Text

American Society of Mechanical Engineers (ASME) Section Xi, Inservice Inspection (ISI) Program, Third Ten-Year Inspection Interval Requests for Relief 3-ISI-22 & 3-ISI-23
	ML072560047
Person / Time
Site:	Browns Ferry
Issue date:	08/24/2007
From:	Langley D T; Tennessee Valley Authority
To:	; Document Control Desk, Office of Nuclear Reactor Regulation
References
	Download: ML072560047 (145)
	v • d • e

Tennessee Valley Authority, Post Office Box 2000, Decatur, Adabama 35609-2000 Au'gust 24, 2007 10 CFR 50.55a U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Mail Stop: OWFN P1-35 Washington, D.C. 20555-0001 Gentlemen:

In the Matter of Tennessee Valley Authority))Docket No. 50-296 BROWNS FERRY NUCLEAR PLANT (BFN) -UNIT 3 -AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) SECTION XI, INSERVICE INSPECTION (ISI) PROGRAM, THIRD TEN-YEAR INSPECTION INTERVAL -REQUESTS FOR RELIEF 3-ISI-22 AND 3-ISI-23 In accordance with 10 CFR 50.55a(g)

(5) TVA is requesting relief from certain inservice inspection requirements in Section XI of the ASME Boiler and Pressure Vessel Code. This letter submits BFN Unit 3 requests for relief 3-ISI-22, and 3-ISI-23.Request for relief 3-ISI-22, addresses one (1) Reactor Water Recirculation (RECIRC) system full penetration piping to valve weld. The design configuration of the component precludes a 100 percent ultrasonic (UT) examination of the required volume for the full penetration weld.Request for relief 3-ISI-23, addresses nine (9) Reactor Pressure Vessel (RPV) nozzle-to-vessel full penetration welds and seven (7) RPV nozzle inner radius sections.

The design configuration of the RPV nozzle-to-vessel welds precludes a 100 percent ultrasonic (UT) examination of the required volume for the full penetration welds of the nozzles. 7 7 U.S. Nuclear Regulatory Commission Page 3 August 24, 2007 Enclosures cc (Enclosures):

Mr. Malcolm T. Widmann, Branch Chief U.S. Nuclear Regulatory Commission Region II Sam Nunn Atlanta Federal Center 61 Forsyth Street, SW, Suite 23T85 Atlanta, Georgia 30303-8931 NRC Resident Inspector Browns Ferry Nuclear Plant 10833 Shaw Road Athens, Alabama 35611-6970 Ms. Eva A. Brown, Project Manager U.S. Nuclear Regulatory Commission One White Flint, North (MS 08G9)11555 Rockville Pike Rockville, Maryland 20852-2739 U.S. Nuclear Regulatory Commission Page 2 August 24, 2007 Enclosure 1 of this letter contains request for relief 3-ISI-22.

Previous ASME Section XI Code examinations of RECIRC weld GR-3-63 cited in request for relief 3-ISI-22 were performed prior to rulemaking for 10 CFR 50.55a(b)

(2) (xv) (A) (2).This weld received 100 percent Code coverage in accordance with earlier Code requirements and therefore, did not require a request for relief.Enclosure 2 contains request for relief 3-ISI-23.

Request for relief 3-ISI-23 is consistent with the BFN Unit 3 Second Ten-Year ISI inspection interval requests for relief 3-ISI-7, Revision 0, 3-ISI-14, and 3-ISI-15 by letters dated March 26, 1999, and May 9, 2003 respectively.

NRC approved these requests by letters dated August 2, 1999, and February 11, 2004.There are no new regulatory commitments in this letter. If you have any questions, please contact me at (256) 729-2636.D. T. Langley L Manager of Licensing and Industry Affairs cc: See Page 3 ENCLOSURE 1 TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT (BFN)UNIT 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)SECTION XI, INSERVICE INSPECTION (ISI) PROGRAM (THIRD TEN-YEAR INSPECTION INTERVAL)REQUEST FOR RELIEF 3-ISI-22 (SEE ATTACHED)

TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT (BFN)UNIT 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)SECTION XI,INSERVICE INSPECTION (ISI) PROGRAM (THIRD) TEN-YEAR INSPECTION INTERVAL)REQUEST FOR RELIEF 3-ISI-22 Executive Summary: This request for relief addresses one (1)Reactor Water Recirculation (RECIRC) System, Full Penetration Piping Weld examined in the first period (Cycle 12, Spring 2006) of the Third Ten-Year ISI inspection interval.The subject weld was examined with the latest ultrasonic (UT) techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI) Program, as mandated by 10 CFR 50.55a(g)

(4) and 10 CFR 50.55a(g)

(6)(ii)(C).

A UT examination was performed on this piping weld of the accessible areas to the maximum extent practical.due to the component configuration.

Credit for the one-sided only ultrasonic examination provided 75 percent coverage due to the requirement mandated in 10 CFR 50.55a(b)

(2) (xv) (A) (2), which states,"Where examination from both sides is not possible on austenitic welds, full coverage credit from a single side may be claimed only after completing a successful single sided Appendix VIII demonstration using flaw on the opposite side of the weld." There is no Appendix VIII Program for cast austenitic piping welds. Therefore, only 75 percent coverage can be claimed for RECIRC System weld GR-3-63.The performance of the ultrasonic examination of the subject areas to the maximum extent practical provides an acceptable level of quality and safety since the data obtained from the volume examined provides sufficient information to judge the overall integrity of the piping welds. The examination limitation does not affect the sizing of the previously recorded indication.

E1-2 Uni t: System: Components:

ASME Code Class: ASME Section XI Edition: ASME Code Table: Examination Cateqory: Examination Item Number: ASME Code Requirement:

ASME Code Requirement From Which Relief Is Requested:

List Of Items Associated With The Relief Request: Therefore, pursuant to 10 CFR 50.55a(g)

(5) (iii), TVA requests that relief be granted for the BFN Unit 3, Third Ten-Year ISI inspection interval.Three (3)Reactor Water Recirculation (RECIRC) System, System 068 1 (one) Full Penetration Piping to valve Weld (Austenitic Stainless Steel)ASME Code Class 1 2001 Edition, as amended by 10 CFR 50.55a(b)

(2) (xv) (A) (2) and 10 CFR 50.55a(b)

(2) (xxiv)Code Case N-577, N-577-2500, Table I R-A, Risk-Informed Piping Examinations R1.16, Elements Subject to Intergranular Stress Corrosion Cracking (IGSCC)Code Case N-577, N-577-2500, Table I, Examination Category R1.16, Requires Volumetric Examination of 100 percent of the Weld and Adjacent Base Material as depicted in Figure IWB-2500-8(c).

Relief is requested from the Risk-Informed Inservice Inspection Program, Code Case N-577 requirement (Table I, N-577-2500)

Examination Category R-A, Item No. R1.16)to perform essentially 100 percent volumetric examination of the weld and adjacent base material.RECIRC System, Weld GR-3-63, Valve to Pipe (28-inch NPS, Austenitic Stainless Steel)EI-3 Basis for Relief: It is not possible to perform the volumetric ultrasonic examination from both sides of the weld due to the configuration of the component.

Also, because of a recent requirement mandated by 10 CFR 50.55a(b)

(2) (xv) (A) (2)which states, "Where examination from both sides is not possible on austenitic welds, full coverage credit from a single side may be claimed only after completing a successful single sided Appendix VIII demonstration using flaw on the opposite side of the weld." Presently, there is no Appendix VIII Program for cast austenitic piping welds; therefore, only 75 percent coverage can be claimed.Under the previous ASME Section XI Code requirements

[i.e., prior to rulemaking that added 10 CFR 50.55a(b)

(2) (xv) (2)] UT coverage attained would have been 100 percent.The examination limitations for Weld GR-3-63 were due the configuration of the component, valve to pipe. The performance of the ultrasonic examination of the subject areas to the maximum extent practical provides an acceptable level of quality and safety since the data obtained from the volume examined provides sufficient information to judge the overall integrity of the piping welds. A detailed description of the UT examination limitations are provided in Table 1.None. In lieu of the Code required essentially 100 percent volume ultrasonic examination, TVA proposes an ultrasonic examination of accessible areas to the maximum extent practical given the component design configuration of the aforementioned valve to piping weld.The weld was examined with the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI) Program, in accordance with the requirements of the 2001 Edition, as amended by 10 CFR 50.55a(b)

(2) (xv) (A) and 10 CFR 50.55a(b)

(2) (xxiv), of ASME Section XI, Division 1, Appendix VIII as mandated by Alternative Examination:

Justification For The Granting Of Relief: E1-4 10 CFR 50.55a(g)

(4) and 10 CFR 50.55a(g)

(6) (ii) (C).An ultrasonic examination was performed on the piping weld of the accessible areas to the maximum extent practical given the component configuration.

Credit for the one-sided only ultrasonic examination provided 75 percent coverage because of a requirement mandated in 10 CFR 50.55a(b)

(2) (xv) (2), which states, "Where examination from both sides is not possible on austenitic welds, full coverage credit from a single side may be claimed only after completing a successful single sided Appendix VIII demonstration using flaw on the opposite side of the weld." Currently, there is no Appendix VIII Program for cast austenitic piping welds; therefore, only 75 percent coverage can be claimed. Under the original ASME Section XI Code requirements UT coverage attained would have been 100 percent.The performance of the ultrasonic examination of the subject weld to the maximum extent practical provides an acceptable level of quality and safety because the information and data obtained from the volume examined is sufficient to judge the overall integrity of the piping welds. The examination limitation does not affect the sizing of the previously recorded indication.

Therefore, pursuant to 10 CFR 50.55a(g)

(5) (iii), TVA requests that relief be granted for the Third Ten-Year ISI inspection interval.Implementation Schedule:

This request for relief is applicable to the BFN Unit 3, Third Ten-Year ISI inspection interval (November 19, 2005 to November 18, 2015). The weld listed in Table 1 was examined during the first period (Cycle 12, i.e., Spring 2006) of the Third Ten-Year ISI inspection interval.Attachments:

Attachment A -1 Drawing Drawing 3-ISI-0328-C, Sheet 2 E1-5 Attachment B Examination Data Report: Weld Number GR-3-63 -Report R-031 El-6 TABLE 1 PERCENT COVE RAGE WELD NUMBERS NPS ISI DRAWING UNIT/CYCLE REMARKS GR-3-63 (RECIRC System)28" 3-ISI-0328-C 75%3/12 Limitations due to component configuration and the new requirements in 10 CFR 50.55a (b) (2) (xv) (A) (2), which requires UT of one-side of austenitic welds to be qualified to Appendix VIII Program to claim full ASME Code coverage.At this time there is no Appendix VIII Program for single sided austenitic welds nor is one planned for the future. Also, the limitation prevented scanning in both axial directions.

Circumferential scans were performed from both sides of the weld centerline.

Therefore, only 75 percent coverage can be claimed.E1-7 Attachment A One (1) Drawing Drawing 3-ISI-0328-C, Sheet 2 REFERENCE DRAWINGS: TVA 47KI544-3 GE f53F754 KELLGOG BF 2-180 NoTE: THIS DRAWING SUPERSEDES CNM-2139-C ALL SHEETS B -L OOP CR-J-59 GR-J-59-LS--

KR-J-50-\KR-3-50-LS-2"I-CR-3-60 (O1)--, CR-J-50-LS' CR-3-61 0 ) NIB-SE RWR-3-O02-GOIJ-I

1" RWR-3-002-O

..,Wft 001 RWR-J-O02-GO24)WýR-4-002-C022 RWR-3 -00 K2.RIWR-J-002-G023 RWR-I-OO2GD RN-3-002-G SW- TER-RWVR-3-002.

RWR 3 002 COOD N [-. RWR --.N2A mt o -7 1--.JL 3"P -%. ' ~ , ------o °o~ .-/ *?-, N2A IR RWR-3-00I2-GO16 2-COD-. RWR-3 002-CO17"BENT INTEGRAL TEE W/12X22" RED. (2 TYP.)SEE DETAIL A I -RWR-3-002-CD09 28' K 22' CROSS J-- S "' W/22" X 12" RED.SEE DETAIL B-GG2 0 MATERIAL SPECIF ICA TIONS, A7f6. Tp 304 4 X 0 .J7" NON WALL THK. (55)28" X I.t11" NOM. WALL TrIK. (55) SUCTION 28" X 1.122" NOM. WAIL THK. ISE) DISCHARGE SAAOJ WPIINr 12" X 0.602" MIN. WALL 22_ INTEGRAL RED. tEE O.398U MIN. WALL 28 X 22" CROSS 0.980" MIN. WALL 28, X 24" INEGRAL TEE X 1.272" MIN. WALL ASME CC-I (EQUIVALENT)

KR-JI-S DETAIL A -ONE PEICE SPECIAL FORCING ETAIL R -ONE PEICE SPECIAL fORCING f KR-J-26 f R-I-il DI KR-J-24-LS45 KR-I-Si-IS-I

--KR---24 KR-3-51-LS-2 K GR--IA rRKR-I-2 KR-R 4\ L CR-a-2 F4"87 GR-I -286Bi R327(L R--9L-A"DCONTAMINA

'IO LIN 2'11 L-1-227L KR 52-4' K--21 K R-i-5J -L CV6-1-S KR-3-52-LS-" CRIN (DL):j RISK-INFORMEDWELOý WeldGR-3-6 XR-N-N K KELLOGG SPWLD L. WELD ND.C = GE FIELD WELD S --E UNIT NO SY'STEN='01 I hIW I=,-,,,-I WOW I .,,. Ij-"'oc TENS5-EE vALLcr AITHoRITr BROWNS FERRY NUCLEAR PLANT UNIT 3 RECIRCULATrON SYSTEM WELD L OCA TIONS DkA.1: p111 I$J}RALN.1 O=TA1L.Y..... S.ALL AJD HISTORY RESEARCHED AT 1000 ROO 0AID ORAIN CCO 3-ISI-0328-C, Sheet 2 Attachment B Weld Examination Data Report: Weld GR-3-63 -Report R-031 r/0116 TENNESSEE VALLEY EXAMINATION

SUMMARY

REPORT NUMBER: AND AUTHORITY RESOLUTION SHEET /v 3 /01!6 PROJECT: BFN UNIT: 3 CYCLE 12 COMPONENT ID: GR-3-63 EXAMINATION METHOD SYSTEM: RECIR ISI DWG NO: 3-ISI-0328-C-02 MT [ I PT El UT VT F CONFIGURATION:

CATEGORI PROCEDURE:

N-UT-6J REV I VLV TO P R-A ,q 1ý C. v LEVEL:'i EXAMINER-LEVEL: EXAMINER: LEVEL: y 75" %EXAMINER: LE1A LEVEL: Total coverage calculated to be approximatel.e~4~caowima(e

'.'&S 0ST66Lkl>

bU&~r or~~F-:ieAMiAfMtAuIrA IA/.+S )CIlgJW dS )1 t Aij .4 ZoýS"WR4 AID (00'6)U lA.1 11A.Agr IVAI-fe-71AA1 A-YIAL& J4A A rlWO IRAr 746AZ9 t2/kCov ~~)L4Y. _______________________________

e 1.5"V0"05 TPIAL VOLVA9 R)GVIR2i fQtZ 'r4 DWcohe 4 UPS1RfAm 01-u x kwlJs'r -A1 0- 6xo -9 C~~ft~iLL~CJLWe I OY cye4 eyg.o 9jel 71. __/)RESOTIBY:

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_LEVEL: _AT_: DIaTe: .3_OP" LEVEL _3:7- DATE: 3 /s/oý7 LEVEL:]2 2 iI 7 DATE; -ýJA/t'6 Page: L-/ OF A0 ACCESS: FORMS DATABASE R-.0/04/01

'I 01117 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER: AUTHORITY DATA SHEET PROJECT:! UNIT 3 CYCLE:12 CALIBRATION DATE: S/5-4cG PROC.: /IQ- (.0,/ REV: 8 TC: ,/jA CALIBRATION BLOCK NO.: WV8 S5 TEMP: 7d/ 'F INSTR. MFG: naT-notca DUE DATE: 81j SIMULATOR BLOCK NO: MODELUTYPE: o M & TE NO.: .THERMOMTER S/N: 6'3o56 DUE DATE:QZ/c TRANSDUCER MFG:

4 .BATCH: oy.2j>b SIN 89.- (- SIZE: 2M3/ FREQ: 2_ r MHz EXAM TYPE: SHEARI-] LONGLJ RLDO CABLE TYPE: LENGTH: (o inches ANGLE VERIFICATION L- --Ko BLOCK TYPE: ?MOA_5 I SIN: -83 DAC NOMINAL ANGLE: 6 I ACTUAL ANGLE: 100 -INSTRUMENT SETTINGS---5 '__v A REFLECTOR REFERENCE MEMORY-M SCANDIRECT.

NTCH-I SDH SENSITIVITY NUMBER o "p AXIAL [] [] 75 dB3 z 60 L CIRC [] I D IN/4 dB ,H _S -- -- --I RANGE: 3 654(' *INST. FREQ.: 'g"Mhz 40 T PROBE DELAY: /_.2517[ *RECTIFY:

glf"I.At/U VELOCITY:

,22 DUAL ON OFF 20 D DISPLAY DELAY: *REJECT: 0 %E *ENERGY: "/&4 *DISPLAY START: /lV 0 *DAMPING:

I /CW1" DET: [-PEAKW FLANK*P)J OD: T 'Ii. TCG ONIOF DISPLAY WIDTH: inches 3. .6, j+ TCG: O 0 REF. REFLECTOR:/'.

w dB CALIBRATION TIMES AMPLITUDE:

so/ METAL PATH: /, e6, INITIALTIME: " FINALTIME:

i.!k/'VERIFICATION TIMES 1l)9;t 12) 3) 4) 15) 6) 7 8) 9)IxJJ I -wr* ,LLU' I I- I I- W1'r1i ~ r A £'. A rx-rr¢' *A-LA 111 UAIL~Lr Ulab)IN I MKUIVIIlN I ax.1 " juNtja*.VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF TIlE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!

LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20110 VERTICAL SIGNAL 2 50 3 5- .3S 3 25 Zc: t5- I l GAIN SET -6 dB -12 dB SET +12 SET +6 ATTENUATOR A [P 32-48 16-24 20 64-96 40 64-96 COMMENTS:

_4,.g7lvj/

-= .-, jL.' WELDS/ITEMS EXAMINED: E AMINER: EXAMINER RVEER: ANII:22, 6241k ýf ~DATE: 3306 LEVEL:. LEVEL: LEVEL-. DATE: PG. OF 7- /0 a w 0118 lmw TENNESSEE VALLEY AUTHORITY DIGITAL ULTRASONIC CALIBRATION DATA SHEET I REPORT NUMBER: PROJECT: 1l:d UNIT 3 CYCLE: 12 CALIBRATION DATE: 4/6/c PROC.: /j'/ "- I REV: TC: AA CALIBRATION BLOCK NO.: 1&6 06e TEMP: 7/ 'F INSTR. MFG: ArlTgA4&_

DUE DATE: S/21ey SIMULATOR BLOCK NO: 4oOp,-MODEIJTYPE:

uJ, O M &TE NO.: , .- / THERMOMTER SN: bDUE DATE: TRANSDUCER MFG: K9A CoMP-?. V COUPLANTu BATCH: p q 1.2-b b S/N 00rCy.g -'SIZE: .. .o,' /FREQ: 1.5 .Mliz EXAMTYPE:

SHEARN LONGL RLE CABLE TYPE: ,, jr r. LENGTH: inches ANGLE VERIFICATION

____________________BLOCK TYPE: RO~IPAS S/N: (o2.4-83 DAC NOMINAL ANGLE: iq 5" ACTUAL ANGLE: ql, 100 --INSTRUMENT SETTINGS-. -' -A REFLECTOR REIERENCE MEMORY 80 M SCAN DIRECT. NTCI SDH SENSITIVITY NUMBER P AXIAL N 60 L c AI, I RANGE: 2.1sla" *INST. FREQ.: 2.26 Mhz o 40- T PROBE DELAY: &,. 22~5 *RECTFY:~

FULAM-,- ROM P U VELOCITY:

.1.3 -DUAL[- OFF 20 D DISPLAY DELAY: a *REJECT: ," %E *ENERGY: Hl/C(l/ .# *DISPLAY START: lp 0 *DAMPING.

os / DET: r]PEAKH FLANK*PRF MODE: TCG: ON[] OFFg DISPLAY WIDTH: inches. 2"138-REF. REFLECTOR:

.-Pop#A GAIN: dB 2,2 CALIBRATION TIMES AMPLITUDE:

2:5 oLV METALPATH:

tp"/ INITIAL TIME: -730 FINAL TIME: /0-65 VERIFICATION TIMES 1) q 0 7r 2) 3) 4) 5) 6) 7) 8) 9)0 PDI QUALIFIED INSTRUMENT SETTINGS: VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!

LINEARITY CHECK ISIGNALl1 1001 90 180 170 160 150 140 130 120 1 10 VERTICAL SIGNAL 2 50 125 1 I N E -6 dB -12dB SET +12 SET +6 ATTENUATOR AM 80 32-48 16-24 20 64-96 40 64-96 ".COMMENTS:

LQ W WELDS/ITEMS EXAMINED: us 0-bek-PA-e~&~Ja-rto

t. ____________

EXAMINER:

EXAMIER:11 REVIEWER:

NI ,421ZAJ YFAJ',5AI 1ý; -/'A DATE: , LEVEL: sr LEVEL: LEVEL DATE: PG. OF 121 7PG._ 3 0 0119 TENNESSEE VALLEY AUTHORITY MANUAL ULTRASONIC PIPING EXAMINATION DATA SHEET REPORT NUMBER Roli is I PROJECT: BFN UNIT/CYCLE 1 12 SYSTEM RECIR WELD I.D.: GR-3-63 CONFIG.: VLV TO P FLOW EXAMINATION DATE _ __51_START TIME: 3 -'5. END TIME: 95'EXAM SURFACE E)ID INOD MATERIAL TYPE: []CS KSS []CSCL []CCSS SURFACE TEMP. 82- PYRO NO. 1-9(SoS PROCEDURE:

N-UT-64 REV: o TC: r-1 Wo

REFERENCE:

L'4gý b .Lo

REFERENCE:

1"e EXAMINATION ANGLE 1 1/,5- DEG. & 'L DEG.AXIAL SCAN SENSITIVITY I q dB q I dB crDc ~ I ,m o, dB 4-.ICC___ _ C----NIIIT ij dld IND L(In) FROM REF. AT MAX AMP MAX EXAM--AMP NO. NOM. NRI INDICATION INFORMATION:

NO. LI L Max L2 WMAX MPMAMAXMAX

%DAC 3-14 ANG. TYPE, DAMPING, ETC.b- -h A/-- -,tq, -----o _QA/ PTee,ou /,iC4T1..

5 45 _____________

__Cew6,1 A.S~ (pt EJ(11 sge~ jjzMV pal REMARKS/LIMITATIONS O 5N Ib MA4 thuE.-T 'ro r-oM4EPT, EXAMINER:.4aR LEVEL: ANII: 'XAMINER:

/," DATE: " e/o&REVIEWED BY: -LEVEL: ___ DATE:_____

PAGEOF/ACCFSS. FORMS DATABASE 10/18/01 I IIII I I ii 0120 TVA 19668 (NP-5-89)1-108-9"-44

/C 6 0121 TENNESSEE VALLEY EXAMINATION

SUMMARY

AUTHORITY AND REPORT NUMBER: RESOLUTION DATA SLHEET )e03 PROJECT: BFN UNIT: 3 CYCLE: 12 COMPONENT ID: GR-3-63 EXAMINATION METHOD SYSTEM: Recirc ISI DWG. NO. 3-ISI-0328-C-02 MTT PT= UT [ VT [1 CODE CLASS: I CATEGORY:

B PROCEDURE:

N-UT- 4S REV'4 TC:NA COFIG.: VLV TO pipe EXAMINER:

EXAMINER:

EXAMINER: N,47 7- WE~z-iW #, LEVEL: .LEVEL: LEVEL: LEVEL: This report contains the data generated from the through wall sizing ultrasonic examination of weld GR-3-63. This data suppliments the detection examination for the same component.

As required by IWB-2420(b) a successive examination of this component was performed, The dimensions of the IGSC crack have remained essentially unchanged (i.e., length and through wall dimensions).

This exam satisfies the completion of sucessive examinations per IWB-2420(c).

The succesive exams and this exam documented the following dimensions:

Cycle 8 Cycle 9 Cycle 10 Cycle 12 Length 1.7" 1_7 1.7" 1.7" Thru-wall

.20" .20" .20" .20" The exam was performed using PDI qualified personnel, equipment and techniques required by PD1 Procedure PDI-UT-3, revision C and it's associated Tables. This procedure is implemented through TVA/ISO procedure N-UT-65, revision 4.This exam satisfies the requirements of NUREG 0313 and BWRVIP-75.

LEVEL:2§DATE:

..606 EVEL:~~." DT : G OF-DATE: .E~EL ZJ__AT:LEVEL: DATE: "' PG. OF /0 0122 ULTRASONIC CALhBRATION NO.TV SIZING Office of Nuclear Power DATA SHEET ROJECT: WELD NO: UNIT: ...SYSTEM: 6-kc PROCEDURE NO: Abli"- LJ TRANSDUCER:

_./4 P- 457 CAL ULK. NO: b4.06 REVISION..O: ý/- SERIAL NUMBER,: 00 W/ IW_ CAL .LK. THKNS.- Z 0 REVISIONSIZE NO ..15. TEL2..MP:

7P RO O:1'4 INSTRUMENT:

kAAJAb IEFRED __________Te6F1 MODEL/TYPE:

CABLE TYPE/LENGTH:

I?4/7%'/ , BATCH NO: O4iZ~sp N O M I N A L A NaE ,E 3 L O N G I TU D I N A L NOMINAL ANGLE: TYPE OF EIA4MER SERIAL NO, ANGLEL ,4.+r EXAM: rlOT"ER 100 DA. , ][NSTRUMNT SETTINGS g-10 -i " REFLECTOR REFEECE MEMORY A go -5,6 j A P 70 0AXLAL dB I5JZZ-ZS-.S L 60 cmC LiI T. 40 FREQ: 2,2 NS Mz REJECT: 0 %U, U 30- --ANGLE: 44 deg DAMPING: / O ohms E 20 --DELAY: (,,Z3 msec -I., A, *10I 2-D ZERO: C.0 P msec FILTER. C/,Kep *0 1 2 3 4 5 6 7 8 910 VELOC1TY:.

17/-5! msec REPRATE: AM04l'91414 SWEEPIDEPTH

-RANGE: Z,'3 7 inches TOF: OEAK [I FLANK SCALE RANGE: 0-10. -.epq7 RECIFIER FLA- /E POWER ,'3Ar WFIELD SIMULATOR: "tiOMPA5 S/N: &OZr-&0 6- DUAL: []ON [Q OFF TCG: [DON ;OOFF REFLECTOR AlT INTITIAL VERIFICATION TIMES ICALIBRATION

-7?ý6 AMPLITUDE t, FINAL METAL PATH b[/ CALIBRATION

/! " ! , rTME -Y t, L VERTICAL .4 K N SIGNAL I £ 00 90 80 70 60 SO 40 30 20 110 E SIGNAL 21 50 1 ,o I d° I IOI !0 R ATTENUATOR T SIGNAL 2 SHALL EQUAL 50% OF SIGNAL I :IS% OF FULL SCALE Y TESTER GAIN SET .6 .12 SET 412 SET +6 C SIGNAL AMP 10% 32 to 4 16d (.24 20% 64 to 96 40% 64 to 96 C A K DAILY LINEARITY CHECKS SATISFACTORY REFER TO CAL NO.-TECHNIOUE:

0 SPOT RPATT I3 MOST D3RL 0 OTHER INDICATION L(In) FROM TOTAL THRUWALL SIDE OF TYPE OF NUMBER ZERO REF. LENGTH DIMENSION WELD REFLECTOR/ 3.4, /,7 _~ D -_5;....b

/4- ..EXAMINER.,________

REVIEWED OV e ANIIi DATE; b LEVEL * -DAT E:-- LEVEL: DATE: PAGE 7- 'TVA 19671 (ONP-6-88) 0 ULTRASONIC CAIMlON NO." Q 3 SIZING" 'DVATA SHEET /0 Office of Nuclear Power I PROJECT: -.,i WELD NO: -t 3 UNIT: 3 SYSTEM:___

__ __ __PROCEDURE NO: l-r & TRANSDUCER:__

____ ______ CAL B-.. -M _ __.SERIAL NUMBER; e)0Wqiz, 7AL _L iH m.S No: Z. '05 REVSIO_ No____________ýý___

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E~p ReVIiAON NO: PCR SE:_' *....A....

