring Inspections of BVPS Structures, Forth

Five Year Cycle Report - 2017

09/29/2021

Structural Monitoring Inspections of BVPS Structures, Fifth

Five Year Cycle Report - 2023

03/20/2024

Beaver Valley Underground Piping and Tanks Integrity Asset

06/06/2024

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Management Plan

Change Notice

20-092

BV1 UFSAR Section 16.1.36 "Selective Leaching of

Materials Inspection Program"

09/29/2020

LRBV-EAMR-001

BVPS License Renewal Project Document

Revision 9

Procedures

1/2-ADM-1900

Fire Protection Program

Revision 52

1/2-ADM-2016

General Area Structural Inspections

Revision 7

1/2-ADM-2098

System Walkdowns

Revision 3

1/2-ADM-2100

Inspection of Internal Surfaces Program

Revision 2

1/2-ADM-2147

Electrical Cables and Connections not Subject to 10 CFR

50.49 Environmental Qualification Requirements Program

Revision 2

1/2-ADM-2304

Inaccessible Medium-Voltage Cables not Subject to 10CFR

50.49 Environmental Qualification Requirements

Revision 5

BVRM-ENG-0004

Unit 1 Inspection of Internal Surfaces Program Components

Revision 1

NOBP-ER-3103

Plant Walkdown for Inspection of Potential Adverse

Localized Environments for Electrical Cables and

Connections

Revision 0

NOP-ER-3100

Cable Aging Management Program

Revision 2

NORM-E-3112

Cable Monitoring

Revision 2

Self-Assessments

BV License Renewal 71003 Inspection Self-Assessment

(2024)

07/18/2024

ATL-2020-0580-

ATA-10

Selective Leaching of Materials Inspection Program Self-

Assessment

11/05/2020

ATL-2020-0580-

ATA-12

Complete Self Assessment for License Renewal Aging

Management Program B.2.11-XI.E1 Elec Cables

10/31/2020

Work Orders

200383105

200417271

200472313

200505561

200519852

200535974

200535975

200558917

200590732

200621089

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

200622336

200634676

200645298

200645567

200664410

200665714

200668504

200694327

200720825

200745594

200756674

200760421

200764762

200799122

200800858

200803685

200803907

200807947

200808174

200808186

200811580

200813173

200817514

200819961

200825758

200825780

200828150

200828151

200828717

200831740

200833551

200833641

200833730

200833731

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

200833734

200834173

200834249

200834639

200834741

200835894

200836415

200841448

200845125

200847506

200847991

200848673

200852041

200853481

200853482

200856637

200856640

200857240

200858708

200859080

200879234

200880213

200880581

200880582

200880712

200880713

200880781

200880782

200880785

200881287

200881614

200881618

200883446

200894130

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

200894845

200898198

200898199

200898200

200898201

200898204

200898206

200898207

200898208

200898209

200898739

200917779

200919151

200944127