ML19316A728
| ML19316A728 | |
| Person / Time | |
|---|---|
| Site: | Beaver Valley, 05034*** |
| Issue date: | 03/25/1980 |
| From: | Frus H, Indorina J DUQUESNE LIGHT CO. |
| To: | |
| Shared Package | |
| ML19316A725 | List: |
| References | |
| NUDOCS 8005270419 | |
| Download: ML19316A728 (92) | |
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NUMIER: CEC"I8b"2b 162 01 002 , 006 - l 60,2 , 22 l141
*^a' j CONTROLLED OOCUMENT TR ANS.*,14TT AL 015 N/A D.C.P. O usE i, OUQUE3NE t.tOMT COMPANY lS$U ED e N/A O.F.E. INFORMATION ONLY j Op ENQiNEERING ANO CONSTRUCTION 04 VISION 130 pg g 3 y- 3 1 103 C.O. O NiSToarcAL rile o eE AVER VALLEY POWER STATION UNIT
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e. OCCuMENT REvis.cn NO. DOCuuENT NUMSER OR CATE SUPERSEDEO CEsCRIPTION Test Report for Environ = ental Qualificatien Test Of lenn Union & Mars: hen Ter=inal l Blocks i l i i I 4 J l oisTH:BUTION:
"#*Y COPIES TO COPIES TO ' 1 COPIES TO H. M. Siegel cO,,Es TO I 1 COPtE5 TO N* O* ITUS COPIES TO 1 copiE3 70 E. M. Jinenet COPIES TO 1 copiE3 70 R. Bu* ski COptES TO i CoptES TO COP'ES TO TO TO DUQUESNE LIGHT COMPANY NOTE: Superseded documer.ts should be . A. M cM na removed from your files and dertroyed.
by: (per Protect Manager) ONE COPY OF THIS TRANSMITTAL SHALL BE SIGNED AND RETURNED TO THE PROJECT MANAGER TO ACKNOWLEDGE THE RECSIPT OF THE ABOVE MENTIONED DOCUMENTS . The above listed documents were received in good condition and superseded documents have been voided or destroyed. i Sienee Cate 1 Od 8 0052 70~
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BE AVER VALLEY POWER STATION UNIT 1 103i C.O. FOR-~ O HISTORICAL FILE DOCUMENT REVISION NO. DOCUMENT NuMSER OR OATE SUPERSEQED DESCRIPTION Test Report for Inu renr. ental qualification Test of Penn Union & Marathon Ter::tinal Blocks 1 1 O . l
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I DISTM18UTION: COPlES TO D- #S7 7 * ** - CCpt ES TO ; COPIES TO COPtES TO l CopeES TO COPIES TO CO*'ES TO COPtES TO COPlES TO COPIES TO COptES TO f CortES TO TO i
- To j DUQUESNE LIGHT COMPANY NOTE
- Superseded documents should be . .
ao na removed from your files anJ destroyed. ,, w lo., Proint uaaa,.r l / ONE COPY OF THIS TRANSMITTAL SHALL BE SIGNED AND RETURNED TO THE PROJECT i f i MANAGER TO ACKNOWLEDGE THE RECEIPT OF THE ABOVE MENTICNED DOCUMENTS . he above listed documents were received in good condition and superseded documents havi been voided or destroyed. j
- Delivered personally by Mr. D. Gibson.
Saeewd Date i l l l I
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t 1 . l i I t , ! t i l l 1 I l 1 TEST REPORT f FOR ENVIRONMENTAL QUALIFICATION TEST OF 1 . i PENN tJNION (SERIES 1000) & MARATHON (SERIES 1500) ; TERMINAL BLOCKS O- s tv - n t i i i J i e 2 4 s t ' V = 4 s 1 4 k
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sia) 4se-6 coo 4ss sistn av.nu. j uran. Pennsvivama l l l TEST REPORT OF l l ENVIRONMENTAL QUALIFICATION TEST DATA & RESULTS OF PENN UNION (SERIES 1000) & MARATHON (SERIES 1500) TERMINAL BLOCKS, BEFORE, DURING, AND l AFTER BEING SUBJECTED TO A CONTAINMENT ENVIRONMENT ENCOUNTERED DURING A LOSS OF COOLANT ACCIDENT FOR DUQUESNE LIGHT COMPANY AT
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BEAVER VALLEY POWER STATION - UNIT #1 o PREPARED BY: M
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[. _f- /9 -fd .h,-l'T APPROVED BY: / , A/ , /1xx,4.,,,f- 8~ 75-80 EED' Dep ' tment Head (/ Project Manager M d,.3 h e e.- 4 = -e - -.---.m . - , . . ... = %.
ABSTRACT I A test was performed to determine the environmental qualification of electrical terminal blocks (Penn Union Series 1000 and Marathon Series 1500). These blocks were mounted in junction boxes typical to those found inside containment at Unit #1 Beaver Valley Power Station. The test included two models. The test model consisted of a junction box, with " weep" holes drilled on the side of l the box (similar to those in containment) and with two terminal blocks mounted inside. One block was oriented vertically and the other block was oriented horizontally. During the test, the junction boxes were installed with the coverplates in place. Each terminal point was wired in accordance with prescribed installation practices. The physical test work was performed in two general locations. The Irradiation section of the test was conducted at the Isomedex Corporation Facilities, Persippany, New Jersey, and the remainder of the test work (initial / final dielectric 1 measurements and the LOCA s'ection) was carried out at the Westinghouse Electric Company, Forrest Hills Laboratory facilities, Pittsburgh, PA. The general test concept was designed to evaluate the functional performance of the terminal blocks under test O- connected to typical electrical loads (DC . AC solenoids - fully energized) while being subjected to a LOCA environment. The range of the environmental parameters used was governed
; by applying IEEE-323-1971 and BVPS Unit il FSAR guidelines.
1 The test sequence was as follows: l , a) Initial Dielectric measurements b) Irradiation of Junction Box and terminal strip assemblies c) Post-Iradiation Dielectric Measurements d) 24-hour LOCA Environmental Test (Refer to
- Figure 1 of Test Resume) e) Post-LOCA Dielectric Measurements and general overall inspection.
During the test, all of the terminal blocks demonstrated the capability to function as required in accordance with the acceptance criteria given. OL , s
1 () I There was no evidence that the exposure to the environmental parameters, during the test, had any unsatisfactory effect on the functional performance of these terminal blocks. However, after the test environment was removed and the test models were being transferred from the test chamber, a general inspection of the terminal blocks was in progress when it was noted that a number of the terminal screws and the wires connected to these terminal points were loose on the Marathon Blocks. Subsequent checks of the Marathon Blocks revealed that the recessed inserts along with the upper temperature limitation of the Phenolic body most likely contributed to the observed condition. Unlike the Marathon Blocks, the wires and connections inspected on the Penn Union (Meter Devices, Inc.) blocks were found to be tight. Likewise, the Pre-Irradiation and Post-LOCA dielectric measurements obtained were found to be more favorable for the Penn Union (Meter Devices, Inc.) Blocks than for the Marathon Blocks. In summary, the test data obtained is conclusive evidence that the Penn Union (Meter Devices, Inc.) Blocks are environmentally qualified as tested in accordance with the acceptance criteria specified. Although the Marathon Blocks did meet the acceptance criteria, the loose connections noted after the LOCA section was completed is reason enough to question the long term reliability of these devices in a post accident operating mode. Therefore, s , ,' only the Penn Union Blocks are considered to be fully qualified as a result of this test.
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ENVIRONMENTAL QUALIFICATION OF MARATHON SERIES 1500 AND PENN UNION (METER DEVICES, INC.) SERIES 1000 TERMINAL BLOCKS O-
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Prepared by: / /
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u MA /. /> .' T. Riedl, Engineer F. J.'Kordalski, Engineer Facility Engineering Facility Engineering
, Approved by: -
L. R. Katz, Manager Facility Engineering
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' TABLE OF C0flTENTS Section Title Page I Test Objectives and Setup 1 II Irradiation Program 1 LOCA Testing 2 III IV Summary of Test Results 3 V Appendix Dielectric Measurements 7-10 Chemistry Report 25 26 Radiation Certificate
' 27-28 Equipmer.t List Recocding Equipment Channel Assignments 29-30 Equipment Calibration List 31-Transducer Calibrations 32-36 Procedures Trip and Severe Enviror:nent FEP-005, Rev. 8 Terminal Block Setup FEP 092 Route Cards
,s-Meter Device Test Unit Marathon Test Unit i Test Prospectus 79-0019 l
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ILLUSTRATIONS Figure PAGE
- 1. Pre-Radiation Marathon Test Unit. 5
- 2. Pre-Radiation Meter Device Test Unit 6
- 7. Meter Device Test Unit Internal Wiring 11
- 8. Marathon-Test Unit Internal Wiring 12
- 9. L.O.C.A. Chamber (Test Units Without Covers) 13
- 10. L.O.C.A. Chamber (Covers Installed, T/C's Positioned) 14
- 11. Pressure Manifold Assembly 15
- 12. Intermediate Barrier Strip Wiring 16
- 13. L.O.C.A. Test Instrumentation Wiring 17
- 14. Solenoid Manifold Assembly 18
- 15. Temperature Profile (LOCA 2 Minutes) 19
- 16. Temperature Profile (LOCA 24 hours) 20
- 17. Post-LOCA (Test Unit Covers On) 21
- 18. Post-LOCA (Test Unit Covers Removed) 22
- 19. Post-LOCA (Units Removed from Chamber) 23
- 20. Post-LOCA (Units Removed from Chamber) 24 f'
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I. , TEST OBJECTIVES AtID SETUP The object of this test was to provide sufficient data to determine the r rironmental qualification of the Penn Union (MeterDevices Inc.) Series 1000 Terminal Blocks and/or the Marathon Series 1500 Terminal Blocks. Two test unit.; were assembled utilizing materials supplied by the on-site engineering group of Duquesne Light, Beaver Valley Power Station. The' td.arathon test unit consisted of a field junction box measuring 8" x 8" x 4" and contained two 4-point Marathon terminal blocks. The Meter Devices Test unit consisted of an identical field juntion box and contained one 8-point and one 4-point Mater Device terminal block. The terminal blocks in both test units were mounted on the inside back surface of the junction boxes. Thettater 9'evice terminal blocks were mounted with an insulating material (fish paper) between the terminal block and inside surface of the junction box. A 1-1/2" conduit fitting was mounted on the side of each junction box for the routing of wire used during q . LOCA testing. Two 3/8" diameter weep holes were drilled in Q the bottom of each juntion box to facilitate drainage and pressure equilibrium. Photographs of the assembled test units are shown in Figures 1 and 2. Dielectric measurem'ents were made before and after each phase l of testing and were recorded on data sheets. (Figs. 3 thru 6). All dielectric measurements performed at the Forest Hills site l I were in a controlled environment and included temperature and humidity readings. II. sIRRADIATI0fl PROGRAM , , ,, Test units were hand carried to Parsippany, New Jersey .for irradiation at the Isomedix Corporation. Dielectric measure-ments were made on each terminal block and recorded on data ) sheets before radiation testino. Both junction box covers were installed prior to installation in the radiation cell. A 30-minute dose check was performed to determine the total time required to achieve the desired total integrated dose of 50-55 MR. A letter of certification from Isomedix stating test parameters and results is shown on page 26. Upon completion of the , irradiation test, the junction box covers were removed for inspection and dielectric measurements. A visual inspection of each test unit revealed no apparent damage. Test units were
/' then packaged and hand carried back to Forest Hills.
l 1 I
l hm-III. LOCA TESTING ;
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A pre-LOCA dfelectric measurement was performed in the calibration lab and recorded on data sheets along with the temperature and humidity readings. Both units were then transferred to the LOCA facility for wiring and installation in the test chamber. A single conductor
#12 AWG sith Type SIS 600 Volt Insulation was used for all electrical connections within the test chamber.
All wiring connections to the terminal blocks were made using Burndy YAV 10 Lugs. Internal wiring diagrams of the Meter Device and Marathon terminal block units are shown in Figures 7 and 8. One identification strip was omitted I intentionally from the terminal block of each test unit. ; Both test units were installed in the LOCA chamber as shown l in the photograph in Figure 9. In order to determine i current leakage to ground, both junction boxes were isolated i from each other and their mounting bracket using a teflon ' insulator. Test unit covers were installed along with grounding leads and the chamber fast response thermocouples positioned as shown in Figure 10. 4
. All internal chamber wiring was routed through conax fittings utilizing existing vessel penetrations. After exiting the vessel the wiring was run to intermediate barrier strips located on the solenoid manifold assembly shown in Figure 11.
Wiring connections were then made from the barrier strips to the recording instrumentation and solenoids as shown in Figures 12 and 13. Operation of the solenoids was monitored during the test using the pressure manifold assembly as shown in Figure 14. A pressure regulator was used to supply each solenoid with approximately 18 psig during the test. The outlet pressure of each solenoid was monitored and recorded using a differ-
, ential pressure transducer. The exhaust port of each 3-way solenoid valve was vented to atmosphere.
