ML070650475
| ML070650475 | |
| Person / Time | |
|---|---|
| Site: | Browns Ferry  |
| Issue date: | 02/21/2007 |
| From: | Crouch W Tennessee Valley Authority |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| Download: ML070650475 (91) | |
Text
{{#Wiki_filter:Tennessee Valley Authority, Post Office Box 2000, Decatur, Adabama 35609-2000 February 21, 2007 10 CFR 50.55a U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Mail Stop: OWFN P1-35 Washington, D.C. 20555-0001 Gentlemen: In the Matter of ) Docket No. 50-296 Tennessee Valley Authority BROWNS FERRY NUCLEAR PLANT (BFN) UNIT 3 - AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) SECTION XI, INSERVICE INSPECTION (ISI) PROGRAM, SECOND TEN-YEAR INSPECTION INTERVAL REQUEST FOR RELIEF 3-ISI-7, REVISION 2 In accordance with 10 CFR 50.55a(g)(5) TVA is requesting relief from certain inservice inspection requirements in Section XI of the ASME Boiler and Pressure Vessel Code. This letter submits BFN Unit 3 request for relief 3-ISI-7, Revision 2, for NRC review and approval. Request for relief 3-ISI-7, Revision 2, addresses seven (7) Reactor Pressure Vessel (RPV) nozzle-to-vessel full penetration welds. The design configuration of the RPV nozzle-to-vessel welds precludes a 100 percent ultrasonic (UT) examination of the required volume for the full penetration welds of the nozzles. On February 20,
- 2004, TVA requested NRC approval to utilize Subarticle IWA-2430 of the 1995 Edition through 1996 Addenda of the ASME Section XI, Division 1 Code.
NRC approved this request by letter dated March 29, 2004. This Edition of the Code allowed TVA to extend the BFN Unit 3 Second Ten-Year ISI Interval, for up to one year for the seven components referenced above pending resolution of industry issues (i.e., BWRVIP-108), without delaying the start of the Unit 3, Third Ten-Year ISI Inspection Interval which began on November 19, 2005. A4o7
U.S. Nuclear Regulatory Commission Page 3 February 21, 2007 Enclosure cc (Enclosure) (Via NRC Electronic Distribution) Mr. Malcolm T. Widmann, Branch Chief U.S. Nuclear Regulatory Commission Region II Sam Nunn Atlanta Federal Center 61 Forsyth Street, SW, Suite 23T85 Atlanta, Georgia 30303-8931 NRC Resident Inspector Browns Ferry Nuclear Plant 10833 Shaw Road Athens, Alabama 35611-6970 Ms. Margaret Chernoff, Project Manager U.S. Nuclear Regulatory Commission One White Flint, North (MS 08G9) 11555 Rockville Pike Rockville, Maryland 20852-2739 Ms. Eva A. Brown, Project Manager U.S. Nuclear Regulatory Commission One White Flint, North (MS 08G9) 11555 Rockville Pike Rockville, Maryland 20852-2739
U.S. Nuclear Regulatory Commission Page 2 February 21, 2007 TVA examined the seven RPV nozzle-to-vessel welds during the Cycle 12 refueling outage (Spring 2006). However, because of the nozzle geometry and configuration, 100 percent of the ASME Code required ultrasonic examination coverage could not be achieved. The enclosure of this letter contains request for relief 3-ISI-7, Revision 2. Previous revisions (Revision 0 and Revision 1) for other RPV nozzle-to-vessel welds, were submitted by TVA letters dated March 26, 1999 (Revision 0), March 4, 2005, September 26, 2005, and May 4 2006 (Revision 1). NRC approved these requests by letters dated August 2, 1999, and August 3, 2006 respectively. This submittal completes the requests for relief needed for the BFN Unit 3, second Ten-year ISI inspection interval. There are no new regulatory commitments in this letter. If you have any questions, please contact me at (256) 729-2636. Sincerely, William D. Crouch Manager of Licensing and Industry Affairs cc: See Page 3
ENCLOSURE TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT (BFN) UNIT 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) SECTION XI, INSERVICE INSPECTION (ISI) PROGRAM (SECOND TEN-YEAR INSPECTION INTERVAL) REQUEST FOR RELIEF 3-ISI-7, REVISION 2 (SEE ATTACHED)
ENCLOSURE TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT (BFN) UNIT 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) SECTION XI, INSERVICE INSPECTION (ISI) PROGRAM (SECOND TEN-YEAR INSPECTION INTERVAL) REQUEST FOR RELIEF 3-ISI-7, REVISION 2 Executive Summary : This request for relief addresses seven (7) Reactor Pressure Vessel (RPV) nozzle-to-vessel full penetration welds. The design configuration of the RPV nozzle-to-vessel and inner-radius welds precludes a 100 percent ultrasonic (UT) examination of the required volume for the full penetration welds of the nozzles listed in Table 1. These examination limitations occur when the ASME Section XI, 1989 Edition, no addenda, examination requirements are applied in areas of components constructed and fabricated to early plant designs. Based on a construction permit date prior to January 1, 1971, BFN is exempt from meeting certain provisions of the Code requirements for examination access, to the extent practical, within the limitations of design, geometry, and materials of construction of the components in accordance with 10 CFR 50.55a(g) (4). A UT examination was performed on accessible areas to the maximum extent practical given the physical limitations of the subject welds. The subject welds were examined with the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI) Program, as mandated by 10 CFR 50.55a(g) (4). The design configuration limits UT examination of the RPV nozzle-to-vessel weld coverage (percentage) to that shown in Table 1. TVA concludes that performance of an UT examination of essentially 100 percent of the RPV nozzle-to-vessel full penetration welds would be impractical. The performance of the UT examination of the subject areas to E-2
the maximum extent practical provides an acceptable level of quality and safety because the information and data obtained from the volume examined provides sufficient information to judge the overall integrity of the welds. Therefore, pursuant to 10 CFR 50.55a(g) (5) (iii), it is requested that relief be granted for the second inspection interval. On February 20, 2004, TVA requested NRC approval to utilize Subarticle IWA-2430 of the 1995 Edition through 1996 Addenda of the ASME Section XI, Division 1 Code. NRC approved this request by letter dated March 29, 2004. This Edition of the Code allowed TVA to extend the BFN Unit 3 Second Ten-Year ISI Interval for up to one year (for the seven components referenced above) without delaying the start of the Unit 3 Third Ten-Year ISI Inspection Interval on November 19, 2005. TVA examined the seven RPV nozzle-to-vessel welds during the Cycle 12 refueling outage (Spring 2006). Therefore, since the seven (7) RPV Nozzle examinations are for the Unit 3 Second Ten-Year Interval, the Code of Record is the 1989 Edition, No addenda of the ASME Section XI, Division 1 Code and the Code of Record for NDE is the 1995 Edition through the 1996 Addenda of the ASME Section XI, Division 1 Code. The seven (7) RPV Nozzles are as follows: N2G,
- N2H, N2J, N2K,
- N3C, N3D, and N8B.
Unit: Three (3) System: Reactor Pressure Vessel (RPV), System 329 Components: Seven (7) RPV Nozzles full penetration welds as listed in Table 1 ASME Code Class: ASME Code Class 1 (Equivalent) Section XI Edition: 1989 Edition, no addenda Code Table: IWB-2500-1 E-3
Examination Category: Examination Item Number: Code Requirement: Code Requirements From Which Relief Is Requested: List Of Items Associated With The Relief Request: Basis For Relief: Alternative Examination: B-D, Full Penetration Welds of Nozzles in Vessels B3.90, Reactor Vessel Nozzle-to-Vessel Welds ASME Section XI, Table IWB-2500-1, Examination Category B-D, Item No. B3.90 requires a volumetric examination of essentially 100 percent of the weld and adjacent base material as depicted in Figure IWB-2500-7(a). Relief is requested from the requirement of ASME Section XI Code, Table IWB-2500-1, Examination Category B-D, Item No. B3.90 to perform essentially 100 percent volumetric examination of weld and adjacent base material. N2G N2H N2J N2K N3C N3D N8B RPV Nozzle-to-Vessel RPV Nozzle-to-Vessel RPV Nozzle-to-Vessel RPV Vessel-to-Nozzle RPV Nozzle-to-Vessel RPV Nozzle-to-Vessel RPV Nozzle-to-Vessel Weld Weld Weld Weld Weld Weld Weld The design configuration of the RPV nozzle-to-vessel welds precludes an UT examination of essentially 100 percent of the required volume. The component design configuration limits UT examination coverage of the welds to the percentages listed in Table 1. None. In lieu of the ASME Code require essentially 100 percent volume UT examination, TVA proposes a UT examination of accessible areas to the maximum extent practical given the component design configuration of the RPV nozzle-to-vessel welds. E-4
Justification for The Grantina of Relief: (1) The design configuration of the subject nozzle-to-vessel welds precludes UT examination of essentially 100 percent of the required examination volume. Access to the nozzle-to-vessel welds is by a series of doorways in the concrete biological shield wall. Insulation behind these doorways is designed for removal around the nozzle circumference. In order to examine the welds in accordance with the Code requirements the RPV would require extensive design modifications. The physical arrangement of the nozzle-to-vessel welds precludes UT examination from the nozzle side. The limitations are inherent to the barrel-type nozzle-to-vessel weld design and are compounded by the close proximity of the biological shield wall. Scanning from the nozzle surface is ineffective due to the weld location and the asymmetrical inside surface where the nozzle and vessel converge. Coverage was increased by scanning from the outside blend radius of the weld where practical. Experience from the automated UT examinations performed at other BWRs from the inside surface has shown that the nozzle-to-vessel weld coverage would not be greatly improved even if performed from the inside surface utilizing the current state-of-the-art techniques. The configuration of the nozzle-to-vessel welds precludes UT examination from the nozzle side due to the weld location and the asymmetrical inside surface where the nozzle and vessel converge. The extent of examination coverage from the vessel side provides reasonable assurance that no flaws oriented parallel to the weld are present. The areas receiving little or no examination coverage are located toward the outside surface of the reactor vessel in the general area of the nozzle outside blend radius. (The blend radius restricts the scanning movement and/or transducer contact.) The reactor vessel inner-half of the thickness and inside surface are interrogated with the UT beam. Degradation located at the inside surface or inner-half of the vessel would be located. E-5
The subject welds were examined with the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI) Program, in accordance with the requirements of the 1995 Edition, 1996 Addenda of ASME Section XI, Division 1, Appendix VIII, as mandated by 10 CFR 50.55a(g) (4). No recordable indications were identified in any of the seven nozzle examinations. (2) Radiographic examination as an alternate volumetric examination method was determined to be impractical due the radiological concerns. Gaining access to the inside surface of the RPV to place radiographic film would require extensive personnel protection due to high radiation and contamination levels. Also, due to the varying thickness at the outside blend radius of the weld several radiographs may be required of one area to obtain the required coverage and/or film density. The additional Code coverage gained by radiography is impractical when weighed against the radiological (i.e., dose) concerns. Therefore, TVA concludes that performing a UT examination of essentially 100 percent of the nozzle-to-vessel full penetration welds, would be impractical. Further, it would also be impractical to perform other volumetric examinations (i.e., radiography) which may increase examination coverage. A maximum extent practical UT examination of the subject areas provides an acceptable level of quality and safety. TVA concludes that significant degradation, if present, would be detected during a UT examination performed to the maximum extent practical of the subject welds. As a result, reasonable assurance of operational readiness of the subject welds has been provided. Therefore, pursuant to 10 CFR 50.55a (g) (5) (iii), TVA requests that relief be granted for the second ten-year inspection interval. E-6
Implementation Schedule:
References:
This request for relief is applicable to the second ten-year inspection interval for BFN Unit 3. The second ten-year inspection interval was extended in accordance with ASME Section XI, Subarticle IWA-2430 for the seven RPV nozzles. Reference letter from TVA to NRC dated February 20,
- 2004, and Safety Evaluation Report (SER) from NRC dated March 29, 2004.
TVAN Nondestructive Examination Procedure N-GP-31, "Calculation of ASME Code Coverage For Section XI, Appendix VIII Ultrasonic Examinations." Attachment A: ISI Program Sketches: SK-B3001, Reactor Pressure Vessel Assembly SK-B3018, Weld Detail, N2, N3, N4, and N5 Nozzles SK-B3019, Weld Detail Jet Pump Instrumentation Nozzle N8 Attachment B: Weld Examination Data Reports: N2G N2H N2J N2K N3C N3D N8B REPORT REPORT REPORT REPORT REPORT REPORT REPORT R-070 R-071 R-072 R-073 R-074 R-075 R-078 E-7
WELD NUMBERS N2G N/V (Recirc Inlet) N2H N/V (Recirc Inlet) N2J N/V (Recirc Inlet) N2K N/V (Recirc Inlet) N3C N/V (Main Steam) N3D N/V (Main Steam) N8B N/V (Recirculation Jet Pump Instrumentation) NPS 12" 12" 12" 12" 26" 26" 4" Cycle 12 12 12 12 12 12 12 TABLE 1 ISI DRAWING 3-ISI-0328-C 3-ISI-0328-C 3-ISI-0328-C 3-ISI-0328-C 3-ISI-0329-C 3-ISI-0329-C 3-ISI-0411-C PERCENT 42% 42% 42% 42% 36% 36% 64% Remarks No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side No transverse scans were performed from the nozzle side E-8
Attachment A Three (3) Sketches Sketch SK-B3001, Reactor Pressure Vessel Assembly Sketch SK-B3018, N2 Recirculation Inlet, N3 Main Steam, N4 Feedwater, and N5 Core Spray Nozzles Sketch SK-B3019, Jet-Pump Nozzles N8 E-9
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I~ LQID PISN 28 CONTROL 'C*OURSE" -: 0s 4.)...:........ SHELL SHELL. COURSE 3 l:*.Sc3-*:: COURSE 2 S*2.). C A 'LHO) ....40 CRAIN NOZZLE REFERENIE~... .ea .SI G246F. 58 TCKN RLEA59: RECORD 5ýEV DT:o~~ PREPARED IREV IEVEOIINIT APPROVED' 'N PURPOS 0 1 i*3B.2 SifCLAVERTY. TROTER A JHOOPER>. E-1O
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F-I c (I4 U,zl ýIn z U, ý:o c5 VJ 0 .REFERENCEI.B&W DQRA.WING.NO.I3i839E-l (OETAIL C) 'ANDNO.1iBi67E-0 SKETCH PELEASE DQ..... REV DATE PREPAPED REV I EWE 1 ~N IT A P PRO)VED0 PURPOtt 0 I 2 M MCL AVE R TY K.TROTTER HOOPER i.I 7 7 E-12
Attachment B Weld Examination Data Reports: N2G REPORT R-070 N2H REPORT R-071 N2J REPORT R-072 N2K REPORT R-073 N3C REPORT R-074 N3D REPORT R-075 N8B REPORT R-078 Note: Two Problem Evaluation Reports (PERs) (99373 and 99581) from TVA's Corrective Action Program are referenced on each of the attached nozzle-to-vessel examination reports. PER 99373 identified the use of a non qualified UT transducer and PER 99581 questioned examination coverage calculation methodology. It should be noted that the corrective actions for both PERs are complete and the attached examination reports represent the reexamination of the subject welds using the qualified transducer and examination coverage calculation methodology based on guidelines from the Electric Power Research Institute (EPRI).
RPV RECIRCULATION INLET NOZZLE N2G UT EXAMINATION REPORT R-070
7 C',( )O.L11 Ro0o I 'Ill A, EXAMINATION
SUMMARY
Summary No.: U3C12-N2G-NV Examination Data Sheet: N2G-DS01, N2G-DS02 Exam Date: 311012006 311712006 Customer: Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Recirculation InletIN2G.NV Examination Procedures: 64-1S1460-03* N-UT-78-03 Component
Description:
Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 3 Calibration Sheets No(s): N2G-CS01 N2G-CS04 N2G-CS02 N2G-CS05 N2G-CS03 ISO I Drawing: N2/34SI.0325-C Examination 0 No Reportable Indications Results: Framatome ANP Safety Document Change Notices: R l Reportable Indications
- aDCN: 30-6037583-00 *SDCN:30-9011321-00 0 Geometric
- SDCN: 30-9015396.00 Summary:
f 7VA 1W~w& 1'.5713~ 2.f' 9f 00A Aui-aM4. -11/04 Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12. In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel surface In both the radial and circumferential scan directions. These examinations resulted in no reportable indications. In accordance with UT Procedure 54-181-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed. These examinations also resulted in no reportable Indications. Recirculation Inlet (N2) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 600 Shear ., (36 to 66) Vessel 40' Shear +/-120 Blend 42% coverage of the required examination volume was obtained. Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed in accordance with the criteria of 1 OCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to nozzle blend radius interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 'h" on each side. This examination satisfies the requirements of ASME Sec. XI (1989 Edition no Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Prepared By: Wade Holloway L I Slian:Z Date: 3/18/2006 Reviewed By: Ad A. Conti/LVIII ISign: kA ý75 Date:3/18(2006 B Prcustomer~ Matt WelchDae Sign: IjANI
- Rev, 4
1 / 04 51-9015478-000 Section 5 rab F ~ Page 1 oflO 51-g015478-000 Section 5 Tab F ' Page I ofl10
Exam Date I Time: 03117/2008 19:26 Examination Data Sheet No.: N2G-DSOI UT EXAMINATION DATA SHEET lso IDrawing: N2r3-ISI-0328-C Caibration Sheet: N2G-CS01. N2G-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 60RL Customer: Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N2G Lo: TDC Procedure No.: N-UT-78-03 Component
Description:
12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Zone 1 2 =Counter Clockw ise RBR = Remaining Back Reflection Lim COW = Clockwise us = up Stream w 1 CW = Depth mTWo = Through Wel Dimension C W 2 S = Downstream Wmax = Dist Fr CL at Max AmplitudeI OS = D alf Max W1 = Dist From CL at Specified % of HMA = Dist Froni Ref Pt at Max. Da Frad Lmax AmplitudeDe(Frad L1 - L2 = End Point 1&2 (Lateral W2 = Dist From CL at Specified % of Movement) Dec (Backward) V IND 1 s I MAXIMUM AMPUTUDE TWD or WIDTH Length Dimensions C% D WMax L FORWARD KWARD C
- CW CCW DAC W1 ID W2 02 L"
D1 L2 D2 NO RECOROABLE INDICATIONS Notes:
- 1. Search unit orientation: radial and crcumferential.
- 2. Examination limitation and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.
