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| issue date = 08/31/1991
| issue date = 08/31/1991
| title = TER of Topical Rept CEN-396-P (Verification of Acceptability of a 1-PIN Burnup Limit of 60 Mwd/Kg for St Lucie Unit 2).
| title = TER of Topical Rept CEN-396-P (Verification of Acceptability of a 1-PIN Burnup Limit of 60 Mwd/Kg for St Lucie Unit 2).
| author name = BEYER C E
| author name = Beyer C
| author affiliation = PACIFIC NORTHWEST RESEARCH CENTER
| author affiliation = PACIFIC NORTHWEST RESEARCH CENTER
| addressee name =  
| addressee name =  
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=Text=
=Text=
{{#Wiki_filter:Enclosure TECHNICAL EVALUATION REPORTTECHNICAL EVALUATION REPORTOFTOPICALREPORTCEN-396-P (VERIFICATION OFTHEACCEPTABILITY OFA1-PINBURNUPLIMITOF60HWd/kgFORST.LUCIEUNIT2)C.E.BeyerAugust1991PreparedfortheOfficeofNuclearReactorRegulation U.S.NuclearRegulatory Commission Washington, D.C.20555underContractDE-AC06-76RLO 1830NRCFINI2009PacificNorthwest Laboratory
{{#Wiki_filter:Enclosure TECHNICAL EVALUATION REPORT TECHNICAL EVALUATION REPORT OF TOPICAL REPORT CEN-396-P (VERIFICATION OF THE ACCEPTABILITY OF A 1-PIN BURNUP LIMIT OF 60 HWd/kg FOR ST. LUC IE UNIT 2)
: Richland, Washington qiii2i0305950003~9iioiapDpADDER0pDpQp CONTENTS
C. E. Beyer August 1991 Prepared  for the Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, D.C. 20555 under Contract DE-AC06-76RLO 1830 NRC FIN I2009 Pacific Northwest Laboratory Richland, Washington iioia i 0305 950003~9 q i i i 2 ADDER pDp              0    pDp Q p


==1.0INTRODUCTION==
CONTENTS


.........................,,,........,
==1.0  INTRODUCTION==
12.0FUELSYSTEMDESIGN....................................
  .........................,,,........,                                                                         1 2.0 FUEL SYSTEM  DESIGN ....................................
3.0FUELSYSTEMDAMAGE.......................................
3.0 FUEL SYSTEM DAMAGE      .......................................                                           ~ ~ ~ 0 ~ ~ ~ ~   2 (A) STRESS                                       ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ \ ~ ~ ~ ~ ~ ~ ~ ~ ~ t ~   3 (8) DESIGN STRAIN    e ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~   ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~     3 (C) STRAIN FATIGUE      ...............................................                                                     5 (D) FRETTING  WEAR    .............................................                                               ~ ~ ~   6 (E) OXIDATION   AND CRUD        BUILDUP ..........................                                     ~ ~ ~ ~ ~ ~ ~ ~     8
~~~0~~~~2(A)STRESS~~~~~~~~~~~~~~~~~~~~~~~\~~~~~~~~~t~3(8)DESIGNSTRAINe~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~3(C)STRAINFATIGUE...............................................
( F) ROD BOWING ...................................................                                                         9 (G) AXIAL    GROWTH  .................................................                                                     10 (H)   ROD INTERNAL PRESSURE ........................................                                                         12 (I) ASSEMBLY LIFTOFF .'............................................                                                         13 (J) CONTROL MATERIAL LEACHING ....................................                                                           14 4.0 FUEL  ROD FAILURE ....................................                                           ~ ~ ~ ~ ~ ~ ~ ~ ~ ~   ~ ~ 14
5(D)FRETTINGWEAR.............................................
( A) HYDRIDING t ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ "~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~     14 (8)- CLADDING COLLAPSE        ............................................                                                 15 (C)   OVERHEATING   OF    CLADDING ......................................                                                   16 (D)   OVERHEATING   OF    FUEL PELLETS ..................................                                                   16 (E)   EXCESSIVE FUEL ENTHALPY ......................................                                                         17 (F)   PELLET/CLADDING INTERACTION                     ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 17 (G)   CLADDING RUPTURE        ...........................                               ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~   18 (H)   MECHANICAL FRACTURING .........................,..............                                                         19 111
~~~6(E)OXIDATION ANDCRUDBUILDUP..........................
~~~~~~~~8(F)RODBOWING...................................................
9(G)AXIALGROWTH.................................................
10(H)RODINTERNALPRESSURE........................................
12(I)ASSEMBLYLIFTOFF.'............................................
13(J)CONTROLMATERIALLEACHING....................................
144.0FUELRODFAILURE....................................
~~~~~~~~~~~~14(A)HYDRIDING t~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~"~~~~~~~~~~~~14(8)-CLADDINGCOLLAPSE............................................
15(C)OVERHEATING OFCLADDING......................................
16(D)OVERHEATING OFFUELPELLETS..................................
16(E)EXCESSIVE FUELENTHALPY......................................
17(F)PELLET/CLADDING INTERACTION
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~17(G)CLADDINGRUPTURE...........................
~~~~~~~~~~~~~~~~~18(H)MECHANICAL FRACTURING
.........................,..............
19111


==5.0 FUELCOOLABILITY==
5.0 FUEL COOLABILITY        ..................................................                                                   19 (A) FRAGMENTATION         OF    EMBRITTLED CLADDING ..........                                                 ~   ~ ~ ~ ~ 19 (8) VIOLENT EXPULSION OF FUEL MATERIAL                              .....                       ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~   20 (C) CLADDING BALLOONING OF FLOW BLOCKAGE                                .........................                           20 (D) STRUCTURAL DAMAGE FROM EXTERNAL FORCES                                  .......................                         21 600
..................................................
  ~ CONCLUS IONS  ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
19(A)FRAGMENTATION OFEMBRITTLED CLADDING..........
                                                                                                                  ~ ~ ~ ~ ~ ~ ~ ~ 21 7..0 REFERENCES  ..................................................                                                               21
~~~~~19(8)VIOLENTEXPULSION OFFUELMATERIAL.....~~~~~~~~~~~~~20(C)CLADDINGBALLOONING OFFLOWBLOCKAGE.........................
20(D)STRUCTURAL DAMAGEFROMEXTERNALFORCES.......................
2160~00CONCLUSIONS~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~217..0REFERENCES
..................................................
21 k~NI' TheFloridaPowerandLightCompany(FP8L)hasrequested theU.S.NuclearRegulatory Commission (NRC)toreviewtheCombustion Engineering, Inc.(C-E)topicalreportCEN-396-P forapproval(Reference 1).Thistopicalreportprovidesjustification forSt.LucieUnit2toachieverod-average fuelburnuplevelsupto60NMd/kgbforC-E16xl6fuelreloads.Inaddition, C-Eintendstous'ethistopicalreporttojustifytheC-E16xl6fueldesignreloadsinotherC-Eplantstoachieverod-average fuelburnupsupto60HWd/kgNifthoseapplications meetthefueldesigncriteriadefinedinReference 1.Theanalysismethodsanddesigncriteriausedforthissubmittal forSt.LucieUnit2arealsopresented inReference 1.Consequently, thisreviewandresulting Technical Evaluation Report{TER)isthesameasthereviewandNRCapprovalforArkansasNuclearOneUnit2(ANO-2)(References 2and3)exceptfortheissueofcladdingoxidation
[seeSection3.0{E)ofthisreport]whichwasaddressed inareactorspecificmannerforANO-2.Consequently, thisTERreferences thesamequestions andANO-2/C-E responses tothequestions providedintheSafetyEvaluation Report(SER)ofANO-2(Reference 3)withtheexception ofanadditional questionaddressed toFPSLoncladdingoxidation
[seeSection3.0(E)ofthisreportforafurtherdiscussion ofcladdingoxidation inSt.LucieUnit2].Presented inthisreportisareviewoftheC-Emechanical designcriteria, andanalysismethodsandresultsfortheSt.LucieUnit2/C-E16xl6fueldesignapplication.
Thisreviewwasconducted toassurethatwhenthedesigncriteria/limits aremettheywillpreventfueldamageorfailure-andmaintainfuelcoolability, asdefinedintheStandardReviewPlan(SRP)(Reference 4),uptorod-average burnupsof60NWd/kgN.Thisreviewwasbasedonthelicensing requirements identified inSection4.2oftheSRP(Reference 4).Theobjectives ofthisfuelsystemsafetyreview,asdescribed inSection4.2oftheSRP,aretoprovideassurance that1)thefuelsystemisnotdamagedasaresultofnormaloperation andanticipated operational occurrences (AOOs),2)thenumberoffuelrodfailuresisnotunderestimated forpostulated accidents, 3)fuelsystemdamageisneversosevereastopreventcontrolrodinsertion whenitisrequired, and4)cool-abilityisalwaysmaintained.
A"notdamaged"fuelsystemisdefinedasonewhereinfuelrodsdonotfail,fuelsystemdimensions remainwithinoperation tolerances, andfunctional capabilities arenotreducedbelowthoseassumedinthesafetyanalyses.
Objective 1,above,isconsistent withGeneralDesignCriterion (GDC)10(10CFR50,AppendixA)(Reference 5),andthedesignlimitsthataccomplish thisarecalledspecified acceptable fueldesignlimits(SAFDLs).
"Fuelrodfailure"(Objective 2)meansthatthefuelrodleaksandthatthefirstfissionproductbarrier(thecladding) has,therefore, beenbreached.
Fuelrodfailuresmustbeaccounted forinthedoseanalysisrequiredby10CFR100(Reference 6)forpostulated accidents.
Thegeneralrequirements tomaintaincontrolrodinsertability (Objective 3)andcorecoolability (Objective 4)appearrepeatedly intheGOC(e.g.,GOC27and35).Specificcoolability requirements fortheloss-oF-coolant accident(LOCA)aregivenin10CFR50,Section50.46(Reference 7)."Coolability,"
whichissometimes termed"eoolable geometry,"
means,ingeneral,thatthefuelassemblyretainsitsrod-bundle geometrical configuration withadequate coolantchannelstopermitremovalofresidualheatevenafterasevereaccident.
Inordertoassurethattheabovestatedobjectives aremetandfollowtheformatofSection4.2oftheSRP,thisreviewcoversthefollowing threemajorcategories:
1)FuelSystemDamageMechanisms, whicharemostapplicable tonormaloperation andAOOs;2)FuelRodFailureMechanisms, whichapplytonormaloperation, AOOs,andpostulated accidents; and3)FuelCoolability, whichisappliedtopostulated accidents.
Specificfueldamageorfailuremechanisms areidentified undereachofthesecategories inSection4.2oftheSRPandtheseindividual mechanisms areaddressed inthisreport.TheC-Edesigncriteria, andanalysismethodsandresultsforthe16x16fueldesignuptoarod-average burnupof60MWd/kgM,willbediscussed inthisreportundereachfueldamageorfailuremechanism.
PacificNorthwest Laboratory (PNL)hasactedasaconsultant totheNRCinthisreviewofReference 1andthepreviousreviewforANO-2(Reference 2).AsaresultofthereviewofReference 2bytheNRCstaffandtheirPNLcon-sultants, alistofquestions weresentby.theNRCtoANO-2(Reference 8)requesting furtherjustification onwhylowmeasuredcladdingductilities, greatercladdingoxidation, guidewear,claddingcollapse, andaxialassemblygrowtharenotlimitingattheburnuplevelrequested.
ANO-2providedresponses tothesequestions inReferences 9and10.Theresponses submitted byANO-2inReference 3werejointlydeveloped byANO-2andC-Estaffand,therefore, willbereferredtoasANO-2/C-E responses.
TheANO-2/C-E re-sponsesinReferences 9and10areapplicable toSt.LucieUnit2,withtheexception ofcladdingoxidation, becausethiswasidentified asareactor-specificissueinNRC'sapproval(Reference 3)ofReference 2.Thedesigncriteriaandanalysessubmitted byFP&Linsupportofthelicensesubmittal forSt.LucieUnit2arethosedefinedinReference 1byC-Eand,therefore, willbereferredtoasC-Edesigncriteriaandanalyses.
Asnotedearlier,anadditional questionwassentbyNRCtoFP&L(Reference 11)concerning claddingoxidation inSt.LucieUnit2uptotheburnuplevelrequested.
FP&L/St.LucieUnit2hasprovidedawrittenresponseinReference 12andadditional verbalresponses werereceivedfromFP&LandC-EinaJune21,1991conference call.TheC-E16x16designdescription isbrieflydiscussed inthefollowing section(Section2.0).Thefueldamageandfailuremechanisms andC-Eanalysesofthesemechanisms areaddressed inSections3.0and4.0,respectively, whilefuelcoolability isaddressed inSection5.0.2.0FUELSYSTEMDESIGNTheC-E16x16fueldesigndiscussed inthesubjecttopicalreporthasnotchangedfromthatdescribed previously inReference 13,therefore, thereaderisdirectedtothisearlierreportforadesigndescription.
3.0FUFLSYSTEMDAMAGEThedesigncriteriapresented inthissectionshouldnotbeexceededduringnormaloperation, including AOOs.Undereachdamagemechanism, thereisan evaluation ofthedesigncriteriaanalysismethodsandanalysesusedbyC-Etodemonstrate thatfueldamagedoesnotoccurforthe16x16designduringnormaloperation, including AOOs,uptoarod-average burnupof60NWd/kgM.(A)STRESSBases/Criteria
-InkeepingwiththeGDC10SAFDLs,fueldamagecriteriaforstressshouldensurethatfuelsystemdimensions remainwithinoperational tolerances fornormaloperation andAOOs,andthatfunctional capabilities arenotreducedbelowthoseassumedinthesafetyanalysis.
TheC-Edesignbasis~forfuelassembly, fuelrod,burnablepoisonrod,andupper-end fittingspringstressesisthatthefuelsystemwillbefunctional andwillnotbedamagedduetoexcessive stresses(References 14and15).TheC-Estresscriteriaforthefuelassemblycomponents areprovidedinReferences 13and16.Thedesignlimitforfuelrodandburnablepoisonrodcladdingisthatthemaximumprimarytensilestressislessthantwo-thirds oftheZircaloyyieldstrengthasaffectedbytemperature.
ThedesignlimitoftheInconelX-750upper-end fittingspringisthatthecalculated shearstresswillbelessthanorequaltotheminimumyieldstressinshear.Manyofthesebasesandlimitsareusedbytheindustryatlarge.C-Ehasemployedvariousconservatisms inthelimitssuchastheuseofunirradiated yieldstrengths forzirconium-based alloys.TheNRChaspreviously concluded (Reference 15)thatthefuelassembly, fuelrod,burnablepoisonrod,andupper-end fittingspringstressdesignbasesandlimitswereacceptable forrod-average burnuplevelsupto52NWd/kgN.Extending theburnuplevelto60MWd/kgNdoesnotreducetheapplicability ofthesecriteriaand,thus,PNLconcludes thatthesecriteriaareacceptable foruseinthecurrentappli-cationtotheC-E16x16designuptoarod-average burnupof60MWd/kgH.Evaluation
-C-Ehasstatedthatthemethodsusedtoperformstressanalyseswillnotchangefromthoseusedandapprovedforpreviousapplications.
Theseanalysesareperformed usingconventional engineering formulasfromstandardengineering mechanics textbooks andperformed inaccordance withASMEgeneralguidelines foranalyzing primaryandsecondary stresses.
TheNRChascon-cluded(Reference 15)thatthesestressanalysesareacceptable forrod-averageburnuplevelsupto52MWd/kgM.Extending therod-average burnuplevelto60NWd/kgNdoesnotreducetheapplicability ofthesemethodsand,thus,PNLconcludes thattheseanalysismethodsareacceptable forapplication totheC-E16x16designuptoarod-average burnupof60NWd/kgH.AsnotedinSection3.0(E),stressanalysesatextendedburnuplevelsarerequiredtoincludetheeffectsofcladdingthinningduetocladdingoxidation.
(B)DESIGNSTRAINBases/Criteria
-Withregardtofuelassemblydesignstrain,theC-Edesignbasisfornormaloperation andAOOsisthatpermanent fuelassemblyde-flections shallnotresultincontrolelementassembly(CEA)insertion time beyondthatallowable.
Thisbasisissatisfied byadherence tothestresscriteriamentioned aboveandstraincriterion yettobediscussed.
Thesubmitted topicalreportprovidesadesigncriterion forfuelrodandburnablepoisonrodcladdinguniformcircumferential strain(elasticplusplastic)ofonepercent(1%)as"ameansofprecluding excessive claddingdeformation.
Thisstraincriterion isconsistent withthatgiveninSection4.2oftheSRP.Thematerialpropertythatcouldhaveasignificant impactonthecladdingstraincriterion attherequested extendedburnuplevelsiscladdingduc-tility.Thestraincriterion couldbeimpactedifcladdingductility weredecreased, asaresultofextendedburnupoperations, toalevelthatwouldallowcladdingfailurewithoutthe1%claddingstraincriterion beingexceededintheC-Eanalyses.
RecentmeasuredcladdingandplasticcladdingstrainvaluesfromC-Efuelrods(Reference 17)andotherpressurized-water reactor(PWR)fuelvendors(Reference 18)haveshownadecreaseincladdingduc-tilitieswhenlocalburnupsexceed52HWd/kgH.Thecladdingplasticstrainvaluesdecreased to0.03to0.11%whenlocalburnupswerebetween55and63HWd/kgH.-
ANO-2/C-E wasquestioned onwhetherthesesignificant reductions incladdingplasticductilities justified adecreaseinthe1.0%designcriterion fortotaluniformstrain(elasticplusplastic)forC-Efuelwithlocalburnupsgreaterthan55HWd/kgH(Reference 8).ANO-2/C-E responded (Reference 9)thatbecauseoftheincreaseintheyieldstrengthandthecorresponding increaseinelasticstrainofthecladdingduetoirradiation, thetypicalelasticstrainswereabove1%usingnominalvaluesforirradiated yieldstrengthandYoung'smodulusatburnupsgreaterthan55HWd/kgH.ANO-2/C-E wasfurtherquestioned inaconference callabouttheprobability thatthecombinedelasticplusplasticstrainsbetween55and63HWd/kgHwouldfallbelowthe1%straincriterion.
ANO-2/C-E presented (Reference 10)astatistical analysisoftheirmeasuredyieldstrengthdatafromcladdingwithlocalburnupsgreaterthan55HWd/kgHandcalculated atolerance limitaboutthemeanvalueforyieldstrength.
Theyalsocalculated atolerance limitaboutthemeanvalueforYoung'smodulususingdatafromtheopenliterature.
Usingthelowerboundtolerance limitforyieldstrengthandtheupperboundtolerance limitforYoung'smodulusplustherangeofplasticstrain,theycalculated thatthereisa9%probability thatcladdingstrainwouldfallbelowthe1%totallimitforastrainlimitatburnupsgreaterthan55HWd/kgH.PNLhasperformed anindependent simplified statistical analysisusingaone-sidedlowertolerance limitata7%probability levelofthemeasuredyieldstrengths atburnupsgreaterthan55HWd/kgHandaone-sided uppertolerance limitata7%probability levelofthemeasuredvaluesforYoung'smodulus.Dividingthelowertolerance limitforyieldstrengthbytheuppertolerance limitforYoung'smodulusitiscalculated thatthereisslightlygreaterthana7%probability thatcladdingstrainwillfallbelowthe1.0%totaluniformstrainlimitatlocalburnupsbetween55and63HWd/kgH.The7%probability offallingbelowthe1.0%strainlimitcalculated isconservative becausethissimplified approachhasassumedthatcombining theyieldstrengthandYoung'smodulustolerance limitswillresultinanequivalent plasticstraintolerance


