LER-1980-029, /03L-0:on 801106,outboard Motor Bearing on Containment Spray Pump SI-3C Motor Found Severely Degraded & Motor Shaft Scored.Probably Caused by Lack of Oil to Bearing.Bearing Replaced & Rotor Shaft Repaired |
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60 61 OOcKET NUMBER the 69 EVENT CATE 74 75 REeORT QATE 80 EVENT oESCRIPTioN AND P loBABLE CONSEQUENCES h io i2i I While at approx:mately 80% power,.andwhile performing routine oreventive maintenance r5T31 ;
tasks on the SI-3C (containment spray pump) motor, it was discwiered that the out-l io yi l board motor bearing was severely degraded and the rotor shaft, at the outboard end I 3
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io is i l containment spraypumps, SI-3A and SI-36, were operable and available as was the l
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23 J4 05 36 37 40 41 42 43 44 47 CAUSE DESCRIPTloN AND CCRRECTIVE ACTIONS h Iiio i l The failed bearino on the containment sprav oumo motor, SI-3C, was believed to be i
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operation. To prevent future similar events, all HPSI, LPSI, and Containment Spray mI motor bearina oil levels will continue to be monitored on a monthlv huie nor ette_
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LER No.80-029 0maha Public Power District Fort Calhoun Station Unit No. 1 Docket No. 05000285 1
I Attachment No. 1
Safety Analysis
j The Fort Calhoun Station Unit No.1 is so designed that no single failure, by itself, can adversely affect the ability of the plant to safely shutdown in case of an accident.
During the time SI-3C, the containment spray pump, was out due to motor bearing failure, the remaining two containment spray pumps SI-3A and SI-3B were operable and available. The Fort Calhoun Station's con-tainment spray system is sized such than any two of the three containment spray pumps would limit the containment pressure to below the design value following a Design Basis Accident without taking credit for the air coolers or the cooling capacity of the safety injection system.
In ad-dition, and as stated in the Technical Specifications (2.4), the contain-ment air recirculation, cooling and iodine removal system is completely redundant to the containment spray system.
During the time SI-3C was inoperable, the entire containment air recirculation, cooling and iodine removal system was operable and available should the need arise to mitigate the consequences of an accident.
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p LER No.80-029 Omaha Public Power District Fort Calhoun Station Unit flo.1 Docket No. 05000285 Attachment flo. 2
Corrective Action
Maintenance Order No. 7768 was wr1tten to correct the problem of a damaged outboard motor bearing and & c ored rotor shaft (at the outboard end). The motor bearing was replaced with a spare as was the bearing seal. The scored shaft was repaired and the motor was then re-assembled and tested for proper operation per applicable sections of ST-SI/CS-1.
The test was completed satisfactorily. As a result of this failure, the operators have been cautioned to "'eck oil levels for Safety Injection and Containment Spray Pump bearings on a routine basis and prior to running any of the pumps.
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LER No.80-029 Omaha Public Power District Fort Calhoun Station Unit No.1 Docket No. 05000285 Attachment No. 3
' Failure Data This is the first failure of this type at the Fort Calhoun Station Unit No. 1 i