Examiner: Wade Holloway Level: It Date: 03117106 Examiner: NIA Level: Date: Reviewed m A. Conti Level: II Date:03/17106 A Review: Date: I C711 (-A C') N r\\,:) ( 51-9015478-000 Section 5 Tab F Page 2 of 10
0 Exam Date / Time: 3/10/06 08:25 Examination Data Sheet No.:N2G-DS01 A UT EXAMINATION DATA SHEET IsolDrawing: N2i3-1SI-0328-C Calibration Sheet: N2C-CS03,N2G-CSO4 AREVAN2G-CS05 ARE VA Wo: Nozzle BossTo Blend Radius Exam Angle: 6S, 60S Customer: Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N2G Lo: TDC Procedure No-: 4SI-88-03 Component
Description:
12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Inner 1S = Counter Clockwi se RBR = Remaining Back Reflection CW = Depth us = Up Stream r_ _ D = Depth IWD = Through Wail Dimension_ w w mQw* W2 D = Hall Max Amplitude Wmax = Dist From CL at Max Amplitude 2' [DS = D Fmf 4a Max.i W1 = Dist From CL at Specified % of HMA = [21st From Ret Pt at Max. Dac (Forivard) Lmax Amplitude Dis Fro at cd Li - L2 = End Point 1&2 (Lateral W2 Dist From CL at Specified % of Movement) Dec (Backward) I u O MAXIMUM AMPLITUDE TWO or OIDTH IND T~~~ax FORWARDT BACKWARD LehDinsosC ns WM Comments CW I CCW DAC W2 W2 M 01 L2x D2 NO RECOROABLE INDICATIONS Notes: Sgned for Mike Klaie*n per Telecom on 3/18W06
- 1. Search unit orientations: Tangential
- 2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets Examiner:jMkelein*n
.eve,: 11 Date: 3-1046 Examiner: NIA Level: Date: Reviewed a i*i Level: Ill Date:3/18/06 ANII Review: Date: ~b16101 51-9015478-000 Section 5 Tab IF Page 3 of10
0 A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained during axial scans is typically limited due to nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration. To achieve additional coverage in the circumferential sca n direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. Axis_________ lcrneet~ SCene Examination Procedure: N-UT.78-03 Examination Procedure: 54-ISI-850-03 Examination Procedure: N-UT-78-03 Required Examination Volume: 43.73 inches Inner 15%-t Examination Volume: 5.0lWinches. OOuter 85%-t Examination Volume: 38.72Zinches. 60°RL axial scan limited: OYes ENo -'Coverage Obtained by Modeling: 100% 60°RL Outer 85%-t Exam Limited: NYes No Description of Limitation: Nozzle Blend Radius Inner 15%-t Exam Limited: ]Yes ,gNo Description of Limitation: Nozzle Blend Radius "Total Axial Volume Achieved: 24.91 inches Description of Limitation: N/A 'W)uter 854% Volume Achieved: 7.015 inches 'inner 15%-t Volume Achieved: 5.01zinches. G Percentage of Axial Coverage: 57% "Total Circumferential Examination Coverage: 27% B+ AX 1O0=C (F + H) *A = J Gomblind AXIOI And Clcmfxntl WWl coyenmne 'Total Examination Coverage: 42% (C÷,J)+2= L Prepared by: Bret Flesner Date: 03/18/06 Reviewed by: Wade Holloway Date:03/13/06 ANII Review: Date: 5190548-00Seti.5.abF. a..4of1 C.-, C':~ I, 51-9015478-000 Section 5 Tab F Page 4 of 10
A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N2G Date: 03/18106 Summary No-: U3C12-N2G-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. 60°RL radial and tangential scans were performed from the shell surface. The tangential scans were performed with +/-1i0* skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100% circumferential coverage of the inner 150/6-t. 100% of accessible surface was scanned resulting in 42% coverage. C.,-, C) 9... I C *fl Prepared by: Bret Flesner Date: 03/18/06 ,A Reviewed by: Wade Holloway Date:03113/06 ANtI Review: Date: I - 51.....1....... Section..5 r nF a e5 f1 51-9015478-00 Section 5qab F Page 5 of 10
AUN B a A UT CALIBRATION DATA SHEET AREVA Customer: Browns Ferry Unit 3 Exam Date: 0311712006 Calibration No.: N2G-CS01 System I Component I.D.: RPV Nozzle N2G Component
Description:
12" Recirculation Inlet Nozzle to Vessel Weld (Zone-1 Examination) ISO I Drawing No.: 34SI-0328-C Procedure No. I Rev.: N-UT-78 /3 Material: Clad CS Diameter 12" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer Model: USN58L Serial No: 98-267 Mfg: RTD Calibration Block No: BF-18 Serial a MT&E #: 01000D Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. f Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: ?0° Temp (F) Comp.: B2 Delay: 14.046 p I Range: 8.o Config.: Dual Mode: Long. Thermometer No.: VH. 9571 Each Major Screen Div. #: 0.8 Nominal Angle: 6W Measured: 68t Couplant; Ulragei II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG.174112' Serial No.: 03-7406 Damping: I K Freq (MHz) 2-25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 2" NA Pulse Amp: Fixed I Pulsar: High Sweep Position 2.0" NIA Reference Sensitivity: 70 dB1 100 - Signal Amp (%) 80% N/A Scan Sensitivity: 84 dB 9 Gain D"" (dB): 67 N/A 80 -i-Probe Squint Angle 5' 60 Probe Focus: FS 125mm. CALIBRATION CHECK B -t- --y -- "-- Date/Time OK initials Initial Cal: 3117/00 1804 x 30 Init Sim. Cal: 3/171061926 X h 20'-- Intermediate: N/A NIA 10 Intermediate: NIA N/A 0 0 DEGREE WELD THICKNESS ONLY Intermediate; 0 1 2 3 4 5 67 8 9 10 Ineredat: NIA N/A -___Component: NIA Intermediate: N/A N/A SM: N/A HAZ: 4/A Intermediate: 3/17/06 1948 X Circ Scan Exam Angle is :< the inverse sine of C/L Weld: NJA a Cthe Nominal IDOD ratio? Final Cal: 3/17/062020 X (,2. 5. Q YES [3NO N/A Component: N/A Beam Direction on Calibration Block 0 Dog. Axial CIrc aM: N/A HAZ: N/A (Yes I No) NO YES NO Crown HT: N/A Weld Width: NIA Reflector 114T SDH Sweep Position I Depth In Inches 3.6 Amplitude in % 80% Gain in dB 70.0dB I a B I Notes: The 60* Zone-1 ultrasonic examination. I I 51-9015478-000 Section 5 Tab F Page 6 of 10 I
CJC,2..,,7 Robo AR EVA UT CALIBRATION DATA SHEET Customer: Browns Ferry Unit 3 Exam Date: 03117/2006 JCalibration No.: N2G-CS02 System I Component I.D.: RPV Nozzle N2G 4 Component
Description:
12" Recirculation Inlet Nozzle to Vessel Weld (Zone.2 Examination) ISO I Drawing No.: 34SI-0328.C Procedure No. I Rev.: N.UT-7813 Material: Clad CS Diameter: 12" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 98-267 Mfg: RTD Calibration Block No: SF-18 Serial I MT&E #- 010000 Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. I Velocity:.2320 In/MIcro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 700 Temp (F) Comp.: 82' Delay: 14,046 pS Range: 20.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #: 2.0 Nominal Angle: 601 Measured: 61, Couplant: Ultreh Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-1741 12' Serial No.: 03-7406 Damping: I K Freq (MHz): 2-28 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 2" NA Pulse Amp: Fixed _ Pulsar. High 2.0" MA NfA Reference Sensitivity: 85.1 dB I 00 Signal Amp (%) 80% NIA Scan Sensitivity: 90 Gain DI (d): 67 N/A do Gai Do- (48)-7W 4... _Probe Squint Angle 5° Probe Focus: FS 125mm. C A LIB R ATIO N C H EC K e Date/Time OK Initials 0 Init. Sire. Cal: 31117/06 1947 X I/x... 20 Intermediate20 N--' -4 Intermediate: N/A N/A 0_ 0 DEGREE WELD THICKNESS ONLY Intermediate: MIA /A0 1 2 3 4 5 6 7 8 g 10 Cmoet / N/A.~ Component: NIA Intermediate: N/A N/A BM: N/A HAZ: NIA Intermediate: 3117106 2005 x Clrc Scan Exam Angle Is th Inverse sine of CIL Weld: NMA the Nominal IDIOD ratio? Final Cal: 3/17/0682022 X YS YES NO 0 WA Component: M/A Beam Direction on Calibration Block 0 Deg. 4Axial Circ BM: N/A HAZ: NIA (Yes I No) NO YES NO Crown NT: N/A Weld Width: NIA Reector I0 NOTCH Sweep Position I Depth in Inches 6.0 Amplitude In % 80% Gain in dB 85.1 CIS Notes: The 600 Zone-2 ultrasonic examination. Examiner Wade Holloway Examiner: N/A I
- ._.=Sign:
- /_..-,
Level: 11 Date: 3/17/06 Sign: Level: NA Date:N/A Siwwgn:f Level: Ill Date: 3/17/06 ANII Review,/ Sign:_ Date: m ]I-,r/, ~ F-. - 51-9015478-000 51-9015478-000 Section 5 Tab F Page 7 of 10 Secton 5 Tab F Page 7 of 10
a-- C2;8 o I ARPV ULTRASONIC CALIBRATION & EXAM DATA SHEET A REVA SSite: Browns FerryUnit 3 Exam Date: 3110/06 FSummary No.: U3C12.N2G'NV Tcalibration No.: N2G'CS03 a NozeI.: RPV N2Gi Component ID: RPV N2G Exam
Description:
12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xl: 1989 No Addenda Drawing No.: 3-181-0328-C Procedure No. i Rev.: 54-ISI-850/ 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Staveley Mfg.: KBA 7Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0OX1XJ Cal. Block Thickness: 6.12" Dia.: Flat Serial No.: 136P1200G081455 Size:.5X1,0' Tamp: Block: 82'F Comp.: 75"F Range: 10' Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7,92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/iJsec. Nominal Refracted Angle: 60° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 59' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (ltAppliCable):36"-66" Serial No.: 037405 Type: Rompas Damping: 500 C Rep. Rate: 2 KHz Measured Skew Angle (if Applicable): 36"-66' Reflector: 10 13 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable): Flat Sweep Div.: 4 - 7 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: ODual OPulse Echo No. of Intermediate Connectors: 0 Gain dB: 56.8 56.8 Jack: STransmit []Receive DAC PLOT Ref. Sensitivity: 73.2 dB Scan Sensitivity: 82.0 dB 100 CALIBRATION I VERIFICATION TIMES 90 s-Date -Time Initials 80 " I - initial Cal: 3110/06 0825 70 i Intermediate: NA NA NA 60.- Intermediate: NA NA NA I .TI.--K---S .AT Intermediate: NA NA NA 40-Intermediate: NA NA 4A 0 Intermediate: NA NA NA 20 Intermediate: NA NA NA 2010 T DATA 0 Intermediate: NA NA NA 0 1 2 3 4 5 6 7 8 9 10 Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/10/06 1124 -Weld CL: N/A At Indication: N/A Calibration Reflector(s)Noc Sweep Position 56 Amplitude in % FSH 80% Gain in dB 73.2 dB Notes: Nozzle to Shell 6' delay on screen Signed for Mike Kleinjan per Telecom on 3/18106 W Klei Lel 11 Date: 3110/06 Examiner: NIA Level: N/A Dale: N/A I Sign: "iei wd: Adam C or*/ +/-j Love :II ANII Review:Dae r 1e Date: 3/18/2006 Date: m e 51-9015478-000 Section 5 Tab F rage 0 oo I u 'I
RU D ARniv A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AR EVA kSite: Browns Ferry Unit 3 Exam Date: 3/10/06 TSummary No. UX I12-N2G-NV Calibration No. N2G-CSO5 Nozzle ID.: RPV N2G Component ID: RPV N2G Exam
Description:
12* Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 1989 No Addenda Drawing No,: 3-ISI-0328-C Procedure No. i Rev.: 54-1SI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CAUBRATION STANDARD Mfg.: Staveley Mfg.: KB' Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 01BVSJ Cal. Block Thickness: 612" Die.: Flat Serial No.: 136P1200G081455 Size:.5X1.0 Temp: Block: 82=F Comp.: 75*F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52' Mode: Shear Config.: Single Coupiant Type: Ultragel II Velocity:.129 inlpsec. Nominal Refracted Angle: 40" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42° CALIBRATION VERIFICATION BLOCK F Nominal Skew Angle (ifAp#,icabe): 120 + Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (if Applicable): 120 Reflector: 7 10 Filter: Filter 2 Reject: 0% Wedge Radius (/lApplicable): 3.5" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode [I]Dual []Pulse Echo No. of Intermediate Connectors: 0 Gain dB: U24 52.4 Jack: STransmit f-Receive DAC PLOT Ref. Sensitivity: 52.4B Scan Sensitivity: 59,0 dB 100 CALIBRATION I VERIFICATION TIMES 90 Date Time I ials 80 , Initial Cal: 3/10/06 0820 70 Intermediate: NA NA NA 50 Intermediate: NA NA NA 50 Intermediate: NA NA NA 40 Intermediate: NA NA NA 30 Intermediate: NA NA NA 20 Intermediate: NA NA NA 10 0° THICKNESS DATA Intermediate: NA NA VA 0 Upper Shell: WA Lower Shell: NIA 1 j 0 1 2 3 4 5 6 7 8 9 10! Final Cal.: 3/1006 1122 W eld CL: N/A At Indication: N/A Calibration Reflector(s)Noc Sweep Position 5.0 Amplitude in % FSH 80% Gain in dB 52.4 Notes: Nozzle to Shell 3" delay on screen Signed for Mike Kleinjan per Telecom on 3118/06 Examiner: MNik/AV Klený0 I Examine Level: N/A Data: N/A Examigne: Mik ex Level: 11 Date: 3/10/06 Sign: Reviewed: Ad Leelia 0 ANI Reve* Sign: Level: I ate: 3 200 Sign: I I 51 -901547[8-000 Section 5 Tab F Page 9 of 10 ii
m A m A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AREVA Site: Browns Ferry Unit 3 Exam Date: 3/10/06 SummaryNo,:U3C12-N2G-NV Calibration No.. N2G-CS04 SNozzle ID. RPV N2G Component ID: RPV N2G Exam
Description:
12' Inlet Recirculation Nozzle to Vessel Weld FASME Section XI: 1989 No Addenda Drawing No.: 3-11-0326-C Procedure No. / Rev.: 54-1SI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 015BJR Cal. Block Thickness: 6.12" Dia.: Flat Serial No.: 136P1200G081455 Size:.5X1.0" Temp: Block: 82'F Comp.: 75'F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/psec. Nominal Refracted Angle: 40* Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42* CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (if Applicable): 120 - Serial No.: 037405 Type: Rompas Damping: 500 Q Rap. Rate: 2 KHz Measured Skew Angle (If Appicable): 120 Reflector. 7 10 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable): 3.5" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: []Dual C@Pulse Echo No. of Intermediate Connectors: 0 Gain dB: 53.8 53.8 Jack: ;Transmit []Receive DAC PLOT I Ref. Sensitivity 53.8 dB kScan Sensitivity: 59.0 dB U ~ MW CALIBRATION I VERIFICATION TIMES Date Time lri~ats Initial Cal: 3/10/06 0815 Intermediate: NA NA 'NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA 0* THICKNESS DATA Upper Shell: N/A Lower She#f: N/A Final Cal,: 3110/06 1120 Weld CL: N/A I At Indication: N/A Calibration Reflector(s) Notch Sweep Position 4.8 Amplitude in % FSH 80% Gain in dB 53.8 dB Notes: Nozzle to Shell 3" delay on screen Signed for Mike Kleinjan per Telecom on 3/18/06 Examiner: Mik einja evel: 1I Date: 3/10/06 Examiner. N/A Level: N/A Date: N/A Sign: eviewed: Ada nfl Date: 3/18/2006 ANII Review: Date Sign:___ Sign: I 51-901547~-00 Se~ton 5 .a/ I-ragei or ....talk-51ý-901 5478-000 Section 5 Tab F Pasge l1u of -10u
RPV RECIRCULATION INLET NOZZLE N2H UT EXAMINATION REPORT R-071
Ral I L EXAMINATION
SUMMARY
VA Summary No.: U3CI2-N2H-NV Examination Data Sheet : N2H-DM0, N2H-DS02 Exam Date; 3/I912006 3/17/2006 Customer: Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Recirculatlon Iniot/N2H-NV Examination Procedures: 54-11-50.03" N-UT.78-03 Component
Description:
Nozzle to Vessel Weld Modeling Number: IR-2003.19 Section 3 Callbration Sheets No(s): N2H-CS01 N2H-CS04 Examination Category: B-D N2H-CS02 N2H-CS05 N2H-CS03 ISO I Drawing: N2134S-.0328-C Examination [ No Reportable Indications Results: Framatome ANP Safety Document Change Notices: fl Reportable Indications
- SDCN: 30-6037583-00 *SDCN:30-0011321-00
[ Geometric
- SDCN: 3049015396-00 aumnmary:
/%Af. 7-V4 P6R'A..EAw" f 7979 4'.ý Y7P15M AirW /1d(M S/ Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C1 2. l In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. These examinations resulted in no reportable indications. SIn accordance with UT Procedure 54-1SI-850-03 and the referenced TVAIEPRI modeling the following additional examinations were performed. These examinations also resulted In no reportable indications. Recirculation Inlet (N2) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 600 Shear +(36 to 66) Vessel 400 Shear
- 120 Blend 42% coverage of the required examination volume was obtained.
Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 1 OCFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to nozzle blend radius interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-2611296; 50-3271328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 'A" on each side. This examination satisfies the requirements of ASME Sec. XI (1989 Edition no Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Prepared By: George Chapman LVII Date: 311842006 Reviewed By. Ada.yf Conti L Date:3/18/2006 ign: Z' Sign: Revie: Cstonecr 0--1 Datc-ANII Review:, I Sin: C b~~ U W. LI tlot 51-9015478-000 Section 5 Tab G( Page I of 10
Exam Date I Tm'e: 03117/2006 12:24 Examination Data Sheet No.: N2H-DS01 A UT EXAMINATION DATA SHEET Iso /Drawing: N2/3-ISI-0328-C Calbration Sheet: N2H-CS01, N2H-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 60RL Customer: Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N2H Lo: TDC Procedure No.: N-UT-78-03 Component
Description:
12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Zone 1 2 = Counter Clockwise RBR = Remaining Back Reflection U CCW = Clockwise us = Up Stream o Downstream Wroax = Dist From CL at Max Amplitude T S =HalfMaxAmpitude = Dit From CL at Specified % of HMA A Dist From Ref Pt at Max. Dac (Forward) L1a Am2Plitud ,W2 = Dist From CL at Specified % of Li - L2 = End Point 1&2 (Lateral De Bcwr)12 Movement) Dec (Backward) L I UN MAXIMUM AMPLITUDE TWO or WIDTH 1 USD I FOWARD BACKWARD LengthDimensn S CCW D WMax L Max Comments
- CVV /
C DAG W1 1 WI D2 L1.$1 L2 D NO RECORDABLE INDICATIONS Notes:
- 1. Search unit orientation: radial and circumferential.
- 2. Examination limitation and ASME Code coverage is provided on the Ultrasonic Examnination Limitation and Coverage Worksheets.
