HNP-08-001, License Renewal Application - Amendment 6 and Responses to Requests for Additional Information Related to Aging Management Reviews and Time-Limited Aging Analyses: Difference between revisions
StriderTol (talk | contribs) (Created page by program invented by StriderTol) |
StriderTol (talk | contribs) (Created page by program invented by StriderTol) |
||
Line 18: | Line 18: | ||
=Text= | =Text= | ||
{{#Wiki_filter:SProgress Energy | {{#Wiki_filter:SProgress Energy SERIAL: HNP-08-001 JAN 1 7 2008 10 CFR 54 U. S. Nuclear Regulatory Commission ATTENTION: Document Control Desk Washington, DC 20555 | ||
Document Control Desk Washington, DC 20555 | |||
==Subject:== | ==Subject:== | ||
SHEARON HARRIS NUCLEAR POWER PLANT, UNIT NO. 1 DOCKET NO. 50-400 / LICENSE NO. NPF-63 LICENSE RENEWAL APPLICATION - AMENDMENT 6 AND RESPONSES TO REQUESTS FOR ADDITIONAL INFORMATION RELATED TO AGING MANAGEMENT REVIEWS AND TIME-LIMITED AGING ANALYSES | |||
==References:== | ==References:== | ||
: 1. Letter from Cornelius J. Gannon to the U. S. Nuclear Regulatory Commission (Serial: HNP-06-136), "Application for Renewal of Operating License," dated November 14, 2006 | |||
: 2. Letter from Maurice Heath (NRC) to Robert J. Duncan II, "Requests for Additional Information for the Review of the Shearon Harris Nuclear Power Plant, Unit 1, License Renewal Application," dated January 7, 2008 | |||
: 3. Letter from Thomas J. Natale to the U. S. Nuclear Regulatory Commission (Serial: HNP-07-119), "License Renewal Application, Amendment 2: | |||
Changes Resulting from Responses to Site Audit Questions Regarding Time-Limited Aging Analyses," dated August 31, 2007 Ladies and Gentlemen: | |||
On November 14, 2006, Carolina Power & Light Company, doing business as Progress Energy Carolinas, Inc., requested the renewal of the operating license for the Shearon Harris Nuclear Power Plant, Unit No. 1, also known as the Harris Nuclear Plant (HNP), to extend the term of its operating license an additional 20 years beyond the current expiration date. | |||
By letter dated January 7, 2008, the Nuclear Regulatory Commission provided requests for additional information (RAIs) concerning the I-INP License Renewal Application (LRA). | |||
The RAIs involve several aging management reviews from LRA Sections 3.2 and 3.4. | |||
In addition, the NRC staff has asked for clarification of several audit questions regarding time-limited aging analyses (TLAAs) documented in LRA Chapter 4.0 as amended by CP&L letter to the NRC dated August 31, 2007. Responses to the RAIs and follow-up clarifications to the audit questions are enclosed. | |||
Progress Energy Carolinas, Inc. | |||
Harris Nuclear Plant P. 0. Box 165 New Hill, NC27562 KI-4 | |||
Document Control Desk HNP-08-001 / Page 2 Based on the above, this letter contains three enclosures. Enclosure 1 provides the additional information requested by the NRC staff. Enclosure 2 is a table that identifies the changes to the LRA; the changes constitute Amendment 6 to the LRA. Enclosure 3 is the list of HNP regulatory commitments supporting License Renewal modified to reflect the information provided in the responses to the RAIs. (See Commitment #32.) Any other actions discussed should be considered intended or planned actions; they are included for informational purposes but are not considered to be regulatory commitments. | |||
Please refer any questions regarding this submittal to Mr. Roger Stewart, Supervisor - | |||
License Renewal, at (843) 857-5375. | |||
/ Page 2 Based on the above, this letter contains three enclosures. | I declare, under penalty of perjury, that the foregoing is true and correct (Executed on JAN 1 7 2008 ). | ||
Enclosure 1 provides the additional information requested by the NRC staff. Enclosure 2 is a table that identifies the changes to the LRA; the changes constitute Amendment 6 to the LRA. Enclosure 3 is the list of HNP regulatory commitments supporting License Renewal modified to reflect the information provided in the responses to the RAIs. (See Commitment | Sincerely, Thomas J. Natale Manager - Support Services Harris Nuclear Plant TJN/mhf | ||
#32.) Any other actions discussed should be considered intended or planned actions; they are included for informational purposes but are not considered to be regulatory commitments. | |||
Please refer any questions regarding this submittal to Mr. Roger Stewart, Supervisor | |||
==Enclosures:== | ==Enclosures:== | ||
: 1. Responses to Requests for Additional Information dated January 7, 2008 and to Follow-Up Audit Questions on Time-Limited Aging Analyses 2. Amendment 6 Changes to the License Renewal Application | : 1. Responses to Requests for Additional Information dated January 7, 2008 and to Follow-Up Audit Questions on Time-Limited Aging Analyses | ||
: 3. HNP License Renewal Commitments, Revision 3 cc: Mr. P. B. O'Bryan (NRC Senior Resident Inspector, HNP)Ms. B. 0. Hall (Section Chief, N.C. DENR)Mr. M. L. Heath (NRC License Renewal Project Manager, HNP)Mr. V. M. McCree (NRC Acting Regional Administrator, Region II)Ms. M. G. Vaaler (NRC Project Manager, HNP) | : 2. Amendment 6 Changes to the License Renewal Application | ||
A' J HNP-08-001 Enclosure 1 Page 1 of 32 Responses to Requests for Additional Information dated January 7, 2008 and to Follow-Up Audit Questions on Time-Limited Aging Analyses Background On November 14, 2006, Carolina Power & Light Company (CP&L), doing business as Progress Energy Carolinas, Inc., requested the renewal of the operating license for the Shearon Harris Nuclear Power Plant, Unit No. 1, also known as the Harris Nuclear Plant (HNP), to extend the term of its operating license an additional 20 years beyond the current expiration date.By letter dated January 7, 2008, the Nuclear Regulatory Commission provided requests for additional information (RAIs) concerning the HNP License Renewal Application (LRA).The RAIs involve several aging management reviews documented in LRA Sections 3.2 and 3.4.In addition, the NRC staff has asked for clarification of several audit questions regarding time-limited aging analyses (TLAAs) documented in LRA Chapter 4.0 as amended by CP&L letter to the NRC dated August 31, 2007. The requested information is provided below.Table of Contents Page N | : 3. HNP License Renewal Commitments, Revision 3 cc: | ||
2 N R C R A I 3 .2 -2 ................................................................................................................................ | Mr. P. B. O'Bryan (NRC Senior Resident Inspector, HNP) | ||
4 N R C R A I 3 .4 -1 ................................................................................................................................ | Ms. B. 0. Hall (Section Chief, N.C. DENR) | ||
6 N R C R A I 3 .4 -2 ................................................................................................................................ | Mr. M. L. Heath (NRC License Renewal Project Manager, HNP) | ||
6 N | Mr. V. M. McCree (NRC Acting Regional Administrator, Region II) | ||
9 N R | Ms. M. G. Vaaler (NRC Project Manager, HNP) | ||
1 N | |||
.... 12 N | A' J HNP-08-001 Enclosure 1 Page 1 of 32 Responses to Requests for Additional Information dated January 7, 2008 and to Follow-Up Audit Questions on Time-Limited Aging Analyses | ||
===Background=== | |||
On November 14, 2006, Carolina Power & Light Company (CP&L), doing business as Progress Energy Carolinas, Inc., requested the renewal of the operating license for the Shearon Harris Nuclear Power Plant, Unit No. 1, also known as the Harris Nuclear Plant (HNP), to extend the term of its operating license an additional 20 years beyond the current expiration date. | |||
By letter dated January 7, 2008, the Nuclear Regulatory Commission provided requests for additional information (RAIs) concerning the HNP License Renewal Application (LRA). | |||
20 N R C RA I 3.4-11 ............................................................................................................................ | The RAIs involve several aging management reviews documented in LRA Sections 3.2 and 3.4. | ||
In addition, the NRC staff has asked for clarification of several audit questions regarding time-limited aging analyses (TLAAs) documented in LRA Chapter 4.0 as amended by CP&L letter to the NRC dated August 31, 2007. The requested information is provided below. | |||
Table of Contents Page N RC RA I 3 .2 -1 ................................................................................................................................ 2 N R C R A I 3 .2 -2 ................................................................................................................................ 4 N R C R A I 3 .4 -1 ................................................................................................................................ 6 N R C R A I 3 .4 -2 ................................................................................................................................ 6 N RC R A I 3 .4-3 ................................................................................................................................ 9 N RC R AI 3 .4-4 .............................................................................................................................. 1 N RC RA I 3 .4-5 .......................................................................................................................... .... 12 N RC R A I 3 .4-6 .............................................................................................................................. 15 N R C RA I 3 .4-7 .............................................................................................................................. 16 N RC RA I 3 .4 -8 .............................................................................................................................. 17 N RC RA I 3 .4-9 .............................................................................................................................. 18 N RC R A I 3 .4 -10 ............................................................................................................................ 20 N R C RA I 3.4-11 ............................................................................................................................ 21 N RC RA I 3 .4 -12 ............................................................................................................................ 23 NRC Audit Question LRA 4.3-2 (Follow-up) ......................................................................... 26 NRC Audit Question LRA 4.3-12 (Follow-up) ......................................................................... 26 NRC Audit Question LRA 4.3.3-1 (Follow-up) ....................................................................... 27 NRC Audit Question LRA 4.3.3-4 (Follow-up) ....................................................................... 27 NRC Audit Question LRA 4.3.3-5 (Follow-up) ....................................................................... 28 NRC Audit Question LRA 4.3.3-6 (Follow-up) ....................................................................... 30 NRC Audit Question LRA 4.7-1 (Follow-up) ......................................................................... 31 NRC Audit Question LRA 4.7.4-1 (Follow-up) ....................................................................... 31 | |||
......................................................................... | |||
26 NRC Audit Question LRA 4.3-12 (Follow-up) | HNP-08-001 Enclosure 1 Page 2 of 32 NRC RAI 3.2-1 The staff has the following questions in regard to using the Water Chemistry Control Program and/or the One-Time Inspection Program to manage aging effects in the emergency safety feature components. | ||
......................................................................... | A. Provide your basis for referencing GALL Volume 2 AMR Item V.A-27 in lieu of AMR Item V.C-4 for stainless steel containment isolation piping and component that are exposed to treated water, as referenced in Table 3.2.2-1 of the LRA. In particular, provide your basis for why a One-Time Inspection Program should not be coupled to the Water Chemistry Program to manage loss of material due crevice corrosion and pitting corrosion in these components, as in recommended in AMR Item V.C-4 of the GALL Report, Volume 2. | ||
26 NRC Audit Question LRA 4.3.3-1 (Follow-up) | B. Provide your basis for crediting a One-Time Inspection Program alone to manage loss of material due to pitting and crevice corrosion for emergency safety feature tank items referencing LRA item 3.2.1-7, and why the Water Chemistry Program is also not credited for these tanks, particularly when CP&L is relying on plant-specific chemistry procedures to sample and test the water inventory in these tanks. | ||
....................................................................... | C. Provide your basis why those Type 2 Table AMRs in LRA 3.2.2-1 and the AMR discussion in LRA Section 3.2.2.2.8.2 for steel containment isolation piping, piping components, and piping elements referencing LRA AMR Item 3.2.1-15 have not be aligned to GALL AMR Item V.C-6. Specifically provide your basis why your further evaluation basis for these AMRs have not credited both the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, and crevice corrosion in the surfaces of the containment isolation piping, piping components, and piping elements that are exposed to a treated water environment. | ||
27 NRC Audit Question LRA 4.3.3-4 (Follow-up) | RAI 3.2-1 Response Response to Part A HNP methodology used the information in NUREG-1833, "Technical Bases for Revision to the License Renewal Guidance Documents," October 2005, as a basis for not requiring a One-Time Inspection. The material, environment, aging effect, and program (MEAP) for Item EP-4 1, states on page 62, for GALL (i.e., NUREG-1 801, "Generic Aging Lessons Learned (GALL) | ||
....................................................................... | Report," Rev. 1, September 2005) systems in Chapters IV, V, VII and VIII the following: | ||
27 NRC Audit Question LRA 4.3.3-5 (Follow-up) | |||
....................................................................... | C)I d | ||
28 NRC Audit Question LRA 4.3.3-6 (Follow-up) | HNP-08-001 Enclosure 1 Page 3 of 32 Table IL.A New AMR Line-items based on new_'MEAP,',combiiatloni.. relevant to Mechanical Systems ("A" for Auxiliary, "E" for Engineered Safety Features, "R" for Reactor Coolant, and "S" for Steam and Power Conversion) | ||
....................................................................... | Structure and/or Material Environment Aging Effect / AMP Component Mechanism Piping, piping Stainless steel Treated borated Loss of material / Chapter XI.M2, components, piping water pitting and crevice "Water Chemistry," | ||
30 NRC Audit Question LRA 4.7-1 (Follow-up) | elements, and tanks corrosion for PWR primary water The last column of the table explains the technical basis for this line is as follows: | ||
......................................................................... | An approved precedent exists for adding this material, environment, aging effect, and program combination in GALL Rev. 1. GALL Rev. 0 stated that "the effects of pitting and crevice corrosion (loss of material) on stainless steel are not significant in reactor coolant (i.e., treated borated water), and therefore are not included" as an aging effect that required management (i.e., an AMR line-item was not included in the GALL Report). This statement is true for PWRs in part because water chemistry program requirements minimize contaminates that could lead to a loss of material. The Staff has removed this statement from the GALL Report and has added this new AMR line-item in the GALL Rev. 1 Report for PWRs, which although no significant loss of material is expected, recognizes that applicants can manage loss of material in stainless steel in a treated borated water environment by virtue of their use of a water chemistry program which meets XI.M2. | ||
31 NRC Audit Question LRA 4.7.4-1 (Follow-up) | The HNP methodology determined as illustrated by this GALL alignment that this aging management review (AMR) Item in Table 3.2.2-1 of the LRA represents the stainless steel containment isolation piping and component in the Containment Spray System. The containment isolation piping contains treated borated water from the Refueling Water Storage Tank (RWST). The chemistry of the RWST is controlled under the Water Chemistry aging management program (AMP) for primary coolant, and its control limits for chlorides, fluorides and sulfates in the RWST is subjected to same limits as the Reactor Coolant System for the reactor coolant when it is less than 250'F. Consequently, it has been determined that this MEAP item would apply. | ||
....................................................................... | Response to Part B This question was asked previously during an NRC audit at HNP. See Response to Audit Question No: 3.2.1-07-SA-01 in HNP letter to NRC, Serial: HNP-07-112, dated August 20, 2007. This AMR line is referring to the external surface of the bottom of the RWST. LRA page 3.2-29 refers to the One-Time Inspection alone without the Water Chemistry Program as this is a Raw Water environment. Plant-Specific Note 214 is referenced in this AMR line item and it states on LRA page 3.2-44: | ||
This line item represents corrosion resulting from water seepage underneath the RWST. The tank area enclosure for the RWST does not drain automatically. | |||
A. Provide your basis for referencing GALL Volume 2 AMR Item V.A-27 in lieu of AMR Item V.C-4 for stainless steel containment isolation piping and component that are exposed to treated water, as referenced in Table 3.2.2-1 of the LRA. In particular, provide your basis for why a One-Time Inspection Program should not be coupled to the Water Chemistry Program to manage loss of material due crevice corrosion and pitting corrosion in these components, as in recommended in AMR Item V.C-4 of the GALL Report, Volume 2.B. Provide your basis for crediting a One-Time Inspection Program alone to manage loss of material due to pitting and crevice corrosion for emergency safety feature tank items referencing LRA item 3.2.1-7, and why the Water Chemistry Program is also not credited for these tanks, particularly when CP&L is relying on plant-specific chemistry procedures to sample and test the water inventory in these tanks.C. Provide your basis why those Type 2 Table AMRs in LRA 3.2.2-1 and the AMR discussion in LRA Section 3.2.2.2.8.2 for steel containment isolation piping, piping components, and piping elements referencing LRA AMR Item 3.2.1-15 have not be aligned to GALL AMR Item V.C-6. Specifically provide your basis why your further evaluation basis for these AMRs have not credited both the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, and crevice corrosion in the surfaces of the containment isolation piping, piping components, and piping elements that are exposed to a treated water environment. | |||
RAI 3.2-1 Response Response to Part A HNP methodology used the information in NUREG-1833, "Technical Bases for Revision to the License Renewal Guidance Documents," October 2005, as a basis for not requiring a One-Time Inspection. | |||
The material, environment, aging effect, and program (MEAP) for Item EP-4 1, states on page 62, for GALL (i.e., NUREG-1 801, "Generic Aging Lessons Learned (GALL)Report," Rev. 1, September 2005) systems in Chapters IV, V, VII and VIII the following: | |||
C)I d HNP-08-001 Enclosure 1 Page 3 of 32 Table IL.A New AMR Line-items based on new_'MEAP,',combiiatloni.. | |||
relevant to Mechanical Systems ("A" for Auxiliary, "E" for Engineered Safety Features, "R" for Reactor Coolant, and "S" for Steam and Power Conversion) | |||
Structure and/or Material Environment Aging Effect / AMP Component Mechanism Piping, piping Stainless steel Treated borated Loss of material / Chapter XI.M2, components, piping water pitting and crevice "Water Chemistry," elements, and tanks corrosion for PWR primary water The last column of the table explains the technical basis for this line is as follows: An approved precedent exists for adding this material, environment, aging effect, and program combination in GALL Rev. 1. GALL Rev. 0 stated that "the effects of pitting and crevice corrosion (loss of material) on stainless steel are not significant in reactor coolant (i.e., treated borated water), and therefore are not included" as an aging effect that required management (i.e., an AMR line-item was not included in the GALL Report). This statement is true for PWRs in part because water chemistry program requirements minimize contaminates that could lead to a loss of material. | |||
The Staff has removed this statement from the GALL Report and has added this new AMR line-item in the GALL Rev. 1 Report for PWRs, which although no significant loss of material is expected, recognizes that applicants can manage loss of material in stainless steel in a treated borated water environment by virtue of their use of a water chemistry program which meets XI.M2.The HNP methodology determined as illustrated by this GALL alignment that this aging management review (AMR) Item in Table 3.2.2-1 of the LRA represents the stainless steel containment isolation piping and component in the Containment Spray System. The containment isolation piping contains treated borated water from the Refueling Water Storage Tank (RWST). The chemistry of the RWST is controlled under the Water Chemistry aging management program (AMP) for primary coolant, and its control limits for chlorides, fluorides and sulfates in the RWST is subjected to same limits as the Reactor Coolant System for the reactor coolant when it is less than 250'F. Consequently, it has been determined that this MEAP item would apply.Response to Part B This question was asked previously during an NRC audit at HNP. See Response to Audit Question No: 3.2.1-07-SA-01 in HNP letter to NRC, Serial: HNP-07-112, dated August 20, 2007. This AMR line is referring to the external surface of the bottom of the RWST. LRA page 3.2-29 refers to the One-Time Inspection alone without the Water Chemistry Program as this is a Raw Water environment. | |||
Plant-Specific Note 214 is referenced in this AMR line item and it states on LRA page 3.2-44: This line item represents corrosion resulting from water seepage underneath the RWST. The tank area enclosure for the RWST does not drain automatically. | |||
HNP-08-001 Enclosure 1 Page 4 of 32 Therefore standing rainwat~r mAy- ~accumulate i6 l&ls above the tank pad elevation. | HNP-08-001 Enclosure 1 Page 4 of 32 Therefore standing rainwat~r mAy- ~accumulate i6 l&ls above the tank pad elevation. | ||
There is no chemistry control of contaminants in this environment. | There is no chemistry control of contaminants in this environment. The radiochemistry controls discussed in LRA paragraph 3.2.2.3.5 is referring to radiochemical sampling of the entrapped rainwater to ensure there is no radiological contamination before the water is drained to the environment. | ||
The radiochemistry controls discussed in LRA paragraph 3.2.2.3.5 is referring to radiochemical sampling of the entrapped rainwater to ensure there is no radiological contamination before the water is drained to the environment. | Response to Part C There are no AMR Line Items in LRA 3.2.2-1 aligned to GALL AMR Item V.C-6 because there are no carbon steel containment isolation piping, piping components, and piping elements in the Containment Spray System. The only carbon steel piping components in the system are those described in Plant-Specific Note 213 and associated with the carbon steel piping, piping components and piping elements on page 3.2-28. Note 213 states on LRA page 3.2-44: | ||
Response to Part C There are no AMR Line Items in LRA 3.2.2-1 aligned to GALL AMR Item V.C-6 because there are no carbon steel containment isolation piping, piping components, and piping elements in the Containment Spray System. The only carbon steel piping components in the system are those described in Plant-Specific Note 213 and associated with the carbon steel piping, piping components and piping elements on page 3.2-28. Note 213 states on LRA page 3.2-44: This line item represents the internal surface of carbon steel nitrogen supply piping to the Containment Spray Additive Tank. A nitrogen blanket is maintained which prevents degradation during long-term storage. Although corrosion is not expected, a one-time inspection has been assigned to verify the aging effect is not occurring. | This line item represents the internal surface of carbon steel nitrogen supply piping to the Containment Spray Additive Tank. A nitrogen blanket is maintained which prevents degradation during long-term storage. Although corrosion is not expected, a one-time inspection has been assigned to verify the aging effect is not occurring. | ||
LRA Subsection 3.2.2.2.8.2 refers to the internal surfaces of carbon steel containment isolation valves in treated water. It does not credit any particular combination of AMPs. Subsection 3.2.2.2.8.2 states, "If loss of material due to pitting and crevice corrosion is applicable, an appropriate aging management program is credited." None of the Engineered Safety Features (ESF) systems contain containment isolation components with this material environment combination. | LRA Subsection 3.2.2.2.8.2 refers to the internal surfaces of carbon steel containment isolation valves in treated water. It does not credit any particular combination of AMPs. Subsection 3.2.2.2.8.2 states, "If loss of material due to pitting and crevice corrosion is applicable, an appropriate aging management program is credited." None of the Engineered Safety Features (ESF) systems contain containment isolation components with this material environment combination. Since the further evaluation discussion of Subsection 3.2.2.2.8.2 is not applicable to any AMR item in the ESF chapter, the question regarding a basis for selecting the Water Chemistry Program without a One Time inspection Program is moot. | ||
Since the further evaluation discussion of Subsection 3.2.2.2.8.2 is not applicable to any AMR item in the ESF chapter, the question regarding a basis for selecting the Water Chemistry Program without a One Time inspection Program is moot.NRC RAI 3.2-2 Provide your basis for concluding the emergency safety feature systems do not include stainless steel components that are exposed to or subject internal condensation (as stated in discussion columns of LRA item 3.2.1-8).RAI 3.2-2 Response Although, the ESF Systems contain components with a gas, vapor, and fluid interface where condensation is possible, this environment is not similar to the environment represented by AMR Line Item 3.2.1-8 in NUREG-1801. | NRC RAI 3.2-2 Provide your basis for concluding the emergency safety feature systems do not include stainless steel components that are exposed to or subject internal condensation (as stated in discussion columns of LRA item 3.2.1-8). | ||
Secondly, HNP conservatively evaluated these components as stainless steel subjected to a treated water environment. | RAI 3.2-2 Response Although, the ESF Systems contain components with a gas, vapor, and fluid interface where condensation is possible, this environment is not similar to the environment represented by AMR Line Item 3.2.1-8 in NUREG-1801. Secondly, HNP conservatively evaluated these components as stainless steel subjected to a treated water environment. Using the HNP methodology, the treated water is assumed to contain high levels of contaminants and oxygen. This evaluation would predict a bounding set of aging mechanisms requiring management. | ||
Using the HNP methodology, the treated water is assumed to contain high levels of contaminants and oxygen. This evaluation would predict a bounding set of aging mechanisms requiring management. | |||
HNP-08-001 Enclosure 1 Page 5 of 32 The components in the Containment Spray System with a gas, vapor, and fluid interface are the RWST, which is vented to the atmosphere, and the Containment Spray Additive Tank, which contains a nitrogen overpressure. | HNP-08-001 Enclosure 1 Page 5 of 32 The components in the Containment Spray System with a gas, vapor, and fluid interface are the RWST, which is vented to the atmosphere, and the Containment Spray Additive Tank, which contains a nitrogen overpressure. The components in the Passive Safety Injection System are the Cold Leg Accumulators, which contain a treated water environment pressurized with nitrogen. | ||
The components in the Passive Safety Injection System are the Cold Leg Accumulators, which contain a treated water environment pressurized with nitrogen.Two of these components have an inert nitrogen atmosphere, and the RWST is a covered tank with vents that are designed to protect it from weather. The following summarizes the outdoor environment surrounding the FINP RWST as it relates to potential for corrosion of stainless steel.HNP is not near enough to any industrial facility or salt water environment such that weather or process system leakage would have the potential to concentrate contaminants. | Two of these components have an inert nitrogen atmosphere, and the RWST is a covered tank with vents that are designed to protect it from weather. The following summarizes the outdoor environment surrounding the FINP RWST as it relates to potential for corrosion of stainless steel. | ||
Surface contaminants would not be in large enough quantities for significant concentrations to occur.HNP has taken the position that, unless there is operating experience (OE) to the contrary; an evaluation that results in aging effects in these environments is not applicable. | HNP is not near enough to any industrial facility or salt water environment such that weather or process system leakage would have the potential to concentrate contaminants. Surface contaminants would not be in large enough quantities for significant concentrations to occur. | ||
This position is consistent with GALL, the HNP methodology basis documentation, and Electric Power Research Institute (EPRI) Report 1002950, Rev. 1 (EPRI Structural Tools), Table 2-3. No site OE was identified that negated the use of this evaluation. | HNP has taken the position that, unless there is operating experience (OE) to the contrary; an evaluation that results in aging effects in these environments is not applicable. This position is consistent with GALL, the HNP methodology basis documentation, and Electric Power Research Institute (EPRI) Report 1002950, Rev. 1 (EPRI Structural Tools), Table 2-3. No site OE was identified that negated the use of this evaluation. Other than during refueling outages, the RWST liquid is not subject to large volume changes and concomitant exchanges of air. Therefore, the air remains essentially saturated and there is little if any cyclic wetting and drying in an atmosphere low in contaminants. Consequently, this would not provide an opportunity for concentration of contaminants. Based on this rationale, HNP concludes that the vented space is not subject to concentration of contaminants and would not predict aging effects requiring management. For these reasons, the Water Chemistry Program, which is used for the liquid filled portion of the tank, would provide a similar degree of protection from loss of material to the air filled portion. | ||
Other than during refueling outages, the RWST liquid is not subject to large volume changes and concomitant exchanges of air. Therefore, the air remains essentially saturated and there is little if any cyclic wetting and drying in an atmosphere low in contaminants. | The basis for AMR Line Item 3.2.1-8 in NUREG-1801 is provided below to compare and contrast that environment with the conditions described above. | ||