OUPLANT:7.iXA

IN4STRUMENT:

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_______CAULE TYPEILENTH BATCH NO'MODELMTPE:

L16AId 6~ 0 40, ( LPGZ..IA NOMINAL ANGLE: 60. -TP La GI4iUNL SRANoMEASURED AUGOLN* EXAM,: o"n 0 A "INSTRUMENT SETTINGS-0 REFLECTOR REFERENCE MEMORY A 0 11 SCAN DIRC. NTC. I SDH ] SaENSlTI'TY UM 1 80---- ,rr I so Ad 1 IN A 1 0 -MQ 7, 7- -5 t -Mf -T -E 2 DELAY:' 'k, 1, HIS= 10 ZERO: msec FILTER i AizF- *" 0 1 2 3 4 5 6 1789 910 VELOUTY Z./ý3. msec IREP RATE: v~1,ie,4M SWEEPIDEPTH RANE Z. o inhes TOF: NEN [- FLANK SCALE RANGE: 0-10.0 2 RECrFtE .A I POWER.6,,g97 FIELD SIMULATOR:

H5.=5.. ,N -DUAL: 0 ON 0 OFF TCG: E0 ON 0 OFF REFLECTOR r_ ___ ,JI INTITIAL VERIFICATION TIMES MAXIMU CALIBRATION

)7'MAM IMUM TIME '-"'I , ,~~INAL /METAL PATH 1A 99/, __-_/ ___CALIBRATION

/ O,'L'L VERTICAL TM E) Jo " ° ° " I '° -N SIGNAL I1 100 90 80 1 70 1 60 1 S5 40 1 36 16 20 A 1 SIGNAL 21 So I- i Z I /q I R ATTENUATOR I T SIGNAL 1 SHALL EQUAL SO% OF SIGNAL I L*S% OF FULL SCALE Y TESTER GAIN SET -It -12 SET +12 SET .6 C SIGNAL A1lP 80% 32 to 4 16 to 24 205 64 to%96 40% 64 to 96 , ,-ie C K DAILY LINEARITY CHECKS SATISFACTORY REFER TO CAL NO.TECHNIQUE:

[3 SPOT I&AT 3 MOST ORL 13 OTHER INDICATION L(In) FROM TOTAL THRUWALL SIDE OF TYPE OF NUMBER ZERO REF. LENGTH DIMENSION WELD REFLECTOR/ ,. -.g -..-,- --./ .:J EXAMINIER:

s-r--- REVIEWED flY:4.A ..iL 4 I DATAA ____ gaNl-_-88 LEVEL: -0121L CAE LEVEL: L14 DATE: 3 > PAGE TVA 19671 (ONP.6-88)

TVA PROJECT: E)5 -SYSTEM: RrC/Iec REPORT NO.: Office of Nuclear Power Unit: WELD NO.: MP /?I 3p0 1/ -- .Jp A.t BY: LEVEL: DATE: cY6/1 PAGE 9 OF /0 TVA 19669 (ONP-6-88)

.HE TAL &HEAT No.--R-1 &-- 0 I I I I I I I I WB-8 MW 1*F UO H&. 1408 .503 1.002 11.501 2.001 .04a8 .013 .0918 .013 .148 .013 I.198 .013 HEA M. mi W 10 .S 5(0 -998 1.499 2.001 .045 .013 .096 .013 .145 1.013 f.9d .01.3 W,-64 HEAT OWJ. WI LOG m .348 ,504 1.004 1.503 2.003 .048 .013 .098 .013 .148 .013 .198 .013 Wa-aB 1 IEAT 0M3] S1. LOG No. 34m4 .502 1.001 1.501 2.001 .047 .013 .09 0 .013 .013 AS--BUILT DIMENSIONS EDH NOTCHDEPrH I I I i I[I I I I I IO011fln I I I I I IlI I I I I?.0000 DETAIL 'X'NOT TO SCMAL TYPICALA, 4 NOTCHES Ian (lfl 2 DETAIL YX oQ U'NOTES: 1. BREAK( SHARP EDGES AND RQIJOVE ALL BURRS.( STEEL STAUP 10 No. AND HEAT Zia. ON SURFACE INOICATED IN CHARACTERS 3/1S Niln HEIGrHT.S-TEL STAMP AS-OU1LT LOrK n1IMFUSION5y TO NEAREST .001" ON SURFACE INDICATED IN CIW(AC1LI(S 8/. LAIN II(]CIIT.6~<STINESE'EL

iEAT 0Y031 I Al Y1uiL r Fr7R, wt-va VS-83A Aht "M1ý i 04 &e Lis A" Tl.ýa~JJ ENCLOSURE 2 TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT (BFN)UNIT 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)SECTION XI, INSERVICE INSPECTION (ISI) PROGRAM (THIRD TEN-YEAR INSPECTION INTERVAL)REQUEST FOR RELIEF 3-ISI-23 (SEE ATTACHED)E2-1 TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT (BFN)UNIT 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)SECTION XI,INSERVICE INSPECTION (ISI) PROGRAM (THIRD) TEN-YEAR INSPECTION INTERVAL)REQUEST FOR RELIEF 3-ISI-23 Executive Summary : This request for relief addresses nine (9)Reactor Pressure Vessel (RPV) nozzle-to-vessel full penetration welds and seven (7) nozzle Inner Radius Sections.

The design configuration of the RPV nozzle-to-vessel and inner-radius welds precludes a 100 percent ultrasonic (UT) examination of the required volume for the full penetration welds of the nozzles listed in Table 1. These examination limitations occur when the ASME Section XI, 2001 Edition, in accordance with 10 CFR 50.55a(b)

(2)(xxiv) and, as amended by Sections 10 CFR 50.55a(b)(2)(xv)(B) through 10 CFR 50.55a(b)

(2) (xv) (G), and 10 CFR 50.55a(b)

(2)(xvi)(A), examination requirements are applied in areas of components constructed and fabricated to early plant designs. Based on a construction permit date prior to January 1, 1971, BFN is exempt from meeting certain provisions of the Code requirements for examination access, to the maximum extent practical, within the limitations of design, geometry, and materials of construction of the components in accordance with 10 CFR 50.55a (g) (4).A UT examination was performed on accessible areas to the maximum extent practical given the physical limitations of the subject welds. The subject welds were examined with the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI)Program, as mandated by 10 CFR 50 55a(g) (4) and.10 CFR 50.55a(g)

(6) (ii) (C). The design configuration limits UT examination of the RPV nozzle-to-vessel weld coverage (percentage) to that shown in Table 1. TVA concludes that performance of an UT examination of essentially 100 percent of the RPV nozzle-to-vessel full penetration welds would be impractical.

The E2-2 performance of the UT examination of the subject areas to the maximum extent practical provides an acceptable level of quality and safety since the data obtained from the volume examined provides sufficient information to judge the overall integrity of the welds.Therefore, pursuant to 10 CFR 50.55a(g)

(5) (iii), TVA requests that relief be granted for the BFN Unit 3, Third Ten-Year ISI inspection interval.The 2001 Edition, in accordance with 10 CFR 50.55a(b)

(2)(xxiv) and, as amended by Sections 10 CFR 50.55a(b)(2)(xv)(B) through 10 CFR 50.55a(b)

(2) (xv) (G), and 10 CFR 50.55a(b)

(2)(xvi)(A), ASME Section XI, Table IWB-2500-1, Examination Category B-D, Item No.B3.100, requires a volumetric examination of the reactor pressure vessel nozzle inner radius section.In accordance with ASME Code Case N-648-1, TVA performed an enhanced Visual (VT-I) examination, capable of a 1-mil resolution, in accordance with ASME Section XI, VT-I requirements for the following nozzle inner radius sections; NIA, N2B, N2D, N2F, N3B, N5A, and N8A.Three (3)Reactor Pressure Vessel (RPV), System 329 Nine (9) RPV Nozzles full penetration welds and seven (7) Inner Radius Sections as listed in Table 1 ASME Code Class 1 (Equivalent) 2001 Edition, in accordance with 10 CFR 50.55a(b)

(2)(xxiv) and, as amended by Sections 10 CFR 50.55a(b)(2)(xv)(B) through 10 CFR 50.55a(b)

(2)(xv) (G), and 10 CFR 50.55a(b)

(2)(xvi)(A), by following the Electric Power Research Institute's (EPRI) Performance Demonstration Initiative (PDI) processes.

IWB-2500-1 B-D, Full Penetration Welds of Nozzles in Vessels Unit: System: Components:

ASME Code Class: ASME Section XI Edition: ASME Code Table: Examination Category: E2-3 Examination Item Number: ASME Code Requirement:

B3.90, Reactor Vessel Nozzle-to-Vessel Welds B3.100, Reactor Vessel Nozzle Inside Radius Section ASME Section XI, Table IWB-2500-1, Examination Category B-D, Item No. B3.90 requires a volumetric examination of essentially 100 percent of the weld and adjacent base material as depicted in Figure IWB-2500-7(a).

ASME Section XI, Table IWB-2500-1, Examination Category B-D, Item No. B3.100 requires a volumetric examination of essentially 100 percent of the nozzle inner radius area as depicted in Figure IWB-2500-7(a).

Reference ASME Code Case N-648-1, Alternate Requirement For Inner Radius Examinations of Class 1 Reactor Vessel NozzlesSection XI, Division 1.ASME Code Requirements From Which Relief Is Requested:

List Of Items Associated With The Relief Request: Relief is requested from the requirements of ASME Section XI Code, Table IWB-2500-1, Examination Category B-D, Item No. B3.90 to perform essentially 100 percent volumetric examination of weld and adjacent base material and Item No. B3.100 to perform essentially 100 percent volumetric examination of the nozzle inner radius section.NIA NIA N2B N2B N2D N2D N2F N2F N3B N3B N4B N4C N5A N5A N8A N8A RPV Nozzle-to-Vessel Weld RPV Inner Radius Section RPV Nozzle-to-Vessel Weld RPV Inner Radius Section RPV Nozzle-to-Vessel Weld RPV Inner Radius Section RPV Vessel-to-Nozzle Weld RPV Inner Radius Section RPV Nozzle-to-Vessel Weld RPV Inner Radius Section RPV Nozzle-to-Vessel Weld RPV Nozzle-to-Vessel Weld RPV Nozzle-to-Vessel Weld RPV Inner Radius Section RPV Nozzle-to-Vessel Weld RPV Inner Radius Section E2-4 Basis For Relief: The design configuration of the RPV nozzle-to-vessel welds precludes a UT examination of essentially 100 percent of the required volume. The component design configuration limits UT examination coverage of the welds to the percentages shown in Table 1.Visual examination of the inner radius section for the above nozzles is limited because the reactor internal piping configuration prevents placement of the camera in all positions necessary to examine the surface M-N [See Figures TWB-2500-7(a) through (d)] over the full circumference.

This prevents the examination from obtaining essentially 100 percent coverage.A detailed description of the examination limitations is provided below: " N1 nozzles (2), RECIRC Outlet and N3 nozzles (4), Main Steam Outlet There are no thermal sleeves or piping inside the nozzles, they are of sufficient size to perform visual examination on the majority of the nozzle bore region. However, to achieve enhanced visual examination criteria the underwater camera would need to be placed inside the nozzle opening and using conventional underwater camera and fixtures, it is not possible to maintain required camera angle to fully examine the inner most portion of the nozzle bore. Therefore, for the examination of the recirculation outlets (N1 nozzles) and the main steam (N3 nozzles), less than 100 percent examination volume was achieved.

The estimated examination coverage for these nozzles was 90 percent of the required volume." N2 nozzles (10), RECIRC Inlet Thermal Sleeve and Jet Pump Riser Piping The inaccessible area is the inside bend radius of elbow at approximate clock positions 11:00 to 1:00, and at the bottom outside diameter bend of the elbow at approximate clock positions 5:00 to 7:00. The limitations are due to the proximity of the of the jet pump risers.E2-5 0 N5A and N5B, Core Spray Nozzles Core spray thermal sleeve and tee box and feed water sparger. Feedwater spargers are located above the core spray nozzle and the configuration of the core spray thermal sleeve and tee box prohibits placement of the camera 360 degrees around the nozzle.The limitations are at the top position at approximate clock positions 10:00 to 2:00, and the bottom position at approximate clock positions 4:00 to 8:00.* NBA and N8B nozzles, RECIRC Instrumentation Twelve instrumentation lines pass through the vessel wall into the vessel. The core shroud support plate is located directly beneath the nozzle preventing placement of the camera from approximate clock positions 4:00 to 8:00.Alternative Examination:

In lieu of the Code requirement for essentially 100 percent volume UT examination on the nozzle to vessel weld, TVA proposes a UT examination of accessible areas to the maximum extent practical given the component design and configuration of the RPV nozzle-to-vessel welds.For the RPV inner radius section in accordance with Code Case N-648-1, in lieu of a UT examination, a visual examination with enhanced magnification that has a resolution sensitivity to detect a 1-mil width wire or crack, utilizing the allowable flaw length criteria of Table IWB-3512-1 with limiting assumptions on the flaw aspect ratio was performed.

The provisions of the 2001 Edition, in accordance with 10 CFR 50.55a(b)(2)(xxiv) and, as amended by Sections 10 CFR 50.55a(b)

(2)(xv)(B) through 10 CFR 50.55a(b)

(2)(xv)(G), and 10 CFR 50.55a(b)

(2)(xvi)(A), of Table IWB-2500-1, Examination Category B-D, continue to apply except that, in place of examination volumes, the surfaces to be examined are the external surfaces shown in the figures applicable to this table.E2-6 The estimated enhanced remote visual (VT-i)examination coverage achieved for each nozzle is provided in Table 1.Justification for The Granting of Relief: (1) The design configuration of the subject nozzle-to-vessel welds precludes UT examination of essentially 100 percent of the required examination volume. Access to the nozzle-to-vessel welds is by a series of doorways in the concrete biological shield wall. Insulation behind these doorways is designed for removal around the nozzle circumference.

In order to examine the welds in accordance with the Code requirements the RPV would require extensive design modifications.

The physical arrangements of the nozzle-to-vessel welds preclude UT examination from the nozzle side.The limitations are inherent to the barrel-type nozzle-to-vessel weld design and are compounded by the close proximity of the biological shield wall.Scanning from the nozzle surface is ineffective due to the weld location and the asymmetrical inside surface where the nozzle and vessel converge.

Coverage was increased by scanning from the outside blend radius of the welds where practical.

Experience from the automated UT examinations performed at other BWRs from the inside surface has shown that the nozzle-to-vessel weld coverage would not be greatly improved even if performed from the inside surface utilizing the current state-of-the-art techniques.

The configuration of the nozzle-to-vessel welds precludes UT examination from the nozzle side due to the weld location and the asymmetrical inside surface where the nozzle and vessel converge.

The extent of examination coverage from the vessel side provides reasonable assurance that no flaws oriented parallel to the weld are present. The areas receiving little or no examination coverage are located toward the outside surface of the reactor vessel in the general area of the nozzle outside blend radius.E2-7 The blend radius restricts the scanning movement and/or transducer contact. The reactor vessel inner-half of the thickness and inside surface are interrogated with the UT beam. Degradation located at the inside surface or inner-half of the vessel would be located.The subject welds were examined with the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI)Program, in accordance with the requirements of the 2001 Edition, in accordance with 10 CFR 50.55a(b)

(2)(xxiv) and, as amended by Sections 10 CFR 50.55a(b)(2)(xv)(B) through 10 CFR 50.55a(b)

(2)(xv)(G), and 10 CFR 50.55a(b)

(2)(xvi)(A), by following the Electric Power Research Institute's (EPRI) Performance Demonstration Initiative (PDI) processes.

(2) Radiographic examination as an alternate volumetric examination method was determined to be impractical due the radiological concerns.Gaining access to the inside surface of the RPV to place radiographic film would require extensive personnel protection due to high radiation and contamination levels. Also, due to the varying thickness at the outside blend radius of the weld several radiographs may be required of one area to obtain the required coverage and/or film density. The additional Code coverage gained by radiography is impractical when weighed against the radiological concerns.Therefore, TVA concludes that performing an UT examination of essentially 100 percent of the nozzle-to-vessel full penetration welds and a 100 percent enhanced remote Visual VT-i with 1-mil wire resolution on the inner radius section, would be impractical.

Further, it would also be impractical to perform other volumetric examinations (i.e., radiography) which may increase examination coverage.

A maximum extent practical UT examination of the subject areas provides an acceptable level of quality and safety. TVA concludes that significant degradation, if present, would be detected during an UT examination performed to the maximum extent practical of the subject welds. As a result, reasonable assurance of operational readiness of the subject welds has been provided.E2-8 Implementation Schedule: Accordingly, pursuant to 10 CFR 50.55a(g)

(5) (iii), TVA requests that relief be granted for the BFN Unit 3, Third Ten-Year ISI inspection interval.This request for relief is applicable to the BFN Unit 3, Third Ten-Year ISI inspection interval (November 19, 2005 to November 18, 2015). The nozzle-to-vessel welds listed in Table 1 were examined in the first period (Cycle 12, i.e., Spring 2006) of the Third Ten-Year inspection interval.Request for Relief 3-ISI-23 is consistent with BFN Unit 3 Second Ten-Year inspection interval requests for relief 3-ISI-7, Revision 0, 3-ISI-14, and 3-ISI-15 submitted by TVA letters dated March 26, 1999, and May 9, 2003 respectively.

NRC approved these requests by letters dated August 2, 1999, and February 11, 2004.TVAN Nondestructive Examination Procedure N-GP-31, "Calculation Of ASME Code Coverage For Section XI, Appendix VIII Ultrasonic Examinations."

References:

Attachments:

Attachment A -4 sketches Sketch SK-B3001, Reactor Pressure Vessel Assembly Sketch SK-B3017, N1 RECIRC Nozzles Sketch SK-B3018, N2 RECIRC Inlet, N3 Main Steam, N4 Feedwater and N5 Core Spray Nozzles Sketch SK-B3019, Jet-Pump Nozzles N8 Attachment B Examination Data Reports: NlA-NV -NlA-IR -N2B-NV -N2B-IR -N2D-NV -N2D-IR -N2F-NV -N2F-IR -REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT R-079 R-057 R-080 R-057 R-081 R-057 R-082 R-057 E2-9 N3B-NV N3B-IR N4B-NV N4C-NV N5A-NV N5A-IR N8A-NV N8A-IR-REPORT-REPORT-REPORT-REPORT-REPORT-REPORT-REPORT-REPORT R-083 R-057 R-085 R-087 R-088 R-057 R-089 R-057 E2-10 TABLE 1 ISI DRAWING WELD NUMBERS NPS Cvcle PERCENT Remnarks WELD NUMBERS ISI DRAWING PERCENT Remarks NIA-N/V (Recirc Outlet) 28" 12 3-ISI-0328-C 22%No transverse scans were performed from the nozzle side NIA-IR (Recirc Outlet)28" 12 12 3-ISI-0328-C 3-ISI-0328-C 90%42%N2B-N/V (Recirc Inlet) 12" N2B-IR (Recirc Inlet) 12" N2D-N/V (Recirc Inlet) 12" N2D-IR (Recirc Inlet) 12" No transverse scans were performed from the nozzle side 12 12 3-ISI-0328-C 3-ISI-0328-C 40%42%No transverse scans were performed from the nozzle side 12 12 3-ISI-0328-C 3-ISI-0328-C 40%42%N2F-N/V (Recirc Inlet)N2F-IR (Recirc Inlet)12" No transverse scans were performed from the nozzle side 12" 12 12 3-ISI-0328-C 3-ISI-0329-C 40%36%N3B-N/V (Main Steam) 26" No transverse scans were performed from the nozzle side E2-11 WELD NUMBERS NPS Cm~ISI DRAWING PERCENT Remarks WELD NUMBERS NPS Cycle 151 DRAWING PERCENT Remarks N3B IR (Main Steam)N4B-N/V (Feedwater)

N4C-N/V (Feedwater)

N5A-N/V (Core Spray)N5A-IR (Core Spray)N8A-N/V (Recirc Inst.)N8A-IR (Recirc Inst.)26" 121" 12" 10" 10" 12 12 12 12 3-ISI-0329-C 3-ISI-0327-C 3-ISI-0327-C 3-ISI-0220-C 3-ISI-0220-C 3-ISI-0411-C 3-ISI-0411-C 90%39%39%38%No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side 12 4" 12 4 " 12 40%64%40%E2-12 Attachment A Four (4) Sketches Sketch SK-B3001, Reactor Pressure Vessel Assembly Sketch SK-B3017, N1 Recirculation Nozzles Sketch SK-B3018, N2 Recirculation Inlet, N3 Main Steam, N4 Feedwater, and N5 Core Spray Nozzles Sketch SK-B3019, N8 RECIRC Instrumentation Nozzle

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I l l ......1~~~~. .......BRO NS..R........3B1 I I I I I I I Attachment B Weld Examination Data Reports: NIA-NV NIA-IR N2B-NV N2B-IR N2D-NV N2D-IR N2F-NV N2F-IR N3B-NV N3B-IR N4B-NV N4C-NV N5A-NV N5A-IR NBA-NV N8A-IR-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report-Report R-079 R-057 R-080 R-057 R-081 R-057 R-082 R-057 R-083 R-057 R-085 R-087 R-088 R-057 R-089 R-057 Weld Examination Report R-079 N1A-N/V RECIRC Outlet Nozzle ME C -% ~* ,;~i~'si.45V R-077 I I~A EXAMINATION

SUMMARY

lAREVA Summary No.: U3C1 2-N1IA.NV Examination Data Sheet : NIA-DS01, NIA-DS02 Exam Date: 3110/2006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Recirculatlon Outlet/NlA-NV Examination Procedures:

54-1S1-850-03' N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 2 Calibration Sheets No(s): NIA-CS01 NIA-CS04 Examination Category:

B-D NIA-CS02 NIA-CS05 NIA-CS03 ISO I Drawing: N113-ISI-0328-C Examination Z No Reportable Indications Results: Framatome ANP Safety Document Change Notices: L] Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-O0 5 Geometric*SDCN: 30-9015396-00 Summary: 7-/A, e 4%c,' w6.6i4 99373 t 9968/, /f.f"k&C WOC Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12.C In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel.surface in both the radial and circumferential scan directions.

These examinations resulted in no reportable indications.

In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Recirculation Inlet (N2) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 60 Shear +/-(60 to 78) Vessel 430 Shear +/-106 Blend 21% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 25.76% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 1/" on each side.This examination satisfies the requirements of ASME Sec. XI (2001 Edition with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec Xi, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule.Prepared By: George Chapman LVIIýýgn: 0"fQ44.x Date: 3/1012006 Reviewed sy.4~m A.Sign: -/A j ", " .Date:3/27!2006

V Customer:

Felh a ,lS.Sion.PI.4/f096 Date-AMI Review: &al S Am/n, , f J 51-901 5478-can Section 5 Tab ~ Page 1 of 10 51-9015478-000 Section 5 Tab Page lof 10 Exam Date /Time: 3/10/06 20:30 Examination Data Sheet No.:N1A-DS02 A UT EXAMINATION DATA SHEET Iso I DrawIng: N1/3-ISI-0328-C Calibration Sheet: N1A-CS03.N1A-CS04 AREVAN1A-CS05 ARE VA Wo: Nozzle BossTo Blend Radius Exam Angle: 43°S, 60'S Customer:

Browns Ferry Unit 3 Systemr/ Component I.D.: RPV Nozzle N1A Lo: TDC Procedure No.: 54-1SI-850-03 Component

==

Description:==

28" Recirculation Outlet Nozzle to Vessel Weld Exam Surface: OD Inner 15%= Counter Clockwise RBR = Remaining Back Reflection u CCW = Clockwise US = Up Stream CW = Depth TWO = Through Wall Dimension w w maXw D = Downstream Wmax = Dist From CL at Max Amplitude IW DS = Half Max Amplitude W1 = Dist From CL at Specified

% of HMA = Dist From Ref Pt at Max. Dac (Forward)Lmax Amplitude ral W2 = Dist From CL at Specified

% of .Li 2 = End Point 1 &2 (Late Dac (Backward)

Movement)MAXIMUM AMPLITUDE TWD or WIDTH i ND US DS FLngth Dimensions

D W Max L Max Comments D 7WICC A. W11 D1 W2 D2 L1 D1 L2T D2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientations:

Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

Tommy Brown Level: 11 Date: 3/10/06 Examiner:

N/A Level: Date: Reviewe: Adam Conti Level: III Date:3/27/06 ANII Revie Date: K. No C., C'-.I.--..K1 51-9015478-000 Section 5 Tab B Page 2 of 10 Exam Date /Time: 03110/2006 17:30 Examination Dala Sheet No.:N1A-DS01 A UT EXAMINATION DATA SHEET Iso /Drawing:

N1/3-ISI-0328-C.

Calibration Sheet: N1A-CS01, N1A-CS02 AREVA Wo. Nozzle Bass To Blend Radius Exam Angle: 6ORL Customer:

Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle NIA Lo: TDC Procedure No.: N-UT-78-03 Component Descdption:

28" Recirculation Outlet Nozzle to Vessel Weld Exam Surface: 00 Zone 1 2= Counter Clockwise RBR = Remaining Back Reflection U CCW = Clockwise US = Up Stream oCW = Depth TWO = Through Wall Dimension Q- w Owpt D = Downstream Wmax Dist From CL at Max Amplitude

/ I DS = Half Max Amplitude WI = Dist From CL at Specified

% of HMA = Dist From Ref Pt at Max. Dac (Forward)Lmax Amplitude W=DstFmCLaSpc fedf Li -L2 = End Point 1 &2 (Lateral W2 = Dist From CL at Specified

% ck Mvmn)Dac (Back-ward)

I, Movement)SUS IDS MAXIMUM AMPLITUDE TWD or WIDTH Length Dimensions OCWCCW DAC W I D1 W2 D2 L1 1D 12 D2 NO RECORDABLE INDICATIONS None Notes: 1. Search unit orientation:

radial and circumferential.

Circumferential scans performed with 10* tangential skew.2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

George G.Chapmian Level: 11 Date: 03/10106 [Examiner NIA Level: Date: Reiew t.Adam A. Conti Level: IIl Date:03/27/06 ANII Reviw Date: J"-/~4/ 6/6/06 _________I________

5'-.147-.0 e.io , abBig 51-9015478-000 Section 5 Tab B Page 3 of 10 A RPV Nozzle-To-Shell Weld AR E VA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA [Plant: BFN3 Unit: 3 Weld ID: N1A Date: 03/27/06 Summary M: U3C12-N1A-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-4 only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.'"iOJ can "-C4r0umferen,-Scas

." " gInnr. 15%-it. uf5~Examination Procedure:

N-UT-78-03 Examination Procedure:

54-ISI-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 61.9512 inches Dlnner 15%-t Examination Volume: 5.5921 2 inches. DOuter85%-t Examination Volume: 56.359347inches.

68°RL axial scan limited: 29Yes []No kCoverage Obtained by Modeling:

100% 60°RL Outer 85%-t Exam Limited: NYes [INo Description of Limitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: []Yes ZNo Description of Limitation:

Nozzle Blend RadiusAxial Volume Achieved:

20.1105" inches Description of Limitation:

NIA "Outer 85-4% Volume Achieved:

0.8415 2 inches'lnner 15%-t Volume Achieved:

5.5921l 2 inches.C Percentage of Axial Coverage:

32% J Total Circumferential Examination Coverage:

10% -B+AXIOO= C (F+H)+A=J..*.-. .Combined Axial and Circumferential.Weld.

Cove ...LTotal Examination Coverage:

21%'/(C+J)÷2=L Prepared by: Bret Flesner Date: 03127/06 CRnd Date:03/27/06 I Review: Date: R~~~7~~iyl CdmDt:0l70 C:,ý51-9015478-000 Section 5 Tab B Page 4 of 10 0 0 S A RPV Nozzle-To-Shell Weld AREVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: VA Plant: BFN3 Unit: 3 Weld ID: NiA Date: 03/27106 Summary W: U3C12-N1A-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

60°RL radial and tangential scans were performed from the shell surface.The tangential scans were performed with +/- 10* skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 21% coverage.i0 C)ýNi Nozzlea.-

Shell I--F."-Tangential (Circumfaetenbal)

Scan -Z-Radal (Axial) Scan Prepared by: Bret Flesner Date: 03/27/06 R 7 vewl~ y Adam Conti Date:03/27/06 ANII Review: Date: I 51-9015478-000 Section 5 Tab B Page 5 of 10

___________________

tiO7 t f A AREVA UT CALIBRATION DATA SHEET ma d W Customer:

Browns Ferry Unit 3 Exam Date: 03/10/2006 Calibration No.: NIA-CS01 System I Component I.D.: RPV Nozzle NIA Component

==

Description:==

28" Recirculation Outlet Nozzle to Vessel Weld (Zone-1 Examination)

ISO I Drawing No.: 3-ISI-0328-C Procedure No. I Rev.: N-UT-7813 Material:

Clad CS Diameter:

28" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42) /4A Thickness (in), 6.12" Diameter. (in): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 81* Temp (F) Comp.: 78°Delay: 14.000 pS Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #: 0.8 Nominal Angle: 60" Measured:

61" Couplant:

Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 125' Serial No.: NA Damping: 1 K Freq (MHz): 2-25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors NA NA Pulse Amp: Fixed Pulsar: High .........Sweep Position NA NIA Reference Sensitivity:

59.0 dB 100 --FIT..T -Signal Amp (%) NA NIA Scan Sensitivity:

75.0 dB 9 Gain DB (dB): NA N/A 80 70 Probe Squint Angle 3" Probe Focus: FD -2.70" CALIBRATION CHECK so Date/Time OK Initials 40 -Initial Cal: 3110106 1700 X 30 Init, Sirm. Cal: NIA NIA 20 Intermediate:

NIA N/A 10 Intermediate; NIA N/A 0 0 0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A N/A 1 2 3 4 5 7 8 9 Component:

NA Intermediate:

N/A N/A BM: NIA HAZ: NIA Intermediate:

N/A NIA Circ Scan Exam Angle is =< the inverse sine of C/L Weld: NIA Final Cal: 3/10/06 1845 X v the Nominal IDOD Component:

N/A Beam Direction on Calibration Block 0 Deg. Axial Circ BM: NIA HAZ; N/A (Yes I No) NO YES NO Crown HT: N/A Weld Width: NIA Reflector 114T SOH Sweep Position I Depth in Inches 3.6 Amplitude in % 80%Gain In dB 59.0 dB Notes; Ihe 600 Zone-1 ultrasonic examination.