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| 05000285/LER-1980-001-03, /03L-0:800102,while Operating at Approx 98% Power, Breaker Feeding Containment Cooling Fan Motor VA-3B Tripped.Caused by Trip Units Out of Calibr.Units A&C Were Replaced,Calibr & Tested Satisfactorily | /03L-0:800102,while Operating at Approx 98% Power, Breaker Feeding Containment Cooling Fan Motor VA-3B Tripped.Caused by Trip Units Out of Calibr.Units A&C Were Replaced,Calibr & Tested Satisfactorily | | | 05000285/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000285/LER-1980-002-01, /01T-0:on 800117,while Performing Surveillance Test ST-SI/CS-1,containment Sump Safety Injection Recirculation Valve HCV-383-4 Failed to Close from Control Room Switch.Caused by Binding Auxiliary Interlock | /01T-0:on 800117,while Performing Surveillance Test ST-SI/CS-1,containment Sump Safety Injection Recirculation Valve HCV-383-4 Failed to Close from Control Room Switch.Caused by Binding Auxiliary Interlock | | | 05000285/LER-1980-002, Forwards LER 80-002/01T-0 | Forwards LER 80-002/01T-0 | | | 05000285/LER-1980-003-03, /03L-0:on 800122,during Special 24-h Diesel Generator Test,While Attempting to Load Generator,Generator Field Went to Max Excitation.Caused by Faulty Zener Diode & Corresponding Draft in A-C Regulator Panel | /03L-0:on 800122,during Special 24-h Diesel Generator Test,While Attempting to Load Generator,Generator Field Went to Max Excitation.Caused by Faulty Zener Diode & Corresponding Draft in A-C Regulator Panel | | | 05000285/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000285/LER-1980-004, Forwards LER 80-004/01T-0 | Forwards LER 80-004/01T-0 | | | 05000285/LER-1980-004-01, /01T-0:on 800126,while Fire Barrier Inside Empty Breaker Cubicle Was Degraded to Pull in New Cabling,Fire Watch Was Not Maintained Continuously.Caused by Fire Watch Not Receiving Accurate Info on Status of Barrier | /01T-0:on 800126,while Fire Barrier Inside Empty Breaker Cubicle Was Degraded to Pull in New Cabling,Fire Watch Was Not Maintained Continuously.Caused by Fire Watch Not Receiving Accurate Info on Status of Barrier | | | 05000285/LER-1980-005-03, /03L-0:on 800131,during Containment Integrated Leak Rate Test,Release to Atmosphere Occurred.Caused by Failure of Rupture Disk.Containment Pressure Monitored for Remainder of Test | /03L-0:on 800131,during Containment Integrated Leak Rate Test,Release to Atmosphere Occurred.Caused by Failure of Rupture Disk.Containment Pressure Monitored for Remainder of Test | | | 05000285/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000285/LER-1980-006-01, /01T-0:on 800415,as Required by IE Bulletin 79-01B,util Has Been Obtaining & Reviewing Test Data on Electrical Equipment.Samples Failed to Meet Acceptance Criteria.Caused by Steam & Moisture in Environ | /01T-0:on 800415,as Required by IE Bulletin 79-01B,util Has Been Obtaining & Reviewing Test Data on Electrical Equipment.Samples Failed to Meet Acceptance Criteria.Caused by Steam & Moisture in Environ | | | 05000285/LER-1980-006, Forwards LER 80-006/01T-0 | Forwards LER 80-006/01T-0 | | | 05000285/LER-1980-007-01, /01T-0:on 800430,penetration Cable Splices for Containment Ventilation Fans Found to Lack Documentation for LOCA Qualification.Splices Will Be Coated w/LOCA-qualified Sealant | /01T-0:on 800430,penetration Cable Splices for Containment Ventilation Fans Found to Lack Documentation for LOCA Qualification.Splices Will Be Coated w/LOCA-qualified Sealant | | | 05000285/LER-1980-007, Forwards LER 80-007/01T-0 | Forwards LER 80-007/01T-0 | | | 05000285/LER-1980-008-03, /03L-0:on 800515,during Check of Power Supply Trip Indicating lights,AB-1 Matrix Relay of Reactor Protective Sys Failed to Trip Clutch Power Supplies.Caused by Failure of Mercury Wetted Relay in Matrix Circuit | /03L-0:on 800515,during Check of Power Supply Trip Indicating lights,AB-1 Matrix Relay of Reactor Protective Sys Failed to Trip Clutch Power Supplies.Caused by Failure of Mercury Wetted Relay in Matrix Circuit | | | 05000285/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000285/LER-1980-009-99, /99T-0:on 800522,during Maint on Stack Iodine Process Monitor,New Sensitivity Calibr Was Required.Caused by Use of Wrong Calibr Procedure.Training Will Be Conducted to Ensure Familiarity W/Procedures | /99T-0:on 800522,during Maint on Stack Iodine Process Monitor,New Sensitivity Calibr Was Required.Caused by Use of Wrong