ML20003G527

CTP-0205,3-H Fire Exposure Test Per ASTM E-119 W/Hose Steam:5 Inch Depth CT-800/GE RTV 6428 Silicone Elastomer.

ML20003G527
Person / Time
Site:	Vermont Yankee
Issue date:	02/17/1981
From:	CHEMTROL CORP.
To:
Shared Package
ML20003G516	List: ML20003G518 ML20003G521 ML20003G523 ML20003G527
References
NUDOCS 8104290748
Download: ML20003G527 (32)

Text

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hemtrol orporetion Area Code 713/469-9680 P O. Box 38556 Houston, Texas 77088 TWX: 910 8816223 O

CTP-0205 THREE HOUR FIRE EXPOSURE TEST PER ASTM E-119 WITH HOSE STREAM FIVE INCH (5") DEPTH CT-800 / GE RTV 6428 SILICONE ELA.STOMER FIRE TEST ARRANGED AND CONTRACTED BY:

CHEMEROL CORPORATION 8805 SOLON ROAD, BLD. G-5 HOUSTON, TEXAS 77064 FIRE TEST, HOSE STREAM TEST AND

SUMMARY

REPORT BY:

CONSTRUCTION TECHNOLOGY LABORATORIES DIVISION OF PORTIAND CE}ENT ASSOCIATION 5420 OLD ORCHARD ROAD SKOKIEr ILLINOIS TEST SPECIMEN PREPARATION, QUALITY CONTROL DOCUMENTATION, AND COMPILATION OF TEST REPORT BY:

GEMER0L CORPORATION 8805 SOL W ROAD, BUILDING G-5 HOUS %Nr TEXAS 77064 810.429079

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INDEX I. REPORT TO CHEMTROL CORPORATION BY MELVIN S. ABRAMS (conse. tech. labs).............PAGE 1 II. APPENDIX "A" 0F REPORT / CHcMTROL FIRE TEST PROCEDURE NO: CTP-0205......................PAGE 5 III. APPENDIX "B" 0F REPORT A) FURNACE ATMOSPHERE TEMPERATURES.................PAGE 12 B) THERMO COUPLE LOCATIONS.........................PAGE 13 C) UNEXPOSED SURFACE TEMPERATURES..................PAGE 14 D) TEST N0TES......................................PAGE 16 IV. PHOT 0S.............................................PAGE 17 V. QUALITY CONTROL DOCUMENTATION......................PAGE 19 VI. CERTI FICATES OF COMPLI ANCE . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 22 VII. RELATED PROCEDURES A) INSTALLATION PROCEDURE NO: 2600.101 FOR CHEMTROL CT-80j) ELASTOMER . . . . . . . . . . . . . . . . .PAGE 23

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- Report to CHEMTROL CORPORATION Houston,. Texas' 77088-

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FIRE AND HOSE-STREAM TEST OF G.E.

FIRE-STOP MATERIALS-by Melvin S. Abrams Submitted by CONSTRUCTION TECHNOLOG'I LABORATORIES A Division of the Portland Cement Association 5420 Old Orchard Road -

Skokie, Illinois 60077 ,

February 1981

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FIRE AND HOSE-STREAM TEST OF G.E. FIRE-STOP MATERIALS .

r- .

by

- Melvin S. Abrams 11 ESPE 1E This report summarizes detai1s and results of a fire .

test of a penetration seal system designed for a 3-hr rating.

The test was performed on a 48x48x12-in. concrete test slab with the central 30x30-in. area containing the seal systems.

The 30x30-in. area was exposed to the fire. The purpose of this test was to qualify that a 5-in. dept _h of CT-800/GE _,

6428 RTV Silicone Elastomer will provide a 3-hr rated seal and successfully withstand the prescribed ANI/MAERP hose-stream test, thus demonstratina the usefulness of this material in both electrical and mechanical penetration seals.

The test assembly was exposed to fire in a horizontal position.

The test was performed o,n October 27, 1980 at the Construction Technology Laboratories (CTL), a division of the Portland Cement Association, located in Skokie, Illinois. Represen-tatives of Construction Technology Laboratories and Chemtrol-Corporation witnessed the test.