Consequently, this would not provide an opportunity for concentration of contaminants. | GALL line 3.2-8 is associated with GALL Table 2 AMR line Items numbered V.A-26 and V.D1- | ||
Based on this rationale, HNP concludes that the vented space is not subject to concentration of contaminants and would not predict aging effects requiring management. | : 29. The GALL Item Number for this MEAP combination is EP-53. Page 67 ofNUREG-1833 describes the precedent for GALL Item Number EP-53 as: | ||
For these reasons, the Water Chemistry Program, which is used for the liquid filled portion of the tank, would provide a similar degree of protection from loss of material to the air filled portion.The basis for AMR Line Item 3.2.1-8 in NUREG-1801 is provided below to compare and contrast that environment with the conditions described above.GALL line 3.2-8 is associated with GALL Table 2 AMR line Items numbered V.A-26 and V.D1-29. The GALL Item Number for this MEAP combination is EP-53. Page 67 ofNUREG-1833 describes the precedent for GALL Item Number EP-53 as: The basis for this new line-item is similar to AP-72. The addition of this item extends the MEAP combination for BWRs contained in E-14 to PWRs. A plant-specific aging management program will be evaluated to provide reasonable assurance that the component's intended functions will be maintained within the CLB for the period of extended operation. | The basis for this new line-item is similar to AP-72. The addition of this item extends the MEAP combination for BWRs contained in E-14 to PWRs. A plant-specific aging management program will be evaluated to provide reasonable assurance that the component's intended functions will be maintained within the CLB for the period of extended operation. | ||
NUREG-1833 and NUREG-1801, Rev. 0, April 2001, were reviewed for the bases behind EP-53, and it was determined that the related items in NUREG- 1801 were E- 14 and AP-8 1. The E-14 item environments were representative of a BWR "Moist Containment Atmosphere (air/nitrogen)," and the AP-81 environment is representative of that found in "Liquid Waste and Drains" at the Farley Nuclear Plant. | NUREG-1833 and NUREG-1801, Rev. 0, April 2001, were reviewed for the bases behind EP-53, and it was determined that the related items in NUREG- 1801 were E- 14 and AP-8 1. The E-14 item environments were representative of a BWR "Moist Containment Atmosphere (air/nitrogen)," and the AP-81 environment is representative of that found in "Liquid Waste and Drains" at the Farley Nuclear Plant. | ||
HNP-08-001 Enclosure 1 Page 6 of 32 BWR containments contain a suppression pool, several large pieces of operating equipment (e.g.Recirculation Pumps, relief valves, and ventilation fans), a suppression pool, pipe insulation, dust and airborne contaminants from work activities during outages. The ventilation systems circulate the containment atmosphere throughout. | |||
HNP does not consider this environment or the environment in Liquid Waste and Drains components to be similar to the internal environments above the fluid level in the tanks listed in the Containment Spray and Passive Safety Injection Systems.In summary, although, the Emergency Safety Feature Systems contain components with a gas, vapor, and fluid interface where condensation is possible, the HNP environment is not similar enough to the environment represented by AMR Line Item 3.2.1-8 in NUREG-1801. | HNP-08-001 Enclosure 1 Page 6 of 32 BWR containments contain a suppression pool, several large pieces of operating equipment (e.g. | ||
The saturated gas atmospheres above these tanks have been shown to be benign, but were nevertheless conservatively evaluated as a treated water environment. | Recirculation Pumps, relief valves, and ventilation fans), a suppression pool, pipe insulation, dust and airborne contaminants from work activities during outages. The ventilation systems circulate the containment atmosphere throughout. HNP does not consider this environment or the environment in Liquid Waste and Drains components to be similar to the internal environments above the fluid level in the tanks listed in the Containment Spray and Passive Safety Injection Systems. | ||
In summary, although, the Emergency Safety Feature Systems contain components with a gas, vapor, and fluid interface where condensation is possible, the HNP environment is not similar enough to the environment represented by AMR Line Item 3.2.1-8 in NUREG-1801. The saturated gas atmospheres above these tanks have been shown to be benign, but were nevertheless conservatively evaluated as a treated water environment. | |||
NRC RAI 3.4-1 Provide your basis why a one-time examination is adequate to manage loss of material for the following piping, piping components, and piping elements in lieu of a inspection-based program that credits periodic inspections of the components: | NRC RAI 3.4-1 Provide your basis why a one-time examination is adequate to manage loss of material for the following piping, piping components, and piping elements in lieu of a inspection-based program that credits periodic inspections of the components: | ||
those in the steam generator chemical addition system whose inside surfaces are exposed to a treated water (inside) environment. | those in the steam generator chemical addition system whose inside surfaces are exposed to a treated water (inside) environment. | ||
RAI 3.4-1 Response This question has been asked previously during an NRC audit at HNP. The LRA has been amended to incorporate the response. | RAI 3.4-1 Response This question has been asked previously during an NRC audit at HNP. The LRA has been amended to incorporate the response. Refer to LRA Amendment 1 submitted in HNP letter to NRC, Serial: HNP-07-112, dated August 20, 2007. | ||
Refer to LRA Amendment 1 submitted in HNP letter to NRC, Serial: HNP-07-112, dated August 20, 2007.LRA Amendment 1 identified that the subject piping, piping components, and piping elements in a treated water (inside) environment will be managed by implementing the Inspection of Internal Surfaces in Miscellaneous Piping and Ducting Components Program instead of the One-Time Inspection Program.NRC RAI 3.4-2 The LRA credits the External Surfaces Monitoring Program to manage cracking and changes in material properties for the following elastomeric components: | LRA Amendment 1 identified that the subject piping, piping components, and piping elements in a treated water (inside) environment will be managed by implementing the Inspection of Internal Surfaces in Miscellaneous Piping and Ducting Components Program instead of the One-Time Inspection Program. | ||
piping, piping components, and piping elements in the main steam system whose outside surfaces are exposed to an air -indoor (outside) environment. | NRC RAI 3.4-2 The LRA credits the External Surfaces Monitoring Program to manage cracking and changes in material properties for the following elastomeric components: | ||
piping, piping components, and piping elements in the feedwater system whose outside surfaces are exposed to an air -indoor (outside) environment. | piping, piping components, and piping elements in the main steam system whose outside surfaces are exposed to an air - indoor (outside) environment. | ||
HNP-08-001 Enclosure 1 Page 7 of 32 The "parameters monitored" program element in GALL AMP XI.M36, "External Surfaces Monitoring," does not mention that the program monitors for cracking or changes in material properties of elastomeric components. | piping, piping components, and piping elements in the feedwater system whose outside surfaces are exposed to an air - indoor (outside) environment. | ||
The GALL program only calls for simple visual examinations (VT-2 or VT-3) of the external surfaces of piping to look for leakage, loss of material due to corrosion, signs of corrosion in insulation materials, or degraded coatings. | |||
The visual examinations cannot be credited for cracking unless they are specified as enhanced VT-I visual techniques. | HNP-08-001 Enclosure 1 Page 7 of 32 The "parameters monitored" program element in GALL AMP XI.M36, "External Surfaces Monitoring," does not mention that the program monitors for cracking or changes in material properties of elastomeric components. The GALL program only calls for simple visual examinations (VT-2 or VT-3) of the external surfaces of piping to look for leakage, loss of material due to corrosion, signs of corrosion in insulation materials, or degraded coatings. The visual examinations cannot be credited for cracking unless they are specified as enhanced VT-I visual techniques. Nor can these visual examinations directly monitor for changes in the material properties of the elastomers. Some sort of analysis would have to be performed to define those material properties that could be affected by the air - indoor (outside) environment and an inspection method would need to be credited that is related back to the appropriate material property analysis and is capable of detecting and sizing a flaw or crack in the elastomeric materials prior to a component failure. | ||
Nor can these visual examinations directly monitor for changes in the material properties of the elastomers. | A. For these elastomeric components, identify all material properties that may be impacted by the exposure to the air indoor (outside) environment. Clarify whether an applicable material property analysis has been performed to demonstrate how these components will behave in the air - indoor (outside) environment through the period of extended operation and how the inspections credited in the External Surfaces Monitoring Program will ,be sufficient to manage applicable aging effects prior to a component failure, after taking into account the limiting material property or properties of the elastomeric materials. If an applicable material property analysis has not been performed to date, provide your basis why the inspections credited under the External Surfaces Monitoring Program are considered to be capable of managing aging (e.g., cracking or loss of material) and the changes in the impacted material properties without tying the inspection techniques to an applicable material property analysis for the properties that may be impacted during period of extended operation. | ||
Some sort of analysis would have to be performed to define those material properties that could be affected by the air -indoor (outside) environment and an inspection method would need to be credited that is related back to the appropriate material property analysis and is capable of detecting and sizing a flaw or crack in the elastomeric materials prior to a component failure.A. For these elastomeric components, identify all material properties that may be impacted by the exposure to the air indoor (outside) environment. | |||
Clarify whether an applicable material property analysis has been performed to demonstrate how these components will behave in the air -indoor (outside) environment through the period of extended operation and how the inspections credited in the External Surfaces Monitoring Program will ,be sufficient to manage applicable aging effects prior to a component failure, after taking into account the limiting material property or properties of the elastomeric materials. | |||
If an applicable material property analysis has not been performed to date, provide your basis why the inspections credited under the External Surfaces Monitoring Program are considered to be capable of managing aging (e.g., cracking or loss of material) and the changes in the impacted material properties without tying the inspection techniques to an applicable material property analysis for the properties that may be impacted during period of extended operation. | |||
B. Justify how the External Surfaces Monitoring Program can be credited to manage cracking in these elastomeric components without crediting at least an enhanced VT-1 visual examination of elastomeric materials. | B. Justify how the External Surfaces Monitoring Program can be credited to manage cracking in these elastomeric components without crediting at least an enhanced VT-1 visual examination of elastomeric materials. | ||
RAI 3.4-2 Response A. The industry is familiar with aging effects and mechanisms applicable to elastomers as seen in NUREG-1801, which is based on many years of industry OE. NUREG-1801, Volume 2, states that elastomer degradation may include cracking, crazing, fatigue breakdown, abrasion, chemical attacks, and weathering. | RAI 3.4-2 Response A. The industry is familiar with aging effects and mechanisms applicable to elastomers as seen in NUREG-1801, which is based on many years of industry OE. NUREG-1801, Volume 2, states that elastomer degradation may include cracking, crazing, fatigue breakdown, abrasion, chemical attacks, and weathering. Elastomer hardening refers to the degradation in elastic properties of the elastomer. As noted in NUREG-1801, hardening and loss of strength can be induced by elevated temperature over about 95°F (35°C), and aging effects are subject to additional aging factors such as exposure to ozone, oxidation, and radiation. If the ambient temperature is less than about 95°F (35°C), then thermal aging may be considered not significant for elastomers and any resultant thermal aging of organic materials can be considered to be insignificant, over the 60-year period of interest. | ||
Elastomer hardening refers to the degradation in elastic properties of the elastomer. | The EPRI Structural Tools examined industry failure data and NRC generic communications to determine if there are any additional aging effects that should be considered for | ||
As noted in NUREG-1801, hardening and loss of strength can be induced by elevated temperature over about 95°F (35°C), and aging effects are subject to additional aging factors such as exposure to ozone, oxidation, and radiation. | |||
If the ambient temperature is less than about 95°F (35°C), then thermal aging may be considered not significant for elastomers and any resultant thermal aging of organic materials can be considered to be insignificant, over the 60-year period of interest.The EPRI Structural Tools examined industry failure data and NRC generic communications to determine if there are any additional aging effects that should be considered for HNP-08-001 Enclosure 1 Page 8 of 32 elastomers. | HNP-08-001 Enclosure 1 Page 8 of 32 elastomers. This review included searches of Institute of Nuclear Power Operations (INPO) | ||
This review included searches of Institute of Nuclear Power Operations (INPO)Nuclear Plant Reliability Data System (NPRDS) databases, NRC Information Notices and Bulletins, and NRC Licensee Event Reports. The search was performed for rubber, neoprene, and silicone vibration isolators, sealants, and elastomers. | Nuclear Plant Reliability Data System (NPRDS) databases, NRC Information Notices and Bulletins, and NRC Licensee Event Reports. The search was performed for rubber, neoprene, and silicone vibration isolators, sealants, and elastomers. Most of the industry experience failures related to these materials were associated with piping, penetration, and equipment sealants. The one reported failure associated with aging was the failure of a silicone sealant in the floor of a concrete containment building but did not address the cause of the sealant failure. | ||
Most of the industry experience failures related to these materials were associated with piping, penetration, and equipment sealants. | The HNP basis calculation "Material/Environment Aging Effect Tools for License Renewal" (HNP Tools calculation) identified the aging effects for elastomers as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. These aging effects for elastomers in hydraulic fluid are consistent with industry practice as detailed in the EPRI Structural Tools. HNP plant-specific OE did not identify any new or unique aging effects. The HNP Tools calculation predicts wear for elastomers if there is relative motion between surfaces not associated with a design deficiency. No OE was discovered to indicate that relative motion between surfaces had occurred, and so, wear was not predicted. Based on the above, no other aging effects were predicted. | ||
The one reported failure associated with aging was the failure of a silicone sealant in the floor of a concrete containment building but did not address the cause of the sealant failure.The HNP basis calculation "Material/Environment Aging Effect Tools for License Renewal" (HNP Tools calculation) identified the aging effects for elastomers as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. | B. Walkdowns by system engineers are an essential part of system monitoring and have been used through the years to identify degraded components. The HNP procedure for system walkdowns and observations is used by HNP system engineers and provides guidance for conducting system walkdowns. The procedure employs a system walkdown guideline for engineers to use during their periodic walkdowns and includes guidance to inspect components for brittle or cracking plastic, rubber, or elastomer components. | ||
These aging effects for elastomers in hydraulic fluid are consistent with industry practice as detailed in the EPRI Structural Tools. HNP plant-specific OE did not identify any new or unique aging effects. The HNP Tools calculation predicts wear for elastomers if there is relative motion between surfaces not associated with a design deficiency. | The external surface of the subject Main Steam System and Feedwater System components will be managed by the External Surfaces Monitoring Program using observations during periodic system walkdowns. A quarterly system walkdown frequency is typically established, with all components of the system observed at least once per operating cycle. It is noted that no age-related degradation of the subject elastomer components was found during the system OE review. | ||
No OE was discovered to indicate that relative motion between surfaces had occurred, and so, wear was not predicted. | HNP evaluated the GALL External Surfaces Monitoring Program and determined that enhancement was needed to assure detection of degradation in elastomeric materials. | ||
Based on the above, no other aging effects were predicted. | License Renewal Commitment #18 requires the specific enhancements to be defined prior to the period of extended operation; therefore, the HNP inspection methods for elastomers. were not to be selected until the implementation phase of the program. The enhancements to be implemented for the External Surfaces Monitoring Program at HNP will be incorporated into the inspection guidelines used for system walkdown and will include specific guidance for periodic inspections of elastomeric components. | ||
B. Walkdowns by system engineers are an essential part of system monitoring and have been used through the years to identify degraded components. | Therefore, for the subject Main Steam System and Feedwater System components, inspection acceptance criteria will be determined prior to the period of extended operation. HNP will remain abreast of industry best practices for aging management of the piping, piping | ||
The HNP procedure for system walkdowns and observations is used by HNP system engineers and provides guidance for conducting system walkdowns. | |||
The procedure employs a system walkdown guideline for engineers to use during their periodic walkdowns and includes guidance to inspect components for brittle or cracking plastic, rubber, or elastomer components. | HNP-08-001 Enclosure 1 Page 9 of 32 components, and piping elements made of elastomers in the Main Steam System and Feedwater System whose outside surfaces are exposed to an air - indoor (outside) environment. Prior to the period of extended operation, guidance will be developed, and the External Surfaces Monitoring Program will be enhanced accordingly. | ||
The external surface of the subject Main Steam System and Feedwater System components will be managed by the External Surfaces Monitoring Program using observations during periodic system walkdowns. | Based on the above, the periodic inspections credited under the enhanced External Surfaces Monitoring Program will be capable of managing aging (e.g., cracking and/or changes in material properties) during the period of extended operation for the external surfaces of the subject Main Steam System and Feedwater System elastomeric hoses. | ||
A quarterly system walkdown frequency is typically established, with all components of the system observed at least once per operating cycle. It is noted that no age-related degradation of the subject elastomer components was found during the system OE review.HNP evaluated the GALL External Surfaces Monitoring Program and determined that enhancement was needed to assure detection of degradation in elastomeric materials. | NRC RAI 3.4-3 The LRA credits the External Surfaces Monitoring Program to manage cracking and changes in material properties for the following thermoplastic (including PVC) components: | ||
License Renewal Commitment | |||
#18 requires the specific enhancements to be defined prior to the period of extended operation; therefore, the HNP inspection methods for elastomers. | |||
were not to be selected until the implementation phase of the program. The enhancements to be implemented for the External Surfaces Monitoring Program at HNP will be incorporated into the inspection guidelines used for system walkdown and will include specific guidance for periodic inspections of elastomeric components. | |||
Therefore, for the subject Main Steam System and Feedwater System components, inspection acceptance criteria will be determined prior to the period of extended operation. | |||
HNP will remain abreast of industry best practices for aging management of the piping, piping HNP-08-001 Enclosure 1 Page 9 of 32 components, and piping elements made of elastomers in the Main Steam System and Feedwater System whose outside surfaces are exposed to an air -indoor (outside)environment. | |||
Prior to the period of extended operation, guidance will be developed, and the External Surfaces Monitoring Program will be enhanced accordingly. | |||
Based on the above, the periodic inspections credited under the enhanced External Surfaces Monitoring Program will be capable of managing aging (e.g., cracking and/or changes in material properties) during the period of extended operation for the external surfaces of the subject Main Steam System and Feedwater System elastomeric hoses.NRC RAI 3.4-3 The LRA credits the External Surfaces Monitoring Program to manage cracking and changes in material properties for the following thermoplastic (including PVC) components: | |||
those in the main steam system whose outside surfaces are exposed to a radiation (ultraviolet, outside) environment. | those in the main steam system whose outside surfaces are exposed to a radiation (ultraviolet, outside) environment. | ||
those in the secondary sampling system whose outside surfaces are exposed to a radiation (ultraviolet, outside) environment. | those in the secondary sampling system whose outside surfaces are exposed to a radiation (ultraviolet, outside) environment. | ||
The "parameters monitored" program element in GALL AMP XI.M36, "External Surfaces Monitoring," does not mention that the program monitors for cracking or changes in material properties of thermoplastic components. | The "parameters monitored" program element in GALL AMP XI.M36, "External Surfaces Monitoring," does not mention that the program monitors for cracking or changes in material properties of thermoplastic components. The GALL program only calls for simple visual examinations (VT-2 or VT-3) of the external surfaces of piping to look for leakage, loss of material due to corrosion, signs of corrosion in insulation materials, or degraded coatings. The visual examinations cannot be credited for cracking unless they are specified as enhanced VT-I visual techniques. Nor can these visual examinations directly monitor for changes in the material properties of the thermoplastic materials. Some sort of analysis would have to be performed to define those material properties that could be affected by the radiation (ultraviolet) (outside) environment and an inspection method would need to be credited that is related back to the appropriate material property analysis and is capable of detecting and sizing a flaw or crack in the thermoplastic materials prior to a component failure. | ||
The GALL program only calls for simple visual examinations (VT-2 or VT-3) of the external surfaces of piping to look for leakage, loss of material due to corrosion, signs of corrosion in insulation materials, or degraded coatings. | A. For these thermoplastic components, identify all material properties that may be impacted by the exposure to the radiation (ultraviolet) (outside) environment. Clarify whether an applicable material property analysis has been performed to demonstrate how these components will behave in the radiation (ultraviolet) (outside) environment through the period of extended operation and how the inspections credited in the External Surfaces Monitoring Program will be sufficient to manage applicable aging effects prior to a component failure, after taking into account the limiting material property or properties of the thermoplastic materials. If an applicable material property analysis have not been performed to date, provide your basis why the inspections credited under the External Surfaces Monitoring Program are considered to be capable of managing aging (e.g., cracking or loss of material) and the changes in the impacted material properties without tying the inspection | ||
The visual examinations cannot be credited for cracking unless they are specified as enhanced VT-I visual techniques. | |||
Nor can these visual examinations directly monitor for changes in the material properties of the thermoplastic materials. | HNP-08-001 Enclosure 1 Page 10of32 techniques to an applicable material property analysis for the properties that may be impacted during period of extended operation. | ||
Some sort of analysis would have to be performed to define those material properties that could be affected by the radiation (ultraviolet) (outside) environment and an inspection method would need to be credited that is related back to the appropriate material property analysis and is capable of detecting and sizing a flaw or crack in the thermoplastic materials prior to a component failure.A. For these thermoplastic components, identify all material properties that may be impacted by the exposure to the radiation (ultraviolet) (outside) environment. | |||
Clarify whether an applicable material property analysis has been performed to demonstrate how these components will behave in the radiation (ultraviolet) (outside) environment through the period of extended operation and how the inspections credited in the External Surfaces Monitoring Program will be sufficient to manage applicable aging effects prior to a component failure, after taking into account the limiting material property or properties of the thermoplastic materials. | |||
If an applicable material property analysis have not been performed to date, provide your basis why the inspections credited under the External Surfaces Monitoring Program are considered to be capable of managing aging (e.g., cracking or loss of material) and the changes in the impacted material properties without tying the inspection HNP-08-001 Enclosure 1 Page 10of32 techniques to an applicable material property analysis for the properties that may be impacted during period of extended operation. | |||
B. Justify how the External Surfaces Monitoring Program can be credited to manage cracking in these thermoplastic components without crediting at least an enhanced VT-I visual examination of the thermoplastic materials. | B. Justify how the External Surfaces Monitoring Program can be credited to manage cracking in these thermoplastic components without crediting at least an enhanced VT-I visual examination of the thermoplastic materials. | ||
RAI 3.4-3 Response A. The referenced commodity in the Main Steam System whose outside surfaces are exposed to radiation in an indoor (Reactor Auxiliary Building) ultraviolet radiation environment represents thermoplastic breather caps associated with main steam power-operated relief valve (PORV) actuators as identified on LRA pages 3.4-44 and 3.4-76. These components are exposed to overhead fluorescent lighting.The referenced commodity in the Secondary Sampling System whose outside surfaces are exposed to radiation in an indoor (Reactor Auxiliary Building) ultraviolet radiation environment represents thermoplastic tubing associated with sample station flow indicators as identified on LRA pages 3.4-72 and 3.4-77. These components are exposed to overhead fluorescent lighting.The HNP Tools calculation identified the aging effects for thermoplastic (organic photosensitive polymers) in an ultraviolet radiation environment as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. | RAI 3.4-3 Response A. The referenced commodity in the Main Steam System whose outside surfaces are exposed to radiation in an indoor (Reactor Auxiliary Building) ultraviolet radiation environment represents thermoplastic breather caps associated with main steam power-operated relief valve (PORV) actuators as identified on LRA pages 3.4-44 and 3.4-76. These components are exposed to overhead fluorescent lighting. | ||
These aging effects are consistent with industry practice as detailed in SAND96-0344, Table 4-8, which identifies the aging effects as cracking and discoloration. | The referenced commodity in the Secondary Sampling System whose outside surfaces are exposed to radiation in an indoor (Reactor Auxiliary Building) ultraviolet radiation environment represents thermoplastic tubing associated with sample station flow indicators as identified on LRA pages 3.4-72 and 3.4-77. These components are exposed to overhead fluorescent lighting. | ||
B. Walkdowns by system engineers are an essential part of system monitoring and have been used through the years to identify degraded components. | The HNP Tools calculation identified the aging effects for thermoplastic (organic photosensitive polymers) in an ultraviolet radiation environment as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. These aging effects are consistent with industry practice as detailed in SAND96-0344, Table 4-8, which identifies the aging effects as cracking and discoloration. | ||
The HNP system walkdowns and observations procedure is used by HNP system engineers and provides guidance for conducting system walkdowns. | B. Walkdowns by system engineers are an essential part of system monitoring and have been used through the years to identify degraded components. The HNP system walkdowns and observations procedure is used by HNP system engineers and provides guidance for conducting system walkdowns. This procedure employs a system walkdown guideline for engineers to use during their periodic walkdowns and includes guidance to inspect components for brittle or cracking plastic. | ||
This procedure employs a system walkdown guideline for engineers to use during their periodic walkdowns and includes guidance to inspect components for brittle or cracking plastic.The external surface of the subject Main Steam System and Secondary Sampling System components will be managed by the External Surfaces Monitoring Program using observations during periodic system walkdowns. | The external surface of the subject Main Steam System and Secondary Sampling System components will be managed by the External Surfaces Monitoring Program using observations during periodic system walkdowns. A quarterly system walkdown frequency is typically established, with all components of the system observed at least once per operating cycle. | ||
