IR 05000280/1982003
| ML20054D946 | |
| Person / Time | |
|---|---|
| Site: | Surry  |
| Issue date: | 03/24/1982 |
| From: | Blake J, Herdt A NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML20054D942 | List: |
| References | |
| 50-280-82-03, 50-280-82-3, 50-281-82-03, 50-281-82-3, IEB-80-08, IEB-80-8, NUDOCS 8204230532 | |
| Download: ML20054D946 (5) | |
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4,9 UNITED STATES
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7, NUCLEAR REGULATORY COMMISSION
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E REGION 11
o 101 MARIETTA ST., N.W., SUITE 3100 ATLANTA, GEORGIA 30303 o
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Report Nos. 50-280/82-03 and 50-281/82-03 Licensee:
Virginia Electric Power Company P. O. Box 2666 Richmond, VA 23262 Facility Name:
Surry Docket Nos. 50-280 and 50-281 License Nos. DPR-32 and DPR-37 Inspection at ery sit near Williamsburg, Virginia Inspector:
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Date Signed
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Approved by.
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[d j ER. Herdt, Section Chief Date Signed Engineering Inspection Branch Division of Engineering and Technical Programs SUMMARY Inspection on March 9-12, 1982 Areas Inspected This routine, unannounced inspection involved 25 inspector-hours on site in the areas of licensee action on previous inspection findings; Inservice Inspection program; nondestructive examination procedures; IE Bulletin 80-08; and LER 79-08.
Results Of the five areas inspected. rio violations or deviations were identified.
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REPORT DETAILS 1.
Persons Contacted Licensee Employees
- J. L. Wilson, Station Manager
- R. F. Saunders, Asst. Station Manager
- 0. A. Christian, Supt. Tech. Services
- H. W. Kibler, Supt. Maintenance
- R. F. Oriscoll, QA Manager
- F. L. Rentz, QA Supervisor, Operations and Maintenance T. Brombach, NDE Supervisor D. Wagaman, QC Supervisor, MPP D. Smith, Director Operational QA Other Organizations F. Forrest, NDE Inspector, Pittsburgh Testing Laboratory NRC Resident Inspector
- D. J. Burke, SRI M. Davis, RI
- Attended exit interview 2.
Exit Interview The inspection scope and findings were summarized on March 12, 1982, with those persons indicated in paragraph I above. The inspector discussed the proposed meeting between VEPC0 and NRC concerning the Inservice Inspection Program (See Paragraph 5).
A new inspector follow-up item identified in this report was also discussed. The item is as follows:
(IFI) (50-280/82-03-01; 50-281/82-03-01) Processing of Changes to NDE Procedures (See Paragraph 6).
3.
Licensee Action on Previous Inspection Findings a.
(0 pen) Unresolved Item (50-280/80-41-01; 50-281/80-45-01).
Admin-istrative Controls Over Inservice Inspection. The inspector discussed this item with Mr. Dave Smith, VEPCO QA who is in charge of a task force to organize the welding, NDE and inservice inspection efforts at Surry and North Anna.
Mr. Smith informed the inspector that the licensee is in the process of draf ting the administrative procedures for the implementation of the ISI programs at Surry and North Anna.
The program is scheduled to be completed and implemented prior to July 1, 198.
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b.
(Closed) Violation (50-280/81-05-02) Radiographic Films Not in Compli-
ance with Film Density Requirements.
Region II has reviewed and accepted the licensee's response forwarded by VEPCO letter Serial
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No. 202 dated April 6,1981.
The inspector discussed the corrective actions in VEPC0's letter with Mr. R. F. Driscoll, QA/ Manager and reviewed the radiographic film from the re-radiography of weld W-17 and W-24. There are no further questions at this time.
c.
(Closed) Unresolved Item (50-280/81-05-03) Unacceptable Weld Defect Was Not Removed Prior to Repair Welding.
The defect in question was removed after subsequent radiography showed that it still existed.
This item was discussed with the licensee who assured the inspector that the QA/QC System would not allow the overruling of an NDE inspector in this manner on a final acceptance inspection, because the NDE method used to discover a defect must be used to verify removal of
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the defect on final acceptance inspections.
d.
(Closed) Unresolved Item (50-280/81-05-04) Surface Center Punch Marks Appear to be Sharp and Excessive Deep. The licensee prepared a noncon-formance report (NCR No.81-125) identifying the center punch marks noted by the inspector. The licensee's engineering staff evaluated the
condition and determined that the punch marks were not detrimental to
the piping for the intended service.
e.
(Closed) Inspector Follow-up Item (50-280/81-05-05; 50-281/81-05-02)
Visual Inspection Procedure Appears to be Limited on the Type of Surface Conditions to be Evaluated and incorrect in Personnel Quali-fications. The licensee agreed with the inspectors evaluation of the inspection procedure and revised the procedure to list a large number of surface conditions which must be included during visual examination of weld surfaces.