At 1 hr 23 min after start of test, fire burned 3(

through the elastomeric material. The test was ended at i

1 hr 31 min.

• Director, Fire Research Department, Portland Cement Association,

• Construction Technology Laboratories, Skokie, Illinois

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, TEST ASSEMBLY The 48x48x12-in. concrete test assembly was fabricated by personnel of CTL and Chemtrol Corporation. The 30x3C-in.

central area of the slab contained two pipe sleeves and a cable tray, and was filled with GE solid elastomeric material to a depth',of 5 in.

Details of slab fabrication, material used, and in-stallation of penetration seal systems are given in Chemtrol Corporation Fire Test Procedure CTP,0205 dated January 23, .

1980, and is included as Appendix A.

FIRE TEST A test assembly containing penetration seal systems was subjected to a 1 hr 31 min fire exposure on the slab furnace at CTL. The specimen was placed on the furnace in ,

a horizontal position. Fire exposure followed the Standard time / temperature relationship given in ASTM Designation: E119.

Furnace temperatures were measured by three thermocouples located in the furnace and were monitored throughout the te st. A tabulation listing temperatures and variations from those of the Standard ASTM Designation: E119 Curve is given in Appendix B. .

Temperature measurements required by ASTM Designation:

E119 and IEEE 634-78 were taken at different points on the unexposed surface and on different points on tne penetrating items throughout the test. Locations of thermocouples and recorded temperature readings are~given in Appendix B.

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At 1 hr 23 min after start of test, a burn through occurred in the area of thermocouples 3 and 4. .The furnace was shut off at 1 hr 31 min after start of test.

No hose-stream test was performed on this test

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assembly.

SUMMARY

A test assembly consisting of penetration seal systems utilizing GE products was exposed to' fire. -

The following are test results:

(a) Passage of flame occurred through the elasto-meric material at 1 hr 23 min after start of test.

(b) The furnace was turned off at 1 hr 31 min.

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//45 hm Melvin S. Abrams

Director Fire Research Dept.

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APPENDIX A FIRE TEST PROCEDURE CTP-D205 O

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Paga 1 of 6 CHEMTROL CORPORATION QUALITY CONTROL PROCEDURE PROCEDURE NO: CTP-0205 .

DATE: January 23, 1980 TITLE: Fire Test Procedure

SUBJECT:

' Fire Test SCOPE OF CURRENT REVISION:

APPROVED (Refer to Chamtrol Qualitt) Assurance Program,Section V) >

original issue revision 1 revision 2 revision 3

+

date: data: data: date:

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OR TGti!ATOR J cott Shute

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QUALTYt ASSURA!;CE APPROVAL

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U This documcnt contains information PROPRIETARY to Cil::: TROL Corporation, and shall be surrendcred upon .

request by CllENTROL Corporation. Contents are not I to be used for other than the exprcsscd purpose for l vhich loancd without written permission from CllENTROL Corporation.

t CT/QC-23 (09/78)

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Pag 2 2_ of 6 hemtral orporetion . Area Code 713/469-9680 P. O. Box 38556 Houston, Texas 77088 TWX: 910 8816223 CTP-0205 January 23, 1980 TEST NUMBER CTP-0205 FIRE TEST PROCEDURE 1,0 SCOPE This Procedure prescribes the methods and guidelines to be utilized for slab preparation and application of seal material in preparation for a fire test to be conducted by a third party testing organization. The completed slab is to be subjected to a three (3) hour fire exposure, per the established ASTM E-119 criteria, a.s applicable, including a hose stream test in accordance with ANI/MAERP Standards.

2.0 PURPOSE 2.1 The purpose of this test is to qualify that a five-inch depth (5")

of CT-800/GE 6428 RTV Silicone Elastomer will provide a three (3) hour rated seal and successfully withstand the prescribed ANI/MAERP Hose Stream Test. Also, demonstrating the usefulness of these materials in both electrical and mechanical penetration seals.

3.0 RESPONSIBILITY 3.1 It shall be the responsibility of the CHEMTROL ENGINEERING DEPARTMENT to govern the preparation of the test penetration specimens and to observe the performance of the fire test.