A quarterly system walkdown frequency is typically established, with all components of the system observed at least once per operating cycle.HNP evaluated the GALL External Surfaces Monitoring Program and determined that enhancement was needed to assure detection of degradation in elastomer (and other non-metallics such as thermoplastic) materials. | HNP evaluated the GALL External Surfaces Monitoring Program and determined that enhancement was needed to assure detection of degradation in elastomer (and other non-metallics such as thermoplastic) materials. License Renewal Commitment #18 requires the specific enhancements to be defined prior to the period of extended operation; therefore, the HNP inspection methods for elastomers (and other non-metallics such as thermoplastic) were not to be selected until the implementation phase of the program. The enhancements to be | ||
License Renewal Commitment | |||
#18 requires the specific enhancements to be defined prior to the period of extended operation; therefore, the HNP inspection methods for elastomers (and other non-metallics such as thermoplastic) were not to be selected until the implementation phase of the program. The enhancements to be HNP-08-001 Enclosure 1 Page 11 of 32 implemented for the External Surfaces Monitoring Program at HNP will be incorporated into the inspection guidelines used for system walkdown and will include specific guidance for periodic inspections of these non-metallic components. | HNP-08-001 Enclosure 1 Page 11 of 32 implemented for the External Surfaces Monitoring Program at HNP will be incorporated into the inspection guidelines used for system walkdown and will include specific guidance for periodic inspections of these non-metallic components. | ||
Therefore, for the subject Main Steam System and Secondary Sampling System components, inspection acceptance criteria will be determined prior to the period of extended operation. | Therefore, for the subject Main Steam System and Secondary Sampling System components, inspection acceptance criteria will be determined prior to the period of extended operation. | ||
Acceptance may be based upon negligible visual degradation or manufacturer's recommendations, as appropriate. | Acceptance may be based upon negligible visual degradation or manufacturer's recommendations, as appropriate. HNP will remain abreast of industry best practices for aging management of the piping, piping components, and piping elements made of thermoplastics in the Main Steam System and Secondary Sampling System whose outside surfaces are exposed to an air - indoor environment and subject to ultraviolet radiation. Prior to the period of extended operation, guidance will be developed and the External Surfaces Monitoring Program will be enhanced accordingly. | ||
HNP will remain abreast of industry best practices for aging management of the piping, piping components, and piping elements made of thermoplastics in the Main Steam System and Secondary Sampling System whose outside surfaces are exposed to an air -indoor environment and subject to ultraviolet radiation. | |||
Prior to the period of extended operation, guidance will be developed and the External Surfaces Monitoring Program will be enhanced accordingly. | |||
Based on the above, following enhancement, the periodic inspections credited under the External Surfaces Monitoring Program will be capable of managing aging (e.g., cracking and/or changes in material properties) during the period of extended operation for the external surfaces of the subject Main Steam System and Secondary Sampling System thermoplastic components. | Based on the above, following enhancement, the periodic inspections credited under the External Surfaces Monitoring Program will be capable of managing aging (e.g., cracking and/or changes in material properties) during the period of extended operation for the external surfaces of the subject Main Steam System and Secondary Sampling System thermoplastic components. | ||
NRC RAI 3.4-4 LRA Table 3.4.2-3 includes an AMR (annotated by Footnote F on LRA page 3.4-44) on exposure of thermoplastic piping, piping components, and piping elements in the main steam line to an oil or organic hydraulic fluid (inside) environment. | NRC RAI 3.4-4 LRA Table 3.4.2-3 includes an AMR (annotated by Footnote F on LRA page 3.4-44) on exposure of thermoplastic piping, piping components, and piping elements in the main steam line to an oil or organic hydraulic fluid (inside) environment. In this AMR, CP&L concludes that there are not any aging effects requiring management. In his Textbook FundamentalPrinciples ofPolymetric Materials (Copyright 1993, John Smiley and Sons), Dr. Stephen L. Rosen (Ph.D) discusses the principle of "like dissolves like" and identifies that polar solvents will dissolve polar polymetric materials and non-polar solvents will dissolve non-polar polymetric materials. | ||
In this AMR, CP&L concludes that there are not any aging effects requiring management. | Clarify what type of thermoplastic materials are used to define the commodity group in this AMR and what type of oils and hydraulic fluids are used to define the environmental conditions for this AMR. Clarify whether these thermoplastic materials are considered to be polar or non-polar polymetric materials and whether the oils and hydraullic fluids are considered to be polar or non-polar solvents. Consistent with these responses, provide your basis on whether or not loss of material from dissolving is considered to be an aging effect requiring management for the surfaces of the thermoplastic piping, piping components, and piping elements that are exposed to the oil or hydraulic fluid (inside) environment. | ||
In his Textbook | |||
Clarify what type of thermoplastic materials are used to define the commodity group in this AMR and what type of oils and hydraulic fluids are used to define the environmental conditions for this AMR. Clarify whether these thermoplastic materials are considered to be polar or non-polar polymetric materials and whether the oils and hydraullic fluids are considered to be polar or non-polar solvents. | |||
Consistent with these responses, provide your basis on whether or not loss of material from dissolving is considered to be an aging effect requiring management for the surfaces of the thermoplastic piping, piping components, and piping elements that are exposed to the oil or hydraulic fluid (inside) environment. | |||
RAI 3.4-4 Response LRA Table 3.4.2-3 identifies polyvinyl chloride (PVC) or thermoplastic piping, piping components, and piping elements in the main steam system. These components are breather caps for the hydraulic fluid system associated with the main steam system PORV actuators as detailed in Plant-Specific Note 405. | RAI 3.4-4 Response LRA Table 3.4.2-3 identifies polyvinyl chloride (PVC) or thermoplastic piping, piping components, and piping elements in the main steam system. These components are breather caps for the hydraulic fluid system associated with the main steam system PORV actuators as detailed in Plant-Specific Note 405. | ||
HNP-08-001 Enclosure I Page 12 of 32 The breathers prevent water and contaminants from entering the hydraulic, fluid reservoir as differential pressures occur through thermal expansion and contraction of the hydraulic fluid, or during the filling or emptying process. The breathers are subject to a hydraulic fluid mist.Breathers typically have the capability to extract water vapor from the air as it is drawn into the unit. Design pressure considerations are unnecessary since the breather is a vented component. | |||
Before use at HNP, the materials chosen for the breathers are evaluated as compatible with their hydraulic fluid environment and to ensure that their failure would not degrade safety related equipment. | HNP-08-001 Enclosure I Page 12 of 32 The breathers prevent water and contaminants from entering the hydraulic, fluid reservoir as differential pressures occur through thermal expansion and contraction of the hydraulic fluid, or during the filling or emptying process. The breathers are subject to a hydraulic fluid mist. | ||
It is expected that the breathers will be periodically changed in service. In addition, the hydraulic fluid is sampled periodically to verify moisture and particulate count are acceptable. | Breathers typically have the capability to extract water vapor from the air as it is drawn into the unit. Design pressure considerations are unnecessary since the breather is a vented component. | ||
The HNP Tools calculation determined that the acceptability for use of thermoplastics within a hydraulic fluid environment is a design-driven criterion; and, once the appropriate material has been selected, there should be no applicable aging effects caused by the working fluid.The PORV actuator hydraulic fluid is a phosphate ester. With over two decades of experience with phosphate esters, the hydraulic fluid industry has developed a complete summary of compatible materials of construction. | Before use at HNP, the materials chosen for the breathers are evaluated as compatible with their hydraulic fluid environment and to ensure that their failure would not degrade safety related equipment. It is expected that the breathers will be periodically changed in service. In addition, the hydraulic fluid is sampled periodically to verify moisture and particulate count are acceptable. | ||
Proper care in ordering components and replacement parts to be compatible with phosphate esters will result in start-up and operation without difficulty. | The HNP Tools calculation determined that the acceptability for use of thermoplastics within a hydraulic fluid environment is a design-driven criterion; and, once the appropriate material has been selected, there should be no applicable aging effects caused by the working fluid. | ||
The PORV actuator hydraulic fluid is a phosphate ester. With over two decades of experience with phosphate esters, the hydraulic fluid industry has developed a complete summary of compatible materials of construction. Proper care in ordering components and replacement parts to be compatible with phosphate esters will result in start-up and operation without difficulty. | |||
Component manufacturers and suppliers have become quite familiar with the requirements of phosphate esters, and most compatible materials are readily available. | Component manufacturers and suppliers have become quite familiar with the requirements of phosphate esters, and most compatible materials are readily available. | ||
No age-related degradation of the breather caps for the hydraulic fluid system associated with the main steam system PORV actuators was found during the system OE review.Based on the above, loss of material from dissolving is not considered to be an aging effect requiring management for the surfaces of the thermoplastic piping, piping components, and piping elements (breather caps) that are exposed to the hydraulic fluid (inside) environment. | No age-related degradation of the breather caps for the hydraulic fluid system associated with the main steam system PORV actuators was found during the system OE review. | ||
NRC RAI 3.4-5 LRA Table 3.4.2-3 includes an AMR (annotated by Footnote J on LRA page 3.4-44) on exposure of elastomeric piping, piping components, and piping elements in the main steam line to an oil or organic hydraulic fluid (inside) environment. | Based on the above, loss of material from dissolving is not considered to be an aging effect requiring management for the surfaces of the thermoplastic piping, piping components, and piping elements (breather caps) that are exposed to the hydraulic fluid (inside) environment. | ||
In this AMR, CP&L concludes that there are not any aging effects requiring management. | NRC RAI 3.4-5 LRA Table 3.4.2-3 includes an AMR (annotated by Footnote J on LRA page 3.4-44) on exposure of elastomeric piping, piping components, and piping elements in the main steam line to an oil or organic hydraulic fluid (inside) environment. In this AMR, CP&L concludes that there are not any aging effects requiring management. | ||
A. Clarify what type of elastomeric materials are used to define the commodity group in this AMR and what type of oils and hydraulic fluids are used to define the environmental conditions for this AMR. Clarify whether these elastomeric materials are considered to be polar or non-polar polymetric materials and whether the oils and hydraulic fluids are considered to be polar or non-polar solvents. | A. Clarify what type of elastomeric materials are used to define the commodity group in this AMR and what type of oils and hydraulic fluids are used to define the environmental conditions for this AMR. Clarify whether these elastomeric materials are considered to be polar or non-polar polymetric materials and whether the oils and hydraulic fluids are considered to be polar or non-polar solvents. Consistent with these responses, provide your basis on whether or not loss of material from dissolving is considered to be an aging effect requiring management for the surfaces of the elastomeric piping, piping components, and piping elements that are exposed to the oil or hydraulic fluid (inside) environment. | ||
Consistent with these responses, provide your basis on whether or not loss of material from dissolving is considered to be an aging effect requiring management for the surfaces of the elastomeric piping, piping components, and piping elements that are exposed to the oil or hydraulic fluid (inside) environment. | |||
HNP-08-001 Enclosure 1 Page 13 of 32 B. The "parameters monitored" program element in GALL AMP XI.M32, "One-Time Inspection," does not mention that the program monitors changes in material properties of elastomeric components. | HNP-08-001 Enclosure 1 Page 13 of 32 B. The "parameters monitored" program element in GALL AMP XI.M32, "One-Time Inspection," does not mention that the program monitors changes in material properties of elastomeric components. Define all material properties that may be impacted in the elastomeric materials under exposure to the oil or hydraulic fluid environment and whether an appropriate materials property analysis has been performed to define how the material properties will change and the elastomeric components will behave during the period of extended operation. If such an analysis has been performed, provide your basis why the One-Time Inspection Program is considered to be a valid program to manage the changes in material properties of the elastomeric piping, piping components, and piping elements, after taking into account the limiting material property or properties for the elastomeric materials. | ||
Define all material properties that may be impacted in the elastomeric materials under exposure to the oil or hydraulic fluid environment and whether an appropriate materials property analysis has been performed to define how the material properties will change and the elastomeric components will behave during the period of extended operation. | |||
If such an analysis has been performed, provide your basis why the One-Time Inspection Program is considered to be a valid program to manage the changes in material properties of the elastomeric piping, piping components, and piping elements, after taking into account the limiting material property or properties for the elastomeric materials. | |||
If an applicable material property analysis has not been performed to date, provide your basis why the One-Time Inspection Program is considered to be capable of managing the changes in the impacted material properties without defining an appropriate inspection technique that ties the inspection method back to an applicable material property analysis for the properties that may be impacted during period of extended operation. | If an applicable material property analysis has not been performed to date, provide your basis why the One-Time Inspection Program is considered to be capable of managing the changes in the impacted material properties without defining an appropriate inspection technique that ties the inspection method back to an applicable material property analysis for the properties that may be impacted during period of extended operation. | ||
C. Justify how the One-Time Inspection Program can be credited to manage cracking in these elastomeric components without crediting at least an enhanced VT- 1 visual examination of the elastomeric materials. | C. Justify how the One-Time Inspection Program can be credited to manage cracking in these elastomeric components without crediting at least an enhanced VT- 1 visual examination of the elastomeric materials. | ||
RAI 3.4-5 Response A. LRA Table 3.4.2-3 identifies elastomeric piping, piping components, and piping elements in the Main Steam System. These components are synthetic rubber hoses exposed to an internal environment of hydraulic fluid, and associated with the main steam system PORV actuators as detailed in Plant-Specific Note 404.The industry is familiar with aging effects and mechanisms applicable to elastomers as seen in NUREG-1801, which is based on many years of industry OE. NUREG-1801, Volume 2, states that elastomer degradation may include cracking, crazing, fatigue breakdown, abrasion, chemical attacks, and weathering. | RAI 3.4-5 Response A. LRA Table 3.4.2-3 identifies elastomeric piping, piping components, and piping elements in the Main Steam System. These components are synthetic rubber hoses exposed to an internal environment of hydraulic fluid, and associated with the main steam system PORV actuators as detailed in Plant-Specific Note 404. | ||
Elastomer hardening refers to the degradation in elastic properties of the elastomer. | The industry is familiar with aging effects and mechanisms applicable to elastomers as seen in NUREG-1801, which is based on many years of industry OE. NUREG-1801, Volume 2, states that elastomer degradation may include cracking, crazing, fatigue breakdown, abrasion, chemical attacks, and weathering. Elastomer hardening refers to the degradation in elastic properties of the elastomer. As noted in NUREG-1801, hardening and loss of strength can be induced by elevated temperature over about 95°F (35°C), and aging effects are subject to additional aging factors such as exposure to ozone, oxidation, and radiation. If the ambient temperature is less than about 95°F (35°C), then thermal aging may be considered not significant for elastomers and any resultant thermal aging of organic materials can be considered to be insignificant, over the 60-year period of interest. | ||
As noted in NUREG-1801, hardening and loss of strength can be induced by elevated temperature over about 95°F (35°C), and aging effects are subject to additional aging factors such as exposure to ozone, oxidation, and radiation. | The EPRI Structural Tools examined industry failure data and NRC generic communications to determine if there are any additional aging effects that should be considered for elastomers. This review included searches of INPO NPRDS databases, NRC Information Notices and Bulletins, and NRC Licensee Event Reports. The search was performed for rubber, neoprene, and silicone vibration isolators, sealants, and elastomers. Most of the industry experience failures related to these materials were associated with piping, penetration, and equipment sealants. The one reported failure associated with aging was the | ||
If the ambient temperature is less than about 95°F (35°C), then thermal aging may be considered not significant for elastomers and any resultant thermal aging of organic materials can be considered to be insignificant, over the 60-year period of interest.The EPRI Structural Tools examined industry failure data and NRC generic communications to determine if there are any additional aging effects that should be considered for elastomers. | |||
This review included searches of INPO NPRDS databases, NRC Information Notices and Bulletins, and NRC Licensee Event Reports. The search was performed for rubber, neoprene, and silicone vibration isolators, sealants, and elastomers. | HNP-08-001 Enclosure 1 Page 14 of 32 failure of a silicone sealant in the floor of a concrete containment building but did not address the cause of the sealant failure. | ||
Most of the industry experience failures related to these materials were associated with piping, penetration, and equipment sealants. | The HNP Tools calculation identified the aging effects for elastomers as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. These aging effects for elastomers in hydraulic fluid are consistent with industry practice as detailed in the EPRI Structural Tools. HNP plant-specific OE did not identify any new or unique aging effects. The HNP Tools calculation predicts wear for elastomers if there is relative motion between surfaces not associated with a design deficiency. No OE was discovered to indicate that relative motion between surfaces had occurred, and so, wear was not predicted. Based on the above, no other aging effects were predicted. | ||
The one reported failure associated with aging was the HNP-08-001 Enclosure 1 Page 14 of 32 failure of a silicone sealant in the floor of a concrete containment building but did not address the cause of the sealant failure.The HNP Tools calculation identified the aging effects for elastomers as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. | The PORV actuator hydraulic fluid is a phosphate ester. With over two decades of experience with phosphate esters, the hydraulic fluid industry has developed a complete summary of compatible materials of construction. Proper care in ordering components and replacement parts to be compatible with phosphate esters will result in start-up and operation without difficulty. Component manufacturers and suppliers have become quite familiar with the requirements of phosphate esters, and most compatible materials are readily available. | ||
These aging effects for elastomers in hydraulic fluid are consistent with industry practice as detailed in the EPRI Structural Tools. HNP plant-specific OE did not identify any new or unique aging effects. The HNP Tools calculation predicts wear for elastomers if there is relative motion between surfaces not associated with a design deficiency. | |||
No OE was discovered to indicate that relative motion between surfaces had occurred, and so, wear was not predicted. | |||
Based on the above, no other aging effects were predicted. | |||
The PORV actuator hydraulic fluid is a phosphate ester. With over two decades of experience with phosphate esters, the hydraulic fluid industry has developed a complete summary of compatible materials of construction. | |||
Proper care in ordering components and replacement parts to be compatible with phosphate esters will result in start-up and operation without difficulty. | |||
Component manufacturers and suppliers have become quite familiar with the requirements of phosphate esters, and most compatible materials are readily available. | |||
The hydraulic fluid is sampled periodically to verify moisture and particulate count are acceptable. | The hydraulic fluid is sampled periodically to verify moisture and particulate count are acceptable. | ||
Based on the above, loss of material from dissolving is not considered to be an aging effect requiring management for the internal surfaces of the elastomeric piping, piping components, and piping elements (hoses) that are exposed to the hydraulic fluid (inside) environment. | Based on the above, loss of material from dissolving is not considered to be an aging effect requiring management for the internal surfaces of the elastomeric piping, piping components, and piping elements (hoses) that are exposed to the hydraulic fluid (inside) environment. | ||
B. No age-related degradation of PORV elastomer components was found during the system OE review and as also stated by the Lubricating Oil Analysis program manager at HNP.However, it is prudent to confirm that age-related degradation is not occurring. | B. No age-related degradation of PORV elastomer components was found during the system OE review and as also stated by the Lubricating Oil Analysis program manager at HNP. | ||
The internal surfaces of the hydraulic fluid hoses will be managed by the One Time Inspection AMP.In addition to the generic inspections addressed in Section XI.M32 of NUREG-l1801, the HNP One Time Inspection Program includes several plant-specific inspections to confirm the insignificance of a potential aging effect. For these components, it is considered that: 1) an aging effect is not expected to occur but the data is insufficient to rule it out with reasonable confidence, 2) an aging effect is expected to progress very slowly in the specified environment, but the local environment may be more adverse than that generally expected, or 3) the characteristics of the aging effect include a long incubation period. Unacceptable inspection findings are evaluated in accordance with the site Corrective Action process to determine the need for subsequent (including Periodic) inspections and for monitoring and trending the results. The HNP One Time Inspection AMP includes provisions for defining the type of inspection and acceptance criteria. | However, it is prudent to confirm that age-related degradation is not occurring. The internal surfaces of the hydraulic fluid hoses will be managed by the One Time Inspection AMP. | ||
Acceptance criteria may be based on construction code, manufacturer's recommendations, engineering evaluation, or detailed examination, as appropriate. | In addition to the generic inspections addressed in Section XI.M32 of NUREG-l1801, the HNP One Time Inspection Program includes several plant-specific inspections to confirm the insignificance of a potential aging effect. For these components, it is considered that: 1) an aging effect is not expected to occur but the data is insufficient to rule it out with reasonable confidence, 2) an aging effect is expected to progress very slowly in the specified environment, but the local environment may be more adverse than that generally expected, or | ||
: 3) the characteristics of the aging effect include a long incubation period. Unacceptable inspection findings are evaluated in accordance with the site Corrective Action process to determine the need for subsequent (including Periodic) inspections and for monitoring and trending the results. The HNP One Time Inspection AMP includes provisions for defining the type of inspection and acceptance criteria. Acceptance criteria may be based on construction code, manufacturer's recommendations, engineering evaluation, or detailed examination, as appropriate. | |||
HNP-08-001 Enclosure 1 Page 15 of 32 Based on the above, the HNP One Time Inspection AMP is considered appropriate to manage the elastomeric piping, piping components, and piping elements (synthetic rubber hoses) exposed to hydraulic fluid for the Main Steam System PORV actuators. | HNP-08-001 Enclosure 1 Page 15 of 32 Based on the above, the HNP One Time Inspection AMP is considered appropriate to manage the elastomeric piping, piping components, and piping elements (synthetic rubber hoses) exposed to hydraulic fluid for the Main Steam System PORV actuators. | ||
C. For the elastomers in a hydraulic fluid environment, inspection acceptance criteria will be determined prior to the period of extended operation. | C. For the elastomers in a hydraulic fluid environment, inspection acceptance criteria will be determined prior to the period of extended operation. HNP will remain abreast of industry best practices for aging management of the piping, piping components, and piping elements (hoses) made of synthetic rubber for the hydraulic fluid system associated with the Main Steam System PORV actuators. | ||
HNP will remain abreast of industry best practices for aging management of the piping, piping components, and piping elements (hoses) made of synthetic rubber for the hydraulic fluid system associated with the Main Steam System PORV actuators. | As stated above, the HNP One Time Inspection AMP includes provisions for defining the type of inspection and acceptance criteria. Acceptance criteria may be based on construction code, manufacturer's recommendations, engineering evaluation, or detailed examination, as appropriate. | ||
As stated above, the HNP One Time Inspection AMP includes provisions for defining the type of inspection and acceptance criteria. | Based on the above, the inspections credited under the One Time Inspection Program are considered capable of managing cracking during the period of extended operation for the main steam system elastomeric hoses that are exposed to the hydraulic fluid (inside) environment. | ||
Acceptance criteria may be based on construction code, manufacturer's recommendations, engineering evaluation, or detailed examination, as appropriate. | NRC RAI 3.4-6 LRA Table 3.4.2-6 includes an AMR (annotated by Footnote F on LRA page 3.4-54) on exposure of nickel-based alloy piping, piping components, and piping elements in the feedwater system under exposure to a treated water (inside) environment. In this AMR, CP&L identified that cracking due to thermal fatigue is an applicable aging effect requiring management (AERM) and credited the TLAA on metal fatigue to manage this aging effect. CP&L's TLAA on metal fatigue, as discussed and evaluated in Section 4.3 of the LRA, is predicated on preventing the initiation of a fatigue induced flaw, and thus cannot be used to manage a fatigue-induced flaw that is already postulated on already exists in the stated piping components. In addition, industry experience has demonstrated that nickel-based alloy materials in PWR designs are susceptible crack initiation and growth by stress corrosion cracking (SCC). | ||
Based on the above, the inspections credited under the One Time Inspection Program are considered capable of managing cracking during the period of extended operation for the main steam system elastomeric hoses that are exposed to the hydraulic fluid (inside)environment. | A. For the stated AMR on LRA page 3.4-54, clarify whether the AMR has postulated the occurrence of a fatigue-induced crack of the applicable nickel-based alloy piping, piping components, or piping elements or whether HNP has relevant operating experience fatigue-initiated cracking in the nickel-alloy piping components of the feedwater system. | ||
NRC RAI 3.4-6 LRA Table 3.4.2-6 includes an AMR (annotated by Footnote F on LRA page 3.4-54) on exposure of nickel-based alloy piping, piping components, and piping elements in the feedwater system under exposure to a treated water (inside) environment. | If so, justify the basis for crediting the TLAA on metal fatigue as the basis for managing fatigue induced cracking in these components. | ||
In this AMR, CP&L identified that cracking due to thermal fatigue is an applicable aging effect requiring management (AERM)and credited the TLAA on metal fatigue to manage this aging effect. CP&L's TLAA on metal fatigue, as discussed and evaluated in Section 4.3 of the LRA, is predicated on preventing the initiation of a fatigue induced flaw, and thus cannot be used to manage a fatigue-induced flaw that is already postulated on already exists in the stated piping components. | B. Clarify whether cracking from SCC is an applicable AERM for these nickel-alloy piping components, and if so, whether fatigue-induced flaw growth of an SCC-initiated crack is an aging effect requiring management during the period of extended operation. If so, justify the basis for crediting the TLAA on metal fatigue as the basis for managing fatigue-induced crack growth of an SCC-initiated crack in these components. | ||