/
Prior to start of testing, both test units were brought to operating conditions as per procedure FEP-092. Both DC & AC power supplies were fused at 5 amps. The voltage to the D.C. solenoids was adjusted to 125 volts and the voltage to the A.C. solenoids to 120 volts. The solenoids were then energized and inlet pressures adjusted to approximately 18 psig. Before beginning the LOCA test, all recording equipment was placed on fast speed or continuous mode for the first 5 minutes of the
test'. Upon initiation of the test, steam and chemical j spray were injected into the test chamber at a temperature shown on the profile in Figure 15. The chemical pray was
-injected at a rate of 5.8 gpm and consisted of 2793 ppm Boric Acid' dissolved irr. water and adjusted to a PH of 8.5 at 25' C. (See chemistry report page 25.) After 50 minutes had elapsed from the start of the test, the chamber temperature was lowered approximately 3 *F/hr for the final 23 hours of the test. (See figure 16.)
At approximately 16 hours into the test, an operational check was performed on the AC and DC solenoids to determine if a change in voltage under load had any effect upon the terminal
. blocks being tes+sd. At the start of the operational check, all analog recorders were placed on fast speed and the data logger in the continuous mode. The DC voltage was increased to 140. VDC while the AC voltage was held at a constant 120 VAC.
The solenoids vere de-energized individually several minutes apart so that any abnormal occurrences could be seen. The DC voltage was then decreased to 125 VOC again while keeping the 120 VAC constant. The solenoids were energized individually several minutes apart. No detrimental effects were observed during the operational check. at the completion of the LOCA test all solenoids were de-energized and voltage reduced to zero. The test chamber was allowed to cool to ambient conditions before the cover was removed for inspection. Post-LOCA photographs in the chamber were taken and are shown in Figures 17 and 18. Both test units were then removed from the chamber and rephotographed prior to the post-LOCA dielectric measurements. (See figures 19 and 20.) Internal wiring of each test unit was cut at the burndy connectors before dielectric measurements were performed in the calibration lab. Both test units were then given to Duquesne Light Company personnel for evaluation. IV. SUfMARY OF TEST RESULTS Initial dielectric checks made in the calibration lab showed
/ that the ffeter Devices, Inc. Terminal Blocks had a higher dielectric ' strength than the Marathon Terminal Blocks. Initial readings at the radiation facility were considerably lower but could possibly be attributed to the higher humidity and temp-
' erature environment. Post-radiation measurements on .he 8-point meter device from terminal to terminal decreased whiin measure-ments from terminal to box incresed in value. All measurements
- on the 4-point meter device decreased in value. The f.'.arathon
' Terminal Blocks showed an increase in all dielectric measurements
[ , following radiation testing. Inspection of both test units
- p. following irradiation revealed no visual damage. Upon arrival V.. -
. back at Forest Hills pre-LOCA measurements on the 8-point meter device showed an increase in terminal to terminal values and a decrease in terminal to box values. The 4-point M eter ;-* = = ~ - - . . . . . ~ . . . _ _ . _ _ . . _ . -
() , pevice measuremencs increased in value. The majority of s. the measurements made on the Marathon Terminal Blocks showed a decrease in value. All measurements made at the Forest Hills site were in a controlled environment (calibration lab). . During the first 5 minutes of the LOCA test no appreciable change was noted in the performance of each teeminal block. Several minutes into the LOCA test, water seepage from the internal wiring of the test units was discovered at the intermediate barrier strips located outside the chamber on the solenoid manifold assembly. Water seepage at the barrier strips slowly decreased throughout the test as the chamber pressure was reduced. Efforts were made for the duration of the test to keep the accumulation of water on the barrier strips to a minimum and no effects on solenoid cperation were observed. For the entire test, including the operational checks, continuous controlled operation of the solenoids was maintained. Upon removal of the test unit covers the sealing gasket en the meter device terminal block unit was torn. While removing the internal wiring of the Marathon test unit the terminal screws on both terminal blocks were found to be loose. Post LOCA dielectric measurements on all terminal
, blocks decreased significantly. A record of dielectric .
measurements for the entire test are shown in Figures 3 thru 6. {j , O a l l
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* . I BARRIER STRIP A A B C . D BARRIER STRIP C i OO
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SEQT DLC Terminal Block Test attgemana 80m et0weatD L Sf luett0 Courts f s 0= t out a ( C omu4 40 ( 0 P e os. 8 0 u.a. Oatt agCtswin Di*o ou Cond. Rnenn um pnq ar, af s nu _ Samola Microhmos __ per_CM PPM WP- T PDM u./ e Top 8-16-79 8.50 4880 2799 1 go 1 gen o 7n Bottom 8-16-79 8.50 4770 2797 1.60 1550 2.70 r p k a
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(- PURCHASING u *""" FOREST HILLg Sept. 17, 1979 ,
,.. Dick Fontanesi Westinghouse Corporation Nuclear Energy Systems ,
P.O. 355 Pittsburgh, Pa. 15230
Dear Mr. Fontanesi:
This will summarize parameters pertinent to the irradiation of four (4 ) terminal blocks as per your Purchase Order 546-MZB-409991-FN, dated August 26, 1979. The specimens were exposed for 21 hours at an average dose rate of 2.4 megarads per hour, yielding a dose of 51 megarads. . The specimens were over-irradiated to account for the 3% accur;-r of the dosimetry system; the reported dose is 50 megarads. Halfway through the exposure, the specimens were rotated 180o to give a more uniform dose distribution. O 'oost etrr 9 error =ea u=tos n =we11 aea do34 verseex ao=1=ete==, utilizing a Bausch and Lomb Model 710 spectrophotoneter as the readout instrument. This system is calibrated directly with NBS, with the last calibration being May 30, 1979.- A copy of the dosimetry correlation repo'rt is available upon request. Lradiation was conducted in air at ambient temperature and pressure. Radiant heat from the source heated the samples some-what, but the temperature did not exceed 85oF, as indicated by previous measurements on an oil solution in the same relative positiori. , Irradiation was initiated on Augus't 25, 1979, and was completed.
'on Augus t 26, 1979.
I
. Sincerely yours, ISOMEDIX, INC.
David P. f /M& Constantine Production Manager DPC:vt cc: G. Deitz V ' t ' Isomedix inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 a (201) 837 2666
. .. _ ..--- . . . . - , _.~ -- :- - -
k- . EQUIPMENT LIST (1) Fluke Data Logger Model 2240A Accuracy 10.01% of Reading s (1) Fluke Digttal Multimeter Model 8600 Accuracy 10.02% of Input (2) Fluke Digital Multimeter Model 8120A Accuracy 10.02% of Input (4) Texas Instrument 4 Pen Strip Recorder Model Accuracy 1 0.25% (1) Honeywell Visicorder Model 1912 Galvanometers Used - 1650
. (1) Hewlett Packard Function Generator Model 3301A Accuracy i 1%
(1) General Radio Megometer Model 1863 Accuracy 1 2% (1) D.C. Power Supply 0-150 VDC at 15 AMPS (2) A.C. Variacs 1 0-140 VAC at 10 AMPS l
- Type 1168 ;
(2) ASCO 1/4" NPT Solenoid Valves Cat. No. HPX 8320A26 Coil Volts 125 VOC Serial No. 59350B (2) ASCO 3/8" NPT Solenoid Valves l CAT. No. 8321A2 i Coil Volts 120 VAC ! Serial No. 69423S b"). (4) Norgren Pressure Regulators Model No. 11-018-100 1/4" NPT,1 - 60 psig Range
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l __ ___. 2 i t O- . (2) Statham Pressurs . . ansducer ; j Model PM-385TC, 20 psid Range
! (1) Statham Pressure Transducer i
Model PM-3" _ 25 psid Range . !' (1) Statham Pressure Transducer Model PM-8052, + 20 psid Range ' ] (1) Viatran Pressure Transducer Model 103, 0-100 psig Range j i 4 i 4 I ' 1
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' CHANNEL ASSIGNMENT LIST Texas Instrument Recorder #1 (7A-2603)
Red Pen - Chamber Pressure Blue Pen - Fast Responee Chamber Thermocouple . Black Pen - Fast Respouse Chamber Thermocouple Green Pen - Fast Response Chamber Thermocouple Texas Instrument Recorder #2 (7A-2936) Red Pen - R1 Blue Pen - R2 Black Pen - R5 Green Pen - R6 Texas Instrument Recorder #3 (7A-2602) Red Pen - Pressure Transducer, DP-1 Blue Pen - Pressure Transducer, DP-2 Black Pen - Pressure Transducer, DP-3 Green Pen - Pressure Transducer, DP-4 g/ . O Texas Instrument Recorder #4 (7A-2526) _ Red Pen - Spare Blue Pen - Spare . Black Pen - Pre-heat T/C (Loop Pipin Green Pen - Bypass T/C (Loop Piping)g) Fluke Data Logger - Channel # 0 R1 (DC) 1 R2(DC) 2 RS(DC)
,. 3 R6(DC) 23 Chamber Pressure Transducer
~
30.- Chamber T/C 31 Chamber T/C 32 Chamber T/C 36- Pressure Transducer
/ 37 Pressure Transducer 46 Pressure Transducer 48 Pressure Transducer 52 ChamberT/C(Monitor)
~ _ . _ . . . __. . . _ . . . _ _ _ .._
, i f
i i ' j ~ i Honeywell Visicorder i i Channel # ,
! 1 R3 (AC) i I 2 R4 (AC) ! 3 R7 (AC)
! 4 R8 (AC)' 5 DC Solenoid Coil j 6 AC Solenoid Coil , 7 DC Solenoid Coil 8 AC Solenoid Coil ) i 9 R9 t ' 10 R10 e 11 Calibration Signal i
- 0 1
i a i a
- (
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- *E 1 . + .-4 .