Examiner: George G.Chapman Level: It Date: 03/17/06 Examiner: N/A Level: Date: Review: m A. Conti el: Ill Dale:03/t7/06 AN] I RWeview: Date: (.:J C) ( 51-9015478-000 Section 5 Tab G Page 2 of 10
S 0 Exam Date I Time: 3-6-06/1420 Examination Data Sheet No.:N2H-DS02 A UT EXAMINATION DATA SHEET Iso / Drawing: N2/I34SI-0328-C Calibration Sheet: N21-tCS03,N2H-CS04 AREVA N2H-CSD5 Wo: Nozzle BossTo Blend Radius Exam Angle: 40'S, 60°S Customer Browns Ferry Unit 3 System / Component I.D.: RPV Nozzle N2H Lo: TDC Procedure No.: 54-ISI-850-03 Component DesRBption: 12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: 0) Inner 15% C =Cote Clockwise R13R = Remaining Back Reflection fý CCW = Clockwise us = Up Stream CW = Depth TWD = Through Wall Dimension W 1W.2 DS = Half Max Amplitude Wmax = Dist From CL at Max Amplitude Io. HMA = 0st ro Re Ptat ax = Dist From CL at Specitied % of HMA = Dist From Rat Pt at Max.Da Frrd Lmax Amplitude Dac (Forward) Li - L2 = End Point 1&2 (Lateral W2 = Dist From CL at Specified % of Movement) ODac (Backward) Movement) ND MAXIMUM AMPLITUDE TWD or WIDTH US DS -~Length Dinmensions IND D W L M[ FORWARD LBAC W D ]aComments CWICCW DAC I Wa D I1I W2 j j 02 Li D1 I_2 D2 NO RECORDABLE INDICATIONS Notes: Signed for Mike Kleinjan per Telecom on 3118106
- 1. Search unit orientations: Tangential
- 2. Examination limitations and ASME Code coverage is provided on the Ultrasonic Exarnination Limitation and Coverage Worksheets.
Exam
- Ma Date: 3-8-08 Examie: NIA Level:
Date: RmCoti Level: III Date:3!18/06 ANII Review: Data: LL L Z 1 W_______________ ___/_____________4 JU 51-9015478-000 Section 5 Tab G Page 3 of 10
A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained during axial scans is typically limited due to Anozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. A0,01. Sin. Clrcumterntlal Scans' _1 p,7 i;
- i;
%t1 Inner15%- OUter5-. Examination Procedure: N-UT-78-03 Examination Procedure: 54-ISI-850-03 Examination Procedure: N-UT-78-03 AlPequired Examination Volume: 43.73z inches °Inner 15%-t Examination Volume: 5.01 inches. `Outer 85%-I Examination Volume: 38.72inches. 60°RL axial scan limited: [gYes E1No tCoverage Obtained by Modeling: 100% 60°RL Outer 85%-t Exam Limited: MYes -No Description of Limitation: Nozzle Blend Radius Inner 15%-4 Exam Umited: -]Yes N*o Description of Limitation: Nozzle Blend Radius 'Total Axial Volume Achieved: 24.9l'inches Descriplion of Limitation: N/A "Outer 854% Volume Achieved: 7.015Zinches 'Inner 15%-t Volume Achieved: 5.0'Zinches. Percentage of Axial Coverage: 57% "Total Circumferential Examination Coverage: 27% B AX1O0= C (F4H).-A=J COmbined Axaland Cntal Weld Coverage,. LTotal Examination Coverage: 42% (C *J)+ 2= L Prepared by: Bret Flesner Date: 03/18106 Reviewed by: George Chapman Date:03/18/06 ANII Review: Date: &If i /0 1 519157-00Seton5Ta Pg 4f1 51-9015478-000 Section 5 Tab G Page 4 of 10
A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N2H Date: 03/18!06 Sumrmary No: U3C12-N2H-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. 60°RL radial and tangential scans were performed from the shell surface. The tangential scans were performed with +10° skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100% circumferential coverage of the inner 15%-t. 100% of accessible surface was scanned resulting in 42% coverage. N2 Nozze-to-Shell CD -Tangential (Circumferential) Scan -Radial (Axial) Scan Prepared by. Bret Flesner Date: 03/18/06 Reviewed by: George Chapman Date:0311 8/06 ANIl Review: Date: ~I ~' '1914 00 eto a GPg f1 51-90154713-000 Section 5 Tab G Page 5 of 10
C~C:xi3 Rol) A AREVA UT CALIBRATION DATA SHEET ~ w a Customer: Browns Ferry Unit 3 Exam Date: 031171200H I Calibration No.: N2H-CS0t System I Component I.D.: RPV Nozzle N2H I Component
Description:
12" Recirculation Inlet Nozzle to Vessel Weld (Zone-1 Examination) ISO I Drawing No.: 34SI-0328-C Procedure No. I Rev.: N-UT-78 13 Material: Clad CS Diameter: 12" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer t Model. USN58L Serial No: 98-267 Mfg: RTD Calibration Block No: BF-18_ Serial I MT&E 0: 01000D0 Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal./ Velocity:.2320 In/MicroSeconds Shape: Rectangle Freq: 2.0 UHz Temp (F) Block: 70" Tamp (F) Comp.: 85° Delay: 14.046 pS I Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #: 0.8 Nominal Angle: 60" Measured: 611-Couplant: Ultragal II Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174112' Serial No.: 03-7406 Damping: I K Freq (MHz): 2 - 25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 1 2-1 NA Pulse Amp: Fixed I Pulsar: High Reference Sensitivity: 70 dD Scan Sensitivity: 84 dB Sweep Position 2.0" I NIA CALIBRATION CHECK 100 90 80 70 - 60 50, 401 30 20 101 Signal Amp (%) 80% NIWA Gain DB (d0): 67 ] N/A Probe Squint Angle 50 Probe Focus: FS 125mm. "I Date/Time I OK Initials Initial Cal: 3/17106 1210 X Init. Sim. Cal: 3/17106 1224 X Intermediate: N/A NIA Intermediate; NIA NIA I 0 DEGREE WELD THICKNESS ONLY I Intermediate: NIA NIA ( 1 2 3 4 5 6 7 8 9 10 Component: N/A Intermediate: N/A NIA Bm: N/A HAZ: WA Intermediate: 3/17/06 1245 X Circ Scan Exam Angle is =< the inverse sine of CIL Weld: NJA Final Cal: 3/17/06 1425 X the Nominal ID/OD ratio? Final~ýý CQ /70 45 ,,L* YES []NO C§ NIA Cmoet I Beam Direction on Calibration Block 0 Deg. Axial Cite BM: NIA HAZ; N/A (Yes / No) NO YES NO Crown HT: NIA Weld Width: NIA Reflector1 Sweep Position I Depth in Inches 3,6 Amplitude in % 80% Gain in dB 70*041 Notes: The 60* Zone-I ultrasonic examination. 51-9015478-000 Section 5 Tab G Page 6 of 10 I
~r'~ ~I.7 ~ ~.. I Roil EA UT CALIBRATION DATA SHEET AREVA Customer: Browns Ferry Unit 3 Exam Date: 03117/2006 Calibration No.; N2H-CS02 System / Component I.D.: RPV Nozzle N2H1,1 Component
Description:
12" Recirculatlon Inlet Nozzle to Vessel Weld (Zone-2 Examination) ISO/ Drawing No.: 3-11S-0328-C Procedure No. / Rev.: N-UT-78/ 3 Material: Clad CS Diameter: 12" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Mdel: USNSSL Serial No: 98-267 Mfg: RTD Calibration Block No: BF,18 Serial / MT&E #: 010000 Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. / Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 701 Temp (F) Comp.: 855 Delay: 14.046 pS I Range: 20.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #: 2.0 Nominal Angle: 60, Measured: 610 Couplant: Ultragel II Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 / 12' Serial No.: 03-7406 Damping: I K Freq (MHz): 2.25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 2" NA Pulse Amp: Fixed I Pulsar: High Reference Sensitivity: 85.1 dB Scan Sensitivity: 90 dB 2.0" 1 N/A I N/A a CALIBRATION CHECK 90 80 70 so
- 50 40 30 20 10
-I... or me w Date/Time OK Initials Initial Cal: 3/17/06 1200 X Inlt Sim. CaI: 3/17/06 1246 X Intermediate: N/A N/A Intermediate: N/A N/A Signal Aip (%) 80% I N/A Gain DB (dB): 67 ] N/A Probe Squint Angle 50 Probe Focus: FS 125mm. 0 DEGREE WELD THICKNESS ONLY Intermediate: N/A N/A 0 1 2 3 4 5 6 7 8 9 10: Component NIA Intermediate: N/A N/A BM: N/A HAZ: N/A Intermediate: 3/17/06 1315 X /C irc Scan Exam Angle is -' the Inverse sine of C/L Weld: NIA the Nominal IDIOD ratio? Final Cal: 3/17/06 1420 X [I YES 0 NO 9 NIA Component: NIA Beam Direction on Calibration Block 0 Dog. Axial Circ BM: N/A iHAZ: N/A (Yes I No) NO YES NO Crown HT: N/A Weld Width: NWA Reflector ID NOTCH Sweep Position / Depth in Inches 5.0 Amplitude in % 80% Gain In dB 85.1 dB Notes: The 600 Zone-2 ultrasonic examination. I 51-9015478-000 Section 5 Tab G Page 7 of 10 I
r C2 3 go 01 A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AREVA Site: Browns Ferry Unit 3 Eam Date: 316106 Summary No.: U3C12-N2H-NV Calibration No.: N2H-CSO3 PNozzle ID. RPV N21-Component ID: RPV N2H Exam
Description:
12" Inlet Recirculatlon Nozzle to Vessel Weld ASME Section XI: 1989 No Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-ISI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID.: F-18 Model: Sonic 136 Serial No.: 00XIXJ Cal. Block Thickness: 6.12" Dia.: Flat Serial No,: 136PI200G081455 Size:.5X1.0" Temp: Block: 82'F Comp.: 79'F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/psec. Nominal Refracted Angle: 60' Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 59" CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (flApphcabee): 36-66' Serial No.: 037405 Type Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (ifA.AoiJcabie): 36-66' Reflector. 10 13 Filter: Filter 2 Reject: 0% Wedge Radius (NApp/ikable): Flat Sweep Div.: 4 7 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: []Dual OPulse Echo No. of Intermediate Connectors: 0 Gain dB: 56.8 56.8 Jack: OTransmit OReceive DAC PLOT Ref. Sensitivity: 73.2dB Scan Sensitivity: 76.0dB 100 CALIBRATION i VERIFICATION TIMES 90 .. -1 Date Time In80lls Initial Cal: 3/6/06 1423 0 -. 0 Intermediate: NA NA NA 60 Intermediate: NA NA NA 50 Interrmediate: N NA NA 40-- Intermediate: NA NA NA Intermediate: NA NA NA 2 Intermediate: NA NA NA 0 THICKNESS DATA Intermediate: NA NA Upper Shell NA Lower Shell: N/A Final Cal.: 3/6/06 1627 - 05 WeldCL:N/A At IIIdication: N/A Calibration Reflector(s) Notch Sweep Position 5.6 Amplitude In % FSH 80% Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen Signed for Mike KlelnJan per Telecom on 3/15/06 -Examiner: Mike*_ W i'/ *,W n /-Lv
- IinExaminer:"N/ADaeN/
..e Level: II Date: 3/6/06 Ein: N.ALevel: N/A Date: N/ sign:i xal
- mla, eviewed: Xda m, iLvlII Date: 3118/06 ANII Revie.Dt in7:
Lei5; Sign: 7 51-9015478-000 Section 5 Tab G Page 8 of 10 j
ow AW~R6-11 Exam
Description:
12" Inlet Reciculation Nozzle to Vessel Weld ASME Section XI: 1959 No Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.. 54-ISI-850 /03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6. 1" Nozzle Diameter: 12' INSTRUMENT SETRANGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 1 DBV5J/ Cal. Block Thickness: 6.b12* Dia.: Flat Seral No.z 13P1200GO81455 Size:D.5X10 Temp: Block: 82F Comp.: 79 Range: 10" Frq.5Mz -Th, etnl Thermiometer VH: 9571 Delay: 4.52 M Couplant Type: Ultragel INI Velocity:.129 in/ljsec. Nominal Refracted Angle: 40* Couplant Batch A 05325 Each Major Screen Div.; 1.0" Measured Refracted Angle: 42 CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle ( 4.Applicabe): 120 + Serial No.: 037405 Type: Rompa-Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (iffApplicable): 120 Reflector: 7 10 Fiter. Filter 2 Reject: 0% Wedge Radius (CfdAppleabNe): 35" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Lengch:12 a A.p- %: 100 30 Mode: ODual Pulse Echo No. of Intermediate Connectors: 0 Gain dB: 52.4 62.4 Jack: MTransmit 1eReceive DAC PLOT Ref. Sensitivity: 52.4 dB Scan Sensitivity: 69.0 dB w 0 CALIBRATION I VERIFICATION TIMES Date Time Initial Cal: 316106 1425 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA I 100 90 0 o 80-70 60 50 40. 30 -- 20" 10
- I 10 0
1 2 3 4 5 6 7 8 9 10i 00 THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Weld CL: N/A At Indication: N/A Final Cal.: 3/6106 1630 Calibration Reflector(s) Notch Sweep Position 5.0 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen Signed for Mike Kleinjan per Telecom on 3/18/06 Examiner Mike W K i /n Level: II Date: 3/6/06 Examiner: N/A Level: N/A Date: N/A SRign Sign: Reviewed ANII Review: f-te Sign: Level: III Date: 3/18/06 Sign: A... / 51-9015478-000 Section 5 Tab G Page 9 Of 10 J
ARPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AREVA Site: Browns Ferry Unit 3 Exam Date: 3/6/06 Summary No.: U3C12-N2H-NV T Calibration No.: N2H-CS05 Nozzle ID.: RPV N2H1-Component ID: RPV N2H Exam
Description:
12" Inlet Recircuiation Nozzle to Vessel Weld ASME Section Xl: 1989 No Addenda Drawing No.: 3-1SI-0328-C Procedure No./ Rev.: 54-ISI-850 103 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1' Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 0111PP Cal. Block Thickness: 6.12" Dia.: Fiat. Senial No.: 136P1200G081455 Size:.5X1.0 Temp: Block: 82'F Comp.: 79'F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9671 Delay: 4.52' Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:. 129 in/psec. Nominal Refracted Angle: 40° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (ff Applicable): 120 - Serial No.: 037405 Type; Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable): 120 Reflector: 7 10 Filter: Filter 2 Reject: 0% Wedge Radius (if Appacabme): 3.5" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Length: 12" Amp. %: 100 30 Mode: ODual SPulse Echo No. of Intermediate Connectors: 0 Gain dB: 52.4 52.4 Jack: OTransmit Q'Recelve DAC PLOT Ref. Sensitivity: 52.4 dB Scan Sensitivity: 69.0 dB I w 0 CALIBRATION / VERIFICATION TIMES Date Time Initi is Initial Cal 3/6/06 1420 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 100 90-80 - 70-60-50 40 - 30-20 10 0 4.8 -7 0 1 2 3 4 5 6 7 8 9 10 0" THICKNE.S DATA Upper Shell: N/A Lower Shell: N/A Weld CL: N/A At Indication: N/A Final Cal.: 3/6/06 1626 Calibration Reflector(s) Notch Sweep Position 4.8 Amplitude In % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen Signed for Mike Kleinjan per Telecom on 3/18/06 Examiner: Level: ]1 Date: 316/06 Examiner:Level: NA Date: N/A Sign: S"-.Sign: Sign: ,/ -{,,.... Level: III Date: 3/18/06 Sign: Date: Date: 51-9015478-000 Section 5 Tab G Page 10 of 10 'I
RPV RECIRCULATION INLET NOZZLE N2J UT EXAMINATION REPORT R-072
/~ I A C EXAMINATION
SUMMARY
Summary NO.: U3C12-N2J-NV Examination Data Sheet,: N2J.DS01, N2J-DS02 Exam Date: 311012006 I 311712006 Customer: Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Recirculation InlIeN2J.NV Examination Procedures: $4-481-8-03" N-UT-78-03 Component
Description:
NOZZle to Vessel Weld Modeling Number: IR-2003-19 Section 3 Calibration Sheets No(s): N2J-.CSO1 M2J.cSO4 Examination Category: B-D N2J-CS02 N2J-CS04 N2J-CS03 ISO I Drawing: N2/34SI.0328.C Examination [ No Reportable Indications Results: Framatome ANP Safety Document Change Notices: Q Reportable Indications
- SDCN: 30-4037883-00 *SDCN:30-9011321.00 I] Geometric "SDCN: 30-9015396-00 Summary: &/.
7-r14 PE.*# IV44 V373 A.~rW f'?51JF & iký /iV/ZV Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12. In accordance with UT Procedure N-UT-78-03, 600 Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. These examinations resulted in no reportable indications. In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed. These examinations also resulted in no reportable indications. Recirculation Inlet (N2) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 600 Shear
- (36 to 66)
Vessel 400 Shear
- 120 Blend 42% coverage of the required examination volume was obtained.
Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed In accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to nozzle blend radius Interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 'A" on each side. This examination satisfies the requirements of ASME Sec. Xi (1989 Edition no Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Reviewed By A ContiVIII !/I Date:3/18/2006 I ANII Review:2~ 5 Tab H (' %PagelIof 10
Exam Date / Tine: 03117/2008 1850 Examination Data Sheet No.: N2J-DS01 UT EXAMINATION DATA SHEET Iso/ Drawing: N2/3-ISI-0328-C Calibration Sheet: N2J-CS01. N2J-CS02 AREVA Wo. Nozzle Boss To Blend Radius Exam Angle: 6ORL Customer: Browns Ferry Unit 3 System / Component ID.: RPV Nozzle N2J Lo: TDC Procedure No.: N-UT-78-03 Component
Description:
12 Recirculation Inlet Nozzle 1o Vessel Weld Exam Surface: OD Zone 1 2 = Counter Clockwise RBR = Remaining Back Reflection ,me CCW = Clockwise CW = Depthi US = Up Stream W = tWD = Through Wall Dimension w 1 W apt D = Downstream Wmax = Dist From CL at Max Amplitude W <1 HMA =Dist From Ref Pi at Max Wl = Dist From CL at Specified % of Lmax Amplitude DFc (Forward) LI L2 = End Point d &2 (Lateral W2 = Dist From CL at Specified % of a Movement) Dec (Backward) MAXIMUM AMPLITUDE TWD or WIDTH L IND I FORWARD BACKWARD iiComments D W Max L Max Cmet
- CW I CCW DAC W1 D1 W2 D2 L1 01 1_2 D2 NO RECORDABLE INDICATIONS Notes:
- 1. Search unit orientation: radial and circumferential.
- 2. Examination limitation and ASME Coda coverage is provided on the Ultrasonic Examination Limitation and Coverage Wartsheets.
Examiner: Wade Holoway Level: II Date: 03/17/06 Examiner: N/A Level: Dale: Reviewed: A Conti Level: Ill Daie:03117/06 Date:_ 6-44 t b14101________________ C--, C-., U, 51-9015478-000 Section 5 Tab H Page 2 of 10
0 Exam Date / Time: 3/10106 08:35 Examination Data Sheet No.:N2J-DS02 A UT EXAMINATION DATA SHEET Iso/ Drawing: N21341S-0328-C Calibration Sheet N2J-CS03,N2J-CS04 ARE VA N2J-CS05 WO: Nozzle BossTo Blend Radius Exam Angle: 40'S, 60*S Customer: Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N2J Lo: TDC Procedure No.; 54-1SI-850-03 Component
Description:
12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Inner 15% = Counter Clockwise RBR = Remaining Back Reflection CCW = Clockwise CW = Depth us = Up Stream 1WMaO I C, = D ept TWD = Through Wall Dimension w 1 t JmP D = Downstream Wmax = Dist From CL at Max Amplitude 102 .1 D5 = Half Max AmplitudeW = Dist From CL at Specified % of L i HMA = Disi From Ref Pt at Max. Dac (Forward) Lmax Amplitude W2 (Fro a tdo L1 - L2 = End Point 1&2 (Lateral W2 % Dist From CkL at Spefied % of Movernent) Dac (Backwanrd) 1, 1-US DS MAXIMUM AMPLITUDE T"VD or WIDTH Length Dimensions IND US DSa I FORAR -fBCWR Comments [ D W Max L Max
- CW I CCW DAC Wl DI W2 D2 1-D1 L2 D2 NO RECORDABLE INDICATIONS Notes:
C' Signed for Mike Kleinjn per Telecom on 3/10/06
- 1. Search unit orientations: Tangential
(
- 2. Examination limitations and ASME Code coverage is provided on Ihe Ultrasonic Examination Limitation and Coverage Worksheets.
