ML20211K687
| ML20211K687 | |
| Person / Time | |
|---|---|
| Site: | Beaver Valley |
| Issue date: | 11/30/1998 |
| From: | DUQUESNE LIGHT CO. |
| To: | |
| Shared Package | |
| ML20211K685 | List: |
| References | |
| PROC-981130-01, NUDOCS 9909080050 | |
| Download: ML20211K687 (300) | |
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l O DUQUESNE LIGHT COMPANY Beaver Valley Power Station Unit 2 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES O .
Issue 2 Revision 1 L
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Bsr.vsr Vs.ll y Powsr St tion Unit 2 issue 2 Rsvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page i ry Q List of Effective Paaes Page Revision Page Revision i 1 40 1 il 1 41 1 ill 1 42 1 iv 1 43 1 v 1 44 1 1 1 45 1 2 1 46 1 3 1 47 1 4 1 48 1 5 1 49 1 6 1 50 1 7 1 51 1 8 1 52 1 9 1 53 1 10 1 54 1 11 1 55 1 12 1 56 1 13 1 57 1 14 1 58 1
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Beavsr Vallsy Powsr Station Unit 2 issun 2 Revision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page ii
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Bstysr Vell:y Powgr St1 tion Unit 2 Issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page iii I
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Barver Vallsy Powsr Station Unit 2 issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page iv List of EWecUve Paaes (ConUnued)
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Barvar Vril:y Powsr Sittion Unit 2 issue 2 Rsvision 1
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page v TABLE OF CONTENTS SECTION I PUMP TESTING REQUIREMENTS 1 SECTION ll PUMP OUTLINES 7 SECTION lli PUMP COLD SHUTDOWN JUSTIFICATIONS 38 SECTION IV PUMP REFUELING OUTAGE JUSTlFICATIONS 40 SECTION V PUMP R' ELIEF REQUESTS 42 SECTION VI - PUMP MINIMUM OPERATING POINT (MOP) CURVES 54 SECTION Vil VALVE TESTING REQUIREMENTS 83 SE'CTION Vill VALVE OUTLINES 93 SECTION IX VALVE COLD SHUTDOWN JUSTIFICATIONS 167 SECTION X VALVE REFUELING OUTAGE JUSTIFICATIONS 203 O SECTION XI VALVE RELIEF REQUESTS 281 V .
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Beavsr Vallay Power Station Unit 2 issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR P' UMPS AND VALVES Page 1 of 283 .
SECTION 1: PUMP TESTING REQUIREMENTS i
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Barv:;r Vall;y Powzr Stttion Unit 2 issun 2 Rsvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 2 of 283 The Inservice Testing (IST) Program for pumps at Beaver Valley Power Station (BVPS), Unit 2, is based on the following:
- American Society of Mechanical Engineers (ASME)/American National Standards Institute (ANSI) Operational and Maintenance (OM) Standard, Part 6. " Inservice Testing of Pumps in Light Water Reactor Power Plants"(OM-6), OMa-1988 addenda to the OM-1987 edition, in accordance with the ASME Boiler and Pressure Vessel Code,Section XI,1989 edition (the Code).
- Generic Letter No. 89-04, " Guidance on Developing Acceptable inservice Testing Programs".
- NUREG-1482, " Guidelines for Inservice Testing at Nuclear Power Plants".
The pumps included in this program are all ASME Class 1,2, or 3 centrifugal and positive displacement pumps that are provided with an emergency power source, which are required in shutting down a reactor to the cold shutdown condition, maintaining the cold shutdown condition, or mitigating the consequences of an accident, at BVPS, Unit 2.
The requirements of the Code and Generic Letter No. 89-04 including Supplement 1 (NUREG-1482) will be followed at all times unless specific relief has been granted by the NRC. An inservice test, run quarterly, to measure or observe the test quantities listed in Table 2 of OM-6, below, is required for all pumps in the IST Program.
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(% TABLE 2 INSERVICE TEST PARAMETERS i
Quantity Remarks speed: m if variable speed Differential Pressure: AP CentrNugal Pumps, including vertical line shaR pumps Discharge Pressure: P Posittwo Displacement pumps Flow Rate: 9 vibration: vosocity, v, Peak Table 3b of OM-6, below, shows the allowable ranges for test results that will be used to determine if corrective action is required following performance of BVPS-2 Surveillance Tests. The test data will be compared to the ranges applied to the reference values for each test quantity.
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Bs:vsr Vallay Powrr Station Unit 2 issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 3 of 283 i
V TABLE 3b '
RANGES FOR TEST PARAMETERS (PRESSURES AND FLOWS)
Required Acceptaine * ' " * "'
- R*"9' Test parameter Range Low High Low High p (Positive displacement 0.93 to 1.10p, 0.90 to < A3p, - < 0 A0p > 1.10p, r
Pumps)
Ap (Vertical line shaft 036 to 1.10Ap r 033 to < A6Ap r - <033Ap, > 1.10Ap, pumps)
Q (Positive d$ _ _ 036 to 1.10Qr 033 to <.96Qr -
<033Qr > 1.10Q,
. vertical line shan pumps)
Ap (Centrifugal pumps) 030 to 1.10Ap, - -
< 0 A0A p, > 1.10A p, Q (Centrifbgel pumps) 030 to 1.10Qr - -
<0A0Q, < 1.10Qr OEf0ERAL NOTE: The subscript r denotes reference value.
l The limits for vibration readings are taken from Table 3a of OM-6, below.
TABLE 3a' RANGES FOR TEST PARAMETERS (VlBRATIONS) pump Pump Test ^ , _ _ '___ Alert Required Type Speed parameter Range Range Action Range Q centrifugal and vertical line 2:eo0 rpm V, $2.6 Vr *
>2.s V, to e V, or
>0.326 indsec.
> s v, or
>030 indsec.
shaft Reciprocating V, $2.6 V, >23 V, to e Vr >8V r NOTES:
(1) Vibration parameter per Tatdo 2. V, is vibration reference value in in/sec.
Corrective action shall be taken if necessary using the following:
- 1. If deviations fall within the " Alert Range" of Tables 3a and 3b of OM-6, the frequency of testing shall be doubled until the cause of the deviation is determined and the condition corrected.
- 2. If the deviations fall within the " Required Action Range" of Tables 3a and 3b of OM-6, the pump shall be declared inoperable immediately until the cause of the deviation has been determined and the condition corrected. An evaluation of the pump's condition with respect to system operability and technical specifications shall also be made as follows:
- a. If the inoperable pump is specifically identified in the technical specifications, then the applicable technical specification action statements shall be followed.
- b. If the inoperable pump is in a system covered by a technical specification, an
( assessment of its condition shall be made to determine if it makes the system inoperable. If the condition of the pump renders the system inoperable, then the applicable system technical specification action statements shall be followed.
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Batvar Vtilty Powtr Stttion ~ Unit 2 issue 2 Revision t INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 4 of 283
_ c. Nothing in the.ASME Boller and Pressure Vessel Code shall be construed to supersede the requirements of any technical specification.
- 3. When tests show deviations outside of the acceptable range of Table 3a or 3b of OM-6, the instruments involved may be recalibrated and the test rerun. This is an alternative to replacement or. repair, not an additional action that can be taken befora declaring the pump inoperable.
-4. The pump shall not be returned to service until the condition has been corrected.
The corrective action shall be considered completed when a satisfactory inservice test has been conducted in accordance with Paragraph 4.4 of OM-6.
Per Paragraph 5.6 of OM-6 each pump shall run at least 2 minutes under conditions as stable as the system permits prior to measurement of the specified parameters.
' Utilization of a pump curve in the BVPS-2 IST Program for performing testing and establishing acceptance criteria requires specific relief approved by the NRC prior to usage. The following guidance provided by NUREG-1482, Section 5.2 relating to the use of a pump curve shall be followed: '
- 1. A pump curve shall be developed, or manufacturer's pump curve validated, when the pump is known to be operating acceptably.
- 2. The reference points used to develop or validate a pump curve shall be measured using instruments at least as accurate (accuracy and range) as required by OM-6, O- Paragraphs 4.6.1.1 and 4.6.1.2. ,
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- 3. A pump curve shall be based'on an adequate number of reference points, with a minimum of five (5). I
- 4. Sufficient reference points shall be beyond the " flat" portion (Iow flow rates) of the I pump curve in a range which includes or is as close as practical to the design !
basis flow rate. l 4
- 5. Acceptance criteria based on a pump curve shall not conflict with technical specifications or UFSAR operability criteria (minimum operating point / curve') for !
flow rate and differential pressure, for the affected pump.
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- 6. If vibration levels vary significantly over the range of pump conditions, a method 1 of assigning appropriate vibration acceptance criteria should be developed for regions of the pump curve.
- 7. When the reference pump curve may have been affected by repair, replacement, or routine servicing, a new reference pump curve shall be determined or the previous pump curve revalidated by an inservice test.
Manufacturer supplied skid mounted pumps which are integral sub-components of, and are required to support operation of a parent pump or other component, are often times not designed to be tested in accordance with the ASME XI Code, regardless of their ASME Code class. Therefore, ASME Code class manufacturer supplied skid-mounted pumps are not included in the BVPS Unit 2 IST Program because it has been recognized by the NRC in NUREG-1482, Section 3.4, that the test of the parent pump or other component itself challenges the operability of the sub-components. This ensures that the skid-mounted pumps operate acceptably commensurate with their safety functions provided satisfactory
c B3cyrr Vallsy Powsr Stition Unit 2 Issus 2 Rsvision 1
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 5 of 283 performance of the parent pump or other component is demonstrated by an applicable surveillance test.
- Records of the results of inservice tests and corrective actions as required by Paragraph 7 of OM 6 are trended in tabular form. Pump performance characteristics will be examined for trends.
The following five sections of this document are the " Pump Outlines", " Pump Cold Shutdown Justifications", " Pump Refueling Outage Justifications", " Pump Relief Requests",
and " Pump Minimum Operating Point (MOP) Curves" sections.
The " Pump Outlines" section is a listing of all the pumps in the IST Program, their testing requirements, and their specific pump cold shutdown justification, refueling outage justification, and/or relief request reference numbers. The pumps are arranged according to system and pump mark number. The following abbreviations and designations are used on the Pump Outlines and throughout the IST Program for pumps:
N - Speed P - Discharge Pressure AP - D!fferential Pressure Q - Flowrate O
V V - Vibration 2BVT - Unit 2 Beaver Valley Test 2OST - Unit 2 Operating Surveillance Test Q - Quarterly Test Frequency CSD - Cold Shutdown Frequency R - Refueling Test Frequency 2 YR - Required every 2 years, but normally done at refueling 4 PRR - Pump Relief Request PCSJ - i' ump Cold Shutdown Justification PROJ - Pump Refueling Outage Justification X - Meets or exceeds OM-6 requirements , i l
NA - Not Applicable The " Pump Cold Shutdown Justifications" section contains the detailed technical description of coriditions prohibiting the required testing of safety-related pumps and an alternate test method to be performed during cold shutdowns. Beaver Valley Unit 2 reactor containment is maintained subatmospheric as required by technical specifications. The p subatmospheric condition presents a hazardous working environment for station personnel l.
s and is considered inaccessible for surveillance testing. Surveillance testing that requires a ;
reactor containment entry will be performed at cold shutdown and refueling. The pump cold shutdown justification (s) for a specific pump are referenced by the number (s) listed on the pump's outline sheets.