3.2 It shall be the responsibility of the PRODUCTION DEPARTMENT to establish or provide applicable Installation Proceaures and to coordinate all phases of the fire test work with the testing organization and to per-fom the CHEMTROL portion of the work.

3.3 It shall be the responsibility of the PRODUCTION DEPARTMENT for the application of sealing material utilizing the prescribed procedures.

3.4 It shall be the responsibility of the QUALITY ASSURANCE / QUALITY CONTROL DEPARTMENT to monitor the application of sealing material, maintain complete documentation of the application and verify that approved procedures are utilized in the application of sealing material.

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. CTP-0205 Page 3 of 6~

January 23, 1980

- Fire Test Procedure 3.5 It shall be the responsibility of the CHEMTROL ENGINEERING DEPARTMENT

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to insure that the testing organization is knowledgeable and capable of adequately performing and documenting the various test results in accordance with ASTM E-119.

4.0 TEST PENETRATION SCHEDULE Penetrations to be tested are listed below: (Refer to CHEMTROL Drawing B-ll47 for the general layout and specific details of each penetration.)

4.1 PENETRATION NUMBER 1 Has a surface area of 4.69 square feet with penetrating medium con-sisting of one (1) twenty-four inch by four-inch (24" x 4") open ladder-type cable tray and one (1) six-inch (6") ccnduit. These two (2) penetrants shall exhibit a 100 percent visual fill of cables.

4.2 PENETRATION NUMBER 2 A twelve-inch diameter (12") pipe sleeve with penetrating medium of one (1) six-inch (6") pipe.

5.0 TEST SLAB PREPARATION 5.1 Testing organization personnel shall prepare the slab as illustrated on CHEMTROL Drawing B-1147. This will encompass the items listed below:

5.1.1 An existing 48" x 48" x 3" with a 30" x 30" opening slab shall be utilized.

5.1.2 The opening shall be reduced by one quarter of its size with the addition of 15" x 15" x 9" depth of contrete grout.

Penetration Number 2 shall be within this reducing material.

5.1.3 A four-foot nine-inch (4'9") length of twenty-four by four-inch (24" x 4") open ladder-type cable tray shall be supported, by external means, six inches (6") from the bottom of the slab and three inchds (3") from both sides of the slab. The cable tray shall utilize one-half of the area of the opening (15" x 30" x 9" depth).

5.1.4 The remaining area of the slab will contain one (1) six-inch (6") conduit being four-feet nine-inches (4'9") in length.

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CTP-0205 Page 4 of 6

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. January 23, 1980 Fire Test Prgcedure 5.1.5 The embedded twelve-inch (12") pipe sleeve shall be penetrated by a four-foot nine-inch (4'9") length of six-inch (6")

M .C ar pipe which shall be supported by some external means by testing organization personnel. The pipe shall be capped on the furnace end by affixing a standard pipe cap.

All penetrants shall extend twelve inches (12") below the slab and thirty-six inches (36") above the slab surface.

6.0 INSTALLATION OF CABLE FILL 6.1 Assorted cables as supplied by General Electric shall be installed' within the cable tray and the six-inch (6") conduit to represent a 100 percent visual fill condition. The cables within the tray will be bundled with appropriate cable ties and/or metal bonding.

7.0 DAMMING APPLICATION CHEMTROL Applicating personnel shall apply the appropriate CT-23 Series damming materials as depicted below and as shown on Drawing No. B-ll47.

7.1 PENjTRATION E NUMBERS 1 AND 2 A foamed polyethylene board (ethafoam) shall be utilized as a damming material while the CT-800 Silicone Elastomer is ir: a liquid state. The daming shall be applied flush with the bottom surface of the sla'o cutting out for cable tray and conduit pro-trusions.

Upon solidification of the CT-800 Silicone Elastomer, the ethafoam shall be removed leaving the elastomer surface exposed.

7.2 PENETRATION NUMBER 1 CHEMTROL CT-23F (Fiber) shall be utilized as a damming material inside the six-inch (6") conduit as a back dam only. Due to accessability inside this small conduit area a removable dam cannot be used. The damming shall be pushed back inside the conduit no less than five inches -(5").