Examiner Mike ljan Level 11 Date: 3-10-08 Examiner: N/A Level: Date: RevecnConti Level III Date:3118106 ANII Review: Date:I U AD .0 C-51-9015478-000 Section 5 Tab H Page 3 of 10
A RPV Nozzle-To-Shell Weld Ultrasonic Examination Limitation and Coverage Worksheet AR EVA Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N2J Date: 03118/06 Summary No: U3C12-N2J-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained during axial scans is typically limited due to nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. Examination Procedure: N-UT-78-03 Examination Procedure: 54-1SI-850-03 Examination Procedure: N-UT-78-03 ARequired Examination Volume: 43.73z inches "Inner 15%-t Examination Volume: 5.0l'inches. 'Outer 85%-t Examination Volume: 38.721 inches. 60°RL axial scan limited: [Yes ]No 'Coverage Obtained by Modeling: 100% 60°RL Outer 85%-t Exam Limited: ZYes []No Description of Limitation: Nozzle Blend Radius Inner 15%4 Exam Limited: UYes DNo Description of Limitation: Nozzle Blend Radius 'Total Axial Volume Achieved: 24.9g' inches Description of Limitation: N/A "Outer 854% Volume Achieved: 7.015zinches "Inner 15%-t Volume Achieved: 5.01'inches. 'Percentage of Axial Coverage: 57% JTotal Circumferential Examination Coverage: 27% B+ AX IO0= C (F+ H) +A= J C..ombied AxhalftndCircumfeientil Weld Coverage 'Total Examination Coverage: 42% (C+ J)+2 =L Prepared by: Bret Flesner Date: 03118106 Reviewed by: Wade Holloway Date:03/18/06 ANII Review: Date- / I C.., 4.- (2 51-9015478-000 Section 5 Tab H Page 4 of 10
A RPV Nozzle-To-Shell Weld Ultrasonic Examination Limitation and Coverage Worksheet AR EVA Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. 60ORL radial and tangential scans were performed from the shell surface. The tangential scans were performed with +/-100 skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100% circumferential coverage of the inner 15%-t 100% of accessible surface was scanned resulting in 42% coverage. IL --. -- - _ J_ _ ~(1* N2 Nozzle-to-Shell Cý -,-Tangential (CirumtferentiaJ) Scan=" -Radial (Axial) Scan Prepared by: Bret Flesner Date: 03118/06 Reviewed by. Wade Holloway Date:031806 II vew: Date: 51-9015478-000 Section 5 Tab H Page 5 of 10 M
r G;, f~o1i-A AR EVA UT CALIBRATION DATA SHEET I L ______________________________________ Customer: Browns Ferry Unit 3 Exam Date: 03/17/2006 I Calibration No.: N2J-CS01 System I Component I.D.: RPV Nozzle N2J Component
Description:
12" Recirculatlon Inlet Nozzle to Vessel Weld (Zone-I Examination) ISO I Drawing No.: 3-131-0328-C Procedure No. I Rev.: N.UT-78 / 3 Material: Clad CS Diameter: 12 "Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN5BL Serial No: 98-257 Mfg: RTD Calibration Block No: BF.18 Serial/ MT&E #: 01001D Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (In): Flat Mat. Cal. I Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2-0 MHz Temp (F) Block. 700 Temp (F) Comp.; 82I Delay; 14.048 6S I Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #; 0.8 Nominal Angle: 60* Measured: 610 Coupiant: Ultragel II i Batch No.; 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter. Full Wave Reject: 0% Cable Type & Length: RG-1741 12' Serial No.: 03-7406 Damping: K Freq (MHz). 2 - 25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 2-NA Pulse Amp: Fixed I Pulsar: High Reference Sensitivity: 70 dB Scan Sensitivity: 84 dB sweep Position 2.0" NIA
- I CALIBRATION CHECK
- 100 90 70 80 50 30 20-0 Signal Amp (%)
80% N/A Gain DB (dB): 67 N/A Probe Squint Angle 5° Probe Focus: FS 125mm. v DateTime OK Initials Initial Cal: 3/17106 1804 X IniL Sim. Cal: 3/17106 1850 X /( Intermediate: N/A N/A Intermediate: N/A N/A 0 DEGREE WELD THICKNESS ONLY Intermediate: N/A N/A 0 1 2 3 4 5 6 7 8 9 10 Component: N/A Intermediate: N/A N/A BM: N/A HAZ: N/A Intermediate: 3/171061905 X A) Circ Scan Exam Angle is --< the inverse sine of ./L Weld: N/A the Nominal IDIOD ratio? Final Cal: 3117106 2020 X 6j, [ YES o NO [] N/A Component: NIA Beam Direction on Calibration Block 0 Deg. Axial Clrc BM: N/A lHAZ: NIA (Yes / No) NO YES NO Crown HT: tiAA Weld Width: NIA Reflector 14 D Sweep Position I Depth in Inches 3.8 Amplitude in % Gain in dB Notes: The 600 Zone-1 ultrasonic examination. I 51-9015478-000 Section 5 Tab H Page 6 of 10 I
('
- r~
- l'7 A
UT CALIBRATION DATA SHEET AREVA Customer. Browns Ferry Unit 3 Exam Date: 03/17/2006 f Calibration No.: N2J-CS02 System / Component I.D.: RPV Nozzle N2J Component
Description:
12" Recirculation Inlet Nozzle to Vessel Weld (Zone-2 Examination) ISO/ Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: N-UT-78 13 Material: Clad CS Diameter: 12" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USNS8L Serial No: 98-267 Mfg: RTD Calibration Block No: BF-18 Serial I MT&E#: 0100DO Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter, (in): Flat Mat. Col. / Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 70' Tamp (F) Comp.: Or Delay; 14.046 pS I Range: 20.0 Conflg.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #; 2.0 Nominal Angle: 600 Measured: 61' Couplant: Ultragael II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR FIlter: Full Wave Reject: 0% Cable Type & Length: RG-174 / 12' Serial No.: 03-7406 Damping: I K Freq (MHz): 2.25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 2-NA Pulse Amp: Fixed I Pulsar: High Reference Sensitivity. 85.1 dB Scan Sensitivity: 90 dB 1 01 W 100 90 80 70 60 50 40 30 ý20 10 0 2.0" NIA N/A Signal Amp (%) 80% N/A Gain D9 (dB); 87 UN/A Probe Squint Angle 5' Probe Focus: FS 125mm. 0 DEGREE WELD THICKNESS ONLY CALIBRATION CHECK Date/Time OK Initials Initial Cal: 3117106 1800 X 4,# Init. Sim. Cal: 3117106 1906 X 6L. Intermediate: NIA N/A Intermediate: N/A N/A Intermediate: N/A N/A 0 1 2 3 4 5 6 7 8 9 101 Component: NIA Intermediate: N/A N/A BM: N/A HAZ: NWA Intermediate: 3/17/06 1920 X 01 Cirt Scan Exam Angle Is =< the Inverse sine of C/L Weld: N/A the Nominal ID/OD ratio? Final Cal: 3/17106 2022 X J.A 0 YES [I NO 0 N/A Component: N/A Beam Direction on Calibration Block 0 Deg. Axial Circ SM: NIA HAZ: NIA (Yes I No) NO YES NO Crown NT: N/A Weld Width: NWA Reflector I OC Sweep Position / Depth in Inches 6.0 Amplitude in % 80% Gain indB 1 85.1dB. Notes: The 800 Zone-2 ultrasonic examination. I I 51-9015478-000 Section 5 Tab H Page 7 of 10 J
r :,, %,,.ý C " ý %'A' 3 gvvo-A AREVA RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET a Site: Browns Ferry Unit 3 i Exam Date: 3/10/06 Summary No.: U3C12-N2J-NV Calibration No.: N2J-CS03 v Nozzle ID.: RPV N2J Component ID: RPV N2.1 Exam
Description:
12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xl: 1989 No Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-ISI-850 103 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1° Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 00X1XJ Cal. Block Thickness 6. 12" Dia.: Flat Serial No;: 136P1200G081455 Size:.5X1.0" Tamp: Block: 82"F Comp.: 75'F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 i/lisec. Nominal Refracted Angle: 60° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 59" CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 na Nominal Skew Angle (If Appicahbi): N/A Serial No.: 037405 Type: Rompes Damping: 500 Q Rep. Rate: 2 KHz Measured Skew Angle (ff Appbcab/i): N/A Reflector: 10 13 Filter: Filter 2 Reject: 0% Wedge Radius (If Applicable): Flat Sweep Div.: 4 7 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: []Dual ZPulse Echo No. of Intermediate Connectors: 0 Gain dB: 66.8 56.8 Jack: STransmilt -Receive DAC PLOT Ref. Sensitivity: 73.2 dB Scan Sensitivity: 82.0 d6 100 90 I w 0 CALIBRATION / VERIFICATION TIMES Date Time Is Initial Cal: 3/10/06 0825 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 80 70 60 50 40 30 20 10 )) ) ) ] 0 1 2 3 4 5 6 7 8 9 l1)j 0" THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/10/06 1124 Weld CL: N/A At Indication: N/A Calibration Reflector(s) Notch Sweep Position 5.6 Amplitude in % FSH 80% Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen Signed for Mike Kleinjan per Telecom on 3/18/06 Examiner: Mike W Ke/n Vel: 11 Date: 311006 Examiner: N/A Level: N/A Date: N/A Exmi Ir )ieWKen7. veJ I Dt:3/00 Sign: Reviewed: Ada ntiLevelI Date: 3/18/2006 ANII Review: Date: Sign: Sign: I 51-9015478-000 Section 5 Tab H Page 8 ot 1U I I
I 0, ýý rý, 1, " %W,w V iý aj 9 )KOW A AREVA Site: Browns Ferry Unit 3 RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET a I Exam Date: 3110/06 I Summary No.: U3C12-N2J-NV I Calibration No.: N2J-CSO4 11____________________ v Nozzle ID.: RPV N2J Component ID: RPV N2J Exam
Description:
12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xh: 1989 No Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-ISI-850 1 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley M. KBA Model: Benchmark Cal. Block jD:. BF-18 Model: Sonic 136 Serial No.: 01BV5J Cal. Block Thickness: 6.12' Dia.: Flat Serial No.: 136P1200G081455 Size:.5X1.0" Temp: Block: 82°F Comp.: 75"F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay:. 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 Inlnsec. Nominal Refracted Angle: 40' Couplant Batch #: 05325 Each Major Screen Div.: 1.0-Measured Refracted Angle : 42' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (If AppcAeble): 120 + Serial No.: 037405 Type: Rompaa Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (IfADp/lcable): 120 Reflector: 7 10 Filter: Filter 2 Reject: 0% Wedge Radius (ffoApiable): 3.5" Sweep Div.: 1 30 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: ODual OPulse Echo No. of Intermediate Connectors: 0 Gain dB: 52.4 52.4 Jack: STransmit E"Receive DAC PLOT a Ref. Sensitivity: 52.4 dB Scan Sensitivity. 59.0 dB I k A v CAUBRATION I VERIFICATION TIMES 90 5.0 800 7n 4-I Date Time Initials Initial Cal: 3/i0/06 0820 ,T Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 60 50 40 30 20 10 n" K I 0' THICKNESS DATA Upper Shell: N/A Lower Shell: N/A 0 0 1 2 3 4 5 6 7 8 9 10 Final Cal.: 3/10/06 I 1122 Weld CL: N/A 1 At Indication: N/A Calibration Reftector(s) Notch Sweep Position 5.0 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen Signed for Mike Kleirjan per Telecom on 3/18/06 a Level: II Date: 31006 Examiner N/A Level: N/A Date: NIA Sign: a SReviewed. 4 kCon Level: Ill Sign:-,A _q54 eI Date: 3/18/2006 ANII Review. /2 Sign: _/ Date: .- / 9~ rC-Zý I. V v v f 51-9015478-000 Section 5 Tab H Page 9 of 10 I
02c;240 Rc'Th' A AREVA RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET A Site: Browns Ferry Unit 3 I Exam Date: 3110106 I Summary No.: U3C12-N2J-NV I Calibration No.: N2J-CS05 v Nozzle ID.: RPV N2J Component ID: RPV N2J Exam
Description:
12" Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 1989 No Addenda Drawing No.: 3-1SI-0328-C Procedure No./ Rev.: 54-1SI-850/03 Figure No.: IWB 2500-7 Material: CS Clad Thickness -6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 015BJR Cal. Block Thickness: 6.12' Dia.: Flat Serial No.: 136P1200G081455 Size:.5X1.0" Temp: Block: 82°F Comp.: 75°F Range: 10" Freq: 2.25 MI-lz Shape: Rectangle Thermometer VH: 9571 Delay. 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/uisec. Nominal Refracted Angle: 40" Couplant Batch #: 06325 Each Major Screen Div.. 1.0" Measured Refracted Angle: 42° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (f Applicable): 120 - Serial No.: 037405 Type: Rompas Damping: 500 Q Rep. Rale: 2 KHz Measured Skew Angle (IfApplicable): 120 Reflector: 7 10 Filter: Filter 2 Reject: 0% Wedge Radius (ifApplkable): 3.5" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: O-Dual
- Pulse Echo No-of Intermediate Connectors
- 0 Gain dB:
52.4 52.4 Jack: IRTransmit []Receive DAC PLOT Ref. Sensitivity: 52.4 dB Scan Sensitivity: 59.0 dB w 0 CALIBRATION I VERIFICATION TIMES Date Time Initials Initial Cal: 3110/06 0815 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA '0 THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Weld CL: N/A At indication: N/A Final Cal.: 3/10/06 1120 Calibration Reflectorqs) Notch Sweep Position 4.8 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 3-delay on screen Signed for Mike Kleinjan per Telecom on 3/18/06 Examiner: Mike W Klein Level: II Date: 3/10/06 Examiner: N/A Level: N/A Dte: N/A Sign: Reviewed: Adam COLevel: III Date: 3/18/2006 AI, Review: Sign: Lee:IlDt:31/06 Sign: 51-9015478-000 Section 5 Tab H Page 10 of 10 J
RPV RECIRCULATION INLET NOZZLE N2K UT EXAMINATION REPORT R-073
r2~ 4 cf(% 6I A EXAMINATION
SUMMARY
AREVA Summary No.: U3C12.N2K.NVr Examination Date Sheet:; N21K-DS01, N2K-OM2 Exam Date: 3/1012006 311712006 Customer: Browns Ferry Unit 3 U3C12 Examinatlon Methods: Ultrasonic System I Component ID: Reclrculatlon InIetIN2K-NV Examination Procedures: 54-SI.450-03* N-UT-78-03 Component
Description:
Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 3 Calibration Sheets No(s): Examination C B-D N2K-CSO N2K-CS04 ategory. N2K-C802 N2K-CS05 N2K-CS03 ISO I Drawing: N2/3-311-0328-C Examination [ No Reportable indications Results: Framatome ANP Safety Document Change Notices: R l Reportable Indications
- SDCN: 30-5037583-00 *SDCN:30-9011321-00
" Geometric
- SDCN: 30-9015396-00 Summary:
R -/A -',,, d 99373 alt.,q 7FS/. A&fAt/'-- d 5-/V16 Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12. In accordance with UT Procedure N-UT-78-03, 60 Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. These examinations resulted in no reportable indications. In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed. These examinations also resulted in no reportable indications. Recirculation Inlet (N2) Nozzle Mocd&eling Parameters Probe Probe Skew Scan Surface 600 Shear 0(36 to 66) Vessel _ 40' Shear
- 120 Blend 42% coverage of the required examination volume was obtained.
Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 51.39% volumetric coverage due to nozzle blend radius interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-2611296; 50-327/328-and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 1/2'" on each side. This examination satisfies the requirements of ASME Sec. XI (1989 Edition no Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec X1, Appendix ViII qualified personnel, procedures, and equipment as amended by the Final Rule. i Prepared By: George Chapman LVII ign: Im.4 Date: 3/18/2006 Reviewed By: Sign:; Customer:AJaft WlcV, Sion: Date: ~4/o'~ANII Review: I 5191547r000Secion, 5Ia 51-9015478-000 Section 5 Tab I
0 Exam Date /Time: 03(1712006 1320 Examination Data Sheet No.: N2K-DS01 A UT EXAMINATION DATA SHEET Iso I Drawing: N2/3-1SI-0328-C Calibration Sheet: N2K-CS01, N2K-CS02 AREVA We: Nozzle Boss To Blend Radius Exam Angle: 6ORL Customer. Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N2K Lo: TDC Procedure No.: N-u1r-78-03 Component
Description:
12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: 00 Zone 1 2 = Counter Clockwise RBR = Remaining Back Reflection UV COW = Clockwise US = Up Stream CW = Depth TWD = Through Wall Dimension W i "1 DS = Half Max Amplitude Wmax = Dist From CL at Max Amplitude HMA = Dist From Ref Pt at Max. Wl = Dist From CL at Specified % of Dec (Forward) iI Lmax Amplitude Wre LI - L2 = End Point 1&2 (Lateral = Dist From CL at Specified % of Movement) Dac (Bacward) a,, ND US MAXIMUM AMPLITUDE TWD or WIDTH L IND ORWARD BACKWARD Comments _CW__CCW DAC D W Max L Mx W1 W D2 IJ D .2[ D2 1 _W NO RECORDABLE INDICATIONS Notes:
- 1. Search unit orientation: radial and circumferential.
- 2. Examination limitation and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.
Examiner: George G.Chapman Level: II Date: 03117/06 Examiner: N/A Level: Date: Reviewed: Ada Conti Level: III Date:03/17/06 AN-/a ta: d-e-- D C) b.f. - iN) 51-9015478-000 Section 5 Tab I Page 2 of 10
0 Exam Date /Time: 3/10)f6 20:15 Examination Data Sheet No.:N2K-DS01 UT EXAMINATION DATA SHEET Iso / Drawing: N2/3-ISI-0328-C Calibration Sheet: N2K-CSO3,N2K-CS04 AR EVA I N2K-CS05 Wo: Nozzle BossTo Blend Radius Exam Angle: 40'S, 60°S Customer Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N2K Lo: TDC Procedure No.: 54-ISI-850-03 Component
Description:
12 Recirculation Inlet Nozzle to Vessel Weld Exam Surface: OD Inner 15% = Counter Clockwise ON pnbw CCW = Clockwise RBR = Remaining Back Reflection un CW = Ceoth us = Up Stream Wn C==Deptnt m TWD = Through Wall Dimension W 1 w eR DS = HaofMtreampltd Wmax = Dist From CL at Max Amplitude HMS = Half Max AmpP ud
- x.