In addition, industry experience has demonstrated that nickel-based alloy materials in PWR designs are susceptible crack initiation and growth by stress corrosion cracking (SCC).A. For the stated AMR on LRA page 3.4-54, clarify whether the AMR has postulated the occurrence of a fatigue-induced crack of the applicable nickel-based alloy piping, piping components, or piping elements or whether HNP has relevant operating experience fatigue-initiated cracking in the nickel-alloy piping components of the feedwater system.If so, justify the basis for crediting the TLAA on metal fatigue as the basis for managing fatigue induced cracking in these components. | |||
B. Clarify whether cracking from SCC is an applicable AERM for these nickel-alloy piping components, and if so, whether fatigue-induced flaw growth of an SCC-initiated crack is an aging effect requiring management during the period of extended operation. | HNP-08-001 Enclosure 1 Page 16 of 32 RAI 3.4-6 Response Response to Part A The HNP AMR items do not postulate the occurrence of a fatigue-induced crack in the nickel base alloy component. Refer to HNP's Response Audit Question 3.1-FS-44 in 14NP letter HNP-07-112, which describes this aspect of the HNP AMR methodology. | ||
If so, justify the basis for crediting the TLAA on metal fatigue as the basis for managing fatigue-induced crack growth of an SCC-initiated crack in these components. | The evaluation of OE for the feedwater system did not identify any instance of thermal fatigue-initiated cracking in the nickel-based components at HNP. | ||
HNP-08-001 Enclosure 1 Page 16 of 32 RAI 3.4-6 Response Response to Part A The HNP AMR items do not postulate the occurrence of a fatigue-induced crack in the nickel base alloy component. | Response to Part B The HNP methodology did not predict cracking due to SCC for the nickel based alloys piping component in the Feedwater System. The environmental conditions in this section of the piping are below the threshold for which HNP would predict this aging effect or mechanism. | ||
Refer to HNP's Response Audit Question 3.1-FS-44 in 14NP letter HNP-07-112, which describes this aspect of the HNP AMR methodology. | |||
The evaluation of OE for the feedwater system did not identify any instance of thermal fatigue-initiated cracking in the nickel-based components at HNP.Response to Part B The HNP methodology did not predict cracking due to SCC for the nickel based alloys piping component in the Feedwater System. The environmental conditions in this section of the piping are below the threshold for which HNP would predict this aging effect or mechanism. | |||
Consequently, there is no need to justify using a TLAA for management of fatigue-induced flaw growth of an SCC-initiated crack, because the condition is not applicable. | Consequently, there is no need to justify using a TLAA for management of fatigue-induced flaw growth of an SCC-initiated crack, because the condition is not applicable. | ||
NRC RAI 3.4-7 LRA Table 3.4.2-6 includes an AMR (annotated with Footnote J on LRA page 3.4-53) on elastomeric piping, piping components, and piping elements that are exposed to an air/gas (dry)(inside) environment. | NRC RAI 3.4-7 LRA Table 3.4.2-6 includes an AMR (annotated with Footnote J on LRA page 3.4-53) on elastomeric piping, piping components, and piping elements that are exposed to an air/gas (dry) | ||
CP&L has used conformance with the guidelines of NEI Document No.NEI-95-10, Revision 6, as a basis for concluding that there are not any applicable aging effects for these elastomeric piping components. | (inside) environment. CP&L has used conformance with the guidelines of NEI Document No. | ||
Conformance with the industry guidance in NEI 95-10, Revision 6, does not necessarily provide an sufficient technical basis to conclude that aging effects are not applicable to these elastomeric feedwater system components because this is not consistent with guidance in the GALL Report, Volume 2. In particular, GALL Report, Volume 2, Table IX.F, "Selected Definitions and Use of Terms for Describing and Standardizing AGING MECHANISMS," identifies that the following degradation mechanisms may be applicable to elastomeric materials, including rubbers: (1) cracking, (2) crazing, (3) fatigue breakdown, (4)abrasion, (5) chemical attacks, (6) weathering, and (&) elastomeric hardening. | NEI-95-10, Revision 6, as a basis for concluding that there are not any applicable aging effects for these elastomeric piping components. Conformance with the industry guidance in NEI 95-10, Revision 6, does not necessarily provide an sufficient technical basis to conclude that aging effects are not applicable to these elastomeric feedwater system components because this is not consistent with guidance in the GALL Report, Volume 2. In particular, GALL Report, Volume 2, Table IX.F, "Selected Definitions and Use of Terms for Describing and Standardizing AGING MECHANISMS," identifies that the following degradation mechanisms may be applicable to elastomeric materials, including rubbers: (1) cracking, (2) crazing, (3) fatigue breakdown, (4) abrasion, (5) chemical attacks, (6) weathering, and (&) elastomeric hardening. The staff is of the opinion that some of the aging effects identified in GALL Table IX.F for "elastomeric degradation" may be applicable to these elastomerics, particular if the dry air/gas environments are subject to a varied temperature range. Provide your basis for not crediting at least a One-Time Inspection to confirm that the aging effects for "elastomer degradation" in GALL Table IX.F are not applicable to these elastomeric piping components. | ||
The staff is of the opinion that some of the aging effects identified in GALL Table IX.F for "elastomeric degradation" may be applicable to these elastomerics, particular if the dry air/gas environments are subject to a varied temperature range. Provide your basis for not crediting at least a One-Time Inspection to confirm that the aging effects for "elastomer degradation" in GALL Table IX.F are not applicable to these elastomeric piping components. | RAI 3.4-7 Response Aging effects are applicable to the referenced elastomeric feedwater system components. The aging effects are cracking due to various degradation mechanisms and change in material properties due to various degradation mechanisms. | ||
RAI 3.4-7 Response Aging effects are applicable to the referenced elastomeric feedwater system components. | |||
The aging effects are cracking due to various degradation mechanisms and change in material properties due to various degradation mechanisms. | HNP-08-001 Enclosure 1 Page 17 of 32 The piping, piping components, and piping elements made of elastomer in an air/gas (inside) environment identified on LRA page 3.4-53 are the same piping, piping components, and piping elements made of elastomer in an air-indoor (outside) environment identified on LRA page 3.4- | ||
HNP-08-001 Enclosure 1 Page 17 of 32 The piping, piping components, and piping elements made of elastomer in an air/gas (inside)environment identified on LRA page 3.4-53 are the same piping, piping components, and piping elements made of elastomer in an air-indoor (outside) environment identified on LRA page 3.4-53. Plant-Specific Note 411 applies to the line items and identifies they represent instrument air hoses in the Turbine Building. | : 53. Plant-Specific Note 411 applies to the line items and identifies they represent instrument air hoses in the Turbine Building. As noted, these components in the air-indoor environment have been assigned the aging effects of cracking and change material properties. | ||
As noted, these components in the air-indoor environment have been assigned the aging effects of cracking and change material properties. | The aging effects for these elastomer hoses are driven by temperature (e.g., T > 95°F). It is likely that the external surface of the elastomer hoses will be at a higher temperature than the internal surface. It is reasonable to conclude that the aging effects on the external surface are representative of those on the internal surface. Consequently, aging management can be done by external examination. As such, LRA page 3.4-53 identifies aging effects on the outside surface of the piping, piping components, and piping elements made of elastomer in an air-indoor (outside) environment with the External Surfaces Monitoring AMP to manage the aging effects. | ||
The aging effects for these elastomer hoses are driven by temperature (e.g., T > 95°F). It is likely that the external surface of the elastomer hoses will be at a higher temperature than the internal surface. It is reasonable to conclude that the aging effects on the external surface are representative of those on the internal surface. Consequently, aging management can be done by external examination. | NRC RAI 3.4-8 LRA Table 3.4.2-10 and TLA Table 3.4.2-11 each include two AMRs (annotated with Footnote F on LRA page 3.4-67) on thermoplastic components in the condensate storage tank and in the secondary sampling system that are exposed to treated water (inside) and air/gas (wetted) | ||
As such, LRA page 3.4-53 identifies aging effects on the outside surface of the piping, piping components, and piping elements made of elastomer in an air-indoor (outside) environment with the External Surfaces Monitoring AMP to manage the aging effects.NRC RAI 3.4-8 LRA Table 3.4.2-10 and TLA Table 3.4.2-11 each include two AMRs (annotated with Footnote F on LRA page 3.4-67) on thermoplastic components in the condensate storage tank and in the secondary sampling system that are exposed to treated water (inside) and air/gas (wetted)(outside) environments. | (outside) environments. In these AMRs, CP&L does not identify any aging effects requiring management for the component/material/environment combinations and does not credit any AMPs for aging management. GALL Report, Volume 2, Table IX.F, "Selected Definitions and Use of Terms for Describing and Standardizing AGING MECHANISMS," identifies that thermoplastic materials may be subject to thermal degradation and/or thermoxidative degradation aging effects/mechanisms, including: (1) increased tensile strengths/hardening due to cross-linking, (2) loss of flexibility, (3) chain depolymeration, (4) crystallization, (5) decomposition/chemical reaction. The staff is of the opinion that some of the aging effects identified in GALL Table IX.F for "elastomeric degradation" may be applicable to these thermoplastic materials, particular if the environments are subject to a varied temperature range. | ||
In these AMRs, CP&L does not identify any aging effects requiring management for the component/material/environment combinations and does not credit any AMPs for aging management. | Provide your basis for not crediting at least a One-Time Inspection on the inside and outside surfaces of the thermoplastic components in condensate storage tank and secondary sampling systems to confirm that the aging effects referenced in GALL Table IX.F for thermoplastic materials are not applicable to them. | ||
GALL Report, Volume 2, Table IX.F, "Selected Definitions and Use of Terms for Describing and Standardizing AGING MECHANISMS," identifies that thermoplastic materials may be subject to thermal degradation and/or thermoxidative degradation aging effects/mechanisms, including: | RAI 3.4-8 Response LRA Table 3.4.2-10, page 3.4-67, indicates that the Condensate Storage Tank (CST) contains a thermoplastic diaphragm located inside the CST. The diaphragm is exposed to a treated water environment on the water side and an air/gas wetted environment on the other side. | ||
(1) increased tensile strengths/hardening due to cross-linking, (2) loss of flexibility, (3) chain depolymeration, (4) crystallization, (5)decomposition/chemical reaction. | LRA Table 3.4.2-11, 3.4-72, identifies that the Secondary Sampling System contains thermoplastic piping components exposed to a treated water environment on the inside and an air/gas wetted environment on the outside. This thermoplastic tubing is associated with sampling | ||
The staff is of the opinion that some of the aging effects identified in GALL Table IX.F for "elastomeric degradation" may be applicable to these thermoplastic materials, particular if the environments are subject to a varied temperature range.Provide your basis for not crediting at least a One-Time Inspection on the inside and outside surfaces of the thermoplastic components in condensate storage tank and secondary sampling systems to confirm that the aging effects referenced in GALL Table IX.F for thermoplastic materials are not applicable to them.RAI 3.4-8 Response LRA Table 3.4.2-10, page 3.4-67, indicates that the Condensate Storage Tank (CST) contains a thermoplastic diaphragm located inside the CST. The diaphragm is exposed to a treated water environment on the water side and an air/gas wetted environment on the other side.LRA Table 3.4.2-11, 3.4-72, identifies that the Secondary Sampling System contains thermoplastic piping components exposed to a treated water environment on the inside and an air/gas wetted environment on the outside. This thermoplastic tubing is associated with sampling HNP-08-001 Enclosure 1 Page 18 of 32 water from the Condensate Storage Tank for levels of dissolved oxygen, pH, and conductivity. | |||
The thermoplastic tubing is located both in and near the CST sample sink located in the Unit 1 Tank Area/Building (indoor).The HNP Tools calculation determined that the acceptability for use of thermoplastics within a treated water and air/gas environment is a design driven criteria; and, once the appropriate material has been selected, there should be no applicable aging effects caused by the working fluid. Thus, no aging effects were predicted. | HNP-08-001 Enclosure 1 Page 18 of 32 water from the Condensate Storage Tank for levels of dissolved oxygen, pH, and conductivity. | ||
The Condensate Storage Tank pressure is atmospheric and the temperature of the condensate in the CST is ambient for the Tank Area (not outdoor). | The thermoplastic tubing is located both in and near the CST sample sink located in the Unit 1 Tank Area/Building (indoor). | ||
The Secondary Sampling System sample tubing has been determined to be suitable for the temperature and pressure of the sample water.Thus, the CST diaphragm and sample tubing are not expected to be in environments subject to a significant change in temperature. | The HNP Tools calculation determined that the acceptability for use of thermoplastics within a treated water and air/gas environment is a design driven criteria; and, once the appropriate material has been selected, there should be no applicable aging effects caused by the working fluid. Thus, no aging effects were predicted. | ||
The Condensate Storage Tank pressure is atmospheric and the temperature of the condensate in the CST is ambient for the Tank Area (not outdoor). The Secondary Sampling System sample tubing has been determined to be suitable for the temperature and pressure of the sample water. | |||
Thus, the CST diaphragm and sample tubing are not expected to be in environments subject to a significant change in temperature. | |||
Based upon the above, the thermoplastic components in the Condensate Storage Tank and secondary sampling system are not predicted to have aging effects requiring management. | Based upon the above, the thermoplastic components in the Condensate Storage Tank and secondary sampling system are not predicted to have aging effects requiring management. | ||
NRC RAI 3.4-9 The LRA aligns a number of Type 2 AMR items for steel steam generator system components, as provided in LRA Table 3.1.2-6, and an number of Type 2 AMR items for steel auxiliary system components, as provided in the LRA Tables designated as 3.3.2-X, to steam and power conversion system AMR Item 3.4.1-04 in the LRA, and has credited the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, and crevice corrosion in these components. | NRC RAI 3.4-9 The LRA aligns a number of Type 2 AMR items for steel steam generator system components, as provided in LRA Table 3.1.2-6, and an number of Type 2 AMR items for steel auxiliary system components, as provided in the LRA Tables designated as 3.3.2-X, to steam and power conversion system AMR Item 3.4.1-04 in the LRA, and has credited the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, and crevice corrosion in these components. Provide your basis for aligning these Type 2 steam generator system and auxiliary system AMR Items to LRA AMR Item 3.4.1-04, which is a steam and power conversion system AMR item, and justify why it is acceptable to credit to the One-Time Inspection Program and the Water Chemistry program to manage loss of material due to general, pitting, and crevice in these components in lieu of crediting an AMP that implements periodic inspections of the components. | ||
Provide your basis for aligning these Type 2 steam generator system and auxiliary system AMR Items to LRA AMR Item 3.4.1-04, which is a steam and power conversion system AMR item, and justify why it is acceptable to credit to the One-Time Inspection Program and the Water Chemistry program to manage loss of material due to general, pitting, and crevice in these components in lieu of crediting an AMP that implements periodic inspections of the components. | RAI 3.4-9 Response Basis for NUREG-1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR. | ||
RAI 3.4-9 Response Basis for NUREG-1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR.No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section of NUREG-1 801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG- 1801 line item, if applicable. | No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section of NUREG-1 801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG- 1801 line item, if applicable. The comparison evaluated each AMR line item by considering the component along with its MEAP. Below is an example explaining the comparison. | ||
The comparison evaluated each AMR line item by considering the component along with its MEAP. Below is an example explaining the comparison. | |||
HNP-08-001 Enclosure 1 Page 19 of 32 LRA Table 3.4.1 identifies Item Number 3.4.1-04 for steel piping components exposed to treated water and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.Many AMR line items contributed to rollup Item Number 3.4.1-04. | HNP-08-001 Enclosure 1 Page 19 of 32 LRA Table 3.4.1 identifies Item Number 3.4.1-04 for steel piping components exposed to treated water and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | ||
One of the contributors was a steel piping commodity (see LRA Table 3.4.2-6, page 3.4-52) in the Feedwater System treated water environment managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. The Feedwater System is included in the Steam and Power Conversion systems.Another contributor to LRA Table 3.4.1 rollup Item Number 3.4.1-04 was Steam Generator System steel instrument manifolds (see LRA Table 3.1.2-6, page 3.1-132) in a treated water environment managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Plant-Specific Note 106 states that the instrument manifolds are associated with the steam generator level instrumentation and the feedwater system. The Steam Generator System is included in the Reactor Vessel, Internals, and Reactor Coolant systems.Based upon consideration of the components along with the MEAP, both AMR line items are similar, both were aligned to NUREG-1801 Volume 2 Item VIII.D1-8 and rolled up to Table 3.4.1 Item 3.4.1-04. | Many AMR line items contributed to rollup Item Number 3.4.1-04. One of the contributors was a steel piping commodity (see LRA Table 3.4.2-6, page 3.4-52) in the Feedwater System treated water environment managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. The Feedwater System is included in the Steam and Power Conversion systems. | ||
In summary, alignments taken to NUREG-1 801 line items were made based upon a consideration of a component's MEAP and similarity. | Another contributor to LRA Table 3.4.1 rollup Item Number 3.4.1-04 was Steam Generator System steel instrument manifolds (see LRA Table 3.1.2-6, page 3.1-132) in a treated water environment managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Plant-Specific Note 106 states that the instrument manifolds are associated with the steam generator level instrumentation and the feedwater system. The Steam Generator System is included in the Reactor Vessel, Internals, and Reactor Coolant systems. | ||
Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above.Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the approach of crediting the Water Chemistry Program with the One Time Inspection Program on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal Safety Evaluation Reports (SERs) accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls.HNP manages the piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. | Based upon consideration of the components along with the MEAP, both AMR line items are similar, both were aligned to NUREG-1801 Volume 2 Item VIII.D1-8 and rolled up to Table 3.4.1 Item 3.4.1-04. In summary, alignments taken to NUREG-1 801 line items were made based upon a consideration of a component's MEAP and similarity. Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above. | ||
This approach is consistent with the many AMR line items in NUREG-1 801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A ofNUREG-1833. | Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the approach of crediting the Water Chemistry Program with the One Time Inspection Program on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal Safety Evaluation Reports (SERs) accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls. | ||
LRA AMR Item 3.4.1-04 in Table 3.4.1 refers to steel piping components exposed to treated water, subject to loss of material due to general, pitting, and crevice corrosion, and managed by a 1/4?HNP-08-001 Enclosure 1 Page 20 of 32 combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion Systems.NUREG-1801 Volume 2 Item VIII.D1-8 (S-10), for the Feedwater System, is a typical Steam and Power Conversion systems AMR line item for piping components exposed to treated water and subject to loss of material due to general, crevice and pitting corrosion. | HNP manages the piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. This approach is consistent with the many AMR line items in NUREG-1 801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A ofNUREG-1833. | ||
NUREG-1801 recommends related generic item S-10 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.Based upon this information, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage loss of material due to general, pitting, and crevice corrosion in the subject components in lieu of crediting an AMP that implements periodic inspections of the components. | LRA AMR Item 3.4.1-04 in Table 3.4.1 refers to steel piping components exposed to treated water, subject to loss of material due to general, pitting, and crevice corrosion, and managed by a | ||
NRC RAI 3.4-10 The staff has additional questions on why steel extraction steam system components have not been aligned to AMR Item 2 in the GALL Report, Volume 1, and whether there are any steel heat exchangers in the steam and power conversion system that align to AMR Item 3 in the GALL Report, Volume 1, Table 4.A. LRA AMR Item 3.4.1-2 states that AMR Item 2 in Table 4 of the GALL Report, Volume 1, is not applicable to the HNP extraction steam system because the system is not within the scope of license renewal. Table VIII.C of the GALL Report, Volume 2, identifies that the extraction steam systems is a steam and power conversion system that may be within the scope of license renewal and recommends that the components in this system be subject to an AMR. Provide your basis why the extraction steam system is not within the scope of license renewal and why the extraction steam piping, piping components, and piping elements made from steel materials (i.e., carbon steel, low-alloy steel, or cast iron materials) would not be subject to the loss of material effect discussed in AMR Item 2 of GALL Report Volume 2, Table 4.B. LRA AMR Item 3.4.1-3 states that AMR Item 3 in Table 4 of the GALL Report, Volume 1, which pertains to loss of material due to general pitting, and crevice corrosion in steel heat exchanger components in the condensate system and the steam generator blowdown system, is not applicable to HNP because the portions of these systems that are within the scope of license renewal do not include heat exchanger components. | |||
Clarify whether the condensate or steam generator blowdown systems included any steel heat exchangers that are within the scope of license renewal under the specific scoping criteria of 10 CFR 54.4(a)(2), and if so, to provide a basis why these heat exchangers would not be within the scope of AMR Item 3 in the GALL Report, Volume 1. | 1/4? | ||
HNP-08-001 Enclosure 1 Page 21 of 32 RAI 3.4-10 Response A. As stated in LRA Section 2.1.1, "Scoping," Systems, Structures, and Components (SSCs)that satisfy the criteria of 10 CFR 54.4(a)(1), (2), or (3) are within the scope of License Renewal. LRA Table 2.2-1, License Renewal Scoping Results for Mechanical Systems, documents that the Extraction Steam System did not meet any of the scoping criteria and, thus, is not within the scope of License Renewal. Since the Extraction Steam System is not within the scope of License Renewal, the AMR line item in GALL for the system does not apply to HNP.B. Neither the Condensate System nor the Steam Generator Blowdown System includes a steel heat exchanger that is within the scope of License Renewal under the specific scoping criteria of 10 CFR 54.4(a)(2) or any scoping criteria. | HNP-08-001 Enclosure 1 Page 20 of 32 combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion Systems. | ||
This is indicated in the"Discussion" column of LRA Table 3.4.1, for line item 3.4.1-03.NRC RAI 3.4-11 The LRA has aligned a number of the AMR items on cracking due stress corrosion cracking of stainless steel auxiliary system components, as provided in the Type 2 LRA Tables designated as 3.3.2-X (X being an integer defined in the LRA) to LRA AMR Item 3.4.1-14 and has credited the One-Time Inspection Program and the Water Chemistry Program to manage cracking due to stress corrosion cracking in these components. | NUREG-1801 Volume 2 Item VIII.D1-8 (S-10), for the Feedwater System, is a typical Steam and Power Conversion systems AMR line item for piping components exposed to treated water and subject to loss of material due to general, crevice and pitting corrosion. NUREG-1801 recommends related generic item S-10 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. | ||
Provide your basis for aligning these Type 2 auxiliary system AMR items to LRA AMR Item 3.4.1-4, which is a steam and power conversion system AMR item, and justify why it is acceptable to credit to the One-Time Inspection Program and the Water Chemistry program to manage cracking due to stress corrosion cracking of stainless steel auxiliary system components in lieu of crediting an AMP that implements periodic inspections of the components. | Based upon this information, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage loss of material due to general, pitting, and crevice corrosion in the subject components in lieu of crediting an AMP that implements periodic inspections of the components. | ||
RAI 3.4-11 Response Basis for NUREG- 1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR.No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section ofNUREG-1801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG-1801 line item, if applicable. | NRC RAI 3.4-10 The staff has additional questions on why steel extraction steam system components have not been aligned to AMR Item 2 in the GALL Report, Volume 1, and whether there are any steel heat exchangers in the steam and power conversion system that align to AMR Item 3 in the GALL Report, Volume 1, Table 4. | ||
The comparison evaluated each AMR line item by considering the component along with its MEAP. Below is an example explaining the comparison. | A. LRA AMR Item 3.4.1-2 states that AMR Item 2 in Table 4 of the GALL Report, Volume 1, is not applicable to the HNP extraction steam system because the system is not within the scope of license renewal. Table VIII.C of the GALL Report, Volume 2, identifies that the extraction steam systems is a steam and power conversion system that may be within the scope of license renewal and recommends that the components in this system be subject to an AMR. Provide your basis why the extraction steam system is not within the scope of license renewal and why the extraction steam piping, piping components, and piping elements made from steel materials (i.e., carbon steel, low-alloy steel, or cast iron materials) would not be subject to the loss of material effect discussed in AMR Item 2 of GALL Report Volume 2, Table 4. | ||
B. LRA AMR Item 3.4.1-3 states that AMR Item 3 in Table 4 of the GALL Report, Volume 1, which pertains to loss of material due to general pitting, and crevice corrosion in steel heat exchanger components in the condensate system and the steam generator blowdown system, is not applicable to HNP because the portions of these systems that are within the scope of license renewal do not include heat exchanger components. Clarify whether the condensate or steam generator blowdown systems included any steel heat exchangers that are within the scope of license renewal under the specific scoping criteria of 10 CFR 54.4(a)(2), and if so, to provide a basis why these heat exchangers would not be within the scope of AMR Item 3 in the GALL Report, Volume 1. | |||
HNP-08-001 Enclosure 1 Page 21 of 32 RAI 3.4-10 Response A. As stated in LRA Section 2.1.1, "Scoping," Systems, Structures, and Components (SSCs) that satisfy the criteria of 10 CFR 54.4(a)(1), (2), or (3) are within the scope of License Renewal. LRA Table 2.2-1, License Renewal Scoping Results for Mechanical Systems, documents that the Extraction Steam System did not meet any of the scoping criteria and, thus, is not within the scope of License Renewal. Since the Extraction Steam System is not within the scope of License Renewal, the AMR line item in GALL for the system does not apply to HNP. | |||
B. Neither the Condensate System nor the Steam Generator Blowdown System includes a steel heat exchanger that is within the scope of License Renewal under the specific scoping criteria of 10 CFR 54.4(a)(2) or any scoping criteria. This is indicated in the "Discussion" column of LRA Table 3.4.1, for line item 3.4.1-03. | |||
NRC RAI 3.4-11 The LRA has aligned a number of the AMR items on cracking due stress corrosion cracking of stainless steel auxiliary system components, as provided in the Type 2 LRA Tables designated as 3.3.2-X (X being an integer defined in the LRA) to LRA AMR Item 3.4.1-14 and has credited the One-Time Inspection Program and the Water Chemistry Program to manage cracking due to stress corrosion cracking in these components. Provide your basis for aligning these Type 2 auxiliary system AMR items to LRA AMR Item 3.4.1-4, which is a steam and power conversion system AMR item, and justify why it is acceptable to credit to the One-Time Inspection Program and the Water Chemistry program to manage cracking due to stress corrosion cracking of stainless steel auxiliary system components in lieu of crediting an AMP that implements periodic inspections of the components. | |||
RAI 3.4-11 Response Basis for NUREG- 1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR. | |||
No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section ofNUREG-1801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG-1801 line item, if applicable. The comparison evaluated each AMR line item by considering the component along with its MEAP. Below is an example explaining the comparison. | |||