limit.HallandSampson(Reference 19)haveprovidedamoreexactanalytical procedure fordetermining eitherone-sided ortwo-sided tolerance limitsforthedistribution ofthequotient(e.g.,plasticstrain)oftwoindependent normalvariables (e.g.,yieldstrengthandYoung'smodulus)forthisappli-cation.Thismoreexactanalytical procedure resultsinlessthana7%probability offallingbelowthe1.0%strainlimitatlocalburnupsbetween55and63HWd/kgM.Therefore, because1)thereisalowprobability oftotaluniformstrainfallingbelow1%intheC-E16x16fuelcladding, 2)conservative powerhistories areusedintheC-Estrainanalysis, and3)nofuelfailureshavebeenobservedonfuelrods-irradiated withrod-average burnupsto63MWd/kgH,PNLconcludes thatthe1%totaluniformstrainlimitremainsapplicable fortheC-E16x16fueldesigninSt.LucieUnit2uptoarod-average burnupof60MWd/kgM.However,PNLrecommends thatfuturerequeststoextendtherod-averageburnuplimitbeyond60MWd/kgMshouldbeaccompanied withmeasuredcladdingstrain,andyieldandfracturestrengthdataattheextendedburnuplevelsrequested.
k~
Thisdataisnecessary todemonstrate thatthetotaluniformstraincriterion of1%remainsapplicable atthesehigherburnupsandthatfuelcladdingbrittlefracturewillnotoccurduringnormaloperation andAOOsatthesehigherburnups.Evaluation
I' N
-C-EutilizestheFATES38(Reference 20)computercodetopredictcladdingstrainandotherfuelperformance phenomena athighburnuplevels.ThiscodehasbeenapprovedbytheNRCforfuelperformance analysesuptorod-average burnupsof60HWd/kgM(Reference 21).TheFATES38codewilltaketheplaceoftheearlierFATES3code(Reference 22).Therefore, PNLconcludes thattheuseoftheFATES38codeforcalculating claddingstrainfortheC-E16x16fueldesigninSt.LucieUnit2isacceptable forrod-average burnupsupto60HWd/kgM.(C)STRAINFATIGUEBases/Criteria
-TheC-Estrainfatiguecriterion isdifferent fromthosedescribed inSection4.2oftheSRP,i.e.,asafetyfactorof2onstressamplitude orof20onthenumberofcyclesusingthemethodsofO'Donnell andLanger(Reference 23).Instead,C-Ehasproposed, inthepast,thatthecumulative straincyclingusage(i.e.,thesumoftheratiosofthenumberofcyclesinagiveneffective strainrangetothepermitted numberinthatrange)willnotexceed0.8.ForZircaloycladding, thedesignlimitcurvehasbeenadjustedtoprovideastrainmarginfortheeffectsofuncertainty andirradiation.
Theresulting curvegiveninReferences 13and14boundsallofthedatausedinthedevelopment ofthecriterion thatisdiscussed intheSRP.TheNRChaspreviously concluded thattheproposedcriterion wasacceptable forcurrentburnuplevels(Reference 15).Thematerialpropertythatcouldhaveasignificant effectonthestrainfatiguecriterion iscladdingductility.
Asdiscussed intheabovesectionfordesignstrain,extendedburnupoperation abovelocalburnupsof55HWd/kgMresultsinasignificant reduction incladdingductilities.
However,asalsodiscussed herein,thereisalowprobability thatcladdingductility willfallbelowtheacceptable limitfortotaluniformstrainatarod-average burnupof lgEf 60NWd/kgM.Inaddition, thereisaconsiderable amountofconservatism intheC-Estrainfatigueanalysismethodology.
Therefore, PNLconcludes thatthestrainfatiguecriterion proposedinReference 1isacceptable forlicensing applications toC-,E16xl6fuelinSt.LucieUnit2uptoarod-averageburnupof60HWd/kgM.Evaluation
-Thefuelandcladdingmodelsusedtodetermine fuelandcladdingdiametral strainforthefatigueanalysisarethoseintheFATES38code(Reference 20)whichhasbeenapprovedbytheNRC(Reference 21).Thepowerhistoryusedforthefatigueanalysisincludesconservative estimates ofdailypowercyclingandAOOsandhasbeendescribed previously inReference 14.Thisanalysisalsoaccountsforaconservative numberofhotandcoldshut-downsduringthefuellifetime.
Thispowerhistorytakesintoaccounttheextradutyrequiredforrod-average burnupsupto60MWd/kgM.Therefore, PNLconcludes thattheC-Estrainfatigueanalysismodelsreferenced areaccepta-bleforapplication totheC-E.16x16fueldesigninSt.LucieUnit2uptoarod-average burnupof60HWd/kgM.,(0)FRETTINGWEARBases/Criteria
-Frettingwearisaconcernforfuelandburnablepoisonrods,andtheguidetubes.Frettingwearmayoccuronthefueland/orburnablerodcladdingsurfacesincontactwiththespacergridsifthereisareduction ingridspacerspringloadsincombination withsmallamplitude, flow-induced, vibratory forces.Guidetubewearmayresultwhenthereisflow-induced vibration betweenthecontrolrodendsandtheinnerwalloftheguidetubes.WhileSection4.2oftheSRPdoesnotprovidenumerical boundingvalueacceptance criteriaforfrettingwear,itdoesstipulate thattheallowable frettingwearshouldbestatedinthesafetyanalysisreportandthatthestress/strain andfatiguelimitsshouldpresumetheexistence ofthiswear.Thesubmitted topicalreporthasaddressed fuelandburnablepoisonrodfrettingwearbyreferring toReference 14andstatingthatnosignificant wearhasbeenobservedforC-Efuelrodsandnoadditional frettingwearwasexpectedduetotheextension ofrod-average burnuplevelto60HWd/kgH.Indicated inReference 14isthataspecificfrettingwearlimitwasnotusedforC-Efuelassemblycomponents, becauseithasnotbeen'aproblemforcurrentC-Efueldesigns.Thissameargumentwasusedtoexplainwhyfrettingwearwasnotaccounted forinthefuelandburnablepoisonrodanalysesForcladdingstressandfatigue.Inordertosupportthisclaim,inthepreviousreview(Reference 15),C-Eprovidedfuelexamination information from744assemblies withaverageburnupsuptoapproximately 52MWd/kgMthatshowednofailuresorsignificant wearonthesurfaceoftheirfuelorburnablepoisonrods.Itisnotedthatsincethistime,C-Ehasperformed avisualexamination of14xl4designedfuelrodsirradiated torod-average burnupsupto56MWd/kgMandfoundnosurfaceanomalies otherthanminorscratches (Reference 17).Becauseofthelackofsignificant frettingwearintheexamination ofmorethan744C-Efuelassemblies, withrod-average burnupsto56MWd/kgMandexistingfuelsurveillance
: programs, PNLconcludes thatC-Ehasdemonstrated
'!
thatfrettingwearintheirfuelandburnablepoisonrodswillbeacceptable uptorod-average burnupsof60HWd/kgH.Guidetubewear,however,wasobservedinseveralC-Efuelassemblies in1977.Sincethenadesignchangeintheguidetubeshasgreatlyreducedguidetubewearforboth14xl4and16x16fuelassemblydesigns.However,itwasnotedintheNRCreviewofReference 14thatverylimitedlowburnupdatawereavail-ableforthisnewguidetubedesign(Reference 15).ANO-2/C-E wasrequested (Reference 8)toprovideguidetubeweardataforthenewunsleeved guidetubedesigntobeusedinthesubjectreloadandfutureC-E16xl6plantreloadsandcomparethisdatatotheirmaximumpredicted wearcorrelation.
ANO-2/C-E provided(Reference 9)thiscomparison, whichdemonstrated thatthemeasuredweardataisafactorof3belowtheC-Ecorrelation formaximumwearforboth14x14and16x16fuelassemblydesigns.However,itshouldbenotedthatthemaximumin-reactor operating timesoftheweardataareonlyone-third ofthoseexpectedforrod-average burnupsto60HWd/kgH.TheANO-2/C-E response(Reference 9)arguedthatthislackofweardataatthemaximumburnuplevelrequested wassatisfactory because1)theC-Emaximumguidetubefrettingwearcorrelation isveryconservative, and2)thereisalargemarginbetweenmaximumpredicted frettingwearatthemaximumburnuplevelrequested andtheminimumamountofallowable wearthataguidetubecansustainwithoutviolating anydesigncriteria.
Duetotheconservative natureoftheC-Eguidetubefrettingwearcorrelation andthelargemarginthatexistsbeforedesigncriteriaareviolated, PNLconcludes thatguidetubewearintheC-E16xl6fueldesignisacceptable uptoarod-average burnuplevelof60HWd/kgH.Evaluation
-TheSt.LucieUnit2/C-Esubmittal hassuggested thatthelackofalargeamountofmeasuredfrettingwearinC-Efuelandburnablepoisonrodssupportstheirconclusion thattheydonotneedtoincludetheeffectsofcladdingthinningduetofrettingwearintheirstress,strain,andfatigueanalysesforthefuelandburnablepoisonrods.However,thisdoesnotanswerthequestionofwhatthecalculated impactofasmallreduction incladdingthickness hasonsafetyanddesignanalyses, e.g.,LOCAandstress/strain.
Inthepast,C-E(Reference 14)hasindicated thatthemostlimitingLOCAanalysisisearly-in-life whenstoredenergyisthehighestandfrettingwearisinsignificant forthisanalysis.
PNLagreeswiththisassessment.
ANO-2/C-E alsoresponded toaquestiononcladdingthinningduetooxidation bystatingthattheyconservatively reducethecladdingthickness ofthe16xl6fuelrodsby3milsintheirstressanalysis[seeSection3.0(E)].Thisinclusion ofcladdingthinningduetocorrosion isjudgedtoboundthinningduetofrettingwearbecausecorrosion isthegreaterofthetwothinningmechanisms forC-E'scurrentfueldesignsandbecausethesetwomechanisms donotoccursimultaneously atthesamelocationonafuelrod.Forexample,wherefrettingwearispresentonthefuelorburnablepoisonrod,oxidation willnotbepresentandviceversa.Therefore, PNLconcludes thatcladdingthinningofthefuelandburnablepoisonrodsduetofrettingwearareboundedbyC-E'sanalysisofcladdingthinningduetooxidation.
Asnotedinthe"Criteria" section,guidetubewearhasbeenaprobleminthepastforC-Eassemblies.
Designhangestoreduceguidetubewearhavebeen P't$q~'~
implemented byC-Eforboth14x14and16x16assemblies.
Bothout-of-reactor andin-reactor confirmation testshavebeenperformed toshowthatthesedesignchangeshaveresultedinasignificant decreaseinguidetubewearforin-reactor residence timesthatareone-third ofthoseexpectedforanextendedburnuplevelof60HWd/kgH.Extrapolating theguidetubeweartothein-reactor residence timeexpectedforanextendedrod-average burnuplevelof60HWd/kgHhasdemonstrated thatguidetubewearwillremainatarelatively lowlevel.PNLconcludes thatguidetubewearisnotexpectedtobeaproblemuptoarod-average burnupof60HWd/kgHforthenewlydesignedguidetubesintheC-E16x16designinSt.LucieUnit2(basedonthelowlevelofwearat.lowerburnups).
PNLrecommends thatthelicenseecontinuetoexamineguidetubesuptotheextendedburnuplevelsrequested toconfirmthatwearisnotaproblemattheseburnuplevels.(E)OXIDATION ANDCRUDBUILDUPBases/Criteria
-Section4.2oftheSRPidentifies claddingoxidation andcrudbuildupaspotential fuelsystemdamagemechanisms.
Generalmechanical properties ofthecladdingarenotsignificantly impactedbythinoxidesorcrudbuildup.Themajormeansofcontrolling fueldamageduetocladdingoxidation andcrudisthroughwaterchemistry
: controls, materials usedintheprimarysystem,andfuelsurveillance programsthatareallreactorspecific.
Becausethesecontrolsarealreadyincludedinthespecificreactordesign,adesignlimitoncladdingoxidation andcrudisconsidered toberedundant and,thus,.notnecessary.
Thisdoesnot,however,eliminate theneedtoincludetheeffectsofcladdingoxidation andcrudinthermalandmechanical licensing analysesasperSection4.2oftheSRP.Thisissueisofparticular concernforextendedburnupoperation inthosereactorsthathaveshownhighlevelsofcladdingcorrosion atlowerburnuplevels.Thiswillbediscussed infurtherdetailintheevaluation presented below.Evaluation
-Theamountofcladdingoxidation expectedforaparticular reactorisdependent onfuelrodpowers(surfaceheatflux),chemistry controlsandprimaryinletcoolanttemperatures usedbythatreactor,buttheamountofoxidation increases within-reactor residence timeandcannotbeeliminated.
Therefore, extending therod-average burnuplevelto60HWd/kgHcouldresultin1)thickeroxidelayersthatprovideanextrathermalbarrierthatincreases claddingandfueltemperatures, and2)claddingthinningthatcanaffectthemechanical analyses.
Thedegreeofthiseffectonthermalandmechanical analysesisdependent onreactorcoolanttemperatures andthelevelofsuccessofareactors'hemistry controls.
TheSt.LucieUnit2/C-Esubmittal (Reference 1)hasprovidedoxidethickness measurements fromfuelrodcladdingirradiated inANO-2neartheburnuplevelrequested andplacedaconservative upperbound3n(standard deviation) limitonthemeasuredvalues.TheNRCquestioned FP&L(Reference 11)ontheappli-cabilityoftheANO-2claddingoxidation datatoSt.LucieUnit2withrespecttothosereactorspecificparameters thatimpactcladdingcorrosion.
FP&Lhasresponded (Reference 12)thatcladdingtemperatures inSt.LucieUnit2arelowerthanforANO-2di,etolowercoolanttemperature andcoreaveragerod powersbutthatlithiumlevelsinthecoolantofSt.LucieUnit2aregreater.Thesetwoparametershaveopposingeffectsoncladdingcorrosion; i.e.,lowercladdingtemperatures decreasecorrosion buthigherlithiumlevelshavebeenshowntoincreasecorrosion byasmallamount.Consequently, FP8Lhasconcluded (Reference 12)thatwhileitislikelythatcorrosion inSt.LucieUnit2willbesimilartothatinANO-2itisimpossible tostatethattheANO-2claddingoxidation databasewillboundSt.LucieUnit2claddingoxidation.
FPIILandC-Ewerefurtherquestioned inaconference callwithNRCandPNLon0une21,1991onthemaximumlevelofoxidation usedforthethermalandmechanical analysesforC-E16x16fuelinSt.LucieUnit2andwhetherFPSLintendstomonitoroxidethickness levelsinSt.LucieUnit2inordertoconfirmthatthemaximumthickness levelassumedbyC-Eisbounding.
C-Eresponded thattheyusedthemaximumupperboundoxidethickness mentioned inSection4.1.2.2.a ofReference 1forthethermalanalysesuptoarod-average burnupof60HWd/kgH.Fortheirstressanalyses, C-Estatedthattheyreducedtheas-fabricated claddingthickness byaproprietary percentage toaccountforcladdingimperfections wearandoxidation.
C-Ehasfurtherstatedthattheresultsofboththeirthermalandmechanical analysesoftheC-E16x16fuelinSt.LucieUnit2arewithinthestatedcriteriaforsatisfactory per-formance.
PNLhasreviewedtheequivalent oxidethickness levelsusedbyC-Efortheirstressandthermalanalyses, andconcludes thatbasedonavailable datathesethickness levelswillboundthemaximumoxidethickness forC-E16x16fuelinSt.LucieUnit2uptoarod-average burnupof60HWd/kgH.FPELhasalsoindicated thattheyintendtomonitorcladdingoxidethickness uptoarod-average burnupof60HWd/kgHinordertoconfirmthattheoxidethick-nessandcladdingthinningvaluesusedbyC-EintheiranalysesareboundingforSt.LucieUnit2.Therefore, PNLconcludes thatcladdingoxidation isacceptable fortheC-E16x16fueldesigninSt.LucieUnit2uptoarod-averageburnupof60HWd/kgH.Thereisanindication thatcladdingcorrosion maylimitthefuelrodper-formance.
lifetimeforhigherburnupirradiations forspecificplants.Becausecladdingoxidation isdependent onreactor-specific conditions suchasreactorcoolanttemperatures andwaterchemistry itisnecessary toexaminecladdingoxidation onareactor-specific basisuntilC-Ehasabroadenoughcladdingcorrosion databasetoboundthosereactorspecificparameters thataffectcorrosion atextendedburnups.Therefore, PNLrecommends thatfuturerequeststoextendtherod-average burnuplimitbeyond60HWd/kgHshouldbeaccompanied withreactor-specific corrosion dataattheburnuplevelsrequested.
(F)RODBOWINGBases/Criteria
-Fuelandburnablepoisonrodbowingarephenomena thatalterthedesign-pitch dimensions betweenadjacentrods.Bowingaffectslocalnuclearpowerpeakingandthelocalheattransfertothecoolant.Ratherthanplacingdesignlimitsontheamountofbowingthatispermitted, theeffectsofbowingareincludedinthesafetyanalysis.
Thisisconsistent withtheSRPandtheNRChasapprovedthisforcurrentburnuplevels(Reference 15).Themethodsusedforpredicting thedegreeofrodbowingattheextendedburnupsrequested areevaluated below.
Evaluation
-TheC-Eanalysismethodsusedtoaccountfortheeffectoffuelandpoisonrodbowingin14x14and16xl6fuelassemblies arepresented inReference 14andCENPD-225 (Reference 24)withitssupplements.
ThesemethodshavebeenapprovedbytheNRC(References 15and24)forfuelandType3poisonrodstocurrentburnuplevels.C-Ehascompared14x14rodbowdatawithburnupsto45NWd/kgMtotheirlicensing rodbowmodel(Reference 14)anddemonstrated thatthemodelbecomesmoreconservative athigherburnups.Thesedataappeartosuggestthattherateofrodbowsignificantly decreases atburnupsgreaterthan30to35NWd/kgH,whiletheC-Eanalytical modelforrodbowassumeslittleornodecreaseintherateofrodbowingwithburnup.Thisresultsinvery'conservative predictions ofrodbowinginC-E14x14designedfuelathighburnuplevels.TheC-Erodbowingmodelfor16x16fuelrodswasalsodemon-stratedinReference 14tobeveryconservative bycomparison todatawithburnupsupto33NWd/kgN.ANO-2hasindicated thattheyroutinely performvisualexamination oftheirfuelassemblies toprovideassurances ofsatis-factoryperformance oftheirfuel.Thephenomenon ofrodbowingisgenerictoallLWRseventhoughdesigndifferences suchasthelengthbetweenspacersandroddiameterareimportant totheamountofrodbowing.Therefore, otherfuelvendorexperience withrodbowingisvaluableinevaluating thetrendinrodbowingatextendedburnups.FRANATONE hasmeasuredrodbowontheirFRAGEHAfuelassemblies forfuelburnupsupto53NWd/kgNandfoundthattherateofrodbowingversusburnupdecreases atburnupsgreaterthan30to35NWd/kgH(Reference 25).Similarmeasurements ofrodbowinghavebeenmadebyKraftwerk UnionAG(KWU)ontheirfueldesignsuptoburnupsof50NWd/kgN(Reference 26)andfoundthatduetothescatterintheirlimiteddata,thedecreaseintherateofrodbowingwasnotasevidentasthatdemonstrated inReferences 14and25.However,KWUdidfindthatrodbowingwaslimitedtogapclosuresoflessthan4Nontheirfueldesignswhichisconsistent withthedatainReference 14.PNLconcludes thattheC-Eanalysismethods(Reference 24)appliedtotheC-E16xl6fueldesigninSt.LucieUnit2willremainconservative uptotheextendedburnuplevelrequested and,therefore, areacceptable uptoarod-averageburnuplevelof60HWd/kgN.(G)AXIALGROWTHBases/Criteria
-Thecorecomponents requiring axial-dimensional evaluation aretheCEAs,burnablepoisonrods,fuelrods,andfuelassemblies.
TheCEAsarenotincludedinthisextendedburnupreview.Thegrowthofburnablepoisonandfuelrodsismainlygovernedbya)theirradiation andstress-inducedgrowthoftheZircaloy-4
: cladding, andb)thebehaviorofpoison,'uel, andspacerpellets,andtheirinteraction withtheZircaloy-4 cladding.
Thegrowthofthefuelassemblies isafunctionofboththecompressive creepandtheirradiation-induced growthoftheZircaloy-4 guidetubes.FortheZircaloycladdingandfuelassemblyguidetubes,thecriticaltolerances thatrequirecontrolling area)thespacingbetweenthefuelrodsandtheupperfuelassemblyfitting(i.e.,shouldergap),andb)thespacingbetweenthefuelassemblies andthecoreinternals.
Failuretoadequately designforthe10 formermayresultinfuelrodbowing,andforthelattermayresultincollapseandfailureoftheassemblyhold-down springs.Withregardtoinadequately designedshouldergaps,problemshavebeenreported(References 27,28,29,and30)inforeign(Obrigheim andBeznau)anddomestic(GinnaandANO-2)plantsthathavenecessitated predischarge modifications tofuelassemblies.
Forburnablepoisonandfuelrods,C-Ehasadesignbasisthatsufficient shouldergapclearances mustbemaintained throughout thedesignlifetimeofthefuelata95%confidence level.Similarly, forfuelassemblyaxialgrowth,C-Ehasadesignbasisthatsufficient clearance mustbemaintained betweenthefuelassemblyandtheupperguidestructure throughout thedesignlifetimeofthefuelassemblyata95%confidence level.Thisbasisallocates afuelassemblygapspacing,whichwillaccommodate themaximumaxialgrowth,whenestablishing thedesignminimuminitialfuelassemblyclearance withrespecttothecoreinternals.
Thesedesignbasesandlimitsdealingwithaxialgrowthpreventmechanical interference and,thus,havebeenapprovedbyNRCforpreviousextendedburnuplevels(Reference 15).PNLconcludes thatthesedesignbasesandlimitswillensurethatcontactisprevented and,thus,arefoundtobeacceptable FortheC-E16x16fueldesignto60MWd/kgM.Evaluation
-TheC-Emethodsandmodelsusedforpredicting fuelrodandassemblygrowthinthissubmittal (Reference I)havebeenchangedsomewhatfromthosepreviously approvedinReference 14tobetterpredictthenewhigherexposuregrowthdata.Thisevaluation willdiscussthenewrevisedmodelsusedtopredictfuelrodandassemblygrowth.Alsopresented ishowC-EusestheserevisedmodelstopredictI)theshouldergapspacingsbetweenthefuelrodandtheupperfuelassemblyfitting,and2)thegapspacingbetweenthefuelassemblyandcoreinternals.
ThenewrevisedfuelandburnablepoisonrodgrowthmodelisbasedonC-E14xl4.and16xl6roddatawithrod-average burnupsabovethoserequested.
Themodelpredictsa"bestestimate" valueofrodgr'owthwithuncertainties.
ThenewrevisedassemblygrowthmodelisbasedontheSIGREEPcomputercodeandgrowthdatafromassemblies withstressreliefannealed(SRA)guidetubeswithassemblyaverageburnupsbelowthoserequested inthissubmittal.
TheSIGREEPprediction ofassemblygrowthtakesintoaccountthedifferent axialstressesontheguidetubesfordifferent C-Eplantfuelassemblies including theSt.LucieUnit2assemblies andusesinputparameters withassignedsta-tisticaluncertainties alongwithMonteCarlorandomselection techniques andcombinations oftheseuncertainties toobtainaprobability densityfunctionofassemblygrowthatagivenfluence(burnup)level.TheC-Eevaluation ofshouldergapspacingusesthelowerboundprobability densityfunctionforassemblygrowthandtheupperboundprobability densityfunctionforrodgrowthwithuncertainties intheSIGREEPcomputercodetopredicttheshouldergapatanupperbound95%probability witha95%confi-dencelevel.ThisC-Emethodology forpredicting anupperbound95/95shouldergapspacinghasbeencomparedtomeasuredshouldergapdata(Reference I)thathaveassembly-average burnupsbelowthoserequested inthissubmittal.
TheseC-Eupperboundpredictions doindeedboundtheshouldergapdataandappeartobecomeevenmoreconservative atthehigherburnuplevels.11 Itshouldbenotedthatintheshouldergapcalculation theamountoffuelrodgrowthismuchgreaterthantheamountofassemblygrowth,therefore, theprediction offuelrodgrowthdominates theanalysisofshouldergapspacing.ItshouldalsobenotedthattheC-Erodgrowthdatahaverod-average burnupsgreaterthanthoserequested inthissubmittal.
PNLconcludes thattheC-Eanalysismethodology isacceptable forapplication totheC-E16x16designuptoarod-average burnupof60MWd/kgMbecause1)C-Ehasfuelrodgrowthdataabovetheburnuplevelrequested, 2)fuelrodgrowthdominates theshouldergapspacinganalysis, and3)thelargeamountofconservative marginC-Ehasdemonstrated intheirprediction ofshouldergapspacing.TheC-Eanalysisofthegapspacingbetweentheupperfuelassemblyandcoreinternals usestheSIGREEPprobability densityfunctionforassemblygrowthtopredictaminimum95/95valueforthisgapspacinginordertopreventbottoming outoftheassemblyhold-down springs.BecauseC-Edoesnothaveassemblygrowthdatauptotheburnuplevelrequested, theywerequestioned (Reference 8)onthegapmarginthatexistsattheburnuplevelrequested inthissubmittal topreventbottoming ofthe'hold-down spring.ANO-2/C-E's response(Reference 9)indicated thattherewasapproximately one-third oftheoriginalas-fabricated gapspacingleftpriortobottoming outofthehold-downspringattheburnuprequested.
Thissamesignificant marginingapspacingshouldexistfortheC-E16x16fuelinSt.LucieUnit2.Duetothissignificant marginandC-E'sconservative analysismethodology, PNLconcludes thatbottoming outandfailureofthehold-down springduetofuelassemblygrowthisnotexpectedfortheC-E16x16designuptoarod-average burnupof60MWd/kgM.However,PNLrecommends thatSt.LucieUnit2visuallyexaminethehold-down springstoconfirmthatthereissignificant marginofthecompressibility ofthesespringsinthoseassemblies discharged withrod-averageburnupsnearoratthe60MWd/kgMlevel.(H)RODINTERNALPRESSUREBases/Criteria
-Rodinternalpressureisadrivingforcefor,ratherthanadirectmechanism of,fuelsystemdamagethatcouldcontribute tothelossofdimensional stability andcladdingintegrity.
Section4.2oftheSRPpresentsarodpressurelimitthatissufficient toprecludefueldamageinthisregard,andithasbeenwidelyusedbytheindustry; itstatesthatrodinternalgaspressureshouldremainbelowthenominalsystempressureduringnormaloperation, unlessotherwise justified.
C-EhaselectedtojustifyarodinternalpressurelimitabovesystempressureinReference 31andthisproprietary rodpressurelimithasbeenapprovedbyNRC.TheC-Edesigncriterion usedtoestablish thisproprietary rodpressurelimitis:"Thefuelrodinternalhotgaspressureshallnotexceedthecriticalmaximumpressuredetermined tocauseanoutwardcladdingcreepratethatisinexcessofthefuelradialgrowthrateanywherelocallyalongtheentireactivelengthofthefuelrod."Inaddition, C-Ehasevaluated theimpactofthisrodpressurelimitonhydridereorientation andaccidentanalyses.
Therefore, PNLconcludes thattheNRCapprovedrodpressurelimitdefinedinReference 3112 isalsoacceptable forapplication totheC-E16x16fueldesigntoarod-averageburnupof60HWd/kgM.Evaluation
-C-Ehasindicated thattheywillusetheFATES3B(Reference 20)computercodetocalculate maximumrodinternalpressures andthiscodehasbeenapprovedbyNRCinReference 21.TheFATES3Bcodehasbeenverified, againstfissiongasreleasedatafromavarietyoffueldesignswithrod-averageburnupsupto60HWd/kgH.TheuseoftheapprovedFATES3Bcodeisrecommended overtheearlierapprovedFATES3code(Reference 22)becausetheformerhasbeenverifiedagainstamuchlargerdatabaseathigherburnup~levels.ANO-2/C-E werequestioned ontheapparentsmallunderprediction offissiongasreleasebytheFATES3Bcodewhenfissiongasreleasevalueswerelow(<3/release)athighburnuplevelsandtheimpactofthisunderprediction onlicensing analyses.
ANO-2/C-E responded thatlicensing analysesaretypically performed inaconservative manneronthepeakoperating rod,i.e.,arodwithhightemperatures, highfissiongasrelease,andhighinternalrodpressures and,therefore, thesmallunderprediction infissiongasreleaseatlowtemperatures wereinsignificant forlicensing analyses.
Theyalsodemon-stratedthattheamountofunderprediction wassmallintermsofcalculated internalrodpressures intheselowtemperature rods.PNLconcurswiththisassessment andconcludes thattheFATES3Bcodeisacceptable fortheanalysisofinternalrodpressures fortheC-E16xl6fueldesignuptoarod-average burnupof60HWd/kgM.Inadditiontothecomputercode,theinputpowerhistorytothecodeisveryimportant fortheinternalrodpressurecalculation.
Consequently, C-EhasbeenrequiredbyNRC,inthepast,todefineamethodology fordetermining thepowerhistoryfortherodpressurecalculation.
Thismethodology wasfirstreviewedandapprovedforReference 14andC-Ehasprovidedanexampleofhowthismethodology isappliedinReference 1.Therefore, PNLconcludes thattheuseoftheapprovedFATES3BcodealongwiththeapprovedC-Epowerhistorymethodology described inReferences Iand14isacceptable forlicensing applications fortheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgM.(I)ASSEHBLYLIFTOFFBases/Criteria
-TheSRPcallsforthefuelassemblyhold-down capability (wetweightandspringforces)toexceedworst-case hydraulic loadsfornormaloperation, whichincludesAOOs.TheNRC-approved C-EExtendedBurnupTopicalReport(Reference 14)hasendorsedthisdesignbasis.PNLconcludes thatthisdesignbasisisalsoacceptable forapplication totheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgM.Evaluation
-C-Emethodology forassemblyliftoffanalysishasbeensummarized inReference 2andapprovedbytheNRCforcurrentburnupsinReference 15.Thefuelassemblyliftoffforceisafunctionofplantcoolantflow,springforces,andassemblydimensional changes.Extendedburnupirradiation willresultinadditional hold-down springrelaxation andassemblylengthincreases whichwillhaveopposingeffectsontheassemblyhold-down force,i.e.,the13 F'Et~
lengthincreasewillcompressthespringand,therefore, increasethehold-downforce.Industryexperience hasdemonstrated thattheassemblylengthincreaseduetoirradiation morethancompensates forspringrelaxation sothatthehold-down forceincreases withincreased burnup.Infact,amajorconcernatextendedburnupsisthattheassemblylengthchangewillcompressthespringtotheextentthatitwillbottomoutandbreak.Thisissuehasbeenaddressed satisfactorily inSection3.0(G),"AxialGrowth."Conse-quently,PNLconcludes thattheissueofassemblyliftoffhasbeensatis-factorily addressed fortheC-E16x16fueldesigntoarod-average burnupof60HWd/kgH.(J)CONTROLMATERIALLEACHINGBases/Criteria
-TheSRPandGDCrequirethatreactivity controlbemain-tained.Rodreactivity cansometimes belostbyleachingofcertainpoisonmaterials ifthecladdingofcontrol-bearing materialhasbeenbreached.
Evaluation
-Reactivity lossfromburnablepoisonrodsatextendedburnuplevelsisfoundtobeinsignificant becausenearlyallofthereactivity controlling boron-10isburnedoutattheseburnuplevels.Consequently, reactivity lossduetoleachingofburnablepoisonrodsattheextendedburnuplevelrequested.
isconsidered tobeinsignificant.
Controlrodlifetimes arenotchangedinthissubmittal fromthosepreviously approvedbytheNRCand,therefore, arenotaffectedbythisrequesttoextendfuelrodaverageburnupsto60HWd/kgH.PNLconcludes thattheissueofcontrolmaterialleachinghasbeensatisfactorily addressed fortheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgH.4.0FUELRODFAILUREInthefollowing paragraphs, fuelrodfailurethresholds andanalysismethodsforthefailuremechanisms listedintheSRParereviewed.
Whenthefailurethresholds areappliedtonormaloperation including AOOs,theyareusedaslimits(andhenceSAFOLs)sincefuelfailureunderthoseconditions shouldnotoccuraccording tothetraditional conservative interpretation ofGOC10.Whenthesethresholds areusedforpostulated accidents, fuelfailuresarepermitted, buttheymustbeaccounted forinthedosecalculations requiredby10CFR100.Thebasisorreasonforestablishing thesefailurethresholds isthusestablished byGDC10andPart100andonlythethreshold valuesandtheanalysismethodsusedtoassurethattheyaremetarereviewedbelow.(A)HYDRIDINGBases/Criteria
-Internalhydriding asacladdingfailuremechanism isprecluded bycontrolling thelevelofhydrogenimpurities duringfabrication.
ThemoisturelevelintheuraniumdioxidefuelislimitedbyC-Etoaproprietary valuelessthan20ppm,andthisspecification iscompatible withtheASTHspecification (Reference 32)whichallowstwomicrograms ofhydrogenpergramofuranium(i.e.,2ppm).Thisisthesameasthelimitdescribed intheSRPandhasbeenfoundacceptable byNRC(Reference 15)andPNLconcludes 14 thatitcontinues tobeacceptable forapplication totheC-E16xl6fueldesignuptoarod-average burnupof60HWd/kgH.Externalhydriding duetowaterside corrosion isapossiblereasonfortheobservedductility decreaseatlocalburnups>55HWd/kgHdiscussed inSection3.0(B).Garde(Reference 33)hasrecentlyproposedthattheduc-tilitydecreaseisduetoacombination ofhydrideformation andirradiation damageatthesehighburnuplevels.Theissueofcladdingductility hasalreadybeendiscussed inSection3.0(B)ofthisTERandfoundtobeaccepta-blefortheC-E16xl6designuptoarod-average burnupof60MWd/kgH.Evaluation
-Theissueofinternalhydriding isnotexpectedtobeaffectedbyanincreaseinrod-average burnuplevelbecausethisfailuremechanism isdependent ontheamountofhydrogenimpurities introduced duringfuelfabri-cation.Fuelfailuresduetointernalhydriding occurearlyinafuelrods'ifetime andarenotdependent onthelengthofirradiation.
BecauseC-Elimitsthelevelofhydrogenimpurities intheirfuelfabrication process,PNLconcludes thatthismethodology isacceptable forapplication totheC-E16xl6fueldesignuptoarod-average burnupof60HWd/kgH.Themajorissueforexternalhydriding atextendedburnuplevelsisanincreaseinhydriding thatresultsinadecreaseincladdingductility reducingthethreshold forcladdingfailure.Theissueofdecreased claddingductility attheextendedburnuplevelrequested hasalreadybeendiscussed inSection3.0(B)ofthisreportandPNLconcludes itisacceptable fortheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgH.(B)CLADDINGCOLLAPSEBases/Criteria
-Ifaxialgapsinthefuelpelletcolumnweretooccurduetodensification, thecladdingwouldhavethepotential ofcollapsing intothisaxial.gap(i.e.,flattening).
Becauseofthelargelocalstrainsthatwouldresultfromcollapse, thecladdingisassumedtofail.ItisaC-Edesignbasisthatcladdingcollapseisprecluded duringthefuelrodandburnablepoisonroddesignlifetime.
ThisdesignbasisisthesameasthatintheSRPandhasbeenapprovedbytheNRC(Reference 15).PNLconcludes thatthisdesignbasisisalsoacceptable fortheC-E16x16fueldesignuptoarod-averageburnup=of 60HWd/kgH.Evaluation
-Thelongerin-reactor residence timesassociated withtheburnupextension requested forFPLL,fuel willincreasetheamountofcreepofanunsupported fuelcladding.
Extensive postirradiation evaluations (Reference 14)byC-Ehavenotshownanyevidenceofcladdingcollapseorlargelocalovalities intheirfueldesigns.Thisisprimarily theresultoftheiruseofprepressurized rodsandstable(non-densifying) fuelincurrentgeneration designs.Inaddition, C-Ehasperformed severalpostirradiation examinations thathavelookedforaxialgapformation intheirmodernfueldesignsandconcluded thatthelargestmeasuredgapsaremuchsmallerthanthoserequiredtoachievecladdingcollapseforcurrentC-Efueldesignsatarod-average burnupof60HWd/kgH(Reference I).TheseC-Emeasuredcoldaxialgapshavebeen15 SS corrected tohotaxialgapsinthefuelrodduringin-reactor operation forthecladdingcollapseanalysis.
ANO-2/C-E hasstatedthatthe.resulting hotgapusedinthecladdingcollapseanalysisisinexcessofthatexpectedata95%probability anda95Kconfidence levelbasedonaC-Estatistical analysisofthehotgaps(Reference 9).Thiscladdingcollapseanalysishasdemon-stratedthattheC-E16x16claddingwillnotcollapseatarod-average burnupgreaterthan60HWd/kgH.Therefore, ANO-2/C-E hasproposedthattheynolongerberequiredtoaddresscladdingcollapsefornewcoresorreloadbatchesoftheC-E16x16designunlessdesignormanufacturing changesareintroduced whichwouldsignificantly reducecladdingcollapsetimesforthisfueldesign.PNLconcludes thatthisproposedapproachisacceptable forfutureC-Ecoresorreloadbatchesofthe16x16designandrecommends thattheissueofcladdingcollapsebereevaluated shouldrod-average burnupsexceed60HWd/kgH.(C)OVERHEATING OFCLADDINGBases/Criteria
-Thedesignlimitfortheprevention offuelfailuresduetooverheating isthattherewillbeatleasta955probability ata95%confi-dencelevelthatthedeparture fromnucleateboilingratio(DNBR)willnotoccuronafuelrodhavingtheminimumDNBRduringnormaloperation andAOOs.Thisdesignlimitisconsistent withthethermalmargincriterion inSection4.2oftheSRPand,thus,hasbeenfoundacceptable forapplication toC-Efueldesigns(Reference 14).Thisdesignlimitisnotimpactedbytheproposedextension inburnup.Therefore, PNLconcludes thatthisdesignlimitremainsacceptable forapplication totheC-E16x16fueldesignuptoarod-averageburnupof60HWd/kgH.Evaluation
-AsstatedinSection4.2oftheSRP,adequatecoolingisassumedtoexistwhenthethermalmargincriterion tolimittheDNBRorboilingtran-sitioninthecoreissatisfied.
TheanalysismethodsemployedtomeettheDNBRdesignbasisareprovidedinReferences 34through39.TheseanalysismethodshavebeenapprovedbyNRCforcurrentburnuplevelsandPNLconcludes thattheyarealsoacceptable forapplication totheC-E16x16designuptoarod-average burnupof60HWd/kgH.TheimpactofrodbowingonDNBfortheC-E16x16designinANO-2hasbeenaddressed inReference 35.PNLconcludes thatANO-2/C-E hasadequately addressed theissueofcladdingoverheating fortheC-E16x16designuptoarod-average burnupof60MWd/kgM.(D)OVERHEATING OFFUELPELLETSBases/Criteria
-Asasecondmethodofavoidingcladdingfailureduetooverheating, C-Eprecludes centerline fuelpelletmeltingduringnormaloperation andAOOs.ThisdesignlimitisthesameasgivenintheSRPandhasbeenapprovedforuseatcurrentlevels.PNLconcludes thatthisdesignlimitisalsoacceptable fortheC-.E16x16fueldesignuptoarod-average burnupof60HWd/kgH.Evaluation
-Thedesignevaluation ofthefuelcenterline meltlimitisperformed withtheapprovedC-Efuelperformance code,FATES3B(Reference 20).16 Thiscodeisalsousedtocalculate initialconditions fortransients andaccidents.
Asnotedearlier,theFATES3Bcodehasbeenacceptedforfuelper-formancecalculations uptoarod-average burnupof60HWd/kgH(Reference 21).IntheC-Ecenterline meltinganalysis, themeltingtemperature oftheU02isassumedtobe5080'Funirradiated andisdecreased by58'Fper10MWd/kgH.Thisrelationhasbeenalmostuniversally adoptedbytheindustryandhasbeenpreviously acceptedbytheNRC(Reference 15).RecentUO~fuelmeltingdatabyKomatsuwithburnupsto30MWd/kgMhaveshownnodiscePnible decreaseinmeltingtemperature withburnup,andadropo'fapproximate'ly 20'fper10HWd/kgHforU02-20%Pugwithburnupsupto110HWd/kgH(Reference 40).Thisdemonstrates theconsrvatismemployedbyC-2intheirfuelmelting,temperature analysisatextendedburnuplevels.Therefore, PHLconcludes thattheC-Eanalysismethodsforfuelmeltingareacceptable forapplication totheC-E16x16fueldesignuptoarod-average burnupof60MWd/kgH.(E)EXCESSIVE FUELENTHALPYBases/Criteria
-TheSRPguidelines foraseverereactivity initiated accident(RIA)inaPWR,Section4.2.II.A.2(f),
statethatfor"allRIAsinaPWR,thethermalmargincriteria(ONBR)areusedinafuelfailurecriteriatomeettheguidelines ofRegulatory Guide1.77(Reference 41)asitrelatestofuelfailure."
C-Ehasadoptedthiscriterion forfuelfailureinadditiontoothermorestringent criteriaforRIAs(Reference 42).Evaluation
-TheNRCapprovedanalysismethodsforevaluating RIAsinC-EplantsisprovidedinReference 42.PNLconcludes thattheapprovedanalysismethodsdescribed inReference 42arestillapplicable totheburnupextension requested and,therefore, areacceptable forapplication totheC-E16x16fueldesignuptoarod-averageburnupof60MWd/kgH.Thesteady-state fueloperational datathatareinputtotheCEAejectionanalysisfromtheFATES3Bcodearedependent onfuelburnups.Asnotedearlier,PNLconcludes thattheFATES3Bcodeisacceptable forsteady-state fuelperformance applications forC-E16xl6fueluptothe60MWd/kgHrod-averageburnuplevelrequested inth1ssubmittal.
(F)PELLET/CLADDING INTERACTION Bases/Criteria
-Asindicated inSection4.2oftheSRP,therearenogenerally applicable criteriaforPCIfailure.However,twoacceptance criteriaoflimitedapplication arepresented intheSRPforPCI:1)lessthanIXtransient-induced claddingstrain,and2)nocenterline fuelmelting.BothoftheselimitsareusedinC-Efueldesigns[seeSections3.0(B)and4.0(D)]andPNLconcludes thattheyareacceptable inthisapplication.
Evaluation
-Asnotedearlier,,
C-EusestheFATES3Bcode(Reference 20)todemonstrate thattheirfuelmeetsboththecladdingstrainandfuelmeltcriteria.
Thiscodehasbeenfoundtobeacceptable fortheseapplications
[seeSections3.0(B)and4.0(0)]and,therefore, PNLconcludes thatitsuseisacceptable forevaluating PCIfailuresforC-E16x16fueldesignsuptoarod-averageburnupof60MWd/kgH.17 C-Ehasalsopresented PCIpowerrampingtestsonfuelrodsthataresimilartotheirfueldesignsuptorod-average burnupsofapproximately 48HWd/kgHthatdemonstrate thattherampterminalpowerlevelforfuelfailuredoes'notdecreasewithincreased burnup.Inaddition, themaximumpowercapability ofextendedburnupfuelisreducedbecauseoffissilematerialburnout;there-fore,limitingthedrivingforceforPCIfailures.
Consequently, PNLcon-cludesthatC-E16x16fueldesignshaveadequatePCIresistance uptoarod-averageburnupof60HWd/kgH.(G)CLADDINGRUPTUREBases/Criteria
-Zircaloycladdingwillburst(rupture) undercertaincombi-nationsoftemperature, heatingrate,anddifferential pressure; conditions thatoccurduringaLOCA.WhiletherearenospecificdesigncriteriaintheSRPassociated withcladdingrupture,therequirements ofAppendixKto10CFRPart50mustbemetasthoserequirements relatetotheincidence ofruptureduringaLOCA;therefore, arupturetemperature correlation mustbeusedintheLOCAemergency corecoolingsystem(ECCS)analysis.
TheseAppendixKrequirements forcladdingrupturearenotimpactedbytheSt.LucieUnit2requesttoextendrod-average burnupto60HWd/kgHand,therefore, PNLconcludes thattheserequirements remainapplicable toC-E16xl6fueldesignsuptotheburnuplevelrequested.
Evaluation
-Anempirical claddingcreepmodelisusedbyC-Etopredicttheoccurrence ofcladdingruptureintheirLOCA-ECCS analysis.
Therupturemodelisdirectlycoupledtothecladdingballooning andflowblockagemodelsusedintheNRCapprovedECCSevaluation modeldescribed inReference 43.TheC-EcladdingrupturemodelisnotaffectedbyFPEL'srequesttoextendtheirburnuplimit.Therefore, PNLconcludes thattheC-EmodelforcladdingruptureforLOCA-ECCS analysesisacceptable forapplication totheC-E16xl6fueldesignuptoarod-average burnupof60HWd/kgH.Anotherconcernraisedduringprevioushigh-burnup reviews(Reference 31)isthatthesehigherburnupscanresultinfuelrodpressures thatexceedsystempressureandthesehigherfuelrodpressures canaffectcladdingruptureduringaLOCA.ForthoseC-Efuelreloadsthathavecalculated peakrodpressures abovesystempressure, C-Ehaspreviously agreed(Reference 31)toreevaluate theirLOCA-ECCS analysestodetermine themostlimitingLOCAcon-ditionsforthesereloads.Therefore, PNLconcludes thatC-Ehasaddressed theissueoffuelrodpressures exceeding systempressureoncladdingruptureintheLOCA-ECCS anal'ysis.
Thoseimportant parameters thatareinputtotheruptureanalysisthatcanbeburnupdependent, suchasrodpressures, fissiongasrelease,fuelstoredenergy,andgapconductance arecalculated withtheNRCapprovedcodeFATES38.Asnotedearlier,theFATES38codehasbeenverifiedwithdatauptorod-averageburnupsof62HWd/kgHand'approved to60MWd/kgH.Therefore, PNLconcludes thattheuseoftheFATES38codeisacceptable forinputtoLOCA-ECCSanalysesoftheC-E16xl6fueldesignuptoarod-average burnupof60HWd/kgH,asrequested inthissubmittal.
18 0kl (8)MECHANICAL FRACTURING Bases/Criteria
-Mechanical fracturing ofafuelrodcouldpotentially arisefromanexternally appliedforcesuchasahydraulic loadoraloadderivedfromcore-plate motion.Toprecludesuchfailure,theapplicant hasstated(Reference 14)thatfuelrodfracturestresslimitsshallbeinaccordance withthecriteriagiveninTable9-1ofCENPD-178, Revision1(Reference 44).ThereviewofCENPD-178, Revision1andthecriteriagiveninTable9-1(Reference 44)hasbeencompleted andfoundacceptable byNRCforcurrentburnuplevels(Reference 15).TheC-EfracturestresslimitsinReference 45areconservatively basedonunirradiated Zircaloyproperties andarejudgedtoremainconservative uptoarod-average burnupof60HWd/kgHforthemechani-calfracturing analysis.
Consequently, PNLconcludes thatthesecriteriaarealsofoundtobeacceptable forapplication totheC-E16xl6designuptoarod-average burnupof60MWd/kgM.However,PNLrecommends thatfuturerequeststoextendtheburnupbeyond60HWd/kgMshouldbeaccompanied withmeasuredcladdingyieldandfracturestrengthdatatodemonstrate thattherodfracturestresslimitsdescribed inReference 44remainconservative uptotheburnuplevelrequested.
Evaluation
-Themechanical fracturing analysisisdoneasapartoftheseismic-LOCA loadinganalysis.
Adiscussion oftheseismic-LOCA loadinganalysisisgiveninSection5.0(D)ofthisreport.5.0FUELCOOLABILITY Foraccidents inwhichseverefueldamagemightoccur,corecoolability mustbemaintained asrequiredbyseveralGDCs(e.g.,GDC27and35).Inthefollowing paragraphs, limitsandmethodstoassurethatcoolability ismaintained fortheseveredamagemechanisms listedintheSRParereviewed.
(A)FRAGMENTATION OFEMBRITTLED CLADDINGBases/Criteria
-Themostsevereoccurrence ofcladdingoxidation andpossiblefragmentation duringanaccidentisaresultofasignificant degreeofcladdingoxidation duringaLOCA.Inordertoreducetheeffectsofcladdingoxidation foraLOCAC-Eusesanacceptance criteriaof2200'Fonpeakcladdingtemperature anda17%limitonmaximumcladdingoxidation aspre-scribedby10CFR50.46.PNLconcludes thatthesecriteriaprovidedbyC-EfortheLOCAanalysisareacceptable forapplication totheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgH.Evaluation
-TheNRC-approved claddingoxidation modelsinReference 45areusedbyC-Etodetermine thattheabovecriteriaaremet,asaresultoftheLOCAanalysis.
Thesemodelsarenotaffectedbytheproposedextendedburnupoperation; however,thesteady-state operational inputprovidedtotheLOCAanalysisisburnupdependent.
Asnotedearlier,thoseburnupdependent parameters important totheLOCAanalysis, suchasstoredenergy,gapcon-ductance, fissiongasrelease,androdpressures fromsteady-state operation, areprovidedbytheFATES3Bcode(Reference 20).Also,asnotedearlier,FATES3Bisacceptable forproviding inputtotheevaluation ofLOCAuptothe19
~L%il~p requested rod-average burnupof60HWd/kgH.PNLconcludes thattheuseofReference 45isalsoacceptable forevaluating claddingoxidation andfragmen-tationduringaLOCAfortheC-E16x16fueluptotherod-average burnuplevelrequested inthissubmittal.
(B)VIOLENTEXPULSION OFFUELHATERIALBases/Criteria
-InaCEAejectionaccident, largeandrapiddeposition ofenergyinthefuelcouldresultinmelting,fragmentation, anddispersal offuel.Themechanical actionassociated withfueldispersal mightbesuf-ficienttodestroyfuelcladdingandtherod-bundle geometryandtoprovidesignificant pressurepulsesintheprimarysystem.TolimittheeffectsofCEAejection, Regulatory Guide1.77recommends thattheradially-averaged energydeposition atthehottestaxiallocationberestricted tolessthan280cal/g.C-Ehasadoptedthisenthalpylimit(Reference 42).Evaluation
-TheCEAejectionanalysismethodsusedbyC-Earedescribed intheNRCapprovedreportinReference 42.TheCEAejectionanalysisforSt.LucieUnit2utilizesthemethodsinReference 42.Ingeneral,themostlimitingassemblies inaCEAejectionaccidentarelowburnupassemblies becausetheseassemblies havethegreatestpowerandenthalpycapability inthecore.Themaximumenthalpies forfuelatarod-average burnupof60HWd/kgHwillbesignificantly boundedbythelowburnupassemblies becausepowercapability ofthishighburnupfuelislow.Consequently, fuelatanextendedburnuplevelof60HWd/kgHisexpectedtoremainwe]lbelowthe280cal/glimit.PNLconcludes thattheanalysismethodsusedbyC-Eforevaluating theCEAejectionaccidentare'acceptable forapplication totheC-E16x16fueluptoarod-average burnupof60HWd/kgH.(C)CLADDINGBALLOONING ANDFLOWBLOCKAGEBases/Criteria
-IntheLOCA-ECCS analysesofCESSARplants,empirical modelsareusedtopredictthedegreeofcladdingcircumferential strainandassemblyflowblockageatthetimeofhot-rodandhot-assembly burst.Thesemodelsareeachexpressed asfunctions ofdifferential pressureacrossthecladdingwall.Therearenospecificdesignlimitsassociated withballooning andblockage, andtheballooning andblockagemodelsareintegralportionsoftheECCSevaluation model.PNLconcludes thatC-Eadequately addresses thisissueintheirLOCA-ECCS analyses(Reference 43).Evaluation
-Thecladdingballooning andflowblockagemodelsusedintheC-ELOCA-ECCS analysisdescribed inReference 43aredirectlycoupledtothemodelsforcladdingrupturetemperature andburststrain[discussed inSection3.0(C)].TheC-Ecladdingdeformation, rupture,andflowblockagemodelsusedinReference 43arethesameasthoseproposedbyNRCinNUREG-0630 (Reference 46).PNLconcludes thatthesemodelsarenotaffectedbytheburnupextension requested inthissubmittal and,therefore, Reference 43remainsacceptable forapplication totheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgH.Thesteady-state operational inputthatisprovidedtotheLOCAanalysisfromtheFATES3Sfuelperformance code(Reference 20)isburnupdependent.
As20 ttnotedearlier[seeSection4'.0(G)j, theFATES3Bcodehasbeenverifiedagainstdatatorod-average burnupsof62HWd/kgHandpreviously approvedforextendedburnupapplication totheLOCAanalysisuptoarod-average burnupof60HWd/kgH(Reference 21).Therefore, PNLconcludes thatthiscodeisalsoacceptable foruseinproviding inputtoLOCAanalysesoftheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgH.(D)STRUCTURAL DAMAGEFROMEXTERNALFORCESBases/Criteria
-Towithstand themechanical loadsofaLOCAoranearthquake, thefuelassemblyisdesignedtosatisfythestresscriterialistedinTable9-1ofReference 44,andguide-tube deformation islimitedsuchastonotpreventCEAinsertion duringthesafeshutdownearthquake (SSE).Thesecriteriahavebeenfoundacceptable (Reference 15)forcurrentburnupfuelandPNLconcludes thattheyareacceptable forC-E16x16fueldesignsuptoarod-averageburnupof60HWd/kgH.Evaluation
-TheC-Emethodsusedtoevaluatethemechanical loadsduetoacombinedseismic-LOCA eventaredescribed inReference 44.Itisnotedthattheseismic-LOCA analysesarenotaffectedbyanincreaseinrod-average burnupupto60HWd/kgMand,therefore, previousboundingseismic-LOCA analysesremain.applicable atthisburnuplevel.ThisreporthasbeenapprovedbytheNRCforcurrentburnuplevelsandPNLconcludes thatitremainsapplicable fortheC-E16x16fueldesignuptoarod-average burnupof60HWd/kgH.