8.0 APPLICATION OF CT-800/GE 6428 RTV SILICONE ELASTOMER 8.1 PENETRATION NUMBERS 1 AND 2 Refer to CHEMTROL Installation Procedure 2600.101 for material installation and details. CT-900 RTV Silicone Elastomer shall be installed to a maximum depth of five inches (5"). Cables within the cable tray and conduit (PENETRATION NUf1BER 1) are to be separated as much as possible during this installation allowing for adequate flow of nterial around cables.

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CTP-0205 Page 5 of 6

. Janua ry 23, 1980 Fire Test Procedure 9.0 QUALITY CONTROL DOCUMENTATION The assigned Quality Control Inspector shall document the various

!! activities in accordance with the applicable Quality Control Procedures.

10.0 THERMOCOUPLE PLACEMENT The testing organization personnel shall affix thermocouples et the areas described below. Additional thennocouples may be affixed at their discretion.

10.1 TC-1 Surface of CT-800 RTV Silicone Elastomer (PENETRATION NUMBER 1)

l 10.2 TC-2 Surface of CT-800 RTV Silicone Elastomer (PENETRATION NUMBER 1)

. on the conduit seal 10.3 TC-3 Surface of CT-800 RTV Silicone Elastomer (PENETRATION NUMBER 2) 10.4 TC-4 Cable Conductor - 2" above top surface of seal (PENETRATION NUMBER 1)

, 10.5 TC-5 Cable Conductor - 2" above to surface of conduit seal~

(PENETRATION NUMBER 1) 11.0 FIRE TEST REQUIREMENTS 11.1 Fire Hose Stream Test and Test Report - The Fire Stop assemblies shall be cxposed to the standard time / temperature curve found in E-119-76 (Fire Tests of Building Construction and Materials).

11.2 Immediately following the fire endurance test, the Fire Stops shall be su'jected o to a Hose Stream applied to the exposed surface for a period calculated on a. basis of 2h minutes for each 100 square feet of expcsed area. The Hose Stream Test shall comply with one of the following procedures:

11.2.1 The stream shall be delivered through a lh" nozzle set at a discharge angle of 30 degrees with a nozzle pressure of 75 PSI and a minimum discharge of 75 GPM with the tip of the nozzle a maximum five feet from the exposed face.

11.2.2 The stream shall be delivered through a lh" nozzle set at a discharge angle of 15 degrees with a nozzle pressure of 75 PSI and a minimum discharge of 75 GPM with the tip of the nozzle a maximum of ten feet from the exposed face.

11.2.3 The stream shall be delivered through a 2h" national standard clay pipe equipped with 1-1/8" tip, nozzle pressure of 30 PSI, located twenth feet from the exposed face.

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2 u CTP-0205 Page 6 of 6 i

January 23, 1980 Fire Test Procedure ,

11.3 Test Report to be provided at the' completion of this test shall l detail performance of each seal system along with time / temperature

- i~ identification.

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APPENDIX B

1. TABLE OF FURNACE ATMOSPHERE TEMPERATURES

2. UNEXPOSED SURFACE THERMOCOUPLE LOCATIONS

3. TABLE OF UNEXPOSED SURFACE TEMPERATURES 4

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CHEMTROL (CR46&S) - 10/27/80 FURHACE ATMOSPHERE TEMPERATURE (DEG. F)

TEST TIME, FURNACE ASTM E119 VARIATION FROM Hr:!1tn TEMP. TEMP. ASTM TEMP.

F F F .

0:00 75 6e 7 0:05 1042 1000 42 0:10 1248 1300 -52 0:15 1439 1399 40 0:20 1430 1462 -32 0:25 1511 1510 1 0:30 1547 1550 -3 0:35 1586 1584 2 0: 40 1609 1613 -4 0: 45 1637 1638 -1 0:50 1648 1661 -13 0:55 1677 1681 -4 1:00 1698 1700 -2 1:05 1721 1718 3 1:10 1733 1735 -2

, 1:15 1749 1750 -1 1:20 1758 1765 -7 1:25 1767 1779 -12 I.