LRA Table 3.4.1 identifies Item Number 3.4.1-14 for stainless steel piping components exposed to treated water, subject to cracking due to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | LRA Table 3.4.1 identifies Item Number 3.4.1-14 for stainless steel piping components exposed to treated water, subject to cracking due to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | ||
I, HNP-08-001 Enclosure 1 Page 22 of 32 Many AMR line items contributed to rollup Item Number 3.4.1-14. | |||
One of the contributors was a stainless steel piping component/commodity from LRA Table 3.4.2-3, on page 3.4-45, in the Main Steam System treated water environment, subject to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Note that the AMR line item is given a Standard Note A, since the component/commodity was considered the same as the NUREG-1801 Volume 2 item. The Main Steam System is included in the Steam and Power Conversion systems.Another contributor to LRA Table 3.4.1 was a Primary Sampling System stainless steel piping commodity from LRA Table 3.3.2-4, on page 3.3-142, in a treated water environment, subject to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. The Primary Sampling System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG-1801 Volume 2 item.Based upon consideration of the components similarity along with the MEAP, both were aligned to NUREG-1801 Volume 2 Item VIII.B1-5 and rolled up to Table 1 Item 3.4.1-14. | I, HNP-08-001 Enclosure 1 Page 22 of 32 Many AMR line items contributed to rollup Item Number 3.4.1-14. One of the contributors was a stainless steel piping component/commodity from LRA Table 3.4.2-3, on page 3.4-45, in the Main Steam System treated water environment, subject to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Note that the AMR line item is given a Standard Note A, since the component/commodity was considered the same as the NUREG-1801 Volume 2 item. The Main Steam System is included in the Steam and Power Conversion systems. | ||
In summary, alignments to NUREG-1801 line items were made based upon a consideration of the component's MEAP and similarity. | Another contributor to LRA Table 3.4.1 was a Primary Sampling System stainless steel piping commodity from LRA Table 3.3.2-4, on page 3.3-142, in a treated water environment, subject to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. The Primary Sampling System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG-1801 Volume 2 item. | ||
Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above.Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the use of the Water Chemistry and One Time Inspection Programs on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal SERs accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls.HNP manages piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. | Based upon consideration of the components similarity along with the MEAP, both were aligned to NUREG-1801 Volume 2 Item VIII.B1-5 and rolled up to Table 1 Item 3.4.1-14. In summary, alignments to NUREG-1801 line items were made based upon a consideration of the component's MEAP and similarity. Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above. | ||
This approach is consistent with the many AMR line items in NUREG-1801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A ofNUREG-1833. | Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the use of the Water Chemistry and One Time Inspection Programs on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal SERs accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls. | ||
HNP manages piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. This approach is consistent with the many AMR line items in NUREG-1801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A ofNUREG-1833. | |||
LRA AMR Item 3.4.1-14 in Table 3.4.1 refers to stainless steel piping components exposed to treated water, subject to SCC, and managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion Systems. | LRA AMR Item 3.4.1-14 in Table 3.4.1 refers to stainless steel piping components exposed to treated water, subject to SCC, and managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion Systems. | ||
HNP-08-001 Enclosure 1 Page 23 of 32 NUREG-1801, Volume 2, Item VIII.B1-5 (SP-17), Main Steam System, is a typical Steam and Power Conversion Systems AMR line item for stainless steel piping components exposed to treated water and subject to SCC. NUREG-1801 recommends that related generic item SP-17 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.Based upon this information, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage cracking due to SCC in the subject components in lieu of crediting an AMP that implements periodic inspections of the components. | |||
NRC RAI 3.4-12 The LRA has aligned the Type 2 AMR item on loss of material due to general, pitting, and crevice corrosion for the copper alloy piping, piping components, and piping elements in the boron thermal regeneration and demineralized water systems (i.e., auxiliary system components) to LRA AMR Item 3.4.1-15, which is a steam and power conversion system AMR. and the Type 2 AMRs on loss of material due to general, pitting, and crevice corrosion in the stainless steel piping, piping components, and piping elements in the demineralized water, radiation monitoring, radwaste sampling, and refueling systems (i.e., auxiliary system components), and the stainless steel steam generator instrument manifolds and valves and miscellaneous stainless steel non-pressure boundary components in the steam generator system to LRA AMR Item 3.4.1 -16. The LRA credits the One-Time Inspection Program and the Water Chemistry Program to manage loss of material in these auxiliary system and steam generator system components. | HNP-08-001 Enclosure 1 Page 23 of 32 NUREG-1801, Volume 2, Item VIII.B1-5 (SP-17), Main Steam System, is a typical Steam and Power Conversion Systems AMR line item for stainless steel piping components exposed to treated water and subject to SCC. NUREG-1801 recommends that related generic item SP-17 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. | ||
Provide your basis for aligning the Type 2 AMR items on loss of material of the copper alloy piping components in the boron thermal regeneration and demineralized water systems to LRA AMR 3.4-1-15, and the stainless steel piping components in the radiation monitoring, radwaste sampling, and refueling systems, and the stainless steel steam generator instrument manifolds and valves and miscellaneous stainless steel non-pressure boundary components in the steam generator system to LRA AMR Item 3.4.1-16. | Based upon this information, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage cracking due to SCC in the subject components in lieu of crediting an AMP that implements periodic inspections of the components. | ||
Provide your basis why it is acceptable for the applicant to credit the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, or crevice corrosion in these components in lieu of performing periodic inspections of the components. | NRC RAI 3.4-12 The LRA has aligned the Type 2 AMR item on loss of material due to general, pitting, and crevice corrosion for the copper alloy piping, piping components, and piping elements in the boron thermal regeneration and demineralized water systems (i.e., auxiliary system components) to LRA AMR Item 3.4.1-15, which is a steam and power conversion system AMR. and the Type 2 AMRs on loss of material due to general, pitting, and crevice corrosion in the stainless steel piping, piping components, and piping elements in the demineralized water, radiation monitoring, radwaste sampling, and refueling systems (i.e., auxiliary system components), and the stainless steel steam generator instrument manifolds and valves and miscellaneous stainless steel non-pressure boundary components in the steam generator system to LRA AMR Item 3.4.1 - | ||
RAI 3.4-12 Response Basis for NUREG-1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR.No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section of NUREG-1 801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG-1801 line item, if applicable. | : 16. The LRA credits the One-Time Inspection Program and the Water Chemistry Program to manage loss of material in these auxiliary system and steam generator system components. | ||
The comparison evaluated each 41 HNP-08-001 Enclosure 1 Page 24 of 32 AMR line item by considering the component along with its MEAP. Below are examples explaining the comparison. | Provide your basis for aligning the Type 2 AMR items on loss of material of the copper alloy piping components in the boron thermal regeneration and demineralized water systems to LRA AMR 3.4-1-15, and the stainless steel piping components in the radiation monitoring, radwaste sampling, and refueling systems, and the stainless steel steam generator instrument manifolds and valves and miscellaneous stainless steel non-pressure boundary components in the steam generator system to LRA AMR Item 3.4.1-16. Provide your basis why it is acceptable for the applicant to credit the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, or crevice corrosion in these components in lieu of performing periodic inspections of the components. | ||
: 1. LRA Table 3.4.1 identifies Item Number 3.4.1-16 for stainless steel piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.Many AMR line items contributed to rollup Item Number 3.4.1-16. | RAI 3.4-12 Response Basis for NUREG-1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR. | ||
One of the contributors was a stainless steel piping component/commodity from LRA Table 3.4.2-6, on page 3.4-54, in the Feedwater System treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Note that the AMR line item is given a Standard Note A, since the component/commodity was considered the same as the NUREG- 1801 Volume 2 Item. The Feedwater System is included in the Steam and Power Conversion Systems.Similarly, on the secondary side, Steam Generator System components from LRA Table 3.1.2-6, on page 3.1-132, made of stainless steel are wetted internally by secondary side treated water (i.e., Feedwater) and alignment was taken to the Steam and Power Conversion systems based on the Feedwater environment. | No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section of NUREG-1 801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG-1801 line item, if applicable. The comparison evaluated each | ||
Another contributor to LRA Table 3.4.1 was a Demineralized Water System stainless steel piping commodity from LRA Table 3.3.2-36, on page 3.3-325, in a treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.The Demineralized Water System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG- 1801 Volume 2 Item.As stated in LRA Table 3.4.1 Item Number 3.4.1-16, the Demineralized Water System, Radiation Monitoring System, Steam Generator System, Radwaste Sampling System, and Refueling System have been aligned to this item based on their MEAP.2. LRA Table 3.4.1 identifies Item Number 3.4.1-15 for aluminum and copper alloy piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.Several AMR line items contributed to rollup Item Number 3.4.1-15. | |||
One contributor to LRA Table 3.4.1 Item Number 3.4.1-15 was a Demineralized Water System copper alloy piping commodity from LRA Table 3.3.2-36, on page 3.3-325, in a treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.The Demineralized Water System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG-1801 Volume 2 Item. | 41 HNP-08-001 Enclosure 1 Page 24 of 32 AMR line item by considering the component along with its MEAP. Below are examples explaining the comparison. | ||
HNP-08-001 Enclosure I Page 25 of 32 As stated in LRA Table 3.4.1 Item Number 3.4.1-15, the Steam and Power Conversion systems do not contain aluminum or copper alloy components exposed to treated water.However, the Boron Thermal Regeneration System and Demineralized Water System have been aligned to this item based on their MEAP.In summary, alignments taken to NUREG-1 801 Volume 2 line items were made based upon a consideration of the component's MEAP and similarity. | : 1. LRA Table 3.4.1 identifies Item Number 3.4.1-16 for stainless steel piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | ||
Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above.Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the use of the Water Chemistry and One Time Inspection Programs on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal SERs accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls.HNP manages piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. | Many AMR line items contributed to rollup Item Number 3.4.1-16. One of the contributors was a stainless steel piping component/commodity from LRA Table 3.4.2-6, on page 3.4-54, in the Feedwater System treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Note that the AMR line item is given a Standard Note A, since the component/commodity was considered the same as the NUREG- 1801 Volume 2 Item. The Feedwater System is included in the Steam and Power Conversion Systems. | ||
This approach is consistent with the many AMR line items in NUREG- 1801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A of NUREG-l1833. | Similarly, on the secondary side, Steam Generator System components from LRA Table 3.1.2-6, on page 3.1-132, made of stainless steel are wetted internally by secondary side treated water (i.e., Feedwater) and alignment was taken to the Steam and Power Conversion systems based on the Feedwater environment. | ||
LRA AMR Item 3.4.1-16 in Table 3.4.1 refers to stainless steel piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion systems.NUREG- 1801 Volume 2 Item VIII.D 1-4 (SP- 16), Feedwater Systems, is a typical Steam and Power Conversion system AMR line item for stainless steel piping components exposed to treated water and subject to loss of material due to crevice and pitting corrosion. | Another contributor to LRA Table 3.4.1 was a Demineralized Water System stainless steel piping commodity from LRA Table 3.3.2-36, on page 3.3-325, in a treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | ||
NUREG-1 801 recommends related generic item SP- 16 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.In addition, NUREG- 1801 Volume 2 Item VIII.F- 15 (SP-6 1), Steam Generator Blowdown System, is a typical Steam and Power Conversion system AMR line item for copper alloy components exposed to treated water and subject to loss of material due to crevice and pitting corrosion. | The Demineralized Water System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG- 1801 Volume 2 Item. | ||
NUREG- 1801 recommends related generic item SP-61 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. | As stated in LRA Table 3.4.1 Item Number 3.4.1-16, the Demineralized Water System, Radiation Monitoring System, Steam Generator System, Radwaste Sampling System, and Refueling System have been aligned to this item based on their MEAP. | ||
: 2. LRA Table 3.4.1 identifies Item Number 3.4.1-15 for aluminum and copper alloy piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | |||
Several AMR line items contributed to rollup Item Number 3.4.1-15. One contributor to LRA Table 3.4.1 Item Number 3.4.1-15 was a Demineralized Water System copper alloy piping commodity from LRA Table 3.3.2-36, on page 3.3-325, in a treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. | |||
The Demineralized Water System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG-1801 Volume 2 Item. | |||
HNP-08-001 Enclosure I Page 25 of 32 As stated in LRA Table 3.4.1 Item Number 3.4.1-15, the Steam and Power Conversion systems do not contain aluminum or copper alloy components exposed to treated water. | |||
However, the Boron Thermal Regeneration System and Demineralized Water System have been aligned to this item based on their MEAP. | |||
In summary, alignments taken to NUREG-1 801 Volume 2 line items were made based upon a consideration of the component's MEAP and similarity. Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above. | |||
Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the use of the Water Chemistry and One Time Inspection Programs on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal SERs accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls. | |||
HNP manages piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. This approach is consistent with the many AMR line items in NUREG- 1801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A of NUREG-l1833. | |||
LRA AMR Item 3.4.1-16 in Table 3.4.1 refers to stainless steel piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion systems. | |||
NUREG- 1801 Volume 2 Item VIII.D 1-4 (SP- 16), Feedwater Systems, is a typical Steam and Power Conversion system AMR line item for stainless steel piping components exposed to treated water and subject to loss of material due to crevice and pitting corrosion. NUREG-1 801 recommends related generic item SP- 16 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. | |||
In addition, NUREG- 1801 Volume 2 Item VIII.F- 15 (SP-6 1), Steam Generator Blowdown System, is a typical Steam and Power Conversion system AMR line item for copper alloy components exposed to treated water and subject to loss of material due to crevice and pitting corrosion. NUREG- 1801 recommends related generic item SP-61 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. | |||
HNP-08-001 Enclosure 1 Page 26 of 32 Based upon the above discussion, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage loss of material due to crevice and pitting corrosion in the subject components in lieu of crediting an AMP that implements periodic inspections of the components. | HNP-08-001 Enclosure 1 Page 26 of 32 Based upon the above discussion, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage loss of material due to crevice and pitting corrosion in the subject components in lieu of crediting an AMP that implements periodic inspections of the components. | ||
NRC Audit Ouestion LRA 4.3-2 (Follow-up) | NRC Audit Ouestion LRA 4.3-2 (Follow-up) | ||
In the discussion of the TLAA for reactor coolant pressure boundary piping, the LRA, as amended by letter HNP-07-119, states in Subsection 4.3.1.7 and Appendix A, Section A. 1.2.2.7: Therefore, the effects of fatigue on the pressurizer will be managed for the period of extended operation. | In the discussion of the TLAA for reactor coolant pressure boundary piping, the LRA, as amended by letter HNP-07-119, states in Subsection 4.3.1.7 and Appendix A, Section A. 1.2.2.7: | ||
Therefore, the effects of fatigue on the pressurizer will be managed for the period of extended operation. | |||
Shouldn't it state that reactor coolant pressure boundary piping, rather than the pressurizer, will be managed for the period of extended operation? | Shouldn't it state that reactor coolant pressure boundary piping, rather than the pressurizer, will be managed for the period of extended operation? | ||
Audit Question LRA 4.3-2 (Follow-up) | Audit Question LRA 4.3-2 (Follow-up) Response Yes, this is a typographical error. The last sentence in the Analysis Section of Subsection 4.3.1.7 will be revised to state: | ||
Response Yes, this is a typographical error. The last sentence in the Analysis Section of Subsection 4.3.1.7 will be revised to state: Therefore, the effects of fatigue on the reactor coolant pressure boundary piping will be managed for the period of extended operation in accordance with 10 CFR 54.21(c)(1)(iii). | Therefore, the effects of fatigue on the reactor coolant pressure boundary piping will be managed for the period of extended operation in accordance with 10 CFR 54.21(c)(1)(iii). | ||
The last sentence in Appendix A, Subsection A. 1.2.2.7 will be revised to state: Therefore, the effects of fatigue on the reactor coolant pressure boundary piping will be managed for the period of extended operation. | The last sentence in Appendix A, Subsection A. 1.2.2.7 will be revised to state: | ||
An amendment to the LRA is required.NRC Audit Question LRA 4.3-12 (Follow-up) | Therefore, the effects of fatigue on the reactor coolant pressure boundary piping will be managed for the period of extended operation. | ||
In Letter HNP-07-119, Enclosure 2, Attachment 2, page 4 of 8 it states: The affected Class 2 and 3 piping is effectively an extension of the adjacent Class 1 piping. Therefore, the cycle count depends closely on reactor operating cycles.Does HNP purport that the Class 2 and 3 piping experiences Class 1 design transients? | An amendment to the LRA is required. | ||
HNP-08-001 Enclosure 1 Page 27 of 32 Audit Question LRA 4.3-12 (Follow-up) | NRC Audit Question LRA 4.3-12 (Follow-up) | ||
Response No, it is the assessment of full temperature cycles that is related to reactor operating cycles.As stated in the response to LRA 4.3-12: The basis for the use of a stress range reduction factor (f) equal to 1.0 was provided to the NRC in the response to NRC Question 210.67 (Draft SER Open Item No. 354) in HNP Letter Serial LAP-83-429, dated September 19, 1983. The response states: The use of f = 1.0 is justified by the fact that the total number of full temperature cycles over 40 years during which the various system are expected to be in service is less than 7,000 cycles. This applies to any system on Shearon Harris Project.NRC Audit Question LRA 4.3.3-1 (Follow-up) | In Letter HNP-07-119, Enclosure 2, Attachment 2, page 4 of 8 it states: | ||
The affected Class 2 and 3 piping is effectively an extension of the adjacent Class 1 piping. Therefore, the cycle count depends closely on reactor operating cycles. | |||
Does HNP purport that the Class 2 and 3 piping experiences Class 1 design transients? | |||
HNP-08-001 Enclosure 1 Page 27 of 32 Audit Question LRA 4.3-12 (Follow-up) Response No, it is the assessment of full temperature cycles that is related to reactor operating cycles. | |||
As stated in the response to LRA 4.3-12: | |||
The basis for the use of a stress range reduction factor (f) equal to 1.0 was provided to the NRC in the response to NRC Question 210.67 (Draft SER Open Item No. 354) in HNP Letter Serial LAP-83-429, dated September 19, 1983. The response states: | |||
The use of f = 1.0 is justified by the fact that the total number of full temperature cycles over 40 years during which the various system are expected to be in service is less than 7,000 cycles. This applies to any system on Shearon Harris Project. | |||
NRC Audit Question LRA 4.3.3-1 (Follow-up) | |||
Table 4.3-2 of the LRA as amended by letter HNP-09-119, Enclosure 2, Attachment 1, page 17 of 19 shows a design CUF of 0.909 for the pressurizer lower head. Enclosure 2, Attachment 1, page 19 of 19, Table 4.3-3 provides information on the 60-year environmentally adjusted CUF for the Pressurizer (Lower Head at Heater Penetration) and refers to Note 4 which shows a 40-year fatigue usage of 0.9. Please explain the apparent discrepancy. | Table 4.3-2 of the LRA as amended by letter HNP-09-119, Enclosure 2, Attachment 1, page 17 of 19 shows a design CUF of 0.909 for the pressurizer lower head. Enclosure 2, Attachment 1, page 19 of 19, Table 4.3-3 provides information on the 60-year environmentally adjusted CUF for the Pressurizer (Lower Head at Heater Penetration) and refers to Note 4 which shows a 40-year fatigue usage of 0.9. Please explain the apparent discrepancy. | ||
Audit Question LRA 4.3.3-1 (Follow-up) | Audit Question LRA 4.3.3-1 (Follow-up) Response The CUF of 0.909 was generated as part of the Steam Generator Replacement/Power Uprate project. A reanalysis was performed by Westinghouse that evaluated the effects of steam generator replacement, the revised center of gravity of the steam generator, and the power uprate. | ||
Response The CUF of 0.909 was generated as part of the Steam Generator Replacement/Power Uprate project. A reanalysis was performed by Westinghouse that evaluated the effects of steam generator replacement, the revised center of gravity of the steam generator, and the power uprate.The results of this analysis for this specific location were captured in an addendum to WCAP-15398, "Carolina Power and Light Harris Nuclear Plant Steam Generator Replacement/Uprating Analysis and Licensing Project NSSS Licensing Report" in Table 5.8-1. The 40-year CUF referenced in Note 4 of Table 4.3-3 is derived from a reanalysis performed by Westinghouse in WCAP-16376-P, "Evaluation of Pressurizer Insurge/Outsurge Transients for Harris Nuclear Plant." This WCAP was made available for review during the TLAA audits. A chronology of evaluations for NRC Bulletin 88-11, "Pressurizer Surge Line Thermal Stratification," was provided in the response to LRA 4.3-6.NRC Audit Question LRA 4.3.3-4 (Follow-up) | The results of this analysis for this specific location were captured in an addendum to WCAP-15398, "Carolina Power and Light Harris Nuclear Plant Steam Generator Replacement/Uprating Analysis and Licensing Project NSSS Licensing Report" in Table 5.8-1. The 40-year CUF referenced in Note 4 of Table 4.3-3 is derived from a reanalysis performed by Westinghouse in WCAP-16376-P, "Evaluation of Pressurizer Insurge/Outsurge Transients for Harris Nuclear Plant." This WCAP was made available for review during the TLAA audits. A chronology of evaluations for NRC Bulletin 88-11, "Pressurizer Surge Line Thermal Stratification," was provided in the response to LRA 4.3-6. | ||
Please clearly define which method is to be used for Section 4.3.3 (10 CFR 54.2 1(C)(i), (ii), or (iii) for each component: " Reactor Vessel Shell and Lower Head" Reactor Vessel Inlet and Outlet Nozzles | NRC Audit Question LRA 4.3.3-4 (Follow-up) | ||
.4, HNP-08-001 Enclosure 1 Page 28 of 32" Pressurizer Surge Line* Charging Nozzle" Safety Injection Nozzle" Residual Heat Removal (RHR) System Class 1 Piping Audit Question LRA 4.3.3-4 (Follow-up) | Please clearly define which method is to be used for Section 4.3.3 (10 CFR 54.2 1(C)(i), (ii), or (iii) for each component: | ||
Response The following components are discussed in Section 4.3.3 of the LRA as amended by Letter HNP-07-119: " Reactor Vessel Shell and Lower Head" Reactor Vessel Inlet and Outlet Nozzles Per the analysis in Section 4.3.1.1, "This 60-year fatigue usage bounds the maximum environmentally adjusted usage factor of 0.1740 for the Reactor Vessel Outlet Nozzles shown in Table 4.3-3. Therefore, the analysis has been projected to the period of extended operation using 10 CFR 54.21(c)(1) method (ii)."* Pressurizer Surge Line* Charging Nozzle" Safety Injection Nozzle" Residual Heat Removal (RHR) System Class 1 Piping The piping locations are addressed in Section 4.3.1.7 where it states: Since these values exceed the design limit of 1.0, an aging management program is required.The HNP Reactor Coolant Pressure Boundary Fatigue Monitoring Program will ensure that the design limit fatigue usage is not exceeded or that appropriate re-evaluation or corrective action is taken. Therefore, the effects of fatigue on the pressurizer will be managed for the period of extended operation in accordance with 10 CFR 54.21(c)(1)(iii).(Note that the word "pressurizer" in the last sentence above will be changed to "reactor coolant pressure boundary piping" in accordance with the response to a separate NRC question.) | " Reactor Vessel Shell and Lower Head | ||
" Reactor Vessel Inlet and Outlet Nozzles | |||
.4, HNP-08-001 Enclosure 1 Page 28 of 32 | |||
" Pressurizer Surge Line | |||
* Charging Nozzle | |||
" Safety Injection Nozzle | |||
" Residual Heat Removal (RHR) System Class 1 Piping Audit Question LRA 4.3.3-4 (Follow-up) Response The following components are discussed in Section 4.3.3 of the LRA as amended by Letter HNP-07-119: | |||
" Reactor Vessel Shell and Lower Head | |||
" Reactor Vessel Inlet and Outlet Nozzles Per the analysis in Section 4.3.1.1, "This 60-year fatigue usage bounds the maximum environmentally adjusted usage factor of 0.1740 for the Reactor Vessel Outlet Nozzles shown in Table 4.3-3. Therefore, the analysis has been projected to the period of extended operation using 10 CFR 54.21(c)(1) method (ii)." | |||
* Pressurizer Surge Line | |||
* Charging Nozzle | |||
" Safety Injection Nozzle | |||
" Residual Heat Removal (RHR) System Class 1 Piping The piping locations are addressed in Section 4.3.1.7 where it states: | |||
Since these values exceed the design limit of 1.0, an aging management program is required. | |||
The HNP Reactor Coolant Pressure Boundary Fatigue Monitoring Program will ensure that the design limit fatigue usage is not exceeded or that appropriate re-evaluation or corrective action is taken. Therefore, the effects of fatigue on the pressurizer will be managed for the period of extended operation in accordance with 10 CFR 54.21(c)(1)(iii). | |||
(Note that the word "pressurizer" in the last sentence above will be changed to "reactor coolant pressure boundary piping" in accordance with the response to a separate NRC question.) | |||
NRC Audit Question LRA 4.3.3-5 (Follow-up) | NRC Audit Question LRA 4.3.3-5 (Follow-up) | ||
Table 4.3-3 identified that Surge line, charging nozzle, and pressurizer with Note C : redefined transients used in the evaluation. | Table 4.3-3 identified that Surge line, charging nozzle, and pressurizer with Note C : redefined transients used in the evaluation. Please clarify the redefined transients and provide the basis/documentation. Does design specification update the redefinition of the transients? | ||
Please clarify the redefined transients and provide the basis/documentation. | Audit Question LRA 4.3.3-5 (Follow-up) Response Plant operating parameters representing a period of approximately five years were investigated for the purpose of validating the original design transients. The investigation examined both | ||
ýp HNP-08-001 Enclosure 1 Page 29 of 32 frequency and severity of the actual normal operating condition transients with respect to their design counterparts. In most cases it was concluded that the original design transients were conservative and bounding in both frequency and severity when compared to the actual operating conditions. However, in some cases the actual operations could not be judged as bounded by the original design. The effects of thermal stratification in the surge line and pressurizer are examples of conditions not considered in the original design. To address these differences, the original design transients were either modified and or redefined to reflect the actual observed transients. Transient frequencies were computed based on the observed conditions. This approach provides for greater agreement between the analyzed conditions and the actual operating conditions, thus providing a more reliable estimate of the total cumulative fatigue damage effects at the end of the operational life. The discussions below provide more details for each component where these measures were applied. | |||
Part 1 - Redefined Transients for the Pressurizer Surge Line The transients used for the Pressurizer Surge Line were developed by combining experimentally obtained data from temperature monitoring of the HNP PSL with a detailed analysis of 5.26 years of continuous plant data. The frequencies of the resulting transients were then compared to the original surge line evaluation that addressed NRC Bulletin 88-11 in WCAP-12962, "Structural Evaluation of the H. B. Robinson Unit 2 and Shearon Harris Pressurizer Surge Lines, Considering the Effects of Thermal Stratification." The projected 60-year frequencies were found to be greater thanthose considered in WCAP-12962 for certain pipe stratification conditions. As a result, the transients for future operations were redefined based on the actual observed conditions for both frequency and severity. The transients used for the surge hot leg nozzle were provided in WCAP-16353-P, Section 7.3, in Table 7-5. This provided surge line and hot leg nozzle stratification cycles at various levels of stratification AT. These represent the best-estimate transients based on evaluation of plant monitoring data. These best-estimate transients were used in the fatigue evaluation of the surge line hot leg nozzle in WCAP-16376-P. | |||