==6.0CONCLUSION==
The  Florida  Power and Light  Company (FP8L) has requested  the U.S. Nuclear Regulatory Commission    (NRC) to review the Combustion Engineering, Inc. (C-E) topical report CEN-396-P for approval (Reference 1). This topical report provides justification for St. Lucie Unit 2 to achieve rod-average fuel burnup levels up to 60 NMd/kgb for C-E 16xl6 fuel reloads. In addition, C-E intends to us'e this topical report to justify the C-E 16xl6 fuel design reloads in other C-E plants to achieve rod-average fuel burnups up to 60 HWd/kgN if those applications meet the fuel design criteria defined in Reference 1. The analysis methods and design criteria used for this submittal for St. Lucie Unit 2 are also presented in Reference 1. Consequently, this review and resulting Technical Evaluation Report {TER) is the same as the review and NRC approval for Arkansas Nuclear One Unit 2 (ANO-2) (References 2 and 3) except for the issue of cladding oxidation [see Section 3.0{E) of this report] which was addressed in a reactor specific manner for ANO-2. Consequently, this TER references the same questions and ANO-2/C-E responses to the questions provided in the Safety Evaluation Report (SER) of ANO-2 (Reference 3) with the exception of an additional question addressed to FPSL on cladding oxidation
S PNLhasreviewedSt.LucieUnit2/C-E'srequest,assubmitted inReference 1,toextendtheburnupleveloftheC-E16x16fueldesigntoarod-average burnupof60HWd/kgMinaccordance withtheSRP,Section4.2.PNLconcludes thatthisrequestbySt.LucieUnit2asdescribed inReference 1isaccep-table'orlicensing applications oftheC-E16xl6fueldesignuptoarod-averageburnuplevelof60MWd/kgH.However,PNLrecommends thatfuturerequeststoextendtherod-average burnuplimitbeyond60HWd/kgMshouldbeaccompanied withcorrosion, claddingstrain,andyieldandfracturestrengthdataattheextendedburnuplevelsrequested.
[see Section 3.0(E) of this report for a further discussion of cladding oxidation in St. Lucie Unit 2].
Thesedataarenecessary tosupporttheirradiation ofhigherburnupfuelbeyond60HWd/kgM.
Presented    in this report is a review of the C-E mechanical design criteria, and  analysis methods and results for the St. Lucie Unit 2/C-E 16xl6 fuel design application. This review was conducted to assure that when the design criteria/limits are met they will prevent fuel damage or failure- and maintain fuel coolability, as defined in the Standard Review Plan (SRP) (Reference 4),
up to rod-average burnups of 60 NWd/kgN.
This review was based on the licensing requirements identified in Section 4.2 of the SRP (Reference 4). The objectives of this fuel system safety review, as described in Section 4.2 of the SRP, are to provide assurance that 1) the fuel system is not damaged as a result of normal operation and anticipated operational occurrences (AOOs), 2) the number of fuel rod failures is not underestimated for postulated accidents, 3) fuel system damage is never so severe as to prevent control rod insertion when      it is required, and 4) cool-ability always is        maintained. A "not damaged" fuel system is defined as one wherein fuel rods do not fail, fuel system dimensions remain within operation tolerances, and functional capabilities are not reduced below those assumed in the safety analyses. Objective 1, above, is consistent with General Design Criterion (GDC) 10 (10 CFR 50, Appendix A) (Reference 5), and the design limits that accomplish this are called specified acceptable fuel design limits (SAFDLs). "Fuel rod failure" (Objective 2) means that the fuel rod leaks and that the first fission product barrier (the cladding) has, therefore, been breached. Fuel rod failures must be accounted for in the dose analysis required by 10 CFR 100 (Reference 6) for postulated accidents. The general requirements to maintain control rod insertability (Objective 3) and core coolability (Objective 4) appear repeatedly in the GOC (e.g., GOC 27 and 35).
Specific coolability requirements for the loss-oF-coolant accident (LOCA) are given in 10 CFR 50, Section 50.46 (Reference 7). "Coolability," which is sometimes termed "eoolable geometry," means, in general, that the fuel assembly retains its rod-bundle geometrical configuration with adequate


==7.0REFERENCES==
coolant channels to permit removal of residual heat even after          a severe accident.
In order to assure that the above stated objectives are met and follow the format of Section 4.2 of the SRP, this review covers the following three major categories: 1) Fuel System Damage Mechanisms, which are most applicable to normal operation and AOOs; 2) Fuel Rod Failure Mechanisms, which apply to normal operation, AOOs, and postulated accidents; and 3) Fuel Coolability, which is applied to postulated accidents.        Specific fuel damage or failure mechanisms are identified under each of these categories in Section 4.2 of the SRP and these individual mechanisms are addressed        in this report. The C-E design criteria, and analysis methods and results for the 16x16 fuel design up to a rod-average burnup of 60 MWd/kgM, will be discussed in this report under each fuel damage or failure mechanism.
Pacific Northwest Laboratory (PNL) has acted as a consultant to the NRC in this review of Reference 1 and the previous review for ANO-2 (Reference 2).
As a result of the review of Reference 2 by the NRC staff and their PNL con-sultants, a list of questions were sent by. the NRC to ANO-2 (Reference 8) requesting further justification on why low measured cladding ductilities, greater cladding oxidation, guide wear, cladding collapse, and axial assembly growth are not limiting at the burnup level requested.        ANO-2 provided responses to these questions in References 9 and 10. The responses submitted by ANO-2 in Reference 3 were jointly developed by ANO-2 and C-E staff and, therefore, will be referred to as ANO-2/C-E responses. The ANO-2/C-E re-sponses in References 9 and 10 are applicable to St. Lucie Unit 2, with the exception of cladding oxidation, because this was identified as a reactor-specific issue in NRC's approval (Reference 3) of Reference 2. The design criteria and analyses submitted by FP&L in support of the license submittal for St. Lucie Unit 2 are those defined in Reference 1 by C-E and, therefore, will be referred to as C-E design criteria and analyses. As noted earlier, an additional question was sent by NRC to FP&L (Reference 11) concerning cladding oxidation in St. Lucie Unit 2 up to the burnup level requested.
FP&L/St. Lucie Unit 2 has provided a written response in Reference 12 and additional verbal responses were received from FP&L and C-E in a June 21, 1991 conference  call.
The C-E 16x16 design  description is briefly discussed in the following section (Section 2.0). The    fuel damage and failure mechanisms and C-E analyses of these mechanisms are addressed in Sections 3.0 and 4.0, respectively, while fuel coolability is addressed in Section 5.0.
2.0    FUEL SYSTEM DESIGN The C-E 16x16  fuel design discussed in the subject topical report has not changed from that described previously in Reference 13, therefore, the reader is directed to this earlier report for a design description.
3.0    FUFL SYSTEM DAMAGE The design  criteria  presented    in this section should not    be exceeded during normal  operation, including    AOOs. Under each damage  mechanism,  there is an