The incorrect personnel qualification was a typo-graphical error in the inspection procedure. This item is closed.
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f.
(Closed) Violation (50-280/81-06-01, 50-281/81-06-01) Inadequate Knowledge of Fillet Weld Size Measurement. The corrective actions.
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described in VEPC0 Letter Serial No. 203 dated April 7, 1981 were reviewed and accepted by Region II.
The inspector discussed these corrective actions with Mr. R. F. Driscoll, QA Manager and reviewed the documentation of the corrective actions.
There were no further questions at this time.
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g.
(Closed) Violation (50-280/81-11-01, 50-281/81-11-02) Failure to Establish Adequate Controls for Storage of Equipment. The licensee's response forwarded by Letter Serial No. 287 dated May 22, 1981-was
reviewed and accepted by Region II.
The inspector discussed this
response with the licensee and reviewed the QA. record; for documenta-
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tion of the corrective action. There are no further questions at this j
time.
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(Closed) Violation (50-280/81-11-02) Failure to Follow Welding Material Control Procedure.
The licensee's response was forwarded by VEPC0 Letter Serial No. 287 dated May 22, 1981. The inspector discussed the implementation of the corrective actions with the licensee's manager of QA. There are no further questions at this time.
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(Closed) Unresolved Item (50-280/81-11-03) Welder Qualification Test Visual Inspection.
The inspector reviewed this item with the licen-see's QA manager.
The file for this item contained the information that it was not a requirement of the licensee's welder qualification program for the test examiner to conduct and document a visual inspection of a welder qualification test coupon. This item is closed.
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(Closed) Inspector Follow-up (50-280/81-11-07; 50-281/81-11-07) Disre-gard for Radiological Warning Signs.
The inspector reviewed the
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licensee's documentation of the actions taken concerning the subject item. The records shows that the item was addressed in management correspondence; supervisors meetings; and workers tool box meetings.
In that the Steam Generator Replacement Project is complete this item is closed.
4.
Unresolved Items Unresolved items were not identified during this inspection.
5.
Inservice Inspection Program The licensee is in the process of preparing a new Inservice Inspection and Test (ISI-IST) program for the next 120-month inspection period.
The ISI-IST program will be in accordance with the requirements of ASME Section IX 1980 edition and addenda through the Winter 1980 addenda.
The inspector reviewed the preparations for the submittal of the program with the license's QA, Engineering and NDE personnel. During these reviews a number of questions were asked concerning reporting requirements and formats. During discussions with Mr. D. Smith, VEPCO, QA, who is heading up the licensee's ISI-IST task force it became apparent that a meeting between VEPC0 and NRC personnel involved with ISI-IST would be beneficial to both groups. Mr. Smith stated that when VEPC0 was ready to finalize the new program he would contact the region and request a meeting.
There were no violations or deviations in this area of inspection.
6.
The licensee's NDE task force has completed the project of rewriting the VEPC0 NDE manual and the new manual was issued in December 1981.
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The inspector reviewed the manual, particularly the following sections:
NDE 3.1.
Preparation Issue and Control of Nondestructive Examination Procedures
NDE 4.1 Nondestructive Examination Personnel Certification and Training
NDE-5-UT-1 Calibration Requirements of Ultrasonic Inspection Equipment NDE 6.1 NDE-ISI Vendor Qualification and Observation NDE 7.1 General Requirements for Nondestructive Examination NDE VT-1 Visual Examination During the review of the manual the inspector noted that each NDE procedure cover sheet contained 'the required approval signatures, but the revision number on the title page was marked NA. Each individual page of the proce-dures have spaces for revision number and date. When this was discussed
with the QA manager, he acknowledged that the cover sheets were not right with the revision number listed as NA. He also stated that corrected cover sheets were already being prepared for review and signature, and that the system for controlling changes would be standardized.
The inspector
informed the licensee that this would be an inspector follow-up item (50-280/82-03-01; 50-281/82-03-01), Processing of Changes to NDE Procedures.
There were no violations or deviations in this area of inspection.
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The inspector reviewed the licensee's response to IEB 80-08.
It appears that the Surry penetrations did not require volumetric examination during original fabrication.
The penetration flued-head-to-sleeve welds only required surface examination during fabrication, but they were covered with leak-chase channels so the can be individually leak tested. This bulletin i
remains open pending evaluation of the Surry penetrations in light of the
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bulletin requirements.
8.
Licensee Event Reports The inspector reviewed LER 79-08 concerning the containment recirculation piping. It appears that the licensee's program for nondestructive examina-tion of the this piping is appropriate for the circumstances. This LER is closed.
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