W1 = Dist From CL at Specified % of HMA = Dist From Ret Pt at Max.Da(FrrdI Lmax Amplilude D (w LI -L2 = End Point 1&2 (Lateral W2 = Dist From CL at Specified % of I Movement) Dac (Backward) Le U D MAXIMUM AMPLITUDE TWD or WIDTH 1 IND F SO FORWARD IBACKWARD LeghDmnis W WMa Max2 Comments CWICCW DAC WxLMax W I D l W2 D2 L1 D1 L_2 _2o NO RECORDABLE INDICATIONS Notes.
- 1. Search unit orientations: Tangential Signed for Thomas Brown per telecom on 3/18/06
- 2. Examination imitations and ASME Code coverage is provided on the Ultrasonic Examination Linitation and Coverage Worksheels.
Examine: Date: 3-10-06 Examiner N/A Level: Date: Rev IIl Date:3/1B/0f AN(( Review: Date: 51U147-0 Seto 5 a IPge3of1 fr.- / 5 1 -90 1 5478-ODO Section 5 Tab I Page 3 of 10
0 A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N2K Date: 03/12/06 1 Summary Ne: U3C12-N2K-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained during axial scans is typically limited due to nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically fimited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-I only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. AalSanis CircumfietaSan ',n.er. Examination Procedure. N-UT-78-03 Examination Procedure: 54-ISI-850-03 Examination Procedure: N-UT-78-03 'keguired Examination Volume: 43.73' Inches ulnner 15%-t Examination Volume: 5.0lzinches. 'Outer 85%-t Examination Volume: 38.722inches. 60°RL axial scan limited. Yes EjNo "Coverage Obtained by Modeling: 100% 60°RL Outer 85%-t Exam Limited: MYes E-No Description of Limitation: Nozzle Blend Radius Inner 15%-t Exam Limited: L]Yes [&No Description of Limitation: Nozzle Blend Radius 'Total Axial Volume Achieved: 24.91 inches Description of Limitation: N/A -Outer 85-t% Volume Achieved: 7.015ZInches Inner 155%-t Volume Achieved: 5.01rinches. ';Percentage of Axial Coverage: 57% 'Total Circumferential Examination Coverage: 27% B+ AX 10= C (F + H) +A = J CiblWhe AAxW On-d C~clico et M Weld0 Coverag LTotal Examination Coverage: 42% (C+J)+2=L P by: Bret Flesner Date: 03118106 Reviewed by: George Chapman Date:03118/06 I eview: Date: I.' 51-9015478-000 Section 5 Tab I Page 4 of 10
0 0 A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFIN3 Unit: 3 Weld ID: N2K Dte: 031e*806 Summary No: U3C12-N2K-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. 60°RL radial and tangential scans were performed from the shell surface. The tangential scans were performed with :1:10° skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100% circumferential coverage of the inner 15%-t. 100% of accessible surface was scanned resulting in 42% coverage. N2 Noule4o-She~ll -Tangeniial (Circurrferenial) Scan -Radial (Axial) Scan Prepared by: Bret Flesner Date: 03/18106 Reviewed by: George Chapman Dt:X80 NIl eview. Date: 519057800 etin5 a IPge5of1 51-9015478-000 Section 5 Tab I Page 5 of 10
UdSh~L* A AR EVA UT CALIBRATION DATA SHEET W is 1 .4 Customer: Browns Ferry Unit 3 Exam Date: 03117/2006 Calibration No.: N2K-CSOl System I Component I.D.: RPV Nozzle N2K Component
Description:
12" Recirculation Inlet Nozle to Vessel Weld (Zone-1 Examination) 1S0 / Drawing No.: 34SI-0328-C Procedure No. I Rev.: N-UT-78 13 Material: Clad CS Diameter: 12" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkremer Model: USN58L Serial No. 98-267 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E 8: 010000 Model: TRL2.AUST Size: 2(24x42) Thickness (in): 6.120 Diameter. (in): Flat Mat. Cal. / Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 701 Temp (F) Comp.: 85' Delay: 14.046 VaS Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. 0: 0.8 Nominal Angle: 60 1 Measured: 61, Couplant: Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-1741 17 Serial No.: 03-7406 Damping: I K Freq (MH). 2 - 25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors 2" NA Pulse Amp: Fixed Pulsar: High Sweep Position 2.0" 1 N/IA Reference Sensitivity: 70 CIS Scan Sensitivity: 84 dB I 1uu 80 70 00 so 40-. 30 20 Signal Amp (%) iI1 NIA Gain DB (dB): 67 N/A Probe Squint Angle 50 Probe Focus: FS 125mm. CALIBRATION CHECK m0 Date/Time OK Initials Initial Cal: 3/17/04 1210 x II, Init Sim. Cal: 3117/06 1320 XI.,* Intermediate: NIA NIA Intermediate: N/A N/A 0 Intermediate: N/A N/A 0 1 2 3 4 5 6 7 8 9 0 DEGREE WELD THICKNESS ONLY I 1U Component: NIA Intermediate; NIA N/A BM: N/A HAZ: N/A Intermediate: 3/17106 1340 X Circ Scan Exam Angle Is m< the Inverse sine of CIL Weld: NIA Final Cal; 3/17/06 1425 X the Nominal ID/OD ratio? [F YES 0 NO j@ N/A Component: N/A Beam Direction on Calibration Block 0 Deg. Axial Circ SM: N/A IHAZ: NIA (Yes / No) NO YES NO Crown HT: N/A Weld Width; N/A Reflector 114T SDH Sweep Position / Depth in Inches 3.6 Amplitude in % 80% Gain In dB 70.0dB Notes: The 600 Zone-1 ultrasonic examination. I 51-9015478-000 Section 5 Tab I Page 6 of 10 I
C .J~d4I 1307.5 A UT CALIBRATION DATA SHEET AR EVA Customer: Browns Ferry Unit 3 Exam Date: 03/17/2006 Calibration No.: N2K-CS02 System / Component I.D.: RPV Nozzle N2K Component Description; 12" Recirculation Inlet Nozzle to Vessel Weld (Zone-2 Examination) ISO I Drawing No.: 3-1SI-0328-C Procedure No. I Rev.: N4JT.78 / 3 Material: Clad CS Diameter: 12" Nozzle Thickness. 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 98-267 Mfg: RTD Calibration Block No: BF-18 Serial / MT&E #: 01ODO Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. / Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 701 Temp (F) Comp.: 865 Delay: 14.046 8S I Range: 20.0 Config.: Duel Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. 0: 2.0 Nominal Angle: 60 1 Measured: 610 Couplant: Ultragel II FBatch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter. Full Wave Reject: 0% Cable Type & Length: RG-174 /12' Serial No.: 03-7406 -Damping: I K Freq (MHz): 2,25 No. of Connectors: 0
== Description:== Carbon Steel Rompas Rep. Rate: Auto High DAC PLOT Reflectors
- 2.
NA Pulse Amp: Fixed I Pulsar: High 2.0" N/A NIA Reference Sensitivity: 85.1 dB 100-Signal Amp (%) 80% N/A go-- GanD (8: 6 NIA Scan Sensitivity: 90 dB Gain Da (dB): 87 7, Probe Squint Angle 5* I f Probe Focus: FS 125mm. CALIBRATION CHECK 5 Date/Time OK Initials 4 Initial Cal: 3/1710e 1200 X 30 Inlt Sim. Cal: 3/17/06 1343 X 7 20 i - Intermediate: N/A NIA 10 Intermediate: N/A N/A 0 L 0 DEGREE WELD THICKNESS ONLY Intermediate: N/A N/A 0123456789 10 Component: NIA Intermediate: NIA N/A SM: N/A NAZ: N/A Intermediate: 3/17/06 1409 X Circ Scan Exam Angle Is =< the Inverse sine of CIL Weld; N/A InterIdiate 3/17J06 4/- / the Nominal ID/OD ratio? Final Cal: 3/17/06 1420 X [] YES NO N N/A Component: N/A Beam Direction on Calibration Block 0 Deg. Axial CIrc BM: NIA HAZ: N/A (Yes / No) NO YES NO Crown HT: NWA Weld Width: N/A Reflector ID Nal"CH Sweep Position / Depth In Inches 6.0 Amplitude in % 80% Gain in dB 85.1 dB Notes: The 60° Zone-2 ultrasonic examination. I I 51-9015478-000 Section 5 Tab I Page 7 of 10 I
-4, ki 7, A AREVA RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET a Site: Browns Ferry Unit 3 I Exam Date: 03/10/06 I Summary No.: U3C12-N2K-NV I Calibration No.: N2K-CS03 Nozzle ID-: RPV N2K Component ID: RPV N2K Exam
Description:
12" Inlet Recirculation Nozzle to Vessel Weld ASME Section Xl: 1989 No Addenda Drawing No.: 3-1SI-0328-C Procedure No. / Rev.: 54-1SI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mtg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: OOX1XJ Cal. Block Thickness: 6.12" Die.: Flat Serial No.: 136P1200G081455 Size:.5X1.0" Temp: Block: 81°F Comp.: 780F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/psec. Nominal Refracted Angle: 60" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 59' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (f Applicable): 36"-66" Serial No.: 037405 Type: Rompas Damping: 500 Q Rep. Rate: 2 KHz Measured Skew Angle (IfApplicabM): 36'-66' Reflector: 10 13 Filter: Filter 2 Reject: 0% Wedge Radius (llApplkcablae): Flat Sweep Div.: 4 7 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: ODual [@Pulse Echo No. of Intermediate Connectors: 0 Gain dB: 56.8 56.8 Jack: OTransmit [-Receive DAC PLOT Ref. Sensitivity: 73.2 dB Scan Sensitivity: 82.0 dB -II w 0 CALIBRATION I VERIFICATION TIMES Date Time I ls Initial Cal: 03/10/06 2012 Intermediate: NA NA NA Intermediate: NA NA NA. Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate:
- NA NA A
100 90 80 70 60 50 40 30 20 10 0 58 -1 I 0* THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Weld CL: N/A At Indication: N/A 0 1 2 3 4 5 6 7 8 9 10 Final Cal.: 03110/06 2338 Calibration Reflector(s) Notch Sweep Position 5.6 Amplitude In % FSH 80% Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen Signed for Thomas Brown per telecom on 3/18/06 Examiner: Thorn Level: II Date: 03/10/06 Examiner NIA Level: N/A Date: N/A Sign: Sign: Reviewed: Level: IIl Date: 3./.00. ANII Review Date: Sign: ,Sign: Xoo 51-9015478-000 Section 5 Tab I Page 8 of 10 I
A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AR EVA Model: Srown er nic 13 Sxmaerial006Smmr No.: U3CIBV5J-N Cal.lokTickine: N.2o Di.: FiatS0 Nozzle ID.: RPV N2K Component ID: RPV N2K Exam Descriptionl 12" Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 1989 No Addenda Drawing No.: 3-ISI-0328-C Procedure No./ Rev.: 54-SI-850. 03 Figure Not: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial Skew Angle 1al Block Thickness: 6.12" Die: Flat Serial No.: 136121200G081455 Size:.5Xl.0" Temp: Block: 81 *F Camp.: 78°F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4-52' Mode: Shear Config.: Single Couplant Type: Ultragel 11 Velocity:. 129 in/psec. Nominal Refracted Angle: 407 Couplant Batch #: 05325 -Each Major Screen Div.: 1.0' Measured Refracted Angle: :42" CALIBRATION VERIFICATION BLOCK -Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (ffApplicable): 120 + Serial No.: 037405 Type: Rompa5 Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable): 120 Reflector: 7 10 Filter: Filter 2 Reject: 0% Wedge Radius (If Applcsable): 3.5" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: []Dual NPulse Echo No. of Intermediate Connectors: 0 Gain dB: 52.4 52.4 Jack: eTransmlt -Recelve DAC PLOT Ref. Sensitivity:. 52.4 dB Scan Sensitivity: 59.0 dB 100 CALIBRATION I VERIFICATION TIMES 90 -5.0 so----- Date Time Initials 80 - Initial Cal: 03/10/06 2008 70 Intermediate: NA NA NA 60 Intermediate: NA NA NA 50 - Intermediate: NA NA NA 40 Intermediate: NA NA NA 3 0 Intermediate: NA NA NA 20 I 10 Intermediate: NA NA NA I 0" THICKNESS DATA Intermediate: NA NA A 012345878 9 Upper Shell: N/A Lower Shell: N/A N 9 101 Final Cal.: 03/1l/08 23365 i Weld CL: N/A At Indication: N/A Calibration Reflector(s) Notch Sweep Position 5.0 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen Signed for Thomas Brownfer teiecom on 3/18/06 Examiner: Thomasm Bn 3/18m/ei0N/ Examiner: Level: Date: 03/10/06 NA -Level: N/A Date: N/A Sign: ee:IDae031/6 Sign:
- ,Reviewed:
Adam Cevlt Date: 3/18a2006 ANII Review: Date: Sign: Sign: J ,,.0_ 51-9015478-000 Section 5 Tab I Page 9 oT 1U i
f r%5 ,Mo7 A AREVA RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET a Site: Browns Ferry Unit 3 I Exam Date: 03/10086 Summary No.: U3C12-N2K-NV Calibration No.: N2K-CS05 r qV Nozzle ID.: RPV N2K Component ID: RPV N2K Exam
Description:
12" Inlet Recirculation Nozzle to Vessel Weld ASME Section XI: 1989 No Addenda Drawing No.: 3-ISI-0328-C Procedure No. / Rev.: 54-1SI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 12" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 M6del: Sonic 136 Serial No.: 0111PP Cal. Block Thickness: 6.12" Dia.: Flat Serial No.: 136P1200G081455 Size:.5X1.0" Temp: Block: 81°F Comp.: 78°F Range: 10' Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 4.52" Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/psec. Nominal Refracted Angle: 400 Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42° CALIBRATION VERIFICATION BLOCK -Freq.: 2.25 MHz Pulse: 222 n Nominal Skew Angle (ff Apl~icable): 120 - Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (IIApplicabie): 120 Reflector: 7 10 Filter. Filter 2 Reject: 0% Wedge Radius (ff Appkcable): 3.5" Sweep Div.: 1 4 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 30 Mode: ODual NPulse Echo No. of Intermediate Connectors: 0 Gain dB: 52.4 52.4 Jack: STransmit []Receive DAC PLOT Rel. Sensitivity. 52.4 Scan Sensitivity: 59.0 dS I CALIBRATION I VERIFICATION TIMES Date Time jfltals Initial Cal: 03/10/06 2010 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 100 9o 80 70 60 50 40-30 20 10 0 0 4.8 -4
- i.............
I I i-I 0o THICKNESS DATA Upper Shell: N/A Lower Shell: N/A 1 23456789 101 Final Cal.: 03/10/06 2334 Weld CL: N/A I At Indication: N/A Calibration Reflector(s) Notch Sweep Position 4.8 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 3" delay on screen Signed for Thomas B wn per telecom on 3/18/06 Examiner-Th Examiner: N/A Siner: T Level: I1 Date: 03/10/06 Eine Level: N/A Date: N/A Sign: Sign: Reviewed: Ad Lel III Date: 3/182006 ANII Review:/) Sign: Sign: 5 1-90 15478-000 Section 5 Tab I Page 10 10 j
RPV MAIN STEAM NOZZLE N3C UT EXAMINATION REPORT R-074
( C 1, ri' 6 Rc'7* A ARE VA EXAMINATION
SUMMARY
Er Summary No.: U3C12-N3C-NV Examination Data Sheet: N3C.DS01, N3C-DS02 Exam Date: 31712006 1 311712006 Customer: Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Main StearrmN3C-NV Examination Procedures: 544181450.03" N-UT-78-03 Component
Description:
Nozzle to Vessel Weld Modeling Number: IR-2003-4B Calibration Sheets No(s): N3C-CS01 N3C-CS04 Examination Category: B-D N3C-C802 N3C-CS06 N3C-C303 I;O I Drawing: N313-1Si-0329-C Examination 0 No Reportable indications Results: Framatome ANP Safety Document Change Notices: 0 Reportable Indications
- SDCN: 3045037583.00 *SDCN:30.9011321.00 *SDCN: 30.9015396.00 Q Geometric
.M.a.na l Kaon eY1i o r e o rmed 7n /1e refere7n=ce/. wel du Brwn FrUt 3C Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12. In accordance with UT Procedure N-UT-78-03, 60° Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. These examinations resulted in no reportable indications. n accordance with UT Procedure 54-ISI-850-03 and the referenced rVANEPRI modeling the following additional !examinations were performed. These examinations also resulted in no reportable indications. Main Steam (N3) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 600 Shear +(54 to 74) Vessel 40* Shear
- 115 Blend 36% coverage of the required examination volume was obtained.
Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed in accordance with the criteria of IOCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 35.22% volumetric coverage due to nozzle blend radius interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 'A' on each side. This examination satisfies the requirements of ASME Sec. Xi (1989 Edition no Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Prepared By: Bret Flesner LVII Reviewed By: A. Coril LVIIL Date:30006 Sign: ~ Date. 3118/2006 -J_ Sign: Sign:r ustaner. Matt Wec Date-ANH eiew ae Sign: ~Dt: { -u!1 51-9015478-000 S 51-9015478-000 Section 5 Tab K Pg f1 Page I of 10
S S Exam Date / Time: 3/17/2006 16:45 Examination Data Sheet No.: N3C-DS01 A UT EXAMINATION DATA SHEET Iso/Drawing:N3/3-1SI-0329-C Calibration Sheet N3C-CS01, N3C-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 60RL Customer: Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N3C Lo: TDC Procedure No.: N-UT-78-M3 Component
Description:
26" Main Steam Nozzle to Vessel Weld Exam Surface: OD Zone 1 2 = Counter Clockwise RBR = Remaining Back Reflection CCW = Clockwise uS = Up Stream CW = Depth TWD = Through Wall Dimension w 1 w P D = Downstream Wmax = Dist From CL at Max Amplitude W.. 2-itt LnmHxax Amplitude W2 = Disl From CL at Specified % of Li - L2 = End Point 1 &2 (Lateral W2 (Backward) D F Movement) D (Backward) MAXIMUM AMPLITUDE TWD or WIDTH INIUS DS JFOWR BAK RD Length Dimensions Cmef CW /CCW DAC Wl Max W2 D2a1xD L2 D W1___ I__ D1_ I~ ~ x W2 D2 Li D NO RECORDABLE INDICATIONS Notes:
- 1. Search unit orientation: radial and circumferential.
- 2. Examination limitation and ASME Code coverage Is provided on the Ultrasonic Examination Limitation and Coverage Worksheets.