Bsiver Vellgy Powgr Strtion Unit 2 issue 2 !
Revision 1 l' INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 6 of 283
>p The " Pump Refueling Outage Justifications" section contains the detailed technical l description of conditions prohibiting the required testing of safety-related pumps and an !
l alternate test method to be performed during refueling outages. The pump refueling l outage justification (s) for a specific pump are referenced by the number (s) listed on the pump's outline sheets.
The " Pump Relief Requests" section contains the detailed technical description of particular conditions and equipment installations prohibiting the testing of some of the characteristics of safety related pumps. An alternate test method and the frequency of revised testing is also included to meet the intent of 10CFR50.55a. The relief request (s) for a specific pump is referenced by the number (s) listed on the pump's testing outline sheet.
l The " Pump Minimum Operating Point (MOP) Curves" section contains a graphical representation of the' minimum allowable pump flow versus head, which is required to meet the applicable safety analysis, for each centrifugal pump in the Unit 2 IST Program.
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Baaver Valley Power Station Unit 2 Issue 2 !
Revision 1 l
!NSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 7 of 283 !
SECTION 11: PUMP OUTLINES t
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Bstysr Vall:.y Powar Station UIit 2 issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page ,8 of 283 O
BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 7-Chemical and Volume Control Name: 21A Charging Pump Number: 2CHS*P21 A Class: 2 Function: To provide normal RCS inventory makeup, seal Type: Centrifugal Dwg. OM No.: 71A injection and high head safety injection.
Dwg. Coord.: C-4 Remarks: Pump is tested quarterly on recirculation flow and at full flow during refueling outages. Also see PRR1 and PRR2.
Parameter 2OST. Req'd; Comments (Frequency)
N NA NA Constant speed induction motor.
AP 7.4 (0) X Calculated using Pump Discharge Pressure Indicator [2CHS-P1151B]
(PRR2) and Pump Suction Pressure Indicator [2CHS-Pl151 A), local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator
[2CHS-Pl151A].
11.148 (R) X Calculated using Pump Discharge Pressure indicator [2CHS-Pl151B]
(PRR2) and Pump Suction Pressure indicator [2CHS-P1151A], local. See PRR2 for range and accuracy of Pump Suction Pressure indicator
[2CHS-P1151 A].
Q. 7.4 (Q) X Summation of flow rates from Flow Indicators [2CHS-F1122A,124A, 127A,130A,160], Control Room, and [2CHS-F1170], local.
11.14B (R) X Flow Indicator [2 SIS-F1943], Control Room.
V 7.4 (0) X Portable monitoring equipment using velocity units.
11.14B (R) X Portable monitoring equipment using velocity units.
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Braver Vallry Powsr Station Unit 2 issus 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 9 of 283 BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 7-Chemical and Volume Control Name: 21B Charging Pump Number: 2LHS* P21 B Class: 2 Function: To provide normal RCS inventory makeup, seal Type: Centnfugal Dwg. OM No.: 7-1A injection and high head safety injection ~
Dwg. Coord.: D-4 Remarks: Pump is tested quarterly on recirculation flow and at full flow during refueling outages. Also see PRR1 and PRR2.
Parameter 2OST- Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 7.5 (O) X Calculated using Pump Discharge Pressure Indicator [2CHS-Pl152B]
(PRR2) and Pump Suction Pressure Indicator [2CHS-P1152A], local. See r PRR2 for range and accuracy of Pump Suction Pressure Indicator
[2CHS-Pl152A).
11.148 (R) X Calculated using Pump Discharge Pressure Indicator [2CHS-Pl152B]
(PRR2) and Pump Suction Pressure Indicator [2CHS P1152A], local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator ,
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[2CHS-P1152A].
Q 7.5 (O) X Summation of flow rates from Flow Indicators [2CHS-F1122A,124A, 127A,130A,160], Control Room, and [2CHS-Fl170], local.
11.148 (R) X Flow Indicator [2 SIS-Fl943], Control Room.
V 7.5 (0) X Portable monitoring equipment using velocity units.
11.148 (R) X Portable monitoring equipment using velocity units.
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B2 var Velliy Pow:;r St1 tion Unit 2 issus 2 Rsvision 1 l , INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 10 of 283 6
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PUMP OUTLINE Pump Pump Code .
System: 7-Chemical and Volume Control Name: 21C Charging Pump Number: 2CHS* P21C Class: 2 l Function: To provide normal RCS inventory makeup. seal Type: Centrifugal Dwg. OM No.: 7-1 A injection and high head safety injection.
Dwg. Coord.: E-4 Romerks: Pump is tested quarterly on recirculation flow and at full flow during refueling outages. Also see PRR1 and PRR2.
Parameter 20ST. Reg'd Comments (Frequency)
L M NA NA Constant speed induction motor.
AP 7.6 (0) X Calculated using Pump Discharge Pressure Indicator [2CHS-Pl153B]
(PRR2) and Pump Suction Pressure indicator [2CHS-Pl153A], local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator
[2CHS-P1153A]. ;
11.148 (R) X Calculated using Pump Discharge Pressure Indicator [2CHS-Pl1538)
(PRR2) and Pump Suction Pressure Indicator [2CHS-P1153A), local. See l PRR2 for range and accuracy of Pump Suction Pressure Indicator
[2CHS Pl153A].
Q 7.6 (0) X Summation of flow rates from Flow Indicators [2CHS-Fl122A,124AI 127A,130A 160], Control Room, and [2CHS-Fl170]. local.
) 11,148 (R) X Flow Indicator [2 SIS-Fl943], Control Room.
V 7.6 (0) X Portable monitoring equipment using velocity units.
11.14B (R) X Portable monitoring equipment using velocity units.
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. i Bszvsr Vell:y Power Station Unit 2 issus 2 Rsvision 1 ;
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 11 of 283 k BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 7-Chemical and Volume Control l Name: 22A Boric Acid Number: 2CHS*P22A Class: 3 Transfer Pump Function: Chemical shim and emergency boration supply. Type: Centrifugal Dwg. OM No.: 7-2 Dwg. Coord.: C-2 j Remarks: Pump is tested quarterly at full flow by recirculating the Boric Acid Tank. Also see PRR1 and PRR2.
Parameter 20ST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor. !
AP 7.1 (0) X Calculated using Pump Discharge Pressure indicator [2CHS-P1105]
(PRR2) and Pump Suction Pressure Indicator [2CHS-Pl123A], local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator ;
(2CHS-P1123A).
Q - 7.1 (O) X Flow Indicator (2CHS-F1123A(B)], local.
V 7.1 (0) X Portable monitoring equipment using velocity units.
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BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 7-Chemical and Volume Control !
Name: 22B Boric Acid Number: 2CHS'P22B Class: 3 Transfer Pump i Function:- Chemical shim and emergency boration supply. Type: Centrifugal Dwg. OM No.: 7-2 Dwg. Coord.: F-2
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Romerks: Pump is tested quarterly at full flow by recirculating the Boric Acid Tank. Also see PRR1 and PRR2.
Parameter 20ST. Req'd CommerWs l (Frequency) l N NA NA Constant speed induction motor. i l
AP 7.2 (O) X Calculated using Pump Discharge Pressure Indicator [2CHS-P1110]
(PRR2) and Pump Suction Pressure Indicator [2CHS-Pl123B], local. See
. PRR2 for range and accuracy of Pump Suction Pressure indicator l [2CHS-P1123B].
i Q 7.2 (O) X Flow Indicator [2CHS-F1123B(A)], local.
V 7.2(0) .X Portable monitoring equipment using velocity units.
Bs:vsr Valicy Powar Stttion Unit 2 issua 2 I Revision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 13 of 283
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BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 10-Residual Heat Removal i Name: 21 A Residual Heat Number: 2 RHS*P21 A Class: 2 Removal Pump Function: Long term decay heat removal. Type: Vertical Dwg. OM No.: 10-1 Centrifugal Dwg. Coord.: B-3 Remarks: Pump is tested quarterly at full flow durmg cold shutdowns and refueling outages per PCSJ1. Also see PRR1.
Parameter 2OST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
i AP 10.1 X Calculated using Pump Discharge Pressure Indicator [2RHS-P1602A]
(CSD,R) and Pump Suction Pressure indicator [2RHS-P1603A], Control Room.
Q 10.1 X Summation of flow rates from Flow Indicators [2RHS-Fl607A],
(CSD,R) [2RHS-F1605A], and [2CHS-Fl150], Control Room.
V 10.1 X Portable monitoring equipment using velocity units. Motor bearing i (CSD,R) vibrations will be obtained because the pump bearings are in the driver.
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J Bnvsr Vality Pow:r Stition Unit 2 issua 2 Rrvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 14 of 283 BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 10-Residual Heat Removal Name: 218 Residual Heat Number: 2RHS* P218 Class: 2 Removal Pump Function: Long term dect/ heat removal. Type: Vertical Dwg. OM No.: 10-1 entrMal Dwg. Coord.: E-3 Romerks: Pump is tested quarterly at full flow during cold shutdowns and refueling outages per PCSJ1. Also see PRR1.
Parameter. 2OST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 10.2 X Calculated using Pump Discharge Pressure Indicator [2RHS-Pl602B] 1 (CSD,R) and Pump Suction Pressure Indicator [2RHS-Pl603B], Control Room.
Q 10.2 X Summation of flow rates from Flow Indicators [2RHS-Fl607B], I (CSD,R) [2RHS-Fl605B] and [2CHS-Fl150], Control Room. j V 10.2 X Portable monitoring equipment using velocity units. Motor bearing (CSD.R) vibrations will be obtained because the pump bearings are in the driver.
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Bssvtr Villsy Powar Stttion Unit 2 Issus 2 Revision 1
. INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 15 of 283
PUMP OUTLINE Pump Pump Code System: 11-Safety injection Name: 21A Low Head Safety Number: 2 SIS *P21 A Class: 2 Injection Pump Function: Low pressure _- high volume safety injection. Type: Centrifugal Dwg. OM No.: 11 1 Dwg. Coord.: E-2 Romerks: Pump is tested quarterly on recirculation flow and at full flow during refueling outages. Also see PRR1 and PRR2.
Parameter 2OST- Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 11.1 (O) X Calculated using Pump Discharge Pressure Indicator [2 SIS-Pl943]
(PRR2) and Pump Suction Pressure indicator [2 SIS-PIS38]. local. See PRR2 i for range and accuracy of Pump Suction Pressure indicator
[2 SIS PIS38].
11.14A (R) X Calculated using Pump Discharge Pressure Indicator [2 SIS-Pl943]
(PRR2) and Pump Suction Pressure Indicator (2 SIS-Pl938]. local. See PRR2 for range and accuracy of Pump Suction Psessure indicator
[2 SIS-Pl938].
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11.1 (O) X Flow indicator [2 SIS-FIS970A], local.
11.14A (R) X Flow indicator [2 SIS-Fl945], Control Room.
V 11.1 (O) X Portable monitoring equipment using velocity units.
11.14A (R) X Portable monitoring equipment using velocity units.