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CHEMTROL (CR4613) -

10/27/60

, THERMOCOUPLE REFERENCE CHART FRAME PRINT THERMOCOUPLE. THERMOCOUPLE NO. HO. HO. LOCATION 11 1 1 SURFACE H. SIDE OF TRAY 11 2 2 SURFACE S.E. SIDE OF TR6Y 11 3 3 SURFACE S.C. SIDE OF TRAY 11 4 4 SURFACE S.U. SIDE OF TRAY 11 5 5 INTERFACE PIPE 1 (FOAM & PIPE) 11 6 6 SURFACE PIPE 1 11 7 7 INTERFACE P1 (FOAM a SLEEVE) 11 S S INTERFACE PIPE 2 (FOAM & PIPE) 11 9 9 INTERFACE P2 (CAELE t FOAM) 11 10 10 SURFACE P2 (AT TOP OF PIPE) 11 11 11 INTERFACE (TRAY a-F0AN)(S.E.)

11 12 12 SURFACE H. SIDE PIPE 2 i

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i CHEMTROL (CR4618) - 10/27/80 UNEXPOSED THERM 0COULPE TEMP. (DEG F)

TEST TIME, T/C H0.

Hr: Min 1 2 3 4 5 6

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0:00 71 70 71 71 72 70 0:05 71 70 70 70 55 . 70 0:10 71 70 70 71 128 72 i 0:15 71 71 70 71 185 78 1

243 89 0:20 71 71 71 71

-. 0:25 71 73 71 71 299 104 0:30 71 74 72 71 348 122 0:35 72 77 73 72 392 144 0: 40 73 80 74 72 430 167 0: 45 74 83 76 73 463 190 0:50 75 87 78 74 491 213 0:55 77 92 81 75 517 236 1:00 79 97 84 77 542 258 1:05 81 103 88 81 566 279 1:10 84 103 93~ 83 588 299 1:15 87 115 99 87 595 317 1:20 90 123 108 93 594 335 1:25 50 68 60 51 329 258 1:25 258 258 258 258 258 258 III-i4 -

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CHEMTROL (CR4619) -

10/27/80 UNEXPOSED THERHOCOULPE TEt1P. (DEG F)

-- TEST TIME, T/C HO.

Hr : tt i n 7 8 9 10 11 12

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0:00 70 70 '71 71 71 '71 II 0:05 75 87 71 71 132 . 70 0:10 88 124 71 71 195 70 0:15 107 176 71 71 267 71 0:20 129 225 71 71 297 73 0:25 '151 272 72 71 320 .76

- \ 0:30 173 309 73 71 343 80 0:35' 194 330 74 72 369 85 0: 40 214 353 75 73 389 90 0: 45 234 368 77 75 410 97 0:50 252 391 77 76 428 104 f 0:55 269 411 77 77 450 111 I

1:00 284 492 77 78 457 119 1:05 301 528 77 78 477 127 1:10 318 555 77 79 491 135 1:15 334 580 78 81 514 144 1:20 350 605 79 83 524 155 1:25 244 335 '44 435 627 606 1:25 696 696 696 696 696 696 4

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'CHENTROL-(CR4618) - 10/27/80 TEST COMMENTS DRSFT RUN AT .08 00:06:00 HEAVY SMOKE HOTED FROM PIPE 1 00:10:00 LIGHT SMOKE NOTED FROM THE END OF.THE CABLES OH PIPE 2 00: 40:00 FORM MATERIAL AROUND PIPE #1 NOTED TO BE BUBBLING 00: 40:00 LIGHT SMCKE NOTED FROM SURFACE OF PIPE #1 00:57:00 F0AM AT TOF 0F PIPE #2 EXPAHED UPWARD DUE TO PSI' BUILD.UP 01:10:00 MATERIAL HAS EXPANDED UPWARD IN THE AREA 0F T/C #4 L T/C #3 01:33:00 BURN THOURCH IH AREA 0F T/C #4 & T/C # 3 01:31:00 FIRE TEST ABORTED HOSE STREAM TEST:

H0 HOSE STREAM TEST WAS CONDUCTED 4

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HEMlHOL ORPORATION P O Don 38556. Houston Texas 770f;8 FROJECT IUPE FIRE TEST CTP-0205 LCc. :a%in 0205 / 001 FROJECT 10CAi10:4 CONST. TECHNOIIX;r IJL13S PLCC:ED BY Rar t/ Frtle SEAL 1tiG PATERI AL TRICI ABIL11Y L OG PROJECT fiUMBER _ , , CTP _0205 CT/QC-3 Revhed 6/1/78