Examiner: Bret F"esner Level: It Date: 3/1712006 Examiner: NIA Level: Date: Re Conti Level: Ill Date: 3/20/2006 ANII ReDate: 90-01 47-0 6etin 6TbK/ag92of1 C-, a t\\) 90-9015478-000 Section 5 Tab K Page 2 of 10
S T Exam Date I Trme: 317/06 13:44 Examination Data Sheet No.: N3C-0S02 A UT EXAMINATION DATA SHEET so / Drawing: N3/3-ISI-0329-C Calibration Sheet: N30S03,N3C-CS04 A R EVA NCC0 Wo: Nozzle BossTo Bland Radius Exam Angle: 40°S, 60°S Customer: Browns Ferry Unit 3 System I Component I.D.: RPV Nozzle N3C Lo-TDC Procedure No.: 54-1IS-850-03 Component Desoription: 26" Main Steam Nozzle to Vessel Weld Exam Surface: OD Inner 15% SCounter Ckckwise RBR = Remaining Back Redection U W CCW =Clockwise US=U Sra CW = Depth us = Up Stream Through Wa Dimension D =af Max ADn pitude Wmax = Diet From CL at Max Amplitude r - 1S =W Dist From CL at Specified % of HMA =Dist From Ref PI at Max. a r Lmax Amplitude Dac FomCat Sp. idi LI - L2 = End Point 1&2 (Lateral W2 Dist From CL aa Specifrd d % of Movement) Dac (Backward) I us DS MAXIMUM AMPLITUDE TWD or WIDTH Length Dimensions CWU SCCW DAC D W MaxI L Max WI D1 W2 D2 LI DORW DLBKAD Comments NO RECORDABLE INDICATIONS Notaes
- 1. Search unit orientations: Tangential Signed for Mike Kleinjan per telecon on 3/18106
- 2. Examination limitations and ASME Code coverage is provided on the Ultrasonik Examination Umitalion and Coverage Worksheets.
Examiner an Level: II Date: 3-7-06 Examiner: N/A Level: Date: Adam Conti Level: Ill Date:312012006 ANtI Review: Date: -f4p= W. Section 5 Tab K Page 3 of 10
Sl A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N3C Date: 03118/06 1 Summary M: U3C12-N3C-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained during axial scans is typically limited due to nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and typically limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. Axial Scans Clr#umfereniaiScans 100%t. Inner 15%4 Outer 85%4t Examination Procedure: N-UT-78-03 Examination Procedure: 54-141-850-03 Examination Procedure: N-UT-78-03 ARequired Examination Volume: 54.37-inches ulnner 15%4 Examination Volume: 5.392inches. °Outer 85%-t Examination Volume: 48.982inches. 60°RL axial scan limited: NYes []No Coverage Obtained by Modeling: 100% 60°RL Outer 85%4 Exam Limited:
- Yes
__]No Description of Limitation: Nozzle Blend Radius Inner 15%4 Exam Limited: DYes oNo Description of Limitation: Nozzle Blend Radius uotal Axial Volume Achieved: 22.639' inches Description of Limitation: N/A "Outer 854% Volume Achieved: 10.3059'inches 'Inner 15%-t Volume Achieved: 5.392inches. 'Percentage of Axial Coverage: 42% "Total Circumferential Examination Coverage: 29% B+AX 1O0=C (F + H)+ A = J Combined 00al and Ctioumen tiab Weed Covrage LTotal Examination Coverage: 36% (C +JA-&2= L L*"'Prepared by: Bret Flesner Date: 03/18/06 R;y da ot Date :03120106 AIIeview:..
- //
Date': C-. 90-901547&-000 Section 5 Tab K Page 4 of 10
A RPV Nozzle-To-Shell Weld ARE VA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 Unit: 3 Weld ID: N3C I Date: 03M18/06 Summary No: U3C12-N3C-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. 60°RL radial and tangential scans were performed from the shell surface. The tangential scans were performed with 110* skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial flaws in the inner 15%-t only. These scans achieved 100% circumferential coverage of the inner 15%-t. 100% of accessible surface was scanned resulting in 36% coverage. /- I-M3 Nonzze-lo-S1eWl 90-9015478-000 Section 5 Tab K Page 5 of 10
A g,. t A UT CALIBRATION DATA SHEET AREVA I Customer: Browns Ferry Unit 3 Exam Date: 03/17/2006 I Calibration No.. N3C-CS01 Calibration No.: N3C.C501
- ystem I Component I.D.: RPV Nozzle N3C I
Component
Description:
26" Main Steam Nozile-to-Shell weld (Zone-t Examination) ISO I Drawing No.: 341S-0329-C Procedure No. / Rev.: N-UT-78 13 Material: Clad CS Diameter: 26" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 01-887 Mfg: RTD Calibration Block No: SBF-18 Serial / MT&E M: 01040T Model: TRL2-AUST / Size: 2(24042) Thickness (In): 6.12 Diameter (in): Flat Mat. Cal. / Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp(F)Block: 701 Tomp(F) Comp: 88" Delay: 12.6953 yIS I Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH-9571 Each Major Screen Div. #: 0.8 Nominal Angle: 600 Measured: 626 Couplant: Ultragel II Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filter. Full Wave Damping: I K J I Reject: 0% / Cable Type & Length: RG-174/12' Serial No.: N/A I I I Freq(MtHz): 2-25 / No. of Connectors: 0 Rep. Rate: Auto High V Pulse Amp: Fixed / I Pulsar: High / Reference Sensitivity: 70.6 dB Scan Sensitivity: 84.6 dB CALIBRATION CHECK U Date/Time IOK Initials -ae m I O-Intil 'q1Inltlal Cal: 3/17106 1514 X InIt. Sim. Cal: N/A N/A Intermediate: NIA N/A Intermediate: NIA N/A 0 DEGREE WELD THICKNESS ONLY Intermediate: N/A N/A 0 1 2 3 4 5 6 7 8 9 10 Component: NIA Intermediate: NIA N/A aM: N/A HAZ: N/A Intermediate: NIA N/A Circ Scan Exam Angle is =< the Inverse sine of CIL Weld: N/A -ial : 1 1 -i the Nominal ID/OD ratio? Final Cal: 3/17/06 1915 X [I YES NO JR NIA Component: N/A Beam Direction on Calibration Block 0 Dog. Axial Clrc BM: N/A HAZ: N/A (Yes / No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector T SDH Sweep Position / Depth in Inches 3.8 Amplitude In % 80% Gain In dB 70.6 016 Notes: The 60- Zone-1 ultrasonic examination. Search unit provided by TVA. Examinei: Brot Flesner Examiner: N/A WLevel: I/A Date: N/A Sign: Level: II Date; 0311712006 Sign: Rel'e ogLANII Review" Sign: Level: III Date: 03120/2006 Sign: 90-9015478-000 Section 5 Tab K Page 6 of 10 V/
OCJ U"7/Z01+~ A UT CALIBRATION DATA SHEET AREVA Customer: Browns Ferry Unit 3 Exam Date: 31T/2006 Calibration No.: N3C.CS02 -J System I Component I.D.: RPV Nozle N3C L Component
Description:
26" Main Steam Nozzle to Vessel Weld (Zone-2 Examination) 1o 0 Drawing No.: 34181-0329-C Procedure No. / Rev.: N-UT-78 13 Material: Clad CS Diameter: 26" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN58L Serial No: 01-887 Mfg: RTD Calibration Block No: SF-18 Serial I MT&E #: 01040T Model: TRL2-AUST Size: 2(24x42) Thickness (in): 6.12" Diameter. (in): Flat Mat. Cal. / Velocity:0.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Temp (F) Block: 70" Temp (F) Comp: 88" Delay: 12.6953 IS I Range: 20.0" Config.: Dual Mode: Long Thermometer No.: VH-9571 Each Major Screen Div. #: 2.0 Nominal Angle: 60" Measured: 62* Couplant: Ultragel II 1 Batch No.: 05325 Cal In Depth or Sound Path: Sound Path Fixture / Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave Reject: 0% Cable Type & Length: RG-174 / 12' Seri No.: NIA Damping: 1 K Freq (MHz): 2-25 No. of Connectors: 0
== Description:== N/A Rep. Rate: Auto High DAC PLOT Raflectors rulse Amp: F-ixed I Pulsar: High Sweep PosiIion Reference Sensitivity: 80.9 dB Scan Sensitivity: 88.2 dB CALIBRATION CHECK Signal Amp (%) Gain DB Probe Squint Angle 3* Probe Focus: FS 125 mm. Date/Time OK initials L I Initial Cal: 3/17)06 1610 X AA-; Init. Sim. Cal: N/A NIA Intermediate: N/A NIA Intermediate: N/A NIA 0 DEGREE WELD THICKNESS ONLY Intermediate: N/A N/A 0 1 2 3 4 5 6 7 8 9 10 Component: N/A Intermediate: N/A N/A SM: N/A T HAZ: N/A Intermediate: N/A IN/A Circ Scan Exam Angle is =< the Inverse sine of CI. Weld: N/A -~j'*F the Nominal ID0/D ratio? Final Cal: 3/17/06 1916 X [3 YES NO N/A Component-N/A Beam Direction on Calibration Block 0 Dog. Axial Circ SM: N/A HAZ: N/A (Yes I No) NO YES NO Crown KT: NIA Weld Width: NIA Reflector I oc Sweep Position / Depth in Inches 6.3 Amplitude in % 80% Gain in dB 80.9 Notes: The 600 Zone-2 ultrasonic examination. Search unit provided by TVA. 90-9015478-000 Section 5 Tab K Page 7 of 10 I/
A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AR EVA Site: Browns Ferry Unit 3 I Exam Date: 3/7/06 I Summery NO.: U3C12-N3C-NV I Calibration No.: N3G-CS03 m u,, I W Nozzle ID.: RPV N3C Component ID: RPV N3C Exam
Description:
26" Main Steam Nozzle to Vessel Weld ASME Section XI: 1989 Edition No Addenda v/ Drawing No.: 3-lSI-0329-C Procedure No. / Rev.: 54-ISI-850 /03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 26" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg. KBA IModel: Benchmark Cal. Block ID: BF-18,/ Model: Sonic 136 Serial No.: 00X1XJ Cal. Block Thickness: 6.12" Dia.: Flat Serial No.: 136P1200G081455 / Size:.5X1.0" Temp: Block: 83°F Comp.: 78'F Range: 10" Freq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92" Mods: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 In/psec. Nominal Refracted Angle: 60" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 59° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz / Pulse: 222 ns, Nominal Skew Angle (IfApplicabe): 54-74 / Serial No.: 037405 \\/ Type: Rompas Damping: 500 Q Rep. Rate: 2 KHz / Measured Skew Angle (ff Apphicab/): 54-74 Reflector: 10 13 Filter: Filter 2 ,/ Reject: Off / Wedge Radius (If Appicable): Flat Sweep Div.: -4 7 Pulse Amplitude: Fixed,/ Cable Type: RG-174 Length:12' Amp. %: 100 40 Mode: rDual HPulae Echo No. of Intermediate Connectors: 0 Gain dB: 56.8 56.8 Jack: 0Transmlt E-lRecelve DAC PLOT af.,Sensitivity: 73.2 dB _Scan Sensitivity: 82.0 dB mm P CALIBRATION I VERIFICATION TIMES W 1 y - q - Date Time Initials Initial Cal: 3/7/06 1242 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 0° THICKNESS DATA Upper Shell: N/A Lower Shell: N/A Final Cal.: 317/06 1652 5* Weld CL: N/A I At Indication: N/A Calibration Reflector(s) Notch Sweep Position 5.6 Amplitude in % FSH 80% Gain in dB 73.2 dB Notes: Nozzle to Shell 6' delay on screen Signed for Mike Kleinjan per Telecom on 3118/06 P Examin K*iej K Level: II Date: 3/7/06 Examiner N/A Level: N/A Data: N/A sign: S LID
- 20---06 sign:
Z 6 eviewen' Ada,, Conti(* Level: Ill Date: 3/20/2008 ANII Revievj ( /*,,_ 4 UU-001O 5478-000 Section 5 Tab K Page 8 of 10 V/'
A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AREVA Site: Browns Ferry Unit 3 Exam D3ate: 371/06 Summary No.: U3C12-N3C-NV Calibration No.: N3C-CS04 Nozzle ID.: RPV N3C / Component ID: RPV N3C Exam
Description:
26" Main Steam Nozzle to Vessel Weld ASME Section XI: 1989 Edition No Addenda,/ Drawing No.: 3-ISI-0329-C Procedure No. / Rev.: 54-ISI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter: 28" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA 7Model Benchmark Cal, Block ID: BF-18 Model: Sonic 136 Serial No.: 010VF3 Cal. Block Thickness: 6.12" Dia.: Flat Serial No.: 136P1200G081455 Size:.5X1.0* Temp: Block: 83*F Comp.: 78°F R _nge: 1__0_ Freq: 2.25 MHz-I Shape: Rectangle Thermometer VH: 9571 Delay: 6.38" Mode: Shear Config: Single Couplant Type: Ultr-agel II Velocity:..129 irJpsec. Nominal Refracted Angle: 40° Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle: 42° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (ff Applicable): 115*" + / Serial No.: 037405 Type: Rompas Damping: 500 0 Rep. Rate: 2 KHz Measured Skew Angle (If Applicable): 11 5" Reflector: 7 10 Filter: Filter 2 Reject: Off Wedge Radius (NfApplicable}: 4.75" Sweep Div.: 2 5 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 100 Mode: C'1Dual OPulse Echo No. of Intermediate Connectors: 0 Gain dB: 57.8 57.8 Jack: STransmit []Receive DAC PLOT Mi Ref. Sensitivity: 52.4 dB Scan Sensitivity: 54.0 dB -II F CALIBRATION / VERIFICATION TIMES Date Time Initials v + -I-4 Initial Cal: 3/7/06 1240 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 0 THICKNESS DATA Final Cal.: 3/7/06 1540 0 1 2 3 4 5 6 7 8 9 10 Upper Shell: N/A Lower Shell: N/A Weld CL: N/A l At Indication: N/A Calibration Reflector(s) Notch I Sweep Position 3.1 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shell 5" delay on screen Signed for Mike Kleinjan per Telecom on 3/18/06 r7 Level: I1 Date: 3/7/2006 Examiner: N/A Sign: Level: N/A Date: N/A I .evel: III Date: 3/20/2006 ANII Review: Sign: A 1' ~Air~- -rL. V.L I 90-9015478-000 Section 5 Tab K Page 9 of 10 V/
0 022" 3 9017f S ARPV ULTRASONIC CALIBRATION & EXAM DATA SHEET Site: Browns Ferry Unit 3 f Exam Date: 3/7/06 Summary No.: U3C12-N3C-NV Calibration No.: N3C-C$05 )Nozzle ID.: RPV N3C Component ID: RPV N3C Exam Description; 26" Main Steam Nozzle to Vessel Weld ASME Section Xl: 1989 Edition No Addenda s Drawing No.: 3-ISI-0329-C Procedure No. / Rev.: 54-ISI-850 /03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1' Nozzle Diameter: 28" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model Benchmark Cal. Block ID: BF-18 / Model: Sonic 136 Serial No.: 00WJ17 Cal. Block Thickness: 6.12' Dia.: Flat Serial No.; 136P1200G081455 Size..5X1 0( Tamp: Block: 83°F Comp.: 78°F Range: 10" Freq: 2.25 MHz Shape; Rectangle Thermometer VH: 9571 Delay: 6.38' Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/psec. Nominal Refracted Angle: 40' Couplant Batch#: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 42" CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (ffAppiicabo): 115* - / Serial No.: 037405 v/ Type: Rompes Damping: 500 Q Rep. Rate: 2 K Measured Skew Angle (If AppficabMe): 115 Reflector. 7 10 Filter: Filter 2 Reject: Off Wedge Radius (If Appikcable): 4.75' Sweep Div.: 2 5 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 100 Mode: ODual SPulse Echo No. of Intermediate Connectors: 0 Gain dB: 50 50 Jack: STransmit OReceive DAC PLOT Ref. Sensitivity: 53.8 dB Scan Sensitivity: 54.0 dB mu Km CALIBRATION I VERIFICATION TIMES 3 p q -m Date Time Iniials Initial Cal: 3/7/08 1244 7 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA XN 100 90* 80 70 60-50 40 30 20 10 0 3.1 I 00 THICKNESS DATA Upper Shell: N/A I Lower Shell: N/A Final Cal.: 3/7/06 1554 0 1 2 3 4 5 6 7 8 9 10: Weld CL: N/A I At Indication: N/A h I I Calibration Reflector(s) Notch Sweep Position 3.1 Amplitude in % FSH 80% Gain in dB 53.8 dB Notes: Nozzle to Shell 5' delay on screen Signed for Mike KJeinjan per Telecom on 3/18/06 Examiner: Mike I n Level: II Date: 3/7/2006 Examiner: N/A Level: N/A Date: NIA Sign: ~~~~~~~ANIIReiw/' Da: iReviewed: ;~~npLevel: Ill Date: 3120/2008 Sin:" Date*- 90-9015478-000 Section 5 Tab K Page 10 Uof 10U
RPV MAIN STEAM NOZZLE N3D UT EXAMINATION REPORT R-075
1?o1~ A AREVA f-1 1-21 EXAMINATION
SUMMARY
a U. Summary No.: U3C12-N3D-NV Examination Data Sheet: N3D-DS01, N3D-DS02 E De 712006 1 1 311712006 Customer: Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: Main StearrIN3D-NV Examination Procedures: 54-1SI.850.03* N-UT-78-03 Component
Description:
Nozzle to Vessel Weld Modeling Number: iR-2003-19 Calibration Sheets No(s): N3D-CS01 N3D-CS04 Examination Category: B-D N3D-CS02 N3D-CS05 N3D-CS03 ISO I Drawing: N3134SI-0329-C Examination 0 No Reportable Indications _Results: Framatome ANP Safety Document Change Notices: E] Reportable Indications
- SDCN: 30-5037583.00 *SDCN:30-9011321.O0 "SDCN: 30-9015396.00 Q Geometric Summary:
r71 AQF. T, T17373 A ' '? 1/. t .e,4 Manual ultrasonic examinations ware performed on the referenced weld during Browns Ferry Unit 3 U3C12. 4'ýo 4 In accordance with UT Procedure N-UT-78-03, 60° Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. These examinations resulted In no reportable indications. .In accordance with UT Procedure 54-ISI-850-03 and the referenced TV/EPRI modeling the following additional examinations were performed. These examinations also resulted in no reportable indications. Main Steam (N3) Nozzle Modeling Parameters Probe Probe Skew -Scan Surface 600 Shear
- (54 to 74)
Vessel 400 Shear
- 115 Blend.
36% coverage of the required examination volume was obtained. Note: Refer to the nozzle coverage sketch for a description of the scanning volume, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed in accordance with the criteria of 1 OCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 1 OCFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 35.22% volumetric coverage due to nozzle blend radius interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-327/328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a %4# on each side. This examination satisfies the requirements of ASME Sec. XI (1989 Edition no Addends), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec Xl, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. J 51-9015478-000 Section 5 Tab L Page 1 of 10
Exam Date / Time: 3/17=206 18:00 Examination Data Sheet No.: N30-DSOI A UT EXAMINATION DATA SHEET loo Dranng N3,4-1$I-02-C Calibration Sheet: N3D-CS01, N3D-CS02 AREVA Wo: Nozzle Boss To Blend Radius Exam Angle: 6WRL Customer: Browns Ferry Unit 3 System/Component I.D.: RPV Nozzle N3D Lo: TDC Procedure No.: N-UT-7&803 Component
Description:
26" Main Steam Nozzle to Vessel Weld Exam Surface: OD Zone 1 2 = Counter Clockwise CCW = Clountris RBR = Remaining Back Reflection CW = Depth us = Up Stream
- 1) vI" r
WD = Through Wall DimensionN Downstream = D i L a M DS = Half Ma =pa De ro LatMxAmuud e HMA =lat From ReP at Mx. W1 = Did From CL at Specified % of _J f Lmax Amplitude Das (Forward)me L1 - L2 = End Point 1&2 (Lateral Dist From CL atSpeeia id % of d 6 Movement) ~Dec (Backward) t,=* Movement) MAXIMUM AMPLITUDE TWDorWIDTH USCC DA i Dl V2 0 LeJ f i[ mensions___________ IND FORWARD DBACKARD WMaC LM
- CW i CCW DAC I
.IW1 ID1 W2 I L1 D1 T D NO RECORDABLE INDICATIONS No0tes:
- 1. Search unit oritation: radml and circumferential.