1.Combustion Engineering, Inc.November1989.Verification oftheAccetablitofa1-PinBurnuLimitof60HWdkforCombustion Enineerin16x16PWRFuelforSt.LucieUnit2.CEN-396-P, Combustion Engineering, Inc.,Windsor,Connecticut.
evaluation of the design criteria analysis methods and analyses used by C-E to demonstrate that fuel damage does not occur for the 16x16 design during normal operation, including AOOs, up to a rod-average burnup of 60 NWd/kgM.
2.Combustion Engineering, Inc.June1989.Verification oftheAccetabilitofa1-PinBurnuLimitof60MWdkHforCombustion Enineerin16x16PWRFuel.CEN-386-P, Combustion Engineering, Inc.,Windsor,Connecticut.
(A)  STRESS Bases/Criteria - In keeping with the GDC 10 SAFDLs, fuel damage criteria for stress should ensure that fuel system dimensions remain within operational tolerances for normal operation and AOOs, and that functional capabilities are not reduced below those assumed in the safety analysis. The C-E design basis
21 3.5.6.LetterfromS.R.Petersen(U.S.NuclearRegulatory Commission) toN.Cams(Arkansas NuclearOne)regarding "SafetyEvaluation bytheOfficeofNRRRelatedtoAmendment NumberilltoFacilityOperating LicenseNumberNPF-6,"datedNovember27,1990.U.S.NuclearRegulatory Commission.
~
July1981."Section4.2,FuelSystemDesign."InStandardReviewPlanfortheReviewofSafetAnalsisReortsforNuclearPowerPlants--LWR Edition.NUREG-0800, Rev.2,U.S.NuclearRegulatory Commission, Washington, D.C.UnitedStatesFederalRegister.
for fuel assembly, fuel rod, burnable poison rod, and upper-end fitting spring stresses is that the fuel system will be functional and will not be damaged due to excessive stresses (References 14 and 15).
"Appendix A,GeneralDesignCriteriaforNuclearPowerPlants."In10CodeofFederalReulationsCFRPart50.U.S.PrintingOffice,Washington, D.C.UnitedStatesFederalRegister.
The C-E  stress  criteria for the fuel assembly components are provided in References    13 and 16. The design limit  for fuel rod and burnable poison rod cladding is that the maximum primary tensile stress is less than two-thirds of the Zircaloy yield strength as affected by temperature.
"ReactorSiteCriteria."
The design    limit of the Inconel X-750 upper-end fitting spring is that the calculated shear stress will    be less than or equal to the minimum yield stress in shear.
In10CodeofFederalReulationsCFRPart100.U.S.PrintingOffice,Washington, D.C.7.8.9.UnitedStatesFederalRegister.
Many  of these bases and limits are used by the industry at large. C-E has employed various conservatisms in the limits such as the use of unirradiated yield strengths for zirconium-based alloys. The NRC has previously concluded (Reference 15) that the fuel assembly, fuel rod, burnable poison rod, and upper-end fitting spring stress design bases and limits were acceptable for rod-average burnup levels up to 52 NWd/kgN. Extending the burnup level to 60 MWd/kgN does    not reduce the applicability of these criteria and, thus, PNL concludes that these criteria are acceptable for use in the current appli-cation to the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgH.
"Acceptance CriteriaforEmergency CoreCoolingSystemsforLightWaterNuclearPowerReactors."
Evaluation - C-E has stated that the methods used to perform stress analyses will not change from those used and approved for previous applications. These analyses are performed using conventional engineering formulas from standard engineering mechanics textbooks and performed in accordance with ASME general guidelines for analyzing primary and secondary stresses.      The NRC has con-cluded (Reference 15) that these stress analyses are acceptable for rod-average burnup levels up to 52 MWd/kgM. Extending the rod-average burnup level to 60 NWd/kgN does not reduce the applicability of these methods and, thus, PNL concludes that these analysis methods are acceptable for application to the C-E 16x16 design up to a rod-average burnup of 60 NWd/kgH. As noted in Section 3.0 (E), stress analyses at extended burnup levels are required to include the effects of cladding thinning due to cladding oxidation.
In10CodeofFederalReulationsCFRPart50Section50.46.U.S.PrintingOffice,Washington, D.C.LetterfromC.Poslusney, Jr.(U.S.NuclearRegulatory Commission) toJ.J.Fisicaro(Arkansas NuclearOneUnit2),datedApril2,1990.LetterfromJ.J.Fisicaro(Arkansas NuclearOneUnit2)toU.S.NuclearRegulatory Commission DocumentControlDesk,datedHay3,1990.
(B)    DESIGN STRAIN Bases/Criteria - With regard to fuel assembly design strain, the C-E design basis for normal operation and AOOs is that permanent fuel assembly de-flections shall not result in control element assembly (CEA) insertion time
 
beyond  that allowable. This basis is satisfied by adherence to the stress criteria  mentioned above and    strain criterion yet to be discussed.
The submitted    topical report provides a design criterion for fuel rod and burnable poison rod cladding uniform circumferential strain (elastic plus plastic) of one percent (1%) as "a means of precluding excessive cladding deformation. This strain criterion is consistent with that given in Section 4.2 of the SRP.
The  material property that could have a significant impact on the cladding strain criterion at the requested extended burnup levels is cladding duc-tility. The strain criterion could be impacted if cladding ductility were decreased, as a result of extended burnup operations, to a level that would allow cladding failure without the 1% cladding strain criterion being exceeded in the C-E analyses. Recent measured cladding and plastic cladding strain values from C-E fuel rods (Reference 17) and other pressurized-water reactor (PWR) fuel vendors (Reference 18) have shown a decrease in cladding duc-tilities when    local burnups exceed 52 HWd/kgH. The cladding plastic strain values decreased    to 0.03 to 0. 11% when local burnups were between 55 and 63 HWd/kgH.-
ANO-2/C-E was questioned    on whether these significant reductions in cladding plastic ductilities justified a decrease in the 1.0% design criterion for total uniform strain (elastic plus plastic) for C-E fuel with local burnups greater than 55 HWd/kgH (Reference 8). ANO-2/C-E responded (Reference 9) that because of the increase in the yield strength and the corresponding increase in elastic strain of the cladding due to irradiation, the typical elastic strains were above 1% using nominal values for irradiated yield strength and Young's modulus at burnups greater than 55 HWd/kgH. ANO-2/C-E was further questioned in a conference call about the probability that the combined elastic plus plastic strains between 55 and 63 HWd/kgH would fall below the 1%
strain criterion. ANO-2/C-E presented (Reference 10) a statistical analysis of their measured yield strength data from cladding with local burnups greater than 55 HWd/kgH and calculated a tolerance limit about the mean value for yield strength. They also calculated a tolerance limit about the mean value for  Young's modulus using data from the open      literature. Using the lower bound tolerance limit for yield strength and the upper bound tolerance limit for Young's modulus plus the range of plastic strain, they calculated that there is a 9% probability that cladding strain would fall below the 1% total limit for a strain limit at burnups greater than 55 HWd/kgH.
PNL has  performed an independent simplified statistical analysis using a one-sided lower tolerance limit at a 7% probability level of the measured yield strengths at burnups greater than 55 HWd/kgH and a one-sided upper tolerance limit at a 7% probability level of the measured values for Young's modulus.
Dividing the lower tolerance limit for yield strength by the upper tolerance limit for Young's modulus      it  is calculated that there is slightly greater than a 7% probability that cladding strain will fall below the 1.0% total uniform strain limit at local burnups between 55 and 63 HWd/kgH. The 7% probability of falling below the 1.0% strain limit calculated is conservative because this simplified approach has assumed that combining the yield strength and Young's modulus tolerance    limits will result in    an equivalent plastic strain tolerance
 
limit. Hall and Sampson (Reference 19) have provided a more exact analytical procedure for determining either one-sided or two-sided tolerance limits for the distribution of the quotient (e.g., plastic strain) of two independent normal variables (e.g., yield strength and Young's modulus) for this appli-cation. This more exact analytical procedure results in less than a 7%
probability of falling below the 1.0% strain limit at local burnups between 55 and 63 HWd/kgM.
Therefore, because 1) there is a low probability of total uniform strain falling below 1% in the C-E 16x16 fuel cladding, 2) conservative power histories are used in the C-E strain analysis, and 3) no fuel failures have been observed on fuel rods -irradiated with rod-average burnups to 63 MWd/kgH, PNL concludes that the 1% total uniform strain limit remains applicable for the C-E 16x16 fuel design in St. Lucie Unit 2 up to a rod-average burnup of 60 MWd/kgM. However, PNL recommends that future requests to extend the rod-average burnup  limit beyond 60 MWd/kgM should be accompanied with measured cladding strain, and yield and fracture strength data at the extended burnup levels requested. This data is necessary to demonstrate that the total uniform strain criterion of 1% remains applicable at these higher burnups and that fuel cladding brittle fracture will not occur during normal operation and AOOs at these higher burnups.
Evaluation - C-E utilizes the FATES38 (Reference 20) computer code to predict cladding strain and other fuel performance phenomena at high burnup levels.
This code has been approved by the NRC for fuel performance analyses up to rod-average burnups of 60 HWd/kgM (Reference 21). The FATES38 code will take the place of the earlier FATES3 code (Reference 22). Therefore, PNL concludes that the use of the FATES38 code for calculating cladding strain for the C-E 16x16 fuel design in St. Lucie Unit 2 is acceptable for rod-average burnups up to 60 HWd/kgM.
(C)  STRAIN FATIGUE Bases/Criteria - The C-E strain fatigue criterion is different from those described in Section 4.2 of the SRP, i.e., a safety factor of 2 on stress amplitude or of 20 on the number of cycles using the methods of O'Donnell and Langer (Reference 23). Instead, C-E has proposed, in the past, that the cumulative strain cycling usage (i.e., the sum of the ratios of the number of cycles in a given effective strain range to the permitted number in that range) will not exceed 0.8. For Zircaloy cladding, the design limit curve has been adjusted to provide a strain margin for the effects of uncertainty and irradiation. The resulting curve given in References 13 and 14 bounds all of the data used in the development of the criterion that is discussed in the SRP. The NRC has previously concluded that the proposed criterion was acceptable for current burnup levels (Reference 15).
The  material property that could have a significant effect on the strain fatigue criterion is cladding ductility. As discussed in the above section for design strain, extended burnup operation above local burnups of 55 HWd/kgM results in a significant reduction in cladding ductilities. However, as also discussed herein, there is a low probability that cladding ductility will fall below the acceptable limit for total uniform strain at a rod-average burnup of
 
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60 NWd/kgM. In addition, there is a considerable amount of conservatism in the C-E strain fatigue analysis methodology. Therefore, PNL concludes that the strain fatigue criterion proposed in Reference 1 is acceptable for licensing applications to C-,E 16xl6 fuel in St. Lucie Unit 2 up to a rod-average burnup  of 60 HWd/kgM.
Evaluation - The fuel and cladding models used to determine fuel and cladding diametral strain for the fatigue analysis are those in the FATES38 code (Reference 20) which has been approved by the NRC (Reference 21). The power history used for the fatigue analysis includes conservative estimates of daily power cycling and AOOs and has been described previously in Reference 14.
This analysis also accounts for a conservative number of hot and cold shut-downs during the fuel lifetime. This power history takes into account the extra duty required for rod-average burnups up to 60 MWd/kgM. Therefore, PNL concludes that the C-E strain fatigue analysis models referenced are accepta-ble for application to the C-E. 16x16 fuel design in St. Lucie Unit 2 up to a rod-average burnup of 60 HWd/kgM.
,  (0)  FRETTING WEAR Bases/Criteria - Fretting wear is a concern for fuel and burnable poison rods, and the guide tubes. Fretting wear may occur on the fuel and/or burnable rod cladding surfaces in contact with the spacer grids      if there is a reduction in grid spacer spring loads in combination with small amplitude, flow-induced, vibratory forces. Guide tube wear may result when there is flow-induced vibration between the control rod ends and the inner wall of the guide tubes.
While Section 4.2 of the SRP does not provide numerical bounding value acceptance criteria for fretting wear,    it does stipulate that the allowable fretting  wear should  be stated in the safety analysis report and that the stress/strain and fatigue limits should presume the existence of this wear.
The  submitted topical report has addressed    fuel and  burnable poison rod fretting wear by referring to Reference 14 and stating that no significant wear has been observed for C-E fuel rods and no additional fretting wear was expected due to the extension of rod-average burnup level to 60 HWd/kgH.
Indicated in Reference 14 is that a specific fretting wear limit was not used for C-E fuel assembly components, because    it has not been 'a problem for current  C-E fuel designs. This same argument was used to explain why fretting wear was not accounted for in the fuel and burnable poison rod analyses For cladding stress and fatigue. In order to support this claim, in the previous review (Reference 15), C-E provided fuel examination information from 744 assemblies with average burnups up to approximately 52 MWd/kgM that showed no failures or significant wear on the surface of their fuel or burnable poison rods. It is noted that since this time, C-E has performed a visual examination of 14xl4 designed fuel rods irradiated to rod-average burnups up to 56 MWd/kgM and found no surface anomalies other than minor scratches (Reference 17).
Because of the lack of significant fretting wear in the examination of more than 744 C-E fuel assemblies, with rod-average burnups to 56 MWd/kgM and existing fuel surveillance programs, PNL concludes that C-E has demonstrated
 
that fretting wear in their fuel and burnable poison rods will  be acceptable up to rod-average burnups of 60 HWd/kgH.
Guide tube wear, however, was observed in several C-E fuel assemblies in 1977.
Since then a design change in the guide tubes has greatly reduced guide tube wear for both 14xl4 and 16x16 fuel assembly designs. However, it was noted in the NRC review of Reference 14 that very limited low burnup data were avail-able for this new guide tube design (Reference 15). ANO-2/C-E was requested (Reference 8) to provide guide tube wear data for the new unsleeved guide tube design to be used in the subject reload and future C-E 16xl6 plant reloads and compare this data to their maximum predicted wear correlation. ANO-2/C-E provided (Reference 9) this comparison, which demonstrated that the measured wear data is a factor of 3 below the C-E correlation for maximum wear for both 14x14 and 16x16 fuel assembly designs. However, it should be noted that the maximum in-reactor operating times of the wear data are only one-third of those expected for rod-average burnups to 60 HWd/kgH. The ANO-2/C-E response (Reference 9) argued that this lack of wear data at the maximum burnup level requested was satisfactory because 1) the C-E maximum guide tube fretting wear correlation is very conservative, and 2) there is a large margin between maximum predicted fretting wear at the maximum burnup level requested and the minimum amount of allowable wear that a guide tube can sustain without violating any design criteria.
Due  to the conservative nature of the C-E guide tube fretting wear correlation and  the large margin that exists before design criteria are violated, PNL concludes that guide tube wear in the C-E 16xl6 fuel design is acceptable up to a rod-average burnup level of 60 HWd/kgH.
Evaluation - The St. Lucie Unit 2/C-E submittal has suggested that the lack of a large amount of measured fretting wear in C-E fuel and burnable poison rods supports their conclusion that they do not need to include the effects of cladding thinning due to fretting wear in their stress, strain, and fatigue analyses for the fuel and burnable poison rods. However, this does not answer the question of what the calculated impact of a small reduction in cladding thickness has on safety and design analyses, e.g., LOCA and stress/strain. In the past, C-E (Reference 14) has indicated that the most limiting LOCA analysis is early-in-life when stored energy is the highest and fretting wear is insignificant for this analysis. PNL agrees with this assessment.
ANO-2/C-E also responded to a question on cladding thinning due to oxidation by stating that they conservatively reduce the cladding thickness of the 16xl6 fuel rods by 3 mils in their stress analysis [see Section 3.0(E)]. This inclusion of cladding thinning due to corrosion is judged to bound thinning due to fretting wear because corrosion is the greater of the two thinning mechanisms for C-E's current fuel designs and because these two mechanisms do not occur simultaneously at the same location on a fuel rod. For example, where fretting wear is present on the fuel or burnable poison rod, oxidation will not be present and vice versa. Therefore, PNL concludes that cladding thinning of the fuel and burnable poison rods due to fretting wear are bounded by C-E's analysis of cladding thinning due to oxidation.
As noted  in the "Criteria" section, guide tube wear has been a problem in the past for  C-E assemblies. Design hanges to reduce guide tube wear have been
 
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implemented by C-E    for both  14x14 and 16x16 assemblies. Both  out-of-reactor and in-reactor confirmation      tests have been performed to show    that these design changes have resulted in a significant decrease in guide tube wear for in-reactor residence times that are one-third of those expected for an extended burnup level of 60 HWd/kgH. Extrapolating the guide tube wear to the in-reactor residence time expected for an extended rod-average burnup level of 60 HWd/kgH has demonstrated that guide tube wear will remain at a relatively low level. PNL concludes that guide tube wear is not expected to be a problem up to a rod-average burnup of 60 HWd/kgH for the newly designed guide tubes in the C-E 16x16 design in St. Lucie Unit 2 (based on the low level of wear at
.lower burnups). PNL recommends that the licensee continue to examine guide tubes up to the extended burnup levels requested to confirm that wear is not a problem at these burnup levels.
(E)  OXIDATION AND CRUD BUILDUP Bases/Criteria - Section 4.2 of the SRP identifies cladding oxidation and crud buildup as potential fuel system damage mechanisms. General mechanical properties of the cladding are not significantly impacted by thin oxides or crud buildup. The major means of controlling fuel damage due to cladding oxidation and crud is through water chemistry controls, materials used in the primary system, and fuel surveillance programs that are all reactor specific.
Because these controls are already included in the specific reactor design, a design limit on cladding oxidation and crud is considered to be redundant and, thus, .not necessary.
This does not, however, eliminate the need to include the effects of cladding oxidation and crud in thermal and mechanical licensing analyses as per Section 4.2 of the SRP. This issue is of particular concern for extended burnup operation in those reactors that have shown high levels of cladding corrosion at lower burnup levels. This will be discussed in further detail in the evaluation presented below.
Evaluation - The amount of cladding oxidation expected for a particular reactor is dependent on fuel rod powers (surface heat flux), chemistry controls and primary inlet coolant temperatures used by that reactor, but the amount of oxidation increases with in-reactor residence time and can not be eliminated. Therefore, extending the rod-average burnup level to 60 HWd/kgH could result in 1) thicker oxide layers that provide an extra thermal barrier that increases cladding and fuel temperatures, and 2) cladding thinning that can affect the mechanical analyses.      The degree of this effect on thermal and mechanical analyses    is dependent  on reactor  coolant temperatures and the level of success of a  reactors'hemistry      controls.
The  St. Lucie Unit 2/C-E submittal (Reference 1) has provided oxide thickness measurements from fuel rod cladding irradiated in ANO-2 near the burnup level requested and placed a conservative upper bound 3n (standard deviation) limit on the measured values.      The NRC questioned FP&L (Reference 11) on the appli-cability of the ANO-2 cladding oxidation data to St. Lucie Unit 2 with FP&L      respect to those reactor specific parameters      that  impact cladding  corrosion.          has responded (Reference 12) that cladding      temperatures  in St. Lucie  Unit  2  are lower than for ANO-2 di,e to lower coolant temperature and core average rod
 
powers but that lithium levels in the coolant of St. Lucie Unit 2 are greater.
These two par ameters have opposing effects on cladding corrosion; i.e., lower cladding temperatures decrease corrosion but higher lithium levels have been shown to increase corrosion by a small amount.      Consequently, FP8L has concluded (Reference 12) that while    it  is likely that corrosion in St. Lucie Unit  2  will  be similar to that in ANO-2  it is  impossible to state that the ANO-2    cladding oxidation data base  will  bound  St. Lucie Unit 2 cladding oxidation.
FPIIL and C-E were further questioned in a conference      call with NRC and PNL  on 0une 21, 1991 on the maximum level of oxidation used        for the thermal and mechanical analyses for C-E 16x16 fuel in St. Lucie      Unit 2 and whether FPSL intends to monitor oxide thickness levels in St. Lucie Unit 2 in order to confirm that the maximum thickness level assumed by C-E is bounding. C-E responded that they used the maximum upper bound oxide thickness mentioned in Section 4.1.2.2.a of Reference 1 for the thermal analyses up to a rod-average burnup of 60 HWd/kgH. For their stress analyses, C-E stated that they reduced the as-fabricated cladding thickness by a proprietary percentage to account for cladding imperfections wear and oxidation. C-E has further stated that the results of both their thermal and mechanical analyses of the C-E 16x16 fuel in St. Lucie Unit 2 are within the stated criteria for satisfactory per-formance. PNL has reviewed the equivalent oxide thickness levels used by C-E for their stress and thermal analyses, and concludes that based on available data these thickness levels will bound the maximum oxide thickness for C-E 16x16 fuel in St. Lucie Unit 2 up to a rod-average burnup of 60 HWd/kgH. FPEL has also indicated that they intend to monitor cladding oxide thickness up to a rod-average burnup of 60 HWd/kgH in order to confirm that the oxide thick-ness and cladding thinning values used by C-E in their analyses are bounding for St. Lucie Unit 2. Therefore, PNL concludes that cladding oxidation is acceptable for the C-E 16x16 fuel design in St. Lucie Unit 2 up to a rod-average burnup    of 60 HWd/kgH.
There is an indication that cladding corrosion may limit the fuel rod per-formance. lifetime for higher burnup irradiations for specific plants.        Because cladding oxidation is dependent on reactor-specific conditions such as reactor coolant temperatures and water chemistry      it  is necessary to examine cladding oxidation on a reactor-specific basis until C-E has a broad enough cladding corrosion data base to bound those reactor specific parameters that affect corrosion at extended burnups. Therefore, PNL recommends that future requests to extend the rod-average burnup limit beyond 60 HWd/kgH should be accompanied with reactor-specific corrosion data at the burnup levels requested.
(F)    ROD BOWING Bases/Criteria - Fuel and burnable poison rod bowing are phenomena that alter the design-pitch dimensions between adjacent rods. Bowing affects local nuclear power peaking and the local heat transfer to the coolant. Rather than placing design limits on the amount of bowing that is permitted, the effects of bowing are included in the safety analysis. This is consistent with the SRP and the NRC has approved this for current burnup levels (Reference 15).
The methods used for predicting the degree of rod bowing at the extended burnups requested    are evaluated below.
 
Evaluation - The C-E analysis methods used to account for the effect of fuel and poison rod bowing in 14x14 and 16xl6 fuel assemblies are presented in Reference 14 and CENPD-225 (Reference 24) with its supplements. These methods have been approved by the NRC (References 15 and 24) for fuel and Type 3 poison rods to current burnup levels.
C-E has compared 14x14 rod bow data with burnups to 45 NWd/kgM to their licensing rod bow model (Reference 14) and demonstrated that the model becomes more conservative at higher burnups. These data appear to suggest that the rate of rod bow significantly decreases at burnups greater than 30 to 35 NWd/kgH, while the C-E analytical model for rod bow assumes    little              or no decrease  in the rate of rod bowing with burnup. This results in very
'conservative predictions of rod bowing in C-E 14x14 designed fuel at high burnup levels. The C-E rod bowing model for 16x16 fuel rods was also demon-strated in Reference 14 to be very conservative by comparison to data with burnups up to 33 NWd/kgN. ANO-2 has indicated that they routinely perform visual examination of their fuel assemblies to provide assurances of satis-factory performance of their fuel. The phenomenon of rod bowing is generic to all LWRs even though design differences such as the length between spacers and rod diameter are important to the amount of rod bowing. Therefore, other fuel vendor experience with rod bowing is valuable in evaluating the trend in rod bowing at extended burnups.
FRANATONE  has measured rod bow on their FRAGEHA fuel assemblies for fuel burnups up  to 53 NWd/kgN and found that the rate of rod bowing versus burnup decreases at burnups greater than 30 to 35 NWd/kgH (Reference 25). Similar measurements of rod bowing have been made by Kraftwerk Union AG (KWU) on their fuel designs up to burnups of 50 NWd/kgN (Reference 26) and found that due to the scatter in their limited data, the decrease in the rate of rod bowing was not as evident as that demonstrated in References 14 and 25. However, KWU did find that rod bowing was limited to gap closures of less than 4N on their fuel designs which is consistent with the data in Reference 14.
PNL  concludes that the C-E analysis methods (Reference 24) applied to the C-E 16xl6 fuel design in St. Lucie Unit 2 will remain conservative up to the extended burnup level requested and, therefore, are acceptable up to a rod-average burnup level of 60 HWd/kgN.
(G)  AXIAL GROWTH Bases/Criteria -  The core components requiring axial-dimensional evaluation are the CEAs, burnable poison rods, fuel rods, and fuel assemblies.                  The CEAs are not included in this extended burnup review. The growth of burnable poison and fuel rods is mainly governed by a) the irradiation and stress-induced growth of the Zircaloy-4 cladding, and b) the behavior of and spacer pellets, and their interaction with the Zircaloy-4 cladding.
poison,'uel, The growth of the fuel assemblies is a function of both the compressive creep and the irradiation-induced growth of the Zircaloy-4 guide tubes.                  For the Zircaloy cladding and fuel assembly guide tubes, the critical tolerances that require controlling are a) the spacing between the fuel rods and the upper fuel assembly fitting (i.e., shoulder gap), and b) the spacing between the fuel assemblies and the core internals. Failure to adequately design for the 10
 
former may result in fuel rod bowing, and for the latter may result in collapse and failure of the assembly hold-down springs. With regard to inadequately designed shoulder gaps, problems have been reported (References 27, 28, 29, and 30) in foreign (Obrigheim and Beznau) and domestic (Ginna and ANO-2) plants that have necessitated predischarge modifications to fuel assemblies.
For burnable poison and fuel rods, C-E has a design basis that sufficient shoulder gap clearances must be maintained throughout the design lifetime of the fuel at a 95% confidence level. Similarly, for fuel assembly axial growth, C-E has a design basis that sufficient clearance must be maintained between the fuel assembly and the upper guide structure throughout the design lifetime of the fuel assembly at a 95% confidence level. This basis allocates a fuel assembly gap spacing, which will accommodate the maximum axial growth, when establishing the design minimum initial fuel assembly clearance with respect to the core internals. These design bases and limits dealing with axial growth prevent mechanical interference and, thus, have been approved by NRC  for previous extended burnup levels (Reference 15). PNL concludes that these design bases and limits will ensure that contact is prevented and, thus, are found to be acceptable For the C-E 16x16 fuel design to 60 MWd/kgM.
Evaluation - The C-E methods and models used for predicting fuel rod and assembly growth in this submittal (Reference I) have been changed somewhat from those previously approved in Reference 14 to better predict the new higher exposure growth data. This evaluation will discuss the new revised models used to predict fuel rod and assembly growth. Also presented is how C-E uses these revised models to predict I) the shoulder gap spacings between the fuel rod and the upper fuel assembly fitting, and 2) the gap spacing between the fuel assembly and core internals.
The new revised fuel and burnable poison rod growth model is based on C-E 14xl4. and 16xl6 rod data with rod-average burnups above those requested. The model predicts a  "best estimate" value of rod  gr'owth with uncertainties. The new revised assembly growth model is based on the SIGREEP computer code and growth data from assemblies with stress    relief annealed (SRA) guide tubes with assembly average burnups below those requested in this submittal. The SIGREEP prediction of assembly growth takes into account the different axial stresses on the guide tubes for different C-E plant fuel assemblies including the St. Lucie Unit 2 assemblies and uses input parameters with assigned sta-tistical uncertainties along with Monte Carlo random selection techniques and combinations of these uncertainties to obtain a probability density function of assembly growth at a given fluence (burnup) level.
The C-E  evaluation of shoulder gap spacing uses the lower bound probability density function for assembly growth and the upper bound probability density function for rod growth with uncertainties in the SIGREEP computer code to predict the shoulder gap at an upper bound 95% probability with a 95% confi-dence level. This C-E methodology for predicting an upper bound 95/95 shoulder gap spacing has been compared to measured shoulder gap data (Reference I) that have assembly-average burnups below those requested in this submittal. These C-E upper bound predictions do indeed bound the shoulder gap data and appear to become even more conservative at the higher burnup levels.
11
 