-, .. DAM 11NG SEAL lbG !%TERI AL ACCEPTA::CE g ;0 DAF.'4 I,N G L'A 4'il:0 Il;5PELiED ' 5VS1itt 1;0 UAIE OF ~iNi El l' iip; ~~~CSIN shi~~0C~ 'UIs10ER _J RIVARKS/DEVIAT10:45 DATL OfPTH BY l CI/QC-1 APPLICA110 ; IGIi.4i AL ['il( h0LOQC-4 TYPE PASS !NSPECIOR DATE litSPtC10R DAIL k.

M1 JO/9/80 5" R. Frye 10/9/80 X-800 X R. Frye 10/10 S. Shute 10/23/80 H2 10/1Q/8() S" R. pye_J PCll-00_2_ 10[10/80 3-800_ __ . . _ X_ _ ItuFrye_]QfJO_E,Sigu te .JQf26/80bb R.

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GEN ER AL h ELECTRIC SILICONE PRODUCTS DEPARTiMENT WATENORD, NEW YORK 12188 Tel. 518-237-3330 REPORT OF TEST DATA DATEt 3/6/80

' SHIPPED TO:

Mr. Scott Chute Chemtrol Corp PO Box 38556 Houston TX 77060 Cust:mer P.O. #

74990/70694

_ PRODUCT NUMBER BATCH NUMBER RTV 6428 JM104 PROPERTY TESTED RESULTS Cel Time 2'35" Limiting Oxygen Index 41.8 TD The meterial identified above was made according to General Electric Company Silicone Products Department procedures. This report has been transcribed from original test reporas of data deter.

mined on final samples from each listed batch. These test reports are on file and available for inspection during normal business hours for a period of one year from date of shipm ent (LWAt. %CLU S '

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. , Quality Cor. trol

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Ceneral Electric fiebility hereunder is limited as set forth in the waeranty clause printed on the reverse side of this form.

WI-22

Page 1 of 6 t

- CHEMTROL CORPORATION PROCEDURE PROCEDURE NO: 2600.101 . DATE: September 26, 1979 TITLE: Installation Procedure Chemtrol CT-800/GE RTV 6428 Elastomer

SUBJECT:

Installation Procedure SCOPE OF CURRENT REVI.SION:

i N

1 APPROVED I (Refer to Che= trol Qualicu Assurance Program,Section V)

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original issue ':cvision i revision 2 revision 3 date: 99jggj79 dace: date: dacc:

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n o n.4 aa

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puAL: r AssuRA: CL Yf Edu%Ldc M.E. Edwards AprRm'AL ____ -.

This docur::ent contains information PROPRIETARY to CHE!! TROL Corporation, and shall bo surrendcred upon requcst by CHEM ROL Corporation.' Contents ara not

' to be uscd for othc: chan che exp:csscd purposc for which loanod without written permission from CHED::ROL

\ Corporation.

CT/QC-22 (09/78)

VII-23

{ 'Chemtrol Corporation-330 North Belt East Area Code 713/447-6318

• Tm = Houston. Texas 77060 TWX: 910 8816223 i Cable: CHEMTROL Procedure No: 2600.101 September 26, 1979 Page Two INSTALLATION PROCEDURE CHEMTROL CT-800/GE RTV 6428 ELASTOMER PENETRATION SEALS 1.0 SCOPE This Procedure defines the methods and materials utilized for the application of CHEMTROL CT-800/GE RTV 6428 Elastomer Penetration Seals in accordance with ANI Acceptance of Typical Application Details, if applicable.

2.0 SUBSTRATE PREPARATION 2.1 Penetration substrate and penetrating medium shall be clean, dry, and free of all foreign contamination.

3.0 DAMMING PROCEDURES

(.

3.1 Determine the specific CT-23 Series daming material to be used by the dimensions and physical characteristics of the penetraticn.

3.1.1 CT-23FB (Alumina-Silica Fiber Board) Chemtrol Specification No. 3413 - shall be used in all penetrations where size enables application.