- 2. Examinatio limtion and ASME Code coverage is provided on the Ulrasonic Examination LUmitation and Coverage W
- odcsleets.
Examiner: Bret Flasnar Lel: U Date: 3117/2006 Examinr N/A Level: l: Rved: Coti Level: III Date: 3r20r2006 "iew. Date: -7(. 7~ (-'I C.-, C) -4 1 51-9015478-000 Section 5 Tab L Page 2 of 10
S 0 Exam Date I lime: 3t7/06 12:44 Examination Data Sheet No.: N3D-DS02 A UT EXAMINATION DATA SHEET IoGD/Drawing: N3r3-ISI-0329-C Calibration Sheet N3D.CS03.N3O-C.04 AREVA N313.CS05 ARE VA Wo: Nozzle BossTo Blend Radius Exam Angle: 401S, 60S Customer. Browns Ferry Unit 3 System /Component I.D.: RPV Nozzle N3D Lo: TOC Procedure No.: 54-4SI-850-O3 Component
Description:
26" Main Steam Nozzle to Vessel VWed Exam Surface: OD Inner 15% =Counter Clocwise RBR = Remaining Back Reflection U CCW = Depth us = Up StremiM D = Dowwepth TWD = Throwigh Well Dimnension onW W D = Downstream A eWmax = Dist From CL at Max Amplitude DS Half Max Amplttude W1 = Dist From CL at Specified % of HMA = Diet From Ref Pt at Max. Dec (Forward) ILmax Amplitude e(Frad L1 2E nd A P oint eW 2 = D ist From C L at S pecified % of Li - L2 = End Point 182 (Lateral De (ec-rd Movement) Doc (Badlkwavd) r IND US I DS MAXIMUM AMPLITUDE TWD or WIDTH D i 2 I ____ W/COW DC D j W Max L Max FORWARD BACKWARD Comments DAC ~W11 =D, DI D22 NO RECORDABLE INDICATIONS Notes:
- 1. Search unit ordetations: Tangential Signed for Mile Kleinjan per telecom on 3V18 WO
- 2. Examinatiln limitations and ASME Code coverage is provided on the Ultrasonic Examination Limitation and Coverage Wofksheets.
EAmI I er Level. 11 D ate: 3-7-M Exam iner N /A Level: D a e: R eview ed am C onti Level: III D ate: 320/200 6 ANI[I Review. 1 ae 519147-0 Scin a IPg 3f1 (.-) '.1\\ 51-9015478-000 Section 5 Tab L Page 3 of 10
S A RPV Nozzle-To-Shell Weld AR EVA Ultrasonic Examination Limitation and Coverage Worksheet Utility: TVA Plant: BFN3 TUnit: 3 Weld ID: N31) Date: 03/18/06 Summary Ni: U3C12-N3D-NV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained dunng axial scans is typically limited due to nozzle configuration. In the circumferential scan direction the outer 85%-4 is examined with the same vessel procedure as above and typically limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%4 only. The nozzle inside-radius technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. Examination Procedure: N-UT-78-03 Examination Procedure: 54-ISI-850-03 Examination Procedure: N-UT-78-03 ARequired Examination Volume: 54.37'inches Inner 15%-t Examination Volume: 5.392inches. IOuter 85%-t Examination Volume: 48.O82iches. 60°RL axial scan limited: CgYes -No ECoverage Obtained by Modeling: 100% 60°RL Outer 85%-t Exam Limited: MYes L-No Description of Limitation: Nozzle Blend Radius Inner 15%4 Exam ULmited: E]Yes NNo Description of Limitation: Nozzle Blend Radius 8Total Axial Volume Achieved: 22.6392 inches Description of Limitation: N/A "Outer 85-t% Volume Achieved: 10.3059Winches 'Inner 15%-t Volume Achieved: 5.39Flnches. c Percentage of Axial Coverage: 42% "otal Circumferential Examination Coverage: 29% B+ AX 100 C (F 4 H) + A = J Comb~ined AXWa &Wd CbuumAtWitlal WONd CoveIMg LTotal Examination Coverage: 36% (C +,A) +2 rL Prepared by: Bret Flesner Date: 03/18/06 Revie Conti Date:03/20/06 ANII Review: Date: ( -, 51-9015478-000 Section 5 Tab L Page 4 of 10
9 A RPV Nozzle-To-Shell Weld Ultrasonic Examination Limitation and Coverage Worksheet AREVA Utiity: WVA Plant: BFIJ3 Unit: 3 WVeld ID: N3D Date: 03/1 18106 Summary N2: U3C12-N3D-NV Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. 60°RL radial and tangential scans were performed from the shell surface. The tangential scans were performed with 1-10 skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the blend radius. This technique has been demonstrated for detection of axial laws in the inner 155%-t only. These scans achieved 100% circumferential coverage of the inner 15%-t 100% of accessible surface was scanned resulting in 36% coverage. N3 Ntieo4o-He -Tu~ertdia (Clrcum'eunbal) Scan -ReaI.Al ~lScwn Prepared by: Bret Flesner Date: 03/18/06 Reviewe)~y Adam Conti DANII Review: Date: 51-9015478-000 Section 5 Tab L Page 5 of 10
-%If 1W a 9 IZ074' A UT CALIBRATION DATA SHEET Customer: Browns Ferry Unit 3 Exam Date: 03M/2006 Calibration No.; No:.CS01 ý Ystemn I Cornponent I.D,: RPV Nozzle N3C CoS ponent
Description:
26" Main Steam Nozzle-o-Sh we: weld -Sone.1 Examination) ISO Drawing No.: 34S.-0329nC o Procedure No. e Rev.: N rUT. 2 Material. Clad CS Diameter. 26" Nozzle Thickness: 0.1" Nominal Delay: 12.695 sIS Range: 8.0 Config.: Dual Mode: Long. Thermometer No.: VH-6671 Each Major Screen Dlv. 0.:0.6 Nominal Angle: $00 Measured: 620 Couplant Ultragel 117 Batch No.: 05326 Cal In Depth or Sound Path; Sound Path Fixture/Size: Integral CALIBRATION STANDARD SIMULATOR Filter; Full wave / Reject: 0%., Cable Type & Length: RG-1741I12' Serial No.: NIA Damping: I K~ Freq (MHz): 2 -25.1 No. of Connectors: 0
== Description:== NIA Rep. Rate: Auto High DAC PLOT Reflectors 1 2 Pulse Amp: Fixed PulsaNr High Sweep Position NN/A NA Reference Sensitivity: 70.6 dBo 100 R -req:- Signal Amp (M) o/A NIA Scan Sensitivity: "SgedB 90.Con-D o -o-Gain DB(do): AN/A 70h.- e DNProbe Squint Angle t Probe Focus: FS125 mm. // CAIuBRATION CHECK TS-O Date./ime OK Initials 4 0 initialCal: 3/17/061G14 X -5 oe-D RnitSim. Cal: N/A N/A 20O-L -i-Intermediate: NIA N/A 10w-to Intermediatet: N/A N/A 0-l--- ~-- 0 DEGREE WELD THICKNESS ONLY Intermediate: NiA N/A 0 1 234 58 78 9 10 Component N/AWA Inrtemnediate: N/A NIA am: N IA HAM N/A intermediate: NIA N/A C r Scan Exam Angle is -uc the inverse &ine of CIL Weld: N/A Final Cal: 311TA)$ 1916 theNominal ID/OD ratio? WACmoet N/ nial Cal: 3/1701 YES 03 NO Seamn Direction on Calibration Block 0 Deg. Axial Circ am: N/A HAZ N/A (yes / No) NO YES NO Crown NT: NA W Wit: N/A (YesI No NO ES N Cro n HT NJA Weld Width; / Reflector V4T SDH Sweep Position / Depth in Inches 3.8 Amplitude in % 80% Gain In dB 70.6 dB i Notes: The 600 Zone-1 ultrasonic examination. Search unit provided by TVA. I 51-9015478-000 Section 5 Tab L Page 6 of 10 I
L~GL.I7 Kol5 mI m A RUT CALIBRATION DATA SHEET Customer: Browns Ferry Unit 3 Exam Date: 3/17/2006 Calibration No.: NSD-CS02 System I Component I.D.: RPV Nozzle N$C Component
Description:
26" Main Steam Nozzle to Vessel Weld (Zone-2 Examination) 150/ Drawing No.: 3-451-0329-C Procedure No.1 Rev.: N-UT.7813 Material: Clad CS Diameter: 28" Nozzle Thickness: 0.1 Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRAT1ON STANDARD MWg: Krautlkramer I Model: USN6BL Serial No: 01-887 Mfg: RTD Calibration Block No: SF-18 Y Serial / MT&E #: 0I040T Model: TRL2-AUST Size: 2(24x42) Thicknes (in): 6.12" Diameter. (in): Flat Mat. Cal. /.Velocity:0.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp TF) Block* 7(I Tamp (F) Camp: 88" Delay: 12.0863 pS I Range; 20.0" Conftg.: Dual Mode: Long Thermometer No.: VH-9671 Each Major Screen Div. 0: 2.0 Nominal Angle: 60S Measured: 6? Couplant: Ultragel 11 Batch No.: 05325 Cal in Depth or Sound Path: Sound Path Fixture / Size: Integral CALIBRATION STANDARD SIMULATOR Filter, Full Wave Reject; 0% Cable Type & Length: RO-174 12' Serial No.: N/A Damping: I K / Freq (MHz): 2 - 2 No. of Connectors: 0
== Description:== NIA Rep. Rate: Auto High DAC PLOT Reflectors 1 2 Pulse Amp; Fixed I Pulsar High Sweep Position N/A NIA Reference Sensitivity: 80.9 dB 100. -Signal Amp (%) N/A N/A Scan Sensitivity: 88.2 dB-Gain DB(dB): N/A N/A so0--- - --------- 70--- -Probe Squint Angle 3 / 60---- Probe Focus: FS 125 mm. 7/ CALIBRATION CHECK 5D -I-DatefTime OK Initials 40 - Initial Cal: 3/17/06 1610 X 30---- InIt. Sim. Cal: N/A N/A 20----- Intermediate: N/A N/A 10-- Intermediate: NIA NIA 0 1 - 0 DEGREE WELD THICK]NESS ONLY Intermediate: N/A N/A 0 1 23 4 5 6 7 8 9 10 Component: N/A Intermediate: NIA N/A aM: NIA HAZ-N/A Intermediate: N/A N/A Circ Scan Exam Angle is w-the inverse sine of CIL Weld: NIA Final Cal: 3117/06 1910 X( /*/* the Nominal ID/OD ratio? W Cl YES C] NO 5: N/A Component: N/A Beam Direction on Calibration Block 0 Deog. Axial CIc M: N/A HAZ. NIA (Yes I No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector ID Notch Sweep Position / Depth in Inches 6.3 Amplitude in % 80% Gain in dB 80.8 0 i U U Notes: The 60" Zone-2 ultrasonic examination. Search unit provided by TVA. I I L 51-9015478-000 Section 6 Tab L Page 7 of 10 J
R o7!5 4 I ARPV ULTRASONIC CALIBRATION & EXAM DATA SHEET .AREVA Site: Browns Ferry Unit 3 Exam Date: 317106 Summary No.: U3C12.N3D.NV Calibration N o.: N 3D..C-S.3
- Nozzle ID,:
RPV` N3C Component ID: RPV N3C Exam Descrption: 26W Main Steam Nozzle to Vessel Weld ASME Section XI: 1989 Edition No Addenda Drawing No.: 3-ISI-039-C Procedure No. / Rev.: 54-ISI-850/03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter 21r INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Steveley Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Serial No.: 00X1XJ / Cal. Block Thickness: .12* Dia.: Flat Serial No.: 136P1200D081455 / Size:.5X1.0" Temp: Block: 83"F Comp.: 78°F Range: 10" Feq: 2.25 MHz Shape: Rectangle Thermometer VH: 9571 Delay: 7.92* Mode: Shear Config.: Single Couplant Type: Ultragel II Velocity:.129 in/psee. Nominal Refracted Angle: W0 Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 59* CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz / Pulse: 22 ns / Nominal Skew Angle ()f Appliicabd.): 5 474 / Serial No.: 037405 Type: Rompas* Damping: 500 0 / Rep. Rate: 2 KHz Measured Skew Angle (it Appikabie): 54-74 Reflector 10 13 Filter-. Filter 2 / Reject: Off, Wedge Radius (IfApp/jabie): Flat Sweep Div.: 4 7 Pulse Amplitude: Fixed / Cable Type: RG-174 Lengtl:12' Amp. % 100 40 Mode: '-ual WPulse Echo No. of Intermediate Connectors: 0 Gain dB: 56.8 56.8 Jack: sTranamlt C-Receive DAC PLOT Rot. Sensitivity: 73.2 dB cnSeneatlvlty. 82.0 do -1 CALBRATION I VERIFICATION TIMES 9" 5-5. Date Time Initials so + Initial Cal: 3WA6IS 1242 ,;P, Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA 30NA NA Intermediate: NA NA NA Intermediate: NA NA NA 0* THICKNESS DATA Intenrmediate: NA NA _NA 0 1 2 3 4 5 6 7 8 9 10 UpperShell:NIA LowerShell:N/A Final Cal.: 3/17O6 1552 Weld CL: N/A At Indication: N/A Calibration Reflector(s) Notch Sweep Position 5.8 Amplitude in % FSH 80% Gain in dB 73.2 dB Notes: Nozzle to Shell 6" delay on screen / Signed br Mike KWeinjan per Telecom on 3/18/06 -7Level: 11 [te: 37/06 Examiner N/A Level: N/A Date: N/A I Sign: -- Level: Ill Date: 3/20/2006 ANII Rview (. I 51-9015478-000 Section 5 Tab L Page 80o 10 I/
A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AREVA Site: Browns Ferry Unit 3 Exam Date: 317/08 Summary No.: U3C12-N3D-NV Calibration No.: N3D-C,04 Nozzle ID.: RPV N3C Component ID: RPV N3C Exam
Description:
26" Main Steam Nozzle to Vessel Weld ASME Section XI: 1989 Edition No Addenda Drawing No.: 3-181-0329-C Procedure No. / Rev.: 54--1S1-50/03 Figure No.: MVB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter 2A" INSTRUMENT SErl"INGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Stevel_ y Mfg.: KBA Model: Benchmark Cal Block ID SF-I8 / Model: Sonic 136 Serial No.: 010VF3 Cal. Block Thiclness: a.12" Dla.: Flat Serial No.: 138P1200G081455 Size:.5X1.0" Temp: Block: 83F Comp.: 78*F Range: 1(r Freq: 2.25 MHz hpeetangle Thermometer VH: 9571 Delay: 6.38' Mode: ShearF Config.: Single Couplant Type: Ultragel II Velocity:.129 irvpsee. Nominal Refracted Angle: 40= Couplant Batch #: 05325 Each Major Semen Div.: 1.0" Measured Refracted Angle : 42° CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 ns Nominal Skew Angle (if AppWab1e): 115' + / Serial No.: 037405 Type: Rompas Damplrg: 50W C) Rep. Rate: 2 Klz Measured Skew Angle (r Aplptab*e): 115" Reflector. 7 10 Filter: Flter 2 Reject: Off Wedge Radius (IfAppkab/e): 4.75" Sweep Div.: 2 5 Pulse Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. % 100 100 Mode: []Dual CgPulse Echo No. of Intermediate Connectors: 0 Gain dB: 57.8 57.8 Jack: OTransrntt ORecelve DAC PLOT Ref. Sensitivity: 52.4 dB &Scan Sernisity: 54.0 dB F100 CALIBRATION VERIFICATION TIMES 9031 D ate Tim e NA NA NA Initial Cal: 317A)6 1240 7 f1 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 10 0 THICKNESS DATA Intermediate: NA NA A 5 6 7 9 10 Upper Shell: N/A Lower Shell: N/A Final Cal.: 3/7m06 1540 Weld CL: N/A At Indication: N/A Calibration Reflector(*) Notch Swveep Position 3.1 Amplitude in % FSH 80% Gain in dB 52.4 dB Notes: Nozzle to Shel 5" delay on screen I Signed for Mike Kleinjan per Telecom on 3/18/01 Examiner: Mike ExamiDae: /0 igne:NI Sign: E xamn e1 eN/**n: A Level: N/A Date: N/A vwsd:Ad co Rve Sign: Level: III Date: 3/0/2006
- Datee, 6'
51-9015478-000 Section 5 Tab L Page 9 of iU V
r'. 1 1,, r) A RPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AREVA Site. BrowsFery Unit 3 Exam Date: 3//06 Summary No.: U3C12-N3D-NV Calibration No.: N3D-CSOS onale I.: RPV N3C Component 10: RPV N3C Exam
Description:
26" Main Steam Nozzle to Vessel Weld f ASME Section Xl: 1989 Edition No Addenda Drawing No.: 3-ISI-.329-C Procedure No. / Rev.: 54-1SI-850 / 03 Figure No.: IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter 26' INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Staveley Mfg.: KBA Model. Benchmark Cal. Block ID: BF-18
- Model: Sonic 138 Serial No.: 00WJ17 Cal. Block Thickness: 6.12" Dia.: Flat Serial No.: 136P1200G081455 Size;.5x1."
Temp: Block: 831F Comp.: 78'F Range: 10* Fmq: 2.25 MHz shape: Rectangle Thermometer VH: 9571 Delay: 638" Mode: Shear config.: Single Couplant Type: Ultragel II Velocity:.129 in/IJse. Nominal Refracted Angle: 40" Couplant Batch 0: 05325 Each Major Screen Div: 1.0" Measured Refracted Angle : 42' CALIBRATION VERIFICATION BLOCK Freq.: 2.25 MHz Pulse: 222 no Nominal Skew Angle (if Appocable): 115" * / Serial No.: 037405 Type: Rcmpas Damping: 500 C Rep. Rate: 2 K Measured Skew Angle (If Applicabie): 115" Reflector. 7 10 Filter: Filter 2 Reject: Off Wedge Radius (IfAppligable): 4.75' Sweep Div.: 2 5 Pulte Amplitude: Fixed Cable Type: RG-174 Length:12' Amp. %: 100 100 Mode: r'Dual [@Pulse Echo No. of Intermediate Connectors: 0 Gain dB: 50 so Jack: *'Tmnsmit [Recelve DAC PLOT Ref, Sensitivity: 53.8 dB ScanSensitivity: 54.0dB 100-CALIBRATION I VERIFICATION TIMES 90 3.1 !Date "Trme In eitas 80 Initial Cal: 3f7/06 1244 70---- Intermediate: NA NA NA Intermediate: NA NA NA 50 lItermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intsrmediate: NA NA. NA 1---------------------01IKESDT Intermediate: NA NA NA 00 THICKNESS DATA Finlntermediate:Ca. 376NA JI15NA NA 0 1 2 3 4 5 6 7 8 9 10 UppOer Shell: N/A Lower Shell: NIA Final Weld L: NIA At Inication: 1IA Calibration Reflector(s) Notch Sweep Position 3.1 Amliftude in % FSH 80% Gain in dB 53.8 dB Notes: Nozzle to Shell 5" delay on screen Signed for Mike KsInjan per Telecom on 3/18/06 Examiner: Ka an Level: II Date: 3t7/2006 Examiner: N/A Level: N/A Date: M/A Date: Sign: evieed, Ada Aconti/ Lvl IIDt: /020 ANII Review(/,to Sign: -4_ 7 Level: IIl Date 3120/2006 SIgn: i 51 -9015b478-000 Section 5 Tab L Page 10 ot 1u I.
