IR 05000317/1989005

Insp Repts 50-317/89-05 & 50-318/89-05 on 890227-0303.No Violations or Unresolved Items Noted.Major Areas Inspected: Current Status of Equipment Qualification (EQ) Program & Closeout of Previously Identified Open EQ Issues

ML20247K839
Person / Time
Site:	Calvert Cliffs
Issue date:	03/24/1989
From:	Anderson C, Juergens S, Paolino R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20247K835	List: IR 05000317/1989005 ML20247K831
References
50-317-89-05, 50-317-89-5, 50-318-89-05, 50-318-89-5, NUDOCS 8904050334
Download: ML20247K839 (6)

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U.S. NUCLEAR REGULATORY' COMMISSION

REGION I

Report N /89-05

'50-318/89-05 Docket N /50-318 License No. DPR-53/DPR-69 Priority Category 1 Licensee: Baltimore Gas and Electric Company P. O. Box 1475 -

Baltimore, Maryland 21203 Facility Name: Calvert Cliffs Units 1 & 2 Inspection At: Lusby, Maryland Inspection Conducted: Febru ny 27 - March 3, 1989 Inspectors: d S T 8f'

R. J. Molino, Senior Reactor Engineer f j/ date DRS/PSS . - L k%

S. Juefgens, Rea tor Engineer, DRP/Sec.\3B a uln date Approved by:

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w U C. J. Anderson, Chief, Plant Systems date-Section, DRS/EB Inspection Summary: Inspection on February 27 - March 3, 1989 (Combined Inspection Report Nos.-50-317/89-05 and 50-318/89-05).

Areas Inspected: Routine unannounced inspection'to' determine current status of Equipment Qualification Program and closecut of previously identified open EQ issue Results: No violations or unresolved items were identified. The licensee's EQ Program has been revised to ensure compliance with 10 CFR 50.49 requirements. Nine previously identified open items have been reviewed and

' determined to be in accordance with NRC requirement '

8904050334 890324'

PDR ADOCK 05000317 Q PDC ,,

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i DETAILS l 1.0 Persons Contacted

' Baltimore Gas & Electric Company

1 R. Branch, EQ Engineer l J. Clark, E&I Maintenance R. Condello, Senior Engineer q

• C Cruse, Manager NE&D 1 P. Furio, Licensing Engineer I J. McVicker, Senior Engineer i G. Pavis, EQ Program Manager

• E. Roach, QA Auditor

• Ross, I&C Calibration Facility Supervisor L. Russell, Manager Calvert Cliff Facility K. Sebra, Principal Engineer A. Thorton, General Supervisor - Plant & Project Engineering L. Weckbaugh, General Supervisor - Electrical & Controls U.S. Nuclear Regulatory Commission R. Capra, Director, PDI-1/NRR l V. Pritchett, Resident Inspector L. Tripp, Chief, Projects Section 3A

• Denotes personnel not present at exit meeting on March 3, 1989.

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2.0 Backaround i

A number of EQ violations were identified at Calvert Cliff Units 1 & 2 following a region based inspection in February and March of 1987. These deficiencies came after several NRC EQ team inspections that identified rignifican. '"9 equirmnt deficiencies at Calvert Cliffs in 1984 and 198 As a resuls of these findings, the licensee developed a comprehensive program to inspect in detail the installed configuration of 10 CFR 50.49 electrical equipment in Unit 1 (shutdown on April 1,1987) and Unit 2 '

(down for refueling outage). All identified discrepancies vere resolve ,

A task force of Design Engineers, personnel with licensed operator '

experience and contract consultants reviewed the discrepancies. Licensee- !

l interim and long-term corrective actions were planned to improve the EQ ;

program. For the short-term, interim methods were established to provide clear communication of EQ activities to field craft personnel and to provide additional reviews by qualified EQ reviewers. Long-term corrective actions included: an overall EQ Program Manager; revised EQ qualification !

maintenance requirement sheets which clearly provide EQ maintenance requirements; and an independent review of the EQ program.

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3.0 EQ Program 'l Licensee management has led the effort to develop a comprehensive .

I program to inspect 10 CFR 50.49 electrical equipment. The QA organization l has provided an independent review of the EQ Program to ensure complete and proper documentation of inspections and subsequent reinspection following corrective maintenance of the discrepancies. Program controls have been established-(CCI-208E) of EQ maintenance requirements (E-406)-

for craftsmen to ensure work is completed as directed. The scope of the revised EQ program encompasses such items as procurement activities, replacement parts, disposition of EQ deviations, modifications to EQ equipment and engineering reviews of environmentally qualified equipmen To ensure a clear line of responsibility and authority, a Principal Engineer from the Plant and Project Engineering Section was named EQ Program Manager, responsible for the establishment and implementation of l

the EQ program. An EQ Systems Engineer, responsible to the EQ Program Manager, has been assigned to resolve day-to-day problems generated by the Qualification Maintenance Progra New paragraphs in CCI-208E denote restrictions on contract personnel and l Vendor Representatives regarding EQ maintenance with examples of what.

l does and does not constitute EQ maintenanc Verification of the licensee revised EQ Program was accomplished by review of the following documents and visual inspection of the following

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installation *

Document File No. CBLO31 - XLPE Coaxici Cable (Rockbestos), Revision 2 l *

Document File No. JB0008 - 600 V Terminal Blocks, Revision 1

Document File No. MOV-001 - Motor Operated Valves

Document File No. HR-0001 - High Range Containment Radiation Monitor

Calvert Cliffs Instruction (CCI) - 208E, Change No. 1

Document File No. EPA-010 - Conax Electrical Connector, Revision 1A

E-406 Section 11 - Environmentally Qualified Electrical Methods and Materials

No. 11 Containment Spray Pump Motor Splices, Elevation 15' ECCS Room

Flow Transmitter IFT1581 - #11 Containment Cooler Service Water, Elevation 5"-0' East Piping Penetration Room (Unit 1)