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- . . ~ . . - . - . . . .._ - --
l
.-31 I
- g. 1 EQUIPMENT CALIBRATION LIST l l
Equipeent PWR # Calibration Due Date Fluke Data Logger 7A-4925 7/31/80 Fluke 8600 7A-4766 11/9/79 Fluke 8120A 7A-2780 11/9/79 Fluke 8120A 7A-2751 10/1/79 Texas Instrument 7A-2603 11/2/79 Recorder
~
7A-2936 11/5/79 7A-2602 11/5/79 0 . 7A-2526 ii/i/79 Honeywell Visicorder 7A-1292 *- Hewlett Pai:kard 7A-4771 12/21/79 Function Generator General Radio 7A-1329 6/1/80 Megometer Viatran Transducer 7A-4500 12/25/79 Statham PM-385 TC 7A-2109 10/16/79 Statham PM-385 TC 7A-2106 11/18/79
! Statham PM-385 7A-194*. 2/31/80 t
Statham PM-8052 7A-3116 12/8/79
- System calibration
/
a 'n m w ws .. m e mu .m. .m=w
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. 7A1941 O' STATH3M PM385 S/N 573
+-25 PSID W.O.# 24223 SECT LAST Z ER= -2 328 CAL. DATE 8-31 -79 REG RESSION CALCULATION RESULTS 31-AUG-79 4 X-ACT Y-ACT Y-CALC DIFF 3 998 5 00 4 9232 7 68378E-02 16 860 15 00 15 0054 .-5 43272E-03 29 814 25 00 25 1598 -1 59821E-01 16 884 15 00 15 0242 -2.42460E-02 4 014 5 00 4 9357 6 42957E-02
-8 775 -5 00 -5 0893 8 93431E-02
-21 437 -15 00 -15 0148 1 48376E-02
-33 918 -25 00 -24 7984 -2 01550E-01 <-MAX N EG
-21 434 -15 00 -15 0125 1 24861E-02
-8 787 -5 00 -5 0987 9 87496E-02<-MAX POS 3 985 5 00 4 9130 8 70243E-02 16 862 15 00 15 0070 -7 00057E-03 29 822 25 00 25 1661 -1 66092E-01
% 16 886 15 00 15 0258 -2 58137E-02
\ 4 019 5 00 4 9396 6 03763E-02
-8 769 -5 00 -5 0846 8 46398E-02
,21 431 -15 00 -15 0101 1 01343E-02
-33 923 -25 00 -24.8024 -1 97631E-01
-21 431 -15 00 -15 0101 1 01343E-02
-8 783 -5 00 -5 0956 9 56141E-02 3 990 5 00 4 9169 8 31088E-02 POSrTIVE REFERENCE ACCURACY = 0 19750 %
NEGATIVE REFERENCE ACCURACY = -0 40310 % HYSTERESIS = 0 05334 % REPEATABILITY = 0 02040 % SLOPE = 0 78388 EXCIT.= 10 VOLTS INTERCEPT = 1 78921 DELTA SLOPE = -0 428898 % SPAN = 63 7385 CORHELATION = 0 99997S INSTALLED: DATE-~~~---- TIME---~~~~- BY--------
1 7- _ - ; J
- _. .._ ___. _ , _ . . _ _ . . ___.._ _
/~l \/
7A2109 STATHAM PM385TC ( S/N 676
+- 20 PSID W.0.# 20060 SEQT LAST ZER= 3 881 CAL. DATE 4-16-79 REGRESSION CALCULATION RESULTS 16-APR-79 hof i X-ACT Y-ACT Y-CALC DIFF 2 034 4 00 3.9296 7 03991E-02 13 912 12 00 11 9933 6 69920E-03 25 836 20 00 20 0882 -8.82289E-02 13 960 12 00 12 0259 -2 58869E-02 2 114 4 00 3 9839 1 60889E-02
-9 683 -4 00 -4 0248 2.47998E-02
-21 414 -12 00 -11 9887 -1 12952E-02
-33 050 -20 00 -19 8881 -1 1188 3 E-01 <-MAX N EG
-21 452 -12 00 -12 0145 1 45020E-02
-9 751 -4 00 -4 0710 7 09635E-02 2 038 4 00 3 9323 6 76836E-02 13 918 12 00 11 9974 2 62594E-03 25 844 20 00 20 0937 -9 36601E-02
/~' 13 965 12 00 12 0293 -2 92814E-02
\ 2.117 4 00 3 9859 1 40523E-02
-9 683 -4 00 -4 0248 2 47%98E-02
-21 420 -12 00 -11.9928 -7 22194E-03
-33 064 -20 00 -19 8976 -1 02379E-01
-21 460 -12 00 -12 0199 1 99331E-02
-9 753 -4 00 -4 0723 7 23212E-02<-MAX POS 2 042 4 00 3 9350 6 49681E-02 POSITIVE REFERENCE ACCURACY = 0 18080 %
N EGATIVE REFERENCE ACCURACY = -0 27971 1 HYSTERESIS = 0.13583 % REPEATABILITY = 0 02377 I SLOPE = 0 678877 EXCIT.= 10 004 VOLTS INTERCEPT = 2 54877 DELTA SLOPE = 1 11212 % SPAV = ,58 897 { ., CORRELATION = 0 999988
\
(~/' s ' IN STALL'ED: DATE-~~~~~~~ TIME-~~~---- SY-~~~----
~ ~ - - '-..--.-e-eeeeeeerneee.....'--... -ee...--- - ----------...----.--
7A-4500 g VIATRAN 103 S/N 144776 0-100PSIG W.O.# 23842 SEQT LAST ZER= 0 538 CAL. DATE 6-25-79 qb REGRESSION CALCULATION RESULTS 25-JUN-79 X-ACT Y-ACT Y-CALC DIFF 18 948 60 00 60 0754 -7 53617E 25 045 80 00 79 9993 6 79016E-04 31 105 100 00 99 8024 1 9 7 630 E-01 25 043 - 80 00 79 9928 7 21455E-03 18 943 60 00 60 0590 -5 90234E-02 - 12 819 40 00 40 0468 -4 68330E-02 6 674 20 00 19 9660 , 3 39816E-02 0 520 0 00 -0 1442 1 44207F-01 6 676 20 00 19 9726 2 7446vs- 32 12 824 40 00 40 0632 -6 31719E-02 18 983 60 00 60 1897 - 1 897 3 6E-01 <-M AX N EG 25 050 80 00 80 0157 -1 56593E-02 31 102 100 00 99 7926 2 07434E-01<-MAX POS () 25 __18 948 048 80 60 00 00 80 60 0091 0754
-9 12476E-03
-7 53617E-02 12 825 40 00 40 0664 -6 64401E-02 6 679 20 00 19 9824 1 76425E-02 0 521 0 00 -0 1409 1 40939E-01 6 680 20 00 19 9856 1 43747E-02 12 830 40 00 40 0828 -8 27789E-02 18 958 60 00 60 1080 -1 08040E-01 I
l l i 1 POSITIVE REFERENCE ACCURACY = 0 20743 %
, ~ N EGATIVE REFERENCE ACCURACY = -0 18974 %
HYSTERESIS = 0 13079 % REPEATABILITY = 0 11444 % SLOPE = 3 26783 EXCIT.= 10 002 VOLTS INTERCEPT = -1 84348
~
DELTA SLOPE = -0 106078
,- SPAN = 30 583 / CORRELATION = 0 999994 O INSTALLED: DATE---~~--- TIME-------- BY--------
l i l I 1
~ ~ ~ ~ ~ ~ ~ ~
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. ,, 7A3116 -
STATHAM PM6052 S/N 2.18 5
+-20 PSID W.O.# 23157
- FSSG
- LAST ZER= 0 064
- CAL. DATE 6-8-79 REGRESSION CALCULATION RESULTS 08-JUN-79 X-ACT Y-ACT Y-CALC ,DIFF 6 610 4 00 3 9708 2 92284E-02 19 735 12.00 11 9898 1 02041E-02 32 915 20.00 20 0424 -4 24240E-02 19 777 12 00 12.0155 -1 54568E-02
-3 76409E-03 6 664 4.00 4 0038
-6 445 -4 00 -4 0055 -
5 48476E-03
-19 520 -12 00 -11 9940 -6 03950E-03
-32 550 -20 00 -19 9549 -4 50573E-02<-MAX NEG
-19 550 -12 00 -12 0123 1 22898 E-02
-6 496 -4 00 -4.0366 3 66444E-02<-MAX POS 6 610 4.00 3 9708 2 92284E-02 19 734 12 00 11 9892 1 08150E-02 32 905 20 00 20 0363 -3 63145E-02
- 1
{' 19 770 12 00 12 0112 -1 11800E-02 s 6 662 4 00 4.0025 -2 54214E-03
-6 446 -4.00 -4.0061 '
6 09571E-03 '
-19 520 -12 00 -11 9940 -6 039 50E-03
-32 550 -20 00 -19 9549 -4 50573E-02<-MAX NEG
-19 548 -12 00 -12 0111 1.10679E-02
-6 493 -4 00 -4 0348 3 48114E-02 6 612 4 00 3 9720 2 80065E-02
-POSITIVE REFERENCE ACCURACY = 0 09161 %
NEGATIVE REFERENCE ACCURACY = -0 11264 % HYSTERESIS = 0 08249 '% REPEATABILITY = 0 01528 % SLOPE = 0 610973 EXCIT.= 10 UOLTS INTERCEPT = -6 77619E-2 ,
, DELTA SLOPE = -4 706BSE-2 0 - .
,e
- SPAN = 65 46
[ CORRELATION = 0.999998 (}-- BY---~~-~~ INSTALLED: DATE---~~~~~ TIME-,-~~~~~
~ ' _.
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-7A2106 s
{'f' Ny I . STATHAM PM385TC t S/N 659 J +-20 PSID W. 0. # fLAD 326
- SEQT k LAST ZEh= -5 761 '
CAL. DATE 5-18-79 REGRESSION CALCULATION RESULTS 18-MAY-79 X-ACT Y-ACT Y-CALC DIFF 0 336 4 00 3 9113 8 8665SE-02 12 698 12 00 12 0244 -2 44046E-02 25 111 20 00 20 1709 ' -1 70946E-01 12 570 12 00 11 9404 5 96006E-02
, 0 413 4 00 3 9619 3 81314E-02
-11 837 -4 00 -4 0777 7 76974E-02
-23 930 -12 00 -12 0142 1 42257E-02 6 -35 754 -20 00 -19 7742 -2 25788E-01
-23 965 -12 00 -12 0372 3 71958E-02
-11 902 -4 00 -4 1204 1 20356E-01<-MAX P05 0 333 4 00 3 9094 9 06347E-02 12 698 12 00 12 0244 -2 44046E-02 25 110 20 00 20 1703 -1 10290E-01 12 750 12 00 12 0585 -5 85319E-02 Q- -
-11 0 413 836 -4 4 00 00 -4 3 9615) 0710 3.s1314E-02 7 70411E-02 ,
-23 928 -12 00 -12 0129 1 29130E-02 l
-35 753 -20 00 -19 7736 -2 26445E-01<-MAX 9EG
-23 964 -12 00 -12 0365 3 65396E-02
-11 901 -4 00 -4 1197 1 19100E-01 0 334 4 00 3 9100 8 99784E-02 r
POSITIVE REFEREVCE ACCURACY = 0 30089 Z
' , NEGATIVE REFEREVCE ACCURACY = -0 56611 Z HYSTEhESIS = 0 21030 7.
REPEATABILITY = 0 29574 2 SLOPE q 0 656291 EXCIT.= 10 VOLTS INTERCEPT = 3 69082 DELTA SLO?E = -0 821922 % SPAN = 60 864
- CORRELATI04 = 0 999959 O
kl INSTALLED: DATE--~~---- TIME-------- BY-~~~----
_ .. . .= . . . . . . .
- l.<
i FEP-005 O-
. Rev. 8 12-19-78 FACILITY ENGINEERING OPERATIflG PROCEDURE FOR SENSOR ENVIRONMENTAL QUALIFICATION TEST PROGRAM IN TRIP & SEVERE ENVIRON!ENT TEST" FACILITY s
~
O Prepared by: O/ . APPROVED: f /Z 7[ ' T.J..$dl, Engineer L. R. Katz, Manager Facility Engineering Facility Engineering This copy is approved for use on Test No. OdC. @ Sba/ Feefs Approval:MTON 9-/f-77
,. 7,-;
(Signature) ) 4
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. FEP-Qv.i !
Rev. B 12-19-78
. . . .s . .
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Information Sheet Date of Test I" $ ' - .
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12-19-78
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11.0 Purcose '^ - T' M
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C
\
, ' cThe purpose of this procedure is to present the approved steps for the proper opera-
'. . tion of the Trip & Severe Environment Test Facility. .
72.0 Scoce . e' ' - ' J. ; -
.. This procedure in conjunction with the referenced documents shall control the.startup,
-: operation and shutdown of the Trip &' Severe Environment Test Facility.
" 3.0 Reference Documents -"
~+-+------'-?"~~-*-'---_~~-N~"--~~*~
p -
.3.1 Irradiation Facility Pressure Manifold Setup Procedure for Differential -
Pressure Transmitters, FEP-004, Rev. E. -- 2 -- 3. 2 Irradiation Facility Pressure Manifold Setup Procedure for Static Pres- - - - - -
..sure Transmitters, FEP-008, Rev. C. . . ,
3.3 .Dic::el Generator Startup & Shutdown Procedure, FEP-019'. -. ; ..
~ '
*=3.4 Trip & Severe Environment Test Flow Diagram .1462F23 s
~
3.5 ; Trip Test Temperature Stepdown Data Sheet. .
-4.0 General Instructions l,'
~
% 4.1 The cognizant Facility Engineer and Supervisor will monitor the operation 2for.r.capliance with the established safety -and operational requirements.
-The. Facility Engineer will direct the work in accordance with the approved
- .. Mcklist,-Section 6.0 thru Section 11.0. .
r <-4.2 All persons connected with the performance of this procedure will be know-
.. --ledgeable of the provisions as well as the referenced documents in Section
~~
. 3.0. Special briefing will be held by the Facility Engineer to instruct 5 i* V.,.. "Ml operations personnel on -the correct and . safe optration of the facility
;Nd to enphasize proper-emergency action -in case of an incident. .
-W.3 =The checklist, Section 6.0 thru Section 11.0 can be modified only on the
..:arpproval of the Facility Engineer -(or the-Facility Engineering Manager or -
, Wtdgher authority. The modifications.=ust'in.no-way violate the recuirements,I "M4mits, purposes or-intent of thisNocument. ~The mocifications shall be r
(~ , jearly marked on the executed copy and-initialed by the Facility Engineer
. -der the Facility Engineering Manager-or hich'er authority). Desirable perman-M changes shall be incoroorated,, reviewed and ipproved in the nomal pro-
.adural manner. .
.g
FEP-005
- . Rev. B
. ; 12-19-78
.(
;. 4.4 A complete copy of the procedure is to be filled out for each operation or
). test. After completion, the procedure is to be filed by the cognizant ..- Facility Engineer. . A completed copy is not to be reused. 4.5 Loop' operator must initial each step as it is completed. 5.0 Oceratino Limits & Recuirements . 5.1 Facility Pressure Relief Safety Devices 5.1.1 Trip Test Boiler A relief valve: 125 psig . 5.1.2 Trip Test Boiler B relief valve: 125 psig 5.1. 3 Superheater A relief valve: 90 psig , 5.1.4 Superheater B relief valve: 90 psig 5.1.5 Test chamber A relief valve: 90 psig 5.1.6 Test chambar B relief valve: 90 psig 5.1.7 Test chamber C relief valve: 90 psig 5.1.8 Severe Environment Boiler A relief valve: 10 psig q. w
-- 5.1. 9 Severe Environment Boiler B relief valve: 10 psig l 5.1.10 Severe Environment Boiler C relief valve: 10 psig l 5.1.11 Spray pump A relief valve: 500 psig 5.1.12 Spray pump B relief valve: 500 psig .
l
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' . ' . '.: ; Rev. B 12-19-78 Qc.-- ..