Calibr Procedure.Training Will Be Conducted to Ensure Familiarity W/Procedures | | | 05000285/LER-1980-009, Forwards LER 80-009/99T-0 | Forwards LER 80-009/99T-0 | | | 05000285/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000285/LER-1980-010-01, /01T-0:on 800516,during Cold Pressure Test,Leakage Discovered at Gasket Joint Between Pump Casing & Pump Cover on Reactor Coolant Pumps RC-3A,3B & 3C.Closure Studs Corroded by Boric Acid.Leaks Caused by Deteriorated Gaskets | /01T-0:on 800516,during Cold Pressure Test,Leakage Discovered at Gasket Joint Between Pump Casing & Pump Cover on Reactor Coolant Pumps RC-3A,3B & 3C.Closure Studs Corroded by Boric Acid.Leaks Caused by Deteriorated Gaskets | | | 05000285/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000285/LER-1980-011-03, /03L-0:on 800528,during 1980 Refueling Outage Type B & C Containment Leak Rate Tests,Total Leakage Exceeded 0.6La Limit.Caused by Leaking Fuel Transfer Tube, Electrical,Mechanical Sleeve & Piping Penetrations | /03L-0:on 800528,during 1980 Refueling Outage Type B & C Containment Leak Rate Tests,Total Leakage Exceeded 0.6La Limit.Caused by Leaking Fuel Transfer Tube, Electrical,Mechanical Sleeve & Piping Penetrations | | | 05000285/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000285/LER-1980-012-03, /03L-0:on 800708,during Performance of ST-RPS-3, F.2,discovered That Trip Unit 3 Setpoints Had Drifted Out of Spec in Nonconservative Direction.Caused by Normal Setpoint Drift.Setpoints Adjusted | /03L-0:on 800708,during Performance of ST-RPS-3, F.2,discovered That Trip Unit 3 Setpoints Had Drifted Out of Spec in Nonconservative Direction.Caused by Normal Setpoint Drift.Setpoints Adjusted | | | 05000285/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000285/LER-1980-013-03, /03L-0:on 800707,during Normal Power Operation, Noted That Channel a Dc Sequencer SI-1 Had de-energized on-auto Light.Caused by Sequencer Circuitry Failure Due to Faulty Relay | /03L-0:on 800707,during Normal Power Operation, Noted That Channel a Dc Sequencer SI-1 Had de-energized on-auto Light.Caused by Sequencer Circuitry Failure Due to Faulty Relay | | | 05000285/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000285/LER-1980-014-03, /03L-0:on 800709,transformer T4 of Diesel Generator 1 Failed.Caused by Shorted Coil.Transformer Replaced | /03L-0:on 800709,transformer T4 of Diesel Generator 1 Failed.Caused by Shorted Coil.Transformer Replaced | | | 05000285/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000285/LER-1980-015-03, /03L-0:on 800710,during Insp,Noted That Trip Unit Setpoints on C Channel Had Become Positive Rather than Negative.Caused by Failure of 15-volt Power Supply for Trip Unit 4.Unit Calibr | /03L-0:on 800710,during Insp,Noted That Trip Unit Setpoints on C Channel Had Become Positive Rather than Negative.Caused by Failure of 15-volt Power Supply for Trip Unit 4.Unit Calibr | | | 05000285/LER-1980-016, Forwards LER 80-016/03L-0 | Forwards LER 80-016/03L-0 | | | 05000285/LER-1980-016-03, /03L-0:on 800621,weld on Suction Side of Pump CH-1B in Demineralized Water Flush Line Cracked.Caused by Vibration of Piping in Svc.Crack Was Ground Out & Rewelded Using Certified Procedure & Line Tested | /03L-0:on 800621,weld on Suction Side of Pump CH-1B in Demineralized Water Flush Line Cracked.Caused by Vibration of Piping in Svc.Crack Was Ground Out & Rewelded Using Certified Procedure & Line Tested | | | 05000285/LER-1980-017-03, /03L-0:on 800804,during Normal Power Operation, Personnel Discovered Setpoint Selector Switches for RMO-61, Particulate Radiation Monitor,In Wrong Position.Caused by Personnel Error While Performing Test on Radiation Monitor | /03L-0:on 800804,during Normal Power Operation, Personnel Discovered Setpoint Selector Switches for RMO-61, Particulate Radiation Monitor,In Wrong Position.Caused by Personnel Error While Performing Test on Radiation Monitors | | | 05000285/LER-1980-017, Forwards LER 80-017/03L-0 | Forwards