It should be noted that in the shoulder gap calculation the amount of fuel rod growth is much greater than the amount of assembly growth, therefore, the prediction of fuel rod growth dominates the analysis of shoulder gap spacing.
It should also be noted that the C-E rod growth data have rod-average burnups greater than those requested in this submittal.
PNL concludes that the C-E analysis methodology is acceptable for application to the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgM because
: 1) C-E has fuel rod growth data above the burnup level requested, 2) fuel rod growth dominates the shoulder gap spacing analysis, and 3) the large amount of conservative margin C-E has demonstrated in their prediction of shoulder gap spacing.
The C-E  analysis of the gap spacing between the upper fuel assembly and core internals uses the SIGREEP probability density function for assembly growth to predict a minimum 95/95 value for this gap spacing in order to prevent bottoming out of the assembly hold-down springs. Because C-E does not have assembly growth data up to the burnup level requested, they were questioned (Reference 8) on the gap margin that exists at the burnup level requested in this submittal to prevent bottoming of the'hold-down spring. ANO-2/C-E's response (Reference 9) indicated that there was approximately one-third of the original as-fabricated gap spacing left prior to bottoming out of the hold-down spring at the burnup requested.        This same significant margin in gap spacing should exist for the C-E 16x16 fuel in St. Lucie Unit 2. Due to this significant margin    and C-E's conservative analysis methodology, PNL concludes that bottoming out and failure of the hold-down spring due to fuel assembly growth is not expected for the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgM. However, PNL recommends that St. Lucie Unit 2 visually examine the hold-down springs to confirm that there is significant margin of the compressibility of these springs in those assemblies discharged with rod-average burnups near or at the 60 MWd/kgM level.
(H)  ROD  INTERNAL PRESSURE Bases/Criteria -    Rod internal pressure is a driving force for, rather than a direct  mechanism  of, fuel system damage that could contribute to the loss of dimensional stability and cladding integrity. Section 4.2 of the SRP presents a rod pressure limit that is sufficient to preclude fuel damage in this regard, and it has been widely used by the industry; it states that rod internal gas pressure should remain below the nominal system pressure during normal  operation, unless otherwise justified. C-E has elected to justify a rod internal pressure limit above system pressure in Reference 31 and this proprietary rod pressure limit has been approved by NRC.
The C-E  design  criterion  used  to establish this proprietary rod pressure limit is:  "The  fuel rod internal    hot  gas pressure shall not exceed the critical maximum pressure determined to      cause an outward cladding creep rate that is in excess of the fuel radial growth rate anywhere locally along the entire active length of the fuel rod." In addition, C-E has evaluated the impact of this rod pressure limit on hydride reorientation and accident analyses.        Therefore, PNL concludes that the NRC approved rod pressure limit defined in        Reference 31 12
 
is also acceptable for application to the  C-E 16x16 fuel design to  a rod-average burnup of 60 HWd/kgM.
Evaluation - C-E has indicated that they will use the FATES3B (Reference 20) computer code to calculate maximum rod internal pressures and this code has been approved by NRC in Reference 21. The FATES3B code has been verified, against fission gas release data from a variety of fuel designs with rod-average burnups up to 60 HWd/kgH. The use of the approved FATES3B code is recommended over the earlier approved FATES3 code (Reference 22) because the former has been verified against a much larger data base at higher burnup
~
levels.
ANO-2/C-E were questioned on the apparent small underprediction of fission gas release by the FATES3B code when fission gas release values were low (<3/
release) at high burnup levels and the impact of this underprediction on licensing analyses. ANO-2/C-E responded that licensing analyses are typically performed in a conservative manner on the peak operating rod, i.e., a rod with high temperatures, high fission gas release, and high internal rod pressures and, therefore, the small underprediction in fission gas release at low temperatures were insignificant for licensing analyses. They also demon-strated that the amount of underprediction was small in terms of calculated internal rod pressures in these low temperature rods. PNL concurs with this assessment  and concludes that the FATES3B code is acceptable for the analysis of internal rod pressures for the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgM.
In addition to the computer code, the input power history to the code is very important for the internal rod pressure calculation. Consequently, C-E has been required by NRC, in the past, to define a methodology for determining the power history for the rod pressure calculation. This methodology was first reviewed and approved for Reference 14 and C-E has provided an example of how this methodology is applied in Reference 1. Therefore, PNL concludes that the use of the approved FATES3B code along with the approved C-E power history methodology described in References I and 14 is acceptable for licensing applications for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgM.
(I)  ASSEHBLY LIFTOFF Bases/Criteria - The SRP calls for the fuel assembly hold-down capability (wet weight and spring forces) to exceed worst-case hydraulic loads for normal operation, which includes AOOs. The NRC-approved C-E Extended Burnup Topical Report (Reference 14) has endorsed this design basis. PNL concludes that this design basis is also acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgM.
Evaluation - C-E methodology for assembly liftoff analysis has been summarized in Reference 2 and approved by the NRC for current burnups in Reference 15.
The fuel assembly liftoff force is a function of plant coolant flow, spring forces, and assembly dimensional changes. Extended burnup irradiation will result in additional hold-down spring relaxation and assembly length increases which will have opposing effects on the assembly hold-down force, i.e., the 13
 
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length increase will compress the spring and, therefore, increase the hold-down force.      Industry experience has demonstrated that the assembly length increase due to irradiation more than compensates for spring relaxation so that the hold-down force increases with increased burnup. In fact, a major concern at extended burnups is that the assembly length change will compress the spring to the extent that      it will bottom out and break. This issue has been addressed satisfactorily in Section 3.0(G), "Axial Growth." Conse-quently, PNL concludes that the issue of assembly liftoff has been satis-factorily addressed for the C-E 16x16 fuel design to a rod-average burnup of 60 HWd/kgH.
(J)    CONTROL MATERIAL LEACHING Bases/Criteria - The SRP and GDC require that reactivity control be main-tained. Rod reactivity can sometimes be lost by leaching of certain poison materials    if  the cladding of control-bearing material has been breached.
Evaluation - Reactivity loss from burnable poison rods at extended burnup levels is found to be insignificant because nearly all of the reactivity controlling boron-10 is burned out at these burnup levels. Consequently, reactivity loss due to leaching of burnable poison rods at the extended burnup level requested. is considered to be insignificant.
Control rod lifetimes are not changed in this submittal from those previously approved by the NRC and, therefore, are not affected by this request to extend fuel rod average burnups to 60 HWd/kgH. PNL concludes that the issue of control material leaching has been satisfactorily addressed for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
4.0  FUEL ROD FAILURE In the following paragraphs, fuel rod failure thresholds and analysis methods for the failure mechanisms listed in the SRP are reviewed. When the failure thresholds are applied to normal operation including AOOs, they are used as limits (and hence SAFOLs) since fuel failure under those conditions should not occur according to the traditional conservative interpretation of GOC 10.
When these thresholds are used for postulated accidents, fuel failures are permitted, but they must be accounted for in the dose calculations required by 10 CFR 100. The basis or reason for establishing these failure thresholds is thus established by GDC 10 and Part 100 and only the threshold values and the analysis methods used to assure that they are met are reviewed below.
(A)  HYD  RIDING Bases/Criteria - Internal hydriding as a cladding failure mechanism is precluded by controlling the level of hydrogen impurities during fabrication.
The moisture level in the uranium dioxide fuel is limited by C-E to a proprietary value less than 20 ppm, and this specification is compatible with the ASTH specification (Reference 32) which allows two micrograms of hydrogen per gram of uranium (i.e., 2 ppm). This is the same as the limit described in the  SRP  and has been found    acceptable by  NRC (Reference 15) and PNL concludes 14
 
that  it continues    to be  acceptable for application to the C-E 16xl6 fuel design up to  a  rod-average burnup of 60 HWd/kgH.
External hydriding due to waterside corrosion is            a possible reason for the observed ductility decrease      at  local  burnups    >55  HWd/kgH discussed in Section 3.0 (B).      Garde  (Reference  33)  has  recently    proposed that the duc-tility decrease is    due  to a combination    of  hydride  formation    and irradiation ductility damage at these high burnup      levels. The  issue  of  cladding              has already been  discussed    in Section  3.0  (B)  of  this  TER  and  found  to be  accepta-ble for the  C-E  16xl6 design up    to  a  rod-average      burnup  of  60  MWd/kgH.
Evaluation - The issue of internal hydriding is not expected to be affected by an increase in rod-average burnup level because this failure mechanism is dependent on the amount of hydrogen impurities introduced during fuel fabri-cation. Fuel failures due to internal hydriding occur early in a fuel and are not dependent on the length of irradiation. Because C-E rods'ifetime limits the level of hydrogen impurities in their fuel fabrication process, PNL concludes that this methodology is acceptable for application to the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH.
The major  issue  for external hydriding at        extended burnup levels is an increase in hydriding that results in a          decrease    in cladding ductility reducing the threshold for cladding failure. The issue of decreased cladding ductility at the extended burnup level requested has already been discussed in Section 3.0(B) of this report and PNL concludes            it  is acceptable for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
(B)  CLADDING COLLAPSE Bases/Criteria -    If axial  gaps  in the fuel pellet column were to occur due to densification, the cladding would have the potential of collapsing into this axial. gap (i.e., flattening). Because of the large local strains that would result from collapse, the cladding is assumed to fail. It is a C-E design basis that cladding collapse is precluded during the fuel rod and burnable poison rod design lifetime. This design basis is the same as that in the SRP and has been approved by the NRC (Reference 15). PNL concludes that this design basis is also acceptable for the C-E 16x16 fuel design up to a rod-average burnup=of 60 HWd/kgH.
Evaluation - The longer in-reactor residence times associated with the burnup extension requested for FPLL,fuel will increase the amount of creep of an unsupported fuel cladding. Extensive postirradiation evaluations (Reference 14) by C-E have not shown any evidence of cladding collapse or large local ovalities in their fuel designs. This is primarily the result of their use of prepressurized rods and stable (non-densifying) fuel in current generation designs.
In addition, C-E has performed several postirradiation examinations that have looked for axial gap formation in their modern fuel designs and concluded that the largest measured gaps are much smaller than those required to achieve cladding collapse for current C-E fuel designs at a rod-average burnup of 60 HWd/kgH (Reference I). These C-E measured cold axial gaps have been 15
 
SS corrected to hot axial gaps in the fuel rod during in-reactor operation for the cladding collapse analysis. ANO-2/C-E has stated that the .resulting hot gap used in the cladding collapse analysis is in excess of that expected at a 95% probability and a 95K confidence level based on a C-E statistical analysis of the hot gaps (Reference 9). This cladding collapse analysis has demon-strated that the C-E 16x16 cladding will not collapse at a rod-average burnup greater than 60 HWd/kgH. Therefore, ANO-2/C-E has proposed that they no longer be required to address cladding collapse for new cores or reload batches of the C-E 16x16 design unless design or manufacturing changes are introduced which would significantly reduce cladding collapse times for this fuel design. PNL concludes that this proposed approach is acceptable for future C-E cores or reload batches of the 16x16 design and recommends that the issue of cladding collapse be reevaluated should rod-average burnups exceed 60 HWd/kgH.
(C)    OVERHEATING OF CLADDING Bases/Criteria -    The design limit for the prevention of fuel failures due to overheating    is  that  there will be at least a 955 probability at a 95% confi-dence level    that  the  departure from nucleate boiling ratio (DNBR) will not occur on a    fuel  rod  having  the minimum DNBR during normal operation and AOOs.
This design    limit  is  consistent  with the thermal margin criterion in Section 4.2 of the SRP and,      thus,  has been found acceptable for application to C-E fuel designs (Reference 14). This design limit is not impacted by the proposed extension in burnup. Therefore, PNL concludes that this design limit remains acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
Evaluation - As stated in Section 4.2 of the SRP, adequate cooling is assumed to exist when the thermal margin criterion to limit the DNBR or boiling tran-sition in the core is satisfied. The analysis methods employed to meet the DNBR  design basis are provided in References        34  through 39. These  analysis methods have been approved by        NRC  for current  burnup  levels and PNL concludes that they are also acceptable for application to the            C-E 16x16 design up to a rod-average burnup of 60 HWd/kgH.
The impact    of rod  bowing on  DNB  for the  C-E 16x16    design in ANO-2 has been addressed    in Reference 35.      PNL  concludes that    ANO-2/C-E  has adequately addressed    the issue of    cladding overheating for the      C-E 16x16  design up to a rod-average burnup of 60 MWd/kgM.
(D)  OVERHEATING OF FUEL PELLETS Bases/Criteria - As a second method of avoiding cladding failure due to overheating, C-E precludes centerline fuel pellet melting during normal operation and AOOs. This design limit is the same as given in the SRP and has been approved for use at current levels.          PNL concludes that this design limit is also acceptable for the C-.E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
Evaluation - The design evaluation of the fuel centerline melt limit is performed with the approved C-E fuel performance code, FATES3B (Reference 20).
16
 
This code is also used to calculate initial conditions for transients and accidents. As noted earlier, the FATES3B code has been accepted for fuel per-formance calculations up to a rod-average burnup of 60 HWd/kgH (Reference 21).
In the C-E centerline melting analysis, the melting temperature of the U02 is assumed  to be 5080'F unirradiated and is decreased by 58'F per 10 MWd/kgH.
This relation has been almost universally adopted by the industry and has been previously accepted by the NRC (Reference 15). Recent UO~ fuel melting data by Komatsu with burnups to 30 MWd/kgM have shown no discePnible decrease in melting temperature with burnup, and a drop o'f approximate'ly 20'f per 10 HWd/kgH for U02-20% Pug with burnups up to 110 HWd/kgH (Reference 40).
This demonstrates the cons rvatism employed by C-2 in their fuel melting, temperature analysis at extended burnup levels. Therefore, PHL concludes that the C-E analysis methods for fuel melting are acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 MWd/kgH.
(E)  EXCESSIVE FUEL ENTHALPY Bases/Criteria - The SRP guidelines for a severe reactivity initiated accident (RIA) in a PWR, Section 4.2. II.A.2(f), state that for "all RIAs in a PWR, the thermal margin criteria (ONBR) are used in a fuel failure criteria to meet the guidelines of Regulatory Guide 1.77 (Reference 41) as it relates to fuel failure." C-E has adopted this criterion for fuel failure in addition to other more stringent criteria for RIAs (Reference 42).
Evaluation - The NRC approved analysis methods for evaluating RIAs in C-E plants is provided in Reference 42. PNL concludes that the approved analysis methods described in Reference 42 are still applicable to the burnup extension requested and, therefore, are acceptable for application to the C-E 16x16 fuel design up to a rod-aver age burnup of 60 MWd/kgH.
The  steady-state fuel operational data that are input to the CEA ejection analysis from the FATES3B code are dependent on fuel burnups. As noted earlier, PNL concludes that the FATES3B code is acceptable for steady-state fuel performance applications for C-E 16xl6 fuel up to the 60 MWd/kgH rod-average burnup level requested in th1s submittal.
(F)  PELLET/CLADDING INTERACTION Bases/Criteria - As indicated in Section 4.2 of the SRP, there are no generally applicable criteria for PCI failure. However, two acceptance criteria of limited application are presented in the SRP for PCI: 1) less than IX transient-induced cladding strain, and 2) no centerline fuel melting.
Both of these limits are used in C-E fuel designs [see Sections 3.0(B) and 4.0(D)] and PNL concludes that they are acceptable in this application.
Evaluation -  As noted earlier,, C-E uses the FATES3B code (Reference 20) to demonstrate  that their fuel meets both the cladding strain and fuel melt criteria. This code has been found to be acceptable for these applications
[see Sections 3.0(B) and 4.0(0)] and, therefore, PNL concludes that its use is acceptable for evaluating PCI failures for C-E 16x16 fuel designs up to a rod-average burnup of 60 MWd/kgH.
17
 
C-E has  also presented PCI power ramping tests on fuel rods that are similar to their fuel designs up to rod-average burnups of approximately 48 HWd/kgH that demonstrate that the ramp terminal power level for fuel failure does'not decrease with increased burnup. In addition, the maximum power capability of extended burnup fuel is reduced because of fissile material burnout; there-fore, limiting the driving force for PCI failures. Consequently, PNL con-cludes that C-E 16x16 fuel designs have adequate PCI resistance up to a rod-average burnup of 60 HWd/kgH.
(G)  CLADDING RUPTURE Bases/Criteria - Zircaloy cladding will burst (rupture) under certain combi-nations of temperature, heating rate, and differential pressure; conditions that occur during a LOCA. While there are no specific design criteria in the SRP associated with cladding rupture, the requirements of Appendix K to 10 CFR Part 50 must be met as those requirements relate to the incidence of rupture during a LOCA; therefore, a rupture temperature correlation must be used in the LOCA emergency core cooling system (ECCS) analysis. These Appendix K requirements for cladding rupture are not impacted by the St. Lucie Unit 2 request to extend rod-average burnup to 60 HWd/kgH and, therefore, PNL concludes that these requirements remain applicable to C-E 16xl6 fuel designs up to the burnup level requested.
Evaluation - An empirical cladding creep model is used by C-E to  predict the occurrence of cladding rupture in their LOCA-ECCS analysis. The    rupture model is directly coupled to the cladding ballooning and flow blockage  models used in the NRC approved ECCS evaluation model described in Reference  43.
The C-E  cladding rupture model is not affected by FPEL's request to extend their  burnup limit. Therefore, PNL concludes that the C-E model for cladding rupture for LOCA-ECCS analyses is acceptable for application to the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH.
Another concern raised during previous high-burnup reviews (Reference 31) is that these higher burnups can result in fuel rod pressures that exceed system pressure and these higher fuel rod pressures can affect cladding rupture during a LOCA. For those C-E fuel reloads that have calculated peak rod pressures above system pressure, C-E has previously agreed (Reference 31) to reevaluate their LOCA-ECCS analyses to determine the most limiting LOCA con-ditions for these reloads. Therefore, PNL concludes that C-E has addressed the issue of fuel rod pressures exceeding system pressure on cladding rupture in the LOCA-ECCS anal'ysis.
Those  important parameters that are input to the rupture analysis that can be burnup dependent, such as rod pressures, fission gas release, fuel stored energy, and gap conductance are calculated with the NRC approved code FATES38.
As noted earlier, the FATES38 code has been verified with data up to rod-average burnups of 62 HWd/kgH and'approved to 60 MWd/kgH. Therefore, PNL concludes that the use of the FATES38 code is acceptable for input to LOCA-ECCS analyses of the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH, as requested    in this submittal.
18
 
0 kl (8)  MECHANICAL FRACTURING Bases/Criteria - Mechanical fracturing of a fuel rod could potentially arise from an externally applied force such as a hydraulic load or a load derived from core-plate motion. To preclude such failure, the applicant has stated (Reference 14) that fuel rod fracture stress limits shall be in accordance with the criteria given in Table 9-1 of CENPD-178, Revision 1 (Reference 44).
The review    of CENPD-178, Revision 1 and the criteria given in Table 9-1 (Reference 44) has been completed and found acceptable by NRC for current burnup levels (Reference 15). The C-E fracture stress limits in Reference 45 are conservatively based on unirradiated Zircaloy properties and are judged to remain conservative up to a rod-average burnup of 60 HWd/kgH for the mechani-cal fracturing analysis. Consequently, PNL concludes that these criteria are also found to be acceptable for application to the C-E 16xl6 design up to a rod-average burnup of 60 MWd/kgM. However, PNL recommends that future requests to extend the burnup beyond 60 HWd/kgM should be accompanied with measured cladding yield and fracture strength data to demonstrate that the rod fracture stress limits described in Reference 44 remain conservative up to the burnup level requested.
Evaluation - The mechanical fracturing analysis is done as a part of the seismic-LOCA loading analysis. A discussion of the seismic-LOCA loading analysis is given in Section 5.0(D) of this report.
5.0  FUEL COOLABILITY For accidents in which severe fuel damage might occur, core coolability must be  maintained as required by several GDCs (e.g., GDC 27 and 35). In the following paragraphs, limits and methods to assure that coolability is maintained for the severe damage mechanisms listed in the SRP are reviewed.
(A)  FRAGMENTATION OF EMBRITTLED CLADDING Bases/Criteria - The most severe occurrence of cladding oxidation and possible fragmentation during an accident is a result of a significant degree of cladding oxidation during a LOCA. In order to reduce the effects of cladding oxidation for a LOCA C-E uses an acceptance criteria of 2200'F on peak cladding temperature and a 17% limit on maximum cladding oxidation as pre-scribed by 10 CFR 50.46. PNL concludes that these criteria provided by C-E for the LOCA analysis are acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
Evaluation - The NRC-approved cladding oxidation models in Reference 45 are used by C-E to determine that the above criteria are met, as a result of the LOCA analysis. These models are not affected by the proposed extended burnup operation; however, the steady-state operational input provided to the LOCA analysis is burnup dependent. As noted earlier, those burnup dependent parameters important to the LOCA analysis, such as stored energy, gap con-ductance, fission gas release, and rod pressures from steady-state operation, are provided by the FATES3B code (Reference 20). Also, as noted earlier, FATES3B is acceptable for providing input to the evaluation of LOCA up to the 19
 
      ~ L%
il
~p
 
requested rod-average burnup of 60 HWd/kgH. PNL concludes that the use of Reference 45 is also acceptable for evaluating cladding oxidation and fragmen-tation during a LOCA for the C-E 16x16 fuel up to the rod-average burnup level requested in this submittal.
(B)  VIOLENT EXPULSION OF FUEL HATERIAL Bases/Criteria - In a CEA ejection accident, large and rapid deposition of energy in the fuel could result in melting, fragmentation, and dispersal of fuel. The mechanical action associated with fuel dispersal might be suf-ficient to destroy fuel cladding and the rod-bundle geometry and to provide significant pressure pulses in the primary system. To limit the effects of CEA ejection, Regulatory Guide 1.77 recommends that the radially-averaged energy deposition at the hottest axial location be restricted to less than 280 cal/g. C-E has adopted this enthalpy limit (Reference 42).
Evaluation - The CEA ejection analysis methods used by C-E are described in the NRC approved report in Reference 42. The CEA ejection analysis for St. Lucie Unit 2 utilizes the methods in Reference 42. In general, the most limiting assemblies in a CEA ejection accident are low burnup assemblies because these assemblies have the greatest power and enthalpy capability in the core. The maximum enthalpies for fuel at a rod-average burnup of 60 HWd/kgH will be significantly bounded by the low burnup assemblies because power capability of this high burnup fuel is low. Consequently, fuel at an extended burnup level of 60 HWd/kgH is expected to remain we]l below the 280 cal/g limit. PNL concludes that the analysis methods used by C-E for evaluating the CEA ejection accident are'acceptable for application to the C-E 16x16 fuel up to a rod-average burnup of 60 HWd/kgH.
(C)  CLADDING BALLOONING AND FLOW BLOCKAGE Bases/Criteria - In the LOCA-ECCS analyses of CESSAR plants, empirical models are used to predict the degree of cladding circumferential strain and assembly flow blockage at the time of hot-rod and hot-assembly burst. These models are each expressed as functions of differential pressure across the cladding wall.
There are no specific design limits associated with ballooning and blockage, and the ballooning and blockage models are integral portions of the ECCS evaluation model. PNL concludes that C-E adequately addresses this issue in their  LOCA-ECCS  analyses (Reference 43).
Evaluation - The cladding ballooning and flow blockage models used in the C-E LOCA-ECCS analysis described in Reference 43 are directly coupled to the models for cladding rupture temperature and burst strain [discussed in Section 3.0(C)]. The C-E cladding deformation, rupture, and flow blockage models used in Reference 43 are the same as those proposed by NRC in NUREG-0630 (Reference 46). PNL concludes that these models are not affected by the burnup extension requested in this submittal and, therefore, Reference 43 remains acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
The  steady-state operational input that is provided to the LOCA analysis from the FATES3S fuel performance code (Reference 20) is burnup dependent. As 20
 
t                                  t noted earlier [see Section 4'.0(G)j, the FATES3B code has been verified against data to rod-average burnups of 62 HWd/kgH and previously approved for extended burnup application to the LOCA analysis up to a rod-average burnup of 60 HWd/kgH (Reference 21). Therefore, PNL concludes that this code is also acceptable for use in providing input to LOCA analyses of the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
(D)  STRUCTURAL DAMAGE FROM EXTERNAL FORCES Bases/Criteria - To withstand the mechanical loads of a LOCA or an earthquake, the fuel assembly is designed to satisfy the stress criteria listed in Table 9-1 of Reference 44, and guide-tube deformation is limited such as to not prevent CEA insertion during the safe shutdown earthquake (SSE). These criteria have been found acceptable (Reference 15) for current burnup fuel and PNL concludes that they are acceptable for C-E 16x16 fuel designs up to a rod-average burnup    of 60 HWd/kgH.
Evaluation - The C-E methods used to evaluate the mechanical loads due to a combined seismic-LOCA event are described in Reference 44.        It  is noted that the seismic-LOCA analyses are not affected by an increase in rod-average burnup up to 60 HWd/kgM and, therefore, previous bounding seismic-LOCA analyses remain. applicable at this burnup level. This report has been approved by the NRC for current burnup levels and PNL concludes that          it remains applicable for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.
 
==6.0  CONCLUSION==
S PNL has  reviewed St. Lucie Unit 2/C-E's request, as submitted in Reference 1, to extend the burnup level of the C-E 16x16 fuel design to a rod-average burnup of 60 HWd/kgM in accordance with the SRP, Section 4.2. PNL concludes that this request by St. Lucie Unit 2 as described in Reference 1 is accep-table'or licensing applications of the C-E 16xl6 fuel design up to a rod-average burnup level of 60 MWd/kgH. However, PNL recommends that future requests to extend the rod-average burnup limit beyond 60 HWd/kgM should be accompanied    with corrosion, cladding strain,    and yield and  fr acture strength data at the extended burnup levels requested.        These data are necessary    to support the irradiation of higher burnup fuel beyond 60 HWd/kgM.
 
==7.0  REFERENCES==
: 1. Combustion Engineering,   Inc. November 1989. Verification of the Acce tab En lit of ineerin 16x16 a  1-Pin Burnu PWR Limit of 60 HWd k for Combustion Fuel for St. Lucie Unit 2. CEN-396-P, Combustion Engineering, Inc., Windsor, Connecticut.
: 2. Combustion Engineering,   Inc. June 1989. Verification of the Acce  tabilit of  a  1-Pin Burnu Limit of 60 MWd k H for Combustion En ineerin    16x16 PWR Fuel. CEN-386-P, Combustion Engineering, Inc.,
Windsor, Connecticut.
21
: 3. Letter from  S. R. Petersen   (U.S. Nuclear Regulatory Commission) to N. Cams (Arkansas Nuclear One) regarding "Safety Evaluation by the Office of NRR Related to Amendment Number    ill  to Facility Operating License Number NPF-6," dated November 27, 1990.
U.S. Nuclear Regulatory Commission. July 1981. "Section 4.2, Fuel System Design." In Standard Review Plan for the Review of Safet Anal sis Re orts for Nuclear Power Plants--LWR Edition. NUREG-0800, Rev. 2, U.S. Nuclear Regulatory Commission, Washington, D.C.
: 5. United States Federal Register. "Appendix A, General Design Criteria for Nuclear Power Plants." In 10 Code of Federal Re ulations CFR          Part 50.
U.S. Printing Office, Washington, D.C.
: 6. United States Federal Register. "Reactor Site Criteria." In 10 Code of Federal Re ulations CFR      Part 100. U.S. Printing Office, Washington, D.C.
: 7. United States Federal Register. "Acceptance Criteria for Emergency Core Cooling Systems for Light Water Nuclear Power Reactors." In 10 Code of Federal Re ulations CFR      Part 50 Section 50.46. U.S. Printing Office, Washington, D.C.
: 8. Letter from C. Poslusney, Jr. (U.S. Nuclear Regulatory Commission) to J. J. Fisicaro (Arkansas Nuclear One Unit 2), dated April 2, 1990.
: 9. Letter from J. J. Fisicaro (Arkansas Nuclear      One Unit 2) to U.S. Nuclear Regulatory Commission Document Control Desk, dated Hay 3, 1990.