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----F-
- . ; Trip & Severe Environment Test Oceratino procedure
',. - , . ..- . Performed by Date v -
. ^ 6.0 Initial Setuo a Checkout ~- , r -
~~~.
.+ ..--
~ '
.. .6.1 . Check level in diesel generator & Trip Test boiler oil . . . . , . . .
- dupply tanks. Tank capacities good for approximately .
D[ '
-f - ll '. . four test runs. Refill accordingly with #2 fuel ~ oil. .
t e I $'D 6.2 Filling Trip Test Boiler Feedwater Storage Tank: ,
,L
. 6.2.1 Close boiler A pump discharoe valve BAV-105. i
-- - 6. 2. 2 Close boiler B pump discharge valve BBV-105.
I -- - - I 6.2.3 Close V-103, V-105, V-125, V-109 & V-129. I ! l Open V-102, V-106, V-107, V-108, V-126, V-127 6.2.4 i I and V-128. .. I I
' ~ '
O = 525 6.2.6 ove" v-'o4 '"'et to weter sorte"er-Energize breaker to boiler supply tank solenoid valve. ..
- ' '- 6.2.7 NOTE: If solenoid valve should fail to operate -
properly de-energize breaker to solenoid and . fill tank manually by closing V-106 and V-107 and opening V-105. Contact engineer or supervisor. . , l j,. ,
-fL2.10 Keep track of softened water usage by logging in , ,
ulog book water meter reading. When quantity of - 4
. 4 rater softened reaches 20,000 gallons, regenerate
~ '
..--water sof tenor. - '
l
,. .. li ~3. Check spray pump supply tank level, aporoximately 150 gal- ,
-1' ,- Mons of solution required for each test. ..- ..
i l j
..E6.3.1 If tank is low contact engineer or supervisor. Re . .
~'
. mix another batch of solution. (Chemicals will be ' -
supplied by Chemistry.) -
- ' ~6'.3.2- To mix a batch of solution, proceed as follcws: ...
- - 6.3.2.1 Close V-130, V-131, V-132, V-133, V-134 l
'. and V-109.
O V .' ^ .
~
6.3.2'.2 Shut off breaker for boiler feed tank solenoid valve. [ ., 6.3.2.3 Close V-103 and V-108 .', - f 6.3.2.4 Open V-104, V-102, V-105 & V-135.
} #l'#
. . . . . . 3 .= ... . ' .
',.' .L - - - - -
FEP-005
. :\ .
, Rev. B g* - .* ,.
12-19-78 o.f . _
. .- pg7qn7,gg y, gage
-6.3.2.5 Take initial reading on water meter. .
IYI-6.3.2.6 Open V-109 & bring water'1evel in, sight' #/ -
~
glass to 400 ' gal. increment. . \ , b I. 6.i.2.7 Open V-132 & V-133. Turn on breaker for -
.,'. ,. . recirculation pump & start air operated ;.
- mi xer. Slowly add chemicals to tank, let -
'. ' : . 2 .. mix until chemicals are in solution (24 hrs.) _-
- ". . ... 6.3.2.8 Have sample analyzed by Chemistr.y & ad.iust j ,
coinceritratiuris accordirigly, t
. S.4 Fill Sevare EnvironPent 90fler Supply TanP.. as rollows:
. J. , ". 6.4.1 Close V-302. -
- r. :
. .-. .. .... :.. .- e .
Close V-303. I l r? ' . -. 6.4.2 6.4.3 Close V-304. 'I l I
< - -- - 6.4.4 0' pen V-301 frem demineralized water supply & fill - .R . -
- s. tank.
~ ~ ~
. , l 7.0 .Startup Valve Alignment -
g .. . '~ 7.1 Open boiler meter valves V-134, v-135, V-132 & V-131. 1 O4 /.2 f close bypass V-133. i i
- ,;O 7.3 Close bypass V-130. - -
, . ... 7.4 Open Trip Test Boiler A feedwater valve BAV-123. I I
.,'.7, ' '. 7.5 0'p6BBV-123.
~
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.- 2s.' E;*:w::. # 57 P; : 3'g..s .'
g T';' 7.6 Close BAV-106.
. I
'7.7 Close BBV-106. -
. ' 7.8 Close BAV-124. - -
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7_. . -7.9 Close BBV-124.
. . . 7.10 Open boiler A integral condensate tank drain valve V-132
' "'"4
' and run Tygon" line to drain. -
"~- ~
.. . s ... ---,._ -- . .. ..... . ,
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. 7.110 pen solenoid-air operated valve BAV-107 (auto switch on I
. I J r . . .-. control panel down, manual switch up). a #
...,.....u.-..._.- .
n
?.1 2 0 pen solenoid-air operated valve BBV-107 (auto switch on f
C( contro1' panel down, manual switch up).. _. . . _ , _ . A M/ Y- 7.13 Close vent valve BAV-109. - i- .-
. [.
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..' FEP-005 Rev. B 12-19-78
.Porfoined by_ . Date 7.14 Close vent valve BBV-109.'
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NM ' ' 7.15 Open BAV-108.
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. 2
...'7.16 Open BBV-108. -
. - . 1
.7.17 Close strainer" vent V-124.
~l D~' ' '" ' "'
I --- 1 '- - - - c 7.13 Open pressure reducing valve V-110 to maintain 80 psig ,
. - '" . downstream pressure. NOTE: Valve should be preset; '3 *
~
.see. cognizant engineer for instructions. I I 7.19 Open gage G-1 isolation valve V-141. - - - - -
. 7.20 Open condensate return valve V-130. ..
~ --- --
'7.21 Close K Loop stecm isolation valve V-131. ._
7.22 .Open SAV-111. J.23 Open SBV-111.- - --c------- S- : /'c. _ . _ . . _ _ _ _ . - . t.2.4 Open solenoid-air operated valve SAV-112 (superheater A
.. . auto switch on - - .
control panel down, manual switch up). I i ' 7 25 C1ase s.olenoid-air operated valve'SBV-112 (superheater 8
~
autoswitchoncontrolpaneldown, manuals $1itchdown). .
- ..-.. .. i l
. 7.26 Open.SAV-113. , , .
. .. .- - - ; l
. 7.27 Open SBV-113. -
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7.28 Close superheater drain valve V-127. , t
- ~
7.29 ' Open superheater drain valve V-128. -
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, '7.30 Close superheater drain valve V-129. i :
7.31 Close s- . test chamber inlet steam valve CAV-114.
- 7.,32 Close CBV-114.
.. . . . . . I N~
. . - . r :r.- r. ---- -
7.33 Slose CCV-114. u. nr.-- k ( ~ 7-34 .Close CAV-115. .
;,-,. o . ,2 n -~. .
h 7.35 Close CBV-115. *- L *- I -._ . 7'.36 Close CCV-115.
.. /
M/f- Zf
, ~ -, e-
.. ., .. . . w...
. .;,- .' .L - . :.<-" .
3;. -
- s. s.
. FEP-005 Rev. A j 6-17-76 )
Performed by Date
$ /'l 8
-- _[
;. ~7.37 Close chamber inlet valve CAV-136. ..
/
-~' - ) -
f
~7.38 Close CBV-136.
~~ " -
I
.. l 7.39 Close CCV-136. v _
l 7.40 Close chamber inlet valve CAV-137. .
- - Y 7.41 Close CBV-137. ..
4 1 g 7.42 Close CCV-137. -. . .
~l t t ,
7.43 Close preheat valve CAV-138. l ) ! 7.44 Close CBV-138. - k k
- 7.45 Close CCV-138. k k l
. -7.46 Close test chamber outlet valve CAV-116.
k O' . 7.47 Close CCV-116. CBV-116. 9.48 Close - 7.49 Open bypass steam valve V-117. - 7550 Open bypass steam gage G-2 isolation valve V-121. _ 7.51 Open PT-2 isolation valve V-140. - - - - - c7.52 Open discharge steam valve V-118. ---1 l
' i
.7.53 Open steam dump tank drain valve V-119. -
I I
~7.54 Set discharge control valve V-135 controller auto / manual --
r
', . switch to auto. !' i
.... g ;
i ' 7.55 Set V-135 controller set point to O psig (valve open). I f 57.56 Open test chamber gage CAG-3 isolation valve CAV-120. -
.. ! f I
.' ' :'7457 Open valve CAV-133.
.j l i*.i;58 Open CBV-120. -
I' i.59 Open CBV-133. 2 h
'7e60 Open CCV-120. -
l l eg/f,Zy 7.61 Open CCV-133. ,'[// ' - y- - - - , - -,,----e..v, , --~,,,
-...-.r..
. s
\.
. y- . 1. -.. / .
. FEP-005 '
4
.p. ,
Rev. B i j !., .
,. t .
12-19-78
^
l '-( ,
.r,
. f. .,
~.
Performedbv[ Oate C:' 7 62 Open test cha=ber vent C (A, B or C) $.12;b. - /!_ t
-w. .
. . y:. . . .
t l ) c... .. .
. .J . . .. :, . -. , +~. .
,t 6
. . 7 65 Spray syste:a valves:
. M ' :. * ..
- ~.;,.:.- .. .
- .' . . T., . . :;. '.. :
- z . 7.65.1 C1ose CAV-203. .
7.65.2 Close CBV-203. Y?.
..-.-..!,.'...*.,.'.'.U'...
I
.' O.'
7 65.3 Close CCV-203.
- i. ' .
- " 7.65.4 Close CAV-214.
. . .. ,;c -.+ - - .; - .
- - I I -
~;; I
~ 7.65.5 Close CBY-214. l
. . . . ' . ~.a. . .-
.. \
- 7. 65.6 Close CCV-214. - - - . - -- " "1.. ; ".C.. . .i. v.u., .
i.r ;* . .'I l I
.' 7 65.7.De-energize solenoid CAV-213 (switch on control
' " i I
.$anel down). .
.' !Q.:05.8 -De-energize solenoid CBV-213.(bwitchion control l
" f
. .'.. . eganeldown). :.. ...
I I
, ' . 7465.9 De-energize solenoid CCi-213 (switch on control I . -..
'. - : ' : panel down). .
'-: ...,...e ,
' r .' , 6 2 Y .' -
[- b. I
.., ^ 745.'10 Close CAV-204. .. .
.. . .. : c-
. 1 .
- j. f .
I '. ,
' :-7 65.11 Close .CAV-205.
.:...'...ll.:/4.Mj7,l,. .
. ' . ' U:i745.12 Close CAV-206.
' ,Y. s.i(.'. ..2,0;.
. ,e.. . . . .
$. ' f. , i.' -
. ../ .
I I l, ' ' t-l *U I
.. - ^7 65.13 Close CAV-207. .- .
' *: b .Y.' ' Y I !
- . '7.65.14 Close CAV-208. . . . . .
. '7.65.15 Close CAV-209. . . -10. . :7; - ". .
I !
, , , c.
,. . . 7.45.16 Close CBV-204.
. . . ' . . ,.a! . .:..r
~
.' o f.
..s.G65.17 Close CBV-205. .
'1.,..':...
<. D C.-
! I
- 7 65.18 Close CBV-205. . ::.el .' x . ,. X.
I I
'~ , .: ,
- @65.19 Close CRV-207.
. ; '- ?"$. .,.7,..,".,Y..i' ..
"? ' -
, .WM5.20 Close CSV-208. .- --
. 2;7:3 .. . ". C
.. . . .v ...
' :7d5.'21' C10sr CBV-209.
..A -
'* \ \
. 0.
- F. . . .
.' " r J 65.72' C1ose CCV-204.
.' . '. .' . ;O2 d .. '-[...
?. I I
- 7- ~ ,- .- . v . ., -
.(
~.-
745.23 C1ose CCV-205. .._"._'......f._,,'....'.
. I
. __ '. 7.65.24 Close CCV-206.
' ,.'.. YW .* C.. ":.. ' --.
- s. ..; ...- .
' '" l t ' 1 65.25,close CCV-207. l
. . . a . . . .. . -
n .- n I '
.7.65.26 C10se CCV-203. . L *:: *..+ .4 . ... . . ' .
7465.'27 Close CCV-209. .' :
**/-
d/ ' N M. M
. . . .. . . . :._ . . - .... ..L- - - - /
.; y -: 7;, . .
.,,.;-- .;3-,.,. . ; . m. - ,
. - - ~ . - :-
.....e....._..
. . , - ,' . ; s- . . .:
, ;;. ;\
... . . .\ . FEP-005 '
... , . .....,i .