LER 80-017/03L-0 | | | 05000285/LER-1980-018-03, /03L-0:on 800808,while Attempting to Monitor Gas Space on Vct,Inadvertent Release of Radioactive Matl to Auxiliary Bldg Environ Occurred.Caused by Deteriorated Surgical Tubing on Gas Analyzer.Tubing Replaced | /03L-0:on 800808,while Attempting to Monitor Gas Space on Vct,Inadvertent Release of Radioactive Matl to Auxiliary Bldg Environ Occurred.Caused by Deteriorated Surgical Tubing on Gas Analyzer.Tubing Replaced | | | 05000285/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000285/LER-1980-019, Forwards LER 80-019/03L-0 | Forwards LER 80-019/03L-0 | | | 05000285/LER-1980-019-03, /03L-0:on 800904,seismic Pipe Restraints SIS-62 & SIS-7 Were Inadvertently Made Inoperable at Same Time. Restraints Were Being Upgraded in Response to IE Bulletin 79-14.Restraint SIS-7 Was Immediately Made Operable | /03L-0:on 800904,seismic Pipe Restraints SIS-62 & SIS-7 Were Inadvertently Made Inoperable at Same Time. Restraints Were Being Upgraded in Response to IE Bulletin 79-14.Restraint SIS-7 Was Immediately Made Operable | | | 05000285/LER-1980-020, Forwards LER 80-020/03L-0 | Forwards LER 80-020/03L-0 | | | 05000285/LER-1980-020-03, /03L-0:on 800905,axial Power Distribution Setpoints on D Channel Discovered Out of Tolerance in Nonconservative Direction.Caused by Dependent Setpoint Selection Switch Failure.Switch Cleaned & Returned to Svc | /03L-0:on 800905,axial Power Distribution Setpoints on D Channel Discovered Out of Tolerance in Nonconservative Direction.Caused by Dependent Setpoint Selection Switch Failure.Switch Cleaned & Returned to Svc | | | 05000285/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000285/LER-1980-021-03, /03L-0:on 800910,transformer T4 of DG-1 Failed. Transformer Feeds Diesel Oil Immersion Heater & Alarm Relays.Caused by Moveable Armature Located on Immersion Heater Contractor.Armature Repaired | /03L-0:on 800910,transformer T4 of DG-1 Failed. Transformer Feeds Diesel Oil Immersion Heater & Alarm Relays.Caused by Moveable Armature Located on Immersion Heater Contractor.Armature Repaired | | | 05000285/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000285/LER-1980-022-03, /03L-0:on 800911,during Safety Injection Actuation Signal Surveillance test,86B/VIAS Lockout Failed to Trip. Caused by Burned Coil.Coil Replaced W/Spare & Tested Satisfactorily for Proper Operation | /03L-0:on 800911,during Safety Injection Actuation Signal Surveillance test,86B/VIAS Lockout Failed to Trip. Caused by Burned Coil.Coil Replaced W/Spare & Tested Satisfactorily for Proper Operation | | | 05000285/LER-1980-023-03, /03L-0:on 800908,during Routine Operations,Power to Lockout Relay Coil 86A1/CPHS Was Interrupted.Caused by Electrically Opened Contacts.Contacts Cleaned & Burnished | /03L-0:on 800908,during Routine Operations,Power to Lockout Relay Coil 86A1/CPHS Was Interrupted.Caused by Electrically Opened Contacts.Contacts Cleaned & Burnished | | | 05000285/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000285/LER-1980-024-03, /03L-0:on 800926,while Completing Repairs on B Charging Pump,A Charging Pump Became Inoperable.Caused by Packing Cooling Pump Failure.Motor Replaced | /03L-0:on 800926,while Completing Repairs on B Charging Pump,A Charging Pump Became Inoperable.Caused by Packing Cooling Pump Failure.Motor Replaced | | | 05000285/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000285/LER-1980-025, Forwards LER 80-025/03L-0 | Forwards LER 80-025/03L-0 | | | 05000285/LER-1980-025-03, /03L-0:on 801027,during Power Operation While Completing Repairs on C Charging Pump,A Charging Pump Became Inoperable.Caused by Leak in Weld Joining Sys to Flushing Line.Weld Repaired & Pump Returned to Svc | /03L-0:on 801027,during Power Operation While Completing Repairs on C Charging Pump,A Charging Pump Became Inoperable.Caused by Leak in Weld Joining Sys to Flushing Line.Weld Repaired & Pump Returned to Svc | |
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