==Enclosure:==
==Enclosure:==
"Responses to guestions on Combustion Engineering Report CEN-386-P."
: 10. Letter from J. J. Fisicaro (Arkansas Nuclear      One Unit 2) to U.S. Nuclear Regulatory Commission Document    Control Desk, Dated July 17, 1990.
Letter from J. A. Norris (U.S. Nuclear Regulatory Commission) to J. H. Goldberg (Florida Power and Light), dated February 13, 1991.
: 12. Letter from D. A. Sager (Florida Power and Light/St. Lucie Unit 2) to U.S. Nuclear Regulatory Commission Document Control Desk, regarding "St. Lucie Unit 2 Docket No. 50-389 Request for Additional Information Extended Burnup Oper ation of Combustion Engineering PWR Fuel (TAC 13.
No. 75947), letter no. L-91-116, dated April 17, 1991.
Combustion Engineering, Inc. October 1978. S stem 80 Anal sis Re ort Final Safet Anal sis Re ort CESSAR FSAR Standard Safet STN-50-470F, Combustion Engineering, Inc., Windsor, Connecticut.
: 14. Combustion Engineering,    Inc. July 1984. Extended Burnu  0 eration of Combustion En ineerin    PWR  Fuel. CENPD-269-P, Rev. I-P, Combustion Engineering, Inc., Windsor, Connecticut.
22
: 15. Letter from  E. J. Butcher (U.S. Nuclear Regulatory Commission) to A. E. Lundvall, Jr. (Baltimore Gas & Electric Company) regarding Safety Evaluation Report for tended Burnu 0 ration of Combustion En ineerin PMR fueM. (CENPO-269-P),    dated October 10, 1985.
: 16. Combustion Engineering, Inc. August 1981. Structural Anal sis        of Fuel Assemblies for Seismic and Loss of Coolant Accident Loadin .
CENPD-178-P, Rev. 1-P, Combustion Engineering, Inc., Windsor, Connecticut.
: 17. Garde, A. M. September      1986. Hot Cell Examination of Extended Burnu Fuel from Fort Calhoun.      DOE/ET/34030-11, CEND-427, Combustion Engineering, Inc., Windsor, Connecticut.
: 18. Newman,  L. W. et al. 1986. The Hot Cell Examination of Oconee Fuel Rods After Five  C  cles of Irradiation. DOE/ET/34212-50 (BAW-1874), Babcock 8 Wilcox, Lynchburg, Virginia.
: 19. Hall, I. J., and C. B. Sampson. 1973. "Tolerance Limits for the Distribution of the Product and guotient of Normal Variates." In Biometrics, Vol. 29, pgs. 109-119.
: 20. Combustion'ngineering, Inc. April 1986. Im rovements to Fuel Evalu-ation Model. CEN-161(B)-P, Supplement 1-P, Combustion Engineering, Inc.,
Windsor, Connecticut.
: 21. Letter from S. A. McNeil (U.S. Nuclear Regulatory Commission) to J. A. Tiernen (Baltimore Gas and Electric), regarding "Safety Evaluation of Topical Report CEN-161(B)-P, Supplement 1-P, Improvements to Fuel Evaluation Model," dated February 4, 1987.
: 22. Letter from  R. A. Clarke (U.S. Nuclear Regulatory Commission) to A. E. Lundvall (Baltimore Gas and Electric), regarding "Safety Evaluation of CEN-161 (FATES3)," dated March 1983.
: 23. O'Donnell,  W. J.,  and B. F. Langer. 1964.  "Fatigue Design Basis for Zi    lyj:    p      t.u  I  N~Ri.E .,Ili.20,p.l.
: 24. Combustion Engineering, Inc. June 1983. Fuel and Poison Rod Bowin .
CENPD-225-P-A, Supplements 1, 2, and 3, Combustion Engineering, Inc.,
Windsor, Connecticut.
: 25. Grattier, B.,    and G. Ravier. 1988.  "FRAGEMA Advanced Fuel Assembly Experience." In Proceedin s of the International To ical Meetin          on LWR Fuel P rformance, April 17-18, 1988, Williamsburg, Virginia.
: 26. Holzer, R., and H. Knaab. 1988. "Recent Fuel Performance Experience          and Implementation of Improved Products." In Proceedin s of the Inter-national To ical Meetin on LWR Fuel Performance, April 17-18, 1988, Williamsburg, Virginia.
23
: 4) ~ )
4" l
e 's
: 27. Schenk, H. October 1973. Ex erience from Fuel Performance at KWO.
SH-178-15,  International  Atomic  Energy Agency, Vienna, Austria.
: 28. Kuffer, K., and H. R. Lutz. 1973. "Experience of Commercial Power Plant Operation in Switzerland." Presented at the Fifth Foratom Conference, Florence,  Italy.
: 29. Rochester Gas and Electric Corporation. 1972. Robert Emmett Ginna Nuclear Power Plant Unit        Final Safet Anal sis Re ort. Docket Number  50-244,  p. 103,  Rochester  Gas and Electric Corporation.
: 30. Letter from J. R. Marshall (Arkansas Power & Light Company) to W. C. Seidle (U.S. Nuclear Regulatory Commission), Licensee Event Report No. 82-030/01T-O, dated October 6, 1982.
: 31. Combustion Engineering, Inc. Hay 1990. Fuel Rod Maximum Allowable Gas
          ~Pressur . CEN-372-P-A, Combustion Engineering, inc., Windsor, Connecticut.
: 32. American Society    for Testing and Materials. 1977. Standard S ecifi-cations for  Sintered  Uranium Dioxide Pellets. ASTM Standard C776'-76, Part 45, American Society for Testing and Materials, Philadelphia, Pennsylvania.
: 33. Garde, A. M. 1989.      "Effects of Irradiation and Hydriding on the Mechanical Properties    of Zircaloy-4 at High Fluence." In Zirconium in the Nuclear Industr : E'th nternational S m osiu , ASTH STP 1023, pp. 548-569, eds. L.F.P. VanSwam and C. M. Eucken.        American Society  for Testing and Materials, Philadelphia, Pennsylvania.
: 34. Combustion Engineering, Inc. July 1975. TORC Code A Com uter Code          for Determinin the Thermal Mar in of a Reactor Core. CENPD-161-P, Combustion Engineering, Inc., Windsor, Connecticut.
: 35. Combustion Engineering, Inc. April 1975. Critical Heat Flux Correlation for C-E Assemblies with Standard S acer Grids - Part 1 Uniform Axial Power Distributio . CENPD-162-P-A, Combustion Engineering, Inc.,
Windsor, Connecticut.
: 36. Combustion Engineering, Inc. December 1984. Critical Heat Flux Corre-lation for C-E Assemblies with Standard S acer Grids - Part 2 Nonuniform Axial Power Distribution. CENPD-207-P-A, Combustion Engineering, Inc.,
Windsor, Connecticut.
: 37. Combustion Engineering, Inc.      January 1977. TORC Code  Verification and Sim lified Modelin Hethods.        CENPD-206-P,  Combustion  Engineering, Inc.,
Windsor, Connecticut.
: 38. Combustion Engineering, Inc. July 1982. CETOP-D Code Structure and Hod lin Methods for AN0-2. CEN-214(A)-P, Combustion Engineering, Inc.,
Windsor, Connecticut.
24
4 ~ >
f~c
: 39. Combustion Engineering, Inc. December 1984. Revised Rod Bow Penalties for Arkansas Nuclear One Unit . CEN-289(A)-P, Combustion Engineering, Inc., Windsor, Connecticut.
: 40. Komatsu,    J. et al. 1988.  "The Melting Temper ature of Irradiated Fuel."
      ~J. N    l. II  . N . 154, pp. 38-44.
: 41. U.S. Atomic Energy Commission.      May 1974.  "Assumptions Used for Evalu-ating  a  Control Rod Ejection Accident for Pressurized Water Reactors."
In  Re  . Guide 1.77. U.S. Nuclear Regulatory Commission, Washington, D.C.
: 42. Combustion Engineering, Inc. January 1976. C- Method for Control Element Assembl E'ection Anal sis. CENPD-190-A, Combustion Engineering, Inc., Windsor, Connecticut.
: 43. Combustion Engineering, Inc. June 1985. Ca culative Methods for the C-E Lar e Break LOCA Evaluation Model for the Anal sis of C-E and W Desi ned NSSS. CENPD-132, Supplement 3-P-A, Combustion Engineering, Inc.,
Windsor, Connecticut.
: 44. Combustion Engineering, Inc. August 1981. Structural Anal sis of Fuel Assemblies for Seismic and Loss of Coolant Accident Loadin .
CENPD-178-P, Rev. 1-P, Combustion Engineering, Inc., Windsor, Connecticut.
: 45. Combustion Engineering, Inc. August 1974. STRIKIN-II A C 1 indrical Geometr Fuel Rod Heat Transfer Pro ram. CENPD-135-P, and Supplement 2 dated February 1975, Combustion Engineering, Inc,, Windsor, Connecticut.
: 46. Powers, D. A., and R. 0. Meyer.      April 1980. Claddin    Swellin and Ru  ture Models for LOCA Anal sis.      NUREG-0630, U.S. Nuclear Regulatory Commission, Washington, D.C.
25


"Responses toguestions onCombustion Engineering ReportCEN-386-P."
Mr. J. H. Goldberg Florida  Power 5  Light Company      St. Lucie Plant CC:
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45.Combustion Engineering, Inc.August1974.STRIKIN-I IAC1indricalGeometrFuelRodHeatTransferProram.CENPD-135-P, andSupplement 2datedFebruary1975,Combustion Engineering, Inc,,Windsor,Connecticut.
46.Powers,D.A.,andR.0.Meyer.April1980.CladdinSwellinandRutureModelsforLOCAAnalsis.NUREG-0630, U.S.NuclearRegulatory Commission, Washington, D.C.25 Mr.J.H.GoldbergFloridaPower5LightCompanySt.LuciePlantCC:JackShreve,PublicCounselOfficeofthePublicCounselc/oTheFloridaLegislature 111WestMadisonAvenue,Room812Tallahassee, Florida32399-1400 SeniorResidentInspector St.LuciePlantU.S.NuclearRegulatory Co'mmission 7585S.HwyA1AJensenBeach,Florida33457Mr.GordonGuthrie,DirectorEmergency Management Department ofCommunity Affairs2740Centerview DriveTallahassee, Florida32399-2100 HaroldF.Reis,Esq.Newman5Holtzinger 16]5LStreet,N.W.Washington, DC20036JohnT.Butler,Esq.Steel,HectorandDavis4000Southeast Financial CenterMiami,F1orida33131-2398 Administrator Department ofEnvironmental Regulation PowerPlantSitingSectionStateofFlorida2600BlairStoneRoadTallahassee, Florida32301Mr.JamesV.Chisholm, CountyAdministrator St.LucieCounty2300VirginiaAvenueFortPierce,Florida34982Mr.CharlesB.Brinkman, ManagerWashington NuclearOperations ABBCombustion Engineering, Inc.12300Twinbrook Parkway,Suite330Rockvilie,Maryland20852Mr.JacobDanielNashOfficeofRadiation ControlDepartment ofHealthandRehabilitative Services1317WinewoodBlvd.Tallahassee, Florida32399-0700 RegionalAdministrator, RegionIIU.S.NuclearRegulatory Commission 101MariettaStreetN.W.,Suite2900Atlanta,Georgia30323Mr.R.E.GrazioDirector, NuclearLicensing FloridaPowerandLightCompanyP.O.Box14000JunoBeach,Florida33408-0420}}

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TER of Topical Rept CEN-396-P (Verification of Acceptability of a 1-PIN Burnup Limit of 60 Mwd/Kg for St Lucie Unit 2).
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Enclosure TECHNICAL EVALUATION REPORT TECHNICAL EVALUATION REPORT OF TOPICAL REPORT CEN-396-P (VERIFICATION OF THE ACCEPTABILITY OF A 1-PIN BURNUP LIMIT OF 60 HWd/kg FOR ST. LUC IE UNIT 2)

C. E. Beyer August 1991 Prepared for the Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, D.C. 20555 under Contract DE-AC06-76RLO 1830 NRC FIN I2009 Pacific Northwest Laboratory Richland, Washington iioia i 0305 950003~9 q i i i 2 ADDER pDp 0 pDp Q p

CONTENTS

1.0 INTRODUCTION

.........................,,,........, 1 2.0 FUEL SYSTEM DESIGN ....................................

3.0 FUEL SYSTEM DAMAGE ....................................... ~ ~ ~ 0 ~ ~ ~ ~ 2 (A) STRESS ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ \ ~ ~ ~ ~ ~ ~ ~ ~ ~ t ~ 3 (8) DESIGN STRAIN e ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 3 (C) STRAIN FATIGUE ............................................... 5 (D) FRETTING WEAR ............................................. ~ ~ ~ 6 (E) OXIDATION AND CRUD BUILDUP .......................... ~ ~ ~ ~ ~ ~ ~ ~ 8

( F) ROD BOWING ................................................... 9 (G) AXIAL GROWTH ................................................. 10 (H) ROD INTERNAL PRESSURE ........................................ 12 (I) ASSEMBLY LIFTOFF .'............................................ 13 (J) CONTROL MATERIAL LEACHING .................................... 14 4.0 FUEL ROD FAILURE .................................... ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 14

( A) HYDRIDING t ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ "~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 14 (8)- CLADDING COLLAPSE ............................................ 15 (C) OVERHEATING OF CLADDING ...................................... 16 (D) OVERHEATING OF FUEL PELLETS .................................. 16 (E) EXCESSIVE FUEL ENTHALPY ...................................... 17 (F) PELLET/CLADDING INTERACTION ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 17 (G) CLADDING RUPTURE ........................... ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 18 (H) MECHANICAL FRACTURING .........................,.............. 19 111

5.0 FUEL COOLABILITY .................................................. 19 (A) FRAGMENTATION OF EMBRITTLED CLADDING .......... ~ ~ ~ ~ ~ 19 (8) VIOLENT EXPULSION OF FUEL MATERIAL ..... ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 20 (C) CLADDING BALLOONING OF FLOW BLOCKAGE ......................... 20 (D) STRUCTURAL DAMAGE FROM EXTERNAL FORCES ....................... 21 600

~ CONCLUS IONS ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

~ ~ ~ ~ ~ ~ ~ ~ 21 7..0 REFERENCES .................................................. 21

k~

I' N

The Florida Power and Light Company (FP8L) has requested the U.S. Nuclear Regulatory Commission (NRC) to review the Combustion Engineering, Inc. (C-E) topical report CEN-396-P for approval (Reference 1). This topical report provides justification for St. Lucie Unit 2 to achieve rod-average fuel burnup levels up to 60 NMd/kgb for C-E 16xl6 fuel reloads. In addition, C-E intends to us'e this topical report to justify the C-E 16xl6 fuel design reloads in other C-E plants to achieve rod-average fuel burnups up to 60 HWd/kgN if those applications meet the fuel design criteria defined in Reference 1. The analysis methods and design criteria used for this submittal for St. Lucie Unit 2 are also presented in Reference 1. Consequently, this review and resulting Technical Evaluation Report {TER) is the same as the review and NRC approval for Arkansas Nuclear One Unit 2 (ANO-2) (References 2 and 3) except for the issue of cladding oxidation [see Section 3.0{E) of this report] which was addressed in a reactor specific manner for ANO-2. Consequently, this TER references the same questions and ANO-2/C-E responses to the questions provided in the Safety Evaluation Report (SER) of ANO-2 (Reference 3) with the exception of an additional question addressed to FPSL on cladding oxidation

[see Section 3.0(E) of this report for a further discussion of cladding oxidation in St. Lucie Unit 2].

Presented in this report is a review of the C-E mechanical design criteria, and analysis methods and results for the St. Lucie Unit 2/C-E 16xl6 fuel design application. This review was conducted to assure that when the design criteria/limits are met they will prevent fuel damage or failure- and maintain fuel coolability, as defined in the Standard Review Plan (SRP) (Reference 4),

up to rod-average burnups of 60 NWd/kgN.

This review was based on the licensing requirements identified in Section 4.2 of the SRP (Reference 4). The objectives of this fuel system safety review, as described in Section 4.2 of the SRP, are to provide assurance that 1) the fuel system is not damaged as a result of normal operation and anticipated operational occurrences (AOOs), 2) the number of fuel rod failures is not underestimated for postulated accidents, 3) fuel system damage is never so severe as to prevent control rod insertion when it is required, and 4) cool-ability always is maintained. A "not damaged" fuel system is defined as one wherein fuel rods do not fail, fuel system dimensions remain within operation tolerances, and functional capabilities are not reduced below those assumed in the safety analyses. Objective 1, above, is consistent with General Design Criterion (GDC) 10 (10 CFR 50, Appendix A) (Reference 5), and the design limits that accomplish this are called specified acceptable fuel design limits (SAFDLs). "Fuel rod failure" (Objective 2) means that the fuel rod leaks and that the first fission product barrier (the cladding) has, therefore, been breached. Fuel rod failures must be accounted for in the dose analysis required by 10 CFR 100 (Reference 6) for postulated accidents. The general requirements to maintain control rod insertability (Objective 3) and core coolability (Objective 4) appear repeatedly in the GOC (e.g., GOC 27 and 35).

Specific coolability requirements for the loss-oF-coolant accident (LOCA) are given in 10 CFR 50, Section 50.46 (Reference 7). "Coolability," which is sometimes termed "eoolable geometry," means, in general, that the fuel assembly retains its rod-bundle geometrical configuration with adequate

coolant channels to permit removal of residual heat even after a severe accident.

In order to assure that the above stated objectives are met and follow the format of Section 4.2 of the SRP, this review covers the following three major categories: 1) Fuel System Damage Mechanisms, which are most applicable to normal operation and AOOs; 2) Fuel Rod Failure Mechanisms, which apply to normal operation, AOOs, and postulated accidents; and 3) Fuel Coolability, which is applied to postulated accidents. Specific fuel damage or failure mechanisms are identified under each of these categories in Section 4.2 of the SRP and these individual mechanisms are addressed in this report. The C-E design criteria, and analysis methods and results for the 16x16 fuel design up to a rod-average burnup of 60 MWd/kgM, will be discussed in this report under each fuel damage or failure mechanism.

Pacific Northwest Laboratory (PNL) has acted as a consultant to the NRC in this review of Reference 1 and the previous review for ANO-2 (Reference 2).

As a result of the review of Reference 2 by the NRC staff and their PNL con-sultants, a list of questions were sent by. the NRC to ANO-2 (Reference 8) requesting further justification on why low measured cladding ductilities, greater cladding oxidation, guide wear, cladding collapse, and axial assembly growth are not limiting at the burnup level requested. ANO-2 provided responses to these questions in References 9 and 10. The responses submitted by ANO-2 in Reference 3 were jointly developed by ANO-2 and C-E staff and, therefore, will be referred to as ANO-2/C-E responses. The ANO-2/C-E re-sponses in References 9 and 10 are applicable to St. Lucie Unit 2, with the exception of cladding oxidation, because this was identified as a reactor-specific issue in NRC's approval (Reference 3) of Reference 2. The design criteria and analyses submitted by FP&L in support of the license submittal for St. Lucie Unit 2 are those defined in Reference 1 by C-E and, therefore, will be referred to as C-E design criteria and analyses. As noted earlier, an additional question was sent by NRC to FP&L (Reference 11) concerning cladding oxidation in St. Lucie Unit 2 up to the burnup level requested.

FP&L/St. Lucie Unit 2 has provided a written response in Reference 12 and additional verbal responses were received from FP&L and C-E in a June 21, 1991 conference call.

The C-E 16x16 design description is briefly discussed in the following section (Section 2.0). The fuel damage and failure mechanisms and C-E analyses of these mechanisms are addressed in Sections 3.0 and 4.0, respectively, while fuel coolability is addressed in Section 5.0.

2.0 FUEL SYSTEM DESIGN The C-E 16x16 fuel design discussed in the subject topical report has not changed from that described previously in Reference 13, therefore, the reader is directed to this earlier report for a design description.

3.0 FUFL SYSTEM DAMAGE The design criteria presented in this section should not be exceeded during normal operation, including AOOs. Under each damage mechanism, there is an

evaluation of the design criteria analysis methods and analyses used by C-E to demonstrate that fuel damage does not occur for the 16x16 design during normal operation, including AOOs, up to a rod-average burnup of 60 NWd/kgM.

(A) STRESS Bases/Criteria - In keeping with the GDC 10 SAFDLs, fuel damage criteria for stress should ensure that fuel system dimensions remain within operational tolerances for normal operation and AOOs, and that functional capabilities are not reduced below those assumed in the safety analysis. The C-E design basis

~

for fuel assembly, fuel rod, burnable poison rod, and upper-end fitting spring stresses is that the fuel system will be functional and will not be damaged due to excessive stresses (References 14 and 15).

The C-E stress criteria for the fuel assembly components are provided in References 13 and 16. The design limit for fuel rod and burnable poison rod cladding is that the maximum primary tensile stress is less than two-thirds of the Zircaloy yield strength as affected by temperature.

The design limit of the Inconel X-750 upper-end fitting spring is that the calculated shear stress will be less than or equal to the minimum yield stress in shear.

Many of these bases and limits are used by the industry at large. C-E has employed various conservatisms in the limits such as the use of unirradiated yield strengths for zirconium-based alloys. The NRC has previously concluded (Reference 15) that the fuel assembly, fuel rod, burnable poison rod, and upper-end fitting spring stress design bases and limits were acceptable for rod-average burnup levels up to 52 NWd/kgN. Extending the burnup level to 60 MWd/kgN does not reduce the applicability of these criteria and, thus, PNL concludes that these criteria are acceptable for use in the current appli-cation to the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgH.

Evaluation - C-E has stated that the methods used to perform stress analyses will not change from those used and approved for previous applications. These analyses are performed using conventional engineering formulas from standard engineering mechanics textbooks and performed in accordance with ASME general guidelines for analyzing primary and secondary stresses. The NRC has con-cluded (Reference 15) that these stress analyses are acceptable for rod-average burnup levels up to 52 MWd/kgM. Extending the rod-average burnup level to 60 NWd/kgN does not reduce the applicability of these methods and, thus, PNL concludes that these analysis methods are acceptable for application to the C-E 16x16 design up to a rod-average burnup of 60 NWd/kgH. As noted in Section 3.0 (E), stress analyses at extended burnup levels are required to include the effects of cladding thinning due to cladding oxidation.

(B) DESIGN STRAIN Bases/Criteria - With regard to fuel assembly design strain, the C-E design basis for normal operation and AOOs is that permanent fuel assembly de-flections shall not result in control element assembly (CEA) insertion time

beyond that allowable. This basis is satisfied by adherence to the stress criteria mentioned above and strain criterion yet to be discussed.

The submitted topical report provides a design criterion for fuel rod and burnable poison rod cladding uniform circumferential strain (elastic plus plastic) of one percent (1%) as "a means of precluding excessive cladding deformation. This strain criterion is consistent with that given in Section 4.2 of the SRP.

The material property that could have a significant impact on the cladding strain criterion at the requested extended burnup levels is cladding duc-tility. The strain criterion could be impacted if cladding ductility were decreased, as a result of extended burnup operations, to a level that would allow cladding failure without the 1% cladding strain criterion being exceeded in the C-E analyses. Recent measured cladding and plastic cladding strain values from C-E fuel rods (Reference 17) and other pressurized-water reactor (PWR) fuel vendors (Reference 18) have shown a decrease in cladding duc-tilities when local burnups exceed 52 HWd/kgH. The cladding plastic strain values decreased to 0.03 to 0. 11% when local burnups were between 55 and 63 HWd/kgH.-

ANO-2/C-E was questioned on whether these significant reductions in cladding plastic ductilities justified a decrease in the 1.0% design criterion for total uniform strain (elastic plus plastic) for C-E fuel with local burnups greater than 55 HWd/kgH (Reference 8). ANO-2/C-E responded (Reference 9) that because of the increase in the yield strength and the corresponding increase in elastic strain of the cladding due to irradiation, the typical elastic strains were above 1% using nominal values for irradiated yield strength and Young's modulus at burnups greater than 55 HWd/kgH. ANO-2/C-E was further questioned in a conference call about the probability that the combined elastic plus plastic strains between 55 and 63 HWd/kgH would fall below the 1%

strain criterion. ANO-2/C-E presented (Reference 10) a statistical analysis of their measured yield strength data from cladding with local burnups greater than 55 HWd/kgH and calculated a tolerance limit about the mean value for yield strength. They also calculated a tolerance limit about the mean value for Young's modulus using data from the open literature. Using the lower bound tolerance limit for yield strength and the upper bound tolerance limit for Young's modulus plus the range of plastic strain, they calculated that there is a 9% probability that cladding strain would fall below the 1% total limit for a strain limit at burnups greater than 55 HWd/kgH.

PNL has performed an independent simplified statistical analysis using a one-sided lower tolerance limit at a 7% probability level of the measured yield strengths at burnups greater than 55 HWd/kgH and a one-sided upper tolerance limit at a 7% probability level of the measured values for Young's modulus.

Dividing the lower tolerance limit for yield strength by the upper tolerance limit for Young's modulus it is calculated that there is slightly greater than a 7% probability that cladding strain will fall below the 1.0% total uniform strain limit at local burnups between 55 and 63 HWd/kgH. The 7% probability of falling below the 1.0% strain limit calculated is conservative because this simplified approach has assumed that combining the yield strength and Young's modulus tolerance limits will result in an equivalent plastic strain tolerance

limit. Hall and Sampson (Reference 19) have provided a more exact analytical procedure for determining either one-sided or two-sided tolerance limits for the distribution of the quotient (e.g., plastic strain) of two independent normal variables (e.g., yield strength and Young's modulus) for this appli-cation. This more exact analytical procedure results in less than a 7%

probability of falling below the 1.0% strain limit at local burnups between 55 and 63 HWd/kgM.

Therefore, because 1) there is a low probability of total uniform strain falling below 1% in the C-E 16x16 fuel cladding, 2) conservative power histories are used in the C-E strain analysis, and 3) no fuel failures have been observed on fuel rods -irradiated with rod-average burnups to 63 MWd/kgH, PNL concludes that the 1% total uniform strain limit remains applicable for the C-E 16x16 fuel design in St. Lucie Unit 2 up to a rod-average burnup of 60 MWd/kgM. However, PNL recommends that future requests to extend the rod-average burnup limit beyond 60 MWd/kgM should be accompanied with measured cladding strain, and yield and fracture strength data at the extended burnup levels requested. This data is necessary to demonstrate that the total uniform strain criterion of 1% remains applicable at these higher burnups and that fuel cladding brittle fracture will not occur during normal operation and AOOs at these higher burnups.

Evaluation - C-E utilizes the FATES38 (Reference 20) computer code to predict cladding strain and other fuel performance phenomena at high burnup levels.

This code has been approved by the NRC for fuel performance analyses up to rod-average burnups of 60 HWd/kgM (Reference 21). The FATES38 code will take the place of the earlier FATES3 code (Reference 22). Therefore, PNL concludes that the use of the FATES38 code for calculating cladding strain for the C-E 16x16 fuel design in St. Lucie Unit 2 is acceptable for rod-average burnups up to 60 HWd/kgM.

(C) STRAIN FATIGUE Bases/Criteria - The C-E strain fatigue criterion is different from those described in Section 4.2 of the SRP, i.e., a safety factor of 2 on stress amplitude or of 20 on the number of cycles using the methods of O'Donnell and Langer (Reference 23). Instead, C-E has proposed, in the past, that the cumulative strain cycling usage (i.e., the sum of the ratios of the number of cycles in a given effective strain range to the permitted number in that range) will not exceed 0.8. For Zircaloy cladding, the design limit curve has been adjusted to provide a strain margin for the effects of uncertainty and irradiation. The resulting curve given in References 13 and 14 bounds all of the data used in the development of the criterion that is discussed in the SRP. The NRC has previously concluded that the proposed criterion was acceptable for current burnup levels (Reference 15).

The material property that could have a significant effect on the strain fatigue criterion is cladding ductility. As discussed in the above section for design strain, extended burnup operation above local burnups of 55 HWd/kgM results in a significant reduction in cladding ductilities. However, as also discussed herein, there is a low probability that cladding ductility will fall below the acceptable limit for total uniform strain at a rod-average burnup of

lg Ef

60 NWd/kgM. In addition, there is a considerable amount of conservatism in the C-E strain fatigue analysis methodology. Therefore, PNL concludes that the strain fatigue criterion proposed in Reference 1 is acceptable for licensing applications to C-,E 16xl6 fuel in St. Lucie Unit 2 up to a rod-average burnup of 60 HWd/kgM.