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h BVPS-2 IST PUMP OUTLINE )
Pump Pump Code System: 11-Safety injection Name: 21B Low Head Safety Number: 2 SIS *P21 B Class: 2 Injection Pump Function: Low pressure - high volume safety injection. Type: Centrifugal Dwg. OM No.: 11-1 Dwg. Coord.: G-2 Remarks: Pump is tested quarterly on recirculation flow and at full flow during refueling outages. Also see PRR1 and PRR2.
Parameter 2OST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 11.2 (O) X Calculated using Pump Discharge Pressure indicator [2 SIS-Pl944]
(PRR2) and Pump Suction Pressure Indicator [2 SIS-Pl939], local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator
[2 SIS-Pl939].
11.14A (R) X Calculated using Pump Discharge Pressure Indicator (2 SIS-P1944]
(PRR2) and Pump Suction Pressure indicator [2 SIS-Pl939], local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator
[2 SIS-PI939].
Q 11.2 (0) X Flow indicator [2 SIS-FIS970B], local.
Flow indicator [2 SIS-Fl946], Control Room.
- 11.14A (R) X V 11.2 (O) X Portable monitoring equiprhent using velocity units.
11.14A (R) X Portable monitoring equipment using velocity units.
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Bstysr Vality Powcr Station Unit 2 issue 2 Rsvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 17 of 283 rn BVPS-2 IST PUMP OUTLINE Pump Pump Code System: 13-Containment Depressunzation Name: 21 A Quench Spray Number:. 20SS*P21 A Class: 2 Pump Function: To provide borated water from the RWST to the Type: Centrifugal Dwg. OM No.: 13-2 containment spray header for containment Dwg. Coord.: A-9 depressurization following a DBA.
Remarks: Pump is tested quarterly at full flow by recirculating the RWST. Also see PRRt.
Parameter 2OST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP' 13.1 (0) X Calculated using Pump Discharge Pressure Indicator [20SS-P1101A]
and Pump Suction Pressure Indicator [20SS-Pl102A], Control Room.
Q 13.1 (0) X Flow Indicator [20SS-FIS101 A or 102A], local.
V 13.1 (O) X Portable monitoring equipment using velocity units.
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Bsiv:r Vgilry Powir Stttion Unit 2 Issua 2 R: vision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 18, of 283
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U BVPS-2 IST PUMP OUTLINE Pump Pump Code System: 13-Containment Depressurization Name: 21B Ouench Spray Number: 20SS* P21 B Class: 2 Pump Function: To provide borated water from the RWST to the Type: Centnfugal Dwg. OM No.: 13-2 containment spray header for containment Dwg. Coord.: G-9 depressurization following a DBA.
Remarks: Pump is tested quarterly at full flow by recirculating the RWST. Also see PRRI.
Parameter 20ST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 13.2 (0) X Calculated using Pump Discharge Pressure Indicator [20SS-P1101B]
and Pump Suction Pressure Indicator (20SS-Pl102B], Control Room.
l Q 13.2 (O) X Flow Indicator [2OSS-FIS101B or 1028), local. l V 13.2 (O) X Portable monitoring equipment using velocity units.
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Bu.vtr VttlIy Powgr Stttion- UIit 2 issua 2 Revision 1
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 19 of 283
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( BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 13-Containment Depressurization Name: 24A Chemical Number: 2OSS*P24A Class: 2 Injection Pump Function: Chemical injection to the Quench Spray System Type: Positive Dwg. OM No.: 13-2 during containment depressurization. Displaceme:.'
Dwg. Coord.: C-6 Romerks: Pump is tested quarterly at full flow by recirculating the RWST. Also see PRR1.
Parameter 2OST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
P 13.10A (Q) X Pump Discharge Pressure indicator [2OSS-Pl111A], local.
Q 13.10A (Q) X Flow Indicator [20SS-FIS105A). local.
V 13.10A (O) X Portable monitoring equipment using velocity units.
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Bravsr Vallay Powsr St tion Unit 2 issue 2 Revision 1
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 20 of 283 f
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V BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 13-Containment Depressunzation Name: 24B Chemical Number: 20SS*P24B Class: 2 injection Pump Function: Chemical injection to the Quench Spray System Type: Positive Dwg. OM No.: 13-2 during containment depressurization. Displacement Dwg. Coord.: E-6 Remarks: Pump is tested quarterly at full flow by recirculating the RWST. Also see PRRI.
Parameter 20$T- Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
P 13.10B (0) X Pump Discharge Pressure Indicator [20SS-P1111B], local.
Q 13.10B (O) X Flow Indicator [2OSS-FIS105B]. local.
V 13.108 (O) X Portable monitoring equipment using velocity units.
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Bs:vsr Vellmy Powzr Stttion UIit 2 issun 2 Rzvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 21 of 283
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Pump Pump Code System: 13-Containment Depressurization Name: 21A Recirculation Number: 2RSS* P21 A Class: 2 Spray Pump Function: Circulate containment sump water for long term Type: Vertical Dwg. OM No.: 13-1 containment depressurization.
Dwg. Coord.: F-3 Remarks: Pump is normally tested during refueling outages at full flow through a test loop per PROJ1. Also l see PRR1 and PRR2. I Parameter 2OST- Req'd Comments (Frequency)
N NA NA Constant speed induction motor, j 1
I AP 2BVT 1.13.5 X Calculated using Pump Discharge Pressure Indicator (2 YR) (PRR2) [2RSS-P1156A], Control Room, and local temporary suction pressure test gauge. See PRR2 for range and accuracy of temporary suction pressure test gauge. )
Q 2BVT 1.13.5 X Flow Indicator (2RSS-F1157A], Control Room. I (2 YR) ;
V 2BVT 1.13.5 X Portable monitoring equipment using velocity units.
(2 YR) 1p l U .
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I Bnvsr VallIy Pow;;r Stttion Uzit 2 issus 2 I Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 22 of 283
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kj BVPS 2 IST PUMP OUTLINE Pump - Pump Code System: 13-Containment Depressurization Name: 21B Recirculation Number; 2RSS'P21B Class: 2 Spray Pump Function: Circulate containment sump water for long term Type: Vertical Dwg. OM No.: 13-1 containment depressurization.
Dwg. Coord.: E-8 Remarks: Pump is normal!y tested during refueling outages at full flow through a test loop per PROJ1. Also see PRR1 and PRR2.
Persmeter 2OST. Req'd Comments 1 (Frequency)
N NA NA Constant speed induction motor.
AP 2BVT 1.13.5 X Calculated using Fump Discharge Pressure Indicator !
(2 YR) (PRR2) [2RSS-P1156B], Control Room, and local temporary suction )
pressure test gauge. See PRR2 for range and accuracy of i temporary suction pressure test gauge. j Q 2BVT 1.13.5 X Flow. indicator [2RSS-Fl157B], Control Room.
(2 YR)
V 2BVT 1.13.5 X Portable monitoring equipment using velocity units.
(2 YR)
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B;sysr Vcllry Pow:;r Strtion Ur.it 2 issun 2 Rsvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 23 of 283 n/
k BVPS 2 IST PUMP OUTUNE Pump Pump Code System: 13-Containment Depressurization Name: 21C Recirculation Number: 2RSS*P21C Class: 2 Spray Pump Function: Circulate containment sump water for long term Type: Vertical Dwg. OM No.: 13-1 containment depressurization and long term core recirculation. Dwg. Coord.: E-5 Remarks: Pump is normally tested during refueling outages at full flow through a test loop per PROJ1. Also see PRR1 and PRR2.
Parameter 2OST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 2BVT 1.13.5 X Calculated using Pump Discharge Pressure indicator (2 YR) (PRR2) [2RSS-P1156C], Control Room, and local temporary suction pressure test gauge. See PRR2 for range and accuracy of temporary suction pressure test gauge.
Q 2BVT 1.13.5 X Flow Indicator (2RSS-F1157C), Control Room.
(2 YR)
V 2BVT 1.13.5 X Portable morutoring equipment using velocity units.
(2 YR) h
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r Bnv;r Vril;y Pow:r St; tion Unit 2 issue 2 R: vision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 24 of 283 i O
BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 13-Containment Depressurization Name: 21D Recirculation Number: 2RSS*P210 Class: 2 Spray Pump Function: Circulate containment sump water for long term Type: Vertical Dwg. OM No.: 13-1 containment depressurization and long term core Dwg. Coord.: E-6 recirculation.
Remarks: Pump is normally tested during refueling outages at full flow through a test loop per PROJ1 Also see PRR1 and PRR2.
Parameter 20ST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 2BVT 1.13.5 X Calculated using Pump Discharge Pressure indicator (2 YR) (PRR2) [2RSS-Pl156D], Control Room, and local temporary suction pressure test gauge. See PRR2 for range and accuracy of temporary suction pressure test gauge.
Q 2BVT 1.13.5 X Flow Indicator [2RSS-Fl157D], Control Room.
(2 YR)
V 2BVT 1.13.5 X Portable monitoring equipment using velocity units.
(2 YR) n U .
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, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 25 of 283 j 0
( BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 15-Primary Component Cooling Name: 21 A Component Number: 2CCP'P21 A Class: 3 Water Cooling Water Pump Function: Provide cooling water to Residual Heat Removal Type: Centrifugal Dwg. OM No.: 15-1 Heat Exchangers and reactor plant components.
Dwg. Coord.: B-4 Remarks: Pump is tested quarterly using a pump curve per PRR3. Also see PRR1 and PRR2.
Parameter 20ST- Reg'd Comments (Frequency) l N NA NA Constant speed induction motor.
AP 15.1 (O)- X Calculated using Pump Discharge Pressure indicator (PRR2) [2CCP-P1145A], Control Room, and Pump Suction Pressure Indicator (2CCP-P1150A], local. See PRR2 for range and accuracy of Pump i Suction Pressure Indicator [2CCP-Pl150A]. j Q 15.1 (O) X Flow Indicator [2CCP-F1117A1], Control Room.
V 15.1 (0) X Portable monitormg equipenent using velocity units.
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Barvar Vallry PowIr S11 tion U.-it 2 issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 26 of 283
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() BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 15 Primary Component Cooling Name: 21B Component Number: 2CCP'P21 B Class: 3 Water Coolmg Water Pump Function: Provide cooling water to Residual Heat Removal Type: Centrifugal Dwg. OM No.: 15-1 Heat Exchangers and reae, tor plant components.
Dwg. Coord.: F-4 )
Remarks: Pump is tested quarterly using a pump curve per PRR3. Also see PRR1 and PRR2.
Parameter 20ST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 15.2 (0) X ' Calculated using Pump Discharge Pressure Indicator (PRR2) [2CCP-P1145B], Control Room, and Pump Suction Pressure indicator
[2CCP-P11508), local. See PRR2 for range and accuracy of Pump Suction Pressure indicator [2CCP-P1150B].
Q 15.2 (O) X Summation of flow rates from Flow Indicators (2CCP-Fl117B1],
Control Room, [2CCP-F1103] and [2CCP-F1102], local.
V 15.2 (O) X Portable monitoring equipment using velocity units.
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B3rvsr VillIy Powrr St; tion Uzit 2 Issua 2 Rzvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 27 of 283 O
.U BVPS 2 IST PUMP OUTLINE l 1
Pump Pump Code System: 15-Primary Component Name: 21C Component - Number: 2CCP'P21C Class: 3 Cooling Water Cooling Water Pump Function: Provide cooling water to Residual Heat Removal Type: Centrifugal Dwg. OM No.: 15-1 Heat Exchangers and reactor plant components.