- .i Rev. B .
4 . '. 12-19-78
. . t. ,
., '.:,5 :. j _
O.
.y . .
~
./ .
- ..i" Performed by Date
=?T. . . m 9'-
f r ? : '7.15.28 Open gage G-4 isolation valve V-210.
-7.65.29 Open spray pump discharge valve SAV-202. t l
- c. - --
.. : 1-
.7 65.30 Close SBV-202 if spray pump B is r.et installed, l-
- I
'. e . othemise, open. -
/ - -
- 7. 65.31 Open SAV-201. -- - - -
.. . .7.65.32 Close SBV-201 if spray pumo B is not installed, .
l * " ~ ~ ~'~
.othemise open.
- ... T - '
.4 L
I
-~ ~ "
7.65.33 .Open V-131. ~ -~ ~ - ' ~ ~ ~7 ~~~ ~J :.
?
- . . t _ . . - -- .
7.66 Severe Environment Steam Supply System Valves: NOTE: r.
,i t .
This portion of the procedure assumes that none of the test .; y i
- e. .-chambers and their associated copper boilers are undergoino g
. , -the Severe Environment Test. If any chamber is undergoing j .. l
.. t - .
. testing,--delete those steps in this section of procedure t. j-
- h. :..: associated-with the chamber under test. Valves referred to
.---M-these: steps-have.already been-prealigned for testing.
I 27.,66.1 Close BAV-305.
- M '
l. I e # . j ---- i
".7:66.2 Close BAV-306. -. . .
1-- (i.66.3 Close BAV-307.
. ~ C. '
'- l
.. . .1 --' ?--
. '7.66.4 Close BAV-308. l- .
.s.C l ~~ !
'37.66.5 Close BAV-309. '- ....; ; - ~ 't-
,'i . -:.') 'i. 5. r, , <. ,
.7.66.6 Close BAV-310. - w I
, p. ; r.~..
>. t
.7.66.7 Close BAV-311. !'- !
". 9 -
.'..,. . .7.66.8 Close BAV-313. . lg/ . . l'M. :. c.v.:gc..l.
l !
;-> ---.' , _i 7.;66.9 Close BBV-3G5. .
(~. ' ,-;- , ,
--7. 66.10 Close BBV-306. ' P'- .
I i "Qf6.llCloseBBV-307. . > ' 1 I-
~
' ~ ^
'47 66.12 Close BBV-308.
.:.7.:66.13 Close BBV-309. .
s
.- I
- - .- r.
"T.ES.14 Close BBV-310.
- N' - - !
g . . ,
.q . . ._. . 7.66.15 Close BBV-311.
b =
'7.66.16 Close BBV-313.
- - . I '
7.66.17 Close BCV-305. I '
~
l MF
< 0' C 7.56.18 Close BCV-306.
- g. .
/ .
. ~ -
_ ww . . -
.~ .
FEP-005 Rev. 8 s y .{ . l - -
, 12-19-78 .
-gr
- j -
1 3 Perfomed .by Date [~ ,7.66.19 .Close BCV-307. ,1 'I / '/I'W c- i 7.66.20 Close BCV-308. , . . _ \ 'I I -[L 7.66.21 Close BCV-309. ' l I I
]' , ,,,, 7 66.22 Close BCV-310.
. l I
't . , . 7.66.23 Close BCV-311. - l I
- !i. ..
~
7.66.24 Close BCV-313. .-
- \l l 7.66.25 Close drain V-312. l l .- 7.66.26 Close V-139. I I ~ CO loco Startuo r 8.1 Boiler A Startuo i-8.1.1 Open Trip Test Boiler A level control sight gage !
valves and close drain valves. 8.1.2 Insert prescribed chemical solution in boiler by- '
.. u. .._. pass chemical feeder and open feeder inlet and T~'N - - - - - - outlet valycs. -
Q~,
.. 8.1.3 Open oil supply valve on boiler oil supr.y tank. I I 8.1.4 Verify propa'ne gas bottles for starting pilot
.- ficne are full. -
8.1.5 Verify left pressure trol settings: o- - - - . - 8.1.5.1 Differential: 20 psid 8.1.5.2 !.imit: 120 psig l I
, ,, - 8.1.6 Verify middle pressure trol settings:
, 8.1.6.1 Limit: 125 psig 8.1.7 Verify right pressure trol settings: '
8.1.7.1 Differential: 10 psid i 8.1.7.2 Limit: 115 psig l l 8.1.8 Open boiler feedwater valve BAV-105. I I 8.1.9 Close breaker on wall supplying main power to boile.P and feedwater pump and fill boiler to
- ,. E . . . proper operating level.
i C-. . - - - 8.1.10 Switch gas / oil selector switch to oil. Purge & 1 4
, ignition sequence should start.
; /
qY l ' / i .e ~ 8.1.11 If purge and ignition sequence fails to start, proceed as follows: s
. . . . ._... ,.. .. .. y.,
}
~'
FEP-005
- ~...
Rev. 8 12-19-78
~
Performed by. Date j
. _j # ~
8.1.11.1 Push reset on primary water level control. ' f// ' f
,i 8.1.11.2 Push reset on fireye. g l
8.1.11.3 Push reset on high pressure cut out. ' - -- - - -I- - - !
. , 8.1.11.4 Push reset on secondary low water cutoff. - --E .
~ 8.1.11.5 If none of the above start the startup
" l
. sequence, notify test director of problem. - -.
j 8.2 Boiler B Startup . 8.2,.1_ Open Trip Test Boiler B level control sight gage , valves and close drain valves. - 8.2.2 Insert prescribed chemical solution in boiler by-pass chemical feeder and open feeder inlet & outlet J valves, i 8.2:3 Verify left pressure trol settings: - 28:2.3.1 Differential: 20 psid- -- '
'8I2".3.2 Limit: 120 psig. i .
I I 8.,2.4 Verify right pressure trol settings: L. 8.2.4.1 Differential: 10 psid 'I ! 8.2:4.2 Limit: 115 psig I ! I
- 8'. 2'. 5 Open boiler feedwater valve BBV-105. ?
8.2.6 'Close breakers on wall supplying main power to _! ! i boiler and feedwater pump and fill boiler to. pro- _ _ _ _ . . . l
.per operating level. "-
l' 8.2.7 Switch gas / oil selector sw Mh to oil. Purge and __ . . _ . . _ . ignition sequence should start'. 8.2.8 'If purge and ignition sequence fails to start, pro _._
'ceed as follows- l I
~'
' 8'.2.8.1 Push reset on water levb'1' control . I I
~
I~ 8.2.8.2 Push reset on fireye. ~
- l l
' 8'.2.8.3 If none of the above start the startup I MG sequence, notify test director of problem. _ . .
s 8.3 As boiler pressure builds and steam begins to flow out l
.. discharge control valve V-135, make adjustments to V-135 - - - - - - - - - -
controller to bring chamber bypass line pressure to 75 I y psig (check with gage G-4 and controller deviation (red) arro ). s -:
$[ / , ] ,,, ,, .
m ' . . _ * .
' . , . .g . .
^
,.,. ,\ . , .
s.
. ,5 pgp. cog
. .. , '. .l '
_ .. ..- Rev. B g..
.s.','
u.
- ' * ?. ,
{ v
'a
's.
', 12-19 ~ Performed by
~~
~ ~ " - * ~
.s .
- Date P' '8.4 Crack open superheater drain valve V-129 to allow a small
- d. ~[" ~stedm bypass flow to heat superheater B.
~
..: 6150 TM-
.. 8.5 Turn on superheater A and adjust controller to obtain Gle*FMy ._ ...
~'
' .[ bypass steam temperature. Monitor heatup on appropriate N' T.I. recorder. Set limit for 1000'F.
O
/1
'_8.6 While increasing steam temperature in bypass line, preheat
~ '
, . ']= . appropriate test chamber inlet piping to approximately 520*F -
,5 - -
1.f.by arranging valves as follows:
-2 -
... ~'
~
<. 8.6.1 Close C (A, B or C) V-136.
l-
.8.6.2 Close C (A, B or C) V-137. .
I l 8.6.3 Open C (A, 8 or C) V-ll4. ,.- I l
, . 8.6.4 Open C (A, B or C) V-ll5. ! !
. 8.6.5 Open C (A, B or C) V-138. \ l
' 8.7 Uhile bringing loop up to conditions setup diesel genera- .
tor for automatic start by perfoming the first three . sections of the Diesel Generator Startup & Shutd6vm Pro-
~
, cedure FEP-019. ,
8.8 Just prior to obtaining loop operating conditions, adjust
.- pressure to test transmitters, where applicable, by ~7 -
, appropriate operation of elevated pressure manifold (See j
. Procedure FEP-004, Rev. E or FEP-008, Rev. C as applicable). '
8.9 When loop operating conditions are obtained, align valves as follows prior to test: s
. . / . .
8.9.1 Close preheat valve C (A, B or C) V-128. i 8.9.2 Open spray valve C (A, B or C) V-214. l. l 8.9.3 Close test chamber vent C (A, B or C) V-122.
. 9.0 W'th system setup per Section 8.0, initiate Trip Test as follows: ,
C.. 9.1 Check that both Trip Test boilers are at least on low fire. . l 9.2 Turn on all data acquisition systems (strip chart speeds
~
20 in/ min.for first 5 min. of test, 4 in/hr. thereafter). l < 'T '* Fluke or continuous for first 5 min.,* point every 3 min. thereafter.. . 1 _
FEP-005 Rev. B O 12-19-78 Perfomed by Date 9.3 Cognizant engineer starts countdown 5, 4, 3, 2,1[G01 "[/'/I'N
~
9.3.1. At count of 3, turn on spray pump and verify j
'i operation by observing pulsations on gage G-4. I -
9.3.2 At. count of GO, simultanecusly open C (A, B or C) I V-136, C (A, B or C) V-137, and C (A B or C) V-ll6 - and close bypass C (A, B or C) V-ll7. flota At count of go, open C (A, 8 or C) V-ll6 for 1 sec. then close
, for 6 sec. , then reopen.
9.4 As scan as possible after valves are aligned in Step 1.3.2 l turn off superheater. !
.i 9.5 Record time valves in Step 4.3.2 were aligned.
9.5.1 Test Start Date: M /f- N Time:
/M 8[/ i 1.6 Control temperature inside test chamber at 320'F for 50 ninutes by adjusting setpoint as required on back pressure control valve V-135 controller. Monitor temperature on j)
,e ,,
vessel control themoccuple. -
/-)~
2 60 <1 c s.n.,4 9.7 Perfom temperature step down to 20*F over the 24 hour
, duration of test by making setpoint adjustments to V-135
' controller to bring temperature to desired value. Moni- ,
' tor temperature o'n .sssel control thermocouple. Make adjustments according to and complete ' attached Trip Test
/, -
Temperature Step Ocwn Data Sheet. (fiOTE: controller set- 8 O- h p
'j . oint adjustments are nominal values and may require ad-justing to achieve desired temperature.)
9.8 Take Trip Test boiler feedwater water meter reading hourly
. after each control valve adjust =ent and log reading in '
log book. , , rytM [/s 1-11 7 T 9.9 When pressure in test chamber has been icwered to approxi- ' mately 25 psig, slowly adjust chamber inlet valve C (A, S
]. or C) V-115 position from full open to approximately 1/4 open (no less than this).
.'. .b k-!Y 'El
. e .
e
. 13
, = _
,, , y -
r --
,7 i
t .
.- s FEP-005 Rev. B 12-19-78 O{.
performed by Date i . This gives (ischarge control valve capability of control-
-ling pressure for duration of run. Valve controller posi-tion indicator (green arrow) will remain between open and closed position for duration of Trip Test. ,
NOTE: Trip Test lasts up to 24 hours. At the end of this time, Severe Environm2nt Test is initiated or system is I shutdown. This depends on the test articles being tested. l Test director will advise. lVo Se.e<.e..Em so e er+ h+ . . !
;:ta. 9 t t -11 i ;
~
)
9.10 If Severe Envircnment Test is to be performed, turn on ' heater in Severe Environment boiler supply tank approxi-mately 4 hours prior to start of Severe Environment Test and heat water to 212*F. . s m # Y R- 1-,>- ,e 10.0 Trip Test Shutdown & Severe Environment Test Startup -- I O' 'o 1 ^nproximateir 15 =4autes prior to stert of Severe eaviroa-
. l ment Test and shutdown of Trip Test, align Severe Environ- i ment system valves as follows: !
10.1.1 OpenSevareEnvironmentboilersupplytiankdis-
~
charge valve V-302.
. 10.1.2 Open boiler sight gage valve B (A, B or C) V-306.