Part 2 - Redefined Transients for the Pressurizer Lower Head and Surge Nozzle WCAP-16376-P describes the transient development and fatigue evaluations for the surge nozzle and pressurizer lower head in Section 2. The transient inputs are described according to two operating periods: pre-Modified Operating Procedures (MOP) and post-MOP. For pre-MOP operation, the normalized surge line stratification and pressurizer insurge/outsurge (PZR I/O) events were presented in Table 2-1. These normalized distributions were then applied to the system AT distribution in Table 2-5 to obtain the transient cycles and AT for each heatup and cooldown event, such that the transient event AT is the normalized strength times the maximum system AT for the heatup or cooldown. The overall transient histories were created in this manner through an automated process for the fatigue evaluation. Examples of transient histories were shown in Figures 2-1 through 2-4. | |||
For post-MOP operation, the transients were automatically calculated from actual plant data representing 5.26 years of operation. The automated process used system models to develop local transients and perform a stress and fatigue evaluation. The stress states determined from evaluation of this data were extrapolated to represent MOP operation through the license renewal | |||
4 HNP-08-001 Enclosure 1 Page 30 of 32 period based on best-estimate heatup and cooldown cycles. This is discussed in Section 2.2 of WCAP-16376-P. As such, no detailed tables of transients were developed for the post-MOP period. | |||
Part 3 - Redefined Transients for the Charging Nozzles WCAP-16353-P describes the transient development and fatigue evaluations for charging nozzles. Review of the plant data showed that a majority of the larger delta-temperature transients experienced by the charging nozzle were during plant heatup and cooldown operations. Specifically, the charging system generally experienced large changes in flow when the RHR system was being brought online or taken offline. Therefore, some of the charging nozzle transients were redefined based on the observed conditions to better estimate the cumulative fatigue impacts of these transients. Charging system best estimate 60-year transients were given in Table 7-3 of WCAP-16353-P. | |||
Note: WCAP-16376-P and WCAP-16353-P were made available to the reviewers during the various TLAA audits. | |||
Does design specification update the redefinition of the transients? | Does design specification update the redefinition of the transients? | ||
No, the design specification has not been updated based on the analyses performed in support of the license renewal application. | No, the design specification has not been updated based on the analyses performed in support of the license renewal application. | ||
NRC Audit Question LRA 4.3.3-6 (Follow-up) | NRC Audit Question LRA 4.3.3-6 (Follow-up) | ||
The revised Table 4.3-2 removed Note 2. Please clarify. Table 4.3-3 identified component is surge line, is this location the same as identified in Table 4.3-2 which is RCL nozzle?Audit Question LRA 4.3.3-6 (Follow-up) | The revised Table 4.3-2 removed Note 2. Please clarify. Table 4.3-3 identified component is surge line, is this location the same as identified in Table 4.3-2 which is RCL nozzle? | ||
Response Note 2 in the LRA submittal was added as a pointer to the revised evaluations performed to account for the effects of reactor water environment on fatigue for the piping. Since the amended application is structured differently, the note was obviated. | Audit Question LRA 4.3.3-6 (Follow-up) Response Note 2 in the LRA submittal was added as a pointer to the revised evaluations performed to account for the effects of reactor water environment on fatigue for the piping. Since the amended application is structured differently, the note was obviated. Table 4.3-2 is now just a list of the CLB values of CUF for the listed components. | ||
Table 4.3-2 is now just a list of the CLB values of CUF for the listed components. | Table 4.3-3 represents the locations representative of NUREG/CR-6260, "Application of NUREG/CR-5999 Interim Design Curves to Selected Nuclear Power Plant Components," | ||
Table 4.3-3 represents the locations representative of NUREG/CR-6260, "Application of NUREG/CR-5999 Interim Design Curves to Selected Nuclear Power Plant Components," locations with the addition of the pressurizer lower head as discussed in LRA Section 4.3.3.The LRA will be amended to incorporate into Section 4.3.3 a statement that the results and supporting information for the 60-year CUF values are provided on Table 4.3-3. | locations with the addition of the pressurizer lower head as discussed in LRA Section 4.3.3. | ||
The LRA will be amended to incorporate into Section 4.3.3 a statement that the results and supporting information for the 60-year CUF values are provided on Table 4.3-3. | |||
4 HNP-08-001 Enclosure 1 Page 31 of 32 NRC Audit Ouestion LRA 4.7-1 (Follow-up) | 4 HNP-08-001 Enclosure 1 Page 31 of 32 NRC Audit Ouestion LRA 4.7-1 (Follow-up) | ||
In various subsections of Section 4 of the LRA HNP has performed reevaluations of TLAAs and concluded that the analyses have been projected to the end of the period of extended operation and used disposition 10 CFR 54.21 (c)(1)(ii). | In various subsections of Section 4 of the LRA HNP has performed reevaluations of TLAAs and concluded that the analyses have been projected to the end of the period of extended operation and used disposition 10 CFR 54.21 (c)(1)(ii). The staff contends that these reevaluations should be dispositioned as 10 CFR 54.21 (c)(1)(i), the analyses remain valid for the period of extended operation. Please explain the rationale in choosing method (ii) over (i) based on the discussions provided in NUREG-1800. | ||
The staff contends that these reevaluations should be dispositioned as 10 CFR 54.21 (c)(1)(i), the analyses remain valid for the period of extended operation. | Audit Question LRA 4.7-1 (Follow-up) Response A review was performed and HNP agrees that in the following instances the disposition of the associated TLAA should be by 10 CFR 54.21 (c)(1)(i) and not 10 CFR 54.21 (c)(1)(ii): | ||
Please explain the rationale in choosing method (ii) over (i) based on the discussions provided in NUREG-1800. | " Subsections 4.3.2.1 and 4.3.2.2 | ||
Audit Question LRA 4.7-1 (Follow-up) | * Subsection 4.7.1 | ||
Response A review was performed and HNP agrees that in the following instances the disposition of the associated TLAA should be by 10 CFR 54.21 (c)(1)(i) and not 10 CFR 54.21 (c)(1)(ii): " Subsections 4.3.2.1 and 4.3.2.2* Subsection 4.7.1" Subsections 4.7.2.1 through 4.7.2.6 An amendment to the LRA is required.NRC Audit Ouestion LRA 4.7.4-1 (Follow-up) | " Subsections 4.7.2.1 through 4.7.2.6 An amendment to the LRA is required. | ||
The LRA description of the resolution of the TLAA still refers to cycle projections. | NRC Audit Ouestion LRA 4.7.4-1 (Follow-up) | ||
The analysis in Section 4.7.4 states: As discussed in Subsection 4.3.1, original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. Using the general approach described in Subsection 4.3.1, 60-year fatigue cycle projections have been made for License Renewal. Based on the 60-year cycle projections, the current design fatigue usage factors remained valid for 60 years of operations. | The LRA description of the resolution of the TLAA still refers to cycle projections. The analysis in Section 4.7.4 states: | ||
Therefore, the current cumulative usage factors used for the postulation of break locations in Class 1 lines may be used for the 60-year operating term.Disposition: | As discussed in Subsection 4.3.1, original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. Using the general approach described in Subsection 4.3.1, 60-year fatigue cycle projections have been made for License Renewal. Based on the 60-year cycle projections, the current design fatigue usage factors remained valid for 60 years of operations. Therefore, the current cumulative usage factors used for the postulation of break locations in Class 1 lines may be used for the 60-year operating term. | ||
10 CFR 54.21(c)(1)(i) | Disposition: 10 CFR 54.21(c)(1)(i) - The analyses remain valid for the period of extended operation; and 10 CFR 54.21 (c)(1)(iii) - The effects of aging on the intended function(s) will be adequately managed for the period of extended operation. | ||
-The analyses remain valid for the period of extended operation; and 10 CFR 54.21 (c)(1)(iii) | |||
-The effects of aging on the intended function(s) will be adequately managed for the period of extended operation. | |||
Since the use of projections has been removed from the discussions in Subsection 4.3.1 as amended by letter HNP-09-119, Enclosure 2, Attachment 1, please provide a revised analysis for Subsection 4.7.4. | Since the use of projections has been removed from the discussions in Subsection 4.3.1 as amended by letter HNP-09-119, Enclosure 2, Attachment 1, please provide a revised analysis for Subsection 4.7.4. | ||
4 HNP-08-001 Enclosure 1 Page 32 of 32 Audit Question LRA 4.7.4-1 (Follow-up) | |||
Response The analysis and disposition sections will be revised to state: Analysis Original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. The current design fatigue usage factors will remain valid during the period of extended operation as long as the number of design transients is not exceeded.The HNP Fatigue Monitoring Program will identify when piping systems are approaching the original 40-year number of design transients. | 4 HNP-08-001 Enclosure 1 Page 32 of 32 Audit Question LRA 4.7.4-1 (Follow-up) Response The analysis and disposition sections will be revised to state: | ||
Prior to any piping system exceeding its original number of design transients, the pertinent design calculations for that system will be reviewed to determine if any additional locations should be designated as postulated high energy line breaks, under the original criteria of Section 3.6 of the FSAR. If other locations are determined to require consideration as postulated break locations, appropriate actions will be taken to address the new break locations. | Analysis Original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. The current design fatigue usage factors will remain valid during the period of extended operation as long as the number of design transients is not exceeded. | ||
Disposition: | The HNP Fatigue Monitoring Program will identify when piping systems are approaching the original 40-year number of design transients. Prior to any piping system exceeding its original number of design transients, the pertinent design calculations for that system will be reviewed to determine if any additional locations should be designated as postulated high energy line breaks, under the original criteria of Section 3.6 of the FSAR. If other locations are determined to require consideration as postulated break locations, appropriate actions will be taken to address the new break locations. | ||
10 CFR 54.21(c)(1)(iii) | Disposition: 10 CFR 54.21(c)(1)(iii) - The effects of aging on the intended function(s) will be adequately managed for the period of extended operation. | ||
-The effects of aging on the intended function(s) will be adequately managed for the period of extended operation. | |||
An amendment to the LRA is required. | An amendment to the LRA is required. | ||
1-NP-08-001 Enclosure 2 Page 1 of 2 Amendment 6 Changes to the License Renewal Application Source of Change License Renewal Application Amendment 6 Changes Audit Question Change "pressurizer" to "reactor coolant pressure boundary piping" in the final sentence of the LRA 4.3-2 Analysis section of LRA Subsection 4.3.1.7 and in the final sentence of LRA Subsection (Follow-up) | |||
A. 1.2.2.7.Audit Question Amend the LRA to add a paragraph to Section 4.3.3 to state: LRA 4.3.3-6 (Follow-up) | 4* | ||
The results and supporting information for the 60-year CUF values are provided on Table 4.3-3.Audit Question Revise the analysis conclusions and the associated disposition statements for the following LRA 4.7-1 LRA Subsections to state that the current analyses remain valid for the period of extended (Follow-up) operation or remains valid for 60 years, i.e., that 54.21 (c)(1)(i) applies: 4.3.2.1 and A. 1.2.2.8 4.7.2.1 and A.1.2.6.1 4.7.2.4 and A.l1.2.6.4 4.3.2.2 and A.1.2.2.9 4.7.2.2 and A.1.2.6.2 4.7.2.5 and A.1.2.6.5 4.7.1 and A.1.2.5 4.7.2.3 and A.1.2.6.3 4.7.2.6 and A.1.2.6.6 In addition, make conforming changes to the following rows of LRA Table 4.1-1 to revise the methods used to comply with 10 CFR 54.21(c)(1) from 54.21(c)(1)(ii) to 54.21(c)(1)(i): | 1-NP-08-001 Enclosure 2 Page 1 of 2 Amendment 6 Changes to the License Renewal Application Source of Change License Renewal Application Amendment 6 Changes Audit Question Change "pressurizer" to "reactor coolant pressure boundary piping" in the final sentence of the LRA 4.3-2 Analysis section of LRA Subsection 4.3.1.7 and in the final sentence of LRA Subsection (Follow-up) A. 1.2.2.7. | ||
Metal Fatigue 4.3 Implicit Fatigue Analysis 4.3.2 (ASME Class 2, Class 3, and ANSI B31.1 Piping)ASME Class 2 and 3 Piping 54.21(c)(1)(i) 4.3.2.1 ANSI B3 1.1 Piping 54.21(c)(1)(i) 4.3.2.2 Other Plant-Specific Time-Limited Aging Analyses 4.7 Turbine Rotor Missile Generation Analysis 54.21(c)(1)(i) 4.7.1 Crane Cyclic Analyses 4.7.2 Polar Crane 54.21(c)(1)(i) 4.7.2.1 Jib Cranes 54.21(c)(1)(i) 4.7.2.2 Reactor Cavity Manipulator Crane 54.21 (c)( 1 )(i) 4.7.2.3 Fuel Cask Handling Crane 54.21(c)(1)(i) 4.7.2.4 Fuel Handling Bridge Crane 54.21(c)(1)(i) 4.7.2.5 Fuel Handling Building Auxiliary crane 54.21(c)(1)(i) 4.7.2.6 0 HNP-08-001 Enclosure 2 Page 2 of 2 Source of Change License Renewal Application Amendment 6 Changes Audit Question Revise the Analysis and Disposition discussions of LRA Subsection 4.7.4 to read as follows: LRA 4.7.4-1 (Follow-up) | Audit Question Amend the LRA to add a paragraph to Section 4.3.3 to state: | ||
Analysis Original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life.The current design fatigue usage factors will remain valid during the period of extended operation as long as the number of design transients is not exceeded.The HNP Fatigue Monitoring Program will identify when piping systems are approaching the original 40-year number of design transients. | LRA 4.3.3-6 (Follow-up) The results and supporting information for the 60-year CUF values are provided on Table 4.3-3. | ||
Prior to any piping system exceeding its original number of design transients, the pertinent design calculations for that system will be reviewed to determine if any additional locations should be designated as postulated high energy line breaks, under the original criteria of Section 3.6 of the FSAR. If other locations are determined to require consideration as postulated break locations, appropriate actions will be taken to address the new break locations. | Audit Question Revise the analysis conclusions and the associated disposition statements for the following LRA 4.7-1 LRA Subsections to state that the current analyses remain valid for the period of extended (Follow-up) operation or remains valid for 60 years, i.e., that 54.21 (c)(1)(i) applies: | ||
Disposition: | 4.3.2.1 and A. 1.2.2.8 4.7.2.1 and A.1.2.6.1 4.7.2.4 and A.l1.2.6.4 4.3.2.2 and A.1.2.2.9 4.7.2.2 and A.1.2.6.2 4.7.2.5 and A.1.2.6.5 4.7.1 and A.1.2.5 4.7.2.3 and A.1.2.6.3 4.7.2.6 and A.1.2.6.6 In addition, make conforming changes to the following rows of LRA Table 4.1-1 to revise the methods used to comply with 10 CFR 54.21(c)(1) from 54.21(c)(1)(ii) to 54.21(c)(1)(i): | ||
10 CFR 54.21(c)(l)(iii) | Metal Fatigue 4.3 Implicit Fatigue Analysis 4.3.2 (ASME Class 2, Class 3, and ANSI B31.1 Piping) | ||
-The effects of aging on the intended function(s) will be adequately managed for the period of extended operation. | ASME Class 2 and 3 Piping 54.21(c)(1)(i) 4.3.2.1 ANSI B3 1.1 Piping 54.21(c)(1)(i) 4.3.2.2 Other Plant-Specific Time-Limited Aging Analyses 4.7 Turbine Rotor Missile Generation Analysis 54.21(c)(1)(i) 4.7.1 Crane Cyclic Analyses 4.7.2 Polar Crane 54.21(c)(1)(i) 4.7.2.1 Jib Cranes 54.21(c)(1)(i) 4.7.2.2 Reactor Cavity Manipulator Crane 54.21 (c)( 1)(i) 4.7.2.3 Fuel Cask Handling Crane 54.21(c)(1)(i) 4.7.2.4 Fuel Handling Bridge Crane 54.21(c)(1)(i) 4.7.2.5 Fuel Handling Building Auxiliary crane 54.21(c)(1)(i) 4.7.2.6 | ||
Make a conforming change to LRA Table 4.1-1 to revise the method used to comply with 10 CFR 54.21(c)(1) for Subsection 4.7.4 to be 54.21(c)(1)(iii). | |||
Also, revise the final two paragraphs of LRA Subsection A. 1.2.8 to read verbatim with the two paragraphs in the Analysis subsection of LRA 4.7.4 above.In addition, revise enhancement (5) of LRA Subsection A.1.1.38 to read: (5) address corrective actions, to be implemented through the Corrective Action Program, for components that have exceeded alarm limits, with options to include a revised fatigue analysis or repair or replacement of the component and for piping systems that have exceeded their cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be designated as postulated high energy line breaks.Revise LRA Subsection B.3.1 to address potential high energy line break locations by revising the following Enhancement in LRA Subsection B.3.1: Program Elements Affected* Corrective Actions Enhance the program to address corrective actions if an analyzed component is determined to have exceeded the alarm limit, with options to revise the fatigue analysis, repair, or replace the component. | 0 HNP-08-001 Enclosure 2 Page 2 of 2 Source of Change License Renewal Application Amendment 6 Changes Audit Question Revise the Analysis and Disposition discussions of LRA Subsection 4.7.4 to read as follows: | ||
Corrective actions, if required, will be implemented through the HNP Corrective Action Program. Enhance the program to address if a piping system is determined to have exceeded its cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be designated as postulated high energy line breaks.This changed enhancement impacts License Renewal Commitment | LRA 4.7.4-1 (Follow-up) Analysis Original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. | ||
#32. | The current design fatigue usage factors will remain valid during the period of extended operation as long as the number of design transients is not exceeded. | ||
* q °HNP-08-001 Enclosure 3 Page 1 of 11 In accordance with the guidance ot NUKEU(_I-1SU1, Kev. 1, regarding | The HNP Fatigue Monitoring Program will identify when piping systems are approaching the original 40-year number of design transients. Prior to any piping system exceeding its original number of design transients, the pertinent design calculations for that system will be reviewed to determine if any additional locations should be designated as postulated high energy line breaks, under the original criteria of Section 3.6 of the FSAR. If other locations are determined to require consideration as postulated break locations, appropriate actions will be taken to address the new break locations. | ||
: (1)applicable Bulletins and Generic Letters, and (2) staff-accepted LRA Section A. 1.1 industry guidelines. | Disposition: 10 CFR 54.21(c)(l)(iii) - The effects of aging on the intended function(s) will be adequately managed for the period of extended operation. | ||
3 Program inspections are performed as augmented inspections in the A. 1.1.5 Prior to the period of Nickel-Alloy Penetration HNP Inservice Inspection (ISI) Program. The ISI Program extended operation Nozzles Welded to the administrative controls will be enhanced to specifically identify the Upper Reactor Vessel requirements of NRC Order EA-03-009. | Make a conforming change to LRA Table 4.1-1 to revise the method used to comply with 10 CFR 54.21(c)(1) for Subsection 4.7.4 to be 54.21(c)(1)(iii). Also, revise the final two paragraphs of LRA Subsection A. 1.2.8 to read verbatim with the two paragraphs in the Analysis subsection of LRA 4.7.4 above. | ||
Closure Heads of Pressurized Water Reactors Program LRA Section B.2.5 4 The Thermal Aging and Neutron Irradiation Embrittlement of Cast A. 1.1.6 Prior to the period of Thermal Aging and Austenitic Stainless Steel (CASS) Program is a new program to be extended operation Neutron Irradiation implemented. | In addition, revise enhancement (5) of LRA Subsection A.1.1.38 to read: | ||
Embrittlement of Cast Austenitic Stainless Steel (CASS) Program LRA Section B.2.6 HNP-08-001 Enclosure 3 Page 2 of 11 Ihe Program will be enhanced to provide a consolidated exclusion bases document (i.e., a FAC susceptibility analysis). | (5) address corrective actions, to be implemented through the Corrective Action Program, for components that have exceeded alarm limits, with options to include a revised fatigue analysis or repair or replacement of the component and for piping systems that have exceeded their cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be designated as postulated high energy line breaks. | ||
The exclusion bases document will include an evaluation of | Revise LRA Subsection B.3.1 to address potential high energy line break locations by revising the following Enhancement in LRA Subsection B.3.1: | ||
prohibit the use of molybdenum disulfide lubricants, extended operation Program LRA Section B.2.8 7 The Program implementing procedure will be enhanced to include a A. 1.1.9 Prior to the period of Steam Generator Tube description of the instructions for implementing corrective actions if extended operation Integrity Program tube plugs or secondary-side components (e.g., tube supports) are found to be degraded. | Program Elements Affected | ||
LRA Section B.2.9 8 The Program will be enhanced to: 1) include measurements of actual A. 1.1.12 Prior to the period of Boraflex Monitoring boron areal density using in-situ techniques, 2) include neutron extended operation, Program attenuation testing ("blackness testing"), to determine gap formation in unless an approved Boraflex panels, and 3) include the use of the EPRI RACKLIFE analysis exists that LRA Section B.2.12 predictive code or its equivalent, eliminates credit for the Boraflex in the BWR fuel racks 9 The Program will be enhanced to: (1) include in the Program all cranes A. 1.1.13 Prior to the period of Inspection of Overhead within the scope of License Renewal; (2) require the responsible extended operation Heavy Load and Light engineer to be notified of unsatisfactory crane inspection results; Load Handling Systems (3) specify' an annual inspection frequency for the Fuel Cask Handling Program Crane, Fuel Handling Bridge Crane, and Fuel handling Building Auxiliary Crane, and every refuel cycle for the Polar Crane, Jib LRA Section B.2.13;Cranes, and Reactor Cavity Manipulator Crane, and (4) include a Response to Audit requirement to inspect for bent or damaged members, loose Question B.2.13-JW-01. | * Corrective Actions Enhance the program to address corrective actions if an analyzed component is determined to have exceeded the alarm limit, with options to revise the fatigue analysis, repair, or replace the component. Corrective actions, if required, will be implemented through the HNP Corrective Action Program. Enhance the program to address if a piping system is determined to have exceeded its cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be designated as postulated high energy line breaks. | ||
This changed enhancement impacts License Renewal Commitment #32. | |||
* q ° HNP-08-001 Enclosure 3 Page 1 of 11 In accordance with the guidance ot NUKEU(_I-1SU1, Kev. 1, regarding As stated in tne Keactor vessei Internals aging management of reactor vessel internals components, IhNP will: commitment Aging Management (1) participate in the industry programs for investigating and managing Activities aging effects on reactor internals (such as Westinghouse Owner's Group and Electric Power Research Institute materials programs), LRA Section A. 1.1 (2) evaluate and implement the results of the industry programs as applicable to the reactor internals, and (3) upon completion of these programs, but not less than 24 months before entering the period of extended operation, submit an inspection plan for reactor internals to the NRC for review and avvroval. | |||
2 In accordance with the guidance ofNUREG-1801, Rev. 1, regarding A. 1.1 As stated in the Primary Water Stress aging management of nickel alloy and nickel-clad components commitment Corrosion Cracking of susceptible to primary water stress corrosion cracking, HNP will Nickel Alloys comply with applicable NRC Orders and will implement : (1) applicable Bulletins and Generic Letters, and (2) staff-accepted LRA Section A. 1.1 industry guidelines. | |||
3 Program inspections are performed as augmented inspections in the A. 1.1.5 Prior to the period of Nickel-Alloy Penetration HNP Inservice Inspection (ISI) Program. The ISI Program extended operation Nozzles Welded to the administrative controls will be enhanced to specifically identify the Upper Reactor Vessel requirements of NRC Order EA-03-009. Closure Heads of Pressurized Water Reactors Program LRA Section B.2.5 4 The Thermal Aging and Neutron Irradiation Embrittlement of Cast A. 1.1.6 Prior to the period of Thermal Aging and Austenitic Stainless Steel (CASS) Program is a new program to be extended operation Neutron Irradiation implemented. Embrittlement of Cast Austenitic Stainless Steel (CASS) Program LRA Section B.2.6 | |||
HNP-08-001 Enclosure 3 Page 2 of 11 Ihe Program will be enhanced to provide a consolidated exclusion nrior to me perioo o0 i ne r IOW-Acceleratea bases document (i.e., a FAC susceptibility analysis). The exclusion extended operation Corrosion (FAC) bases document will include an evaluation of the Steam Generator Program Feedwater Nozzles to determine their susceptibility to FAC. | |||
LRA Section B.2.7 6 A precautionary note will be added to plant bolting guidelines to A.1.1.8 Prior to the period of Bolting Integrity. | |||
prohibit the use of molybdenum disulfide lubricants, extended operation Program LRA Section B.2.8 7 The Program implementing procedure will be enhanced to include a A. 1.1.9 Prior to the period of Steam Generator Tube description of the instructions for implementing corrective actions if extended operation Integrity Program tube plugs or secondary-side components (e.g., tube supports) are found to be degraded. LRA Section B.2.9 8 The Program will be enhanced to: 1) include measurements of actual A. 1.1.12 Prior to the period of Boraflex Monitoring boron areal density using in-situ techniques, 2) include neutron extended operation, Program attenuation testing ("blackness testing"), to determine gap formation in unless an approved Boraflex panels, and 3) include the use of the EPRI RACKLIFE analysis exists that LRA Section B.2.12 predictive code or its equivalent, eliminates credit for the Boraflex in the BWR fuel racks 9 The Program will be enhanced to: (1) include in the Program all cranes A. 1.1.13 Prior to the period of Inspection of Overhead within the scope of License Renewal; (2) require the responsible extended operation Heavy Load and Light engineer to be notified of unsatisfactory crane inspection results; Load Handling Systems (3) specify' an annual inspection frequency for the Fuel Cask Handling Program Crane, Fuel Handling Bridge Crane, and Fuel handling Building Auxiliary Crane, and every refuel cycle for the Polar Crane, Jib LRA Section B.2.13; Cranes, and Reactor Cavity Manipulator Crane, and (4) include a Response to Audit requirement to inspect for bent or damaged members, loose Question B.2.13-JW-01. | |||
bolts/components, broken welds, abnormal wear of rails, and corrosion (other than minor surface corrosion) of steel members and connections. | bolts/components, broken welds, abnormal wear of rails, and corrosion (other than minor surface corrosion) of steel members and connections. | ||
HNP-08-001 Enclosure 3 Page 3 of 11 The program will be enhanced to: (1) include inspection criteria as described in NUREG- 1801 for penetration seals, (2) provide specific procedural guidance for inspecting fire barrier walls, ceilings and floors, (3) include a visual inspection of the diesel-driven fire pump fuel oil supply piping for signs of leakage, and (4) include minimum qualification requirements for inspectors performing inspections required by this Program. | |||
The plant-specific inspection intervals will be determined by engineering evaluation performed after each inspection of the fire protection piping to detect | HNP-08-001 Enclosure 3 Page 3 of 11 The program will be enhanced to: (1) include inspection criteria as Prior to the period of described in NUREG- 1801 for penetration seals, (2) provide specific extended operation procedural guidance for inspecting fire barrier walls, ceilings and LRA Section B.2.14 floors, (3) include a visual inspection of the diesel-driven fire pump fuel oil supply piping for signs of leakage, and (4) include minimum qualification requirements for inspectors performing inspections required by this Program. | ||
11 The Program will be revised to: (1) incorporate a requirement to A. 1.1.15 Prior to the period of Fire Water System perform one or a combination of the following two activities: extended operation Program (a) Perform non-intrusive baseline pipe thickness measurements at various locations, prior to the expiration of current license and trended LRA Section B.2.15 through the period of extended operation. The plant-specific inspection intervals will be determined by engineering evaluation Commitment (1)(b) and performed after each inspection of the fire protection piping to detect the option of using a degradation prior to the loss of intended function, or (b) Perform flow combination of (1)(a) testing meeting the general flow requirements (intent) of NFPA 25, and (1)(b) were added in and (2) either replace the sprinkler heads prior to reaching their 50- the response to Audit year service life or revise site procedures to perform field service Question testing, by a recognized testing laboratory, of representative samples B.2.15-PB-01 from one or more sample areas. | |||
Capsules Y and Z and archived test specimens available for reconstitution will be available for the monitoring of neutron exposure if additional license renewals are sought, and (4) include a provision that, if future plant operations exceed the limitations in Section 1.3 of Regulatory Guide 1.99, Revision 2, or the applicable bounds, e.g., cold leg operating temperature and neutron fluence, as applied to the surveillance capsules, the impact of these plant operation changes on the extent of reactor vessel embrittlement will be evaluated, and the NRC will be notified. | aD HNP-08-001 Enclosure 3 Page 4 of 11 program aamlnistrative controis Will oe ennancea to: ý1) aca A.1.1.10 prior to tne periou or ruei unl ,nemistry requirements to enter an item into the corrective action program extended operation Program whenever an administrative value or control limit for parameters relevant to this program are exceeded or water is drained from a fuel LRA Section B.2.16, oil tank in the scope of this program; (2) establish administrative Response to Audit values for fuel oil chemistry parameters relating to corrosion; Question B.2.16-MK-12. | ||