Dwg. Coord.: D-4 Romerks: Pump is tested quarterly using a pump curve per PRR3. Also see PRR1 and PRR2.
Parameter 2OST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 15.3 (O) X Calculated using Pump Discharge Pressure Indicator (PRR2) [2CCP-P1145C], Control Room, and Pump Suction Pressure Indicator
[2CCP-P1150C], local. See PRR2 for range and accuracy of Pump Suction Pressure Indicator [2CCP-P1150C].
Q 15.3 (0) X Flow Indicator [2CCP-Fl117A1), Control Room O,3 summation of flow rates from Flow Indicators [2CCP Fl117B1], Control Room, I i [2CCP-F1103) and [2CCP F1102), local.
V 15.3 (0) X Portable monitoring equipment using velocity units.
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.- Barvsr VillIy PowIr Striion . Unit 2 issue 2 I Revision 1 l INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 28 of 283 i BVPS 2 IST 1 PUMP OUTLINE Pump Pump- Code Systern: 24-Auxiliary Feedwater I Name: Turbine Driven Number: 2FWE*P22 Class: 3 Auxiliary Feedwater Pump Function: Provide emergency makeup to Steam Generators Type: Centrifugal Dwg. OM No.: 24-3 during loss of normal feedwater' Dwg. Coord.: E-4 Remarks: Pump is tested quarterly (on a staggered test basis) on recirculation flow and at full flow when in Mode 3 during startup from refueling outages. It will also be tested at full flow when in Mode 3 during startup from a cold shutdown, if associated check valves are also tested, or if the pump is on double frequency testing in accordance with Paragraph 6.1 of OM-6. Also see PRR1.
Parameter 20ST. Reg'd Comments (Frequency) l N 24.4 (Q) X No installed rpm indication. Use portable monitoring equipment - 1 Stroboscope. l 24.4 X No installed rpm indication. Use portable monitoring equipment -
(CSD,R) Stroboscope. '
AP 24.4 (O) X Calculated using Pump Discharge Pressure indicator [2FWE-P1155]
and Pump Suction Pressure Indicator [2FWE-P1156), local.
24.4 X Calculated using Pump Discharge Pressure Indicator [2FWE-Pl155]
(CSD,R) and Pump Suction Pressure indicator [2FWE-Pl156), local.
-( Q 24.4 (0) X Flow Indicator [2FWE-F1155), local.
24.4 X Summation of flow rates from Flow indicators (2FWE-Fi100A B.C],
(CSD,R) Control Room.
V 24.4 (Q) X Portable monitoring equipment using velocity units.
24.4 X Portable monitoring equipment using velocity units. l (CSD,R) i
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Bsavsr V lley Powar St:ti n Unit 2 Issue 2 l Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 29 of 283 d BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 24-Auxiliary Feedwater Name: 23A Motor Driven Number: 2FWE*P23A Class: 3 )
Pump 1 Function: Provide emergency makeup to Steam Generators Type: Centrifugal Dwg. OM No.: 24-3 during loss of normal feedwater.
Dwg. Coord.: F-4 i Remarks: Pump is tested quarterly (on a staggered test basis) on recirculation flow and at full flow during refueling outages. It will also be tested at full flow during cold shutdown, if associated check valves l are also tested, or if the pump is on double frequency testing in accordance with Paragraph 6.1 of j OM-6. Also see PRR1 and PRR2, l Paramotor 2OST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 24.3(0) X Calculated using Pump Discharge Pressure Indicator [2FWE-P1155A]
and Pump Suction Pressure Indicator [2FWE-Pl156A], local.
24.6 X Calculated using Pump Discharge Pressure Indicator [2FWE-P1155A]
(CSD,R) and Pump Suction Pressure Indicator [2FWE-P1156A), local, Q 24.2 (0) X Flow Indicator [2FWE-Fl155A], local.
A 24.6 X Summation of flow rates from Flow Indicators [2FWE-Fl100A,B,C],
(CSD,R) (PRR2) Control Room. See PRR2 for range and accuracy of Flow indicators i
[2FWE-Fl100A.8,C).
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V 24.2 (0) X , "y.able monitoring equipment using velocity units. !
24.6 X Portable monitoring equipment using velocity units. l (CSD,R) 4 O
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w Bnvsr Vtiley Powsr Station Unit 2 Issus 2 i Revision 1 l
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 30 of 283 O--
PUMP OUTLINE l Pump Pump Code System: 24-Auxiliary Feedwater I Name: 238 Motor Driven Number: 2FWE'P23 B Class: 3 i Auxiliary Feedwater j Pump ;
Function: Provide emergency makeup to Steam Generators Type: Centnfugal Dwg. OM No.: 24-3 ,
during loss of normal feedwater.
Dwg. Coord.: G-4 Remarks: Pump is tested quarterly (on a staggered test basis) on recirculation flow and at full flow during i refueling outages. It will also be tested at full flow during cold shutdown, if associated check valves l are also tested, or if the pump is on double frequency testing in accordance with Paragraph 6.1 of OM-6. Also see PRR1 and PRR2.
Parameter 20ST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motcr.
AP 24 3 (Q) X Calculated unang Pump Discharge Pressure indicator [2FWE-Pl1558) and Pump Suction Pressure indicator [2FWE-P11568), local.
24.6 X Calculated using Pump Discharge Pressure Indicator [2FWE-P11558)
(CSD R) and Pump Suction Pressure indicator [2FWE-Pl156B], local.
Q 24.3 (Q) X Flow Indicator [2FWE F11558), local.
s 24.6 X Summation of flow rates from Flow Indicators [2FWE-Fl100A,B,C),
- (CSD,R) (PRR2) Control Room. See PRR2 for range and accuracy of Flow Indicators x [2FWE-Fl100A,B,C). .
j V 24.3 (Q) X Portable monitoring equipment using velocity units.
24.6 X Portable monitoring equipment using velocity units. I (CSD,R) i I
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B3:vsr Vcilsy Powsr Stttion Unit 2 Issua 2 Revision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 31 of 283
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V BVPS 2 IST l PUMP OUTLINE Pump Pump Code System: 30-Service Water Name: 21 A Service Water Number: 2SWS* P21 A Class: 3 Pump Function: Provide cooling water to Recirculation Spray Heat Type: Vertical Dwg. OM No.: 30 1 Exchangers and reactor plant components under normal and emergency conditions. Dwg. Coord.: C-2 Romerks: Pump is tested quarterly using a pump curve per PRR4. Also see PRR1 and PRRS.
Peremeter 2OST. Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP- 30.2 (Q) X Calculated using Pump Discharge Pressure indicator
[2SWS-Pl101 A] and river water elevation from Ohio River Level Recorder [LR 1CW-101], local, as permitted by NUREG-1482, Section 5.5.3, "Use of Tank or Bay Level to Calculate Differential Pressure".
Q 30.2 (Q) X Flow Indicator [2SWS-FIT 100), local.
l
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, will not be obtained per PRR5.
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Barv;r Vril:y Powsr St tion . Unit 2 issua 2 Rsvision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 32 of 283
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'N - BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 30-Service Water Name: 21B Service Water Number: 2SWS'P21 B Class: 3 Pump Function: Provide cooling water to Recirculation Spray Heat Type: Vertical Dwg. OM No.: 30-1 l Exchangers and reactor plant components under normal and emergency conditions. Dwg. Coord.: D-2 Remarks: Pump is tested quarterly using a pump curve per PRR4. Also see PRR1 and PRR5.
Parameter 2OST. 7teq'di Comments (Frequency)
N NA NA Constant speed induction motor.
AP 30.3 (O) X Calculated using Pump Ditcharge Pressure Indicator !
[2SWS-P1101B) and river water elevation from Ohio River Level Recorder [LR 1CW-101], local, as permitted by NUREG-1482, l Section 5.5.3, "Use of Tank or Isay Level to Calculate Differential '
Pressure".
Q 30.3 (O) X Flow Indicator [2SWS-FIT 100S), local, V 30.3 (O) X Portable monitoring equipment using velocity units. The motor
, (PRR5) , outboard axial (MOA) vibration measurement is not accessible and 1 will not be obtained per PRR5.
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7 B2:vsr Valley Powar Station Unit 2 Issus 2 Revision 1 I INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 33 of 283 BVPS 2 IST PUMP OUTLINE Pump . Pump Code System: 30 Service Water Name: 21C Service Water Number: 2SWS* P21C Class: 3 Pump l Function: Provide cooling water to Recirculation Spray Heat Type: Vertical Dwg. OM No.: 30-1 Exchangers and reactor plant components under normal and emergency conditions. Dwg. Coord.: G-2 Remarks: Pump is tested quarterly using a pump curve per PRR4. Also see PRR1 and PRR5.
Parameter 2OST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor. l AP 30.6 (O) X Calculated using Pump Discharge Pressure indicator
[2SWS P1101C] and river water elevation from Ohio River Level g Recorder [LR-ICW-f J1], local, as permitted by NUREG-1482, Section 5.5.3, "Use of Tank or Bay Level to Calculate Defferential Pressure',
Q 30.6(O) X Flow indicator [2SWS-FIT 100(S)], local.
1 V 30.6 (0) X Portable monitoring equipment using velocity units. The motor 1 (PRR5) outboard axial (MOA) vibration measurement is not accessible and l will not be obtained per PRR5.
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Bisivar Vallry Powar Stttion Unit 2 issus 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 34 of 283 A
BVPS 2 IST PUMP OUTLINE Pump ,
Pump Code System: 36-Diesel Fuel Oil Name: 21 A fuel Oil Transfer Number: 2EGF'P21 A Class: 3 Pump Function: ~ Transfer fuel frc. the underground storage tank to Type: Vertical Dwg. OM No.: 36 1 the day tank.
Dwg. Coord.: F-3 Romerks: Pump is normally tested bi-monthly at full flow from the storage tank to the day tank. Also see PRR1, PRR2 and PRR6.
Paremeter 20ST- Reg'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 36.1 (Q) X Calculated using Pump discharge Pressure Indicator [2EGF-Pl201A]
and Fuel Oil Storage Tank level from [2EGF-LIS201A] local, as permitted by NUREG 1482, Section 5.5.3,"Use of Tank or Bay Level to Calculate Differential Pressure.' See PRR2 for range and accuracy of Pump Discharge Pressure Indicator [2EGF-Pl201A].
Q 36.1 (Q') X No instrumentation is provided for flow. A level change over time (PRR6) in the day tank will be measured using kvel Gauge [2EGF*LG201],
local, and converted to flowrote per PRR6.
V 36.1 (0) X Portable monitoring equipment using velocity units.
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l . Bsa.v+r Vcilsy Powsr Station Unit 2 Issun 2 Revision 1 l, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 35 of 283 rh i
PUMP OUTLINE Pump '
Pump Code System: 36-Diesel Fuel Oil Name: 21B Fuel Oil Transfer Number: 2EGF'P21 B Class: 3 Pump Function: Transfer fuel from the underground t.torage tank to lype: Vertical Dwg. OM No.: 36-1 the day tank.
Dwg. Coord.: E-3 Remarks: Pump is normally tested bi monthly at full flow from the storage tank to the day tank. Also see PRR1, PRR2 and PRR6.
Parameter 2OST. Reg'd Comments (Frequency) l N NA NA Constant speed induction motor.