10.1.3 Open sight gage valve B (A, B or C) V-307. 10.1.4 Open valve B (A, B or C) V-308. 110.1.5 Open valve B (A, B or C) V-310. I
, 10.2 Approximately 2 minutes prior to start of Severe Environ- j
# ment Test and shutdown of Trip Test, open drain valve V-312 and drain water from boiler supply tank to heatup boiler fill line. v -
10.3 Close V-312. - l l M NJ #- 10.4 At the completion of the Trip Test, perform the following i steps as quickly and efficiently as possible: O' 10.4.1 Turn off spray pump. i .- 10.4.2 Open chamber vent valve .C (A, B or C) V-122. 6/ ~ 6.FM? '
' /
. - - . . - , - . , . y --
. - .: . 1 - .,---
~
' ~
. FEP-005 Rev.' B 12-19-78
(~}
.) Perfomed by Date
. 10.4'.3 Simultaneously close chamber inlet and outlet ' /. -
valves C (A, B or C) V-ll5 and C (A, B or C) V-ll6. O Test chamber is now isolated and Trip Test boil- .
}
ers are temporarily dead headed.
. 10.4.4 Slowly open bypass line vent valve V-139 to vent system. \ l 10.4.5 Open Severe Environment boiler valve B (A, B or C)
V-309. /eMM- MM d-n a 10.4.6 Open Severe Environment boiler valve B (A, B or C) r f; V-311. t
. 10.4.7 Open boiler supply valve B (A, B or C) V-305 and fill boiler & test chamber to indicated level on sight gage. .
10.4.8 Close B (A, B or C) V-305. kI / 10.4.9 Turn on appropriate Severe Environment Test boiler. O Set controller to control temperature inside ~ chamber at 220'F, set limit at 600*F. / A i 10.5 Close chamber spray inlet valve C (A, B or C) V-214. I 10.6 Open discharge control valve, set controller on manual ,_ , mode. t 10.7 Trip Test Boiler A Shutdown: 10.7.1 Blowdown boiler through BAV-105 for 10 seconds. - 10.7.2 Blowdown low water cut out through it's drain
~
' ~
valve for 5 seconds. 10.7.3 Blowdown low water cut out sight gage through it's drain valve for 2 seconds. 10.7.4 Reset low water cut off. l l 10.7.5 Switch boiler gas / oil selector switch to mid- ... . . . position to shutdown boiler. .
~
10.7.6 When boiler pressure decays to O psig, open l
' break'er on wall supplying main power to boiler and feedwater pump. M 10.7.7 Close boiler feedwater valve BAV-105. M r
4/ ?-
.. -- ,. - , +. , , ., , - . . - - - - , - .
. l . _. . . .
. . : .. ~
s-t FEP-005 1 Rev. B 12-19-78 l ._ . _ Perfomed by Date
~
i^ - 10.8 Trfp Test Boiler B Shutdown - 10.8.1 Blowdown boiler through BBV-106 for 10. seconds. 'Y
~
10.8.2 Blowdown 1ow water cut out through it's drain f valve for 5 seconds.
~ '
10.8.3 Blowdown low water cut out signt gage through fi
- it's drain valve for 2 seconds, l
~3
.,.';;4.0.8.4 Reset low water cut off. -
I 10.8.5 Switch boiler gas /cil selector switch to mid-f position to shutdown boiler. I 10.8.6 When boiler pressure decays to O psig, open f breakers on wall supplying main power to boiler
, ,.- and feedwater pump. i
~
10.8.7 Close boiler feedwater valve BAV-105. . d/' M / 'Ai 10.9 Turn off heater in copper boiler water supply tank. gw A 1- 7) 7 c 10.10 Monitor test chamber temperature periodically and make adjustments to boiler controller to maintain temperature in chamber at 220*F. 10.11 Check level in boiler sight gage periodically and add water if required by opening B (A, B or C) V-305. \/ NOTE: Severe Environment Test is e closed loop system. " - ~ If boiler water level continues to drop, notify test director.
~11.0 Severe Environment Test Shutdown ,
i
. - 11.1 Turn off boiler heater controller and limit. AIMd 1 bn / 9 11.2 Open test chamber vent valve C (A, B or C) V-122.
11.3 Drain water from test chamber and boiler by opening drain valve B (A, B or C) V-313.
-- 11.4 Allow chamber to cool sufficiently & remove test articles. x /
. 11.5 Shutdown diesel generator by perfoming Manual Shutdown Section of Diesel Generator Startup & Shutdown Procedure /
FEP-019. -@-" 11.6 Give all data and signed off procedures to engineer. N -% M i
. . ~ - . _ _ .
_..:;=-=--~... ._ s .=......-- , i Esr o. DL.C 'T4sM. , FEP-005 2 59-78
\
_ 9-n-W Trio Test Temocrature Steo Down Data Sheet N minal Actual Desired Boiler A Boiler B Performe Time After Clock Timo ' Controller Controller ast Ini'tiation A Date "'T
- Meter Meter by' Set Point 1 Set Point p n,. <4 i n n Gedino O m4. /V0 75.0 ~) { 320'f i A
'f/f-1 50.n:n. jy.y7 :
o t. t '7 /+ 3m I \ I hr.,.50 min. /pff r to l, (f 7/) 3lA l l l . d' f. P. hr., 50 min. /g fft Q, l [/, f 3 (( l l __v[.c 3 hr., 50 min, j j (.9 60 7 /3 SOR I I ..I,'M 4 hr., 50 min.
// r9 57.5 OX f sos i I 5 hr., 50 min.
6 hr., 50 min.
/.e c 9
_73-9 54.4-f2, } SS, 9 q ?, O 3o2 joo 1 l l
..k...V h,3;gff ,
qn,g 7 hr., 50 min. y/ g .f 49,z}. p q r7 l l _,_y,f_6,_,__ 8 hr. , 50 min $ g,y 7 p 46.5 Li S O 294- i l M5 (
" ., 50 min-2I rf i eV3.8 i/ E 1 2TI I I
.)l, E,< -
, 50 min. 00 r9 I H I 4?. 5 2 F)9 l 1 ' -
11 hr. , 50 min. g j pf - l y,3 37,6 29;g l !
.M. .!- -
'j12hr.,50 min. f;f 7 /0 ! 3(,, l '$'7,2, 2Q2 : 1 M .F. i 13 hr. , 50 min. ,ef; g f / {33,] 4 yg o 279 i i V . C'
.14 hr. , 50 min., f/,j f y 3 j, $ l 33,O 2,96 i i ,,_h<.eq 15 hr., 50 min, jgpp 2,q, 3 g p /, O . Egg ? I . NE 16 hr. , 50 min. g g g 9 ,) g g, { ' j Cf 2_ r 7 g i i bd.y--
17 hr., 50 min. gy ) p p l 7 5, g 'j'/, 'lp(.,g l i f['"[; 18 hr., 50 min- 4/~ . r9 Z 3, 6 M6 2 /;,5 I ) I'f M ' 19 hr., 50 min. .j,-7 py 2 2,g ( [/ '3, f 24,2 i l'- #//q, 20 hr., 50 min. ); qq)_f gg,l JQ 7gq \ ,1 h,ks. 21 hr., 50 min, j,/ ,y l ( g, d- 80 l #I
'159 !
22 hr., 50 min. jygp { (,, r7 /f 253 i / - 'M ^ 23 hr., 50 min.l /// 9 cp -] E l /(, 250 - ' i 'l'/
-J'h Yf )llG 9 S$47~ 7WV .
l ([.79 jqay 57W 7WW *
. . _ h
1 i' O FEP-092 9/12/79 i 1 i 4 i I TERMINAL BLOCK TEST PROCEDURE i O ' i I 1 J PREPARED: ? ./Y T.' J. Riedl, Engineer Facility Engineering
- APPROVED: _
,3 s . / A. /. ~
,4 L. R. Katz, Manager 7. J/. Ka'rdalski, Engineer f ,
Facility Engineering Facility Engineering s 4
^~ ~ _ ~ . . .._ _.
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DUQUESNE LIGHT COMPANY BEAVER VALLEY POWER STATION D V c O.F.E. No. 11959/20202 i
'~
ELECTRICAL TEST PROCEDURE No.: FEP-092 ISSUE: 1 TITLE: TEST PROCEDURE FOR CONTAINMENT ENVIRONMENT QUALIFICATION OF PENN UNION (METER DEVICES INC.) , e SERIES 1000 AND MARATHON SERIES 1500 TERMINAL BLOCKS
~
WESTINGHOUSE REVIEW DUQUESNE LIGHT COMPANY REVIEW PREPARED BY: , /, PREPARED BY: A . DATE: /DD ,0 6 DATE: f- / 0' CHECKED BY: / e, /, ,, CHECKED BY: , m l lr /J \ p - DATE: ( ,0 f6 \r-
~
DATE: f!/ 2
/ '
7[ 1 DUQUESNE LIGHT COMPANY APPROVED FOR ISSUE REVIEW BY: ! W ')be! DATE: M/X1/79 u APPROVED FOR ISSUE BY:
/h.AdL.
j Depart' ment Head DATE: 7-/3- 79 4
* * ' ~ - -
=_ .-._ . - . - . 1.- . = :_. . . . . -
. FEP-092 t .
9/12/79 ( ~ TERMINAL BLOCK TEST PROCEDURE Initial
& Date'
/
- 1. Open V-1 o A ~2)
- 2. Adjust R1, R2, R3 and R4 to psig. Yl'h
- 3. Adjust AC variacs to 120 VAC 16 volts. / 9-/3-2/
- 4. Adjust DC power supplies to 125 VDC 16 volts. / F-8 -Pr
- 5. Turn SW-1, SW-2, SW-3 and SW-4 to the ON position. /N l'/5 - /f i
At approximately 16 hours into the test:
- 6. For all solenoid operational checks, set Fluke to con-tinuous moda, T.I.'s to at least 20 in/ min., and the Visicorder to high speed. ,
N'd 9-/9- //
- 7. Increase DC voltage to 140 VDC. /[N 9 -f y- 7p
- 8. Turn SW-1 to the OFF position. After approximately five minutes have elapsed, turn SW-3 to the OFF position. 46 W 8 p -j y- yf
- 9. Turn SW-2 to the OFF position. After approximately five minutes, turn SW-4 to the OFF position. 0077 9-/Y-77
- 10. Decrease the DC voltage to 125 VDC. 9- / y- 7 p
- 11. Turn SW-1 to the ON position. After five minutes,
/
turn SW-3 to the ON position. M/d P-/V-// '
- 12. Turn SW-2 to the ON position. After five minutes, turn SW-4 to the ON position. Nd.f-/V-77
- 13. Set Fluke to the interval mode, T.I.'s to 4 in./hr.
and the Visicorder to slow speed. f-/ V- 7f
,.. .14. At the conclusion of the test, turn off all solenoid valve . switches, power supplies and recording instrumentation. -
8-27
O- \. WESTINGHOUSE C0f!FIDENTIAL , ROUTE CARD COVER SHEET THE ATTACHE 0 ROUTE CARD IS APPROVED FOR USE FOR DESCRIPTI0tl ) b C TGf tTt Ihd ' bod MODELIIeher enn hnthh Sortes 1000 - + FOR PROGRAM TRACKING AND DATA GATHERING FOR THE SENSOR ENVIRONMENTAL QUALIFICATION PR0'iRAM. [ PREPARED BY: T. . RIEDL FACILITY ENGINEERING
]" A APPROVED: E. L. P EASTERN REGIONAL SERVICE ENGINEER f l R %Ta p.2mj, L. R. KATZ, VAliAGER -
FACILITY ENGINEERING D. AGATE UAlifY CONTROL W 60/1, L'ANAGER EASTERN REGIONAL SERVICE ENGINEER
- ~ ~ - - - .- - . . - - - _ _ _ . _.
- - - - +-g , +e--,-
,. rage 1 oy
. 1 SENSCR QUALIFICATION PROGRc1 ROUTE CARD. -
Description DLC- The wt A t 6Locd Item M lA /' ') . ! 'N .: Meru (Au L1,J ec si h . rec,e rcco Pressure M /A ' Range Al /A Serial No. M /A D<g. No. 6.1/ A Power Supply Card, Serial ! . Al/4% Oper.. . Resp. Oper. No. Task Description Dept. P roc. Initial & Date 10 Transport assembled test units to Calibratior / Lab. M.C. -~[.k,$Do r-74-7P 20 Remove cover and make visual inspection of , / assembled test units. Q.C. N 'bA g-zc 7 30 Perform initial dielectric check and record on data sheet. T.O. -
,. Ob/<i b[:
Replace cover on test unit. 35 T.0. ,f[//'..f./,[' ] Record rocm temperature and humidity ,- / Temp. 74
- F Humidi ty d4. P, , (/' ej, ., , f,g j y 50 Place data sheet in route card package. T.0. < ,[/ (P( ./ _ f'.[.