Evaluation - The fuel and cladding models used to determine fuel and cladding diametral strain for the fatigue analysis are those in the FATES38 code (Reference 20) which has been approved by the NRC (Reference 21). The power history used for the fatigue analysis includes conservative estimates of daily power cycling and AOOs and has been described previously in Reference 14.

This analysis also accounts for a conservative number of hot and cold shut-downs during the fuel lifetime. This power history takes into account the extra duty required for rod-average burnups up to 60 MWd/kgM. Therefore, PNL concludes that the C-E strain fatigue analysis models referenced are accepta-ble for application to the C-E. 16x16 fuel design in St. Lucie Unit 2 up to a rod-average burnup of 60 HWd/kgM.

, (0) FRETTING WEAR Bases/Criteria - Fretting wear is a concern for fuel and burnable poison rods, and the guide tubes. Fretting wear may occur on the fuel and/or burnable rod cladding surfaces in contact with the spacer grids if there is a reduction in grid spacer spring loads in combination with small amplitude, flow-induced, vibratory forces. Guide tube wear may result when there is flow-induced vibration between the control rod ends and the inner wall of the guide tubes.

While Section 4.2 of the SRP does not provide numerical bounding value acceptance criteria for fretting wear, it does stipulate that the allowable fretting wear should be stated in the safety analysis report and that the stress/strain and fatigue limits should presume the existence of this wear.

The submitted topical report has addressed fuel and burnable poison rod fretting wear by referring to Reference 14 and stating that no significant wear has been observed for C-E fuel rods and no additional fretting wear was expected due to the extension of rod-average burnup level to 60 HWd/kgH.

Indicated in Reference 14 is that a specific fretting wear limit was not used for C-E fuel assembly components, because it has not been 'a problem for current C-E fuel designs. This same argument was used to explain why fretting wear was not accounted for in the fuel and burnable poison rod analyses For cladding stress and fatigue. In order to support this claim, in the previous review (Reference 15), C-E provided fuel examination information from 744 assemblies with average burnups up to approximately 52 MWd/kgM that showed no failures or significant wear on the surface of their fuel or burnable poison rods. It is noted that since this time, C-E has performed a visual examination of 14xl4 designed fuel rods irradiated to rod-average burnups up to 56 MWd/kgM and found no surface anomalies other than minor scratches (Reference 17).

Because of the lack of significant fretting wear in the examination of more than 744 C-E fuel assemblies, with rod-average burnups to 56 MWd/kgM and existing fuel surveillance programs, PNL concludes that C-E has demonstrated

that fretting wear in their fuel and burnable poison rods will be acceptable up to rod-average burnups of 60 HWd/kgH.

Guide tube wear, however, was observed in several C-E fuel assemblies in 1977.

Since then a design change in the guide tubes has greatly reduced guide tube wear for both 14xl4 and 16x16 fuel assembly designs. However, it was noted in the NRC review of Reference 14 that very limited low burnup data were avail-able for this new guide tube design (Reference 15). ANO-2/C-E was requested (Reference 8) to provide guide tube wear data for the new unsleeved guide tube design to be used in the subject reload and future C-E 16xl6 plant reloads and compare this data to their maximum predicted wear correlation. ANO-2/C-E provided (Reference 9) this comparison, which demonstrated that the measured wear data is a factor of 3 below the C-E correlation for maximum wear for both 14x14 and 16x16 fuel assembly designs. However, it should be noted that the maximum in-reactor operating times of the wear data are only one-third of those expected for rod-average burnups to 60 HWd/kgH. The ANO-2/C-E response (Reference 9) argued that this lack of wear data at the maximum burnup level requested was satisfactory because 1) the C-E maximum guide tube fretting wear correlation is very conservative, and 2) there is a large margin between maximum predicted fretting wear at the maximum burnup level requested and the minimum amount of allowable wear that a guide tube can sustain without violating any design criteria.

Due to the conservative nature of the C-E guide tube fretting wear correlation and the large margin that exists before design criteria are violated, PNL concludes that guide tube wear in the C-E 16xl6 fuel design is acceptable up to a rod-average burnup level of 60 HWd/kgH.

Evaluation - The St. Lucie Unit 2/C-E submittal has suggested that the lack of a large amount of measured fretting wear in C-E fuel and burnable poison rods supports their conclusion that they do not need to include the effects of cladding thinning due to fretting wear in their stress, strain, and fatigue analyses for the fuel and burnable poison rods. However, this does not answer the question of what the calculated impact of a small reduction in cladding thickness has on safety and design analyses, e.g., LOCA and stress/strain. In the past, C-E (Reference 14) has indicated that the most limiting LOCA analysis is early-in-life when stored energy is the highest and fretting wear is insignificant for this analysis. PNL agrees with this assessment.

ANO-2/C-E also responded to a question on cladding thinning due to oxidation by stating that they conservatively reduce the cladding thickness of the 16xl6 fuel rods by 3 mils in their stress analysis [see Section 3.0(E)]. This inclusion of cladding thinning due to corrosion is judged to bound thinning due to fretting wear because corrosion is the greater of the two thinning mechanisms for C-E's current fuel designs and because these two mechanisms do not occur simultaneously at the same location on a fuel rod. For example, where fretting wear is present on the fuel or burnable poison rod, oxidation will not be present and vice versa. Therefore, PNL concludes that cladding thinning of the fuel and burnable poison rods due to fretting wear are bounded by C-E's analysis of cladding thinning due to oxidation.

As noted in the "Criteria" section, guide tube wear has been a problem in the past for C-E assemblies. Design hanges to reduce guide tube wear have been

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implemented by C-E for both 14x14 and 16x16 assemblies. Both out-of-reactor and in-reactor confirmation tests have been performed to show that these design changes have resulted in a significant decrease in guide tube wear for in-reactor residence times that are one-third of those expected for an extended burnup level of 60 HWd/kgH. Extrapolating the guide tube wear to the in-reactor residence time expected for an extended rod-average burnup level of 60 HWd/kgH has demonstrated that guide tube wear will remain at a relatively low level. PNL concludes that guide tube wear is not expected to be a problem up to a rod-average burnup of 60 HWd/kgH for the newly designed guide tubes in the C-E 16x16 design in St. Lucie Unit 2 (based on the low level of wear at

.lower burnups). PNL recommends that the licensee continue to examine guide tubes up to the extended burnup levels requested to confirm that wear is not a problem at these burnup levels.

(E) OXIDATION AND CRUD BUILDUP Bases/Criteria - Section 4.2 of the SRP identifies cladding oxidation and crud buildup as potential fuel system damage mechanisms. General mechanical properties of the cladding are not significantly impacted by thin oxides or crud buildup. The major means of controlling fuel damage due to cladding oxidation and crud is through water chemistry controls, materials used in the primary system, and fuel surveillance programs that are all reactor specific.

Because these controls are already included in the specific reactor design, a design limit on cladding oxidation and crud is considered to be redundant and, thus, .not necessary.

This does not, however, eliminate the need to include the effects of cladding oxidation and crud in thermal and mechanical licensing analyses as per Section 4.2 of the SRP. This issue is of particular concern for extended burnup operation in those reactors that have shown high levels of cladding corrosion at lower burnup levels. This will be discussed in further detail in the evaluation presented below.

Evaluation - The amount of cladding oxidation expected for a particular reactor is dependent on fuel rod powers (surface heat flux), chemistry controls and primary inlet coolant temperatures used by that reactor, but the amount of oxidation increases with in-reactor residence time and can not be eliminated. Therefore, extending the rod-average burnup level to 60 HWd/kgH could result in 1) thicker oxide layers that provide an extra thermal barrier that increases cladding and fuel temperatures, and 2) cladding thinning that can affect the mechanical analyses. The degree of this effect on thermal and mechanical analyses is dependent on reactor coolant temperatures and the level of success of a reactors'hemistry controls.

The St. Lucie Unit 2/C-E submittal (Reference 1) has provided oxide thickness measurements from fuel rod cladding irradiated in ANO-2 near the burnup level requested and placed a conservative upper bound 3n (standard deviation) limit on the measured values. The NRC questioned FP&L (Reference 11) on the appli-cability of the ANO-2 cladding oxidation data to St. Lucie Unit 2 with FP&L respect to those reactor specific parameters that impact cladding corrosion. has responded (Reference 12) that cladding temperatures in St. Lucie Unit 2 are lower than for ANO-2 di,e to lower coolant temperature and core average rod

powers but that lithium levels in the coolant of St. Lucie Unit 2 are greater.

These two par ameters have opposing effects on cladding corrosion; i.e., lower cladding temperatures decrease corrosion but higher lithium levels have been shown to increase corrosion by a small amount. Consequently, FP8L has concluded (Reference 12) that while it is likely that corrosion in St. Lucie Unit 2 will be similar to that in ANO-2 it is impossible to state that the ANO-2 cladding oxidation data base will bound St. Lucie Unit 2 cladding oxidation.

FPIIL and C-E were further questioned in a conference call with NRC and PNL on 0une 21, 1991 on the maximum level of oxidation used for the thermal and mechanical analyses for C-E 16x16 fuel in St. Lucie Unit 2 and whether FPSL intends to monitor oxide thickness levels in St. Lucie Unit 2 in order to confirm that the maximum thickness level assumed by C-E is bounding. C-E responded that they used the maximum upper bound oxide thickness mentioned in Section 4.1.2.2.a of Reference 1 for the thermal analyses up to a rod-average burnup of 60 HWd/kgH. For their stress analyses, C-E stated that they reduced the as-fabricated cladding thickness by a proprietary percentage to account for cladding imperfections wear and oxidation. C-E has further stated that the results of both their thermal and mechanical analyses of the C-E 16x16 fuel in St. Lucie Unit 2 are within the stated criteria for satisfactory per-formance. PNL has reviewed the equivalent oxide thickness levels used by C-E for their stress and thermal analyses, and concludes that based on available data these thickness levels will bound the maximum oxide thickness for C-E 16x16 fuel in St. Lucie Unit 2 up to a rod-average burnup of 60 HWd/kgH. FPEL has also indicated that they intend to monitor cladding oxide thickness up to a rod-average burnup of 60 HWd/kgH in order to confirm that the oxide thick-ness and cladding thinning values used by C-E in their analyses are bounding for St. Lucie Unit 2. Therefore, PNL concludes that cladding oxidation is acceptable for the C-E 16x16 fuel design in St. Lucie Unit 2 up to a rod-average burnup of 60 HWd/kgH.

There is an indication that cladding corrosion may limit the fuel rod per-formance. lifetime for higher burnup irradiations for specific plants. Because cladding oxidation is dependent on reactor-specific conditions such as reactor coolant temperatures and water chemistry it is necessary to examine cladding oxidation on a reactor-specific basis until C-E has a broad enough cladding corrosion data base to bound those reactor specific parameters that affect corrosion at extended burnups. Therefore, PNL recommends that future requests to extend the rod-average burnup limit beyond 60 HWd/kgH should be accompanied with reactor-specific corrosion data at the burnup levels requested.

(F) ROD BOWING Bases/Criteria - Fuel and burnable poison rod bowing are phenomena that alter the design-pitch dimensions between adjacent rods. Bowing affects local nuclear power peaking and the local heat transfer to the coolant. Rather than placing design limits on the amount of bowing that is permitted, the effects of bowing are included in the safety analysis. This is consistent with the SRP and the NRC has approved this for current burnup levels (Reference 15).

The methods used for predicting the degree of rod bowing at the extended burnups requested are evaluated below.

Evaluation - The C-E analysis methods used to account for the effect of fuel and poison rod bowing in 14x14 and 16xl6 fuel assemblies are presented in Reference 14 and CENPD-225 (Reference 24) with its supplements. These methods have been approved by the NRC (References 15 and 24) for fuel and Type 3 poison rods to current burnup levels.

C-E has compared 14x14 rod bow data with burnups to 45 NWd/kgM to their licensing rod bow model (Reference 14) and demonstrated that the model becomes more conservative at higher burnups. These data appear to suggest that the rate of rod bow significantly decreases at burnups greater than 30 to 35 NWd/kgH, while the C-E analytical model for rod bow assumes little or no decrease in the rate of rod bowing with burnup. This results in very

'conservative predictions of rod bowing in C-E 14x14 designed fuel at high burnup levels. The C-E rod bowing model for 16x16 fuel rods was also demon-strated in Reference 14 to be very conservative by comparison to data with burnups up to 33 NWd/kgN. ANO-2 has indicated that they routinely perform visual examination of their fuel assemblies to provide assurances of satis-factory performance of their fuel. The phenomenon of rod bowing is generic to all LWRs even though design differences such as the length between spacers and rod diameter are important to the amount of rod bowing. Therefore, other fuel vendor experience with rod bowing is valuable in evaluating the trend in rod bowing at extended burnups.

FRANATONE has measured rod bow on their FRAGEHA fuel assemblies for fuel burnups up to 53 NWd/kgN and found that the rate of rod bowing versus burnup decreases at burnups greater than 30 to 35 NWd/kgH (Reference 25). Similar measurements of rod bowing have been made by Kraftwerk Union AG (KWU) on their fuel designs up to burnups of 50 NWd/kgN (Reference 26) and found that due to the scatter in their limited data, the decrease in the rate of rod bowing was not as evident as that demonstrated in References 14 and 25. However, KWU did find that rod bowing was limited to gap closures of less than 4N on their fuel designs which is consistent with the data in Reference 14.

PNL concludes that the C-E analysis methods (Reference 24) applied to the C-E 16xl6 fuel design in St. Lucie Unit 2 will remain conservative up to the extended burnup level requested and, therefore, are acceptable up to a rod-average burnup level of 60 HWd/kgN.

(G) AXIAL GROWTH Bases/Criteria - The core components requiring axial-dimensional evaluation are the CEAs, burnable poison rods, fuel rods, and fuel assemblies. The CEAs are not included in this extended burnup review. The growth of burnable poison and fuel rods is mainly governed by a) the irradiation and stress-induced growth of the Zircaloy-4 cladding, and b) the behavior of and spacer pellets, and their interaction with the Zircaloy-4 cladding.

poison,'uel, The growth of the fuel assemblies is a function of both the compressive creep and the irradiation-induced growth of the Zircaloy-4 guide tubes. For the Zircaloy cladding and fuel assembly guide tubes, the critical tolerances that require controlling are a) the spacing between the fuel rods and the upper fuel assembly fitting (i.e., shoulder gap), and b) the spacing between the fuel assemblies and the core internals. Failure to adequately design for the 10

former may result in fuel rod bowing, and for the latter may result in collapse and failure of the assembly hold-down springs. With regard to inadequately designed shoulder gaps, problems have been reported (References 27, 28, 29, and 30) in foreign (Obrigheim and Beznau) and domestic (Ginna and ANO-2) plants that have necessitated predischarge modifications to fuel assemblies.

For burnable poison and fuel rods, C-E has a design basis that sufficient shoulder gap clearances must be maintained throughout the design lifetime of the fuel at a 95% confidence level. Similarly, for fuel assembly axial growth, C-E has a design basis that sufficient clearance must be maintained between the fuel assembly and the upper guide structure throughout the design lifetime of the fuel assembly at a 95% confidence level. This basis allocates a fuel assembly gap spacing, which will accommodate the maximum axial growth, when establishing the design minimum initial fuel assembly clearance with respect to the core internals. These design bases and limits dealing with axial growth prevent mechanical interference and, thus, have been approved by NRC for previous extended burnup levels (Reference 15). PNL concludes that these design bases and limits will ensure that contact is prevented and, thus, are found to be acceptable For the C-E 16x16 fuel design to 60 MWd/kgM.

Evaluation - The C-E methods and models used for predicting fuel rod and assembly growth in this submittal (Reference I) have been changed somewhat from those previously approved in Reference 14 to better predict the new higher exposure growth data. This evaluation will discuss the new revised models used to predict fuel rod and assembly growth. Also presented is how C-E uses these revised models to predict I) the shoulder gap spacings between the fuel rod and the upper fuel assembly fitting, and 2) the gap spacing between the fuel assembly and core internals.

The new revised fuel and burnable poison rod growth model is based on C-E 14xl4. and 16xl6 rod data with rod-average burnups above those requested. The model predicts a "best estimate" value of rod gr'owth with uncertainties. The new revised assembly growth model is based on the SIGREEP computer code and growth data from assemblies with stress relief annealed (SRA) guide tubes with assembly average burnups below those requested in this submittal. The SIGREEP prediction of assembly growth takes into account the different axial stresses on the guide tubes for different C-E plant fuel assemblies including the St. Lucie Unit 2 assemblies and uses input parameters with assigned sta-tistical uncertainties along with Monte Carlo random selection techniques and combinations of these uncertainties to obtain a probability density function of assembly growth at a given fluence (burnup) level.

The C-E evaluation of shoulder gap spacing uses the lower bound probability density function for assembly growth and the upper bound probability density function for rod growth with uncertainties in the SIGREEP computer code to predict the shoulder gap at an upper bound 95% probability with a 95% confi-dence level. This C-E methodology for predicting an upper bound 95/95 shoulder gap spacing has been compared to measured shoulder gap data (Reference I) that have assembly-average burnups below those requested in this submittal. These C-E upper bound predictions do indeed bound the shoulder gap data and appear to become even more conservative at the higher burnup levels.

11

It should be noted that in the shoulder gap calculation the amount of fuel rod growth is much greater than the amount of assembly growth, therefore, the prediction of fuel rod growth dominates the analysis of shoulder gap spacing.

It should also be noted that the C-E rod growth data have rod-average burnups greater than those requested in this submittal.

PNL concludes that the C-E analysis methodology is acceptable for application to the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgM because

1) C-E has fuel rod growth data above the burnup level requested, 2) fuel rod growth dominates the shoulder gap spacing analysis, and 3) the large amount of conservative margin C-E has demonstrated in their prediction of shoulder gap spacing.

The C-E analysis of the gap spacing between the upper fuel assembly and core internals uses the SIGREEP probability density function for assembly growth to predict a minimum 95/95 value for this gap spacing in order to prevent bottoming out of the assembly hold-down springs. Because C-E does not have assembly growth data up to the burnup level requested, they were questioned (Reference 8) on the gap margin that exists at the burnup level requested in this submittal to prevent bottoming of the'hold-down spring. ANO-2/C-E's response (Reference 9) indicated that there was approximately one-third of the original as-fabricated gap spacing left prior to bottoming out of the hold-down spring at the burnup requested. This same significant margin in gap spacing should exist for the C-E 16x16 fuel in St. Lucie Unit 2. Due to this significant margin and C-E's conservative analysis methodology, PNL concludes that bottoming out and failure of the hold-down spring due to fuel assembly growth is not expected for the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgM. However, PNL recommends that St. Lucie Unit 2 visually examine the hold-down springs to confirm that there is significant margin of the compressibility of these springs in those assemblies discharged with rod-average burnups near or at the 60 MWd/kgM level.

(H) ROD INTERNAL PRESSURE Bases/Criteria - Rod internal pressure is a driving force for, rather than a direct mechanism of, fuel system damage that could contribute to the loss of dimensional stability and cladding integrity. Section 4.2 of the SRP presents a rod pressure limit that is sufficient to preclude fuel damage in this regard, and it has been widely used by the industry; it states that rod internal gas pressure should remain below the nominal system pressure during normal operation, unless otherwise justified. C-E has elected to justify a rod internal pressure limit above system pressure in Reference 31 and this proprietary rod pressure limit has been approved by NRC.

The C-E design criterion used to establish this proprietary rod pressure limit is: "The fuel rod internal hot gas pressure shall not exceed the critical maximum pressure determined to cause an outward cladding creep rate that is in excess of the fuel radial growth rate anywhere locally along the entire active length of the fuel rod." In addition, C-E has evaluated the impact of this rod pressure limit on hydride reorientation and accident analyses. Therefore, PNL concludes that the NRC approved rod pressure limit defined in Reference 31 12

is also acceptable for application to the C-E 16x16 fuel design to a rod-average burnup of 60 HWd/kgM.

Evaluation - C-E has indicated that they will use the FATES3B (Reference 20) computer code to calculate maximum rod internal pressures and this code has been approved by NRC in Reference 21. The FATES3B code has been verified, against fission gas release data from a variety of fuel designs with rod-average burnups up to 60 HWd/kgH. The use of the approved FATES3B code is recommended over the earlier approved FATES3 code (Reference 22) because the former has been verified against a much larger data base at higher burnup

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levels.

ANO-2/C-E were questioned on the apparent small underprediction of fission gas release by the FATES3B code when fission gas release values were low (<3/

release) at high burnup levels and the impact of this underprediction on licensing analyses. ANO-2/C-E responded that licensing analyses are typically performed in a conservative manner on the peak operating rod, i.e., a rod with high temperatures, high fission gas release, and high internal rod pressures and, therefore, the small underprediction in fission gas release at low temperatures were insignificant for licensing analyses. They also demon-strated that the amount of underprediction was small in terms of calculated internal rod pressures in these low temperature rods. PNL concurs with this assessment and concludes that the FATES3B code is acceptable for the analysis of internal rod pressures for the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgM.

In addition to the computer code, the input power history to the code is very important for the internal rod pressure calculation. Consequently, C-E has been required by NRC, in the past, to define a methodology for determining the power history for the rod pressure calculation. This methodology was first reviewed and approved for Reference 14 and C-E has provided an example of how this methodology is applied in Reference 1. Therefore, PNL concludes that the use of the approved FATES3B code along with the approved C-E power history methodology described in References I and 14 is acceptable for licensing applications for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgM.

(I) ASSEHBLY LIFTOFF Bases/Criteria - The SRP calls for the fuel assembly hold-down capability (wet weight and spring forces) to exceed worst-case hydraulic loads for normal operation, which includes AOOs. The NRC-approved C-E Extended Burnup Topical Report (Reference 14) has endorsed this design basis. PNL concludes that this design basis is also acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgM.

Evaluation - C-E methodology for assembly liftoff analysis has been summarized in Reference 2 and approved by the NRC for current burnups in Reference 15.

The fuel assembly liftoff force is a function of plant coolant flow, spring forces, and assembly dimensional changes. Extended burnup irradiation will result in additional hold-down spring relaxation and assembly length increases which will have opposing effects on the assembly hold-down force, i.e., the 13

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length increase will compress the spring and, therefore, increase the hold-down force. Industry experience has demonstrated that the assembly length increase due to irradiation more than compensates for spring relaxation so that the hold-down force increases with increased burnup. In fact, a major concern at extended burnups is that the assembly length change will compress the spring to the extent that it will bottom out and break. This issue has been addressed satisfactorily in Section 3.0(G), "Axial Growth." Conse-quently, PNL concludes that the issue of assembly liftoff has been satis-factorily addressed for the C-E 16x16 fuel design to a rod-average burnup of 60 HWd/kgH.

(J) CONTROL MATERIAL LEACHING Bases/Criteria - The SRP and GDC require that reactivity control be main-tained. Rod reactivity can sometimes be lost by leaching of certain poison materials if the cladding of control-bearing material has been breached.

Evaluation - Reactivity loss from burnable poison rods at extended burnup levels is found to be insignificant because nearly all of the reactivity controlling boron-10 is burned out at these burnup levels. Consequently, reactivity loss due to leaching of burnable poison rods at the extended burnup level requested. is considered to be insignificant.

Control rod lifetimes are not changed in this submittal from those previously approved by the NRC and, therefore, are not affected by this request to extend fuel rod average burnups to 60 HWd/kgH. PNL concludes that the issue of control material leaching has been satisfactorily addressed for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

4.0 FUEL ROD FAILURE In the following paragraphs, fuel rod failure thresholds and analysis methods for the failure mechanisms listed in the SRP are reviewed. When the failure thresholds are applied to normal operation including AOOs, they are used as limits (and hence SAFOLs) since fuel failure under those conditions should not occur according to the traditional conservative interpretation of GOC 10.

When these thresholds are used for postulated accidents, fuel failures are permitted, but they must be accounted for in the dose calculations required by 10 CFR 100. The basis or reason for establishing these failure thresholds is thus established by GDC 10 and Part 100 and only the threshold values and the analysis methods used to assure that they are met are reviewed below.

(A) HYD RIDING Bases/Criteria - Internal hydriding as a cladding failure mechanism is precluded by controlling the level of hydrogen impurities during fabrication.

The moisture level in the uranium dioxide fuel is limited by C-E to a proprietary value less than 20 ppm, and this specification is compatible with the ASTH specification (Reference 32) which allows two micrograms of hydrogen per gram of uranium (i.e., 2 ppm). This is the same as the limit described in the SRP and has been found acceptable by NRC (Reference 15) and PNL concludes 14

that it continues to be acceptable for application to the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH.

External hydriding due to waterside corrosion is a possible reason for the observed ductility decrease at local burnups >55 HWd/kgH discussed in Section 3.0 (B). Garde (Reference 33) has recently proposed that the duc-tility decrease is due to a combination of hydride formation and irradiation ductility damage at these high burnup levels. The issue of cladding has already been discussed in Section 3.0 (B) of this TER and found to be accepta-ble for the C-E 16xl6 design up to a rod-average burnup of 60 MWd/kgH.

Evaluation - The issue of internal hydriding is not expected to be affected by an increase in rod-average burnup level because this failure mechanism is dependent on the amount of hydrogen impurities introduced during fuel fabri-cation. Fuel failures due to internal hydriding occur early in a fuel and are not dependent on the length of irradiation. Because C-E rods'ifetime limits the level of hydrogen impurities in their fuel fabrication process, PNL concludes that this methodology is acceptable for application to the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH.

The major issue for external hydriding at extended burnup levels is an increase in hydriding that results in a decrease in cladding ductility reducing the threshold for cladding failure. The issue of decreased cladding ductility at the extended burnup level requested has already been discussed in Section 3.0(B) of this report and PNL concludes it is acceptable for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

(B) CLADDING COLLAPSE Bases/Criteria - If axial gaps in the fuel pellet column were to occur due to densification, the cladding would have the potential of collapsing into this axial. gap (i.e., flattening). Because of the large local strains that would result from collapse, the cladding is assumed to fail. It is a C-E design basis that cladding collapse is precluded during the fuel rod and burnable poison rod design lifetime. This design basis is the same as that in the SRP and has been approved by the NRC (Reference 15). PNL concludes that this design basis is also acceptable for the C-E 16x16 fuel design up to a rod-average burnup=of 60 HWd/kgH.

Evaluation - The longer in-reactor residence times associated with the burnup extension requested for FPLL,fuel will increase the amount of creep of an unsupported fuel cladding. Extensive postirradiation evaluations (Reference 14) by C-E have not shown any evidence of cladding collapse or large local ovalities in their fuel designs. This is primarily the result of their use of prepressurized rods and stable (non-densifying) fuel in current generation designs.

In addition, C-E has performed several postirradiation examinations that have looked for axial gap formation in their modern fuel designs and concluded that the largest measured gaps are much smaller than those required to achieve cladding collapse for current C-E fuel designs at a rod-average burnup of 60 HWd/kgH (Reference I). These C-E measured cold axial gaps have been 15

SS corrected to hot axial gaps in the fuel rod during in-reactor operation for the cladding collapse analysis. ANO-2/C-E has stated that the .resulting hot gap used in the cladding collapse analysis is in excess of that expected at a 95% probability and a 95K confidence level based on a C-E statistical analysis of the hot gaps (Reference 9). This cladding collapse analysis has demon-strated that the C-E 16x16 cladding will not collapse at a rod-average burnup greater than 60 HWd/kgH. Therefore, ANO-2/C-E has proposed that they no longer be required to address cladding collapse for new cores or reload batches of the C-E 16x16 design unless design or manufacturing changes are introduced which would significantly reduce cladding collapse times for this fuel design. PNL concludes that this proposed approach is acceptable for future C-E cores or reload batches of the 16x16 design and recommends that the issue of cladding collapse be reevaluated should rod-average burnups exceed 60 HWd/kgH.