AP 36.1 (0) X Calculated using Pump Discharge Pressure Indicator [2EGF-Pl201B]
and Fuel Oil Storage Tank level from [2EGF LIS201A], local, as permitted by NUREG-1482, Section 5.5.3, "Use of Tank or Bay Level to Calculate Differential Pressure." See PRR2 for range and l accuracy of Pump Discharge Pressure Indicator [2EGF-Pl201B].
Q 36.1 (O) X No instrurnentation is provided for flow, A level change over time (PRR6) in the day tank will be measured using Level Gauge [2EGF*LG201], l local, and converted to flowrate per PRR6.
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Bstvrr Vril:;y Powgr Strtion Unit 2 issun 2 Rsvision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 36 of 283
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't/ - BVPS 2 IST PUMP OUTLINE Pump Pump Code System: 36-Diesel Fuel Oil Name: 21C Fuel Oil Transfer Number: 2EGF'P21C Class: 3 Pump Function: Transfer fuel from the underground storage tank to Type: Vertical Dwg. OM No.: 36-1 the day tank.
Dwg. Coord.: F-8 Remarks: Pump is normally tested b6-monthly at full flow from the storage tank to the day tank. Also see PRR1, PRR2 and PRR6.
Parameter 20ST. Req'd Comments (Frequency)
N NA NA Constant speed induction motor.
AP 36.2 (0) X Calculated using Pump Discharge Pressure Indicator [2EGF Pl201C]
and Fuel Oil Storage Tank level from [2EGF-LIS201B], local, as permitted by NUREG-1482, Section 5.5.3,"Use of Tank or Bay Level to Calculate Differential Pressure.' See PRR2 for range and accuracy of Pump Discharge Pressure Indicator [2EGF Pl201C].
Q 36.2 (0) X No instrumentation is provided for flow. A level change over time (PRR6) in the day tank will be measured using Level Gauge [2EGF*LG202],
local, and converted to flowrate per PRR6.
V 36.2 (O) X Portable monitoring equipment using velocity units.
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' Bnv::r Vallry Powsr Stition Unit 2 issus 2 '
Revision i i
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 37 of 283
1 PUMP OUTLINE Pump ' Pump Code System: 36-Diesel Fuel Oil l Name: 21D Fuel Oil Transfer Number: 2 EGF'P21 D Class: 3 i Pump ;
l Function: Transfer fuel from the underground storage tank to Type: Vertical Dwg. OM No.: 36-1 !
the day tank.
Dwg. Coord.: E-8 Remarks: Pump is normally tested bi-monthly at full flow from the storage tank to the day tank. Also see PRR1, PRR2 and PRR6.
' Parameter 2OST- Req'd Comments (Frequency)
N NA NA Constant speed induction motor..
I AP 36.2 (O) X Calculated using Pump Discharge Pressure Indicator [2EGF Pl201D]
and Fuel Oil Storage Tank level from [2EGF LIS201B], local, as l permitted by NUREG-1482, Section 5.5.3, "Use of Tank or Bay Level i to Calculate Differential Pressure." See PRR2 for range and accuracy of Pump Discharge Pressure Indicator [2EGF-P1201D].
Q 36.2 (O) X. No instrumentation is provided for flow. A level change over tirne .
(PRR6) in the day tank will be measured using Level Gauge [2EGF*LG202], l local, and converted to flowrate per PRR6.
.V
, 36.2 (O) X Portable monitoring equipment using velocity units.
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Beavsr Vallry Powsr Station Unit 2 issue 2 1 Revision 1 l lNSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 38 of 283 l
13 V SECTION 111: PUMP COLD SHUTDOWN JUSTlFICATIONS l
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Barygr Vality Powsr Striion Unit 2 Issua 2 Revision 1
,. INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 39 of 283 O
d PUMP COLD SHUTDOWN JUSTIFICATION 1 Pump Mark No(s): 2RHS* P21 A - Code Class: 2
- 2RHS*P218 -
l_ Sy' stem: .10 - Residual Heat Removal
! Function: To provide long term removal of decay heat from the reactor core and sensible heat from the RCS in order to achieve and maintain the plant in a cold shutdown condition.
1 Test Requirement: Per OM-6, Paragraph 5.1, " Frequency of inservice Tests", an inservice test shall be run on each pump, nominally every 3 months.
l Basis for CSJ: These pumps are not required to be run at power and are :
considered out of service. They are not returned to, service until :
RCS temperature is $350F and RCS pressure is $360 psig. Per j OM-6, Paragraph 5.4, " Pumps in Systems Out of Service", the test schedule need not be followed for pumps in a system'not required to be operable.
In addition, these pumps.are located inside containment. If tested at power, test' personnel would have to make a containment entry to - ]
Y properly monitor pump operation. However, Beaver Valley Unit 2 reactor containment is maintained,subatmospheric as required by ;
technical specifications. The subatmospheric condition presents a hazardous working environment for station personnel and is considered inaccessible for surveillance testing.
l Alternate Test: These pumps will be tested quarterly at full flow only during cold j shutdowns and refueling outages per 2OST-10.1 and 2OST-10.2 (Residual Heat Removal Pump Performance Tests).
References:
OM-6, Paragraphs 5.1 and 5.4.
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i Braver Vality Power Station Unit 2 issue 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 40 of 283 O
() SECTION IV:- PUMP REFUELING OUTAGE JUSTIFICATIONS l
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Basysr Vallry Powtr Stilicn ' Unit 2 - Issua 2 Revision 1 l;
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 41 of 283- l I PUMP REFUELING OUTAGE JUSTIFICATION 1
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Pump Mark No(s): ; 2RSS* P21 A - Code Class: 2 l- , 2RSS*P21B 2RSS* P21C 2RSS* P21D System: '13 - Containment Depressurization.
Function: ,
- To circulate water from the reactor containment sump to the spray rings at the top of the containment dome for the purpose of removing heat from the containment atmosphere thereby l depressing and holding containment pressure subatmospheric for the long term following a DBA, in addition, the "C" and "D" i l
Recirculation Spray Pumps also take suction from the containment !
sump to provide water to the High Head Safety injection Pumps for long term core recirculation.
' Test Requirement: Per OM-6, Paragraph 5.1, " Frequency of Inservice Tests", an inservice test shall be run on each pump, nominally every 3 months.
- Basis for ROJ
- These vertical suction well centrifugal pumps are located outside of-l containment in the safeguards building, but take suction from the containment sump. They are not operated during normal plant ;
operation and are maintained in a*" dry" layup condition between refueling outages along with their associated heat exchangers. The
' only time that water is introduced to the suction of these pumps is !
for testing purposes and following an accident resulting in a containment isolation phase B signal, when the pumps start after an approximately 628 second time delay to allow for the containment sump to be filled by the Quench Spray System and any primary plant leakage. In order to test these pumps, a temporary dike must be erected inside reactor containment around the containment sump with enough water added to ensure an' adequate NPSH for each pump. Per OM-6, Paragraph 5.5, " Pumps Lacking Required
. Fluid Inventory",' pumps in dry sumps need not be tested every 3 months, however, they shall be tested at least once every 2 years with the required fluid inventory provided during this test, j Alternate Test: These pumps will be tested at full flow once during each refueling outage per 2BVT 1.13.5 (Recirculation Spray Pump Test). j i
Heferences: OM-6. Paragraphs 5.1 and 5.5. )
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r-Beaver Valley Power Station - Unit 2 issue 2 Revision i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 42 of 283
( SECTION V: PUMP RELIEF REQUESTS O . l 4
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Bacvtr Vcliey Pow:r Strtinn Unit 2 lssua 2 l Revision 1 I INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 43 of 283 PUMP RELIEF REQUEST 1 Pump Mark No(s): All of the' pumps in the IST Program. Code Class: 2. 3 System: Various Function: Various ,
i Test Requirement: Per OM-6, Paragraph 6, " Analyses and Evaluation", if deviations fall within the alert range of Table 3a for vibrations, the frequency of testing specified in Paragraph 5.1, shall be doubled until the cause !
of the deviation is determined and the condition corrected. l Basis for Relief: In accordance with 10CFR50.55a(a)(3)(l), relief is requested on the basis that the proposed alternatives would provide an acceptable level of quality and safety.
The ASME OMc Code-1994, Subsection ISTB, Paragraph 4.6, "New !
Reference Values," states in cases where a pump's test parameters ,
are within the alert or required action ranges and the pump's j continued use at the changed values is supported by an analysis, a new set of reference values may be established. Paragraph 4.6 goes on to say that this analysis shall include verification of the o pump's operational readiness. The analysis shall also include both Q a pump level and system level evaluation of operational readiness, the cause of the change in pump performance, and an evaluation of, '
all trends indicated by available data. The results of this analysis !
shall be documented in the record of tests.
Spectral analysis may be used to determine the mechanical condition of a pump. The reason for testing a pump on double frequency is ici obtain additional information so that the condition of the pump may be determined. Spectral data can provide information to determine if misalignment, unbalance, resonance, looseness or a bearing problem is present. Through a review of the spectral data over a period of time, any change in condition of the pump may also be determined, l
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E-B2:vsr Vellry Powtr Stition Unit 2 issua 2 Rsvision 1
. INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 44 of 283 n,
j PUMP RELIEF REQUEST 1 1
l Alternate Test: BVPS-2 proposes to implement ASME OMc Code-1994, Subsection ISTB, Paragraph 4.6 for vibration measurements for all of the pumps in the IST Program. Spectral vibration data is currently being obtained for each vibration measurement on all of the pumps. Each time a pump enters tne alert range for vibration, an analysis of the spectral vibration data will be performed to determine the cause of the higher vibrations. If the analysis supports continued operation, the pump will be removed from double frequency testing and a new set of reference valves may be obtained. However, to avoid stair-stepping to failure, a new set of reference values may only be obtained once prior to performing corrective maintenance, if the cause of the higher vibrations cannot be determined, or if the data shows a continuing trend such that the condition of the pump may continue to degrade until it can no longer fulfill its function, the pump will remain on double frequency testing until the condition is corrected.
References:
OM-6, Paragraphs 5.1 and 6, and Table 3.
ISTB, Paragraph 4.6.
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!- Bacvar Velizy Powsr St: tion - ; Unit 2 - Issua 2 Ravision 1
- .lNSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 45 of 283 l-PUMP RELIEF REQUEST ' 2 L .' Pump Mark No(s)
- See the attached Table. Code Class: 2.3 l
!- ' System: Various
, Function: Various
(
l l Test Requirement: Per OM-6, Paragraph 4.6.1.2(a), " Range",'the full-scale range of each analog instrument shall be not greater than three times the
, reference value.
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l- Basis for' Relief: In accordance with 10CFR50.55a(a)(3)(l), relief is requested on the j basis that the proposed alternatives would provide an acceptable
! level of quality and safety.
L The pumps' listed on the attached table use instruments which do not meet the requirements of OM-6, Paragraph 4.6.1.2(a), however,
. the accuracy of the instruments used is more conservative than the requirements of OM-6, Paragraph 4.6.1.1, " Quality", and Table 1,
" Acceptable Instrument Accuracy". Per the attached table, the combination of higher range and better accuracy for each instrument yields a reading at least equivalent to the reading O achieved from instruments that meet OM-6, Paragraph 4.6.1.1 and Table 1 requirements. Therefore, telief is requested in accordance with NUREG-1482, Section 5.5.1, " Range and Accuracy of Analog instruments".