I 51-9015478-000 Section 5 Tab B Page 6 of 10 V1, "I ,e-L979 A AREVA UT CALIBRATION DATA SHEET=41. 4 U PCustomer:

Browns Ferry Unit 3 Exam Date: 03/1012006 i Calibration No.: NIA-CS02 WI System I Component I.D.: RPV Nozzle N1A I Component

==

Description:==

28" Recirculation Outlet Nozzle to Vessel Weld (Zone-2 Examination)

ISO I Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: N-UT-78/ 3 Material:

Clad CS Diameter:

28" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42) 1/,A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 81

Temp (F) Comp: 78'Delay: 14.000 pS I Range: 20.0 Config.: Dual Mode: Long. Thermometer No.: VII- 9571 Each Major Screen Div. #: 2.0 Nominal Angle: 60* Measured:

61t Couplant:

Ultragel II Batch No. 05325 Cal in Depth or Sound Path: Sound Path Fixture / Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174125' Serial No.: NA Damping: 1 K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors N/A NA PulseAmp:

Fixed I Pulsar: High Sweep Position N/A NIA Reference Sensitivity:

72.0 dB 100 Signal Amp (%) N/A N/A Scan Sensitivity:

80.0 dB 9 0 Gain DB (dB): N/A N/A 80-70 .-Probe Squint Angle 30 60 -Probe Focus: FD -2.70" CALIBRATION CHECK Date/Time OK Initials 40 Initial Cal: 3/10106 1655 X 30 Init. Sim. Cal: N/A N/A 20I Intermediate:

NIA NIA 0..Intermediate:

NIA N/A 0 ' " 0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A N/A 0 1 2 3 4 5 6 7 8 9 10: Component:

N/A......A Componnt:NN/

Intermediate:

N/A N/A BM: N/A HAl: NIA Intermediate:

N/A N/A Circ Scan Exam Angle Is = the Inverse sine of C/L Weld: N/A F the Nominal IDIOD ratio?Final Cal: 3/10061850 X [1 YES El NO 0 N/A Component:

NIA Beam Direction on Calibration Block 0 Deg. Axial Circ BM: N/A HAZ: NIA (Yes i No) NO YES NO Crown HT: N/A Weld WIdth: N/A Reflector ID NOTCH Sweep Position I Depth in Inches 6.0 Amplitude In % 80%Gain In dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 51-9015478-000 Section 5 Tab B Page 7 of 10 C J,0 , 7f(-627'A AREVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET An jSite: Browns Ferry Unit 3 I Exam Date: 3/10/06 I Summary No.: U3C12-NIA-NV I Calibration No.: N1A-CS03 MTNozzle ID.: RPV N1A Component ID: RPV NIA Exam

Description:

28" Outlet Recirculation Nozzle to Vessel Weld j ASME Section XI: 2001 with 2003 Addenda /Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-ISI-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6_1" Nozzle Diameter:

28" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Senal No.: OOXlXJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 83"F Comp.: 77°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.

129 in/psec. Nominal Refracted Angle: 60' Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 59' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (IfAppliceble):

NA Serial No.: 037405 Type: Rompas Damping: 500 D Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

NA Reflector:

10 13 Filter: Filter 2 Reject: 0% Wedge Radius (IfApplicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12

". Amp: %: 100 40 Mode: []Dual NPulse Echo No. of Intermediate Connectors:

0 Gain dB: 56.8 56.8 Jack: gTransmit r'Receive Ref. Sensitivity:

73.2 d8 Iscan Sensitivity:

82.0 dB DAC PLOT I A U U ~CALIBRATION I VERIFICATION TIMES Date Time Initials Initial Cal 3110/06 20:12 7"8 Intermediate:

NA NA NA Intermediate:

NA NA NA Iermediate:

NA NA NA Intermediate:

NA NA NA 0° THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/10106 23:38 Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5,6 Amplitude in % FSH 80%Gain in dB 73.2 Notes: Nozzle to Shell 6" delay on screen Examiner.

Thomas Brown Sin Level: It Date: 3/10/06 Examiner:

N/A Sign: Level: N/A Date: NMA m k=.-:Q gn4ý.X.1. -V PReviewed:d

[ Le Sign: ,_o, t, Date: 3/27106 ANII Review:/'9 Sign: ___V Date-1-1"2- i/At I K... I -- -~ -.--.51-9015478-000 Section 5 Tab B Page 8 of 10 11, r:.,V 0 K- "1 A AREVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET r-.jSite: Browns Ferry Unit 3 I Exam Date: 3110t06 I Summary No.: U3C12-N1A-NV I Calibration No.: N1A-CS04 II'J, Noz eD.:RPN1"WrNozzle ID.: RPV N1A[Component ID: RPVNIA I Exam

Description:

28" Outlet Recirculation Nozzle to Vessel Weld j ASME Section XI: 2001 with 2003 Addenda Drawng No.: 3-ISI-0328-C Procedure No. / Rev,; 54-181-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

28'INSTRUMENT SETTINGS SEARCH UNIT CAUBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model! Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BV5H Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 83°F Comp.: 77*F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 8.03' Mode: Shear Conflg.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 43" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle :45" CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (IfApp/icab/e):

106 + Serial No.: 037405 Type: Rompas Damping: 500 1) Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

106 Reflector:

7 10 Filter: Filter 2 Reject: 0% Wedge Radius (IrAppticable):

5.25" Sweep Div.: 1 4 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 90 Mode: E-]Dual SPulse Echo No. of Intermediate Connectors:

0 Gain dB: 57.4 574 Jack: NTransmit

[]Receive DAC PLOT Ref. Sensitivity:

57.6 dB W-Scan Sensitivity:

6.4-0 dB CALIBRATION I VERIFICATION TIMES Date Time Initials Initial Cal: 3/10106 20.07 7"?Intermediate:

NA NA NA Intermediate:

NA NA NA 100 90 80 70 60 50 40 30 0 1 2 3 4 5 6 7 8 9 10ý0° THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/10/06 23:33 7-458 Weld CL: NIA I At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 2.5 Amplitude in % FSH 80%Gain in dB 57.6 Notes: Nozzle to Shell 6" delay on screen Examiner ,T.omas Brow. Level: 1 LSgn: -j,/ --,-,- -Date: 3/10/06 Examiner:

N/A Sign: Level: N/A Date: NjA J -m q P Reviewed-Ada Sign: , a n,,., Level: III Date: 3/27/06 ANI[ Review: Sign: Date-,%5744'6-- i :l -.--.i 51-9015478-000 Section 5 Tab B Page 9 of 10 IV/

I A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR EVA Site: Browns Ferry Unit 3 Exam Date: 3/10/06 Summary No.: U3C12-NIA-NV Calibration No.: N1A-CS05 Nozzle ID.: RPV NIA Component ID: RPV NIA Exam

Description:

28" Outlet Recirculation Nozzle to Vessel Weld ASME Section XI: 2001 with 2003 Addenda Drawing No.: 3-ISI-0328-C Procedure No. I Rev.: 54-1SI-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness; 6.1" Nozzle Diameter:

28" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0158JR Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: ,5X1.0" Tamp: Block; 83°F Comp.: 77'F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 8.03" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 In/ljsec.

Nominal Refracted Angle: 43' Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 46-' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (if Applicable):

106 -Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

100 Reflector:

7 10 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable):

5.25" Sweep Div.: 1 4 Pulsa Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 90 Mode: []Dual OPulse Echo No. of Intermediate Connectors:

0 Gain dB: 57.4 57.4 Jack: STransmit OReceive DAC PLOT Ref. Sensitivity:

57.6 dB hScan Sensitivity:

68.0 dB IV CALIBRATION I VERIFICATION TIMES Date Time Initials Initial Cal: 3/10106 20:15 71 Intermediate:

NA NA NA Intermediate:

NA NA NA 100 90 80 70 60 50 40 30 20 10 0" THICKNESS DATA Upper Shell: N/A Lower Shell: N/A 0 .... ..........0 1 23 4 5 6 7 8 9 10!Final Cal.: 3/10/06 23:30 7'/Y Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 2.7 Amplitude in % FSH 80%Gain In dB 57.6 Notes: Nozzle to Shell 6" delay on screen Examiner-Thorpps Brown Level: 11~Sign: 7) Af Date: 3/10/06 Examiner:

N/A Sign: Level: N/A Date: NIA I m U Reviewed:

Ada..Sign: .~ .. Level. III Date: 3/27/00 ANII Review:/(Sign: Date: 51 4i01 5418-000 Section 5 Tab B Page 10 of 10 5 1-9015478-000 Section 5 Tab B Page 10 of 10 Weld Examination Report R-057 NIA-IR, N2B-IR, N2D-IR, N2F-IR, N3B-IR, N5A-IR, And N8A-IR Inner Radius Examinations for RECIRC Outlet (1) .RECIRC Inlet (3) , Main Steam (1), Core Spray (1), and RECIRC Instrumentation (1) Nozzle 0 A AREVA RPV Roll-out Map Inside View 180" 2 10. 240* 270' 30D' 330* O 30* 60, me 120, ISO* 1 0 NIZA Ii 0_ _ON" 42F NZH Rererence SK-B3010 CD CD'1 e IR xms EL 1255'h NmuJJE 1PRDIKCT tIV4[PAAO WY.I 0ro wns Forry U3 I LclR RPVROLL-OUT-Inside View I f~lo1~o~oHO I

A AR EVA Browns Ferry 3 (2006 Outage)Visual Inspection of RPV Interior Revision 0.1 ~ .a ~ Exam Component/