(C) OVERHEATING OF CLADDING Bases/Criteria - The design limit for the prevention of fuel failures due to overheating is that there will be at least a 955 probability at a 95% confi-dence level that the departure from nucleate boiling ratio (DNBR) will not occur on a fuel rod having the minimum DNBR during normal operation and AOOs.

This design limit is consistent with the thermal margin criterion in Section 4.2 of the SRP and, thus, has been found acceptable for application to C-E fuel designs (Reference 14). This design limit is not impacted by the proposed extension in burnup. Therefore, PNL concludes that this design limit remains acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

Evaluation - As stated in Section 4.2 of the SRP, adequate cooling is assumed to exist when the thermal margin criterion to limit the DNBR or boiling tran-sition in the core is satisfied. The analysis methods employed to meet the DNBR design basis are provided in References 34 through 39. These analysis methods have been approved by NRC for current burnup levels and PNL concludes that they are also acceptable for application to the C-E 16x16 design up to a rod-average burnup of 60 HWd/kgH.

The impact of rod bowing on DNB for the C-E 16x16 design in ANO-2 has been addressed in Reference 35. PNL concludes that ANO-2/C-E has adequately addressed the issue of cladding overheating for the C-E 16x16 design up to a rod-average burnup of 60 MWd/kgM.

(D) OVERHEATING OF FUEL PELLETS Bases/Criteria - As a second method of avoiding cladding failure due to overheating, C-E precludes centerline fuel pellet melting during normal operation and AOOs. This design limit is the same as given in the SRP and has been approved for use at current levels. PNL concludes that this design limit is also acceptable for the C-.E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

Evaluation - The design evaluation of the fuel centerline melt limit is performed with the approved C-E fuel performance code, FATES3B (Reference 20).

16

This code is also used to calculate initial conditions for transients and accidents. As noted earlier, the FATES3B code has been accepted for fuel per-formance calculations up to a rod-average burnup of 60 HWd/kgH (Reference 21).

In the C-E centerline melting analysis, the melting temperature of the U02 is assumed to be 5080'F unirradiated and is decreased by 58'F per 10 MWd/kgH.

This relation has been almost universally adopted by the industry and has been previously accepted by the NRC (Reference 15). Recent UO~ fuel melting data by Komatsu with burnups to 30 MWd/kgM have shown no discePnible decrease in melting temperature with burnup, and a drop o'f approximate'ly 20'f per 10 HWd/kgH for U02-20% Pug with burnups up to 110 HWd/kgH (Reference 40).

This demonstrates the cons rvatism employed by C-2 in their fuel melting, temperature analysis at extended burnup levels. Therefore, PHL concludes that the C-E analysis methods for fuel melting are acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 MWd/kgH.

(E) EXCESSIVE FUEL ENTHALPY Bases/Criteria - The SRP guidelines for a severe reactivity initiated accident (RIA) in a PWR, Section 4.2. II.A.2(f), state that for "all RIAs in a PWR, the thermal margin criteria (ONBR) are used in a fuel failure criteria to meet the guidelines of Regulatory Guide 1.77 (Reference 41) as it relates to fuel failure." C-E has adopted this criterion for fuel failure in addition to other more stringent criteria for RIAs (Reference 42).

Evaluation - The NRC approved analysis methods for evaluating RIAs in C-E plants is provided in Reference 42. PNL concludes that the approved analysis methods described in Reference 42 are still applicable to the burnup extension requested and, therefore, are acceptable for application to the C-E 16x16 fuel design up to a rod-aver age burnup of 60 MWd/kgH.

The steady-state fuel operational data that are input to the CEA ejection analysis from the FATES3B code are dependent on fuel burnups. As noted earlier, PNL concludes that the FATES3B code is acceptable for steady-state fuel performance applications for C-E 16xl6 fuel up to the 60 MWd/kgH rod-average burnup level requested in th1s submittal.

(F) PELLET/CLADDING INTERACTION Bases/Criteria - As indicated in Section 4.2 of the SRP, there are no generally applicable criteria for PCI failure. However, two acceptance criteria of limited application are presented in the SRP for PCI: 1) less than IX transient-induced cladding strain, and 2) no centerline fuel melting.

Both of these limits are used in C-E fuel designs [see Sections 3.0(B) and 4.0(D)] and PNL concludes that they are acceptable in this application.

Evaluation - As noted earlier,, C-E uses the FATES3B code (Reference 20) to demonstrate that their fuel meets both the cladding strain and fuel melt criteria. This code has been found to be acceptable for these applications

[see Sections 3.0(B) and 4.0(0)] and, therefore, PNL concludes that its use is acceptable for evaluating PCI failures for C-E 16x16 fuel designs up to a rod-average burnup of 60 MWd/kgH.

17

C-E has also presented PCI power ramping tests on fuel rods that are similar to their fuel designs up to rod-average burnups of approximately 48 HWd/kgH that demonstrate that the ramp terminal power level for fuel failure does'not decrease with increased burnup. In addition, the maximum power capability of extended burnup fuel is reduced because of fissile material burnout; there-fore, limiting the driving force for PCI failures. Consequently, PNL con-cludes that C-E 16x16 fuel designs have adequate PCI resistance up to a rod-average burnup of 60 HWd/kgH.

(G) CLADDING RUPTURE Bases/Criteria - Zircaloy cladding will burst (rupture) under certain combi-nations of temperature, heating rate, and differential pressure; conditions that occur during a LOCA. While there are no specific design criteria in the SRP associated with cladding rupture, the requirements of Appendix K to 10 CFR Part 50 must be met as those requirements relate to the incidence of rupture during a LOCA; therefore, a rupture temperature correlation must be used in the LOCA emergency core cooling system (ECCS) analysis. These Appendix K requirements for cladding rupture are not impacted by the St. Lucie Unit 2 request to extend rod-average burnup to 60 HWd/kgH and, therefore, PNL concludes that these requirements remain applicable to C-E 16xl6 fuel designs up to the burnup level requested.

Evaluation - An empirical cladding creep model is used by C-E to predict the occurrence of cladding rupture in their LOCA-ECCS analysis. The rupture model is directly coupled to the cladding ballooning and flow blockage models used in the NRC approved ECCS evaluation model described in Reference 43.

The C-E cladding rupture model is not affected by FPEL's request to extend their burnup limit. Therefore, PNL concludes that the C-E model for cladding rupture for LOCA-ECCS analyses is acceptable for application to the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH.

Another concern raised during previous high-burnup reviews (Reference 31) is that these higher burnups can result in fuel rod pressures that exceed system pressure and these higher fuel rod pressures can affect cladding rupture during a LOCA. For those C-E fuel reloads that have calculated peak rod pressures above system pressure, C-E has previously agreed (Reference 31) to reevaluate their LOCA-ECCS analyses to determine the most limiting LOCA con-ditions for these reloads. Therefore, PNL concludes that C-E has addressed the issue of fuel rod pressures exceeding system pressure on cladding rupture in the LOCA-ECCS anal'ysis.

Those important parameters that are input to the rupture analysis that can be burnup dependent, such as rod pressures, fission gas release, fuel stored energy, and gap conductance are calculated with the NRC approved code FATES38.

As noted earlier, the FATES38 code has been verified with data up to rod-average burnups of 62 HWd/kgH and'approved to 60 MWd/kgH. Therefore, PNL concludes that the use of the FATES38 code is acceptable for input to LOCA-ECCS analyses of the C-E 16xl6 fuel design up to a rod-average burnup of 60 HWd/kgH, as requested in this submittal.

18

0 kl (8) MECHANICAL FRACTURING Bases/Criteria - Mechanical fracturing of a fuel rod could potentially arise from an externally applied force such as a hydraulic load or a load derived from core-plate motion. To preclude such failure, the applicant has stated (Reference 14) that fuel rod fracture stress limits shall be in accordance with the criteria given in Table 9-1 of CENPD-178, Revision 1 (Reference 44).

The review of CENPD-178, Revision 1 and the criteria given in Table 9-1 (Reference 44) has been completed and found acceptable by NRC for current burnup levels (Reference 15). The C-E fracture stress limits in Reference 45 are conservatively based on unirradiated Zircaloy properties and are judged to remain conservative up to a rod-average burnup of 60 HWd/kgH for the mechani-cal fracturing analysis. Consequently, PNL concludes that these criteria are also found to be acceptable for application to the C-E 16xl6 design up to a rod-average burnup of 60 MWd/kgM. However, PNL recommends that future requests to extend the burnup beyond 60 HWd/kgM should be accompanied with measured cladding yield and fracture strength data to demonstrate that the rod fracture stress limits described in Reference 44 remain conservative up to the burnup level requested.

Evaluation - The mechanical fracturing analysis is done as a part of the seismic-LOCA loading analysis. A discussion of the seismic-LOCA loading analysis is given in Section 5.0(D) of this report.

5.0 FUEL COOLABILITY For accidents in which severe fuel damage might occur, core coolability must be maintained as required by several GDCs (e.g., GDC 27 and 35). In the following paragraphs, limits and methods to assure that coolability is maintained for the severe damage mechanisms listed in the SRP are reviewed.

(A) FRAGMENTATION OF EMBRITTLED CLADDING Bases/Criteria - The most severe occurrence of cladding oxidation and possible fragmentation during an accident is a result of a significant degree of cladding oxidation during a LOCA. In order to reduce the effects of cladding oxidation for a LOCA C-E uses an acceptance criteria of 2200'F on peak cladding temperature and a 17% limit on maximum cladding oxidation as pre-scribed by 10 CFR 50.46. PNL concludes that these criteria provided by C-E for the LOCA analysis are acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

Evaluation - The NRC-approved cladding oxidation models in Reference 45 are used by C-E to determine that the above criteria are met, as a result of the LOCA analysis. These models are not affected by the proposed extended burnup operation; however, the steady-state operational input provided to the LOCA analysis is burnup dependent. As noted earlier, those burnup dependent parameters important to the LOCA analysis, such as stored energy, gap con-ductance, fission gas release, and rod pressures from steady-state operation, are provided by the FATES3B code (Reference 20). Also, as noted earlier, FATES3B is acceptable for providing input to the evaluation of LOCA up to the 19

~ L%

il

~p

requested rod-average burnup of 60 HWd/kgH. PNL concludes that the use of Reference 45 is also acceptable for evaluating cladding oxidation and fragmen-tation during a LOCA for the C-E 16x16 fuel up to the rod-average burnup level requested in this submittal.

(B) VIOLENT EXPULSION OF FUEL HATERIAL Bases/Criteria - In a CEA ejection accident, large and rapid deposition of energy in the fuel could result in melting, fragmentation, and dispersal of fuel. The mechanical action associated with fuel dispersal might be suf-ficient to destroy fuel cladding and the rod-bundle geometry and to provide significant pressure pulses in the primary system. To limit the effects of CEA ejection, Regulatory Guide 1.77 recommends that the radially-averaged energy deposition at the hottest axial location be restricted to less than 280 cal/g. C-E has adopted this enthalpy limit (Reference 42).

Evaluation - The CEA ejection analysis methods used by C-E are described in the NRC approved report in Reference 42. The CEA ejection analysis for St. Lucie Unit 2 utilizes the methods in Reference 42. In general, the most limiting assemblies in a CEA ejection accident are low burnup assemblies because these assemblies have the greatest power and enthalpy capability in the core. The maximum enthalpies for fuel at a rod-average burnup of 60 HWd/kgH will be significantly bounded by the low burnup assemblies because power capability of this high burnup fuel is low. Consequently, fuel at an extended burnup level of 60 HWd/kgH is expected to remain we]l below the 280 cal/g limit. PNL concludes that the analysis methods used by C-E for evaluating the CEA ejection accident are'acceptable for application to the C-E 16x16 fuel up to a rod-average burnup of 60 HWd/kgH.

(C) CLADDING BALLOONING AND FLOW BLOCKAGE Bases/Criteria - In the LOCA-ECCS analyses of CESSAR plants, empirical models are used to predict the degree of cladding circumferential strain and assembly flow blockage at the time of hot-rod and hot-assembly burst. These models are each expressed as functions of differential pressure across the cladding wall.

There are no specific design limits associated with ballooning and blockage, and the ballooning and blockage models are integral portions of the ECCS evaluation model. PNL concludes that C-E adequately addresses this issue in their LOCA-ECCS analyses (Reference 43).

Evaluation - The cladding ballooning and flow blockage models used in the C-E LOCA-ECCS analysis described in Reference 43 are directly coupled to the models for cladding rupture temperature and burst strain [discussed in Section 3.0(C)]. The C-E cladding deformation, rupture, and flow blockage models used in Reference 43 are the same as those proposed by NRC in NUREG-0630 (Reference 46). PNL concludes that these models are not affected by the burnup extension requested in this submittal and, therefore, Reference 43 remains acceptable for application to the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

The steady-state operational input that is provided to the LOCA analysis from the FATES3S fuel performance code (Reference 20) is burnup dependent. As 20

t t noted earlier [see Section 4'.0(G)j, the FATES3B code has been verified against data to rod-average burnups of 62 HWd/kgH and previously approved for extended burnup application to the LOCA analysis up to a rod-average burnup of 60 HWd/kgH (Reference 21). Therefore, PNL concludes that this code is also acceptable for use in providing input to LOCA analyses of the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

(D) STRUCTURAL DAMAGE FROM EXTERNAL FORCES Bases/Criteria - To withstand the mechanical loads of a LOCA or an earthquake, the fuel assembly is designed to satisfy the stress criteria listed in Table 9-1 of Reference 44, and guide-tube deformation is limited such as to not prevent CEA insertion during the safe shutdown earthquake (SSE). These criteria have been found acceptable (Reference 15) for current burnup fuel and PNL concludes that they are acceptable for C-E 16x16 fuel designs up to a rod-average burnup of 60 HWd/kgH.

Evaluation - The C-E methods used to evaluate the mechanical loads due to a combined seismic-LOCA event are described in Reference 44. It is noted that the seismic-LOCA analyses are not affected by an increase in rod-average burnup up to 60 HWd/kgM and, therefore, previous bounding seismic-LOCA analyses remain. applicable at this burnup level. This report has been approved by the NRC for current burnup levels and PNL concludes that it remains applicable for the C-E 16x16 fuel design up to a rod-average burnup of 60 HWd/kgH.

6.0 CONCLUSION

S PNL has reviewed St. Lucie Unit 2/C-E's request, as submitted in Reference 1, to extend the burnup level of the C-E 16x16 fuel design to a rod-average burnup of 60 HWd/kgM in accordance with the SRP, Section 4.2. PNL concludes that this request by St. Lucie Unit 2 as described in Reference 1 is accep-table'or licensing applications of the C-E 16xl6 fuel design up to a rod-average burnup level of 60 MWd/kgH. However, PNL recommends that future requests to extend the rod-average burnup limit beyond 60 HWd/kgM should be accompanied with corrosion, cladding strain, and yield and fr acture strength data at the extended burnup levels requested. These data are necessary to support the irradiation of higher burnup fuel beyond 60 HWd/kgM.

7.0 REFERENCES

1. Combustion Engineering, Inc. November 1989. Verification of the Acce tab En lit of ineerin 16x16 a 1-Pin Burnu PWR Limit of 60 HWd k for Combustion Fuel for St. Lucie Unit 2. CEN-396-P, Combustion Engineering, Inc., Windsor, Connecticut.
2. Combustion Engineering, Inc. June 1989. Verification of the Acce tabilit of a 1-Pin Burnu Limit of 60 MWd k H for Combustion En ineerin 16x16 PWR Fuel. CEN-386-P, Combustion Engineering, Inc.,

Windsor, Connecticut.

21

3. Letter from S. R. Petersen (U.S. Nuclear Regulatory Commission) to N. Cams (Arkansas Nuclear One) regarding "Safety Evaluation by the Office of NRR Related to Amendment Number ill to Facility Operating License Number NPF-6," dated November 27, 1990.

U.S. Nuclear Regulatory Commission. July 1981. "Section 4.2, Fuel System Design." In Standard Review Plan for the Review of Safet Anal sis Re orts for Nuclear Power Plants--LWR Edition. NUREG-0800, Rev. 2, U.S. Nuclear Regulatory Commission, Washington, D.C.

5. United States Federal Register. "Appendix A, General Design Criteria for Nuclear Power Plants." In 10 Code of Federal Re ulations CFR Part 50.

U.S. Printing Office, Washington, D.C.

6. United States Federal Register. "Reactor Site Criteria." In 10 Code of Federal Re ulations CFR Part 100. U.S. Printing Office, Washington, D.C.
7. United States Federal Register. "Acceptance Criteria for Emergency Core Cooling Systems for Light Water Nuclear Power Reactors." In 10 Code of Federal Re ulations CFR Part 50 Section 50.46. U.S. Printing Office, Washington, D.C.
8. Letter from C. Poslusney, Jr. (U.S. Nuclear Regulatory Commission) to J. J. Fisicaro (Arkansas Nuclear One Unit 2), dated April 2, 1990.
9. Letter from J. J. Fisicaro (Arkansas Nuclear One Unit 2) to U.S. Nuclear Regulatory Commission Document Control Desk, dated Hay 3, 1990.

Enclosure:

"Responses to guestions on Combustion Engineering Report CEN-386-P."

10. Letter from J. J. Fisicaro (Arkansas Nuclear One Unit 2) to U.S. Nuclear Regulatory Commission Document Control Desk, Dated July 17, 1990.

Letter from J. A. Norris (U.S. Nuclear Regulatory Commission) to J. H. Goldberg (Florida Power and Light), dated February 13, 1991.

12. Letter from D. A. Sager (Florida Power and Light/St. Lucie Unit 2) to U.S. Nuclear Regulatory Commission Document Control Desk, regarding "St. Lucie Unit 2 Docket No. 50-389 Request for Additional Information Extended Burnup Oper ation of Combustion Engineering PWR Fuel (TAC 13.

No. 75947), letter no. L-91-116, dated April 17, 1991.

Combustion Engineering, Inc. October 1978. S stem 80 Anal sis Re ort Final Safet Anal sis Re ort CESSAR FSAR Standard Safet STN-50-470F, Combustion Engineering, Inc., Windsor, Connecticut.

14. Combustion Engineering, Inc. July 1984. Extended Burnu 0 eration of Combustion En ineerin PWR Fuel. CENPD-269-P, Rev. I-P, Combustion Engineering, Inc., Windsor, Connecticut.

22

15. Letter from E. J. Butcher (U.S. Nuclear Regulatory Commission) to A. E. Lundvall, Jr. (Baltimore Gas & Electric Company) regarding Safety Evaluation Report for tended Burnu 0 ration of Combustion En ineerin PMR fueM. (CENPO-269-P), dated October 10, 1985.
16. Combustion Engineering, Inc. August 1981. Structural Anal sis of Fuel Assemblies for Seismic and Loss of Coolant Accident Loadin .

CENPD-178-P, Rev. 1-P, Combustion Engineering, Inc., Windsor, Connecticut.

17. Garde, A. M. September 1986. Hot Cell Examination of Extended Burnu Fuel from Fort Calhoun. DOE/ET/34030-11, CEND-427, Combustion Engineering, Inc., Windsor, Connecticut.
18. Newman, L. W. et al. 1986. The Hot Cell Examination of Oconee Fuel Rods After Five C cles of Irradiation. DOE/ET/34212-50 (BAW-1874), Babcock 8 Wilcox, Lynchburg, Virginia.
19. Hall, I. J., and C. B. Sampson. 1973. "Tolerance Limits for the Distribution of the Product and guotient of Normal Variates." In Biometrics, Vol. 29, pgs. 109-119.
20. Combustion'ngineering, Inc. April 1986. Im rovements to Fuel Evalu-ation Model. CEN-161(B)-P, Supplement 1-P, Combustion Engineering, Inc.,

Windsor, Connecticut.

21. Letter from S. A. McNeil (U.S. Nuclear Regulatory Commission) to J. A. Tiernen (Baltimore Gas and Electric), regarding "Safety Evaluation of Topical Report CEN-161(B)-P, Supplement 1-P, Improvements to Fuel Evaluation Model," dated February 4, 1987.
22. Letter from R. A. Clarke (U.S. Nuclear Regulatory Commission) to A. E. Lundvall (Baltimore Gas and Electric), regarding "Safety Evaluation of CEN-161 (FATES3)," dated March 1983.
23. O'Donnell, W. J., and B. F. Langer. 1964. "Fatigue Design Basis for Zi lyj: p t.u I N~Ri.E .,Ili.20,p.l.
24. Combustion Engineering, Inc. June 1983. Fuel and Poison Rod Bowin .

CENPD-225-P-A, Supplements 1, 2, and 3, Combustion Engineering, Inc.,

Windsor, Connecticut.

25. Grattier, B., and G. Ravier. 1988. "FRAGEMA Advanced Fuel Assembly Experience." In Proceedin s of the International To ical Meetin on LWR Fuel P rformance, April 17-18, 1988, Williamsburg, Virginia.
26. Holzer, R., and H. Knaab. 1988. "Recent Fuel Performance Experience and Implementation of Improved Products." In Proceedin s of the Inter-national To ical Meetin on LWR Fuel Performance, April 17-18, 1988, Williamsburg, Virginia.

23

4) ~ )

4" l

e 's

27. Schenk, H. October 1973. Ex erience from Fuel Performance at KWO.

SH-178-15, International Atomic Energy Agency, Vienna, Austria.

28. Kuffer, K., and H. R. Lutz. 1973. "Experience of Commercial Power Plant Operation in Switzerland." Presented at the Fifth Foratom Conference, Florence, Italy.
29. Rochester Gas and Electric Corporation. 1972. Robert Emmett Ginna Nuclear Power Plant Unit Final Safet Anal sis Re ort. Docket Number 50-244, p. 103, Rochester Gas and Electric Corporation.
30. Letter from J. R. Marshall (Arkansas Power & Light Company) to W. C. Seidle (U.S. Nuclear Regulatory Commission), Licensee Event Report No. 82-030/01T-O, dated October 6, 1982.
31. Combustion Engineering, Inc. Hay 1990. Fuel Rod Maximum Allowable Gas

~Pressur . CEN-372-P-A, Combustion Engineering, inc., Windsor, Connecticut.

32. American Society for Testing and Materials. 1977. Standard S ecifi-cations for Sintered Uranium Dioxide Pellets. ASTM Standard C776'-76, Part 45, American Society for Testing and Materials, Philadelphia, Pennsylvania.
33. Garde, A. M. 1989. "Effects of Irradiation and Hydriding on the Mechanical Properties of Zircaloy-4 at High Fluence." In Zirconium in the Nuclear Industr : E'th nternational S m osiu , ASTH STP 1023, pp. 548-569, eds. L.F.P. VanSwam and C. M. Eucken. American Society for Testing and Materials, Philadelphia, Pennsylvania.
34. Combustion Engineering, Inc. July 1975. TORC Code A Com uter Code for Determinin the Thermal Mar in of a Reactor Core. CENPD-161-P, Combustion Engineering, Inc., Windsor, Connecticut.
35. Combustion Engineering, Inc. April 1975. Critical Heat Flux Correlation for C-E Assemblies with Standard S acer Grids - Part 1 Uniform Axial Power Distributio . CENPD-162-P-A, Combustion Engineering, Inc.,

Windsor, Connecticut.

36. Combustion Engineering, Inc. December 1984. Critical Heat Flux Corre-lation for C-E Assemblies with Standard S acer Grids - Part 2 Nonuniform Axial Power Distribution. CENPD-207-P-A, Combustion Engineering, Inc.,

Windsor, Connecticut.

37. Combustion Engineering, Inc. January 1977. TORC Code Verification and Sim lified Modelin Hethods. CENPD-206-P, Combustion Engineering, Inc.,

Windsor, Connecticut.

38. Combustion Engineering, Inc. July 1982. CETOP-D Code Structure and Hod lin Methods for AN0-2. CEN-214(A)-P, Combustion Engineering, Inc.,

Windsor, Connecticut.

24

4 ~ >

f~c

39. Combustion Engineering, Inc. December 1984. Revised Rod Bow Penalties for Arkansas Nuclear One Unit . CEN-289(A)-P, Combustion Engineering, Inc., Windsor, Connecticut.
40. Komatsu, J. et al. 1988. "The Melting Temper ature of Irradiated Fuel."

~J. N l. II . N . 154, pp. 38-44.

41. U.S. Atomic Energy Commission. May 1974. "Assumptions Used for Evalu-ating a Control Rod Ejection Accident for Pressurized Water Reactors."

In Re . Guide 1.77. U.S. Nuclear Regulatory Commission, Washington, D.C.

42. Combustion Engineering, Inc. January 1976. C- Method for Control Element Assembl E'ection Anal sis. CENPD-190-A, Combustion Engineering, Inc., Windsor, Connecticut.
43. Combustion Engineering, Inc. June 1985. Ca culative Methods for the C-E Lar e Break LOCA Evaluation Model for the Anal sis of C-E and W Desi ned NSSS. CENPD-132, Supplement 3-P-A, Combustion Engineering, Inc.,

Windsor, Connecticut.

44. Combustion Engineering, Inc. August 1981. Structural Anal sis of Fuel Assemblies for Seismic and Loss of Coolant Accident Loadin .

CENPD-178-P, Rev. 1-P, Combustion Engineering, Inc., Windsor, Connecticut.

45. Combustion Engineering, Inc. August 1974. STRIKIN-II A C 1 indrical Geometr Fuel Rod Heat Transfer Pro ram. CENPD-135-P, and Supplement 2 dated February 1975, Combustion Engineering, Inc,, Windsor, Connecticut.
46. Powers, D. A., and R. 0. Meyer. April 1980. Claddin Swellin and Ru ture Models for LOCA Anal sis. NUREG-0630, U.S. Nuclear Regulatory Commission, Washington, D.C.

25

Mr. J. H. Goldberg Florida Power 5 Light Company St. Lucie Plant CC:

Jack Shreve, Public Counsel Mr. Jacob Dani el Na sh Office of the Public Counsel Office of Radiation Control c/o The Florida Legislature Department of Health and 111 West Madison Avenue, Room 812 Rehabilitative Services Tallahassee, Florida 32399-1400 1317 Winewood Blvd.

Tallahassee, Florida 32399-0700 Senior Resident Inspector St. Lucie Plant Regional Administrator, Region II U.S. Nuclear Regulatory Co'mmission U.S. Nuclear Regulatory Commission 7585 S. Hwy A1A 101 Marietta Street N.W., Suite 2900 Jensen Beach, Florida 33457 Atlanta, Georgia 30323 Mr. Gordon Guthrie, Director Mr. R. E. Grazio Emergency Management Director, Nuclear Licensing Department of Community Affairs Florida Power and Light Company 2740 Centerview Drive P.O. Box 14000 Tallahassee, Florida 32399-2100 Juno Beach, Florida 33408-0420 Harold F. Reis, Esq.

Newman 5 Holtzinger 16]5 L Street, N.W.

Washington, DC 20036 John T. Butler, Esq.

Steel, Hector and Davis 4000 Southeast Financial Center Mi ami, F 1ori da 33131-2398 Administrator Department of Environmental Regulation Power Plant Siting Section State of Florida 2600 Blair Stone Road Tallahassee, Florida 32301 Mr. James V. Chisholm, County Administrator St. Lucie County 2300 Virginia Avenue Fort Pierce, Florida 34982 Mr. Charles B. Brinkman, Manager Washington Nuclear Operations ABB Combustion Engineering, Inc.

12300 Twinbrook Parkway, Suite 330 Rockvi lie, Maryland 20852