Alternate Test: Use the instruments listed on the attached table as long as the combination of the higher range and better accuracy for each instrument yields a reading at least equivalent to the reading -
achieved from instruments that meet OM-6 requirements.
References:
OM-6, Paragraphs 4.6.1.1 and 4.6.1.2(a), and Table 1. NUREG-1482, Section 5.5.1.
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8xv:;r Villey PowIr Strtion Unit 2 L lssua 2 Rt. vision 1 L INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 48 of 283 l
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l _ (j PUMP RELIEF REQUEST 3 Pump Mark No(s): 2CCP'P21 A Code Class: 3 i i 2CCP'P218 ;
l 2CCP*P21C '
System: 15- Primary Component Cooling Water Function: To circulate cooling water through various reactor plant components during normal operation, and through the Residual Heat Removal Heat Exchangers following an accident in order to achieve and maintain the plant in a cold shutdown condition.
Test Requirement: Per OM-6, Paragraph 5.2, " Test Procedure", an inservice test shall be conducted with the pump operating at specified test reference ,
conditions. Per Sub-Paragraph 5.2(b), the resistance of the system l shall be varied until the flow rate equals the reference value. The pressure shall then be determined and compared to its reference value. Alternatively, the flow rate can be varied until the pressure equals the reference value and the flow rate shall be determined and compared to the reference flow rate value.
Basis for Relief: In accordance with 10CFR50.55a(f)(5)(lii), relief is requested on the l h basis that compilance with the code requirement is impractical at BVPS-2.
I The amount of Primary Component Cooling Water (CCP) System flow is dependent on the Sarvice Water System and on seasonal I Ohio River water temperatures due to the design of the CCP temperature control system. During Primary Component Cooling i Pump testing, additional flow is obtained by placing the Residual Heat Removal (RHR) System Heat Exchangers into service. The I overall amount of flow may vary by several hundred gallons per minute between cool winter months and warm summer months. j in order to increase flow to a reference value during cold winter months, the manual valves at the discharge of the RHR Heat Exchangers would require throttling in the open direction. These valves are located in the reactor containment building which is ;
maintained subatmospheric as required by technical specifications.
The subatmospheric condition presents a hazardous working environment for station personnel (i.e., requires self-contained breathing apparatus and entry via an airlock into an atmosphere of approximately 9 psia) and is considered inaccessible for surveillange testing. Surveillance testing that requires reactor containmenigntry is performed at cold shutdown and refueling. i q
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Bravsr Vdley Powtr St tion Unit 2 Issua 2 Revision 1 ;
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 49 of 283 (D
V PUMP RELIEF REQUEST 3 Basis for Relief: In order to throttle flow to a reference value during warm summer months, a manual valve at t_he discharge of the pumps needs to be used since the RHR Heat Exchanger throttle valves are located inside containment. Operating experience has shown that any 1 throttling of the pump discharge valves results in a large reduction ,
in cooling water flow to the Reactor Coolant Pump thermal barrier !
heat exchangers, bearing lube oil coolers and motor stator air coolers resulting in low flow alarms. This could result in heatup of the Reactor Coolant Pumps to near required manual pump trip setpoints which could ultimately result in a plant trip. In addition, ;
the added thermal cycling of these coolers for pump testing could prematurely degrade these heat exchangers.
OM-6, Paragraph 4.5, "To Establish an Additional Set of Reference Values", provides for multiple sets of reference valu~es. A pump curve is merely a graphical representation of the fixed response of the pump to an infinite number of flow conditions which are based on some finite number of reference values verified by measurement. Relief is, therefore, requested to use a pump curve, which should provide an equivalent level of quality and safety in tronding pump performance and degradation. Flow will be permitted to vary as system conditions require. Delta-P will be calculated and converted to a developed head for which OM-6 ranges will be applied.
Alternate Test: A pump curve (developed per the guidelines in NUREG-1482, Section 5.2, "Use of Variable Reference Values for Flow Rate and Differential Pressure During Pump Testing") will be used to compare flowrate with developed pump herJ at the flow conditions dictated by seasonal temperatures each quarter per 20ST-15.1,2OST-15.2 and 20ST-15.3 (Component Cooling Water Pump Tests). Since normal flow varies based on Component Cooling Water System requirements due to Service Water System and seasonal Ohio River water temperatures, the most limiting vibration acceptance criteria will be used over this range of flows based on baseline vibration data obtained at various flow points on the pump curve.
l
References:
OM-6, Paragraphs 4.5 and 5.2 (including 5.2(b)).
NUREG-1482, Section 5.2.
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j Bagvsr Vrilsy Power Striion Unit 2 - Issus 2
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. Revision 1
( TINSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES . Page 50 of 283 i V. .
' PUMP RELIEF REQUEST : 4 i
Pump Mark No(s): 2SWS*P21 A- Code Class: 3
< ; 2SWS'P218 ;
ls 2SWS*P21C l l: -
l
" System: - 30 Service Water Function: To provide cooling water to various reactor plant components under l' normal and emergency conditions, and through the Recirculation Spray Heat Exchangers following a DBA.
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Test Requirement: Per OM-6, Paragraph 5.2, " Test Procedure", an inservice test shall j be conducted with the pump operating at specified test reference l conditions. Per Sub-Paragraph 5.2(b), the resistance of the system shall be varied until the flow rate equals the reference value.' The i
pressure shall then be determined and compared to its reference I value. Alternatively, the flow rate can be varied until the pressure i equals the reference value and the flow rate shall be determined ;
and compared to the reference flow rate value. j Basis for Relief: In accordance with 10CFR50.55a(f)(5)(iii), relief is requested on the basis that the proposed alternatives would provide an acceptable level of quality and safety.
Operating experience has shown that plant conditions due to heat loads requiring cooling by the Service Water System may preclude l returning the Service Water Pumps to the exact flowrate or l differential pressure during pump surveillance testing. The Service j Water System is dependent on seasonal Ohio River water l l temperatures and flow may vary from approximately 6,000 gpm in l l the cool winter months to approximately 14,000 gpm in the warm l '
summer months.
i- in order to increase flow to a reference value during cold winter months, idle heat exchangers would need to be placed into service !
or additional flow would be needed through heat exchangers L already in service. Increased cooling flow through primary and secondary component cooling and chiller unit heat exchangers alrea'dy in service could result in a thermal transient and a potential
- plant trip. Clean heat exchangers may require placement into I service prematurely if additional flow is required to return to a reference value. Idle heat exchangers are normally held in reserve following cleaning to improve plant reliability and safety until one of the inservice heat exchangers becomes fouled.
I Bagvsr Vallny Powzr Sittion Unit 2 issua 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 51 of 283 O
V PUMP RELIEF REQUEST 4 Basis for Relief: In order to throttle flow to a reference value during warm summer months, any inservice primary and secondary component cooling and chiller unit heat exchangers would need flow reduced or isolated which could interrupt flow of cooling water to Train A or Train B cooling loads resulting in a thermal transient and potential plant trip. In addition, the added thermal cycling due to placement and/or removal of heat exchangers from service for pump testing could prematurely degrade the heat exchangers.
The thermal transients created by increasing or throttling Service Water System flow to the turbine plant cooling loads raises operational concerns of stability problems. Changes in oil temperature from the turbine generator lube oil system create vibration problems. Changes in the Hydrogen gas cooler temperatures could imply problems or mask real problems with the generator. Chiller unit heat exchanger flow disturbances often result in a trip of the chiller unit causing reactor containment temperature risks of exceeding the technical specification limit.
OM-6, Paragraph 4.5, "To Establish an Additional Set of Reference Values", provides for multiple sets of reference values. A pump p curve is merely a graphical representation of the fixed response of Q the pump to an infinite number of flow conditions which are based on some finite number of reference values verified by measurement. Relief is, therefore, requested to use a pump curve, which should provide an equivalent level of quality and safety in trending pump performance and degradation. Flow will be permitted to vary as system conditions require. Delta-P will be calculated and converted to a developed head for which OM-6 ranges will be applied.
Alternate Test: A pump curve (developed per the guidelines in NUREG-1482,
- Section 5.2,"Use of Variable Reference Values for Flow Rate and
. Differential Pressure During Pump Testing") will be used to compare flowrate with developed pump head at the flow conditions dictated by Service Water System loads each quarter per 2OST-30.2, 20ST-30.3, and 20ST-30.6 (Service Water Pump Tests). Since normal flow varies based on Service Water System requirements due to seasonal Ohio River water temperatures, the most limiting vibration acceptance criteria will be used over this range of flows based on baseline vibration data obtained at various flow points on the pump curve.
References:
OM-6, Paragraphs 4.5 and 5.2 (including 5.2(b)).
NUREG-1482, Section 5.2.
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B:cvtr VrilIy Pow:r St tirn Unit 2 Issun 2 Rsvision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 52 of 283
.O lj PUMP RELIEF REQUEST 5 Pump Mark No(s): 2SWS'P21 A' Code Class: 3 2SWS'P21 B 2SWS'P21C System: 30 - Service Water.
Function: To provide cooling water to various reactor plant components under normal and emergency conditions, and through the Recirculation Spray Heat Exchangers following a DBA.
Test Requirement: Per OM-6, Paragraph 4.6.4(b), " Vibration Measurements", on vertical line shaft pumps, measurements shall be taken on the upper motor bearing housing in three or1hogonal directions, one of which is the -
axial direction.
Basis for Relief: In accordance with 10CFR50.55a(f)(5)(lii), relief is requested on the basis that compliance with the code requirement is impractical at BVPS-2.
Access to the upper motor bearing housing on the vertical line shaft Service Water Pumps for the purpose of measuring vibrations in the A axial direction, cannot be obtained due to the presence of a h permanently installed non-rigid metal top hat covering the entire top of the motor housing. However, vibration measurements in the axial direction are accessible at the lower motor bearing housing of each pump which will provide additional information for trending of pump / motor performance, in addition, the vibration measurements in the orthogonal directions typically provide a better predictor of vibration problems for vertical line shaft pumps.
Alternate Test: Measure vibrations on the upper motor bearing housing in two orthogonal directions (excluding the axlal direction), and measure vibrations on the lower motor bearing housing in three orthogonal directions (including the axial direction) each quarter per 20ST-30.2, 2OST-30.3 and 20ST-30.6 (Service Water Pump Tests).
References:
OM-6, Paragraphs 4.6.4(b).
r
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B :vsr Valliy Powtr Stttion - Unit 2 Issua 2 Revision 1 INSERVICE TESTIN'G (IST) PROGRAM FOR PUMPS AND VALVES Page 53 of 283 l . PUMP RELIEF REQUEST 6 l
- j. Pump Mark No(s): - 2EGF'P21 A' Code Class: 3 l
' 2EGF'P218 2EGF'P21C 2EGF*P21D System: 36'- Diesel Fuel Oil Function:. To transfer fuel oil from the underground Emergency Diesel l
. Generator Fuel Oil Storage Tank to the Day Tank in order to provide continuous operation of the Diesel at rated load for up to 7 days
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during an emergency.
j Test Requirement: . Per OM-6, Paragraph 4.6.5, " Flow Rate Measurement", and Table 2
" Inservice Test Parameters", flow rate shall be measured for all
- pumps. When measuring flow rate, use a rate or quantity meter installed in the pump test circuit. If a meter does not indicate the flow rate directly, the record shall include the method used to reduce the data.
l Basis for Rollef: In accordance with 10CFR50.55a(f)(5)(lii), relief is requested on the basis that compliance with the code requirement is impractical at BVPS-2.