extended operation Program LRA Section B.2.18 HNP-08-001 Enclosure 3 Page 6 of 11 implemented extended operation Materials Program LRA Section B.2.19 16 The Buried Piping and Tanks Inspection Program is a new program to A. 1.1.20 Prior to the period of Buried Piping and Tanks be implemented. | (3) require Diesel Fuel Oil System chemistry controls to include semiannual monitoring and trending of water and sediment and particulates from an appropriate sample point for the day tanks and semiannual monitoring and trending of biological growth in the main storage tanks; (4) require Security Power System fuel oil chemistry controls to include semiannual monitoring and trending of biological growth in the fuel oil in the buried storage tank and periodic inspecting of the internal surfaces of the buried storage tank and the aboveground day tank or require UT or other NDE of the tanks if inspection proves inadequate or indeterminate; (5) require Site Fire Protection System fuel oil chemistry controls for the Diesel Driven Fire Pump fuel oil storage tank to include quarterly monitoring and trending of particulates and semiannual monitoring and trending of biological growth, to check and remove water quarterly, to periodically inspect the tank or require UT or other NDE of the tank if inspection proves inadequate or indeterminate; and to revise chemistry sampling procedures to address positive results for biological growth including as one option the use of biocides; and (6) verify the condition of the Diesel Fuel Oil Storage Tank Building Tank Liners by means of bottom thickness measurements under the One Time Inspection Program. Day tank sampling for water, sediment, and particulates is considered to be confirmatory of components outside the main storage tanks, and its frequency may be adjusted based on site operating experience. | ||
extended operation Inspection Program LRA Section B.2.20 17 The One-Time Inspection of ASME Code Class I Small-Bore Piping A. 1.1.21 Prior to the period of One-Time Inspection of Program is a new program to be implemented. | |||
extended operation ASME Code Class 1 Small-Bore Piping Program LRA Section B.2.21 18 The program will be enhanced to: (1) include a specific list of systems A. 1.1.22 Prior to the period of External Surfaces managed by the program for License Renewal, (2) provide specific extended operation Monitoring Program guidance for insulated/jacketed pipe and piping components to identify signs of leakage and provide criteria for determining whether the LRA Section B.2.22 insulation/jacket should be removed to inspect for corrosion, (3)provide inspection criteria for components not readily accessible during plant operations or refueling outages, (4) provide specific guidance for visual inspections of elastomers for cracking, chafing, or changes in material properties due to wear, and (5) incorporate a checklist for evaluating inspection findings, with qualified dispositions. | HNP-08-001 Enclosure 3 Page 5 of 11 The Program will be enhanced to: (1) include a provision that tested Frior to me perioa ot Reactor Vessel and untested specimens from all capsules pulled from the reactor extended operation Surveillance Program vessel must be kept in storage to permit future reconstitution use, and that the identity, traceability, and recovery of the capsule specimens LRA Section B.2.17, shall be maintained throughout testing and storage, (2) include a RAI-B.2.17 provision that withdrawal of the next capsule (i.e., Capsule W) will occur during Refueling Outage 16, at which time the capsule fluence is projected to be equivalent to the 60-year maximum vessel fluence of 6.8x101 9 n/cm 2 in accordance with ASTM E 185-82, (3) include a provision that analysis of Capsule W be used to evaluate neutron exposure for remaining Capsules Y and Z, as required by 10 CFR 50 Appendix H. The withdrawal schedule for one of the remaining capsules will be adjusted, based on the analysis of Capsule W, so that the capsule fluence will not exceed twice the 60-year maximum vessel fluence in accordance with ASTM E 185-82. The neutron exposure and withdrawal schedule for the last capsule will be optimized to provide meaningful metallurgical data. If the last capsule is projected to significantly exceed a meaningful fluence value, it will either be relocated to a lower flux position or withdrawn for possible testing or re-insertion. Capsules Y and Z and archived test specimens available for reconstitution will be available for the monitoring of neutron exposure if additional license renewals are sought, and (4) include a provision that, if future plant operations exceed the limitations in Section 1.3 of Regulatory Guide 1.99, Revision 2, or the applicable bounds, e.g., cold leg operating temperature and neutron fluence, as applied to the surveillance capsules, the impact of these plant operation changes on the extent of reactor vessel embrittlement will be evaluated, and the NRC will be notified. | ||
19 The Program will be enhanced: | 14 The One-Time Inspection Program is a new program to be A. 1.1.18 Prior to the period of One-Time Inspection implemented. extended operation Program LRA Section B.2.18 | ||
(1) to require an evaluation of historic A. 1.1.23 Prior to the period of Flux Thimble Tube plant-specific test data in order to ensure that conservative wear rates extended operation Inspection Program are used so that a loss of intended function will not occur, (2) to provide guidance for treatment of flux thimbles that could not be LRA Section B.2.23 inspected due to restriction, defect or other reason, and (3) to require test results and evaluations be formally documented as QA records. | |||
HNP-08-001 Enclosure 3 Page 7 of 11 | HNP-08-001 Enclosure 3 Page 6 of 11 implemented extended operation Materials Program LRA Section B.2.19 16 The Buried Piping and Tanks Inspection Program is a new program to A. 1.1.20 Prior to the period of Buried Piping and Tanks be implemented. extended operation Inspection Program LRA Section B.2.20 17 The One-Time Inspection of ASME Code Class I Small-Bore Piping A. 1.1.21 Prior to the period of One-Time Inspection of Program is a new program to be implemented. extended operation ASME Code Class 1 Small-Bore Piping Program LRA Section B.2.21 18 The program will be enhanced to: (1) include a specific list of systems A. 1.1.22 Prior to the period of External Surfaces managed by the program for License Renewal, (2) provide specific extended operation Monitoring Program guidance for insulated/jacketed pipe and piping components to identify signs of leakage and provide criteria for determining whether the LRA Section B.2.22 insulation/jacket should be removed to inspect for corrosion, (3) provide inspection criteria for components not readily accessible during plant operations or refueling outages, (4) provide specific guidance for visual inspections of elastomers for cracking, chafing, or changes in material properties due to wear, and (5) incorporate a checklist for evaluating inspection findings, with qualified dispositions. | ||
19 The Program will be enhanced: (1) to require an evaluation of historic A. 1.1.23 Prior to the period of Flux Thimble Tube plant-specific test data in order to ensure that conservative wear rates extended operation Inspection Program are used so that a loss of intended function will not occur, (2) to provide guidance for treatment of flux thimbles that could not be LRA Section B.2.23 inspected due to restriction, defect or other reason, and (3) to require test results and evaluations be formally documented as QA records. | |||
This activity will ensure that used oil is visually checked for water; and (2) the program administrative controls will be enhanced to include a requirement to perform ferrography or elemental analysis to identify wear particles or products of corrosion when particle count exceeds an established level or when considered appropriate. | |||
22 The Program implementing procedure will be enhanced to: (1) include A. 1.1.26 Prior to the period of ASME Section XI, additional recordable conditions, (2) include moisture barrier and extended operation Subsection IWE applicable aging effects, (3) include pressure retaining bolting and Program aging effects, and (4) include a discussion of augmented examinations. | HNP-08-001 Enclosure 3 V, Page 7 of 11 The Inspection of Internal Surfaces in Miscellaneous Piping and Prior to the period of mspecuon 01 iternat Ducting Components Program is a new program to be implemented. extended operation Surfaces in Miscellaneous Piping and Ducting Components Program LRA Section B.2.24 21 The Program will be enhanced as follows: (1) a review and revision of A. 1.1.25 Prior to the period of Lubricating Oil Analysis work documents and analysis requirements will be performed to ensure extended operation Program that the used oil from appropriate component types in the scope of License Renewal is analyzed to determine particle count and moisture, LRA Section B.2.25 and if oil is not changed in accordance with the manufacturer's recommendation, then additional analyses for viscosity, neutralization number, and flash point will be performed. This activity will ensure that used oil is visually checked for water; and (2) the program administrative controls will be enhanced to include a requirement to perform ferrography or elemental analysis to identify wear particles or products of corrosion when particle count exceeds an established level or when considered appropriate. | ||
LRA Section B.2.26 23 The Program will be enhanced to describe in the implementing A. 1.1.29 Prior to the period of 10 CFR Part 50, procedures the evaluation and corrective actions to be taken when extended operation Appendix J Program leakage rates do not meet their specified acceptance criteria.LRA Section B.2.29 24 Program administrative controls will be enhanced to identify the A. 1.1.30 Prior to the period of Masonry Wall Program structures that have masonry walls in the scope of License Renewal. extended operation LRA Section B.2.30 | 22 The Program implementing procedure will be enhanced to: (1) include A. 1.1.26 Prior to the period of ASME Section XI, additional recordable conditions, (2) include moisture barrier and extended operation Subsection IWE applicable aging effects, (3) include pressure retaining bolting and Program aging effects, and (4) include a discussion of augmented examinations. | ||
-1.HNP-08-001 Enclosure 3 Page 8 of 11 | LRA Section B.2.26 23 The Program will be enhanced to describe in the implementing A. 1.1.29 Prior to the period of 10 CFR Part 50, procedures the evaluation and corrective actions to be taken when extended operation Appendix J Program leakage rates do not meet their specified acceptance criteria. | ||
to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.33 HNP-08-001 Enclosure 3 Page 9 of | LRA Section B.2.29 24 Program administrative controls will be enhanced to identify the A. 1.1.30 Prior to the period of Masonry Wall Program structures that have masonry walls in the scope of License Renewal. extended operation LRA Section B.2.30 | ||
Subject to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.35 30 The Metal Enclosed Bus Program is a new program to be A. 1.1.36 Prior to the period of Metal Enclosed Bus implemented. | -1. | ||
extended operation Program LRA Section B.2.36 31 The Electrical Cable Connections Not Subject to 10 CFR 50.49 A. 1.1.37 Prior to the period of Electrical Cable Environmental Qualification Requirements Program is a new program extended operation Connections Not Subject to be implemented. | HNP-08-001 Enclosure 3 U-Page 8 of 11 The Program implementing procedures will be enhanced to: Prior to the period of structures monitoring (1) identify the License Renewal structures and systems that credit the extended operation Program program for aging management, (2) require notification of the responsible engineer when below-grade concrete is exposed so an LRA Section B.2.31 inspection may be performed prior to backfilling, (3) require periodic groundwater chemistry monitoring including consideration for potential seasonal variations., (4) define the term "structures of a system" in the system walkdown procedure and specify the condition monitoring parameters that apply to "structures of a system," | ||
to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.37 t H-NP-08-001 Enclosure 3 Page l0ofIl Ine i'rogram wit oe ennancea to: (1) expana tne program scope to include an evaluation of selected RCPB components beyond the | (5) include the corporate structures monitoring procedure as a reference in the plant implementing procedures and specify that forms from the corporate procedure be used for inspections, (6) identify additional civil/structural commodities and associated inspection attributes required for License Renewal, and (7) require inspection of inaccessible surfaces of reinforced concrete pipe when exposed by removal of backfill. | ||
26 The Program will be enhanced to: (1) require an evaluation of any A.1.1.32 Prior to the period of RG 1.127, Inspection of concrete deficiencies in accordance with the acceptance criteria extended operation Water-Control Structures provided in the corporate inspection procedure, (2) require initiation of Associated with Nuclear a Nuclear Condition Report (NCR) for degraded plant conditions and Power Plants Program require, as a minimum, the initiation of an NCR for any condition that constitutes an "unacceptable" condition based on the acceptance LRA Section B.2.32 criteria specified, and (3) require documentation of a visual inspection of the miscellaneous steel at the Main Dam and Spillway. | |||
27 The Electrical Cables and Connections Not Subject to 10 CFR 50.49 A. 1.1.33 Prior to the period of Electrical Cables and Environmental Qualification Requirements Program is a new program extended operation Connections Not Subject to be implemented. to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.33 | |||
HNP-08-001 Enclosure 3 Page 9 of I1 28 The Electrical Cables and Connections Not Subject to 10 CFR 50.49 A.1.1.34 Prior to the period of Electrical Cables and Environmental Qualification Requirements Used in Instrumentation extended operation Connections Not Subject Circuits Program is a new program to be implemented. to 10 CFR 50.49 Environmental Qualification Requirements Used in Instrumentation Circuits Program LRA Section B.2.34 29 The Inaccessible Medium Voltage Cables Not Subject to 10 CFR A. 1.1.35 Prior to the period of Inaccessible Medium 50.49 Environmental Qualification Requirements Program is a new extended operation Voltage Cables Not program to be implemented. Subject to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.35 30 The Metal Enclosed Bus Program is a new program to be A. 1.1.36 Prior to the period of Metal Enclosed Bus implemented. extended operation Program LRA Section B.2.36 31 The Electrical Cable Connections Not Subject to 10 CFR 50.49 A. 1.1.37 Prior to the period of Electrical Cable Environmental Qualification Requirements Program is a new program extended operation Connections Not Subject to be implemented. to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.37 | |||
t H-NP-08-001 Enclosure 3 Page l0ofIl Ine i'rogram wit oe ennancea to: (1) expana tne program scope to Prior to the period of Reactor Coolant Pressure include an evaluation of selected RCPB components beyond the extended operation Boundary (RCPB) reactor pressure vessel (including auxiliary system components such as Fatigue Monitoring the pressurizer lower head, pressurizer surge line, and CVCS piping Program and heat exchanger), and to include the NUREG/CR-6260 locations analyzed for environmental effects, (2) provide preventive actions to LRA Section B.3.1, include, prior to a monitored location exceeding a cumulative usage Response to Audit factor limit of 1.0, evaluation of operational changes to reduce the Questions B.3.1-RH-0l, number or severity of future transients, (3) include a provision to B.3.1-RH-05, and utilize online fatigue analysis software for the periodic updating (not to 4.7.4-1 (Follow-up) exceed once every 18 months) of cumulative usage, (4) describe the acceptance criteria for maintaining fatigue usage below the design limit, and (5) address corrective actions, to be implemented through the Corrective Action Program, for components that have exceeded alarm limits, with options to include a revised fatigue analysis or repair or replacement of the component and for piping systems that have exceeded their cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be desienated as nostulated hiah enerav line breaks. | |||
33 The Low Temperature Overpressure (LTOP) setpoint analysis will be A. 1.2.1.4 After capsule fast TLAA - Low recalculated following removal of one of the remaining surveillance neutron exposure temperature Over-capsules from the reactor vessel, comparable to the Pressure Limits end of the period of extended operation LRA Section 4.2.5 34 The Oil-Filled Cable Testing Program is a new program to be A. 1.1.40 Prior to the period of Oil-Filled Cable Testing implemented. extended operation Program LRA Section B.2.38, Response to Audit Question LRA-3.6.2-1-RM-02 | |||
Z HNP-08-001 Enclosure 3 Page I Iof 11 wnen ne r*-m IVIK- memnoaoiogy oescrioea in 1VIx"-14U, iviateriais As stated in the TLAA - Leak-Before-Reliability Program: Leak-Before-Break Evaluation for PWR Alloy commitment Break evaluation for 82/182 Welds," has been reviewed and approved by the NRC, HNP Alloy 82/182 Welds will review its plant-specific calculation for conformance to the endorsed approach. LRA Section 4.3.4, Response to Audit Question LRA 4.3.4-1.}} |
Latest revision as of 21:19, 14 November 2019
ML080230467 | |
Person / Time | |
---|---|
Site: | Harris ![]() |
Issue date: | 01/17/2008 |
From: | Natale T Progress Energy Carolinas |
To: | Document Control Desk, Office of Nuclear Reactor Regulation |
References | |
HNP-08-001 | |
Download: ML080230467 (47) | |
Text
SProgress Energy SERIAL: HNP-08-001 JAN 1 7 2008 10 CFR 54 U. S. Nuclear Regulatory Commission ATTENTION: Document Control Desk Washington, DC 20555
Subject:
SHEARON HARRIS NUCLEAR POWER PLANT, UNIT NO. 1 DOCKET NO. 50-400 / LICENSE NO. NPF-63 LICENSE RENEWAL APPLICATION - AMENDMENT 6 AND RESPONSES TO REQUESTS FOR ADDITIONAL INFORMATION RELATED TO AGING MANAGEMENT REVIEWS AND TIME-LIMITED AGING ANALYSES
References:
- 1. Letter from Cornelius J. Gannon to the U. S. Nuclear Regulatory Commission (Serial: HNP-06-136), "Application for Renewal of Operating License," dated November 14, 2006
- 2. Letter from Maurice Heath (NRC) to Robert J. Duncan II, "Requests for Additional Information for the Review of the Shearon Harris Nuclear Power Plant, Unit 1, License Renewal Application," dated January 7, 2008
- 3. Letter from Thomas J. Natale to the U. S. Nuclear Regulatory Commission (Serial: HNP-07-119), "License Renewal Application, Amendment 2:
Changes Resulting from Responses to Site Audit Questions Regarding Time-Limited Aging Analyses," dated August 31, 2007 Ladies and Gentlemen:
On November 14, 2006, Carolina Power & Light Company, doing business as Progress Energy Carolinas, Inc., requested the renewal of the operating license for the Shearon Harris Nuclear Power Plant, Unit No. 1, also known as the Harris Nuclear Plant (HNP), to extend the term of its operating license an additional 20 years beyond the current expiration date.
By letter dated January 7, 2008, the Nuclear Regulatory Commission provided requests for additional information (RAIs) concerning the I-INP License Renewal Application (LRA).
The RAIs involve several aging management reviews from LRA Sections 3.2 and 3.4.
In addition, the NRC staff has asked for clarification of several audit questions regarding time-limited aging analyses (TLAAs) documented in LRA Chapter 4.0 as amended by CP&L letter to the NRC dated August 31, 2007. Responses to the RAIs and follow-up clarifications to the audit questions are enclosed.
Progress Energy Carolinas, Inc.
Harris Nuclear Plant P. 0. Box 165 New Hill, NC27562 KI-4
Document Control Desk HNP-08-001 / Page 2 Based on the above, this letter contains three enclosures. Enclosure 1 provides the additional information requested by the NRC staff. Enclosure 2 is a table that identifies the changes to the LRA; the changes constitute Amendment 6 to the LRA. Enclosure 3 is the list of HNP regulatory commitments supporting License Renewal modified to reflect the information provided in the responses to the RAIs. (See Commitment #32.) Any other actions discussed should be considered intended or planned actions; they are included for informational purposes but are not considered to be regulatory commitments.
Please refer any questions regarding this submittal to Mr. Roger Stewart, Supervisor -
License Renewal, at (843) 857-5375.
I declare, under penalty of perjury, that the foregoing is true and correct (Executed on JAN 1 7 2008 ).
Sincerely, Thomas J. Natale Manager - Support Services Harris Nuclear Plant TJN/mhf
Enclosures:
- 1. Responses to Requests for Additional Information dated January 7, 2008 and to Follow-Up Audit Questions on Time-Limited Aging Analyses
- 2. Amendment 6 Changes to the License Renewal Application
- 3. HNP License Renewal Commitments, Revision 3 cc:
Mr. P. B. O'Bryan (NRC Senior Resident Inspector, HNP)
Ms. B. 0. Hall (Section Chief, N.C. DENR)
Mr. M. L. Heath (NRC License Renewal Project Manager, HNP)
Mr. V. M. McCree (NRC Acting Regional Administrator, Region II)
Ms. M. G. Vaaler (NRC Project Manager, HNP)
A' J HNP-08-001 Enclosure 1 Page 1 of 32 Responses to Requests for Additional Information dated January 7, 2008 and to Follow-Up Audit Questions on Time-Limited Aging Analyses
Background
On November 14, 2006, Carolina Power & Light Company (CP&L), doing business as Progress Energy Carolinas, Inc., requested the renewal of the operating license for the Shearon Harris Nuclear Power Plant, Unit No. 1, also known as the Harris Nuclear Plant (HNP), to extend the term of its operating license an additional 20 years beyond the current expiration date.
By letter dated January 7, 2008, the Nuclear Regulatory Commission provided requests for additional information (RAIs) concerning the HNP License Renewal Application (LRA).
The RAIs involve several aging management reviews documented in LRA Sections 3.2 and 3.4.
In addition, the NRC staff has asked for clarification of several audit questions regarding time-limited aging analyses (TLAAs) documented in LRA Chapter 4.0 as amended by CP&L letter to the NRC dated August 31, 2007. The requested information is provided below.
Table of Contents Page N RC RA I 3 .2 -1 ................................................................................................................................ 2 N R C R A I 3 .2 -2 ................................................................................................................................ 4 N R C R A I 3 .4 -1 ................................................................................................................................ 6 N R C R A I 3 .4 -2 ................................................................................................................................ 6 N RC R A I 3 .4-3 ................................................................................................................................ 9 N RC R AI 3 .4-4 .............................................................................................................................. 1 N RC RA I 3 .4-5 .......................................................................................................................... .... 12 N RC R A I 3 .4-6 .............................................................................................................................. 15 N R C RA I 3 .4-7 .............................................................................................................................. 16 N RC RA I 3 .4 -8 .............................................................................................................................. 17 N RC RA I 3 .4-9 .............................................................................................................................. 18 N RC R A I 3 .4 -10 ............................................................................................................................ 20 N R C RA I 3.4-11 ............................................................................................................................ 21 N RC RA I 3 .4 -12 ............................................................................................................................ 23 NRC Audit Question LRA 4.3-2 (Follow-up) ......................................................................... 26 NRC Audit Question LRA 4.3-12 (Follow-up) ......................................................................... 26 NRC Audit Question LRA 4.3.3-1 (Follow-up) ....................................................................... 27 NRC Audit Question LRA 4.3.3-4 (Follow-up) ....................................................................... 27 NRC Audit Question LRA 4.3.3-5 (Follow-up) ....................................................................... 28 NRC Audit Question LRA 4.3.3-6 (Follow-up) ....................................................................... 30 NRC Audit Question LRA 4.7-1 (Follow-up) ......................................................................... 31 NRC Audit Question LRA 4.7.4-1 (Follow-up) ....................................................................... 31
HNP-08-001 Enclosure 1 Page 2 of 32 NRC RAI 3.2-1 The staff has the following questions in regard to using the Water Chemistry Control Program and/or the One-Time Inspection Program to manage aging effects in the emergency safety feature components.
A. Provide your basis for referencing GALL Volume 2 AMR Item V.A-27 in lieu of AMR Item V.C-4 for stainless steel containment isolation piping and component that are exposed to treated water, as referenced in Table 3.2.2-1 of the LRA. In particular, provide your basis for why a One-Time Inspection Program should not be coupled to the Water Chemistry Program to manage loss of material due crevice corrosion and pitting corrosion in these components, as in recommended in AMR Item V.C-4 of the GALL Report, Volume 2.
B. Provide your basis for crediting a One-Time Inspection Program alone to manage loss of material due to pitting and crevice corrosion for emergency safety feature tank items referencing LRA item 3.2.1-7, and why the Water Chemistry Program is also not credited for these tanks, particularly when CP&L is relying on plant-specific chemistry procedures to sample and test the water inventory in these tanks.
C. Provide your basis why those Type 2 Table AMRs in LRA 3.2.2-1 and the AMR discussion in LRA Section 3.2.2.2.8.2 for steel containment isolation piping, piping components, and piping elements referencing LRA AMR Item 3.2.1-15 have not be aligned to GALL AMR Item V.C-6. Specifically provide your basis why your further evaluation basis for these AMRs have not credited both the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, and crevice corrosion in the surfaces of the containment isolation piping, piping components, and piping elements that are exposed to a treated water environment.
RAI 3.2-1 Response Response to Part A HNP methodology used the information in NUREG-1833, "Technical Bases for Revision to the License Renewal Guidance Documents," October 2005, as a basis for not requiring a One-Time Inspection. The material, environment, aging effect, and program (MEAP) for Item EP-4 1, states on page 62, for GALL (i.e., NUREG-1 801, "Generic Aging Lessons Learned (GALL)
Report," Rev. 1, September 2005) systems in Chapters IV, V, VII and VIII the following:
C)I d
HNP-08-001 Enclosure 1 Page 3 of 32 Table IL.A New AMR Line-items based on new_'MEAP,',combiiatloni.. relevant to Mechanical Systems ("A" for Auxiliary, "E" for Engineered Safety Features, "R" for Reactor Coolant, and "S" for Steam and Power Conversion)
Structure and/or Material Environment Aging Effect / AMP Component Mechanism Piping, piping Stainless steel Treated borated Loss of material / Chapter XI.M2, components, piping water pitting and crevice "Water Chemistry,"
elements, and tanks corrosion for PWR primary water The last column of the table explains the technical basis for this line is as follows:
An approved precedent exists for adding this material, environment, aging effect, and program combination in GALL Rev. 1. GALL Rev. 0 stated that "the effects of pitting and crevice corrosion (loss of material) on stainless steel are not significant in reactor coolant (i.e., treated borated water), and therefore are not included" as an aging effect that required management (i.e., an AMR line-item was not included in the GALL Report). This statement is true for PWRs in part because water chemistry program requirements minimize contaminates that could lead to a loss of material. The Staff has removed this statement from the GALL Report and has added this new AMR line-item in the GALL Rev. 1 Report for PWRs, which although no significant loss of material is expected, recognizes that applicants can manage loss of material in stainless steel in a treated borated water environment by virtue of their use of a water chemistry program which meets XI.M2.
The HNP methodology determined as illustrated by this GALL alignment that this aging management review (AMR) Item in Table 3.2.2-1 of the LRA represents the stainless steel containment isolation piping and component in the Containment Spray System. The containment isolation piping contains treated borated water from the Refueling Water Storage Tank (RWST). The chemistry of the RWST is controlled under the Water Chemistry aging management program (AMP) for primary coolant, and its control limits for chlorides, fluorides and sulfates in the RWST is subjected to same limits as the Reactor Coolant System for the reactor coolant when it is less than 250'F. Consequently, it has been determined that this MEAP item would apply.
Response to Part B This question was asked previously during an NRC audit at HNP. See Response to Audit Question No: 3.2.1-07-SA-01 in HNP letter to NRC, Serial: HNP-07-112, dated August 20, 2007. This AMR line is referring to the external surface of the bottom of the RWST. LRA page 3.2-29 refers to the One-Time Inspection alone without the Water Chemistry Program as this is a Raw Water environment. Plant-Specific Note 214 is referenced in this AMR line item and it states on LRA page 3.2-44:
This line item represents corrosion resulting from water seepage underneath the RWST. The tank area enclosure for the RWST does not drain automatically.
HNP-08-001 Enclosure 1 Page 4 of 32 Therefore standing rainwat~r mAy- ~accumulate i6 l&ls above the tank pad elevation.
There is no chemistry control of contaminants in this environment. The radiochemistry controls discussed in LRA paragraph 3.2.2.3.5 is referring to radiochemical sampling of the entrapped rainwater to ensure there is no radiological contamination before the water is drained to the environment.
Response to Part C There are no AMR Line Items in LRA 3.2.2-1 aligned to GALL AMR Item V.C-6 because there are no carbon steel containment isolation piping, piping components, and piping elements in the Containment Spray System. The only carbon steel piping components in the system are those described in Plant-Specific Note 213 and associated with the carbon steel piping, piping components and piping elements on page 3.2-28. Note 213 states on LRA page 3.2-44:
This line item represents the internal surface of carbon steel nitrogen supply piping to the Containment Spray Additive Tank. A nitrogen blanket is maintained which prevents degradation during long-term storage. Although corrosion is not expected, a one-time inspection has been assigned to verify the aging effect is not occurring.