Description

~~~'___ ___ ___ _ ~ Li. ~ 8~ I-- Results Remarks/Comments RPV Interior Nozzle Inner Radius examination limited to EVT-1 accessable areas due to the proximity of the N2-B IR 60 VT- 26 Yes NA 17 8 NRI DJB II 1 1/Mar/D06 Riser and Diffusers.

Est. 40% Coverage.Include overall VT-3 for ASME SECT. Xl (B-N-1 B13.10). LCR Nozzle Inner Radius examination limited to EVT-1 .accessable areas due to the proximity of the N2-D IR 1200 VT-1 26 Yes NA 17 6 NRI DJB U 11/Mar/06 Riser and Diffusers.

Est. 40% Coverage.

Include V'I'-3 overall VT-3 for ASME SECT. XA (B-N-i, 3B13.10).

LCR Nozzle Inner Radius examination limited to accessable areas due to the proximity of the N2-F IR 2100 EVT-1 2 Y N Riser, Diffusers and the Surveillance sample VT- 23 holder above. Est. 40% Coverage.

Include overall VT-3 for ASME SECT. XI (B-N-i, B13.10). LCR Nozzle Inner Radius examination limited to 240° accessable areas due to the proximity of the N2-0 IR EVT-1 26 Yes NA 17 4 NRI DJB II 11/Mar/06 Riser and Diffusers.

Est 40% Coverage.

Include overall VT-3 for ASME SECT. XI (B-N-1, 3B13.10).

LCR Nozzle Inner Radius examination limited to EVT-1 accessable areas due to the proximity of the N2-H IR 270* 25 Yes NA 15 4 NRI JLB 11 10/Mar/06 Riser and Diffusers.

Est. 40% Coverage.

Include overall VT-3 for ASME SECT. XI (B-N-1, 3B13.10).

LCR Nozzle Inner Radius examination limited to EVT-1 accessable areas due to the proximity of the N2-J IR 3000 V13 22 Yes NA 12 3 /4 NRI AJ / JLB 11 10/Mar/06 Riser and Diffusers.

Est. 40% Coverage.

Include overall VT-3 for ASME SECT. XI (B-N-1, 3B13.10) LCR Nozzle Inner Radius examination limited to EVT-1 accessable areas due to the proximity of the N2-K IR 331V 22 Yes NA 11 15 1 16 NRI DJB II 9/Mar/06 Riser and Diffusers.

Est. 40% Coverage.

Include overall VT-3 for ASME SECT. Xl (B-N-1, B13.10). LCR Exam Results Key: N/A = Not Applicable, NRI = No Relevant Indications, RI = Relevant Indication Page I of 3 Browns Ferry 3-'12 -(2006 Outage)AREVA Visual Inspection of RPVlnteror Revision 0 Exam Component escpon Results Remarks/Comments Examined Nozzle Inner Radius from outer nozzle EVT-1 22 Yes NA 5 NRI JIB 9/Mar/6 to vessel tangential point to 8" inside nozzle VT-3 bore. Est. 90% Coverage.

Include overall VT-3 for ASME SECT. XI (B-N-1, B13.10). LCR Examined Nozzle Inner Radius from outer nozzle N3-B IR 1100 EVT-1 I yes NA 1 2/3 NRI DR 11 2/Mar/06 to vessel tangential point to 8" inside nozzle VT-3 bore. Est. 90% Coverage.

Include overall VT-3 for ASME SECT. Xl (B-N-1, B13.10). LCR Examined Nozzle Inner Radius from outer nozzle N3-C IR 260' EVT-1 1 yes NA 1 NRI DR 11 2/Mar/D6 to vessel tangential point to 8" inside nozzle VT-3 bore. Est. 90% Coverage.

Include overall VT-3 for ASME SECT. Xl (B-N-1i B13.10). LCR Examined Nozzle Inner Radius from outer nozzle EVr-1 I ye 1 5 NW CMT 11 2/Mar/06 to vessel tangential point to 8" inside nozzle VT-3 bore. Est. 90% Coverage.

Include overall VT-3 for ASME SECT. XI (B-N-1i B13.10). LCR Nozzle Inner Radius examination limited to N-AIR 12 EVT-1 Yes NA 6 9 NRI JIB I1 7/Mar/06 accessable areas due to the proximity ofWhe T-VT-3 Box and thermal sleeve. Include overall VT-3 for ASME SECT. XI (B-N-1i B13.10). LCR -*I-' ___a_ Y, C.-.,. C &A 9*Nozzle Inner Radius examination limited to EVT-l accessable areas due to the proximity of the NB-A IR 105° 26 Yes NA 17 7 NRI DJB II 11/Mar/06 Diffusers and the JP Instrument lines. Est. 40%Coverage.

Include overall VT-3 for ASME SECT.Xl (B-N-1, B13.10). LCR Nozzle Inner Radius examination limited to EVT-1 accessable areas due to the proximity of the N8-B IR 285" 22 Yes NA 12 7/8 NRI JILB II 10/Mar/06 Diffusers and the JP Instrument lines. Est. 40%Coverage.

Include overall VT-3 for ASME SECT.XI (B-N-I, B13.10). LCR Exam Results Key: N/A = Not Applicable, NRI = No Relevant Indications, RI = Relevant Indication Page 2 of 3 AREVA Browns Ferry 3 -IEle 12 -(2006 Outage)Visual Inspection of RPV Interior Revision 0-a '04W I Exam 6 Component/

Descrdpton "i. E 1IE~ eu E oz Reslt Remarks/Comments koll ýLevel: Level: Level: Level: Level: ii Date: II Date: II Date: II Date: ii Date:-3 -L3 C)Zo 3-/S-1-06 3 ot4 FRA-ANP Level III Review: ICR k. OL J-r63 Zr 0 LG Exam Results Key: NIA = Not Applicable, NRI = No Relevant Indications, RI = Relevant Indication Page 3 of 3 Weld Examination Report R-080 N2B-N/V RECIRC Inlet Nozzle C~C.z~i3O ie-'0*0 I A AREVA EXAMINATION

SUMMARY

Summary No.: U3C12-N2B-NV Exam Date: 311012006 Examination Data Sheet: N2B-DS01, N2B-DS02 E310I2006 I 3110/2006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Recirculation Inlet/N2B-NV Examination Procedures:

541SI-850-03*

N.UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number. IR-2003-19 Section 3 Calibration Sheets No(s): N2B-CS01 N2B-CS04 Examination Category:

B-D N2B-CS02 N2B-CS05 N2B-CS03 ISO I Drawing: N2I3-1SI-0328-C Examination 10 No Reportable Indications Results: Framatome ANP Safety Document Change Notices: E] Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-00 0 Geometric*SDCN: 30-9015396-00 oummary.7VIQ A'r KU*'4 PF ,w~44" IT'777( ~5 Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12.In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel n rface in both the radial and circumferential scan directions.

These examinations resulted In no reportable indications.

n accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Recirculation Inlet (N2) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 600 Shear +/-(36 to 66) Vessel 400 Shear +/-120 Blend 42% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of I OCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 1OCFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-3271328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 1/2" on each side.This examination satisfies the requirements of ASME Sec. XI (2001with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix ViII qualified personnel, procedures, and equipment as amended by the Final Rule..4A repared By: Wade Holloway LVII 1in: z/7 Date: 3W10/2006 Reviewed Sign: Iasic stomer: Matt Welcla"'--W'o Date: ANII Review: 51-9015478-000 Il l I Section 5 Tab 1ý Exam Date / Time: 03/1012006 20:45 Examination Data Sheet No.: N2B-DS01 A UT EXAMINATION DATA SHEET Iso / Drawing: N213-ISI-032B-C Calibration Sheet: N2B-CS01.

N28-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 6ORL Customer:

Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N2B Lo: TDC Procedure No.: N-UT-78-03 Component

==

Description:==

12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Zone 1 2=Cune Clockwise RBR = Remaining Back Reflection CCW = Clockwise US = Up Stream I CW = Depth rTWD = Through Wall Dimension w IPi o = Downstream Wmax = Dist From CL at Max Amplitude w2 DS = Half Max Amplitude W I a = Dist From C IL at S a Apec ifi ded 0 o HMA = Dist From Ref Pt at Max. Dac (Forward)Lmax Amplitude Dis Fro at cd LI -L2 = End Point 1&2 (Lateral W2 = Dist From CL at Specified

% of Movement)

Dac (Badcward)

L sMAXIMUM AMPLITUDE TWD or WIDTH SFORWARD CKWARDgt Dimensions ND% C a a ? ° ? °lomment# CW ICCW DAC W1 D1 W 2 Li D1 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientation:

radial and circumferential.

2. Examination limitation and ASME Code coverage is provided on the Ultrasonic Examnination Limitation and Coverage Worksheets.

Examiner:

Wade Holloway Levet: II Date: 03110106 Examiner:

N/A Level: Date: Review r/ dam A Conti, Level: III Date: 03/22106 ANtI Review: F Date: Secio 5 T C P0 C-, (Cj Q 1"--**cz 1 51-9015478-000 Section 5 Tab C Page 2 ofX11 Exam Date I Time: 3/10/06 20:30 Examination Data Sheet No.:N2B-DS02 UT EXAMINATION DATA SHEET iso / Drawing: N2/3-ISI-0328-C Calibration Sheet: N2B-CS03,N2B-CS04 AREVAN2B-CS05 ARE EVA Wo: Nozzle BossTo Blend Radius Exam Angle: 40°S, 60°S Customer:

Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N2B Lo: TDC Procedure No.: 54-ISI-850-03 Component

==

Description:==

12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: 00 Inner 15%=W Counter Clockwise RBR = Remaining Back Reflection U CW = Clockwise US = Up Stream I D = Depth TWD = Through Wall Dimension W 2 P1= Downstream Wmax = Dist From CL at Max Amplitude= Half Max Amplitude WI = Dist From CL at Specified

% of H MA = Dist From Ref Pt at Max. Dec (Forward)

__Lm-1 Amplitude W2 = Dist From CL at Specified

% of -= End Point 1&2 (Lateral Dac (Backward) iI Movement)

A IND US DS MAXIMUM AMPLITUDE TWD or WIDTH_N __US _ W Max I FORWARD I BACKWARD Length Dimensions Comments# CW /CCW DAC Max L Max W ID W2 1 D1 L2 D2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientations:

Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner.

Thomas Brown Level: II Date: 3/10/2006 Examiner.

N/A Level: Date: Reviewed:

m Conti Level: Date:3/22/D6 ANI Revi ~ Date:_ _ __ _ _ __ _ _ __ _ _Ci I--,.51-9015478-000 Section 5 Tab C Page 3 of W11 A"161e6 A RPV Nozzle-To-Shell Weld Ultrasonic Examination Limitation and Coverage Worksheet AR EVA Utility: TVA Plant: BFN3 Unit 3 Weld ID: N2B Date: 03/21/06 1 Summary NQ: U3C12-N2B-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%.t0/ Inner 15%-t Outer 85%-t Examination Procedure:

N-UT-78-03 Examination Procedure:

54-1SI-850-03 Examtination Procedure:

N-UT-78-03 ARequired Examination Volume: 43.732 Inches Dinner 15%-t Examination Volume: 5.01inches.

'Outer 85%-t Examination Volume: 38.72'inches.

60°RL axial scan limited: NYes E-No LCoverage Obtained by Modeling:

100% 60°RL Outer 85%-t Exam Limited: MYes []No Description of Limitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: LjYes No Description of Limitation:

Nozzle Blend Radius"Total Axial Volume Achieved:

24.912 inches Description of Limitation:

N/A iHOter 85-t% Volume Achieved:

7.015l'nches"Inner 15%-t Volume Achieved:

5.011inches.

LPercentage of Axial Coverage:

57% "lTotal Circumferential Examination Coverage:

27% 1 B+AX I100= C (F+ H)+ A= J Combined Axial and Circumferential Weld Coverage LTotal Examination Coverage:

42%,/(C+J)* 2 = L Prepared by: Bret Flesner Date: 03/22/06 R Date:0322n06 ANII Review: Date: 2'D C3 f 51-9015478-000 Section 5 Tab C Page 4 of W11

-6 A RPV Nozzle-To-Shell Weld Ultrasonic Exanination Limitation and Coverage Worksheet AR EVA Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N2B Date: 03/22/06 Summary No: U3C12-N2B-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

60°RL radial and tangential scans were performed from the shell surface.The tangential scans were performed with +/-10° skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%Circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 42% coverage.C-a-.I/06 ANII Review: Date: i/l-';I 51-9015478-000 Section 5 Tab C Page 5 ofw//A-116104 q 1A I ý `_1 ", -1 ill ý -'*m" -"ý. .I I________________

I~CU 5 A AREVA UT CALIBRATION DATA SHEET stomer: Browns Ferry Unit 3 j Exam Date: 03/1012006 Calibration No.: N2B-CS0I Fstem I Component I.D.: RPV Nozzle N2B Component

==

Description:==

12" Recirculation Inlet Nozzle to Vessel Weld (Zone-1 Examination)

ISO I Drawing No.: 34SI-0328-C Procedure No. I Rev.: N-UT-7813 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer Model: USN5OL Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E #: 0100DO Model:TRL2-AUST Size: 2(24x42) '/A Thickness (in): 6.1 Da rn): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 821 Temp (F) Comp.: 75'Delay: 14.00 ijS Range: 8.0 Conflg.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 0.8 Nominal Angle: 600 Measured:

01° Couplant:

Ultragel II Batch"No.;

05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 125' Serial No.: 03-7406 Damping: 1 K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

Carbon Steel Rompes Rep. Rate: Auto High DAC PLOT Reflectors NIA Pulse Amp: Fixed Pulsar: High Reference Sensitivity:

59.0 dB Scan Sensitivity:

73.0 dB Sweep Position N/A NIA I CALIBRAT10N CHECK 00 90.80 60 *. .. .50_40 30 20 10 0 1 2 3 4 5 6 7 8 9 10 Signal Amp ( NA N/A Gain DB (dB): N/A N/A Probe Squint Angle 30 Probe Focus: FD -2.70" Date/Time OK Initials Initial Cal: 3/10/06 2045 X 1621, Init. Sirm. Cal: N/A N/A Intermediat2:

N/A N/A Intermediate:

N/A NIA 0 DEGREE WELD THICKNESS ONLY I i Intermediate:

N/A N/A Component; NIA Intermediate:

N/A N/A BM: N/A HAZ: N/A Intermediate:

N/A NIA Circ Scan Exam Angle is -- the Inverse sine of CIL Weld: N/A the Nominal IDIOD ratio?Final Cal: 3/10106 2302 X j,, [] YES NO [] NIA Component:

N/A Beam Direction on Calibration Block 0 Deg. Axial Circ aM: N/A HAZ: NIA (Yes I No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector 1/4T SOH Sweep Position / Depth in Inches 3.6 -Amplitude in % 80%Gain In dB 59.0 dB Notes: The 60° Zone-1 ultrasonic examination.

I 51-9015478-000 Section 5 Tab C Page 6 of ;0 //t--4/Vo C, 0 goi I A AR EVA UT CALIBRATION DATA SHEET 4-daoer: Browns Ferry Unit 3 I Exam Date: 03110/2006 Calibration No.: N2B-CS02 item I Component I.D.: RPV Nozzle N2B Component

==

Description:==

12" Recirculation Inlet Nozzle to Vessel Weld (Zone-2 Examination)

ISO I Drawing No.: 3.1SI-0328-C Procedure No. I Rev.: N-UT-78 13 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42)1/4k Thickness (in): 6.12" FDiameter. (in): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 820 Temp (F) Comp.: 78*Delay: 14.00 pS Range: 20.0 Conflg.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 2.0 Nominal Angle: 600 Measured:

610 Couplant:

Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-1741 25' Serial No.: 03-7406 Damping: 1 K Freq (MHz): 2-25 No. of Connectors:

0

Description:

Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors NA NA Pulse Amrnp: Fixed uIlsar: Hign Reference Sensitivity:

72.0 dB Scan Sensitivity:

80.0 dB Sweep Position MA/.nl.M-~I4 CALIBRATION CHECK 100 90 80 70 60 50 40 30 20 10 0 Signal Amp (%) NA NIA Gain DB (dB): NA NIA Probe Squint Angle 30 Probe Focus: FD -2.70"! m"'Or Date/rime OK Initials Initial Cal: 3110/06 2040 X I.,H.Init. Sim. Cal: N/A N/A Intermediate:

NIA NIA Intermediate:

N/A NIA 0 DEGREE WELD THICKNESS ONLY 0 1 2 3 4 5 6 7 8 9 10 I Intermadlate:

N/A NIA Como~onent:

NIA Intermediate:

N/A N/A 1M: N/A HAZ: N/A Intermediate:

N/A N/A Circ Scan Exam Angle is =< the inverse sine of CIL Weld: N/A the Nominal ID/CD ratio?Final Cal: 3/10106 2300 X [] YES C NO 0 NIA Component:

NIA Beam Direction on Calibration Block 0 Dog. Axial Circ BM: NIA HAZ; N/A (Yes I No) NO YES NO Crown HT: NIA Weld Width: NIA Reflector ID NOTCH Sweep Position I Depth in Inches 6.0 Amplitude in % 80%Gain in dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

Examiner:

ade Holloway Examiner:

N/A Sign: Level: II Date: 3/10/06 Sign: Level: NA Date: N/A viewed: Ad .q C _ Lvl 1 ae /20 AN I I R~ovI %: J '.f Date-gn: Lee:Il Dt:32/6 Sign: 51-91547-00 Secion Ta C Pge~o~e/51-9015478-000 Section 5 Tab C Page 7 of 10//

ýý, ý;, 1 1 ";1 4F ett ý VA lrN,ý ýý, , ý ý ý i: I I I c -_i A AREVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET:e: Browns Ferry Unit 3 I Exam Date: 3110/06 Summary No.: U3C12-N2B-NV I Calibration No.: N2B-CS03 7we ID.: RPV N2B Component ID: RPV N2B Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xh: 2001 with 2003 Addenda Drawing No.: 3-1SI-0328-C Procedure No. / Rev.: 54-11S-850

/03 Figure No.; IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID. BF-18 Model: Sonic 136 Serial No.: 0OX1XJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 83°F Comp.: 77"F Range: 10" Freq: 2.25 MHz ]78hape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear[ Config. Single Couplant Type: Ultragel II Velocity:

.129 irpsec. Nominal Refracted Angle: 600 Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 59° CALIBRATION VERIFICATION BLOCK Freq..: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (KfApprtcable):36-66" Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

36"-66" Reflector 10 13 Filter. Filter 2 Reject: 0% Wedge Radius (It Applicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: ODual NPulse Echo No. of Intermediate Connectors:

0 Gain dB: 56.8 56.8 Jack: oTransmit

[]Receive DAC PLOT Ref. Sensitivity:

73.2 dB 1%an Sensitivity:

76.0 dB-YCALIBRATION IVERIFICATION TIMES Date Time Initials Initial Cal: 3/10/06 20:12 Intermediate:

NA NA NA Intermediate:

NA NA NA 100 90 80 70 60 50 40 30 20 10 0 00 THICKNESS DATA Upper Shell: N/A Lower Shell: N/A 01234567 n a in Final Cal.: 3/10/06 23:38 7-e Weld CL: N/A I At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.6 Amplitude in % FSH 80%Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen Level: II Date: 3/10106 Examiner:

NIA Sign: Level: N/A Date: N/A a _______________________ .i. ---i viewed: , f Level: III Sn: Date: 3121106 ANII Reviei ._Sign: L, -e-Date: e_ f eA I , 0;111 *' 9015478-000 Section 5 Tab C Page 8 of ý6//"A/00 C2'G.LL~8 r -m LA AREVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET r?: Browns Ferry Unit 3 I Exam Date: 3/10/06 I Summary No.: U3C12-N2B-NV I Calibration No.: N2B-CS04 ale ID.: RPV N2B Component ID: RPV N28 Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld ASME Section XI; 2001 with 2003 Addenda Drawing No.: 3-1SI-0328-C Procedure No. / Rev-: 54-ISI-850

/03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BV5J Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 63"F Comp.: 77°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/Itsec.

Nominal Refracted Angle: 40° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

120 + Serial No.: 037405 Type: Rompas Damping: 500 £) Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

120 .Reflector:

7 10 Filter. Filter 2 Reject: 0% Wedge Radius (If Applicable):

3.5" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: -Dual ZPulse Echo No. of Intermediate Connectors:

0 Gain dB: 36.2 36.2 Jack: OTransmit OReceive Ref. Sensitivity:

52.4 dB DAC PLOT-, 0*an Sensitivity:

59.0dB CALIBRATION J VERIFICATION TIMES I~9 Date I Time Initials Initial Cal: 3/10/06 20:08 Intermediate:

NA NA NA Intermediate:

NA NA NA Q* THICKNESS DATA Upper Shell: N/A ILower Shell: N/A 0 1 2 3 4 5 6 7 8 9 10 Final Cal.: 3/10/06 23:35 Weld CL: N/A I At Indication:

N/A alibration Reflector(s)

Notch Sweep Position 5,0 Amplitude In % FSH 80%Gain in dB 52.4 Notes: Nozzle to Shell 3" delay on screen Examiner:

Thomas Brown"'ig ' *Level: ii Date: 3/10/06 Examiner NIA Date: /1010 Sian: Level: N/A Date: NWA svi" _,b 2 bviewed: A nti / .gn: g, i. Level: IIl Date: 3/22/06 51-9015478-000 Section 5 Tab C Page9of~7/

51-9015478-000 Section 5 Tab C Page 9 of W//4*46 r) I9 A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET I AREVAI e: Browns Ferry Unit 3 Exam Date: 3/10/06 I Summary No.: U3C12-N2B-NV Calibration No.: N2B-CS05 z16 D_! RPV N213I r Component ID: RPV N2B Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 2001 with 2003 Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-1S1-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0111PP Cal. Block Thickness:

6.12" Dia.: Fiat Sanal No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 83'F Comp.: 77°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 40° Couplant Batch #: 05325 Eacrh Major Screen Div.: 1.0" Measured Refracted Angle: 40° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

120 -Serial No.: 037405 pe: Rompa Damping: 500 Q Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

120 Reflector:

7 10 Filter. Filter 2 Reject: 0% Wedge Radius (IfApp/icable):

3.5" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: []Dual ZPulse Echo No. of Intermediate Connectors:

0 Gain dB: 36.2 36.2 Jack: OTransmit

-]Receive DAC PLOT Ref. Sensitivity:

53.8 dB m P,,--n Sensitivity:

59.0 dB 100 f-i-f-1 SCALIBRATION I VERIFICATION TIMES I Date Time Initials Initil Cal: -3/10/06 20:10OD Intermediate:

NA NA NA Intermediate:

NA NA J NA Intermediate:

NA NA NA Intermediate:

NA i NA NA 80 70 1 60 40 30 0" THICKNESS DATA Upper Shell: N/A Lower Shell: N/A 0100 ..0 1 Intermediate:

Final Cal.: 2 3 4 5 6 7 8 9 10 NA NA NA I. -3/10/06 23,34 Weld CL: N/A I At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 4.8 Amplitude in % FSH 80%Gain in d5 53.8 dB Notes: Nozzle to Shell 3" delay on screen.'~~A~tZFAI,/1L N/ j iE, 1)~ ,. 13OA )OZ' AWA~l /WlZ~dý 4o. 74'L/, Examiner:

A7 4 t13 ROvJ.A ,- Level: II1 _ Date: 3/10/06=gn: 4, ev 41gi I I Examiner:

N/A Sign: Level: N/A Date: N/A i L I m I viewed:Ad onnt Level: III Date: 3/21/2006 ANII iReview: -Date~tziV9~4&,Q~

ia 51.9015478.000 Section 5 Tab C Page 10 of ja 51-g.015478.000 Section 5 Tab C Page 10 of 19 Welch, From: Sent: To:

Subject:

C Brown, Thomas [thomas0l .brown @ wgint.com]

Tuesday, June 06, 2006 1:59 PM Welch, Matthew C N2B-NV I performed a manual ultrasonic examination on N2B-NV on 03/10/2006 between the outage. I scanned the nozzle blend with a 40 degree shearwave transducer with a Indications were noted.hours of 1800 & 0600 during U3C12-120 degree skew. No Recordable Thomas D. Brown NDE Level II Washington Group Int.6 6~ 6~6 V C-DA 1 Weld Examination Report R-081 N2D-N/V RECIRC Inlet Nozzle

'p-ml I/A EXAMINATION

SUMMARY

AREVA Summary No.: U3C12-N2D-NV Examination Data Sheet: N2D-DS01, N2D-DS02 Exam Date: 31912006 -3112006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System / Component ID: Recirculatlon InietIN2D-NV Examination Procedures:

54481-850-03" N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 3 Calibration Sheets No(s): N2D-CS01 N2D-CS04 Examination Category:

B-D N2D-C302 N2D-CS0O N2D-CS03 ISO I Drawing: N213-ISI-0328-C Examination 0 No Reportable Indications Results: Framatome ANP Safety Document Change Notices: R] Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-00 El Geometric*SDCN: 30-9015396-00 Summary: a .,7R ., qq"... -W,06 Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12.4 In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions.

These examinations resulted in no reportable indications.

In accordance with UT Procedure 54-1S-850-03 and the referenced TVAIEPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Recirculation Inlet (N2) Nozzle Modeling P arameters Probe Probe Skew Scan Surface 60° Shear +/-(36 to 66) Vessel 40' Shear +/-120 Blend 42% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of IOCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 1 OCFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 'A" on each side.This examination satisfies the requirements of ASME Sec. XI (2001with 2003 Addenda), Category B-D, for Item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec X1, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule..ign:sin cstomer: Matt Witich &- 5fOk Dte Stgn:Z~ ' 5 ý 0 ANII Review: 610~, 4 51-9015478-000 Section 5 Tab 0 ' 'Page 1 of 10 0 Exam Date I Time: 03/0912006 23:22 Examination Data Sheet No.: N2D-DS01 A UT EXAMINATION DATA SHEET Iso/ Drawing: N2t3-ISI-0328-C Calibration Sheet: N2D-CS01, N2D-CS02 AREVA We: Nozzle Boss To Blend Radius Exam Angle: 60RL Customer:

Browns Ferry Unit 3 System / Component I.D. RPV Nozzle N2D Lo: TDC Procedure No.: N-UT-78-03 Component

==

Description:==

12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Zone 1 2 CCW CW D DS HMA Lmax LI -L2= Counter Clockwise= Clockwise= Depth= Downstream

= Half Max Amplitude= Dist From Ref Pt at Max.Amplitude= End Point 1&2 (Lateral Movement)RBR Us TWO Wmax W1 W2= Remaining Back Reflection

= Up Stream= Through Wall Dimension= Dist From CL at Max Amplitude= Dist From CL at Specified

% of Dac (Forward)= Dist From CL at Specified

% of Dac (Backward) wib-I!.I,,, I I I.~\ ¥ Iv 1 D US DS ____MAXIMUM AMPLITUDE TWD or WIDTH Length Dimensions CCC DC D WMax L Max FORWARD BACKWARD Comments IND CW / CCW DAC I I W 1 I DiI W2 LI D1 1__ D2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientation:

radial and circumferential.

2. Examination linitation and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

I Examiner:

Wade Holloway Level: II Date: 03/10106 Examiner:--I ANII Review: Date: 4/6/o96 i 51-9015478-000 Section 5 Tab D Page 2 of 10 Exam Date / Time: 3/10/06 08:35 Examination Data Sheet No.:N2D-DS02 A UT EXAMINATION DATA SHEET Iso Drawing: N2/3-ISI-0328-C Calibration Sheet: N2D-CS03,N2D-CS04 AREVAN2D-CS05 Wo: Nozzle BossTo Blend Radius Exam Angle: 40'S, 60'S Customer:

Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N2D Lo: TDC Procedure No-: 54-ISi-850-03 Component

==

Description:==

12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Inner 15%Q Mtmf= Counter Clockwise RBR = Remaining Back Reflection U CCW = Clockwise US = Up Stream CW = Depth TWD = Through Wall Dimension W I wýx o = Downstream Wmax = Dist From CL at Max Amplitude J -I w _ __DS = Half Max Amplitude Wl = Dist From CL at Specified

% of .HMA = Dist From Ref Pt at Max. Dac (Forward)Lmax Amplitude D L1 -L2 = End Point 1&2 (Lateral W2 Dist From CL at Specifed % of-Movement)

Dac (Backward)

MAXIMUM AMPLITUDE TWD or WIDTH L ND US DS Length Dimensions B C ONWICW % D W Max L Max#A IW I I DAC W I D1 W2 D2 L1 D1 L2 ID2 NO RECORDABLE INDICATIONS 4 4-4-.'-Notes: 1. Search unit orientations:

Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limilation and Coverage Worksheets.

Examiner:

Mike W. Kleinjan Level: II Date: 3-10-06 Examiner:

I NIw 51-9015478-000 Date:-I I Section 5 Tab D Page 3 of 10 Section 5 Tab D Page 3 of 10 A RPV Nozzle-To-Shell Weld AR EVA Ufltrasanlc Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N2D Date: 03/21106 I Summary N,2: U3C12-N2D-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration, To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%4t Inner 15%-t Outer 85%-t Examination Procedure:

N-UT-78-03 Examination Procedure:

54-ISI-850-03 Examination Procedure:

N-UT-78-03

'Required Examination Volume: 43.73 2 inches Dinner 15%-t Examination Volume: 5.01zinches.

0Outer 85%-t Examination Volume: 38.72 2 inches.60°RL axial scan limited: N'es E]No "Coverage Obtained by Modeling:

100% 60=RL Outer 85%-t Exam Limited: EgYes E-iNo Description of Limitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: E-Yes [No Description of Limitation:

Nozzle Blend Radius"Total Axial Volume Achieved:

24.912 inches Description of Limitation:

N/A HOuter 85-t% Volume Achieved:

7.015 2 inches'Inner 15%-t Volume Achieved:

5.0l'inches.

GPercentage of Axial Coverage:

57% 'Total Circumferential Examination Coverage:

27%B+AXIOO=C (F + H)+ A=J Combined Axial and Circumferential Weld Coverage LTotal Examination Coverage:

42%(C+J)+2=L Prepared by: Bret Flesner Date: 03/21106 Reviewm Cnt, Date:03/21106 -NII Review. Date: 1*51-9015478-000 Section 5 Tab D Page 4 of 10 0 0 0.A RPV Nozzle-To-Shell Weld AR EVA LUtr.a,6 Examination Limitation and Coverage Worksheet Utility: WA Plant BFN3 Unit: 3 Weld ID: N2D Date: 03/21/06 Summary No: U3C12-N2D-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

60°RL radial and tangential scans were performed from the shell surface.The tangential scans were performed with +/- 100 skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 42% coverage.t_ .. ..CI_N2 Nozzle-to-Shell C")1- -,-Tangential (Circumferential)

Scan .-Radial (Axial) Scan LA Prepared by: Bret Flesner Date: 03/21/06 Review m Conti Date:03/21/06 ANII Review: Date: 51.9015478-000 Section 5 Tab D Page 5 of 10

!ýl A i:11. ý3 vrii,4 0 ý, I I i, 911 ill" ,!L(4 ý* ". 1,., 11 -. , , , 2 4 ý A , , I I f , I'll 21_ý,, IN ý ? ý,t! .ý , .'. .;_ .z J I .I I , I , I .L A UT CALIBRATION DATA SHEET AREVA ter: rowns Ferry Unit 3 Exam Date: 03/1012006 Calibration No.: N2D-CS01 System / Component ID.: RPV Nozzle N2D Component

==

Description:==

12" Reclrculation Inlet Nozzle to Vessel Weld (Zone-I Examination)

ISO/ Drawing No.: 3-4SI-0328-C Procedure No. I Rev.: N-UT-78 /3 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer iModel: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E #: 010000 Model:TRL2-AUST Size:

Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. / Velocity:

.2320 in/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 821 Tamp (F) Comp.: 78*Delay: 14.0 iIS Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 0.8 Nominal Angle: 600 Measured:

610 Couplant:

Ultragel II TBatch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 /25' Serial No.: 03-7406 Damping: 1 K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors NIA Pulse Amp: Fixed Pulsar: High Reference Sensitivity; 59.0 dB Scan Sensitivity:

74.0 dB 100 --80 70 60 40 Sweep Position I NIA I NIA Signal Amp (%) N/A 1 NA Gain DB (dB): NIA N/A Probe Squint Angle 3*Probe Focus: FD -2.70" m CALIBRATION CHECK 1ý -DatelTime OK Initials Initial Cal: 3109106 2322 X Init. Sim. Cal: N/A N/A Intermediate:

N/A N/A Intermediate:

NIA N/A 20 _J_10 1 2.. 7 9 1 0 1 2 3 4 5 6 7 8 9 10 0 DEGREE WELD THICKNESS ONLY I Intermediate:

NIA N/A Component:

NIA Intermediate:

N/A N/A BM: NIA HAZ: NIA Intermediate:

N/A N/A Circ Scan Exam Angle is =4 the inverse sine of C/L Weld: N/A the Nominal ID/OD ratio?Final Cal: 3110106 0245 X A), H, [J YES NO 0 N/A Component:

NIA Beam Direction on Calibration Block 0 Deg. Axial Circ BM: NIA HAZ: NIA (Yes / No) NO YES NO Crown HT: NIA Weld Width: N/A Reflector 1/4T SDH Sweep Position I Depth in Inches 3.6 Amplitude in % 80%Gain in dB 59.0 dB Notes: The 600 Zone-1 ultrasonic examination.

I 51-9015478-000 Section 5 Tab D Page 6 of 10 A UT CALIBRATION DATA SHEET AREVA tmer: Browns Ferry Unit 3 Exam Date: 03110/2006 Calibration No.: N2D-CS02 System I Component I.D.: RPV Nozzle N2D Component

==

Description:==

12" Recirculation Inlet Nozzle to Vessel Weld (Zone-2 Examination)

ISO I Drawing No.: 3-ISI-0328-C Procedure No. I Rev.: N-UT.78 13 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 034-48 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42) 1/4 A Thickness (in); 6.12" Diameter. (in): Flat Mat. Cal. i Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 821 Tamp (F) Comp.: 78*Delay: 14.00 pS i Range: 20.0 Config.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 2.0 Nominal Angle: 60 , Measured:

610 Couplant:

Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 /25' Serial No.: 03-7406 Damping: I K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors NA NA Pulse Amp: Fixed I Pulsar: High Sweep Position NA N/A Reference Sensitivity:

72.0 dB Signal Amp (%) NA N/A Scan Sensitivity:

80.0 dB 9 Gain oB (dB): NA NIA 80-----70. Probe Squint Angle 30 60 --Probe Focus: FD -2.70" CAU'BRATION CHECK 50 Date/Timq OK Initials 40-Initial Cal: 13/09/06 2320 X .30, Init. Sim. Cal:- N/A N/A 20-Intermediate:

NIA N/A 10 Intermediate:

I NIA N/A 0-0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A NIA 0123.Component:

NIA Intermediate:

-N/A NIA BM: NIA HAZ: N Intermediate:

N/A N/A Circ Scan Exam Angle is =< the Inverse sine of CIL Weld: NIA C 11 2the Nominal ID/OD ratio?Final Cal: 3/101060240 K[1 YES [3 NO 19 N/A Component:

N/A Beam Direction on Calibration Block 0 Deg. Axial Circ BM: N/A HAZ: N/A (Yes I No) NO YES NO Crown HT: N/A Weld Width: NIA Reflector ID NOTCH Sweep Position I Depth in Inches 6.0 Amplitude in % 80%Gain in dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 51-9015478-000 Section 5 Tab D Page 7 of 10

.I -.I ý1111 I 11ýNA111,11,11JI.-P

.ýt4 C 2C"J3 '-o A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AREVA.Site: Browns Ferry Unit 3 Exam Date: 3/10/06 I Summary No.: U3C12-N2D-NV I Calibration No.: N2D-CS03 Nozzle ID.: RPV N2D Component ID: RPV N2D Exam

Description:

12' Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 2001 with 2003 Addenda Drawing No.: 3-!SI-0328-C Pmcedure No. / Rev.: 54-151-650 1 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Senal No.: OX1XJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200GC,81455 Size: .5X1.0' Temp: Block: 83°F Comp.: 77"F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel 11 Velocity:.

129 in/psec. Nominal Refracted Angle: 60' Couplant Batch #: 05325 Each Major Screen Div: 1 0" Measured Refracted Angle: 590 CALIBRATION VERIFICATION BLOCK Freq.- 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):36'-66' Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (if Applicable):

36'-66" Reflector 10 13 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp- %: 100 40 Mode: [IDual [Pulse Echo No. of Intermediate Connectors; 0 Gain dB: 56.8 56.8 Jark:

[Receive DAC PLOT Ref Sensitivity:

73.2dB i&3can Sensitivity:

76.0 dB 100 "]-- CALIBRATION/

VERIFICArlON TIMES so Date Time Initials so Initial Cal: 3/10106 0835 j-- 70 Intermediate:

NA NA NA 60 .Intermediate:

NA NA NA so Intermediate:

NA NA NA 40 .Inereae N Intermediate:

NA NA NA 20 1 Intermediate:=

NA NA NA 2 , Intermediat NA NA NA 0 THICKNESS DATA Intermediate:

NA NA NA 0 1 2 3 4 5 6 7 8 9 10 Upper Shell: N/A Lower Shell: N/A Final Cal.: 3100 -1325 -' Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.6 Amplitude in % FSH 80%Gain in d8 73.2 dB Notes: Nozzle to Shell 6" delay on screen rExaminr.

0ke WKieiniaa

.Level: II Date: 3/10106 Examiner:

N/A Level: N/A Date: N/A I ,/ r. ý.kfile W KSign:

C4ti,/ --Level: III Date: 3/21/06 Riew: Date:-NgniSign:

&w: 51-9015478-000 Section 5 Tab D Page 8 of 10

,E~ ~/4'a A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR EVA Site. Browns Farry Unit 3 Exam Date. 3/10/06 Summary No.: U3C12-N2D-NV Calibration No, N2D-CS04 Nozzle iD.: RPV N2D1 Component ID: RPV N2D Exam

Description:

12' Inlet Recirculaton Nozzle to Vessel Weld ASME Section XI: 2001 with 2003 Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-ISI-850 1 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mtg.: Staveler Mfg.: KBA TModel: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BV5J Cal. Block Thickness:

6.12" Dia.: Flat Serial No.; 136PI1200G081455 Size: .5X1.0" Temp: Block: 83°F Comp.: 77"F Range: 10' Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52' Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 400 Couplant Batch #: 05325 Each Major Screen Div.: 1. 0" Measured Refracted Angle : 42" CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (ff Applicable):

120 + Serial No.: 037405 Type: Rompas Damping: 500 Q Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

120 Reflector:

7 10 Filter: Filter 2 Reject: 0% Wedge Radius (If Appkicable):

3.5" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: E]Dual CgPulse Echo No. of Intermediate Connectors:

0 Gain dB: 36.2 36.2 Jack: 01'ransmit

[Recelve DAC PLOT Ref. Senritivity:

52-4 dB ,scan Sensitivity:

63.0 dB CALIBRATION I VERIFICATION TIMES Date Time Initial Initial Cal: 3/10/06 0830 Intermediate:

NA NA NA Intermediate:

NA NA NA 00 THICKNESS DATA Upper Shell: N/A ILower Shell: N/A Intermediate:

NA Final Cil.: 3/10/06 NA 1320 0 1 2 3 4 5 6 7 8 9 10 Weld CL: N/A I At Indication:

N/A CalibrationR~eilector(s)

Notch Sweep Position 6.0 Amplitude in % FSH 80%Gain in dB 52.4 Notes: Nozzle to Shell 3" delay on screen Examine i einjan Examiner:

N/A Signe/: .i W -Level: II Date: 3/10/06 Level: N/A Date: N/A i... _ _ _ _ _ _ ) ,,,-7 _ _ _ __ Sign: I reviewed.

A , ay Conti Levl:II sign: ~?I( ý .'eAl Ill Date: 3/21/06 ANII Review:f -.Sign: Da 31 51-9015478-000 Section 5 Tab D Page?.of 10 I -I 'I, I i; U 141f I't , ", '_ 1.1: .., -.*,.' -I I ..4 I A.A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR EVA!Site: Browns Ferry Unit 3 Exam Date: 3/10/06 Summary No.: U3C12-N2D-NV Calibration No.: N2D-CS05 Nozzle ID,: RPV N2D Component ID: RPV N21)Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xl: 2001 with 2003 Addenda Drawing No.: 3-1I-0328-C Procedure No. I Rev.: 54-ISI-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA 7 =Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0111PP Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 83°F Comp.: 77°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay. 4.52" Mode. Shear Config.: Single Couplant Type: Ultragel II Velocity:.

A21 in/psec. Nominal Refracted Angle: 40' Couplant Batch #: 05325 Each Major Scaeen Div.:1 .0'" Measured Refracted Angle : 40' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (IfApplicable):

120 -Serial No.: 037405 Type: Rompas Damnping:

500 CI Rep. Rate: 2 Kl-z Measured Skew Angle (If Applicable):

120 Reflector:

7 10 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable):

3.5" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: rlDual ERPulse Echo No. of Intermediate Connectors:

0 Gain dB: 36.2 36.2[Jack: OTransmit

[lReceive DAC PLOT Ref. Sensitivity:

52.4 d13 1Scan Sersitivity:

63.0 dE3 100 ......1, 717411ý _-CALU3RATION I %'IRIFICATION TIMES Date Time Initials Cniti al: 1 3/10/10G 0815 Intermediate:

J NA N.A NA Intermediate:

J NA NA NA intermediate:

NA NA NA Intermediate:

NA NA NA 80 70 60 50 40 30 20 10 0 0" THICKNESS DATA Upper Shell: NIA Lower Shell: N/A Weld CL: N/A At Indication:

N/A Final C-l.: 3/10106 1318 0 1 Calibraiion Rpelector(s)

Notch S:weep Position 4.8 Amplitude in % FSH 80%Gain In dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen.Examiner:

Mika-.W Kleinj nLevel:~Sign: 11A~ .Lee:I Date: 3/10/06 Examiner:

N/A Sign: Level: N/A Date: N/A i U1 Reviewed:

Ada dd11ti'1 4 t1 Level: III Date: 3/21/2006 ANII Review,")Sign:____V.., Date: Ce-A. I A I.51-9015478-000 Section 5 Tab D Page 10 of 10 C Weld Examination Report R-082 N2F-N/V RECIRC Inlet Nozzle

511 Ui A EXAMINATION

SUMMARY

A FZE NJA Summary Mo.: U3C:'I2-N2F-NV Examination Data Sheet: N2F-DS01, N2F-DS02 Exam Date: 3/1012006 311012006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Recirculatlon Inlet/N2F-NV Examination Procedures:

54-1SI-850-03" N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 3 Calibration Sheets Nots): N2F-CSOI N2F-CS04 Categ1ory:

B-D N2F-CS02 N2F-CS05 N2F-CS03 ISO / Drawing: N213-ISI-0328-C Exu~amination N Mo Reportable Indications Results: Framatorn .ANP Safet, Document Change Notices: [ Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-00

[] Geometric*SDCN: 30.9015396-00 Summary: 7-t 1 1 examiation w ere 73 aprn --155 d rr 3 Manual ultrasonic examinations were performed on the refarenced wveld during Browns F-erry Unit 3 U3C12.In Fccord,-,;e with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel ,Wurface in bulbth the radial and circumferential scan directions.

These examinations rasulted in no reportable indications.

In accordance with UT Procedlure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations wnre performed.

These examinations also resulted ;r no reportable indications.

Recirculation Inlet (N2) Nox3e Modeling Parameters.

Probe Probe Skew Scan Surface 160' S":hear- +/-(36 to 66'1 Vessel 40' Shear +/-120 Blend 42% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: T-.his ultr:asonit:

examination was performed in accordance with the criteria of 100FR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 1 OCFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to no7:!e blend radius Interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-3271328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 1/2" on each side.This examination satisfies the requirements of ASME Sec. X1 (2001with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnef, procedures, and equipment as amended by the Final Rule.a U Pi-aedB.Wade Hoilloway L 11.icn-Date: 3110,2006 Reviewed/By:

A. Co L Ill Date:3/22/2006 , , ..Culstorver:

ftutt Yyilch__Sign: 'A .f~D~te: IAN I I9e~~L11104o 51-9015478-000 Section 5 Tab E (Page 1 of 10 r.,'J I.

0 I Exam DaU- i Time: 03/10i£i%

2i:20 Examination Data Sheet No.: N2F-DS01 AR EVA IK EXAMINATION DATIA E Iso/Drawing:

N2/3-lSi-03C-C Calibration Sheet: N22-C. r.:)F-CS02 AR EVA Wo: Nozzle Boss To Blend { Exam Angle: 60RL.-ustv.;er:

Browns Ftrry Unih 5 System i Component I.D.: RPV Nozzle N2F Lc: TDC [Procedur No.: N-U 0 "7-3 Component

==

Description:==

12 Reciruulation Inlet Nozzle to Vessel Weld Exam Surface: OD Zone 1 2= Counter Clockwise RBR = Remaining Back Reflection U le CCW = Clockwise L!s = Up Stream CW = Depth TWD = Through Wall Dimension_

w -CL %mY < M eF Pt DS = Half Max Amplitude W1Nax = Dist From CL at Max A %motift--e

<W1 = Dist From CL at Specjifed

% of HMA =Dist From Rat Pt at Max.Da(Frrd Lmax Amplitude Dc Frad LmaL Amplit W2 = Dist From CL at Specified

% of --Li -L2 = End Point 1&2 (Lateral Dac (Backward)

Movement)US D MAXIMUM AMPLITUDE TWD or WIDTH Length Dimensions IND US 0 % 1 1 FORWARD I BACKWARD LiComments 01WlCCW DDAC VV D2 Li 02 NO RECORDABLE INDICATIONS Notes: I. Search unit orientation:

radial and circumferential.

2. Examination limitation and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

Wade Holloway Level: 11 Date: 03/10/06 Examiner:

N/A Level: Date: Reviewed:

A'a A. Conti Level: Ill Dale: 03/22/06 ANII view: Date: C..-51-9015478-000 Section 5 Tab E Page 2 of 10 Exam Date I Time: 3110105 20:50 Examination Datir Sheet N.: N2F-DS02 ARE VA ¥? EXAMINATION DATA SHEET Iso/Drawing:

N2/3-ISI-0328-C Calibration Sheet N2F-CS03,N2F-CS0 4 A RE VA NFC0 Wo: Nozzle BosgTo Blend Radius Exam Angle: 400S. 60'S Customer Browns Ferry Unit 3 System / Component .D.: RPV Nouzle N2F Lo: TDC Procedure No.: 5,'-ISI-850-03 Coniponent

==

Description:==

12 Recirculation Inlet Nozz's to Vessel Weld Exam Surface: 0D Innir 15%= Counter Clockwise RBR = Remaining Back Reflection CCW = Clockwise US = Up Stream Im CW = Depth TWD = Through Wall Dimension W w , aw2 RegnP D =Downstream Wmax = Dist From CL at Max Amplitude W 2 I HMA = Half IVax Amplitude WI = Dist From CL at Specified

% of *i I HMA = Dist From Ref Pt at Max. Dec (Forward)

.-'Lmax Amplitude W2 = Dist From CL at Specified

% of L1 -L2 = End Point 1 &2 (Lateral Dac (Backward)

L2 Movement)MAXIMUM AM]PLTUDE TWD or WIDTH Length Dimensions IND W I FORWARD IACKWARD CommensI_WGCD iL I __= G" NO RECORDABLE INDICATIONS

_ _ _ _ _ _ _ 1 * -T Notes.1. Search unit orientations:

Tangential

2. Examination limitations and ASME Cocie coverage is provided on the Ultrasonic Limitation and Coverage Worksheets.

Examiner:

Thomas Brown Level: II Date: 3/10/2006 Examiner:

N/A Level: Date: Reviewed:

Conti Level: III Date:3/22/06 AN7II R view: Date: S....C-.51-9015478-000 Section 5 Tab E Page 3 of 10 S A RPV Nozzla-To=Shell Weld... .Maixa T tion L tz1.1 and Coverage Worksheet AR EVA Utility: TVA Plant: BFN3 Unit: 3 Weld ID:. N-2F Date: 03i92/06 iSummary W_: U3CI2-N2F-N~V Axial scans aro pe.forrned with a procedure for the examination of vessel shell welds. Thi',v procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axi'al scans is typically limited due ;o nozzle configuration.

/n the circumferential scan direction the outer 85%-t is examined with the same vesse! procedure as above and typicallyv limited due to nozzle configuration.

To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection N,, of flaws in the inner 15%-t only. The nozzle inside-radius technique provides coverage since the component is modlied and scanning is pe, formed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%4__ Inner 15%-t Outer 85%4 Examination Procedure:

N-UT-78-03 Examination Procedure:

54-ISI-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 43.732 inches Dinner 15%-t Examination Volume: 5.01inches.

jOuter 85%-t Examination Volume: 38.72 2 inches.60°RL axial scan limited: MYes E]No -Coverage Obtained by Modeling:

100% 60°RL Outer 85%-t Exam Limited: ZYes E]No Descrtption of Limitation: ,Nozzle Bleno Radius Inner 15%-t Exam Umiled: yes -' Description of Limitation:

Nozzle Blend Radius"Totai Axial Volume Achieved:

24.912 inches Descriptior of Limitation:

N/A "Outer 85-t% Volume Achieved:

7.015 2 inches'lnner 15%4- Volume Achieved:

5.0l'inches.

'Percentage of Axial Coverage:

57% "Total Circumferential Examination Coverage:

27%B+AXIOO=C (F+H)+ A=J Combined Axial and Circumferential Weld Coverage'TotaI Examination Coverage:

42%(C+J)+2=L?.L Prepared by: Bret Flesner Date: 03/22/06 R: Ada Conti Date:03/22106 ANII Review: Date: c , ,4,/R,//51-9015478-000 Section 5 Tab E Page 4 of 10 KTV Nozzle=To-Shell Weld IA2 RtAO EVand~~ Cover-ge WoIrksheet AREVA Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

60WRL radiai and tangential scans were perormed " from the shell surface. K The tangential scans were performed with +/--10* skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 42% coverage.-\- --C N2 Nozzle-to-Shell-Tangntial(Circumferential) ca-=Radial (Axial) Scan : Prepared by: Bret Flesner Date: 03122/06 Revie dam Conti Date:03/22/06 ANIl Review: Date:-158 0 S 51-9015478-000 Section 5 Tab E Page 5 of 10 I M-UMMUNME 4 A UT CALIBRATION DATA SHEET AREVA Customer:

Browns Ferry Unit 3 Exam Date: 0311012006 Calibration No.: N2F-CSOi 5y3tem I Co;riponent I,,.: RPV Nozzle N2F Componlent Uescription:

12" Recircul~ition Inlet Nozzle to Ves.el Weld (Zone-1 Examination)

ýE JI ~t wi: ! 5l.: -1S'-l3,-..C

rocodure No./ N-UT-78 I I.Material:

Clcd CS Diameter:

12" Nozzle [Thickness:

6.1" Nominal INSTRUMViENT SETTING'S SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial/ MT&E #: 0100D0 Model:TRL2-AUST Size: 2(24x42) '/.A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. I VPlocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 820 Temp (F) Comp.: 78°Delay: 11.017 pS Ran.: 8.0 Each Ma jor ':;creen Div. #: 0.&Cal In Depth or Sord Path: Sound Path Filter: Full Wave Reject: mp. t: o Hj'righ 2-25 F.'.Rnte:

AUto High Config.: Dual Mode: Long.Thermometer No.: VH- 9571 i -I Nominal Angle: 60s Measured:

610 Couplant:

Ultragel II Batch No.: 05325 I Fixture I Size: Integral Cable Type & Length: RG-1741 25'No. of Connector.:

0 CALIBRATION STANDARD SIMULATOR Serial No.: 03-7406

Description:

Carbon Steel Rompas Reflectors N/A DAC PLOT-______ --I Pulse Amp: Fixed I Pul!;ar: High Reference Sensitivity:

59,0 dB Scan Sensitivity:

73.0 dBp, -;

CHECK'1, 0terrime OK( Initials 100 , --90-70 60 50 40 -30 20 10 Sweep Position N/A Signal Amp(%)77N/A Probe Squint Angle 3*Probe Focus: FD -2.70" I'ilCal: 3/11 NI06' 20,45 X Iniit. Sinm. C;1 1: NIA NIA Iintermediat

i. N/A NIA Intermpad~ist.:

NIANA I 0 DEGREE WELD THICKNESS ONLY Intermediate:

NIA I NIA 0 1 2 3 4 5 6 7 8 9 10 I D-Component:

N/A Intermediate:

NIA N/A BM: NIA HAZ: N/A Intermediate:

N/A N/A Circ Scan Exam Angle is =< the inverse sine of CIL Weld: N/A the Nominal ID/OD ratio?Final Cal: 3/10106 2302 Y NX N/n N/A-- []~~~E YES El NO []NA o@oet NIA seam on Calihratlon Eslock 0 Deg. Axial Circ aM: N/A HAZ: NIA'Yer, / No- NO YES NO Crown HT: NIA Weld Width; NIA 1/4T SDN Sweep I Depth in Inches 3.6 Amplitude in % 80%Gain in dB 59.0 dB Notes: The 600 Zone-1 ultrasonic examination.

51-9015478-000 Section 5 Tab E Page 6 of 10 mm A2 PAGFUMMORM A UT CAUBRATION DATA SHEET AIREVA S, Ferny Unit 3 Exam Date: 03110/2006 Calibration No.: N2-CS2 SytmIComnponent I.D.: RPV No.ixle N2F -______ ___-Component Decription:

12" Recirculation Inlet Nozzle to Vessel Weld (Zone-2 Eeinilnatlon)

ISO~ I L~~is.:C II~Procedure Ne. 1 R'y.: H-UT-7 13 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer i Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #; 0100D0 Model: TRL2-AIST Size: 2(24x42) 1.A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. / Velocity:

.2320 InJMicro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block 82-T amp(F)ComF.:78 Delay: 1,.00P5 1 ]Rarng : 20.0 Config.; Dual Moda: Long. hermometer No,: VH- 9571 Each Major Sreen Div. #: 2.0 Nominal Angle: 600 Measuired:

810 Couplant:

Ultragel II 1 Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture / Size: Integral _ CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-I74 / 26' r Serial No.: 03-7406 Dimphkq: 1 P. Fraq (M'Xz): 2 -25 NIo. of Connectors:

0 DascrIption:

Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors NA NA Pulse Amp: Fixed I Pulsair: High Reference Sensitivity:

72.0 dB Sean Sensitivity:

80.0 dB.~I(" ALIBRATION CIHECK Date.M me OK Initials Initial Oal: 3ilo/06 20/ 40 X Init. Sim. COl: NIA N/A Intermediate:

N/A NIA Intermediate:

N/A N/A 4I 100 80 - -60 ... ...50 --- _ , -_ ... ... -5 0 40 T--- -0 1 2 3 4 5 6 7 8 9 10 Signal Amp (%) NA A NIA Gain DB (dB): NA NIA Probe Squint Angle 3°Probe Focus: FD -2.70" Sweep Position I NA N/A 0 DEGREE WELD THICKNESS ONLY 0 DEGREE WELD THICKNESS ONLY Intermediate:

NIA N/A Component:

N/A Intermediate:

H/A -N/A BM: N/A HAZ: N/A Interemediato:

NIA NIA Circ Scan Exam Angle is =< the Inverse sine of C!L Weld: NIA the Nominal 10/0D ratio?S 3//6_] X. YES [ NO 0 N/A Component:

N/A Beam nir.ction on Caibr.tirn Block 0 Deg. Axial Circ BM: N/A HAZ: N/A (Yq I NO) NO YES NO Crown HT: NIA Weld Width: N/A R..flecior ID NOTCH Sweep Posit.on I Depth in Inches 6.0 Amplitude in % 80%FGain in dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 51-9015478-000 Section 5 Tab E-1'5I 7 SIi"T*E; 2 Page 7 of 10 L. .il ARPV ULTRASONIC CAUBRATION

& EXAM DATA SHEET.:A R E -ite: Browns Forry Unit 3 EYarn Date: 3/10/06 unmary No.: U3C12-N2,-NV Calibration NO.: N2F-CS03 Nozzle ID.: RPV N2F Component ID: RPV N2F __Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld LASME Section XI: 2001 with 2003 Addenda Drawing No.: 3-ISI-0328-C I Procedure No. /Rev.: 54-1Sl-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Stavelev_

_ Mfg.: KBA Model: enhmark Cal. Block ID: BF-18 Model: Sonic i36 Serial No.: OOXIXJ Cal. Block Thickness:

6.12" Die.: Flat Serial No.: 13,5P 1200GO8145; Size: .SX1.0" Temp: Block: 83°F Comp.: 77°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 60" Couplant Batch #: 05325 E:ich MNiJor S.-eeo Div.: 1.'" Measured Refract.a.d Angle : 59' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (if Applicable):36"-66" Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

36"-66' Reflector:

10 13 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Mole: F1-IuAl Pulse Echo Jack: Ir rar:sri E1Recelvw.

R'f. Senitiity:

73.2 dB f'r"n Srit, : 713.0 dcb Cable Type: RG-1 74 Length:12' Amp. %: 100 40 r --- ---- ---- ---t No. of Intermediate Connector-:

0 Gain d8: .56.8 56.8 p --==-.-DAC PLOT I-U ~-ART CALIBPA.TION I VERIFICATION TIMES Ozte j Time Initials Initial Cal: 3/10/C,6 20:12 100 .90 80 70 60 50 40 -T 30 Intermediate:

Intermediate:

In termediate:

lntermediatf:

Intermediate:

Intermredicte'

!,'itermediate:

NA NA NA NA NA NA NA NA NA NA NA NA I. _________NA NA NA NA NA NA NA NA NA 20 10 0 1 2 3 4 5 6 7 8 9 10 O THICKNESS DATA Upper Shell: N/A Lower Shell: NIA Final Cal.: 3/10106 23:38 Weld CL: N/A I At Indication:

N/A Calibralion Reflector(s)

Notch Sweep Position 5.6 Amplitude in % FSH 80%Gain in dB 73.2 dB Notes: No;.'.la to Shell 6" delay on screen LE.xamirna>.jlhomas PW k Level: II 4 ign: eL evel III K-- °Date: 3/110/06 Examiner:

N/A Sign: Level: N/A Date: N/A--.1 Date: 3/22106 ANII Review: /2/)'Cl.,,,gate'i't rZ~r~ate-I ~C-- J 91-9015478-000 Section 5 Tab E Page 8 of 10 I

ýMmaýpmm I AR RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AREVA 1 ite: Browns Fen-y Unit 3 Exam Date: 3/10/06 Summary No.: U3C12-N2F-NV Calibration No. N2F-CS04 ,ozale ID. v RPV N2F Component

11) RPV N2F Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 2001 with 2003 Addenda Drawing No., 3-ISI-0328-C Procedure No. I Rev.: 54-ISI-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12'INSTRUMENT SET-IINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model Scnic 136 Serial No.: 01BVSJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No-: 136P1200G081455 Size .5X1.0" Temp: Block: 83'F Comp.: 77°F Range: 10l" Freq: 2.25 MHz Shape Rectangle Thermometer VH: 9571 Deay: 4.F2 Mode: Sher Config.: Single Couplant Type: Ultragel 11\elociy: .129 in/psoc. Nominal Refracted Angle: 40* Couplant Batch #. 05325 E ,'-ll MvýCx Sýri C~v.: 1.0' Measured Refract

Angle: 42' CALIBRATION VERIFICATION BLOCK Fre,.: 2.25 MHz I Pulse: 222 uls Nominal Skew Angle (If Appficalle):

120 + Serial No.: 037405 Type: Rompas Dcamping:

500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

120 Reflector:

7 10 Filter: Filter 2 RPject: 01% Wedge Radius 3.5" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length: 12' Amp. %: 100 30 Mode: C--Dual .Pulse Echo No. of Intermediate Connectors:

0 Gain dB: 36.2 36.2.Jac.k: (O-rarvjnit

[]Recelve Ref $esiiviy:52.4 d8 ri caSensitiviiy:

59-0 dB DAC PLOT 11 __ _ _ _ _ _ __ _ _ _ _ _C.aLLCA:ION I VERIFICATION T:IMES 3, (1 '1".]o NA NJA NA

_NA NrA NA Intermediato:

NA N-A NA 100 -90 5.0-'80 70 1 j '.60 -I 50 40 30 -20 10 0 2.0 -1 2 .3 4 5 6 7 8 9 10 Intermediate:

NA NA NA Intermediate:

NA NA NA 0* THICKNESS DATA lnlermediatv:

inml (Thi NA NA NA Upper Shell: N/A Lower Shell: N/A Weld CL: NIA At Indication:

N/A Calibraijon Rerleclorfsj

_______ ________Sweeu Position 5.0 p Amplitude in % FSH 80%Gain in dB 52.4 Notes- Noz7.le to Shell 3" delay on screen Examiri6r:

Thjmas Brown Lqvel: It Date 3/10/06 Si-wq : -Level: Il Date: 3/22/06 Sicyn: .... /4 ,- ... ..- ..Examiner:

NIA Level: Sign: ANII Review: Sign: V(,, N/A Date: NIA ,pate: I__________________________________________

L 51-9015475-000 Section 5 Tab E l-"age ti or i U 5!1-90 15478-.000 Section 5 TabE Page 90orlU

~i1~iln~3UR:mt

____________________

£LA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR _VA___Bite Browns Ferny Unit 3 l Exam Date: 3/10/06 Summary No., U3C12-N2F-NV Calibration No.: N2F-CS05 SJoleID':

irv' N2F Component ID: RFV N2F Exam

Description:

12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xh: 2001 with 2003 Addenda Drawing No.: 3-lSI-0328-C Procedure No. / Rev.: 54-ISI-850

/ 03 j Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley 'Mfg.: KBA j Model: Eenchmark Cal. Block ID: BF-1B Model: Sonic 13 Serial No.: 0111 PP Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 13-1. 120OG081455 Size: .5X1.0" Temp: Block: 83"F Comp.: 77°F Rangje: 10' FReq: 2.25 MHz ,Shape: Rectangle Thermometer VH: 9571 Deboy: 4,52" Mode: Shear Conlg.: Single Couplant Type: Ultragel II Velocity:.

.12, in/psec. Nominal Refiacted Angle: 40' Couplant Batch #: 05325 E~chi Mair £Cci~en lDv.: 1.0"Measured Reffacted .Angle : 400 CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (IfApplicable):

120 -Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

120 Reflector:

7 10 Filter: Filter 2 Reject: 0% Wedge Radius (ifApplicable):

3.5" Sweep Div.: 4 7 Fulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mole: [.OtiaL IgPulse Echo No. of Intermediate Connectors:

0 Gain dB: 36.2 36.2 Jack: F.Trar.r;,it L-]Receiva R-.

53.8 dB n Ser:sitivity:

59.0 dB DAC PLOT I CALIBIATLON

!VERIFiCATION TIMES I____a Tie ntials Initial Cal: T10)(6 20:10 Intermediate:

NA NA NA Intermediate:

NA NA NA 00 THICKNESS DATA Upper Shell: NIA Lower Shell: N/A NA Intermediate:

NA hnterrylediaic NA Intermediat.:

NA NA NA NA NA NA NA NA NA NA NA I I I I..L II 0 1 2 3 4 5 6 7 8 10 0° THICKNESS DATA iN/A Lower Shell: N/A I ~......Finr. (al.: 3/lOO' 5 1 :?3:34 -Weld CL: N/A At lndian: N/A Calibrai'ion Rellerkir(a)

Notch Sweep Position 4.8 Amplitude in % FSII 80%Gain in 08 53.8 dB Notes: Nozzle to Shell 3" delay on screen.I , .. .-" -.. ..I" ....r-}amirrier:

n;ornasr BroWn Le~vel: 11 Date: 3/10106 Examinier:

NIA Level: N/A Date: N/A So n '~ ' _____Sign:

~~ev ad ~ .j; Level: Ill Date: 3/22/"2006 AI~~w/ ~ a 5' 914800 eton!a Et'g uD 1U019 I!51-9015478-000 Section 5 Tab E Page 10 ot 1U Weld Examination Report R-083 N3B-N/V Main Steam Nozzle I JýAltttLUI,#'

! I .ý i ý; rq,*"r.1fý,trýl",-:-,'.iý!":,f.-,k-' , .ý; -! I rr A EXAMINATION

SUMMARY

Surnmary No.: U3C12-N3B-?IV Examination Data Shheet: NP.B-DS01, N3B-DS02 Exam Date: 3/712006~ustrmer: .Jrowns Ferrp 3 SU3C12 Examination Methods: Ultrasonic System I Component ID: Main Steam/N3B-NV Examination Procedures:

54-1SI-850-O3*

N-UT-78-03 o Ccmnpo;'-;,r,'

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-19 Calibration Sheets No(s): N3B-CS01 N3B-CS04m.t:, 7ategory:

0-0 N3B-CS02 N3B-CS05 N3B-CS03 SISO / IOrawing:

kiS13-IlA-032L-C Examination N No Reportable IndicationsResults: FIi'mutoni

.ANP Safrety 13,ccurment Change Notices: El Reportable Indications

SDCN.: 30-5037583-00

SDCN:30-90113214-0