There is no installed instrumentation provided to measure flow rate for these Emergency Diesel Generator Fuel Oil Transfer. Pumps.
However, a level sight glass does exist on the side of the Diesel Generator Fuel Oil Day Tank which can be used to measure a change in level over time as the pumps transfer fuel oil from the I underground Storage Tank to the Day Tank. The reading scale for l measuring the level change over time, and the calculational method )
yield an accuracy within i 2% as required by OM-6, Paragraph 4.6.1.1, " Quality", and Table 1, " Acceptable Instrument Accuracy".
Alternate Test: -
Flow rate will be calculated by measuring the level change over l
- time in the Diesel Generator Fuel Oil Day Tank, and converting this data into Fuel Oil Transfer Pump flow rate at least quarterly per 20ST-36.1 and 20ST-36.2 (Emergency Diesel Generator and Fuel Oil Transfer Pump Tests).
References:
OM-6, Paragraphs 4.6.1.1,4.6.5 and 5.2, and Tables 1 and 2.
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Baav:r Vality Power Station Unit 2 issue 2 Revision 1
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 54 of 283 SECTION VI: PUMP MINIMUM OPERATING POINT (MOP) CURVES ,
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, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 59 of 283 Pump Name: 228 Boric Aled Transfer Pump Pump Number: 2CHS* P22B wy
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Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 61 of 283
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B;ivgr Vell;y PowIr St: tion Unit 2 Issua 2 j Revision 1 ]
i . INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 84 of 283 j q
) The Inservice Test (IST) Program for valves at Beaver Valley Power Station (BVPS), Unit 2, is based on the following:
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- American Society of Mechanical Engineers (ASME) / American National Standards Institute (AN$l) Operational and Maintenance (OM) Standard, Part 10, " Inservice Testing of i Valves in Light Water Reactor Power Plants"(OM-10), OMa-1988 addenda to the OM-1987 l Edition, in accordance with the ASME Boiler and Pressure Vessel Code,Section XI,1989 (
edition (the Code). l
- Generic Letter No. 89-04, " Guidance on Developing Acceptable Inservice Testing l Programs"
]
- NUREG-1482, " Guidelines for Inservice Testing at Nuclear Power Plants" i l
The valves included in this program are all ASME Class 1,2 or 3 required to perform a l specific function in shutting down a reactor to the cold shutdown condition, in maintaining the l cold shutdown condition, or in mitigating the consequences of an accident. The l pressure-relief devices covered are those for protecting systems or portions of systems l I
which perform a required function in shutting down a reactor to the cold shutdown condition, in maintaining the cold shutdown condition, or in mitigating the consequences of an accident, I at BVPS, Unit 2. l The requirements of the Code and Generic Letter No. 89-04 including Supplement 1 (NUREG-1482) will be followed at all times unless specific relief has been granted by the NRC.
( ) A. Category A valves are valves for which seat leakage in the closed position is limited to a specific maximum amount for fulfillment of their functio'n. Category B valves are valves ;
for which seat leakage in the closed position is inconsequential for fulfillment of their function. Active Category A and B valves shall be full-stroke exercised nominally every three months to the position required to fulfill their function unless such operation is not practicable during plant operation. If only limited operation is practicable during plant operation, the valves may be part-stroke exercised during plant operation and full-stroke exercised during cold shutdowns. If exercising is not practicable during plant operation, the valves may be limited to full-stroke exercising during cold shutdowns. If exercising is not practicable during plant operation and full-stroke during cold shutdowns is also not practicable, the valves may be limited to part-stroke exercising during cold shutdowns, and full-stroke exercising during refueling outages. If exercising is not practicable during plant operation or cold shutdowns, it may be limited to full-stroke exercising during refueling outages. Exception is taken to part-stroke exercising motor-operated valves, unless specifically stated. This is necessary because the motor-operated valve circuitry prevents throttling of these valves. Under normal operation, the valves must -
travel to either the full open or shut position prior to reversing direction. In the case of frequent cold shutdowns, these valves need not be exercised more often than once l every three months. All valve exercising required to be performed during a refueling j outage shall be completed prior to returning the plant to operation. For a valve in a system declared inoperable or not required to be operable, the exercising test schedule need not be followed. Within 3 months prior to placing the system in an operable status, n the valves shall be exercised and the schedule resumed.
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. Bssysr Vallsy Powsr Sttlion Unit 2 L Issus 2
. Revision 1
' INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 85 of 283 -
The stroke time of all power-operated valves shall be measured to at least the nearest
. second. Full-stroke time is the time interval from initiation of the actuating signal to the end of the actuating stroke. The time to full-stroke exercise cach power-operated valve I will be measured and compared to a reference value (baseline time) and/or an ASME limiting stroke time as follows:
. 1.' Motor-operated valves (MOVs) with reference stroke times greater than 10 seconds l l shall exhibit no more than a 115% change in stroke time when compared to the reference time.- MOVs with reference stroke times less than or equal to 10 seconds l shall exhibit no more than a 125% or 11 second change in stroke time, whichever !
is greater, when compared to the~ reference time. l
-2. All other power-operated valves with.' reference stroke times greater than 10 l )
seconds'shall exhibit no more than a i25% change in stroke time when compared i to the reference time. All other power-operated valves with reference stroke times 'l I less than or equal to 10 seconds shall exhibit no more than a ISO % change in
" stroke time when compared to the reference time. l
- 3. ' Valves that stroke in less than 2 seconds may be exempted from 1 and 2 above. In such cases the maximum limiting stroke time shall be 2.0 seconds.
- 4. .The ASME limiting stroke time is based on the following:
- a. The Technical Specification value. ,
- b. ESF response time requirements, O c. The reference stroke time times 2 for valves with reference stroke times less than or equal to 10 seconds.
l ;
- d. The reference stroke time times 1.5 for valves with reference stroke times l l greater than 10 seconds. I
- e. The design time listed in the UFSAR.
The necessary valve disk movement shall be determined by exercising the valve while observing an appropriate indicator, such as indicating lights which signal the required change of disk position, or by observing other evidence, such as changes in system pressure, flow rate, level, or temperature, which reflect disk position. Control Room position indicating lights (or arrows for modulating valves) are used for valve stroke
- indication for all testing of power-operated valves with remote position indicators on the Control Board. In addition, valves with remote position indicators will be observed locally.at least once every 2 years to verify that valve operation is accurately indicated in
- the direction required to fulfiU its function. Where practicable, this local observation may be supplemented by other indications such as use of flow meters or other suitable ,
instrumentation to verify disk position. However, these observations need not be i concurrent. Where local observation is not possible other indications shall be used for verification of valve operation.
All valves with fall-safe actuators shall be tested by observing the operation of the 1 actuator upon loss of valve actuating power. All valves with fall-safe actuators (e.g., air j operated valves or air operated control valves) that are applicable to this program are O- . tested from the Control Room by the remote operating swit.ch. By placing the control j l
switch to the closed position, or de-energizing the control power, air is vented off of the valve actuator thus positioning the valve in the fail-safe position.
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Bsavor Vallsy Powar Strtion Unit 2 ' Issue 2 Revision 1 -
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 86 of 283 Corrective action shall be taken if necessary, using the following:
1.' If a valve fails to ex'hibit the required change of valve disk position or exceeds its specified ASME limiting value of full-stroke time, then the valve shall be declared inoperable immediately. An evaluation of the valve's condition with respect to system operability and technical specifications shall be made as follows:
- a. If the inoperable valve is specifically identified in the technical specifications, then the applicable technical specification action statements shall be followed.
- b. If the inoperable valve is in a system covered by a technical specification, an assessment of its condition shall be made to determine if it makes the system inoperable.' If the condition of the valve renders the system inoperable, then the applicable system technical specification action statements shall be followed.
- c. Nothing in the ASME Boller and Pressure Vessel Code shall be construed to supercede the requirements of any technical specification.
- 2. Valves with measured stroke times which do not meet the acceptance criteria in .
OM-10, Paragraph 4.2.1.8 (i.e., % change when compared to the baseline time) shall be immediately retested or declared inoperable as follows:
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- a. If the valve is ratested and the second set of data meets the acceptance criteria of OM-10, Paragraph 4.2.1.8, the cause of the initial deviation shall be analyzed A- .and the results documented in the test,
- b. If the valve is retested and the second set of data also does not meet the acceptance criteria of OM-10, Paragraph 4.2.1.8, the data shall be analyzed within 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> to verify that the new stroke time represents acceptable valve operation, or the valve shall be declared inoperable. Valve operability based on analysis shall have the results of the analysis documented in the test.
- 3. Valves declared inoperable may be repaired, replaced, or the data may be analyzed to determine the cause of the deviation and the valve shown to be operating acceptably, Valve operability based on analysis shall have the results of the analysis documented in the test.
- 4. When a valve or its control system has been replacerl, repaired or has undergone maintenance that could affect the valve's performance, a new reference value shall be determined or the previous value reconfirmed by an inservice test run prior to the time it is returned to service or immediately if not removed from service, to demonstrate that the performance parameter which could be affected by the replacement, repair or maintenance is within acceptable . limits. Deviations between the previous and new reference values shall be identified and analyzed. Verification that the new values represent acceptable operation shall be documented in the test.
Examples of maintenance that could affect valve performance parameters are adjustment of stem packing, limit switches, or control system valves, and removal of the bannet, stem assembly, actuator, obturator, or control system components.
' Bsavsr Vallry Powsr Station Unit 2 issus 2 Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 87 of 283 (A) in addition, Category A valves shall be leak rate tested at least once every two years normally, but not necessarily, at refueling outages. The Category A valves that are tested in accordance with Option B of 10CFR50, Appendix J, Type C, per relief, are leak rate tested at the frequency specified in Option B of 10CFR50, Appendix J. If the leak rate exceeds the allowable limit, the valves will be repaired or replaced. A retest demonstrating acceptable operation will be performed following any required corrective action before the valve is returned to service.
B. Category C valves are valves which are self-actuating in response to some system characteristic, such as pressure (relief valves) or flow direction (check valves) for fulfillment of their function. Category C valves are divided into two groups; safety or relief valves and check valves.
ASME Class 1,2 and 3 safety and relief valves are tested in accordance with ASME/ ANSI Operations and Maintenance (OM) Standard, Part 1, " Requirements for Inservice Performance Testing of Nuclear Power Plant Pressure Relief Devices"(OM-1). All Main Steam Safety Valves and ASME Class 1 safety and relief valves are tested at least once every 5 years, with at least 20% of the valves in each " group" (i.e., same manufacturer, type, system application and service media per NUREG-1482, Section 4.3.9,
" Clarifications in OM-1") included in the BVPS-2 IST Program tested within any 24 months. All ASME Class 2 and 3 safety and relief valves are tested at least once every 10 years, with at least 20% of the valves in each " group" included in the BVPS-2 IST Program tested with any 48 months. A test is defined as a set pressure test and a seat p tightness test. If any safety or relief valves fall their set pressure test, additional valves yf shall be set pressure tested on the basis of 2 additional valves to be tested for each valve failure up to the total number of valves from the s'ame group. If any of the additional valves fail, then all remaining valves in the same group shall be set pressure tested. Any safety or relief valve which exceeds its set pressure acceptance criteria l shall be repaired or replaced, the cause of failure shall be determined and corrected, and the valve shall successfully pass a retest before it is returned to service. Per NUREG-1482, Section 4.3.6, " Safety / Relief Valve Setpoint Adjustments", the NRC has determined that a setpoint adjustment is an acceptable means of corrective action in lieu of repair or replacement in addition, a seat tightness test shall be based on a quantitative or qualitative acceptance criteria specified by the owner for gross determination of the as-found seat tightness of a safety or relief valve.