- 60 Prior to packaging verify the following: ,
/
- All route card operations initialed & dated Q.C. H / /4e 17
- All entries are filled and legible Q.C. ! N b 'l'I- M. 9-2e -
-b '"
70 During packaging verify the following: /
- Test unit is packed properly. /k. Eff .5 p.z.t..
- Route card packet is in shipping container. -hh,,,h,f7, p ;a,-
80 Arrived at radiation facility i h ,.f.',[,[ . /. x
- Shipping damage: Yes No L' T. O. (,[f/.[j,.f./.(.,,,,,, _
90 Remove test unit cover and make pre-radiation l kff //k y-3 a c dielectric check and record on data sheet. T.O. l .l[j\ Q.f/g gygcf J 00 Replace cover on test unit. T.O. l [f. L,1cef.ha'-25 If I !/ / C0fiFinFNTT Al
Pag 3 2 of
- 7 OpGr. . . Resp. Oper.
3 Task Description Dept. Proc. Initial & Date
~ ~
Install test unit in cell and record distance /[ from source Y" i.nc - .G .hoY::!c ~r-Yriir: ryc<.7 T.O. )..b.u,)( *fl 120 Perform integrated dose rate test. // /
- Raise source for.30 minutes, then lower. /. / /
- Record average dose rate 4 'I < ' t / * /b. T.O. //B[ /, f,1[. g4
,/ 4 p ,
130 Raise source for completion of first half of / / test. / /. / I
- Total time required I/
hrs. F.E. {/[.Qf[ ,c. 140 Lower source upon completion of first half of / / / test. . j , .-
- Rotate test unit. _.
T.O. f,Mdj yf.g
- Record distance from source 3 l" t ' I . ,- d-[ ,
T. O. ;7 b (Q(i g/3 Raise source for completion of second half of
/ ' !
(] v tes t. . [ [ '
- Total time required i /' ( '- hrs. F.E. l - '/. /,.C!. e.
160 Lower source ucon completion of second half of / // test. . T.0. .lLu.ed$'0if.i 170 Remove test unit from cel1. T.O. h,kcetdb '<f24 180 Remove cover from test unit and inspect for [/ / damage. T.O.
<f bdk r/4.- ,
/
190 Perform post-radiation dielectric check and / [/ record on data sheet. T.0. f, .6.g v/ .f 200 Replace test unit cover. T.O. !f,bg.d[ k'd 210 Prepare for shipment. l / /[
- Place route card in container h Qd6 9'/:.
T.O. h20 . Receive in Material Control . M.C. lv d4 E P
- Shipping damage: Yes No v' M.C. ,)u f!7 y[;r
- Notify Q.C.
, M.C. .. F 7/M
._ - _. v -
. Page 3 of 5___
Op r. ' Resp. Oper. Jo. Task Description Dept. Proc. Initial & Date
] Receiving inspection verifyings Q.C. -k/g;,[,If[7'
- All route card operations are initialed, k y legible and dated Q.C. M/Syfd(~7 f lh 7[p7[7; 240 Transport to Calibration Lab. .M.C.
250 Remove cover and perform pre-LOCA dielectric - h // check and record on data sheet. T.O. 7, (h, , ,(J f /'7 A 260 Record room temcerature and humidity I Temperature 7 // Humidity I7 b , 270 Replace cover on test unit. T.O. ..,y;-. .
'{ ,(( . , ..p-(i 280 Transport to Material Control . *
. M.C. ,gg 1
e l l l l-t_ , l l l
Paga 4f of .5~ l Opar.
. Resp. Oper. .
No. Task Description Dept. Proc. Initial & Date 1 ' Transport test units to Test Lab. T.O. < ' @- T 7 4 /f , s 300 Remove test unit cover and wire terminal / /,/ / / blocks as shown in Figs. 4 & 5 on Work //// Order 14.')Ch. T.O. jb/b/./,7 ' 310 Install test units in chamber and make [/// electrical connections as in Fig. 5 on Work [// ' Order 'l 4 ') ? Z . T.O. / /' 4.' ,:, ? ' 320 Have Pre-LOCA photograph taken. T.O. I #/ .;g -- [#'
~
330 Install test unit cover. T.O. ,n, ?+' 340 Establish operating conditions per [ /,/// procedure # #'! '.~5 __ T.O. //,/ ,i.j7 7 4 , 350 Perform LOCA test per procedure # [N ' .' _I T.0. /// p . ./ - . :. - ' Stact time 14:. i . . 'i.; Stop time
. : O .i.:
i.. ..
.,7 , /.' /
/.
f,,,. U
,s Approximately 16 hrs. into test, perform ,/ ,/ / ,/
I solenoid operational check per / ,- / ,/ i . - procedure ! l ? / F.b2 ,[//[ qi.,/ . T.0. ( 370 End LOCA test. Stop time N794) '/~/
. T.O. l/ '
/o
/ '
Remove data chart from recorder. T.O. /'[ e. /c/. . Stamp data recordings. T.O. l /((( .C, . a . , . . 380 Hand carry original data recording to [ /// / cognizant engineer. T.O. l ,5,0 9.g. /. .
- 390 Date received by cognizant engineer. F.E. l
! [ f h?./u.-
400 Remove chamber lid and test unit covers. T.O. l i l// :/-/7 2
*/
410 Have Post Trip test photo taken of test units. T.O. j j/, f;p, j j . ,
,/'O Replace covers and remove test units from l ._,f////,/,/.'_
^
chambe r. T.O. l j /[ .9. j,0. Z, 430 Transport ~ test units to Cal. Lab. M.C. j t / . f ,, g
/-
/7 7-/
(cont.) ,
Page 6 of f 3 par.- .' Resp. Dept. Oper. Proc. Initial & Date M. , TasP. Description 7 - Rebeived in Calibration Lab. C.L. .( / ,_ / ^' s , 450 Perform post-LOCA dielectric measurements and ]9 ,,i,w,,,1 F#- record on data sheet. T. O. .x'//// 460 Record roca temperature and humidity. T.O. ((/ //) Temp . 7/ '# Humidity d f 7c , ,kM 470 Place data sheet in Route Card package. T.O. [,d [ 480 Transport test unit to Material Control M.C. f,ng,j[--[rf.f 7-; 490 Review route card for completeness. Q.C. Syk.- I ,f., All Route Card entrees are filled
/
in legibly and are initialed and dated. Q.C. . -7'y,[. .) .('!, #~ tit / . ? 17
- 500 Hand Carry Route Card to cognizant engineer. Q.C. A fd d ~ .. /, b 510 Received Route Card /
Testing Ccmpleted. F.E. - [ e/._f 7,.y 540 Store Route Card in Q.C. Records Completed , [/ ..~. . File. , Q.C. -/(rfI'.Y/,,7G
, in */ $f,<nY.
_ / .h l h'l' *' E d'Q _ . Ae' ' _ j bac 4,b~~ D* () }f&,_) VY Y (~f.f V Q y !,& V 30f j f' l 1 4 j. _7. 1 l I _ _ _ _ _ . _ _ _ . . _ . . _ _ _ _
__. t =- -
- +
WESTINGHOUSE CONFIDENTIAL I 1 ROUTE CARD COVER SHEET THE ATTACHED ROUTE CARD IS APPROVED FOR USE FOR DESCRIPTI0fl DLC termind Black ; MODEL kO. r a-I r b o n SOriG.% (600 . l
~
FOR PROGRAM TRACTsING AND DATA GATHERIf1G FOR THE SENSOR ENVIR0fiMENTAL QUALIFICATI0!! PROGRAM. [
- PPEPARED BY: T. . RIEDL -
FACILITY EfiGIf!EERING , 4 d.%a APPROVED: E. L. PCRR S EASTERN REGI0f!AL SERVICE ENGINEER
? l ~. 2 X s T e p . 2 m t.
L. R. KATZ, MAfiAGER - FACILITY ENGINEERIfiG dA D. AGATE / UALITY CONTROL
!\
., ~
/-
F. N06t . MANAGER EASTERf1 REGIONAL SERVICE ENGINEER
... w.
' f * '
, . .:, - , v .2 I
SENSCR CUALIF! CATION PROGRfM R0ilTE CARD. - t ' Description G ! , C, lez m t W cc. V Ite:n d/A (f M h Rh'n%\ Secoss /506 _ Pressure dlA Range NfA Serial No. Al/A Al/A Detg. No. Power Supply Card, Serial ! d/A. Oper. . Resp. Oper. No. Task Description Dept. Proc. Initial & Date 10 Transport assembled test units to Calibratier Lab. - M.C. h$cT- A.% S 8-14-7? 20 Remove cover and make visual inscection of
~/[
assembled test units. Q.C. , J A 8-t -?? 30 Perform initial dielectric check and record , on data sheet. = T.O. -
/ ei k, j, f f, -
35 Replace cover on test unit. T.O. - h[' , ,/,, f r [, Record rocia tu .rature and humidity / / ./ U '- Temp. ' '7 4
- 7 Humidity 44.6 < f/f 'h ,/, g .[-
50 Place data sheet in route card package. T.O. - ,fg,[. 60 Prior to packaging verify the following: .,
- All route card operations initialed & dated Q.C. INF5h e-r a -70
- All entries are filled and legible Q.C. h .5/..b e-22-7a 70 During packaging verify the following: Y// / ,..
- Test unit is packed properly. 'T I' / 4 4 ~'- F i i 1)
Route card packet is in shipping container. -/2,dd..-G.s 2 . 60 Arrived at radiation facility /[ff,[ ,/, f,/, ... 3,9
- Shipping damage: Yes No V T.O.
h/'[,j,,,f ., _ ., 3 4 90 Remove test unit c,over and make pre-radiation ! [ [/ dielectric check and record on data sheet. p b,,Mr; y,tr,79 T.O. l
]00 Replace cover on test unit. T.O. l k. [J 4 co d d 8' 'lf 7 i
?
i / / /
. CONFIDENTIAL
3pir. . Resp. Oper. i No. , Tesk Cescription Dept. Proc. Initial & Date Install test unit in cell and record distar ce / // from source -'
" " T - l' N. b/ c. T I bi g , r T.O. f,[w3g/)[t'4, 120 Perform integrated dose rate test. / //
- Raise source for.30 minutes, then lower. / [ /
- Record average dose rate .?,'[mf////.', T.O. ![ [, .,/,/ /$ f <
130 Raise source for completion of first half of / // test. [ /
- Total time required I / , C' hrs. F.E. -' k . f., / j. .j. ,, .
Lower source upon com,iletion of first half of 140 /'/
's /
~
test. / l
- Rotate test unit. _.
T.O. f he.1[hi F2 Record dis tance from s'ource _d ',',i - //, ..,. c/Ir,q T.O.
@f ggg2 Raise source for comoletion of second half of /' /.
b,A' - test. / /
- Total time required /r l'~ hrs. F.E. N '[. /,/ / ;'_-
160 Lower source upon completion of second half of / // test. T.0. f badk-74 170 Remove test unit from cell. T.O. b Wtu7fk 3'75 180 Remove cover from test unit and inspect for //' / damage. T.0. f bstcabi Y-71 190 Perform post-radiation dielectric check and /// record on data sheet. T.O. (f bwlpi 4'.2 200 Replace test unit cover T.O. h,he!)) 6M 210 Prepare for shipment. l ./ [ /
,. - Place route card in container -
T.O. k/2 % ,(/ { & 2 o Receive in Material Control. M.C. .h [ 7/h
- Shipping damage: Yes No. M.C. his.- 7k7[Jf
/
- Noti fy Q.C. M.C. As // 77
- -- - , _ . ....an....a-.... i/
l Opar. I
- Resp. Oper. i NJ. Task Description Dept. P roc. Initial & Date Receiving inspection verifyings Q.C. ,./,/.I L-)-[#'
- All route card operations are initialed, [/((/ '
legible and dated Q.C. fkh(G+ l
,[p)/J[gh 240 Transport to Calibration Lab. .M.C.
250 Remove cover and perform pre-LOCA dielectric ,/f,h/ //j check and record on data sheet. T.O. If j' . ,, .].jc !
)
260 Record room temperature and humidity M -/r?/ 2- ! l Temperature 74 Humidity 77 k if 270 Replace cover on test unit. T.O. 2 [', , , , , . /I[j " 280 Teansport to Material Control . . M.C. ,4,j. [ l 1 l
~
l e
. Pa'ge 4 of 5-I
)p5r. Resp. Oper. .
. Task Description Dept. P roc. Initial & Date t
, Trahsport test units to Test Lab. T.O.
8- D76 300 Remove test unit cover and wire terminal [///(( blocks as shown in Figs. 4 & 5 on Work ((/ [ !
. Order d 4 4 S' b . T.O.
[// ef- [.7' 310 Install test units in chamber and make (([//// . electrical connections as in Fig. 5 on Work [/(((((( Order .') A .') (( . T.O. }h(0-b ^ l 320 Have Pre-LOCA photograph taken. T.O. f[ //- f.' . , 5' . 4 330 Install test unit cover. T.O. 2[' O-i'.7. - 340 Establish operating conditions per ((((,// procedure # #"/ - '? .' f f . 0. [//' Y-/7. '/--, Perform LOCA test per procedure #.'*/ J' ? f~ 350 T.O.