SDCN: 30-9015396-0 0J Geometric Summary: j/7- p /4 '~ 37 ~ 5/kd Manual 1J'.raaonic examinations were performed on the riferenced weld during Browns Ferry Unit 3 U3C12.'r with UT Proce dure N-UT-78-03, 60' Longitudinal wave examinations were performed from the vessel surface in both the radial ano circumferential scan directions.

These examinations resulted in no reportable indications.

ac ac;or ln ce wi.h UT PI-,: ,.edure 54-ISI-850-03 and the referenced 1TAIEPRI modeling the following additional examinalions were performed.

These examinations also resulted in no reportable indications.

Main Steam (N3) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 60' Shear +/-(54 to 74 401, Shear +/-115 Blend 136%

of the required examination volume was obtained.;\'rofe: to the nozzJo sketrh for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ullrasonic e,.afmination was performed in -accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 35.22% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a W1/2 on each side.This exarfination satisfies the requirements of ASME Sec. XI (2001 Edition with 2003 Addenda), Category B-D, for item number U-3.90, figure number iWB 2500-7(a) exarn volume, and was performed using ASME Sec XI, Appendix VIII qualified personnci, procedures, a.nd equipment as amended by the Final Rule.Prepard ey: George Chp nReview By: Ad Coti Lll Date:31222006

.in sign: s_ _ _ ANII Revie wj, f 4 te 51 -9015478-000 Section 5 Tab J Page 1 of 10

@ARE VA UT EXAMNA11AON DATA SH.EET Exam Date /Tinie: 3171t209.,21'...'-0

!seo! Drawng: N3Z3-1l-S0329-f Wo: Nozzle Boss To Blend Radius Examination Data Sheot No.: N3B-DSi, Calibration Sheet: N3B-CS01, N3B-CS02 Exam Angle: 6ORL Custumer:

Browns Ferry Unit 3 Systemn / Component I Component ,ccription.

26" Main Steam Nozz.e to Vessal Weld= Counter Clockwise RBR CCW = Clockwise US =CW = Depth TW, D D = Downstrearm Wax DS = Hair Max Ampiitude VV -HMA = Dist From Ref Pt at Max.Lmax Amplitude W2 Li -L2 = Eno Point 1&2 (Lateral Movement)i.D.: RPV Nozzle N-03 Lo: TDC Exam Surface: OD Zone 1 2 Procedure No. N-L)T-78-"Y Remaining Back Reflection Up Stream Through Wall Dimension Dist From CL at Max Amplitude Dist From CL at Specified

% o(Dac (Forward)Dist From CL at Specified

% of Dac (Backward)

A lft/S MAXIMUM AMPLITUDE% D I W M I M CW IcCCW I DAC o I xl I "P.VD or WIDTH Length Dimensions

!I!I FORWARD I BACKWARD Comments VY D1 W2 D L; Dl L2 I 0 2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientation:

radial and circumferential.

2. Examination

!imitaticn and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

O Examiner.

George Chapman Level: II Date: 317(2006 Examiner:

N/A Level: Date: Reviewed Conti evel: Ill Date: 3122/2006 ANIIew: /I Date: '-r~_#4 __ _ _ _ _ __ _ _ _ _ _ Z_ __ __ __ __ __ __51-9015478-000 Section 5 Tab J Page 2 of 10 A AREVA Exam Date ! Timý: 317i:A3 12:44 ltqo /Drawing:

i'3/3-iSl-O329-C Wo: Nozae- BouaTo EBk~nr Radius Examination Data Srneet No.: N3B-DSD2 SCalibration Sheet: N3B-CS03.N3B-CS04 14N3B-CS05

!E'T EAINATRON DATIA SH-EET Exam Angie: 40S, 603 Customer:

Browns Ferry Unii 3 System I Component I.D.: RPV Nozzle N3B Lo: TDC Proceoure No.: 54-IS1-68U-03 Exam Cz',.Iace:

DD Inner 15%" Component

==

Description:==

7-0" Main Steam Nozzle to Vessel Weld= Counter Clockwise RBR =CCW = Clockwise us =CW = Depth T D = Downstream WD DS = Hal, Max Amplitude Wma =HMA = Dist From Ret Pt at Max. W1 Lmax Amplitude W2 LI -1L2 = End Point 1 &2 (Lateral Movement)Ceu I ULihe Remaining Back Reflection Up Stream Through Wall Dimension Dist From CL at Max Amplitude Dist From CL at Specified

% of Dac (Forward)Dist From CL at Specified

% of Dac (Backward) 7--, IrA)~~1=~~IND USDS MAXIMUM AMPLITUDE TWD or WIDTH UWCC I FORWARD I BACKWARD"" I D lWMaxI Wi DI w2 D2 cwtcw o, I iG DA 1....! I -L Length Dimensions Comments L 1 i IL2 i D2-~ -- -________________________-

+ -NO RECORDABLE INDICATIONS Notes: 1. Search unit orientations:

Tangential

2. Examination lim.itation, and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

MiWeVY. Kleirijan Level: 11 Date: 3./T2006 Examiner:

N/A Level. Date: Reviewed:

m Conti Level: III Date:3/22/2006 ANII Review: Date: 519054800 Scio 5Tb 6Pg13of1 0 C>n 51-9015478-000 Section 5 Tab J Page 3 of 10 AR EVA RPV Nazze.-To-SheII Weed~~ t~*~ ~ ~ nd Cover geWoset Utility: TVA I Plant: BFN3 Unit: 3 Weici:'.Date: -.53,22,06 Summary Nq: U3C12-N3B-NV

]Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for deteciton of ,fla, C,'i. cehrouqhout the entire weld thickness.

Coverage obtained dr,, T.j axial scans is typically limited due to nozzle configuration.

in the circumferential scan direction the outer 85%-t is examined with the same vessael oprocedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flews in the inner 1 5%-t only. The nozzle inside-radius technique provides ad;i'nui coverage since the component is modeled and scan:ning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%4 Inner 15%-t Outer 85%4t Examination Procedure:

N-UT-78-03 Examination Procedure:

54-ISI-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 54.37-inches "Inner 15%-t Examination Volume: 5.39zinches.

GOuter 85%-t Examination Volume: 48.98 2 inches.60°RL axial scan limited: MYes I'No ECoverage Obtained by Modeling:

100% 60°RL Outer 85%-t Exam Limited: NYes E-JNo Description of Limitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: r-Yes NNo Description of Limitation:

Nozzle Blend Radius B'Total Axial Volume Achieved:

22.6392 inches Description of Limitation:

N/A mOuter 85-t% Volume Achieved:

10.3059 2 inches Inner 15%-t Volume Achieved:

5.39 2 inches.' Percentage of Axial Coverage:

42% JTotal Circumferential Examination Coverage:

29%B+AX 100=C (F + H) + A = J CiimVhied Axial and Circurnferc--rial Weld Coverage LTota Examination Coverage:

36%(C+J)+2=L Prepared by: Bret Flesner Date: 03/22/06 Reviewe by Adam Conti Date:03122106 ANIl eview: Date: ( --51-9015478-000 Section 5 Tab J Page 4 of 10 RPV Nozz!e-To=Shell Weld-t- C....: ...-i..1-.r _.o.--.Utilty:~FV TRant:. BFN3 L-110JjV..DA3 Z-,-: 182Z3G Summary ND2- UX1'J 2N2t244 tV Tangential and radial scans are limited due to liftoff caused by The blend radius and transducer footprint 60RL,- rsr:i,ý- A-d tangential scans were performed from the shell surface.The tangential scans were performed with +/-10' skew towards the weld and at varying distances from the i weld. I Circumferential scans with a second procedure were also performed from the blend radius. This techniaue has been deomensirated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 36% coverage.I--N3 Nozzle-to-Stie!!

C:)U-C;Prepared by: Bret Flesner Date: 03/22/06 Reviewed bdam Conti Date:03/22/06 ANII Review: Date: 51-9015478-000 Section 5 Tab J Page 5 of 10 A_A REV V.______,:,.utomer',wns Ferry Unit 3 Exam Date: 03r'____ICmpnnt..

RPVNo~zz~iN3B

____SCmpoi[irnt t'9qscription:

26" Main Steam Nozzle-to-Shell weld (Z I50 /Drawing No.: 34SI-0329-C FProcedure No.UT CALIBRATION DATA SHEET 12006 j Calibration No.: N3B-CS01 Material.

Clad CS Diameter:

26" Neozle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Model: I)SN50L Serial No: 03-848 '" mfg: RTD Calibration Block No: BF-18 Serial I MT8'ý; #: 010000 1 Modlel: TRL2-AIJ$T Sime: 2(24x42) 1/4A Thicknes, (In);.12" Diameter. (in): Flat Mat. Cal./ Vnloity: .2320 In/Micro Seconds Shape; Rectanglc Fseq: 2.0 MHz Temp (F) Block: 82' Temp (F) Comp: 88 1lay: 14.00 .IS liRanoe: LO0 Config.: Dual Mode: Long. Thermometer No.: VH-9571..ch Majcw ý;,:reen Div. 4: 0.8 N~ominal Angle: 68U Measured:

610 Couplant:

Ultragel II Batch No.: 05325 Cal in Depth ,or Sound Path: Sound Fath Fixture I Size: integral CALIBRATION STANDARD SIMULATOR Filter: Full Waeve Reject: 0% 0 Cable Type & Length: RG-174 1 25' Serial No.: N/A Oimpin: '1 F. i-req (M&4z): 2 -25 =io. of Cunneatori:

0

Description:

N/A Rep. Rzile: .iitht Hligh_______

Pilse Amp: Fixed 1Pulear: High Rtiference Sensitivity:

59.0 dE Scan Sensiti ifry: 7r.0 dB DAC PLOT Reflectors 1 2 4-Sweep Position N/A NIA 100 90 80 70 60 50 40 30 20 Signal Amp (%) N/A NIA Gain (dB): NIA N/A Probe Squint Angle 30ýALIBIRATION CHFCK_______ 1!ate/Time f F[Initials Probe Focus: Fl) -2.70"1 lnftermtadiate; 3I7IOE, 12fl0 N/A N/A NIA NIA7 InIermedial~e:

1 NIA N/A 0 L ' , ...... ..0 1 2 3 4 5 6 -9 1 0 DEGREE WELD THICKNESS ONLY N/A N/A ComlDlnnent:

$ .... I f lntarmdiats;j N/A M: 'i NIA 7~T~~N/A N/A iLnemdiaE?

W/A Final Cal: 3/17106 1535 IX NIA Circ Scan Exam Ansle ir, -: the inverse sine of the Nominal ID/OD ratio?ri V"C ki Mn MIA C/IL. Weld: Component:

NIA I Bearr Vi scti;o On Calib-.,irn.vi Ilock q0 Dg. Axial Circ BM: N/A HAZ: N/A iYes / Nn) NO YES NO Crown HT: N/A Weld Width: N/A r'Iflmcf.-or 1, T S3DH'S-eep 9oniliira I 11uth in lnch~*s Amplitude ir % 80%Gain In dB 59.0 dB Notes: Tho 600 Zone-i ultrasonic examination.

I 5r1-9015478-.000 Section 5 Tab J Page 6 of 10 OW- .C- '.' %' 7 1 -o -L U t, A UT CALIBR A -E: vACustomer:

Browns Farry Unit 3 Exam Date: 3/7/2005 ,j9y~e R~~oat11 PV Nozzle N3B Componeni 26" Main Steam Nozzle to Vessel Weld (Zone-2 I'cxamlnation)

ISO I Drawfng No.: 3.1SI-0329-C Procedure No. I Rev.: N-UT-78 1 3 Material:

(;Iad CS Diamater:

26" Nom-le ATION DATA SHEET Calibration No.; N3SB-S2 Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Kravrtmeri Model: USN58L Serial No: 03-844 Mfg: RTD Calibration Block No: BF-18 Surial / MT7E 0: 0100D0 Model: TRL2-AUJST Size: 2(24x42) Y/A Thickness (In): 6.12" Diameter. (in): Flat Mat. Crifl. / %yeqocity::).1Z'0 rn/Micro ,Seconds Shape: Rectanga Fraq: 2.0 MHz Temp (F) Block: 82' Temp (F) Comp. 889 irDelay: 14.0C] ps Rarige: 20.0" Config.: Dual Mode. Long Thermometer No.; VH- 9571 Each Miajer Screen Div. #: 2.0 Cai in Depth or Sound P:ath: Sound Path Filter: Full- /av. T 0eect "7 .Nominal Angle: 600 Measured:

610 Couplant:

Ultragel II Batch No.: 05325 Fixture I Size: Integral Cable Typo & Longth: RG-'I74 1 25'No. cfConnrictoai:

0 CALIBRATION STANDARD SIMULATOR Serial No.: NIA 4-~. jY l~rqq (,i~iz): 2 -25 Fn .Rl.te: Autjo Hi-gh

Description:

N/A IUAC PLOT Reflectors Pulse Amp: Nxed I Pulsar: -+ ---. --I Sweep Position Reference Sensitivity:

72.0 dO Scan Fnsilivily:

80.0 dB Signal Amp (%)Gain DB (dB): Probe Squint Angle 30 Probe Focus: FD -2.70" r'lT71.i Cal.JZJ7106j Intt IlX'rMit. Simn. ca!: N/A ý N/A 1ý.Intermediate-IIntermadlato:

NIA N/A -NIA N/A N/A N/A N!A 0 DEGREE WELD THICKNESS ONLY 0 1 2 3 4 5 6 7 B 9 10 1.Component:

N/A I ._______.=~

N/A BM: N/A I HAZ: N/A' Intermedi,_to:

I N/A I I N/A Circ Scan Exam Angle Ds =< the inverse sine of CIL Weld: N/A......-- I.... .... the INominal ID/OD ralio?ial Cal; 37/06 -15:30 X [YES [I NO 0 NIA Component:

N/A R eam .iifectir-i an ýI~it,;'Wriir Clock J 0 Cg.. Axial Bic 1m: N/A HAZ: N/A (--- I NW NO , YES NO Crown HT: N/A Weld Width: NIA l,') NotchPft~lr.i Depth in Incheti 6.0.tmplitude in % 80%Gain in dP 72 Notes: The 60° Zone-2 ultrasonic examination.

Examiner:

7 ~~Cami Sign1:~. , 7 Level: 1i1 TE:0--.jl~vi~III Date: 03/7R2906 Examiner:

NIA Sign:!22/2006 ANig nevle: %Sign: J I 51 -90'15478}-000 Section 5 Tab J Page 7 of 10 r~I~2c1D~as1LIx-EtMETIMEM ATZ ___________

Cýu Q /? 0_A_ARE VA __\Site Bmvirns -erry Unit 3 IcZ).e RPV N'35 SComnponent ID): R¶PV NS8E f exam L'escr,[,iori:

26'Mfain Steati RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET LEX-.m Date: 3/7/06 tsmmry No.: U3C12-N3B-NV Calibration No.: N3B-CSO3 n Nozzle to Vessel WaoI 7 S Section XI: 201Edition with 2003 Addenda Dtawing No.: 3-151-0329-C Meil:CS Clad Procedure No. i Rev.: 54-ISI-850

/ 03 Figure No.: IWB 2500-7 Thickness:

6.1'Nozzle Diameter:

26'INTUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley______________

Mfg.: KBA Modi2: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: OOX IXJ Cal. Block Thickness:

6.12- Dia.: Flat Seral No.: l~i.3h1 20f-)G031455 Size: -5X1.O" Temp: Block: 83*F Cm.:8F Freq: 2.25 MI-ly T!s'hae: Rectangle Thermometer VII: 9571 Delay: 7 .92" Mode: Shear T Config.. Single Couplant Type: Llltragel 11 Velocity .120t in~ipse Nominal Refraco:ed Angle: 60' Couplant Batch #: 05325 Each 3Wijoi C;:,rveri Uiv.: 1-0" 1%1aasuredl Refractoe Anck.- 5 CALIBRATION VERIFICATION BLOCK Freq. 2.25 MHz Pu~se: 222 nas Nominal Skew Angle (If Appficable):

54-74 Serial No.: 037405 Type: Rompas ,am 1: 50l0 C Rep. Rate: 2 PKHz Measured Skew ýngle (IfApplicable):

54-74 Reflector:103 F-ilter: Filter .l Reje-ct: Off Wedge Radius (IffApplicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG- 174 Longth:12' Amp. %: 100 40 Mode: ElnDiuol NPulse Echo No. of Intermediate Connectors:

0 Gain clB; 56.8 56.8 jack: &tFrranqtr.t IjROneivo DAD PLOT a d ~ ca I "I'! iy: 152.0dB"'t, .CALIWPA71"TOt I VERIFiCATIOIN TIMrES Date Time Initials Initial Cal: 3 1 ./06 1242 1 In1ermedinte:

N NA NA (Intermediate:

NA NA j NA Intermardiaet.

NA NA NA Ii'rtermedliitAej NA J NA NA IN errnrlet d a W, NA NA lnte~rrnPl'diaf" N NA I NA In~rmd a I j NA N'-rnal Cal. '7 fJIDU 1i ::f-0° THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Weld CL: N/A At Indication:

N/A Caibration Fe'ctr! Notch Fweep Position 5.6 c iAmplitude in % FSH 3 80%lGain in (1B 73.2 dB Notes: Nozzle to Shell 6" delay on screen E;caniinar:

Wik lW K~Ij lif., Lvl:I~ Sign: ", )y" '/ýi I.-".../,iwd Cohb -- Level: ill Sign:; t~ .Date: 3/7,06 Ex,Wlminer:

N/A Sign: Level: N/A Date: N/A Date: 3/22,2006 Al-41 Revýj~ ~¶..Date: 111"o÷I$____________

I.Fl -PO1 5478-0(10 SectIon 5 Tab J Page ~ of 10 151 -.9015478-0 00 Section 5 Tab J Page 8 of 10

_____ ____ ____ C2C .i 1~3 t"At RPV ULTRASON3C A IR E' V I-l. l oivii:wp;

!_ nf Unit Vc i n LaDt 370 zlleI L-'.: :Pi,. N3B Component ID: RPV N3B CALIBRATION

& EXAM DATA SHEET Surn,-rary No.: U3C12-N3B-NV I Calibration No.: N3B-CS04 I Exam Desciiotion:

26" Main Steam Noz2le to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-!SI-0329-C Procedure No. / Rev.: 34-131-8501 03 Figure No.; IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

26" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfgj.: SavaleY_ Mfg.: KBA _ Model: 3enchmark Cal. Block ID: BF-1t8 Mqodel: Sonic ":36 Serial No.: 010 T Fý- Cal. Block Thickness:

6.12" Dia.: Flat.erial No.: , I 200GO8(1455 Size: .5X1.0" Temp: Block: 83'F Comp.: 88°F.'age: *'(7 Freq: 2.25 MHz hShapw: Rectangle Thermometer VH' 9571 Dei:ty: 833," Mode: Shear Contijg.:

Single Couplant Type: Ultragel II Velocity:

.129 in/pse.c.

Nominal Retracted Angle. 40' Couplant Batch #: 05325 , Eahj, ',rct-nirl*i'.:'1

.Measured f i A.r :.2. CALIBRATION VERIFICATION BLOCK F'req.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Anphcable):

115" + Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (IfApplicable):

115" Reflector:

7 10 Filter: if-tr 2' Reject: Off Wedge Radius (If Anficrable):

4.75" Sweep Div.: 2 5 Pulse AolI'ftude:

Fixed Cable Type: RG-I71t Lenrih:12' Amp. %: 100 100 M(c.de: ElD'; Pultse Echo _ No. of Intermediate Connectors:

0 Gain dB: 57.8 57.8.Jack: E.ý~".;j .heev R~et. S,;tii. 52.4 d8:.cn Son'i~imiviiy:

5.4.0 d131 L.OT ii" CALIEIl-nCN,'f1 I VERIFICATION TIMES D:.l T:,e I Initials Initial Cal. 3//0 T 241't ......__ ______ ____ ......100 90 80 70 60 50 40 30 nSA Intermediato:

INA j NA NA NA NA-llnirmenInr-t.'it NA Int*ermer ate".: NIA ln t erma"d;-Me.

NA Final ('-ii .9/7(06 IA NA NA NA NA NA NA I 4C'NA ---.. -1 .._ __r___ -L _ _NA -K1/K o .... , ..0° THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Weld CL: N/A I At Indication:

N/A Calibraion R(Asc_.br( ) Notch.Sweep Position 3.1 Amplitude i 1%, FSH I 80%Gain 52.4 dB13 Notes: No.zzle to Shell 5" delay on screen 1,iJ k/VW Kl.isjao 'r I n , Si,,: e.: 11 / Date: 3[7/200f!tv-ien zd: 2 0 Sig: ~Level: Ill Date; 3122-i2006 Examiner:

N/A Sign;Level: N/A Date: N/A ANLI Review: ') .d.Sign: P Date: 'i/ _l/oL I1 9 .....S c i n ~ h JP a e 9 f 1?3'1-90!15476-000 Section 5 Tab J Page 9 of 10 q iJ.!, 1 M J i,.t t V A 7, -____ ____ ______ C&C> GO A'-L2~3 A RPV ULTI A R E "V",,, , e, r ASite: Bron, -F,;rry Unit 3 Exam Date: 3/7/06 Nozzle.n 0D: RPVV'IBi:Aomponurit

[I: IPV 413B RASONIC CALIBRATION

& EXAM DATA SHEET Sumrmary No.: U3C12-N3B-NV Calibration No.: N3B-CS05 Exam Denctiption:

26" Marn Steam Nozzle to Vessl Weld ASME Section Xl: 2001 Edition with 2003 Addenda.~Drawing~

No.: 3-IGl-0322.-C Procedure No. / Rev.: 54-ISI-860

/03 I hickness:

6.1" Figure No.: IWB 2500-7 Material:

CS '-;lad Nozzle Diameter:

26" iNSTRUMENT SETTINGS SEARCH UNiT CALIBRATION STANDARD Mfg.: Staveley iý Mode: Son,:: ]136"erial No. 136P1200G081455 Delay: 6.2F." a , .i ," 2 ::*,ee n D iv.: 1 2' .I Freq.: 2.25 MHz{ Pulse: 222 ns D irpinpq: 501 -0 Rep. Rate: 2 K,4Hz Fir Filter 2 Reject: OfCF Pulse rT pltude: ch Fixed Mode.: EDii -9 OPulse Echo Jack: 7rw.rrit EIReceive Ret. Se .-itivit.: 53.8 dB S ,in i'i..y: 54.0 dEB Mfg.: KBA SMdel: Benchmark Cal. Block ID: BF-18_ ......~Serial No.: -OWJ17 Cal. Block Thickness:

6.12" Dia.: Flat Size: .5X1.0" Freq: 2.25 MHz [ Snape: Rectangle Temp: Block: 83"F Comp.: 88°F Thermometer VH: 9571 Mode: 6 hear Corfig.: Single Couplant Type: Ultragel II Nominal Refracted Angle: 40'Meairure.d Rafrc"ci.:d ,naloI : 4?" Couplant Batch #: 05325 CALIBRATION lfVERIFICATION BLOCK II Nominal SkewAngle (jl Aippicabto):

115" -Measured Skew Angle (V Applicable):

115" Serial No.: 037405 iType: Rompas Reflector:

7 10;I Wedge Radius (ItApplicabIC);

..7 Sweep Div.: 2 5 Cable Type: RG-174' Ln.gth: No. of Intermediate Connectors: (U 12'100 90 Gain dB: 50 50_________________________________

r.DAC PLOT~tii ~'CALI3riTlON IVErI7F71CA1T6N T51MES Date-. -ir n19 Int'"rrn'"diato:

NA j NA j __ NA -lnlimc1.A.

A PIA NA 0* THICKNESS DATA Upper Shell: NIA Lower Shell: N/A kintnrnediate:

f r NA NA NA Jnternred';at:

NA, I NA NA nterrnediate:

NA NA NA I- .....inalerre dai,: IFinae Cal.: NA NA NA 4. .........

I * -0 1 2 :3 4 5 6 7 8 9 Weld CL: NIA At Indication:

NIA Calibration k'e'lsctorfs)

Notch Sweep Positio 3.1 Ar0plihI19 in % PFSH 80'oin dS 53.8 dB [Notes: Noznle to Shell 5" Jelay on screen F> smirwy: 10fli Kleinian.

ladI Date: 3,"7!20,06 ,Sign: ~~,$a~eec SJ~~ntiJ Lval: Ili Date: 3122,'2006 Exairiner:

N/A Siqn: Level: N/A Date: N/A AN II Revie(Sign:__Q_Date:~A t1-9O15478-OC~O Ser:.tion 5 Tab .J Page 1U 0? 'IU 51 -9015478-000 Section 5 Tab ,J Page 10 of 10 Weld Examination Report R-085 N4B-N/V Feedwater Nozzle II I C& -(1~31 rk-A A EXAMINATION

SUMMARY

AREVA Summary No.. U3C12-N4B-NV Examination Data Shoot : N4B-DS0l, N4B-DS02 ExmDt:3920 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: BFN3-N4B-NV Examination Procedures:

54-1SI-850-03" N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-18 Section 4 Calibration Sheets No(s): N48-CSOI N4B-CS04 Examination Category:

B-D N4B-CS02 N4B-CS05 N4B-CS03 ISO I Drawing: N4/3-1S1-0327-C Examination Z No Reportable Indications Results: Framatome ANP Safety Document Change Notices: 5 Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-0 L] Geometric*SDCN: 30-9015396-00 Summary: / 919146 Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12.In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions.

These examinations resulted in no reportable indications.

In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Feed Water (N4) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 60* Shear _+/-(35 to 67) Vessel 400 Shear +/-120 Blend 39% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of 1 OCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 48.13% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261(296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a W" on each side.This examination satisfies the requirements of ASME Sec. XI (2001 Edition with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7 (a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule.E Prepared By: Wade Holloway LVII Date: 310912005 Reviewed By ým A- C tLV IDate:3.'23/2006 gn: sign:Z I_Customer:

Matt Welch orDae Sign: ~~ANII Review: 66c 51-0147'0g Matt/o SetoWeTbi an f1 51-9015478-000

&-Jrje4 Sectlon5 Tablkt Page I of 10 0 Exam Date / Time: 03109/2006 02:25 Examination Data Sheet No.:N4B-DS01 A UT EXAMINATION DATA SHEET Iso / Drawing: N4l3-ISI-0327-C Calibration Sheet: N4B-CS01, N4B-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 60RL Customer:

Browns Ferry Unit 3 System! Component LD.: RPV Nozzle N4B Lo: TDC Procedure No.: N-UT-78-03 Component Descnption:

12 Feedwater Nozzle to Vessel Weld Exam Surface: OD Zone 1 2= Counter Clockwise RBR = Remaining Back Reflection u COW = Clockwise US = Up Stream 1 W = Depth TWD = Through Wall Dimension ft 1 w D = Downstream Wmax = Dist From CL at Max Amplitude o DS = Half Max Amplitude Wl = Dist From CL at Specified

% of HMA = Dist From Ref Pt at Max. Dac (Forward)Lmax Amplitude W2 = Dist From CL at SpecifiedOf LI -L2 = End Point 1&2 (Lateral D-r Movement)

Dac (Ba~ckward) t IND US DS MAXIMUM AMPLITUDE TWD or WIDTH Length Dimensions IND U DS FORWARD I BACKWARD Le n gt Dimension# CW / CCW DCW11 D1 W2 D2 Ll L2 D NO RECORDABLE INDICATIONS None Notes: 1. Search unit orientation:

radial and circumferential.

Circumferential scans performed with + 100 tangential skew.2. Examination Imitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

Wade Holoway Level: II Date: 03/09/06 Examiner:

N/A Level: Date: Review A. Conti Level: III Date:03/23/06 ANI ew: Date: 6.o _ _ _ __ _ _ _ _ _ __ _ _ _ _ _ _C-)C-: 51-9015478-000 Section 5 Tab M Page 2 of 10 0 Exam Date / Time: 3/9/06 11:10 Examination Data Sheet No: N4B-DS02 A UT EXAMINATION DATA SHEET [so / Drawing: N4/3-ISI-0327-C Calibration Sheet: N49-CS03, N4B-CSDA N4B-CS05 AR EVA Wo: Nozzle BossTo Blend Radius Exam Angle: 40°S. 60°S Customer:

Browns Ferry Unit 3 System / Component I D.: RPV Nozzle N4B Lo: TDC Procedure No.: 54-ISI-850-03 Component

==

Description:==

12 Feedwater Nozzle to Vessel Weld Exam Surface: OD Inner 15%CCW CW D DS HMA Lmax Li -L2= Counter aockwise= Clockwise= Depth= Downstream

= Half Max Amplitude= Dist From Ref Pt at Max.Amplitude= End Point 1,2 (Lateral Movement)RBR US TWD Wmax Wl W2= Remaining Back Reflection

= Up Stream= Through Wall Dimension-Dist From CL at Max Amplitude= Dist From CL at Specified

% of Dac (Forward)= Dist From CL at Specified

% of Dac (Backward)

WI W ma'VLj-\MAXIMUM AMPLITUDE TWD or WIDTH Lg Commentn INC DI Length 11men1iD L# % D WMax L Max CW / CCW IDAC W11 D N W2 RD2 L D1 L2 D2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientations:

Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

Mike W. KleinJan Level: II Date: 3/9/06 Examiner:

N/A Level: Date: I jpvlew. ~/ 5<-=" Date: 6/ $/06 51-9015478-000 Section 5 Tab M Page 3 of 10 C w b, 51-9015478-000 Section 5 Tab M Page 3 of 10 S S A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N4B I Date: 03/23/06 1 Summary Ng: U3C12-N4B-NV Axial scans are performed with a procedure for the examination of vessel shelI welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%-t Inner 15%-t Outer 85%4 Examination Procedure:

N-UT-78-03 Examination Procedure:

54-13S-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 45.019 2 inches Ulnner 15%-t Examination Volume: 4.66752inchs

'Outer 85%-t Examination Volume: 40.3524rinches.

60°RL axial scan limited: [&Yes []No 'Coverage Obtained by Modeling:

100% 60°RL Outer 85%-t Exam Limited: Wes No Description of Limitation:

Nozzle Blend Radius Inner 15%4 Exam Limited: L]Yes MNo Description of Limitation:

Nozzle Blend Radius"Total Axial Volume Achieved:

24.0885z inches Description of Limitation:

N/A "Outer 85-t% Volume Achieved:

6.8122Inches

'Inner 15%-t Volume Achieved:

4.6675 2 inchs';Percentage of Axial Coverage:

53% Circumferential Examination Coverage:

25%B* AAX 100=C (F + H) + A = J Combined Axial and Circumferential Weld Coverage LTotal Examination Coverage:

39%(C+J)+2=L Prepared by: Bret Flesner Date: 03123106 Reviee b dam Conti Date:03/23106 ANII view: Date: ('..51-9015478-000 Section 5 Tab M Page 4 of 10 0 A RPV Nozzle-To-Shell Weld ARE VA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BPN3 Unit: 3 Weld ID: N4B Date: 03/23106 Summary N: U3C12-N4B-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

60°RL radial and tangential scans were performed from the shell surface.The tangential scans were performed with k10° skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 39% coverage.,,-N4 Nozzle-to-Shell-Tangential (Circumferential)

Scan C2-Radial (Axial) Scan CA Prepared by: Bret Flesner Date: 03123/06 Reviewed b Conti Date:03123/06 ANI I Review: Date: 'A 51-9015478-000 Section 5 Tab M Page 5 of 10 r -"' 3 K t, %.0 U .(4 A ARE VA UT CALIBRATION DATA SHEET AREV U ustomer: Browns Ferry Unit 3 Exam Date: 03/09/2006 I Calibration No.: N43-CSOI System / Component I.D.: RPV Nozzle N4B Component

==

Description:==

12" Feedwater Nozzle to Vessel Weld (Zone-1 Examination)

ISO I Drawing No.: 3-ISI-0327-C Procedure No./ Rev.: N-UT-781 3 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg. Krautkramer I Model: USNS8L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42) /A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal./ Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp (F) Block: 70" Temp (F) Comp.; 83" Delay: 14.000 pS I Range: 8.0 Conlig.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 0.8 Nominal Angle: 600 Measured:

61* Couplant; Ultragal II Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length. RG-174 125' Serial No.: NA Damping: 1 K Freq (MHz): 2 -25 No. of Connectors:

0 Description; NA Rep. Rate: Auto High DAC PLOT Reflectors-NA NA Pulse Amp: Fixed Pulsar: High Sweep Position NA NIA Reference Sensitivity:

59.0 dB 100 --Signal Amp (%) NA NIA Scan Sensitivity:

75.0 dB ..Gain DB (dB): NA NIA 80-70 -Probe Squint Angle 3°60 Probe Focus: FD -2.70" CALIBRATION CHECK Date/Time OK Initials 40 " Initial Cal: 3/9106 02:20 X 1,j // 1 30 Init. Sim. Cal: N/A NIA -Intermediate:

N/A NIA 10-- -Intermediate:

N/A NIA 0 0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A NIA 0 1 2 3 4 5 6 7 8 9 10 Component:

NIA Intermediate:

N/A N/A aM: N/A HAZ. N/A Intermediate:

N/A NIA Circ Scan Exam Angle Is =< the inverse sine of C/L Weld: N/A the Nominal IDIOD ratio?Final Cal; 3/9/06 04:15 X [ YES r NO 0 N/A Component; N/A Beam Direction on Calibration Block 0 Deg. Axial Circ BM: NIA HAZ: N/A (Yes / No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector 1/4T SDHI Sweep Position / Depth in Inches 3.6 Amplitude in % 80%Gain In dB 59.0 dB Notes: The 600 Zone-1 ultrasonic examination.

I 51-9015478-000 Section 5 Tab M Page 6 oflO0 on a e 7 W'a!5 A AREVA UT CALIBRATION DATA SHEET mu -a P Customer:

Browns Ferry Unit 3 Exam Date: 03/09/2005 I Calibration No.: N4B-CS02 System I Component I.D,: RPV Nozzle N4B I Component

==

Description:==

12" Feedwater Nozzle to Vessel Weld (Zone-2 Examination)

ISO/ Drawing No.: 3-ISI-0327-C Procedure No. / Rev.: N-UT-781 3 Material:

Clad CS Diameter:

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD M Krautkramer I Model: USN58L Serial NO: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 0100D0 Model: TRL2-AUST Size: 2(24x42) /,A Thickness (in): 6.12" Diameter.(in):

Flat Mat. Cal. / Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp (F) Block: 70° Temp (F) Comp; 830 Delay: 14.000 pS I Range: 20.0 Config.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. 8: 2.0 Nominal Angle: 60, Measured:

619 Couplant:

Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter. Full Wave Reject: 0% Cable Type & Length: RG-174 125' Serial No.: NA Damping: 1 K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors N/A NA Pulse Amp: Fixed I Pulsar: High Sweep Position N/A N/A Reference Sensitivity:

72.0 dB 100 Signal Amp (%) N/A N/A Scan Sensitivity:

80.0 dB 90 Gain DB (dB); N/A N/A 80 -- Probe Squint Angle 3*60 Probe Focus: FD -2.70" CALIBRATION CHECK 50 ------Date/Time OK Initials 40 Initial Cal: 3/9108 02:25 X 3. ...., Init. Sim. Cal: NIA NIA 20 Intermediate:

N/A N/A 10 Intermediate:

N/A NIA 0 0 DEGREE WELD THICKNESS ONLY Intermediate:

NIA N/A 0 1 2 3 4 5 6 7 8 9 10 Component:

NIA Intermediate:

N/A N/A BM: NIA HA Intermediate:

N/A N/A Circ Scan Exam Angle is =< the inverse sine of CIL Weld: NIA the Nominal ID/O0D ratio?Final Cal: I3/906 04:20 X o YES [3 NO N/A Component:

N/A Beam Direction on Calibration Block 0 Deg. Axial Circ BM: N/A HAZ: N/A (Yes I No) NO YES NO Crown HT; NIA Weld Width: N/A Reflector ID NOTCH Sweep Position I Depth in Inches 6.0 I I Amplitude in % 80% i I I Gain in dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 51-9015478-000 Section 5 Tab M Page 7 of 10 C21288 P//, A AREVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET k9fe: Browns Ferry Unit 3 I Exam Date: 319/06 I Summary No.: U3C12-N4B-NV I Calibration No.-- N4B-CS03 WNozzle ID.: RPV N41 n U -I B Component ID: RPV N4B I Exam

Description:

12' Feedwater Nozzle to Vessel Weld -FASME Section XI_" 2001 Edition with 2003 Addenda Drawing No.;

Procedure No. I Rev.: 54-ISI-850

/03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1' Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: O0X1XJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Tamp: Block: 70°F Comp.: 83°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92' Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 n/Isec. Nominal Refracted Angle: 60' Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 59' CALIBRATION VERIFICATION BLOCK Freq: 2.25 MHz Pulse. 222 ns Nominal Skew Angle (IfAppliceble):

35-67 Serial No.: 037405 1 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

35-67 Reflector:

10 13 Filter- Filter 2 Reject: 0% Wedge Radius (If Applicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: rlDual ]Pulse Echo No. of Intermediate Connectors:

0 Gain dB: 56.8 56.8 Jack: MTransmit

-'Recelve DAC PLOT Ref. Sensitivity:

73.2 dB can Sensitivity:

76.0 dB 100 "-CALIBRATION I VERIFICATION TIMES 90 Date Time Initials 80 .-Initial Cal: 3/9/06 0835 70.Intermediate:

NA NA NA 80--Intermediate:

NA NA NA 50 -Intermediate:

NA NA NA 40 Intermediate:

NA NA NA 30 Intermediate:

NA NA NA 20 -Intermediate:

NA NA NA 10 .0 THICKNESS DATA Intermediate:

NA NA NA Upper Shell: N/A Lower Shell: N/A01 2 34 5 678 910 Final Cal.: 3/9/06 1325 Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.6 Amplitude in % FSH 80%Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen.i Examiner:

Mie W Kisinjan LSign: ý-.." ,', '.Level: II Date: 3/9/06 Examiner.

N/A Sign: Level: N/A Date: N/A U Sviewedg : Level: III Sign:~Il Date: 3W23/06 ANII Review.(/Sgn: _ ,4'- ' H- Lii-'51-9015478-000 Section 5 Tab M Page 8 ot 10 51-9015478-000 Section 5 Tab M Page 8 of 10 pppogsa A ARE\/A RPV ULTRASONIC CALIBRATION.

E.XAM DATA SHEET am hSite: Browns Ferry Unit 3 I Exam Date: 319/06 Summary No.: U3cI.hNBNV I- aitbratibn No.:N4B-CS04 I 1 z'Nze ID.: RPV N4B Component ID: RPV N4B I Exam

Description:

12' Feed Water Nozzle to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-ISI-0327-C Procedure No. / Rev.: 54-ISI-850 103 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BV5J Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 70'F Comp.: 83°F Range: 10" Freq: 2.25 MHz FShape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 40° Couplant Batch #. 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 42' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

120" ' Serial No.- 037405 1 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (It Applicable):

120" Reflector.

7 10 Filter: Filter 2 Reject: Off Wedge Radius (If Applicable):

3.75" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: [IDual tOPulse Echo No. of Intermediate Connectors:

0 Gain dB: 52.4 52.4 Jack: aTran mit rIfReceive DAC PLOT Ref. Sensitivity:

52.4 dB can SenstIvlty 59.0 dB -CALIBRATION I VERIFICATION TIMES 90. 5.0 Date Time Initials 80--Initial Cal: 3/9/06 0830 4L 70" Intermediate:

NA NA -k "0 Intermediate:

NA NA NA Intermediate:

NA NA NA 40..Intermediate:

NA NA NA Intermediate:

NA NA NA 20 Intermediate:

NA NA NA 10 4. 0° THICKNESS DATA Intermediate:

NA NA NA Upper Shell: N/A Lower Shell: N/A1 2 3 4 5 6 7 8 9 10 inal Cal.: 3/9106 1320 Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.0 Amplitude in % FSH 80%Gain In dB 62.4 dB Notes: Nozzle to Shell 3" delay on screen Examiner W KinLevel I Date: 39/0 Examiner:

NA Level: Date: Sign: / K .eeDa30 Sign: evee:Aa ni fANII Review(9;,Dt ieviaw~d:A, l Level: Ill Date: 3/23106 ign --Sign: '51-9015478-000 Section 5 Tab M Page 9 of 10 2)0020o9 A RPV ULTRASONIC CALIBRATION

&.EXAM DATA SHEET ARE VA Ad kSte: browns Ferry Unit 3 I Exam Date: 3/9/06 I Summary No.: U3C12-N4B-NV ICalibration No.: N4B-CS05~. U- T W No.zle ID_: RPV N4B Component ID: RPV N4B Exam

Description:

12" Feed Water Nozzle to Vessel Weld ASME Section Xh: 2001 Edition with 2003 Addenda Drawing No.: 3-ISI-0327-C Procedure No. / Rev.: 54-ISI-850

/ 03 Figure No.- IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal Block ID: BF-18 Model: Sonic 136 Serial No.: 0111PP Cal, Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block 70"F Comp.: 83°F Range: 10" Freq: 2.25 MHz T Shape: Rectangle Thermometer VH: 9571 Delay: 4.52- Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 40" Couplant Batch #: 05325 Each Major Screen Div-: 1.0" Measured Refracted Angle : 42' CALIBRATION VERIFICATION BLOCK Freci.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (/f Applicable):

120" -Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (if Applicable):

120' Reflector:

7 10 Filter: Filter 2 Reject: Off Wedge Radius (If Applicable):

3.75' Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cablo Type: RG-174 Length:12' Amp. %: 100 30 Mode: []Dual NPulse Echo No. of Intermediate Connectors:

0 Gain dB: 52.4 52.4 Jack: oTransmit

[:]Receive DAC PLOT Ref. Sensitivity:

52.4 d8 -ýcan Sensitivity:

69.0 dB10 CALIBRATION I VERIFICATION TIMES g5--Date Time Initials 80- -Initial Cal: 3/9106 0825 7)W Intermediate:

NA NA Intermediate:

NA NA NA 50 Intermediate:

NA NA NA Intermediate:

NA NA NA 30 Intermediate:

NA NA I NA Intermediate:

NA NA NA Intermediate:

NA NA INA O'... °THICKNESS DATA Intermediate:

NA NA NA Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/9/06 1318 Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.0 Amplitude in % FSH 80%Gain in dB 52.4dB Notes: Nozzle to Shell 3" delay on screen Examiner:

Mik W Kleinjan ,xmieLevel:

11 Date: 3/9/06 Level: Date: Sign: 6 -Sign: evie da A on ANII Review/?Sg Level: Ill Date: 31230 S.5190548-0 SSto igTan ~aelot1 51-9015478-000 Section 5 Tab M Page 10 of 10 Weld Examination Report R-087 N4C-N/V Feedwater Nozzle 000300 A'-09'7 4 A EXAMINATION

SUMMARY

ARE VA Summary No.: U3C12-N4C-NV Examination Data Sheet : N4C-DS01, N4C-DS02 ExmDt:319/2006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: BFN3-N4C-NV Examination Procedures:

54-1SI-850-03" N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-18 Section 4 Calibration Sheets No(s): N4C-CS01 N4C-CS04 Examination Category:

B-D N4C-CS02 N4C-CS05 N4C-CS03 ISO I Drawing: N43-1SI-0327-C Examination

[ No Reportable Indications Results: Framatome ANP Safety Document Change Notices: EJ Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-00

[E Geometric*SDCN: 30-0015396"0 Summary: 1 7-- - Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12.I In accordance with UT Procedure N-UT-78-03, 60° Longitudinal wave examinations were performed from the vessel V urface in both the radial and circumferential scan directions.

These examinations resulted in no reportable indications.

In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Feed Water (N4 Nozzle Modeling Parameters Probe Probe Skew Scan Surface 600 Shear +/-(35 to 67) Vessel 400 Shear +/-120 Blend 39% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of 1OCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 48.13% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a "/2" on each side.This examination satisfies the requirements of ASME Sec. XI (2001 Edition with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7 (a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule.I Prepared By: George Chapman LVII Date: W/09/2006 Reviewed By* ,,iam A. Ebntl LVIII Date:3/23/2006 oign: a Sign: CustomerfaftW~

Dalp Lý Sig ! 9eý ANIIlReview:

~5790546-0

'Io.4i# Seto a 'Pge 14 of1 51-9015478-000 Section 5 Tab Oc Page 1 of 10 Exam Date I Time: 03/0812006 15:50 Examination Data Sheet No.:N4C-DS01 A UT EXAMINATION DATA SHEET Iso I Drawing: N413-lSI-0327-C Calibration Sheet: N4C-CS01, N4C-CS02 AREVA Wo. Nozzle Boss To Blend Radius Exam Angle: 6ORL Customer:

Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N4C Lo: TDC Procedure No.: N-UT-78-03 Component Descniption:

12 Feedwater Nozzle to Vessel Weld Exam Surface: OD Zone 1 2= Counter Clockwise RBR = Remaining Back Reflection bw CCW = Clockwise US = Up Stream CW = Depth TWD = Through Wall Dimension Q- w I la M Pit D = Downstream Wmax = Dist From CL at Max Amplitude w 2 DS = Halr Max Amplitude Wl = DiMt From CL at Specified

% of -HMA = Dist From Ref Pt at Max. Dac (Forward)ILmax Amplitude W2 = DistFrom CL at Specifiedof 1- -1L2 = End Point 1&2 (Lateral Dac (Backward)

Sci %_Movement)US DS MAXIMUM AMPLITUDE TWDorWIDTHLengthDimens UN FORWARD BLength Dimensions j% D W Max L Max1I CW I CCW DAC jD1 W2 W xD2 L1xD1 DL22LD2 NO RECORDABLE INDICATIONS None Notes: 1. Search unit orientation:

radial and circumferential.

Circumferential scans performed with :t 100 tangential skew.2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

George G.Chapman Level: II Date: 03/08106 Examiner:

N/A Level: Date: Reviewed:

m A. Conti Level: III Date:03/23106 ANfii evi: Date: 7..4 51r-9057-0 Seto bWae f1 51-9015478-000 Section 5 Tab 0 Page 2 of 10 S Exam Date I Time: 3/9106 09:25 Examination Data Sheet No: N4C-DS02 A UT EXAMINATION DATA SHEET Iso/ Drawing: N413-1SI-0327-C Calibration Sheet: N4C-CS03, N4C-CSD4 AR EVA N4C-CS05 We: Nozzle BossTo Blend Radius Exam Angle: 40'S, 60'S Customer:

Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N4C Lo: TDC Procedure No.: 54-ISI-850-03 Component

==

Description:==

12 Feedwater Nozzle to Vessel Weld Exam Surface: OD Inner 15%C t o Cow S Counter Clockwise RBR = Remaining Back Reflection L CCW = Clockwise US = Up Stream CW = Depth TWD = Through Wall Dimension W 1 w maxP D = Downstream Wmax = Dist From CL at Max Amplitude W2 DS = Half Max Amplitude W1 = Dit From CL at Specified

% of HMA = Dist From Ref Pt at Max. Dac (Forward)Lmax Amplitude W2 = Dist From CL at Specified

% of L1 -L2 = End Point 1&2 (Lateral D2 (Bacward) i Movem'ent)

Dac (Backward),V S Z!1 US DS MMAXIMUM AMPLITUDE TWD or WIDTH Length Dimensio U_ D_ Length Comments IN / D W Max I Max W A I B# CW I CCW DAC Wl Dl W2 D2 Li D1 L D2 NO RECORDABLE INDICATIONS 4-'-.4-'-4-4-.1~.&~.~Notes: 1. Search unit orientations:

Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

0 0 0 0"-4 Exam ' e V. Kleinjan Level: 11 Date: 3/9/06 Examiner:

N/A Level: Date: Reviewsa/dam Conti Level: Ill Date: 3/23/06 ANII Re w Date: 51-9015478-00

/eto 5 a 0Pge3of1 51-9015478-000 Section 5 Tab 0 Page 3 of 10 S A RPV Nozzle-To-Shell Weld Ultrasonic Examination Limitation and Coverage Worksheet AR EVA Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N4C Date: 03/23/06 1 Summary NQ: U3C12-N4C-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%-t Inner 15%-t Outer 85%.4 Examination Procedure:

N-UT-78-03 Examination Procedure:

54-1SI-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 45.019!inches 0 Inner 15%-t Examination Volume: 4.6675 2 inchs 7iFuter85%-t Examination Volume: 40.35247Inches.

60°RL axial scan limited: MYes [-]No Obtained by Modeling:

100% 60°RL Outer 85%-t Exam Limited: MYes []No Description of Limitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: L]Yes NNo Description of Limitation:

Nozzle Blend Radius uTotal Axial Volume Achieved:

24.0885z inches Description of Limitation:

N/A "Outer 85-t% Volume Achieved:

6.812'inches"inner 15%-t Volume Achieved:

4.66752lnchs

'Percentage of Axial Coverage:

53% "lotal Circumferential Examination Coverage:

25%B+ AX 100= C (F + H) + A = J Combined Axial and Circumferential Weld Coverage LTotal Examination Coverage:

39%(C+J)+2=L Prepared by: Bret Flesner Date: 03/23/06 Revi

!_1 Date':03/23/06([

ANI view: Date: 519147-0 Scin, a Pag S 4vof 10 0, 0 0 rz 51-9015478-000 Section 5 Tab 0 Page 4 of 10 0 00 A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit 3 Weld ID: N4C Date: 03/23/06 Summary NQ: U3C12-N4C-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

60°RL radial and tangential scans were performed from the shell surface.The tangential scans were performed with +/-110' skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100%circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 39% coverage.L ------------------

N4 Nozzle-to-Shell 0-Tangential (Circumferential)

Scan C0-Radial (Axial) Scan j0 C)Prepared by: Bret Flesner Date: 03/23/06 Reviewed Adam Conti Date:03123106 ANII Review: Date: 5190548-00Setin5 ab0 ag 5of1 51-9015478-000 Section 5 Tab 0 Page 5 of 10 000305 10-0*7 A AREVA UT CALIBRATION DATA SHEET r-9 U Browns Ferry Unit 3 Exam Date: 0310812006 Calibration No.: N4C-CSO1 System I Component I1D.: RPV Nozzle N4C Component

==

Description:==

12 Feeadwater Nozzle to Vessel Weld (Zone-I Examination)

ISO I Drawing No.: 3-11S-0327-C Procedure No. I Rev.: N-UT-7813 Material:

Clad CS Diameter.

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: KrautkramrI Model: USN58L Serial No: 03.846 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 0100DO Model: TRI2-AUST Size: 2(24x42) '/IA Thickness (in): 6.1 Diameter. (in): Flat Mat. Cal. / Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block, 70* Temp (F) Comp.: 53°Delay: 14.000 PS Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. 0: 0.8 Nominal Angle: 60* Measured:

610 Couplant; Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: FullWave Reject: 0% Cable Type & Length: RG-174125' Serial No.: NA Damping: I K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

NA Rep. Rate; Auto High DAC PLOT Reflectors E NA NA p ilm Am e. I n, ._rx"U Iseu r: nign Sweep Position I NA I NIP Reference Sensitivity:

59.0 dB Scan Sensitivity:

75.0 dB Signal Amp (%) NA N/A Gain DB (dB): NA N/A Probe Squint Angle 30 Probe Focus: FD -2.70"-I.9 CALIBRATION CHECK Date/Time OK Initials Initial Cal: 3/8106 15:40 X Init. Sim. Cal: N/A NIA Intermediate:

N/A N/A Intermediate:

N/A N/A 0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A N/A 0 1 2 3 4 5 6 7 8 9 10 Component:

N/A Intermediate:

N/A N/A BM: N/A HAZ: N/A Intermediate:

N/A N/A Circ Scan Exam Angle is =< the inverse sine of CIL Weld: N/A F C 3I , the Nominal ID/OD ratio?Final Cal: 318106 17:40 X 1 YES NO H NIA Component:

NIA Beam Direction on Calibration Block 0 Deg. I Axial ClrC BM: N/A HAZ: N/A (Yes / No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector 1/4T SDN Sweep Position / Depth in Inches 3.6 Amplitude in % 80%Gain in dB 59.0 dB Notes: The 600 Zone-1 ultrasonic examination.

I 51-9015478-000 Section 5 Tab 0 Page 6 of 10 0 0 3 0 6 A AR EVA UT CALIBRATION DATA SHEET N PCustomer:

Browns Ferry Unit 3 Exam Date: 0310812006 Calibration No.: N4C-CS02 System I Component 1.0.: RPV Nozzle N41C Component

==

Description:==

12" Feedwater Nozzle to Vessel Weld (Zoneo2 Examination)

ISO I Drawing No.: 3-1S1-0327.C Procedure No. I Rev.: N-UT-7813 Material:

Clad CS Diameter.

12" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 034848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 010000 Model: TRL2-AUST Size: 2(24x42) !4A Thickness (in): 6.12" Diameter.(in):

Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp (F) Block: 70* Temp (F) Comp: 83*Delay: 14.000 pS Range: 20.0 Config.: Dual Mods: Long. Thermometer No.: VH- 9571 Each Major Screen Div, #: 2.0 Nominal Angle: 60* Measured:

610 Couplant:

Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-1741 25' Serial No.: NA Damping: 1 K Freq (MHz): 2 -25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors NIA NA Pulse Amp: Fixed I Pulsar: High Sweep Position N/A NIA Reference Sensitivity:

72.0 dB 100 Signal Amp (%) NIA NIA Scan Sensitivity:

80.0 dB 90 -Gain DB (dB): NIA NIA 70 Probe Squint Angle 30-Probe Focus: FD -2.70" CALIBRATION CHECK 5D Date/Time OK Initials 40 Initial Cal: 318/06 15:50 X 30D-------

--Init. Sim. Cal: N/A N/A 20-- --.Intermediate:

N/A NIA 10 Intermediate:

N/A N/A 0 0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A N/A 0 1 2 3 4 5 6 7 8 9-10 Component:

NIA N/A NIA B_________

-CMponInt N/Intermediate:

N/A NIA Bm: N/A HAZ: N/A Intermediate:

N/A N/A Circ Scan Exam Angle Is =< the inverse sine of C/L Weld: N/A the Nominal 10/O0 ratio?Final Cal: 3/8106 17:50 X , h'e, , / rN Component:

NIA______I [I___ YES []NO 0 N/A Cmoet /Beam Direction on Calibration Block 0 Dog. Axial Circ BM: N/A HAZ: N/A (Yes / No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector ID NOTCH Sweep Position / Depth In Inches 6.0 Amplitude in % 80%Gain In dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 1I 51-9015478-000 Section 5 Tab 0 Page 7 of 10 000307 RM A AREVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET a Site: Browns Ferry Unit 3 I Exam Date: 3/9/06 I Summary No.: U3C12-N4C-NV Calibration No.: N4C-CS03 r Nozzle ID.: RPV N4C J UI Component ID: RPV N4C Exam

Description:

12" Feedwater Nozzle to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-1SI-0327-C Procedure No. / Rev.: 54-ISI-850

/ 03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA -7Model: Benchmark Cal. Block ID: BF-18 Model. Sonic 136 Serial No.. OOX1XJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Tamp: Block: 70'F Comp.: 83°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode. Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 60° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 590 CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (if ApplIcable):

35-67 Serial No. 037405 ype: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (if Applicable):

35-67 Reflector:

10 13 Filter. Filter 2 Reject: 0% Wedge Radius (if AAplicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: []Dual (@Pulse Echo No. of Intermediate Connectors:

0 Gain dB- 56.8 56.8 Jack: STransmlt

[]Recelve DAC PLOT Ref. Sensitivity:

73.2 dB a Sensitivity:

76.0 dB 100 CALIBRATION I VERIFICATION TIMES 90 5.5 Date Time Initials 80 .Initial Cal: 3/9/06 0835 70 Intermediate:

NA NA NA 60 Intermediate:

NA NA NA so50 Intermediate:

NA NA NA 40 Intermediate:

NA NA NA 30 Intermediate:

NA NA NA 20' ' t~0 .... ... ...Intermediate:

NA NA NA 0* THICKNESS DATA Intermediate:

NA NA NA I 123 4 5. 6 9 10 Upper Shell: N/A Lower Shell: N/A Final Cal.: 319106 1325 0__ .1-. .-2.....................Weld CL: N/A At ndication:N/A Calibration Reflectorls)

Notch Sweep Poition 5.6 Amplitude in % FSH 80%Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen./Examiner:

Mike W Kleinjan*- Sý , Level: II Date: 319106 Examiner:

N/A Sign: Level: N/A Date: N/A mE: -- -.---. 4 Ieviewed:

AdanA o/ / Le/ III Sign: /,. ae:'Date: 3/23/06 ANrI Rev"ew:Q -11 , (f f 51-9015418-000 Section 5 lab U Page ~ at 1 U 51-9015478-000 Secton 5 Tab O Page 8 of" 10 000308 R-097 A AR EVA RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET Am kite: Browns Ferry Unit 3 I Exam Date: 319/06 I Summary No.: U3C12-N4C-NV I Calibration No.:N4C-CS04 Nozzle ID.: RPV N4C Component ID: RPV N4C Exam

Description:

12" Feed Water Nozzle to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-ISI-0327-C Procedure No. I Rev.: 54-ISI-850

/03 Figure No,: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CAMBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BV5J Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .SX1.0" Temp: Block: 70"F Comp.: 83°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 inlpsec. Nominal Refracted Angle: 40' Couplant Batch #: 05325 Each Major Screen Div.: 1.0* Measured Refracted Angle : 42° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 na Nominal Skew Angle (ff Applicable):

120* + Serial No.: 037405 Type: Rompas Damping: 500 Q Rep. Rate: 2 KHz Measured Skew Angle (IftApptucb):

120" Reflector:

7 10 Filter: Filter 2 Reject: Off Wedge Radius (if Appilceble):

3.75" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: ODual NPulse Echo No. of Intermediate Connectors:

0 Gain dB: 52.4 52.4 Jack: OTransmit

[]Receive DAC PLOT Ref. Sensitivity:.

52.4 dB;can Sensitivity:

69.0 dB 100-CALIBRATION I VERIFICATION TIMES 90 .6.0 ..Date Time Initials 80 Initial Cal: 3/9/06 0830 70 ....Intermediate:

NA NA 60 .Intermediate:

NA NA NA 50 --Intermediate:

NA NA NA 40 Intermediate:

NA NA NA 30.. 30 ....Intermediate:

NA NA 20----Intermediate:

NA NA NA 10 -THICKNESS DATA 0 ....... ..... .... ..I.. .Intermediate:

NA NA NA Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/9/06 1320 _'1'"... [ Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.0 Amnplltude In % FSH 80%Gain In dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen Examiner:

Mik W Kleinjan Level Examiner-NA LlDt Sign: .Level: 1 Date: 319/06 Sign: Level: Date: eiew ed: Adam A. ANII Reew:D I~gn Level: III Date; 3t23106 Date: ign: Sign: ~1';'- ~ ~ /4 51-9015478-000 Section 5 Tab 0 Page 9 of 10 n n -109 I II R EVRPV ULTRASONIC CALIBRATION 8t EXAM DATA SHEET a~ rowns Ferry Unit 3 Exam Date; 3/9/06 Summary No.: U3C12-N4C-NV Calibration No.: N4C-CS05"NzleI. RPV N4C Component ID: RPV N4C Exam

Description:

12" Feed Water Nozzle to Vessel Weld -TASME Section XI: 2001 Edition with 2003 Addenda Drawing No.; 3-ISI-0327-C Procedure No. I Rev.: 54-11-050 103 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1' Nozzle Diameter:

12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg,: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0111PP Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: ,5X1.0" Temp: Block: 70"F Comp.: 83°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mods: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 40' Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42* CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Aolicabfe):

120" -Serial No.: 037405 Type: Rompas Damping: 500 f2 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

120' Reflector:

7 10 Filter: Filter 2 Reject: Off Wedge Radius (If Applicable):

3.75" Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: ODual IRPulse Echo No. of Intermediate Connectors:

0 Gain dB: 52.4 52-4 Jack: oTransmit

[]Receive DAC PLOT rRef. Sensitivity:

52.4 dB can Sensitivity 69.0dB 100c-CALIBRATION I VERIFICATION TIMES 90 -Date Time Initials 80 Iniial Cal: 3/9106 0825 70 -Intermadiate:

NA NA NA 60 Intermediate:

NA NA NA so Intermediate:

NA NA NA 40 Intermediate:

NA NA NA0 Intermediate:

NA NA NA 20 Iner edat: NA NA NA 1 "TI K E S D T Intermediate:

NA NA NA .0 Inemeite A A NA 01 THICKNESS DATA Intermediate:

NA NA NA Upper Shall: N/A Lower Shell: N/A 1 0 1 2 3 4 5 6 7 8 9 10 Final Cal.: 3/9/06 1318 [Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.0 Amplitude in % FSH 80%Gain in dB 52.4dB Notes: Nozzle to Shell 3" delay on screen Examiner:

i Kleina Examiner: Sign: 6:;e MAN. Level: II Date: 3/9/06 Sign: Level: Date: eviewed:Level I Date: 3/23/06 ANII Review: Sign: LSign:b lj -Pag 10of1 i q i 015478H/ -000 Section 5 Tab 0 Page 10 of 10 Weld Examination Report R-088 N5A-N/V Core Spray Nozzle II!000329 fr-6 g A EXAMINATION

SUMMARY

AREVA Summary No.: U3i[S-VEaiainDt Shoot: S-S1 NSA-DS02 Exam Date: 31712006 U3CI2-NA-NVExainaton~ta NA-D01,318/2006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: BFN-N5A-NV Examination Procedures:

544SI.850.03t N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 6 Calibration Sheets No(s): NSA-CS01 NSA-CS04 Examination Category:

B.fD NSA-CS02 NSA-CS05 N5A-CS03 ISO / Drawing: N5A/3-S1I-0331C Examination

[ No Reportable Indications Results: Framatome ANP Safety Document Change Notices: [t Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-00 E] Geometric*SDCN: 30-9015396-00 Summary: :ru PE AU*A" 192 ats996.kC t4 ,4 Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C 12.In accordance with UT Procedure N-UT-78-03, 60* Longitudinal wave examinations were performed from the vessel r urface in both the radial and circumferential scan directions.

These examinations resulted in no reportable indications.

In accordance with UT Procedure 54-1SI-850-03 and the referenced "VA/EPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Jet Pump Instrumentation (N8) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 350 Shear _+/- 68 Blend 60' Shear 30 to 64) Vessel 38% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketches for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to -43% volumetric coverage due to nozzle blend radius and insulation support ring interferences.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-2611296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a V/" on each side.This examination satisfies the requirements of ASME Sec. Xl (2001 Edition with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec Xl. Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule.E 0 Exam Date / Time: 0310712006 21:00 Examination Data Sheet No.: N5A-DS01 UT EXAMINATION DATA SHEET Iso /Drawing:

N5A/3-ISI-0331-C Calibration Sheet: N5A-CS01, N5A-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 6GRL Customer:

Browns Ferry Unit 3 System I Component I. D.: RPV Nozzle N5A Lo: TDC Procedure No.: N-UT-78-03 Component

==

Description:==

10 Core Spray Nozzle to Vessel Weld Exam Surface: OD Zone 1 2= Co ckwise RBR = Remaining Back Reflection Ube CCW = Clockwise us = Up Stream m CW = Depah TWD = Through Wall Dimension W Pit D =DHwnstxeam Wmax = Dist From CL at Max Amplitudea d I __ii__-DS = Half Max Amplitude WI = Dist From CL at Specified

% of DiMA = Dst From Ref Pt at Max. Dac (Frward)Lmax Amplitude W2 Dist From CL at Specified

%of L1 -L2 = End Point 1&2 (Lateral Dac ( r d)Movement)

Dc(akac], ,, MAXIMUM AMPLITUDE TWO or WIDTH US IS Length Dimensions

N % D W M L Max Comments i l#JCW I CCW DAC W1 Ii Ol I W2 D2 LI D1 L2 D2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientation:

radial and circumferential.

2. Examination limitation and ASME Code coverage is provided cn the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner:

Wade Holloway Level: II Date: 03/07/06 Examiner:

N/A Level: Date: Reviewed:

A A. Conti Le:el: III Date:03/25106 ANIIR w Date: 7- , -0 51'-7 014 8-0 /eto 5 abR ag12of1 51-9015478-000 Section 5 Tab R Page 2 of 11 0 Exam Date / Time: 3/08/06 09:00 Examination Data Sheet No.: N5A-DS02 A UT EXAMINATION DATA SHEET Iso/Drawingý N5AJ3-ISI-0331-C Calibration Sheet: N5A-CS03,N5A-CS04 sorawg N5A-CS05 ARE VA Wo: Nozzle Boss To Blend Radius Exam Angle: 350S, 60'S Customer:

Browns Ferry Unit 3 System I Component I.D,: RPV Nozzle NSA Lo: TDC Procedure No.: 54-1SI-850-03 Component

==

Description:==

10" Core Spray Nozzle to Vessel Weld Exam Surface: OD Inner 15%= Counter Clockwise RBR = Remaining Back Reflection CoCWterClockwise CCW = Clockwise US = Up Stream CW =DDepth TWD = Through Wall Dimension Q__ W I w m Pt D = Downstream Wmax = Dist From CL at Max Amplitude W2 DS = Half Max Amplitude Wi = Dist From CL at Specified

% of HMA = Dist From Ref Pt at Max. Dac (Forward)Imax Amplitude W2 = Dist From CL at Specified

% of Li -12 = End Point 1&2 (Lateral Dac(Backward)

Movement)Dc(Bcwr)'

--1 US MAXIMUM AMPLITUDE TWD or WIDTH L D s US S Length Dimensions CN D % D A C WLa xmLn2a# CW/ICCW IDAC WMxILaxIW1 ID1 IW2 ID2 LT1 Dt 12 ID2 NO RECORDABLE INDICATIONS t-9-'-.9-Notes: 1. Search unit orientations:

Circumferential and Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

C)CD Examiner:

Mike K Keinjan Level: 11 Date: 3/08/06 Examiner:

NIA Level: Date: Reviewed:

m A. Conti evel: III Date:03/251O8 ANN II R iDate: 1/ii A__ _ _ _ _ _ _ _ __ _ __ _ _ __ _ _51-9015478-000 Section 5 Tab R Page 3 of 11 A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit 3 Weld ID: N5A Date: 03/25/06 Summary N2: U3C1 2-N5A-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in 1the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%-t Inner 15%-t Outer 85%-t Examination Procedure:

N-UT-78-03 Examination Procedure:

54-ISI-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 42.85086Zinches Dlnner 15%-t Examination Volume: 4.85743 2 inchs b7Outer 85%-t Examination Volume: 37.99343'Inches.

60°RL axial scan limited: MYes []No fCoverage Obtained by Modeling:

100% 60=RL Outer 85%-t Exam Limited: [OYes --No Description of Limitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: I-Yes DgNo Description of Limitation:

Nozzle Blend Radius and Insulation Support Ring 3'l'otal Axial Volume Achieved:

20.773192 inches Description of Limitation:

N/A HOuter 85-t% Volume Achieved:

7.11100inches Flnner 15%-t Volume Achieved:

4.85743 4 inchs C Percentage of Axial Coverage:

48.48% JTotal Circumferential Examination Coverage:

28%B+AX100=C (F + H)÷ A = J Combined Axial and Circumferential Weld Coverage"Total Examination Coverage:

38%(C J) + 2 = L Prepared by: Bret Flesner Date: 03/25/06 Reviewed :dam Conti Date:03/25/06 ANII view: Date: I #0 0 CA)IN)(51-9015478-000 Section 5 Tab R Page 4 of 11 0 A RPV Nozzle-To-Shell Weld AREVAUltrasonic Examination Limitation and Coverage Worksheet Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

Radial scans are additionally limited for 22" of the circumference due to an insulation support ring. This limitation was from 3.0" (Wo) to the maximum required Wo (11.55") at the point of worst case scenario (bottom dead center). The worst case limitation value incrementally improves as the scanning progressed around the circumference.

Refer to the N5A Limitation Sketch for additional detail.60°RL radial and tangential scans were performed from the shell surface.The tangential scans were performed with +/-10 0 skew towards the weld and at varying distances from the weld. 30 Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%/4 only. These scans achieved 100%circumferential coverage of the inner 15%-t. ,.-L 100% of accessible surface was scanned resulting in / N5Nozzle-to-Shell

-......38% coverage.

-Tangentlal (Circumferential)

Scan-Radial (Axial) Scan**, Radial Scan in area o fimilation (worst case @ BDC)Prepared by: Bret Resner Date: 03/25/06 Revie dam Conti Date:03125/06 ANII Review: Date:-01 00ecion5 Ta, Rag5o C=)51-9015478-000 Section 5 Tab R Page 5 of 11 000334 N5A Limitation Sketch Total Exam Volume Obtainable Exam Volume Obtainable Exam Volume Total Available Limitation Area Unlimited Area Total Coverage (M)Total Coverage Sq. Inches 42.85086 Square inches 23.9964816 Square inches (without consideration of insulation ring limitation) 56% % (without consideration of insulation ring limitation)

Al Circumference 60.60 Inches Circumference 360.00 degrees A3 Circumference 56.00 obtainable volume %B1 Circumference 22.00 Inches (length of limitation) 12 Circumference 130.69 Degrees of limitation (BI/Al)*A2 B3 Circumference 20.33 obtainable volume % (B2/A2)'A3 94 63% % of limited volume obtained BS/03 B5 12.81 amount of volume obtained (%) in limited area B3 " B4 C1 Circumference 38.60 Inches Al -B1 C2 Circumference 229.31 degrees A2 -82 C3 Circumference 36.67 amount of volume (%) obtained in unlimited area A3 -83 D1 100%t 4M8.% B5 + C3 02 100%t 20.773192 D1 *Total Exam Volume 0 51-9015478-000 Sectdon 5 Tab R Page 6 of 11 o0O335, ,f-ogn ql UT CALIBRATION DATA SHEET AREVA ustomer: Browns Ferry Unit 3 Exam Date: 03/07/2005

{ Calibration No.: NSA-CS01 System I Component I.D,; RPV Nozzle NSA Component

==

Description:==

Core Spray Nozzle to Vessel Weld (Zone-1 Examination)

ISO I Drawing No.: N5A13-ISI-0331C Procedure No. I Rev.: N-UT-7813 Material:

Clad CS Diameter:

10" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: SBF-18 Serial I MT&E#: 0100DO Model: TRL.2-AUST Size: 2(24x42)/4A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. / Velocity, .2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp (F) Block: 83" Temp (F) Comp.: 78°Delay: 14.000 pS I Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 0.8 Nominal Angle: 600 Measured:

61° Couplant:

Ultragel II I Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 125' Serial No.: NA Damping: 1 K Freq (MHz): 2 .25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors NA NA Pulse Amp: Fixed I Pulsar: High Reference Sensitivity:

59.0 dB Scan Sensitivity:

75.0 dB Sweep Position I NA I NIIA mE I CALIBRATION CHECK 100 go ..... .80 --.70 60 .. .....50 -, 40 -... ... .....30 -.-20--------

10 ......0--------------

Signal Amp (%) NA N/A Gain DB (dB): NA NIA Probe Squint Angle 3*Probe Focus: FD -2.70" 0 DEGREE WELD THICKNESS ONLY Date/Time OK Initials Initial Cal: 3107I06 20:45 X I)AI Init. Sim. Cal: N/A N/A Intermediate:

MIA N/A Intermediate; N/A NIA Intermediate:

NIA NIA 0 1 2 3 4 5 6 7 8 9 10 Component:

N/A Intermediate:

N/A NIA BM: NIA HAZ: NIA Intermediate:

NIA N/A Clrc Scan Exam Angle is =< the inverse sine of CIL Weld: NIA_ _Ithe Nominal IDIOD ratio?Final Cal: 3107106 22:15 X A),.bL cQ YES [o NO 0 NIA Component:

NIA Beam Direction on Calibration Block 0 Deg. Axial Clrc SM: NIA HAZ: NIA (Yes I No) NO YES NO Crown HT: NIA Weld Width: M/A Reflector 114T SDH Sweep Position i Depth in Inches 3.6 Amplitude in % 80%Gain in dB 59.0 dB Notes: The 600 Zone-1 ultrasonic examination.

51-9015478-000 Section 5 Tab R Page 7 of 11 000336 A ARE VA UT CALIBRATION DATA SHEET UI pusmer: Browns Ferry Unit 3 Exam Date: 03/07/2006 ICalibration No.: N5A-CS02 System / Component I.D.: RPV Nozzle NSA Component

==

Description:==

Core Spray Nozzle to Vessel Weld (Zone-2 Examination)

ISO I Drawing No.: NSA13-4SI-0331C Procedure No./ Rev.: N-UT-7813 Material:

Clad CS Diameter:

10" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer Model: USN58L Serial No: 03-848 Mfg; RTD Calibration Block No; BF-18 Serial I MT&E #: 0100DO Model: TRL2-AUST Size; 2(24x42) A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 83* Temp (F) Camp: 785 Delay: 14.000 p5 Range: 20.0 Conflg.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Dlv. #: 2.0 Nominal Angle: 60* Measured:

61* Couplant:

Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174125 Serial No.: NA Damping: I K Freq (MHz): 2 .25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors NIA NA Pulse Amp: Fixed I Pulsar High Sweep Position NIA N/A Reference Sensitivity:

72.0 dB 100 Signal Amp (%) NIA NIA Scan Sensitivity:

80.0 d13 90 -..... Gain DB (dB): NIA N/A 80 -....... Probe Squint Angle 3*60 Probe Focus: FD -2.70" CALIBRATION CHECK 50-Date/Time OK Initials 40-Initial Cal. 3107106 20:40 X 0-,- 3 Init. Sim. Cal: NIA NIA 20 Intermediate:

NIA N/A 10..Intermediate:

NWA NIA 0 0 DEGREE WELD THICKNESS ONLY Iremediate:

NIA NIA --012345 6 7 8 9 10 Component:

NIA Intermediate:

NIA NIA BM: NIA HAZ: NIA Intermediate:

NIA NIA Circ Scan Exam Angle is =< the Inverse sine of C/L Weld: NIA the Nominal IDIOD ratio?Final Cal: 3107106 22:20 X 01., [3 YES [ NO 0 NIA Component:

NIA Beam Direction on Calibration Block 0 Deg. Axial I Circ BM; N/A HAZ: NIA (Yes I No) NO YES I NO Crown HT: N/A Weld Width: NIA Reflector I NOTCH Sweep Position / Depth In Inches 6.0 Amplitude in % 80%Gain in dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 51-9015478-000 Section 5 Tab R Page 8 of 11 n0033 7 IMRPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET.AREVA M rowns Ferry Unit 3 nExam Date: 03/08c06 Summry No.: U3C12-N5A-NV S Calibration No.: N5A-CS05 oz :RPV NSA Component ID: RPV N5A Exam

Description:

10' Core Spray Nozzle to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-ISI-0331-C Procedure No. / Rev.: 54-ISI-8501/03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6,1" Nozzle Diameter:

10 INSTRUMENT SE'T'ING$

SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Mo-del:Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 00X1 XJ Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Tamp: Block: 83°F Comp.: 78°F Range: 10" Freq 2.25 MHz Shape: Rectangle ThermometerVH:

9571 Delay. 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 60° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 59" CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

NA Serial No.: 037405 Type: Rompas Damping: 500 (2 Rep. Rate: 2 KHz Measured Skew Angle (ff Applicable);

NA Reflector:

10 13 Filter: Filter 2 Reject: Off Wedge Radius (ff Applicable):

Flat Sweep Div.: 4 7 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: ODual OPulse Echo No. of Intermediate Connectors:

0 Gain dB: 56.8 56.8 Jack: MTransmit EIReceive DAC PLOT Ref. Sensitivity:

73.2 dB canSensitivity:

82.0 dB 100 -CALIBRATION I VERIFICATION TIMES 90- .. .Date Time Initials 80 ---...Initial Cal: 03/08/06 08:15 70 -----Intermediate:

NA NA NA 60 Intermediate:

NA NA NA 50 Intermediate:

NA NA NA 40 Intermediate:

NA NA NA 30 Intermediate:

NA NA NA 2)Intermediate:

NA NA NA 10, .0* THICKNESS DATA Intermediate:

NA NA NA Upper Shell: N/A Lower Shell: N/A 0 1 2 3 4 5 6 7 8 9 10 Upe~el / oe hl:N/A Final Cal.: 03/08/06 1050 0 Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 5.6 Amplitude in % FSH 80%Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen.Exami Mik lee SIgne: Level: II Date: 03/08/06 Sign: Level: N/A Date: N/A eviewed: Ada Co ANII Review: Sign: Level: III Date: 3/25/2006 Sign: bi -~U1 ~34 (~-ULJU Section5Tb ae f1 51-901 5478-00 Secfion 5 Tab R Page 9 of 11 000338 /?-M_A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR EVA I-ite Browns Ferry Unit 3 I Exam Date: 03/08/06 I Summary No.: U3C12-N5A-NV I Calibration No-: N5A-=SO3-U.'W Nozzle ID.: RPV N5A U m Component ID: RPV N5A Exam

Description:

10" Core Spray Nozzle to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-1SI-0331 -C Procedure No. I Rev.: 54-4SI-850 (03 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

10" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BV5J Cal. Block Thickness:

6.12" Dia.: Flat Serial No-: 136P1200G081455 Size: .5X1.O" Temp: Block: 83"F Comp.: 78*F Range: 10" Freq: 2.25 MHz Shape; Rectangle Thermometer VH: 9571 Delay: 4.37" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.

129 in/isec. Nominal Refracted Angle: 35° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 37" CALIBRATION VERIFICATION BLOCK Freq.. 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

68*+ Serial No.: 037405 Type: Rompas Damping: 500 Q Rep. Rate: 2 KHz Measured Skew Angle (If Applicable):

680 Reflector:

4 7 Filter: Filter 2 Reject: Off Wedge Radius (IffApplicable);

3.25" Sweep Div.: 1 1 4_Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 50 Mode: [Dual SPulse Echo No. of Intermediate Connectors:

0 Gain dB: 51.8 51.8 Jack: oTransmit

[]Receive DAC PLOT Ref. Sensitivity:.

63.6 dB ca Setiivity:67.0 d5 100 -I CALIBRATION I VERIFICATION TIMES 90 go-4.8 Date Time Initials 80--Initial Cal: 03/08/06 08:20 ., 70 --.....Intermediate:

NA NA NA 60 nr i NA NA_ NA I __________50.

Intermediate:

NA NA NA 50 Intermediate:

NA NA NA 40 Intermediate:

NA NA NA 30...Intermediate:

NA NA NA 20-Intermediate:

NA NA NA 10 ."0° THICKNESS DATA Intermediate:

NA NA2 3 4 6 7 8 9 10 UpperShell:

NIA LowerShell:

N/A Final Cal.: 0306 10:45 0.. 23-.56----a.-

.1 Weld CL: N/A At Indication:

N/A Calibration Reflector(s)

Notch Sweep Position 4.8 Amplitude in % FSH 80%Gain in dB 63.6 dB Notes: Nozzle to Shell 3" delay on screen. Metal path for notch response equates to -full cal block thickness (including cladding).-U Examiner.

Mikf Kieinjan ,Sign: Z l --Level: II Date: 03108/06 Examiner N/A Sign: Level: N/A Date: N/A iF 4 1 01 --'- -m q!viewed: A C nt)4 sign: Level: III Date: 3/25/2006 ANIIReview:

C.~D te~_____________________

C.. -" -~- --I---51901 5478-000 SectIon 5 Tab R I-'age iu or it 51-9015478-000 Section 5 Tab R Page 1 u of I I 000339 e,9g A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR EVA a hSite: Browns Ferry Unit 3 I Exam Date: 03/08/06 I Summary No.: U3C12-N5A-NV I Calibration No-: N5A-CS04'Nozzle, ID.: RPV N5A Component ID: RPV N5A Exam

Description:

10" Core Spray Nozzle to Vessel Weld ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-ISI-0331-C Procedure No. I Rev.: 54-4SI-850 103 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

10" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0111PP Cal. Block Thickness:

6.12" Dia.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: 83"F Comp.: 78'F Range: 10' Fraq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.37" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/psec. Nominal Refracted Angle: 35" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 37' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

68°- Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (ifApplicable):

68' Reflector 4 7 Fitter: Filter 2 Reject: Off Wedge Radius (iftApoitcabwe):

3.25" Sweep Div.: 1 4 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 50 Mode: []Dual ;Pulse Echo No. of Intermediate Connectors:

0 Gain dB: 51.8 51.8 Jack: CDTransmit Q-Receive DAC PLOT Ref. Sensitivity:

61.4 dB e can Sensitivity:

67.0 dB CALIBRATION I VERIFICATION TIMES Date Time Initials Initial Cal: 03/08/06 08:18 Intermediate:

NA NA NAl" Intermediate:

NA NA NA Intermediate:

NA NA NA 100-90 80 70 60-50 40 30 20 10 0 1...........................I I I I I l l 0" THICKNESS DATA Upper Shell: NIA Lower Shell: N/A Weld CL: N/A i At Indication:

N/A 0 1234 Final Cal.: 03/08/06 5 6 7 8 9 10 10:47 I # 1 i Calibration Reflector(s)

Notch Sweep Position 4.8 Amplitude In % FSH 80%Gain in dB 61.4 dB Notes: Nozzle to Shell 3" delay on screen. Metal path for notch response equates to -full cal block thickness (including cladding).

Examiner.4i~e Kleinj'an Si Z &Level: II D Examiner N/A Date: 03/08/06 Sign: Level: N/A Date: N/A m 9 Seviewed:

Ad "k. Coi Level: III Sign: Date: 3/25(2006 NIIReview:

ate:, I I : 51-9015478-000 Secton 5 Tab R Page 11 of 11 Weld Examination Report R-089 N8A-N/V RECIRC Instrument Nozzle I -I 000340 K-9 A EXAMINATION

SUMMARY

SAREVA SumayNo;U3Cl2-NAN xmnainDt hoot; N8A-DS01, NOA-0802 Exam Date: 3/1112006 Customer:

Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: BFN-NSA-NV Examination Procedures:

54-1S1-850-03*

N-UT-78-03 Component

==

Description:==

Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 7 Calibration Sheets No(s): N8A-CS01 Examination Category:

B-D NSA-CS02 N8A-CS03 ISO I Drawing: N8/3-1SI-0411-C Examination

[ No Reportable Indications Results: Framatome ANP Safety Document Change Notices: 5 Reportable Indications

SDCN: 30-5037583-00

SDCN:30-9011321-0 0 Geometric*SDCN: 30-9015396-00 Summary: l

7t/h r 'En R were pefom 7 d 975251e weldduingBrw&

4/a Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C1 2.4 In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel Surface in both the radial and circumferential scan directions.

These examinations resulted in no reportable indications.

In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed.

These examinations also resulted in no reportable indications.

Jet Pump Instrumentation (N8) Nozzle Modeling Parameters Probe I Probe Skew I Scan Surface 500 Shear +/-:(15 to 45) Vessel 64% coverage of the required examination volume was obtained.Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations.

Note 1: This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 1 OCFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.

Radial examinations of the outer 85%t were limited to 69.92% volumetric coverage due to nozzle blend radius interference.

Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a /" on each side.This examination satisfies the requirements of ASME Sec. XI (2001 Edition with 2003 Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix ViII qualified personnel, procedures, and equipment as amended by the Final Rule.Prepared By: Wade Holloway i g n: 14'ý Z.Date: 3/11/2006 Reviewed By. A. Co_ LVI Sign: .Date:3J25/2006 a m m i 1customner:

Matt Welch 7 Sign: ;0 'h aýI Date-5 V?14ýANII Review: w-.6 /61"f I I ml E E I I ,, 51-9015478-000 Secton 5 Tab S Page 1 of 8 51-9015478-000 Secton 5 Tab S Page 1 of 8 Exam Date I Time: 0311112006 19:55 Examination Data Sheet No.: N8A-DS01 A UT EXAMINATION DATA SHEET Isol Drawing: N813-ISI-0411-C Calibration Sheet: N8A-CS01, N8A-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 6ORL Customer:

Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N8A Lo: TDC Procedure No.: N-UT-78-03 Component

==

Description:==

4 Jet Pump Instrumentation Nozzle to Vessel Weld Exam Surface: OD Zone 1 2=Counter Clockwise RSR = Remaining Back Reflection U W CCW = Clockwise us = Up Stream CW = Depth TWD = Through Wall Dimension W 1 w ma, DS = Downstraxmpltd Wmax = Dist From CL. at Max Amplitude W DS Haf Mx A~liudeW1

= Diet From CL at Specified

% ofr HMA = Dist Fromr Ref Pt at Max.Da(Frrd Lmx ApiueW2 = Dist From CL at Specified

% ofa LI -1L2 =End Point 1&2 (Lateral Dec (Backward)

Movement)U MAXIMUM AMPLITUDE TWD or WIDTH USNDI FORWARD BACKWARD LenghmDmenion

IC D D WMax j LMax Comments CW / CCW DAC WV1 1D1 W2 D2 DI L112 D2 NO RECORDABLE INDICATIONS Notes: 1. Search unit orientation:

radial and circumferential.

2. Examination limitation and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.

Examiner.

Wade Holloway Level: II Date: 03/11106 Examiner:

N/A Level: Date: RaemAConti Level: III Date:03125/06 ANII Re Date: ts /'~ _ _ __ _ __ _ __ _ __ _ _ _ __ _ __ _ __ _ __ _Ci)W:2 51-9015478-000 Secton 5 Tab S Page 2 of 8 Exam Date / lime: 3/11106 20:25 Examination Data Sheet No.: N8A-DS02 A UT EXAMINATION DATA SHEET Iso; Drawing: N8/3-1SI-041 1-C Calibration Sheet: N8A-CS03 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 50° S Customer:

Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N8A Lo: TDC Procedure No.: 54-ISI-850-03 Component

==

Description:==

4 Jet Pump Instrumentation Nozzle to Vessel Weld Exam Surface: OD Inner 15%CCW CW D DS HMA Lmax L1 -12= Counter Clockwise= Clockwise= Depth= Downstream

= Half Max Amplitude= Dist From Ref Pt at Max.Amplitude= End Point 1&2 (Lateral Movement)RBR us TWD Wmax W1 W2= Remaining Back Reflection

= Up Stream= Through Wall Dimension= Dist From CL at Max Amplitude= Dist From CL at Specified

% of Dac (Forward)= Dlst From CL at Specified

% of Dec (Backward) 1Wm J2~\f MAXIMUM AMLPUTUDE TWD or WIDTH IND F ORMax BACKWARD Comments I CW/ CCW WAC Wl DI W 2 2 L1 1 L2 D2 NO RECORDABLE INDICATIONS

1. Search unit orientations:

Tangential

2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Umitation and Coverage Worksheets.

C C C=Examiner:

Thomas Brown Level: 11 Date: 311106 1 Examiner:

N/A Level: Date: A. Conti Level: Ill Date Date: LRe- °(,Dt i //4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _51-9015478-000 Secton 5 Tab S Page 3 of 8 0 A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit 3 Weld ID: N8A I Date: 03/25/06 1 Summary N2: U3C12-NBA-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness.

Coverage obtained during axial scans is typically limited due to nozzle configuration.

In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration.

To achieve additional coverage in.the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend.Axial Scans Circumferential Scans 100%-t Inner 15%-t Outer 85%-t Examination Procedure:

N-UT-78-03 Examination Procedure:

54-ISI-850-03 Examination Procedure:

N-UT-78-03 ARequired Examination Volume: 16.605 2 inches 'lnner 15%-t Examination Volume: 2.2262inchs

'ROuter 85%-t Examination Volume: 14.3785Wlnches.

60=RL axial scan limited: SYes "]No t Coverage Obtained by Modeling:

100% 60°RL Outer 85%-4 Exam Limited: 0Yes I-INo Description of ULmitation:

Nozzle Blend Radius Inner 15%-t Exam Limited: --Yes MNo Description of Limitation:

Nozzle Blend Radius"Total Axial Volume Achieved:

12.22132 inches Description of Limitation:

N/A "Outer 85-t% Volume Achieved:

6.8265Zinches

'Inner 15%-t Volume Achieved:

2.226 2 inchs'Percentage of Axial Coverage:

73% 'Total Circumferential Examination Coverage:

54%B+ AX100= C (F + H) + A =J Combined Axial and Circumferential Weld Coverage LTotal Examination Coverage:

64%(C+ J)+2=L Prepared by: Bret Flesner Date: 03/25106 Reviewed by: Conti Date:03(25/06 ANII Review: Date: ZI42CSA11oA

__a C a C0 51-9015478-000 Secton 5 Tab S Page 4 of 8 0 S A RPV Nozzle-To-Shell Weld ARE VA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N8A Date: 03125/06 Summary NQ: U3C12-N8A-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint.

N8 Nozzle to Shell 60°RL radial and tangential scans were performed from the shell surface. -Tangential (Circumferential)

Scan ,,-Radial (Axial) Scan The tangential scans were performed with *10* skew towards the weld and at varying distances from the weld.Circumferential scans with a second procedure were also performed from the vessel shell at various skews. This technique has been demonstrated for detection of axial flaws in the inner 15 0/6-t only.These scans achieved 100% circumferential coverage of the inner 15%-t.100% of accessible surface was scanned resulting in 64% coverage.I0 IL ----- ---Prepared by: Bret Flesner Date: 03/25/06 Reviewedv b Adam Conti Date:03/25,06 ANII Review: Date: 51-9015478-000 Secton 5 Tab S Page 5 of 8 000345 /.?-Dgfq I A UT CALIBRATION DATA SHEET AREVA ustomer: Browns Ferry Unit 3 Exam Date: 0311112006 Calibration No.: N8A-CS01 System I Component LD.: RPV Nozzle NSA Component

==

Description:==

Jet Pump Instrumentation Nozzle to Vessel Weld (Zone-1 Examination) 130 / Drawing No.: 3-1S1-0411 -C Procedure No. I Rev.; N.UT-7813 Material:

Clad CS Diameter:

4" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CAUBRATION STANDARD Mfg: Krautkramer Model: USN58L Serial No; 03445 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42) '/IA Thickness (in): 6.1 E Diameter, (in): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp (F) Block: 811 Tamp (F) Comp.: 71°Delay: 14.000 pS Range: 8.0 Config.; Dual Mode: Long. Thermometer No.: VH. 9571 Each Major Screen Div. #: 0.8 Nominal Angle: 60° Measured:

61- Couplant:

Ultragel II Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter; Full Wave Reject: 0% Cable Type & Length: RG-174 /25' Serial No.: NA Damping: I K Frsq (MHz): 2 -25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors NA NA Pulse Amp: Fixed Pulsar: High Reference Sensitivity:

59.0 dB Scan Sensitivity:

75.0 dB-U.ICALIBRATION CHECK 100-80 70 ..... .60 40 50 -T ---30 20 10 -0 1 25, 0 1 2 3 4 5 6 7 8 9 10 Signal Amp (%) NA N/A Gain DB (dB): NA NIA Probe Squint Angle 3*Probe Focus: FD -2.70" 0 DEGREE WELD THICKNESS ONLY Sweep Position NA N/A Date/Time OK I Initials Initial Cal: 311110619:45 X /.Iw Init. Sim. Cal: N/A N/A Intermediate:

NIA NIA Intermediate:

N/A NIA II-Intermediate:

NIA NIA Component:

NIA Intermediate:

N/A NIA BM: N/A HAZ: N/A Intermediate:

NIA NIA Circ Scan Exam Angle Is =c the Inverse sine of CIL Weld: NIA the Nominal ID/OD ratio?Final Cal: 311110621:o03 X VA/ [I YES NO I@ NIA Component:

NIA Beam Direction on Calibration Block 0 Deg. Axial Ciro BM: NIA HAZ: N/A (Yes I No) NO YES NO Crown HT: N/A Weld Width: NIA Reflector 114T SOH Sweep Position I Depth in Inches 3.6 Amplitude In % 80%Gain In dB 59.0 dB Notes: The 600 Zone-1 ultrasonic examination.

I 51-9015478-000 Secton 5 Tab S Page 6 of 8 000346 12-00 A ARE VA UT CALIBRATION DATA SHEET AREVA U ustomor: Browns Ferry Unit 3 Exam Date: 0311112006 Calibration No.: NSA-CS02 System I Component I.D.: RPV Nozzle N8A Component

==

Description:==

Jet Pump Instrumentation Nozzle to Vessel Weld (Zone-2 Examination)

ISO I Drawing No.: 3-4SI-0411-C Procedure No. I Rev.: N-UT-7813 Material; Clad CS Diameter:

4" Nozzle Thickness:

6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 03-848 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E #: 0100DO Model: TRL2-AUST Size: 2(24x42) /A Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. I Velocity:

.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 811 Tamp (F) Camp. 78°Delay: 14.000 VS Range: 20.0 Config.: Dual Mode: Long. Thermometer No.: VH- 9571 Each Major Screen Div. #: 2.0 Nominal Angle: 600 Measured:

610 Couplant; Ultragel II 1 Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type A Length: RG-174 125' Serial No.: NA Damping: I K Freq (MHz): 2 .25 No. of Connectors:

0

Description:

NA Rep. Rate: Auto High DAC PLOT Reflectors N/A NA Pulse Amp: Fixed I Pulsar: High Sweep Position N/A N/A Reference Sensitivity:

72.0 dB 100- Signal Amp (%) N/A N/A Scan Sensitivity:

80.0 dB 9o Gain DB (dB): N/A NIA 80------------

-70 Probe Squint Angle 3*60 Probe Focus: FD -2.70" CALIBRATION CHEICK -Date/Time OK Initials 40 Initial Cal: 3111106 19:40 X 30 Init. Sim. Cal; NIA NIA 20 Intermediate:

NIA N/A 10 Intermediate:

NIA N/A 0 DEGREE WELD THICKNESS ONLY Intermediate:

N/A NIA 0 1 2 3 4 5 6 7 8 9 10 Component:

N/A Intermediate:

NIA N/A BM: NIA HAZ: NIA Intermediate:

N/A NIA Circ Scan Exam Angle is =< the inverse sine of CIL Weld: NIA-the Nominal ID/OD ratio?Final Cal: 3111/06 21:05 X , YES O NO ONIA Component:

N/A Beam Direction on Calibration Block 0 Dog. Axial Circ BM: NIA HAZ: N/A (Yes / No) NO YES NO Crown HIT: NIA Weld Width: N/A Reflector Ib NOTCH Sweep Position I Depth in Inches 6.0 Amplitude in % 80%Gain In dB 72.0 dB Notes: The 600 Zone-2 ultrasonic examination.

I 51-9015478-000 Secton 5 Tab S Page 7 of 8 ý 000347 /2-ov A RPV ULTRASONIC CALIBRATION

& EXAM DATA SHEET AR EVA it: Browns Ferry Unit 3 Exam Date: 03/11/106 Summary No.: U3C12.NBA-NV Calibration No.: N8A-C503 0ZZl D.: RPV N8A Component ID: RPV N8A Exam

Description:

4" Jet Pump Instrumentation Nozzle to Vessel Weld j ASME Section XI: 2001 Edition with 2003 Addenda Drawing No.: 3-lSI-0411-C Procedure No. / Rev.: 54-lSI-850 103 Figure No.: IWB 2500-7 Material:

CS Clad Thickness:

6.1" Nozzle Diameter:

4" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.. Staveley MFg.: KBA M Model: Benchmark Cal. Block ID. BF-1 8 Model: Sonic 136 Serial No.: 00XIXJ Cal. Block Thickness:

6.12" Die.: Flat Serial No.: 136P1200G081455 Size: .5X1.0" Temp: Block: B1°F Comp.: 78"F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay. 6.77" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:

.129 in/isec. Nominal Refracted Angle: 50" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 50° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If Applicable):

15"-45' Serial No.: 037405 Type: Rompas Damping: 500 Rep. Rate: 2 K1Hz Measured Skew Angle (ifApplicable):

NA Reflector:

7 10 Filter: Filter 2 Reject: Off Wedge Radius (IfApplicable):

Flat Sweep Div.: 1 4 Pulse Amplitude:

Fixed Cable Type: RG-174 Length:12' Amp. %: 100 70 Mode: [Dual OPulse Echo No. of Intermediate Connectors:

0 Gain dB: 44.8 44.8 Jack: oTransmit

[]Recelve DAC PLOT Ref. Sensitivity:

61.6 dB can Sensitivity:

70.0 dB 100 -CAUBRATION

/ VERIFICATION TIMES 903.4 Date Time Initial/ s 80 .Initial Cal: 03/11106 1942 r 70 Intermediate:

NA NA NA 60....Intermediate:

NA NA NA 5.Intermediate:

NA NA NA 40 -.Intermediate:

NA NA NA 30 Intermediate:

NA NA NA 20 Intermediate:

NA NA NA 10 0 THICKNESS DATA Intermediate:

NA NA NA Upper Shell: N/A Lower Shell: N/A 0 1 2 3 4 5 6 7 8 9 10 Final Cal.: 03/111/06 2101 ..~-Weld CL: N/A At InIdication:

N/A Calibration Reflector(s)

Notch Sweep Position 3.4 Amplitude in % FSH 80%Gain in dB 61.6 dB Notes: Nozzle to Shell 6" delay on screen Examiner:

Tho-as Brown Level: II Date: 03/11/06 Examiner:

N/A Level: N/A Date: N/A Sign: -Sign: eviewed: Aarj XnfieellI ae:32520 ANII Review: ~$ , ~Date: Sign: Level:l1 Date:3125/2006 Sign: oW 0 6"1-05.7-0 S"t ANI Tab ew /rrae .o .51-9015478-000 Secton 5 Tab S Page 6 of 8

ML072560047

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