3.1.2 CT-233 (Alumina-Silica Blanket) Chemtrol Specification

' No. 3414 - shall be used in piping penetrations and in penetrations where insufficient opening exists to enable application of CT-23FB.

3.1.3 CT-23F (Alumina-Silica Bulk Fiber).Chemtrol Specification No. 3412 - shall be used for cable separation, filling of mall crevices or cracks or in any areas necessary to prevent leak' age of liquid material.

3.2 Install the applicable daming material in the inner side of a wall penetration or the underneath side of a floor penetration assuring proper depths of fill as outlined in Items 4.1 through 4.6.

3.3 Electrical cables at the points of damming shall be spread where possible using CT-23F (Alumina-Silica Bulk Fiber - Specification No. 3412). Apply with fingers or blunt wooden instrument to prevent damage to cable jacket. This is necessary to facilitate

( ficw of CT-800 between cables within the penetration.

VII-24

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Procedure ib: 2600.101 September 26, 1979 Page Three

, Installation Piocedure - Chemtrol CT-800 Elastomer k .

3.3.1 If cables are too congested to enable spreading through the opening, the penetration shall be boxed on the ex-terior to allow spreading and the boxing then filled with CHEMTROL CT-800 RTV Elastomer.

3.4 Apply the daming to the front surface of a wall penetration flush to the adjacent wall. Floor penetrations have no damming on the upper surface.

3.5 Repeat Item 3.3 (Spreading Cables).

~

3.6 Apply duct tape over and around piping, across the surface of the daming and to the wall surface to restrain the daming material for application of foam. If possibla, use exterior _ bracing to further restrain daming to assure a flush surface with the adjacent concrete.

4.0 DEPTH OF FILL 4.1 Refer to the applicable Notification of ANI/MAERP Cable and Pipe Penetration Fire Stop System Acceptance for depth of fill determination.

4.2 Where seals are provided in fire-rated walls or floors that have a p, thickness of less than the minimum depth specified by AN1/MAERP Acceptance, then boxing shall be provided exterior to the openings to enable seal depths as specified.

4.3 Should clearances in openings to be sealed (i.e., between cables and tray or between pipe and opening) be less than 1.25 cm (h"),

then 'an approved silicone elastomeric caulking material (CHEMTROL CT-4C, CT-4G (GE 7403) or approved equivalent) may be used in lieu of elastomer.

I 4.4 Boxing, spacing and daming materials must be non-combustible where scheduled to be left in place after application of Elastomer.

5.0 APPLICATION OF CT-800 MATERIAL CCMPONENTS INTO DISPENSING EQUIPMENT CHEMTROL Corporation utilizes a variety of Dispensing Units with component capacity variances.

5.1 Material shall be mixed in original shipping containers prior to induction into the dispensing equipment to insure proper mixture of material.

5.2 Settling of filler is normal during storage, therefore it is necessary to thoroughly mix the elastomer components individually, prior to application. Individual material components shall be subjected to a vigorous stirring or agitation of the total contents y of a shipping container for a length of time to assure proper blend and uniform color.

VII-25

Procedure No: 2600.101 September 26, 1979 Page Four Installation Procedure - Chemtrol CT-800 Elastomer b .

6.0 RATIO CALIBRATION' (Chemtrol Quality Control Procedure No: 3300.002) 6.1 A ratio calibration check of the CT-lC6 Series Dispensing Equipment is to be performed to verify proper dispensing-ratio per CHEMTROL Quality Control Procedure No: 3300.002  !

at the following times:

6.1.1 Beginning of each shift of work i

6.1.2 Any time substandard material is dispensed and examination indicates an off-ratio condition i

exists.

6.1.3 Upon demand by the assigned CHEMTROL Quality Control Inspector.

6.2 Ratio Calibration check is to be supervised by the assigned CHEMTROL QUALITY CONTROL INSPECTOR, and to be performed to his satisfaction prior to any in-field production of the CHEMTROL System.

7.0 DENSITY VERIFICATION (Chemtrol Quality Control Procedure No: 3300.001) g' 7.1 A density verification check of the dispensed sealing material is to be performed to verify density of the sealing material prior to application within penetrations of the proper density.