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Solenoid Operated Valve #1SV1581, #11 Containment Cooler Inlet Control Valve, Elevation 27"-0' East Piping Penetration Room (Unit 1) '

Solenoid Operated Valve #25V4520, AFW Control Valve for #21 Steam Generator, Elevation 27"-O' East Piping Penetration Room (Unit 2)

• Solenoid Operated Valve #25V4531, AFW Control Valve for #22 Steam Generator, Elevation 27"-0' East Piping Penetration Room (Unit 2)

Training requirements for EQ technicians have been clarified and the required courses listed. Based on the above review and a sample verifica-tion of installed EQ equipment, the NRC inspectors determined that the licensee has established procedures that ensure qualification of electrical equipment within the scope of 10 CFR 50.49 is maintained on a continuing basi .0 Status of Previously Identified items

(Closed) Unresolved Item No. 317/85-03-04 pertaining to the flow instability problem that was observed during tests of a motor-driven l Auxiliary Feedwater Pump (AFW) at low steam generator pressure The problem was attributed to cycling of the automatic recirculation ;

(ARC) valve and a high flow capacity (CV). This problem was '

partially corrected on Unit 2 by changing the trim on the control valve and disabling the AR l Modification and Testing (TSP-188) was conducted on Unit I regarding the AFW system flow instability in Ap-11 1985 to determine the acceptability of an ARC valve modification and the required trim on the flow control valves for both Units 1 and A Facility Change Request (FCR) 84-1094 was completed in October 1986 for Unit 1 and in April 1987 for Unit This FCR authorized permanent defeat of the. ARC feature on both units ARC valves and a further reduction in trim on the motor train flow control valves 1/2-CV-4525/453 i I

This item is close l

(Closed) Unresolved Item No. 317/85-03-05 pertaining to the unlabeled Auxiliary Feedwater Pump No.13 and the inadequate l labeling of Breakers in Motor Control Console Nos. 104 and 114, the !

Battery Disconnect Switch No 95-1203 and ECCS Pump Room No. 2 I The licensee initiated requests per instructions CCI-308, dated January 30, 1989 and February 6, 1989, for permanent labels to be l

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applied to the above referenced item The licensee plans to install the labels by March 30, 198 This item is close *

(Closed) Violation Nos. 317/85-20-03 and 318/85-20-03 pertaining to licensee failure to follow procedures (QAP-7) requiring that changes i to control documents be controlled by initialing and recording the ,

date of change by the individual making the chang The inspectors examined specifications, instructions and revised EQ files noting that where changes were made to the control document, the changes were lined out and properly initialed and date In addition, personnel were alerted to the requirement in QAP-7 that changes to controlled documents be lined out, initialed and dated by ;

the individual making the chang l This item is close *

(Closed) Unresolved Item Nos. 317/85-22-05 and 318/85-20-05 pertaining to adequacy of EQ training. The inspector reviewed '

licensee training memorandum nos. 86-M-22, 87-M-15, 87-M-14, 87-M-22, 87-M-35 and thirty-one separate class rosters documenting EQ training completed in 1988. The inspector noted that various disciplines attended the training which consisted of lectures and

" hands on" exercise The inspector also attended the licensee's Introductory EQ Training session for systems engineers . The training session was given by the EQ Program Manager and lasted approximately thirty minute Class participation was good. The twelve systems engineers in

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l attendance appeared knowledgeable in the area of EQ as evidenced by

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the type of questions asked and responses to the instructor. The licensee's training provides a basic presentation of the EQ program to ensure consistency in the performance of associated activitie This item is close *

(Closed) Unresolved Item No. 317/86-19-02 pertaining to an unqualified wrap-around splice, identif ted in December 24, 198 The licensee replaced the unqualified splice immediately after it was found with a qualified Raychem splice. However, the identification of other similar deficiencies was not determined until after the NRC inspection of March 23-27, 1987. Licensee short-term /lo'ng-term corrective action to resolve the problem was determined to be adequat This item is close ,

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(Closed) Unresolved Item Nos. 317/87-07-01 and 318/87-08-01 pertaining to changes to procedure E-406, which did not have the complete installation information required to produce-a qualified splice. The licensee has revised Procedure No. E-406 to includ current splice. installation requirements used as basis for qualificatio This item is close *

(Closed) Violation Nos. 317/87-07-02 and 318/ 87-08-02 pertaining to the unqualified wrap-around splices used in pig-tail leads fo Solenoid Valve Nos. 1-SV-4530, 1-SV-4531 and 2-SV-4530, 2-SV-453 The licensee performed a detailed inspection of electrical equipment within the scope of 10 CFR 50.49 to identify similar deficiencie The unqualified wrap-around. splices 'were replaced with qualified Raychem splice The electrical installation procedure E-406 was revised to reflect the current qualified configuration. Field craft received training and hands-on experience in installing qualified splice This item is close .0 Unresolved Items Unresolved items are matters about which more information is required in order to ascertain whether they are acceptable, deviations or violation Unresolved items are discussed in paragraph .0 Ex,it Meeting The inspector met with licensee personnel (denoted in Details, paragraph 1.0) at the conclusion of the inspection on March 3, 1989 at the plant site. The inspector summarized the scope of the inspection and the inspection findings. At no time during the inspection was written material given to the licensee.

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