/[ 4'./ f. 7.
Staet timo 'i ?' i .N S tap time ' * .' '? l,flllll 4 360 Approximately 16 hrs. into test, perform /j',/ / ,/ lsolenoidoperationalcheckper '// /(( procedure ! W/ 882 T.O. g/[ .J. . ;. - , 370 End LOCA test. Stop time N ' 7.;< "# T.O. !/[/ t,i .y . - - Remove data chart from recorder. T.O. '/[c.J. c/. ' Stamp data recordings. l T.O. i.[/[d'/,.q_,- 380 ' Hand carry original data recording to ((/// cognizant engineer. T.O. l f[(/'~ Z ,'.v. '. 390 Date received by cognizant engineer. F.E. l ((/[f.f p - 400 Remove chamber lid and test unit covers. T.O. l//: ff.,/ y 7.c.
'410 Have Post Trip test photo taken of test units. T.O.
l ('//4f. /7. >.:
/ '
Replace covers and remove test units from
~
- l. ,! ' //j/j'j/j/
.chambe r. T.O.
l l /] . q ,;.y. p. I 430 Transport test units to Cal. Lab. M.C. lk' [p 7 (Cont.) ,
-.v '-ew" e----*t =-*he- p -"&= - -
- yr' W "t N'y -Y F-
\ page.3 ng g spar. Resp. Oper.
Ib. Task Description Dept. Proc. Initial & Date Received in Calibration Lab. C.L. ,((m # cou Perform post-LOCA dielectric measurements and / f , ( _ [ #~' record on data sheet. T.O. /////// 460 Record room temperature and humidity. T.O. ((, ~(([ Temp. 7/ Humidity 4 f '/. ((((/[/
// // 9-17 /
470 Place data sheet in Route Card package. T.O. l' fiaM, 480 Transport test unit to Material Control M.C. /J g ){ d C/ /9 7 490 Review route card for completeness. Q.C. 7'h, ' , All Route Card entrees are filled j M / in legibly and are initialed and dated. . Q.C. Q ;-[7-" 500 Hand Carry Route Card to cognizant engineer. Q.C. / l 510 Received Route Card -
/
Testing Completed. F.E. - 9-/J 7f,
.) Store Route Card in Q.C. Records Completed
/k . . -n . . .iy File.
Q.C. (1-y.,._y,gi; I ( .. b G vt v' Ts\/ D i
, t ! nn t -Y i
f, y 1 p , (.D k,d O 'N_ (~R Y ./.\ @ ()fk', nQ
*f Y V{ &W -
l l l o _ _ . _ . rO*1CTP.C.*JT tat _..
..j L' .
O
' ~
I i l TEST RESUME FOR ENVIRONMEllTAL TESTING OF DLC L
. TERMINAL BLOCKS 1
i l PREPARED BY: [/ PREPARED BY: , .- F( & Kordalski, Engines
/ A /$.'
.4 T. J /Aiedl, Engineer 3.. ,
Facility Engineering Facility Engineering h APPROVED BY: e i - L. R. Katz, Manager
/ , Facility Engineering _
~ ' '
l .
. g W
/
I _. , , , , , , . , , - , . . ~ . , . , . . . . . -,_,y..y-, w , . - 3 - ,
DUQUESNE ' LIGHT CO!iPANY
- BEAVER VALLEY POWER STATION k_
O.F.E. No. 11959/20202 TEST RESUME No.: 79-0019 ISSUE: 1 TITLE: TEST RESUME FOR CONTAINMENT ENVIRONMENT QUALIFICATION OF PENN UNION (METER DEVICES INC. ) SERIES 1000 AND MARATHON SERIES 1500 TERMINAL BLOCKS WESTINGHOUSE REVIEW DUQUESNE LIGHT COMPANY REVIEW PREPARED BY: A PREPARED BY: M, DATE: , Cf L DATE: f MI f . CHECKED BY: A7 ' CHECKED BY: DATE: DATE: /) [
/
DUQUESNE LIGHT COMPANY APPROVED p FOR ISSUE RE/IEW BY: A 'J.! .f DATE: M[/d/79 APPROVED FOR ISSUE BY: / , h Department Head DATE: 9-/3,7{
~
O' \ .j
3 5 9. TEST PROGRAM PROSPECTUS ctes =< .w.a ev.= 5 429s o . 6 o , p,
*. TEST NO.
(FEP-092)
- b. . -se Engineer ng Section (3) *
, . PRELIMINARY DISCUS $10N CATE b"O*79
, PROSPECTUS INITIATION CATE 0*l4*79 l '
COMPLET80N DATE. ..... 0*20*79 _ , = . _ . -
- i. TestNom.:
Environmental Qualification Test of Electrical Te:minal Blocks for D.L.C. .
- 2. Responsible Engineer (s): 3. Cherge No.: . .
~
~
E. L. Morris PGN-60328 J. Test Date Reevented end their Accuracy Requiremonest . DATA ACCURACY Temperature (LOCA) 1 6' F. Pressure - *
. + 6%
AC Voltage '+ 5% C Voltage
' ~
1 5%. Temperature (Cal. Lab)
- 1 1%-
Humidity (Cal. Lab) 14 PJi
- 5. Test Piece er Model Sketch No. 6. Date of Completion of Test Piece Febrication: ,
D'.L.C. Drawing- N/A
- 7. Regvested Complesien Dere (Listed in order of preference): p
. TEST ITEMS COMPLETION DATE
,,, ' Ra'diation Test 8-26-79
. LOCA Test ASAP
- 8. Raqueste' date of information from Test Engineering regarding e description el general test errengement. the proposed tes engineering sshedule end the espected occurecy of the test dete:
p O;f - - 1- . t
=uw, ,-w= .e 4 =====w-=*., av ..%.. 4. -.. .- - .-. - - w - m. . a. -= = . - e m. . d.
l.0 SCOPE This resumi covers the irradiation and LOCA tests to be conducted on Terrc.inal Blocks supplied by Electrical Engineering _ l t Section of the Duquesne Light Beaver Valley Power Station, on L l site engineering group. The objective of this test is to provide ! sufficient data to determine the environmental qualification of the "Penn Union" (Peter Devices, Inc.) seri'es 1000 terminal blocks
' and/or the Marathon Series 1500 terminal' blocks. IEEE-323-1971 was used as a guideline to formulate test specifications.
2.0 RESP 0tlSIBILITIES . 2.1 Duquesne Licht Ele'ctrical Enoineering Section , a) Procurement of test units b) Definition of test requirements ,
- I c) Approval of test procedures and documentation procedures -
d) Final approval of test data 2.2 Test Facility , a) Performance of, the specified tests to the requirements of this , resume'. 1 ' b) rTransportation of test units and necessary ' test' equip-ment . c) Certification of accuracy of, test d) Notification of D.L.C. pertaining to any problems or unusual accurances encountered during testing for resolution. ,
\ , .
3.0 TEST SEOUE E
- 1) Inspection and assignment of routing' cards
~
- 2) Initial Dielectric measurements
- 3) Ship to Isomedix ,
- 4) Pre-radiation dielectric measurement '
~
- 5) Irradiation
- 6) Post-radiation dielectric measurement
- 7) Ship to Forest Hills . .
f- 8) Pre-LOCA dielectric measurement - h 9) 10) LOCA Test Post LOCA dielectric measurement - Requirements for each of these steps follow in separate sections.
. _ , . . ., . .. . - _ . . - .- '. l l
4.0 INSPECTION AND ROUTING CARDS 4.1 Before start of testing sequence assembled test units (see
. Figures 2 and 3) will be inspected for visable damage. Any L damage will be reported to Duquesne Light Ccmpany for res-olution.
4.2 Before the start of testing, each . test unit will be assigned a routing card that shall remain'with'it throughout the test sequence. It shall describe each step of the test and refer-en:e applicable test procedures. As each step is completed, it shall be signed off by the cognizant individual. 5.0 DIELECTRIC PEASUREMENTS
- 5.1 All dielectric measurements are to be made with a Megger In-sulation Tester or a General Radio Megometer at a minimum of 500 VDC. Readings will be logged on data sheets and placed in route card packages. All measurements made at Forest Hills will be in a controlled environment and will include temperature and humidity readings. -
O 6.' O IRRADIATIO1 V 6.1 Dosage and Rate The test units shall be irradiated to a total integrated dose (T.I.D.) of 50 Mrad + 5 Mrad - OMRad at a dose rate of 2.0 to 3.0 Mrad /hr. using a' Cobalt 60 source. 6.2 Data Acouisition The irradiation test facility shall provide certification as to the dose rate, T.I.D.. and method of measurement. 6.3 Test Procedure
/ Each test will receive a dielectric measurement check prior to irradiation. -
The test units shall be installed in such a manner as to receive a symetrical m rall dosage. This will be done by performing one-half of the T.I.D. on one side and then rotating the units for the remaining half of the T.I.D. - The dose rate shall be measured by measuring the T.I.D. for the first 30 minutes of irradiation. A c'alculation is then made which P. d d,etermines the total irradiation. time needed.
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The distance from the source to the test units shall be logged. At the conclusion of irradiation, another dielectric measurement is then made and recorded.
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7.0 LOCA TEST 7.1 Test Conditions .
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. The test chamber environment shall follow the temperature / pressure curve of Figure 1.
A chemical spray consisting of 2750 P.P.M. Boric Acid dissolved in water and adjusted to a pH of 8.5 at 25' C. by Sodium Hydroxide shall be applied for the first 24 hours of the test. The flow rate
. of the spray shall be 5.82 gpm. The'two test units will be mounted in the chamber as shown in Figure 4.
7.2 Operatino Conditions A 140 VDC power supply anc 125 VAC Variac will be used to power the two DC and two AC solenoids through the terminal blocks under tes t. Both power supplies will be fused at 5 amps. Before start of test, all solenoids will be energized and at operating condi-tions (see Figure 5). Solenoid operation will be monitored by O 991rias air pressure. throush the veive norts. to e pressure . transducer with output connected to a recorder. Approximately 16 hrs. into the test, the D.C. voltage will be increased to 140 V after which each D.C. solenoid circuit switch will be opened in-dividucily. The D.C. voltage level will then be brcught back to 125 V and ea:h switch again will be closed separately. The switches on the A.C. solenoids will be operated in a similar manner, but l with a constant level of A.C. voltage applied.
. 7.3 Data Acouisition -
/ At all times during the test, the current ar.d voltage supplied to the solenoid valves through the tenninal blocks shall be re-corded via Analog chart recorders and a Digital data, logger.
At least three thermocouples shall be used to monitor the chamber temperature. Of these, there shall be one located 1/2 inch frem the surface of each test unit in the chamber. These t.'armocounles shall be fast response type K. Their outputs recorded on Analog
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recorder and Digital data legger shall b2 used to determine , temperature rise time. - Chamber pressure shall be recorded on both Analog and Digital O:. recorders. i 7.4 Test procedure (FEP-092) - The two test units will be mounted in the chamber as shown in
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! Figure 4. I Photographs shall be taken showing the test units location before and' after test. ,
- Analog recorders shall run at a speed of at least 20 in/ min. for the first 5 minutes, then 4 in/hr. until the end of the first
' 24 hours of the test. Digital data loggers shall operate in the continuous mode for the first 5 minutes, then at a rate of 1 sample
- every 3 minutes until the end of the first 24 hours of the test. j l During. operational check of solenoid valves, Analog recorders will i be run at a speed of 20 in/ min. and data logger in continuous mode.
l 7.5 Acceptance Criteria - l Instantaneous or continuous control cf the solenoid (s) at all times 1 shall be considered as meeting the acceptance criteria. Responses i O. - other than this wiii ee consieered disquaif ficetion of the Terminai Block (s) being tested unless proven otherwise. 8.0 0000 MENTATION , The test facility shall pr6 vide the following documentation as applicable: 8.1 ' Test Data Including: recorder charts, printouts, required readings, equip-I ment list and calibration reports. Tliis data shall clearly iden-tify each channel as it relates to the required measured parameters. The accuracy of the measurement shall also be stated. A report on ! - test conditions will be issued to D.I..C. along with all test data j for their evaluation.
. i 8.2 Procedures .
Signed off procedures showing the successful completion of each
. test step requiring written procedures.
' 8. 3 Block Diagram O~ A block diagram of the instrumentation used for each step iden-tifying the make,and model number of each piece of equipment.
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j . _ . . \ ._. . . _. l 8.4 Photographs - j- , j 8 x 10 inch prints as requested. i I
- 8.5 Calibration Dates ;
i 1 A list of all instruments used with the latest date of calibration i l with traceability to NBS. . i i 4 e
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