7.1.1 Refer to the Notification of ANI/MAERP Cable and Pipe Penetration Fire Stop System Acceptance for acceptable .

4 density.

7.1.2 The densities as specified in Item 7.1.1 are verified using e a 3 oz. capacity paper cup as outlined on page six of Procedure No. 3300.001.

^

7.1.3 Density Verification must be performed at the prescribed times as listed below:

a) beginning of each shift of work b) upon addition of material into the dispensing unit c) upon movement of the dispensing equipment to a different area, eievation, etc.

l d) after any unsupervised inactivity of more than thirty minutes duration

! e) at any time substandard sealing material is dispensed f) upon demand by the assigr.ed CHEMTROL Quality Control Inspector

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VII-26

Procedure No: 2600.101 September 26, 1979 Page Five

, Installation Procedure - Chemtrol CT-800 Elastomer

\,

8.0 PROTECTION OF WALLS, FLOORS, EOUIPMENT, ETC.

8.1 Prior to application of CHEMTROL CT-800 Elastomer, coverings will be provided to protect adjacent walls and floors from any spillage, overflow, etc.

8.2 While working over any equipment, proper protection will be provided in case of overflow or spillage.

8.3 Neatness must be maintained at all times, with immediate clean up when required.

9.0 INSTALLATION OF CHEMTROL CT-800 ELASTOMER INTO PREVIOUSLY DAMMED PENETRATIONS 9.1 Applicator to remove plus in damming for applications of liquid components. In floor penetrations, this is not necessary.

, 9.2 Insert nozzle of gun into hole and pour material into penetration.

{ 9.3 Proceed in this manner until the penetration is completely filled using caution not to overfill and rupture the damming.

i b 9.4 Material and substrate temperatures are critical. Quality Control Inspection records temperatures upon density veri.fication. Desi red dispensing temperature is from 700F to 800F. Colder or warmer temperatures may result in sicwer or faster cure time.

9.5 Upon completion of the penetration, the applicating technician will-inspect to verify a 100% fill of sealing material. This does not replace the Quality Control Inspector's inspection, but is to enable the technician to proceed to another pen tration.

9.6 At the close of shift, the gun assembly is to be cleaned, enabling readiness for the next day's activity.

10.0 CUALITY CONTROL DOCUMENTATION AND INSPECTIONS 10.1 Refer to the CHEMTRO.L Quality Control Procedure Numbers: 1000.001, 1000.002,1000.003,1000.004,1000.005,1000.006,1000.007, and 1000.008 for Quality Control requirements.

10.2 All applicable Quality Control Documentation shall become permanent records kept on file by the assigned Quality Control Inspector on jcbsite with copies periodically transmitted to the Corporate Document Control Clerk, and the Customer's Representative (if required) as specified in the CHEMTROL Quality Assurance Program.

10.2.1 Upon project completion, all original Quality Control w Documents will be transmitted to the Corporate Document Control Clerk for permanent retention.

VII-27

Procedure No: 2600.101 September 26, 1979 Page Six

• . Installation Procedure - Chemtrol CT-800 Elastomer 11.0 MATERIAL HANDLING CHARACTERISTICS AND MATERIAL STORAGE j~ 11.1 CHEMTROL CT-800/GE RTV 6428 Elastomer .is formulated by the manufacturer as a two part liquid material separately packaged

~

and supplied in either drum or bulk vessels.

11.2 For specific requirements, refer to the CHEMTROL Quality Assurance Program,Section XXIII, SHIEPING HNIDLINGr STORAGE.

l 12.0 CHEMTROL DISPENSING EQUIPMENT 12.1 CHEMTROL Dispensing Units have the primary function to receive two component materials as feed stock, individually maintain proper material temperature and dispense the components to a precise, pre-adjusted ratio through a variable speed shear mixer head.

12.2 The dispensing units as supplied by CHEMTROL (CT106-200 Series) are precision engineered units and designed to maintain the required ratios. Pressure gauges and tem.perature controls are provided for both components.

12.3 The CHEMTROL Quality A'ssurance Department maintains a complete file LJ on each dispensing unit complete with Certificates of Compliance, Instrument Calibration and change out records, and other pertinent Quality Control Documentation.

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VII-28