Check valves shall be exercised or examined nominally every three months in a manner which verifles obturator (disk) travel to the closed, full-open or partially open position required to fulfill their function unless such operation is not practicable during plant operation. If full-stroke exercising during pl, ant operation is not practicable, it may be limited to part-stroke during plant operation and full-stroke during cold shutdowns. If exercising is not practicable during plant operation, it may be limited to full-stroke exercising during cold shutdowns. If exercising is not practicable during plant operation and full-stroke during cold shutdowns is also not practicable, it may be limited to part-stroke during cold shutdowns, and full-stroke during refueling outages. If exercising is not practicable during plant operation or cold shutdowns, it may be limited to full-stroke during refueling outages. In the case of frequent cold shutdowns, these check
/~T valves need not be exercised more often than once every three months. All check valve testing required to be performed during a refueling outage shall be completed prior to returning the plant to operation. For a check valve in a system declared inoperable or not required to be operable, the exarcising test schedule need not be followed. Within 3
- Bssysr Velity Powsr Striion Unit 2 issue 2 Revision t INSERVICE TESTING (IST)' PROGRAM FOR PUMPS AND VALVES Page 88 of 283 y - ,
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- mon'ths prior to placing the system in an operable status, the valves shall be exercised and the schedule resumed.
J Check valves that are normally open during plant operation and whose function is to prevent reversed flow shall be tested in a manner that proves that the disk travels to the seat on cessation or reversal of flow. Check valves that are normally closed during plant operation and whose function is to open shall be tested by proving that the disk opens to
. the position required to fulfill its function when flow through the valve is initiated, or when a mechanical opening force is applied to the disk. = If the check valves cannot be tested mechanically or with flow, they will be disassembled and inspected per the
- requirements of Generic Letter No. 89-04. These check valves will normally, but not necessarily be inspected during refueling outages.
If a check valve falls to exhibit the required change of disk position by this testing, then the check valve shall be declared inoperable immediately. An evaluation of the check
- valve's condition with respect to system operability and technical specifications shall be made as follows:
- 1. If the inoperable check valve is'specifically identified in the technical specifications, then the applicable technical specification action statements shall be followed.
- 2. If the Inoperable check valve is in a system covered by a technical specification, an
- assessment of its condition shall be made to determine if it makes the system inoperable. If the condition of the check valve renders the system inoperable, then the applicable system technical specification action statements shall be followed.
- 3. Corrective action (i.e., MWR) shall be initiated immediately for the check valve's .
repair or replacement.
- 4. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to supercede the requirements of any technical specification.
Before returning the check valve to service after corrective action, a retest showing acceptable performance shall be run.
C. Category D valves are valves which are actuated by an energy source capable of only one operation, such as rupture disks or explosively actuated valves. There are no ASME Class 1,2, or 3 Category D valves in the Beaver Valley Power Station, Unit 2, IST Program. -
All the inservice testing requirements for each different category of valve in the IST Program are summarized in Table 1 of OM-10. This table lists the paragraphs of OM-10 that apply to each different type of valve.
O
Bagvar Vaty Powsr Stttion Unit 2 issun 2 Revision 1
, INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 89 of 283 ID V TABLE 1 INSERVICE TEST REQUIREMENTS FROM OM-10 Special Test Position Category valve Leakage Test Exercise Test Procedure Indication (See Para.1.4) Function procedure Procedure [ Note (1)] verification A Active See para. 4.2.2 See para. 4.2.1 None See para. 4.1 A Passive See para. 4.2.2 None None See para. 4.1 B Active None See para. 4.2.1 None See para. 4.1 B Passive . None None None See para. 4.1 C (Safety Active None [ Note (2)] See para. 4.3.1 None See para. 4.1 and Rehef)
C (Check) Active None [ Note (2)] See para. 4.3.2 None See para. 4.1 o Active None None See para. 4.4 None NOTES:
(1) Note additional requirement for fall-safe valves para. 4.2.1.8.
(2) When more then one distinguishing category characteristic is applicatale, all requirements of each of the individual categories are applicaWe Nugh duplication or repetition of common testing requirements is not necessary.
Passive valves are valves which maintain obturator position and are not required to change obturator position to accomplish a required function. As stated in the table, passive valves are not required to be exercised. Therefore, relief is not required from exercising any passive valve and no testing requirement is listed in the Valve Outline Section except where remote position verification is required.
Certain exemptions from the valve testing requirements of the ASME code defined by f]
V Paragraph 1.2 of OM-10 are listed below: .
- 1. Valves used only'for operating convenience (i.e., manual vent, drain, instrument and test valves); ;
- 2. Valves used only for system control (i.e., pressure, temperature or flow regulating valves); I l
- 3. Valves used only for system or component maintenance; and
- 4. External control and protection systems responsible for sensing plant conditions and providing signals for valve operation, j Manufacturer supplied t. kid-mounted valves (i.e., check valves, SOV's, TCV's, relief valves) which are integral sub-components of, and are required to support the operation of a parent pump or other component, are often times not designed to be tested in accordance with the
- ASME XI Code, regardless of their ASME Code class. Therefore, ASME Code class manufacturer supplied skid-mounted valves are not included in the BVPS Unit 2 IST Program because it has been recognized by the NRC in NUREG-1482, Section 3.4, that the test of the parent pump or other component itself challenges the operability of the sub-components.
This ensures that the skid-mounted valves operate acceptably commensurate with their safety functions, provided satisfactory performance of the parent pump or other component is demonstrated by an applicable surveillance test or the valve is examined separately by a O
d preventive maintenance activity.
Records of the results of inservice tests and corrective actions as required by Paragraph 6 of OM-10 are maintained in tabular form. Stroke times of valves will be reviewed for developing trends.
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Basysr Vell;y Powxr Strtion Unit 2 Issun 2 l Revision 1 Page 90 of 283 J INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES 1 1
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If a question on valve testability exists, the IST program should be the controlling document since each component is individually assessed for testability and inclusion in the IST Program. If a valve is specifically called out in the Tech. Specs. (i.e., specific valve mark i number or uniquely specified by valve nomenclature) to be tested at one frequency and the IST Program endorses another frequency, then the more restrictive test frequency would be )
applicable.
The following four sections of this document are the " Valve Outlines", " Valve Cold Shutdown Justifications", " Valve Refueling Outage Justifications" and " Valve Relief Requests" sections.
The " Valve Outlines" section is a listing of all the valves in the IST Program, their system code class, category, size, type, NS A, drawing number and coordinates, testing requirements, specific cold shutdown justification, refueling outage justifications and/or relief request reference numbers, and test procedure numbers and comments. '
- 1. The valve class will be 1,2 or 3, corresponding to the safety classifications.
- 2. The category of the valve will be A, B, C or D in accordance with the guidelines in Paragraph 1.4 of OM-10. In addition, combinations of categories may be utilized. If the valve is not required to change obturator position to accomplish a required function, the fact that it is Passive (P) will also be indicated. For example, a containment isolation check valve that does not change position would be a category A/C/P valve.
. 3. From the valve mark number given, the valve actuator can be determined from the
\ list of abbreviations below: .
AOV - Air Operated Valve FCV - Flow Control Valve HCV - Hand Control Valve HYV - Hydraulic Valve LCV - Level Control Valve MOD - Motor Operated Damper l MOV - Motor Operated Valve PCV - Pressure Control Valve RV - Relief Valve SOV - Solenoid Operated Valve SV - Safety Valve DMP - Damper (Manual)
- 4. The normal system arrangement (NSA) will be listed using the abbreviations below:
O - Open S - Shut A - Automatic
. T - Throttled LO - Locked Open LS - t_ocked Shut n SS - Sealed Shut
- 5. The drawing numbers and coordinates will be the ones used in the Operating Manuals.
- Baavsr Valley Powar Station - UJ.it 2 ~ . Issue 2 Revision 1
' INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 91 of 283
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- b. L6. The test requirements will be listed using the abbreviations below:
- QS -.. Quarterly Stroke -
' QST - Quarterly Stroke & Time LT - Leak Rate Test LTJ -l Leak Rate Test per 10CFR50, Appendix J (Option B)'
SPT - Set Point Test LM - Leakage Monitoring POS - Position Verification NA - Not Applicable
.7. The specific Valve Cold Shutdown Justification (VCSJ), Valve Refueling Outage Justification (VROJ) and/or Valve Relief Request (VRR) reference number (s) will be listed.
- 8. The specific test procedure number, required frequency, type of testing, and any comments will be listed using the abbreviations below:
2OM - Operating Manual (Unit 2) 2BVT - Beaver Valley Test (Unit 2)'
2OST - Operating Surveillance Test (Unit 2)
CMP -_ Corrective Maintenance Procedure 2 YR - Required every 2 years, but normally done at refueling 5 YR - Required every 5 years, but normally done at refueling
-p 10 YR - Required every 10 years, but normally done at refueling
. CSD - Cold Shutdown Frequency ,
R - Refueling Frequency SP _- Special Frequency Q - Quarterly Frequency M - Monthly Frequency q FS - Full Stroke I PS - Partial Stroke FD - Forward Direction i RD - Reverse Direction RPV - Remote Position Verification (Required every 2 years, but normally done at refueling) {
.. The " Valve Cold Shutdown Justification" section contains the detailed technical description of conditions prohibiting the required testing of safety-related valves and an alternate test method to be performed during cold shutdowns. Beaver Valley Unit 2 reactor containment is maintained substmospheric as required by technical specifications. The subatmospheric
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- condition presents a hazardous working environment for station personnel and is considered inaccessible for surveillance testing. Surveillance testing that requires a reactor containment entry will be performed at cold shutdown and refueling. Per OM-10, Paragraphs 4.2.1.2(g) and 4.3.2.2(g), valve exercising during cold shutdown shall commence within 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> of achieving cold shutdown, and continue until all testing is complete or the plant is ready to
. return to power. Attempts will be made to complete testing prior to entering Mode 4, j ' . however, completion will not be a Mode 4 requirement. The testing will resume where left off I when next entering Mode 5, but need not be completed more often than once every 92 days.
For planned or extended cold shutdowns, where ample time is available to complete testing on all valves identitled for the cold shutdown test frequency, exceptions to the 48 hour5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> requirement can be taken, provided all valves required to be tested during cold shutdown are tested prior to plant startup.
i
m Bsivsr Vell;y Pow 2r Strtian Unit 2 Issus 2 4-Revision 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 92 of 283
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Q 1 The " Valve Refueling Outage Justifications" section contains the detailed technical description of conditions prohibiting the required testing of safety-related valves and an alternate test i method to be performed during refueling outages.
The " Valve Relief Requests" section contains the detailed technical description of particular conditions and equipment installations prohibiting the testing of some of the characteristics of safety-related valves. An alternate test method and the frequency of revised testing is also included to meet the intent of 10CFR50.55a.
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