RPV JET PUMP INSTRUMENTATION NOZZLE N8B UT EXAMINATION REPORT R-078
000348 4 A EXAMINATION
SUMMARY
AR EVA Summa~ry No.: U3C12-NSIB.NV Examination Data Shootl: N8B-De01, NSB-DS02 Exam Date: 3/111/2006 3/17'/2008 Customer: Browns Ferry Unit 3 U3C12 Examination Methods: Ultrasonic System I Component ID: BFN-NSB-NV Examination Procedures: $44S-I450-03" N-UT-78-03 Component
Description:
Nozzle to Vessel Weld Modeling Number: IR-2003-19 Section 7 Calibration Sheets No(s): NIB.CSO1 Examination Category: B-D N3B-CS02 NOB-CS02 NaBSCS03 SO3! Drawing: N8/34S1-0411-C Examination 0 No Reportable Indications Results: Framatome ANP Safety Document Change Notices:.... E] Reportable Indications
- SDCN" 3045037583-00 *SDCN:3049011321-00 0 Geometric
- SDCN: 30-4015396-00 Summary: Ff. 7e ere pef g"fere wel' dudn9 Bo seyn3U 1
Manual ultrasonic examinations were performed on the referenced weld during Browns Ferry Unit 3 U3C12. 4 In accordance with UT Procedure N-UT-78-03, 60° Longitudinal wave examinations were performed ftrom the vessel surface in both the radial and circumferential scan directions. These examinations resulted in no reportable indications. In accordance with UT Procedure 54-ISI-850-03 and the referenced TVA/EPRI modeling the following additional examinations were performed. These examinations also resulted in no reportable indications. Jet Pump Instrumentation (N8) Nozzle Modeling Parameters Probe Probe Skew I Scan Surface 500 Shear
- (15 to 45)
Vessel 64% coverage of the required examination volume was obtained. Note: Refer to the nozzle coverage sketch for a description of the scanning volumie, examination coverage and scan limitations. Note 1: This ultrasonic examination was performed in accordance with the criteria of IOCFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. Radial examinations of the outer 85%t were limited to 69.92% volumetric coverage due to nozzle blend radius interference. Note 2: See TVA Request for Relief PDI-1 and PDI-2. Dockets No. 50-261/296; 50-3271328; and 50-0390. This relief request changed the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a '" on each side. This examination satisfies the requirements of ASME Sec. XI (1989 Edition no Addenda), Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Prepared By: George Chapman LVII
0 0 Exam Date /Tine: W117/2006 06:00 Examination Data Sheet No.: N8B-DS01 A UT EXAMINATION DATA SHEET Ito/ Draying: N3-4S0-0411-C Caibration Sheet: NSB-CS01, N88-CSO2 AREVA U Wo: Ncozle Boss To Bllend Radius Exam Angle: 6ORL Customer Browns Ferry Unit 3 System / Component I. D.: RPV Nozzle N8B Lo: TDC Procedure No.: N-UT-78.03 Component
Description:
4 Jet Pump Instrumentation Nozzle to Vessel Weld Exam Surface: OD Zone 1 2 = Counter C RBR = Remaining Back Reflection CCW = Clockwise us = Up Stream CW =Depth WD = Through Wall Dimension w I w P1 D =Downstream I*w2 DS a Do ax rAmpltd Wrrux = Dist From CL at Max Ampliude Iw2 HMA = DieFromR a MaxA.ltd W1 = Diet From CL at Specified % of TM HMA = Did From Re Pt atMax. c(od. Lmax Amplitude Da (owad L1-t2 = End Point 1&2 (Lateral W2 = Dis From CL at Specified % of Movmet)Dec (Backward) 01,C Movement) IND US DS MAXIMUM AMPLITUDE TWO or %MDTH [ 0 W Max j FORWARD BACKWARD Comments oW I CCW DAC O WM L Max W1 I D1 W2 02 L1 D2 NO RECORDABLE INDICATIONS Notes:
- 1. Search unit orientation: radial and circumferential.
- 2. Examination Imitation and ASME Code coverage is provided on 1he Ultrasonic Examination Limitation and Coverage Worksheets.
P i il. Exammer: George G.Cnapman Level: II Mate: U0317/I=F Z A/-7/ Examiner: WA Level: Date: R Adam A.Conti Level: Ill Date:03117/06 i - I-51-9015478-000 Section 5 Tab T Page 2 of 8
0 Exam Date / Time: 3/115 1942 Examination Data Sheet No.: N88-0S02 A UT EXAMINATION DATA SHEET Iso I Drawiln: NS/3-1SI-0411-C Calibration Sheet: NSB-CS03 AREVA Wo: Nozzle Boass To Blend Radius Exam Angle: 500 S Customer Browns Ferry Unit 3 System/Component I.0.: RPV Nozzle NS8 Lo: TDC Procedure No.: 54-1SI-85003 Component
Description:
4 Jet Pump Instrumentation Nozzle to Vessel Weld Exam Surface: OD Inner 15% = Counter CockasecRlt CCW = Clockise RBR = RemaUp ing Back Reflection CW = Depth us = Up Stream Dow~nstream TWD = Through Wall Dimension W w w ma-J 1ft DS = Hoff Max Amplitude Wmax = Dis From CL at Max Amplitude LMA ,D A rmp uefPofMx W1 = Dist From CL atSpecified %of L1 - L2 = End Point 1&2 (Leral W2 =Dst From CL at Specified % of Movement) Doc (Backward) MAXIMUM AMPLITUDE TWD or jILDTH IN US DSxI O ARýD BAC R egt Wrinin CWiCWD WMax L Max Comment CW/CCW DAC WI 11 W2 D2 Li D1 L2 D2 NO RECORDA.ZBLE INICATIONS Notes:
- 1. Search unit orientations: Tangential Signed for Thomas Brown per telecom on 3/18/06
- 2. Exarnt ion imitations and ASME Code coverage is provided on the Ultrasonic Examinatlon Limitation and Coverage Worksheets.
Examiner: Tno rown A Level: I, Date: 3-11-06 Exainer. N/A Level: Date: R.W' . d A. Corni Level: Ill Date:03117/06 ANI lew. Date: 5l9147-0lScon a TPg 3o C-51-901547"00 Section 5 Tab T Page 3 of 8
A RPV Nozzle-To-Shell Weld A REVA Ultrasonic Examination Limitation and Courage Worksheet Utility: TVA Plant:BFN3 Unit: 3 EWed ID: NOB Date: 0318/06 1Summary N2: U3Cl2-NBV Axial scans are performed with a procedure for the examination of vessel shell welds. This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness. Coverage obtained during axial scans is typically limited due to nozzle configuration. In the circumferential scan direction the outer 85%-4 is examined with the same vessel procedure as above and typically limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction a second examination is performed with a procedure demonstrated for nozzle inside-radius UT. This procedure has been demonstrated for detection of flaws in the inner 15%4t only. The nozzle inside-radus technique provides additional coverage since the component is modeled and scanning is performed with several search units from the nozzle blend. I Examination Procedure: N-UT-78-03 Examination Procedure-. 54-131-850-03 Examination Procedure: N-UT-78-03 'Required Examination Volume: 16.605zinches 1O5%-t Examinaon Volume: 2.226zinchs b6uter 85%-t Examination Volume: 14.37857inches. 60°RL axial scan limited: MYes.- No eCoverage Obtained by Modeling: 100% 60'RL Outer 85%-t Exam Limited: ]Yes []No Description of Limitation: Nozzle Blend Radius Inner 15%4 Exam Limited: E-Yes JqNo Description of Limitation: Nozzle Blend Radius OTotal Axial Volume Achieved: 12.2213Winches Description of Limitation: N/A IOuter 85-t% Volume Achieved: 6.8265'inches Flnner 15%-t Volume Achieved: 2.2267inchs c Percentage of Axial Coverage: 73% lTotal Circumferential Examination Coverage: 54% 5+ AX 100= C (F* H)+ A=J Cafild Axk mid Cktunfow~ WW Covem 'Total Examination Courage: 64% (C+ J) + 2 = L Prepared by: Bret Flesner Date: 03/18/06 Reviewed by: George Chapman Date:03118/06 ANII Review: Date: 51-901478-00 Secion 5TabT age4 f C;' D;:41 511ý9015478-000 Section 5 Tab T Page 4 of 8
A RPV Nozzle-To-Shell Weld Ultrasonic Examination Limitation and Courage Worksheet AREVA Tangential and radial scans are limited due to liftoff caused by the blend radius and transducer footprint. N8 Nozzle to Shell 60°RL radial and tangential scans were performed from the shell surface. -Tangential (Circumferential) Scan Radial (Axial) Scan The tangential scans were performed with +10* skew towards the weld and at varying distances from the weld. Circumferential scans with a second procedure were also performed from the vessel shell at various skews. This technique has been demonstrated for detection of axial flaws in the inner 155%-t only. These scans achieved 100% circumferential coverage of the inner 15%4. 100% of accessible surface was scanned resulting in 64% coverage. l °l I1 Prepared by: Bret Flesner Date: 03118/06 Reviewed by: George Chapman Date:03118106 ANII Review-Date: 51-9015478-000 11 Section 5 Tab T Page 5 of 8
000353 iW A UT CALIBRATION DATA SHEET AREVA iCugtOner Browns Ferry Unit 3 Exam Date: 03/17/2006 ] Calibration No.: NSBCS01 System I Component I.0.: RPV Nozzle NBB8 Component
Description:
Jet Pump Instrumentation Nozzle to Vessel Weld (Zone-I Examination) 10 1 Drawing No.: 3-1SI-041 1-C Procedure No. I Rev.: N-UT-78 / 3 Material: Clad CS Diameter: 4" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer IModel: USN68L Seial o: 98-27 Mfg: RT Calibration Bloclc No: BF-18 V/ Seriall MT&E #: 0100D0 Model: TRL2-AUST / Size: / 2(24x42) Thicknes (in): 6.t2" Diameter. (in): Flat Mat Cal. I Velocity:.2320 In/Micro Seconds Shape: Rectangle / req: 2.0 M Tz e iemp (F) Block: 70" Temp (F) Comp.: or Delay: 14.046 S I Range: 8.0 Config.: Dual Mode: Long. ThermometerNo.: VH-8571 1 Each Major Screen Div. #: 0.8 Nominal Angle: 60S Measured: 61S Couplant: Ultragel II i Batch No.: 05326 / Cal in Depth or Sound Path: Sound Path J Fixture I Size: Integral CALIBRATION STANDARD SIMULATOR Filler: Full Wave Reject: 0% Cable Type & Length: RG-174 112' Serial No.: 03-7406 0 Damping: 1 K ,/ Freq (MHz): 2 -25 1 No. of Connectors: 0
== Description:== Carbon Steel Romp"a Rep. Rate: Auto High DAC PLOT Reflectors 2" NA PI Pulsar High Sweep Position 2.0" N/A Reference Sensltivlty: 70 dB Signal Amp () 80% N/A Scan Sensitivity: 84 dB Gain D (dB): 67 N/A Probe Squint Angle 50 SProbe Focus: FS 125mm. v ~i O CALBAINCECK 5 Date/Time OK Initials Initial Cal; 3117e 06:36 x Init. Sim. Cal: 3/17406-:00 X ,0 Intermediate: NIA N/A Intermediate: N/A N/A_0 0 DEGREE WELD THICKNESS ONLY Intermediate: NIA N/A 1I2_3_4_5_6_7_8_9_10 Component: NIA Intermediate: NIA N/A BM: . N/A HAZ N/A Intermediate: 3117?0 0a:20 x Clrc Scan Exam Angle Is =4 the inverse sine of C/IL Weld: N/A the Nominal ID/O ratio? Final Cal: 3W17. 10:47M X -IYES NO ]N/A Component: NIA Beam Direction on Calibration Block 0 Deg. Axial Cire BM: N/A HAZ: N/A (Yes / No) NO YES NO Crown HT: NIA Weld Width: N/A Reflector 1/4T SDH Sweep Position / Depth in Inches 3.6 Amplitude in % 80% Gain in dB 70.0dS -UU-T Notes: The 500 Zone-1 ultrasonic examination. 51-9015478-000 Section 5 Tab T Page 6 of 8
000354 < lo A AREVA UT CALIBRATION DATA SHEET IU PCustomer Browns Ferry Unit 3 Exam Date: 03/17/2006 Calibration No.: NOB-CS02 System I Component I.D.: RPV Nozzle N2B Component
Description:
Jet Pump Instrumentation Nozzle to Vessel Weld (Zone-2 Examination) ISO / Drawing No.: 34SI-041 1-C Procedure No. I Rev.; N-UT-781 3 Material: Clad CS Diameter: 4" Nozzle Thickness: 6.1" Nominal INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg: Krautkramer I Model: USN5BL Serial No. 9-26 / Mfg: RTO Calibration Block No: BF-18 Serial / MT&E t. 010000 Model: TRL2-AUST, Size: / 2(24x42) Thickness (in): 6.12" Diameter. an); Flat Mat. Cal. /Velocity:.2320 In/Micro Seconds Shape: Rectangle Freq: 2.0 MHz Tamp (1) Block: 701 Tamp (F) Comp., SP Delay: 14.048 p48 IRange: 20.0 Config.: Dual Mode: Long. Thermometer No.: VH-8571 Each Major Screen Div. #- 2.0 Nominal Angle: 600 Measured: BIG Couplant: Ultragae II BatrhNo.: 032S Cal in Depth or Sound Path: Sound Path / Fixture / Size: Integral CALIBRATION STANDARD SIMULATOR Filter: Full Wave J Reject: 0% 4" Cable Type & Length: RG-174 / 12' Serial No.: 03-7404 J Damping: I K Freq (MHz). 25 No. of Connectors: 0
== Description:== Carbon Steel Rompes Rep. Rate: Auto High ./ DAC PLOT Reflectors 2" NA Pulse Amp: Fixed.1 Pulsar High / 2.0" N/A N/A Reference Sensitivity: 85.1 dB 1 Signal Amp (% ) 0% N/A Scan Sensitivity: 0 dB o Gain DS (dB): 67 70 ----- Probe Squint Angle 5" v1 S 1Probe Focus: FS125mm. / CALBRATION CHECK s Date/Time OK Initials Initial Cal: 3M17= 06:U0O 30-------------- Init Sim. Cal: 3/171 00:20 X 20 Intermediate: N/A N/A 10 Intermediate: N/A N/A 0 DEGREE WELD THICKNESS ONLY Intermediate: N/A 0 1 2 3 4 I 5 61 Component: N/A Intermediate: N/A N/A BM: N/A HAZ: N/A Intermediate: W117/0 06.40 X Circ Scan Exam Angle is. the Inverse sine of CIL Weld: N/A the Nominal 10/0D ratio? Final Cal: 3M7= 10:48 X YES NO N/A Component: N/A Beam Direction on Calibration Biock 0 Deg. Axial Circ BM: N/A HAZ: N/A (Yes I No) NO YES NO Crown HT: N/A Weld Width: N/A Reflector io NOTCH Sweep Position I Depth in Inches 6.0 Amplitude in % 80% Gain in dB 15.1 dB im I rvoulwu: I noU al Zonel-& ultrasoflIc examinadon. 51-9015478-000 Section 5 Tab T Page 7 of 8
000355 Sil ARPV ULTRASONIC CALIBRATION & EXAM DATA SHEET AR EVA ite Browns Ferry unit 3 F Exam Date: 03M/100 TSummary No.: U:3012"NS"'V Calibration No.: NaB-CS03T Nozzle ID.: RPV N88 Component ID: RPV NOB Exam
Description:
4" Jet Pump Instrumentation Nozzle to Vessel Wald ASME Section Xl: 1989 Edition No Addenda / Drawing No.: 3-ISI-0411-C Procedure No. / Rev.: 54-181-850/03 Figure No.; IWB 2500-7 Material: CS Clad Thickness: 6.1" Nozzle Diameter 4" INSTRUMENT SETTINGS SEARCH UNIT CALIBRATION STANDARD Mfg.: Mfg.: KBA Model: Benchmark Cal. Block ID: BF-18 Model: Sonic 136 Seral No.: 00XIXJ - Cal. Block Thickness: 6.12" Die.: Flat Serial No.: 136P1200G081455 Size:.5X1.0" Temp: Block: 81*F Comp.: 78"F Range: 10' Freq: 2.25 MHz Shape; Rectangle Thermometer VH: 9571 Delay: 8.77 Mode: ShearI Con*.: Single Couplant Type: Ultragel II Velocty:.129 iniasec. Nominal Refracted Angle: 50" Couplant Batch #: 05325 Each Major Screen Div.: 1.0" Measured Refracted Angle : 50* CALIBRATION VERIFICATION BLOCK Freq 22 M~z / Pulse: 222 ns Nominal Skew Angle (if Apphoeble): 15'.45- - / Serial No.: 037405 -/ Tp:Rma Damping: 5000 / Rep. Rate: 2 KHz 1 Measured Skew Angle (ifAppicaoe): 15"-45" Reflector. 7 10 Filter: Filter 2 Reject: Off Wedge Radius (IfAppacablo): Flat Sweep Div.: 1 4 Pulse Amplitude: Fixed / Cable Type: RG-174 Length:12' Amp. %W 100 70 Mode: [JDual [@Pulse Echo No. of Intermediate Connectors: 0 Gain dB: 44.8 44.8 Jack: *Transrrdt []Receive DAC PLOT Ref. Sensitivity: 61.6 dB [Scan Sensitiy: 70.dB 100-CALJBRATION I VERIFICATION TIMES 903.4 Date Time Initials 80-Initial Cal: 03/111J08 1942 7 Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA Intermediate: NA NA NA 2-Intermediate: NA NA NA Intrmdate: NA "j NA" NA 10-----------------------THICKNESS DATA Intermediate; NA NA NA 0 1 23 4 5 6 7 8 9 10 Upper Shell: N/A Lower Shell: N/A Finl Cl.: 03111)06 2101 Final Cal.: o31/6, W 1l eld CL: N/A j At Indication: N/A Calibration Reflector(s) Notch Sweep Position 3.4 Amplitude In % FSH 80% Gain in dB 81.8 dB Notes: Nozzle to Shell 5" delay on screen Signed for Thomas Brown per telecom on 3/1806 A U I Examine Brow .4] Level: I, Date: 03/11106 Examiner: N/A Sign: Level: N/A Date: N/A U nReviewd: -A01111 Level: 1 Date: 3/20/2006 ANII Review:/' Sign: 51 I-90147-0 S io 5Tr .a e, 51-9015478-000 Section 5 Tab T Page 8 of}}