LRA Subsection 3.2.2.2.8.2 refers to the internal surfaces of carbon steel containment isolation valves in treated water. It does not credit any particular combination of AMPs. Subsection 3.2.2.2.8.2 states, "If loss of material due to pitting and crevice corrosion is applicable, an appropriate aging management program is credited." None of the Engineered Safety Features (ESF) systems contain containment isolation components with this material environment combination. Since the further evaluation discussion of Subsection 3.2.2.2.8.2 is not applicable to any AMR item in the ESF chapter, the question regarding a basis for selecting the Water Chemistry Program without a One Time inspection Program is moot.
NRC RAI 3.2-2 Provide your basis for concluding the emergency safety feature systems do not include stainless steel components that are exposed to or subject internal condensation (as stated in discussion columns of LRA item 3.2.1-8).
RAI 3.2-2 Response Although, the ESF Systems contain components with a gas, vapor, and fluid interface where condensation is possible, this environment is not similar to the environment represented by AMR Line Item 3.2.1-8 in NUREG-1801. Secondly, HNP conservatively evaluated these components as stainless steel subjected to a treated water environment. Using the HNP methodology, the treated water is assumed to contain high levels of contaminants and oxygen. This evaluation would predict a bounding set of aging mechanisms requiring management.
HNP-08-001 Enclosure 1 Page 5 of 32 The components in the Containment Spray System with a gas, vapor, and fluid interface are the RWST, which is vented to the atmosphere, and the Containment Spray Additive Tank, which contains a nitrogen overpressure. The components in the Passive Safety Injection System are the Cold Leg Accumulators, which contain a treated water environment pressurized with nitrogen.
Two of these components have an inert nitrogen atmosphere, and the RWST is a covered tank with vents that are designed to protect it from weather. The following summarizes the outdoor environment surrounding the FINP RWST as it relates to potential for corrosion of stainless steel.
HNP is not near enough to any industrial facility or salt water environment such that weather or process system leakage would have the potential to concentrate contaminants. Surface contaminants would not be in large enough quantities for significant concentrations to occur.
HNP has taken the position that, unless there is operating experience (OE) to the contrary; an evaluation that results in aging effects in these environments is not applicable. This position is consistent with GALL, the HNP methodology basis documentation, and Electric Power Research Institute (EPRI) Report 1002950, Rev. 1 (EPRI Structural Tools), Table 2-3. No site OE was identified that negated the use of this evaluation. Other than during refueling outages, the RWST liquid is not subject to large volume changes and concomitant exchanges of air. Therefore, the air remains essentially saturated and there is little if any cyclic wetting and drying in an atmosphere low in contaminants. Consequently, this would not provide an opportunity for concentration of contaminants. Based on this rationale, HNP concludes that the vented space is not subject to concentration of contaminants and would not predict aging effects requiring management. For these reasons, the Water Chemistry Program, which is used for the liquid filled portion of the tank, would provide a similar degree of protection from loss of material to the air filled portion.
The basis for AMR Line Item 3.2.1-8 in NUREG-1801 is provided below to compare and contrast that environment with the conditions described above.
GALL line 3.2-8 is associated with GALL Table 2 AMR line Items numbered V.A-26 and V.D1-
- 29. The GALL Item Number for this MEAP combination is EP-53. Page 67 ofNUREG-1833 describes the precedent for GALL Item Number EP-53 as:
The basis for this new line-item is similar to AP-72. The addition of this item extends the MEAP combination for BWRs contained in E-14 to PWRs. A plant-specific aging management program will be evaluated to provide reasonable assurance that the component's intended functions will be maintained within the CLB for the period of extended operation.
NUREG-1833 and NUREG-1801, Rev. 0, April 2001, were reviewed for the bases behind EP-53, and it was determined that the related items in NUREG- 1801 were E- 14 and AP-8 1. The E-14 item environments were representative of a BWR "Moist Containment Atmosphere (air/nitrogen)," and the AP-81 environment is representative of that found in "Liquid Waste and Drains" at the Farley Nuclear Plant.
HNP-08-001 Enclosure 1 Page 6 of 32 BWR containments contain a suppression pool, several large pieces of operating equipment (e.g.
Recirculation Pumps, relief valves, and ventilation fans), a suppression pool, pipe insulation, dust and airborne contaminants from work activities during outages. The ventilation systems circulate the containment atmosphere throughout. HNP does not consider this environment or the environment in Liquid Waste and Drains components to be similar to the internal environments above the fluid level in the tanks listed in the Containment Spray and Passive Safety Injection Systems.
In summary, although, the Emergency Safety Feature Systems contain components with a gas, vapor, and fluid interface where condensation is possible, the HNP environment is not similar enough to the environment represented by AMR Line Item 3.2.1-8 in NUREG-1801. The saturated gas atmospheres above these tanks have been shown to be benign, but were nevertheless conservatively evaluated as a treated water environment.
NRC RAI 3.4-1 Provide your basis why a one-time examination is adequate to manage loss of material for the following piping, piping components, and piping elements in lieu of a inspection-based program that credits periodic inspections of the components:
those in the steam generator chemical addition system whose inside surfaces are exposed to a treated water (inside) environment.
RAI 3.4-1 Response This question has been asked previously during an NRC audit at HNP. The LRA has been amended to incorporate the response. Refer to LRA Amendment 1 submitted in HNP letter to NRC, Serial: HNP-07-112, dated August 20, 2007.
LRA Amendment 1 identified that the subject piping, piping components, and piping elements in a treated water (inside) environment will be managed by implementing the Inspection of Internal Surfaces in Miscellaneous Piping and Ducting Components Program instead of the One-Time Inspection Program.
NRC RAI 3.4-2 The LRA credits the External Surfaces Monitoring Program to manage cracking and changes in material properties for the following elastomeric components:
piping, piping components, and piping elements in the main steam system whose outside surfaces are exposed to an air - indoor (outside) environment.
piping, piping components, and piping elements in the feedwater system whose outside surfaces are exposed to an air - indoor (outside) environment.
HNP-08-001 Enclosure 1 Page 7 of 32 The "parameters monitored" program element in GALL AMP XI.M36, "External Surfaces Monitoring," does not mention that the program monitors for cracking or changes in material properties of elastomeric components. The GALL program only calls for simple visual examinations (VT-2 or VT-3) of the external surfaces of piping to look for leakage, loss of material due to corrosion, signs of corrosion in insulation materials, or degraded coatings. The visual examinations cannot be credited for cracking unless they are specified as enhanced VT-I visual techniques. Nor can these visual examinations directly monitor for changes in the material properties of the elastomers. Some sort of analysis would have to be performed to define those material properties that could be affected by the air - indoor (outside) environment and an inspection method would need to be credited that is related back to the appropriate material property analysis and is capable of detecting and sizing a flaw or crack in the elastomeric materials prior to a component failure.
A. For these elastomeric components, identify all material properties that may be impacted by the exposure to the air indoor (outside) environment. Clarify whether an applicable material property analysis has been performed to demonstrate how these components will behave in the air - indoor (outside) environment through the period of extended operation and how the inspections credited in the External Surfaces Monitoring Program will ,be sufficient to manage applicable aging effects prior to a component failure, after taking into account the limiting material property or properties of the elastomeric materials. If an applicable material property analysis has not been performed to date, provide your basis why the inspections credited under the External Surfaces Monitoring Program are considered to be capable of managing aging (e.g., cracking or loss of material) and the changes in the impacted material properties without tying the inspection techniques to an applicable material property analysis for the properties that may be impacted during period of extended operation.
B. Justify how the External Surfaces Monitoring Program can be credited to manage cracking in these elastomeric components without crediting at least an enhanced VT-1 visual examination of elastomeric materials.
RAI 3.4-2 Response A. The industry is familiar with aging effects and mechanisms applicable to elastomers as seen in NUREG-1801, which is based on many years of industry OE. NUREG-1801, Volume 2, states that elastomer degradation may include cracking, crazing, fatigue breakdown, abrasion, chemical attacks, and weathering. Elastomer hardening refers to the degradation in elastic properties of the elastomer. As noted in NUREG-1801, hardening and loss of strength can be induced by elevated temperature over about 95°F (35°C), and aging effects are subject to additional aging factors such as exposure to ozone, oxidation, and radiation. If the ambient temperature is less than about 95°F (35°C), then thermal aging may be considered not significant for elastomers and any resultant thermal aging of organic materials can be considered to be insignificant, over the 60-year period of interest.
The EPRI Structural Tools examined industry failure data and NRC generic communications to determine if there are any additional aging effects that should be considered for
HNP-08-001 Enclosure 1 Page 8 of 32 elastomers. This review included searches of Institute of Nuclear Power Operations (INPO)
Nuclear Plant Reliability Data System (NPRDS) databases, NRC Information Notices and Bulletins, and NRC Licensee Event Reports. The search was performed for rubber, neoprene, and silicone vibration isolators, sealants, and elastomers. Most of the industry experience failures related to these materials were associated with piping, penetration, and equipment sealants. The one reported failure associated with aging was the failure of a silicone sealant in the floor of a concrete containment building but did not address the cause of the sealant failure.
The HNP basis calculation "Material/Environment Aging Effect Tools for License Renewal" (HNP Tools calculation) identified the aging effects for elastomers as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. These aging effects for elastomers in hydraulic fluid are consistent with industry practice as detailed in the EPRI Structural Tools. HNP plant-specific OE did not identify any new or unique aging effects. The HNP Tools calculation predicts wear for elastomers if there is relative motion between surfaces not associated with a design deficiency. No OE was discovered to indicate that relative motion between surfaces had occurred, and so, wear was not predicted. Based on the above, no other aging effects were predicted.
B. Walkdowns by system engineers are an essential part of system monitoring and have been used through the years to identify degraded components. The HNP procedure for system walkdowns and observations is used by HNP system engineers and provides guidance for conducting system walkdowns. The procedure employs a system walkdown guideline for engineers to use during their periodic walkdowns and includes guidance to inspect components for brittle or cracking plastic, rubber, or elastomer components.
The external surface of the subject Main Steam System and Feedwater System components will be managed by the External Surfaces Monitoring Program using observations during periodic system walkdowns. A quarterly system walkdown frequency is typically established, with all components of the system observed at least once per operating cycle. It is noted that no age-related degradation of the subject elastomer components was found during the system OE review.
HNP evaluated the GALL External Surfaces Monitoring Program and determined that enhancement was needed to assure detection of degradation in elastomeric materials.
License Renewal Commitment #18 requires the specific enhancements to be defined prior to the period of extended operation; therefore, the HNP inspection methods for elastomers. were not to be selected until the implementation phase of the program. The enhancements to be implemented for the External Surfaces Monitoring Program at HNP will be incorporated into the inspection guidelines used for system walkdown and will include specific guidance for periodic inspections of elastomeric components.
Therefore, for the subject Main Steam System and Feedwater System components, inspection acceptance criteria will be determined prior to the period of extended operation. HNP will remain abreast of industry best practices for aging management of the piping, piping
HNP-08-001 Enclosure 1 Page 9 of 32 components, and piping elements made of elastomers in the Main Steam System and Feedwater System whose outside surfaces are exposed to an air - indoor (outside) environment. Prior to the period of extended operation, guidance will be developed, and the External Surfaces Monitoring Program will be enhanced accordingly.
Based on the above, the periodic inspections credited under the enhanced External Surfaces Monitoring Program will be capable of managing aging (e.g., cracking and/or changes in material properties) during the period of extended operation for the external surfaces of the subject Main Steam System and Feedwater System elastomeric hoses.
NRC RAI 3.4-3 The LRA credits the External Surfaces Monitoring Program to manage cracking and changes in material properties for the following thermoplastic (including PVC) components:
those in the main steam system whose outside surfaces are exposed to a radiation (ultraviolet, outside) environment.
those in the secondary sampling system whose outside surfaces are exposed to a radiation (ultraviolet, outside) environment.
The "parameters monitored" program element in GALL AMP XI.M36, "External Surfaces Monitoring," does not mention that the program monitors for cracking or changes in material properties of thermoplastic components. The GALL program only calls for simple visual examinations (VT-2 or VT-3) of the external surfaces of piping to look for leakage, loss of material due to corrosion, signs of corrosion in insulation materials, or degraded coatings. The visual examinations cannot be credited for cracking unless they are specified as enhanced VT-I visual techniques. Nor can these visual examinations directly monitor for changes in the material properties of the thermoplastic materials. Some sort of analysis would have to be performed to define those material properties that could be affected by the radiation (ultraviolet) (outside) environment and an inspection method would need to be credited that is related back to the appropriate material property analysis and is capable of detecting and sizing a flaw or crack in the thermoplastic materials prior to a component failure.
A. For these thermoplastic components, identify all material properties that may be impacted by the exposure to the radiation (ultraviolet) (outside) environment. Clarify whether an applicable material property analysis has been performed to demonstrate how these components will behave in the radiation (ultraviolet) (outside) environment through the period of extended operation and how the inspections credited in the External Surfaces Monitoring Program will be sufficient to manage applicable aging effects prior to a component failure, after taking into account the limiting material property or properties of the thermoplastic materials. If an applicable material property analysis have not been performed to date, provide your basis why the inspections credited under the External Surfaces Monitoring Program are considered to be capable of managing aging (e.g., cracking or loss of material) and the changes in the impacted material properties without tying the inspection
HNP-08-001 Enclosure 1 Page 10of32 techniques to an applicable material property analysis for the properties that may be impacted during period of extended operation.
B. Justify how the External Surfaces Monitoring Program can be credited to manage cracking in these thermoplastic components without crediting at least an enhanced VT-I visual examination of the thermoplastic materials.
RAI 3.4-3 Response A. The referenced commodity in the Main Steam System whose outside surfaces are exposed to radiation in an indoor (Reactor Auxiliary Building) ultraviolet radiation environment represents thermoplastic breather caps associated with main steam power-operated relief valve (PORV) actuators as identified on LRA pages 3.4-44 and 3.4-76. These components are exposed to overhead fluorescent lighting.
The referenced commodity in the Secondary Sampling System whose outside surfaces are exposed to radiation in an indoor (Reactor Auxiliary Building) ultraviolet radiation environment represents thermoplastic tubing associated with sample station flow indicators as identified on LRA pages 3.4-72 and 3.4-77. These components are exposed to overhead fluorescent lighting.
The HNP Tools calculation identified the aging effects for thermoplastic (organic photosensitive polymers) in an ultraviolet radiation environment as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. These aging effects are consistent with industry practice as detailed in SAND96-0344, Table 4-8, which identifies the aging effects as cracking and discoloration.
B. Walkdowns by system engineers are an essential part of system monitoring and have been used through the years to identify degraded components. The HNP system walkdowns and observations procedure is used by HNP system engineers and provides guidance for conducting system walkdowns. This procedure employs a system walkdown guideline for engineers to use during their periodic walkdowns and includes guidance to inspect components for brittle or cracking plastic.
The external surface of the subject Main Steam System and Secondary Sampling System components will be managed by the External Surfaces Monitoring Program using observations during periodic system walkdowns. A quarterly system walkdown frequency is typically established, with all components of the system observed at least once per operating cycle.
HNP evaluated the GALL External Surfaces Monitoring Program and determined that enhancement was needed to assure detection of degradation in elastomer (and other non-metallics such as thermoplastic) materials. License Renewal Commitment #18 requires the specific enhancements to be defined prior to the period of extended operation; therefore, the HNP inspection methods for elastomers (and other non-metallics such as thermoplastic) were not to be selected until the implementation phase of the program. The enhancements to be
HNP-08-001 Enclosure 1 Page 11 of 32 implemented for the External Surfaces Monitoring Program at HNP will be incorporated into the inspection guidelines used for system walkdown and will include specific guidance for periodic inspections of these non-metallic components.
Therefore, for the subject Main Steam System and Secondary Sampling System components, inspection acceptance criteria will be determined prior to the period of extended operation.
Acceptance may be based upon negligible visual degradation or manufacturer's recommendations, as appropriate. HNP will remain abreast of industry best practices for aging management of the piping, piping components, and piping elements made of thermoplastics in the Main Steam System and Secondary Sampling System whose outside surfaces are exposed to an air - indoor environment and subject to ultraviolet radiation. Prior to the period of extended operation, guidance will be developed and the External Surfaces Monitoring Program will be enhanced accordingly.
Based on the above, following enhancement, the periodic inspections credited under the External Surfaces Monitoring Program will be capable of managing aging (e.g., cracking and/or changes in material properties) during the period of extended operation for the external surfaces of the subject Main Steam System and Secondary Sampling System thermoplastic components.
NRC RAI 3.4-4 LRA Table 3.4.2-3 includes an AMR (annotated by Footnote F on LRA page 3.4-44) on exposure of thermoplastic piping, piping components, and piping elements in the main steam line to an oil or organic hydraulic fluid (inside) environment. In this AMR, CP&L concludes that there are not any aging effects requiring management. In his Textbook FundamentalPrinciples ofPolymetric Materials (Copyright 1993, John Smiley and Sons), Dr. Stephen L. Rosen (Ph.D) discusses the principle of "like dissolves like" and identifies that polar solvents will dissolve polar polymetric materials and non-polar solvents will dissolve non-polar polymetric materials.
Clarify what type of thermoplastic materials are used to define the commodity group in this AMR and what type of oils and hydraulic fluids are used to define the environmental conditions for this AMR. Clarify whether these thermoplastic materials are considered to be polar or non-polar polymetric materials and whether the oils and hydraullic fluids are considered to be polar or non-polar solvents. Consistent with these responses, provide your basis on whether or not loss of material from dissolving is considered to be an aging effect requiring management for the surfaces of the thermoplastic piping, piping components, and piping elements that are exposed to the oil or hydraulic fluid (inside) environment.
RAI 3.4-4 Response LRA Table 3.4.2-3 identifies polyvinyl chloride (PVC) or thermoplastic piping, piping components, and piping elements in the main steam system. These components are breather caps for the hydraulic fluid system associated with the main steam system PORV actuators as detailed in Plant-Specific Note 405.
HNP-08-001 Enclosure I Page 12 of 32 The breathers prevent water and contaminants from entering the hydraulic, fluid reservoir as differential pressures occur through thermal expansion and contraction of the hydraulic fluid, or during the filling or emptying process. The breathers are subject to a hydraulic fluid mist.
Breathers typically have the capability to extract water vapor from the air as it is drawn into the unit. Design pressure considerations are unnecessary since the breather is a vented component.
Before use at HNP, the materials chosen for the breathers are evaluated as compatible with their hydraulic fluid environment and to ensure that their failure would not degrade safety related equipment. It is expected that the breathers will be periodically changed in service. In addition, the hydraulic fluid is sampled periodically to verify moisture and particulate count are acceptable.
The HNP Tools calculation determined that the acceptability for use of thermoplastics within a hydraulic fluid environment is a design-driven criterion; and, once the appropriate material has been selected, there should be no applicable aging effects caused by the working fluid.
The PORV actuator hydraulic fluid is a phosphate ester. With over two decades of experience with phosphate esters, the hydraulic fluid industry has developed a complete summary of compatible materials of construction. Proper care in ordering components and replacement parts to be compatible with phosphate esters will result in start-up and operation without difficulty.
Component manufacturers and suppliers have become quite familiar with the requirements of phosphate esters, and most compatible materials are readily available.
No age-related degradation of the breather caps for the hydraulic fluid system associated with the main steam system PORV actuators was found during the system OE review.
Based on the above, loss of material from dissolving is not considered to be an aging effect requiring management for the surfaces of the thermoplastic piping, piping components, and piping elements (breather caps) that are exposed to the hydraulic fluid (inside) environment.
NRC RAI 3.4-5 LRA Table 3.4.2-3 includes an AMR (annotated by Footnote J on LRA page 3.4-44) on exposure of elastomeric piping, piping components, and piping elements in the main steam line to an oil or organic hydraulic fluid (inside) environment. In this AMR, CP&L concludes that there are not any aging effects requiring management.
A. Clarify what type of elastomeric materials are used to define the commodity group in this AMR and what type of oils and hydraulic fluids are used to define the environmental conditions for this AMR. Clarify whether these elastomeric materials are considered to be polar or non-polar polymetric materials and whether the oils and hydraulic fluids are considered to be polar or non-polar solvents. Consistent with these responses, provide your basis on whether or not loss of material from dissolving is considered to be an aging effect requiring management for the surfaces of the elastomeric piping, piping components, and piping elements that are exposed to the oil or hydraulic fluid (inside) environment.
HNP-08-001 Enclosure 1 Page 13 of 32 B. The "parameters monitored" program element in GALL AMP XI.M32, "One-Time Inspection," does not mention that the program monitors changes in material properties of elastomeric components. Define all material properties that may be impacted in the elastomeric materials under exposure to the oil or hydraulic fluid environment and whether an appropriate materials property analysis has been performed to define how the material properties will change and the elastomeric components will behave during the period of extended operation. If such an analysis has been performed, provide your basis why the One-Time Inspection Program is considered to be a valid program to manage the changes in material properties of the elastomeric piping, piping components, and piping elements, after taking into account the limiting material property or properties for the elastomeric materials.
If an applicable material property analysis has not been performed to date, provide your basis why the One-Time Inspection Program is considered to be capable of managing the changes in the impacted material properties without defining an appropriate inspection technique that ties the inspection method back to an applicable material property analysis for the properties that may be impacted during period of extended operation.
C. Justify how the One-Time Inspection Program can be credited to manage cracking in these elastomeric components without crediting at least an enhanced VT- 1 visual examination of the elastomeric materials.
RAI 3.4-5 Response A. LRA Table 3.4.2-3 identifies elastomeric piping, piping components, and piping elements in the Main Steam System. These components are synthetic rubber hoses exposed to an internal environment of hydraulic fluid, and associated with the main steam system PORV actuators as detailed in Plant-Specific Note 404.
The industry is familiar with aging effects and mechanisms applicable to elastomers as seen in NUREG-1801, which is based on many years of industry OE. NUREG-1801, Volume 2, states that elastomer degradation may include cracking, crazing, fatigue breakdown, abrasion, chemical attacks, and weathering. Elastomer hardening refers to the degradation in elastic properties of the elastomer. As noted in NUREG-1801, hardening and loss of strength can be induced by elevated temperature over about 95°F (35°C), and aging effects are subject to additional aging factors such as exposure to ozone, oxidation, and radiation. If the ambient temperature is less than about 95°F (35°C), then thermal aging may be considered not significant for elastomers and any resultant thermal aging of organic materials can be considered to be insignificant, over the 60-year period of interest.
The EPRI Structural Tools examined industry failure data and NRC generic communications to determine if there are any additional aging effects that should be considered for elastomers. This review included searches of INPO NPRDS databases, NRC Information Notices and Bulletins, and NRC Licensee Event Reports. The search was performed for rubber, neoprene, and silicone vibration isolators, sealants, and elastomers. Most of the industry experience failures related to these materials were associated with piping, penetration, and equipment sealants. The one reported failure associated with aging was the
HNP-08-001 Enclosure 1 Page 14 of 32 failure of a silicone sealant in the floor of a concrete containment building but did not address the cause of the sealant failure.
The HNP Tools calculation identified the aging effects for elastomers as change in material properties due to various degradation mechanisms and cracking due to various degradation mechanisms. These aging effects for elastomers in hydraulic fluid are consistent with industry practice as detailed in the EPRI Structural Tools. HNP plant-specific OE did not identify any new or unique aging effects. The HNP Tools calculation predicts wear for elastomers if there is relative motion between surfaces not associated with a design deficiency. No OE was discovered to indicate that relative motion between surfaces had occurred, and so, wear was not predicted. Based on the above, no other aging effects were predicted.
The PORV actuator hydraulic fluid is a phosphate ester. With over two decades of experience with phosphate esters, the hydraulic fluid industry has developed a complete summary of compatible materials of construction. Proper care in ordering components and replacement parts to be compatible with phosphate esters will result in start-up and operation without difficulty. Component manufacturers and suppliers have become quite familiar with the requirements of phosphate esters, and most compatible materials are readily available.
The hydraulic fluid is sampled periodically to verify moisture and particulate count are acceptable.
Based on the above, loss of material from dissolving is not considered to be an aging effect requiring management for the internal surfaces of the elastomeric piping, piping components, and piping elements (hoses) that are exposed to the hydraulic fluid (inside) environment.
B. No age-related degradation of PORV elastomer components was found during the system OE review and as also stated by the Lubricating Oil Analysis program manager at HNP.
However, it is prudent to confirm that age-related degradation is not occurring. The internal surfaces of the hydraulic fluid hoses will be managed by the One Time Inspection AMP.
In addition to the generic inspections addressed in Section XI.M32 of NUREG-l1801, the HNP One Time Inspection Program includes several plant-specific inspections to confirm the insignificance of a potential aging effect. For these components, it is considered that: 1) an aging effect is not expected to occur but the data is insufficient to rule it out with reasonable confidence, 2) an aging effect is expected to progress very slowly in the specified environment, but the local environment may be more adverse than that generally expected, or
- 3) the characteristics of the aging effect include a long incubation period. Unacceptable inspection findings are evaluated in accordance with the site Corrective Action process to determine the need for subsequent (including Periodic) inspections and for monitoring and trending the results. The HNP One Time Inspection AMP includes provisions for defining the type of inspection and acceptance criteria. Acceptance criteria may be based on construction code, manufacturer's recommendations, engineering evaluation, or detailed examination, as appropriate.
HNP-08-001 Enclosure 1 Page 15 of 32 Based on the above, the HNP One Time Inspection AMP is considered appropriate to manage the elastomeric piping, piping components, and piping elements (synthetic rubber hoses) exposed to hydraulic fluid for the Main Steam System PORV actuators.
C. For the elastomers in a hydraulic fluid environment, inspection acceptance criteria will be determined prior to the period of extended operation. HNP will remain abreast of industry best practices for aging management of the piping, piping components, and piping elements (hoses) made of synthetic rubber for the hydraulic fluid system associated with the Main Steam System PORV actuators.
As stated above, the HNP One Time Inspection AMP includes provisions for defining the type of inspection and acceptance criteria. Acceptance criteria may be based on construction code, manufacturer's recommendations, engineering evaluation, or detailed examination, as appropriate.
Based on the above, the inspections credited under the One Time Inspection Program are considered capable of managing cracking during the period of extended operation for the main steam system elastomeric hoses that are exposed to the hydraulic fluid (inside) environment.
NRC RAI 3.4-6 LRA Table 3.4.2-6 includes an AMR (annotated by Footnote F on LRA page 3.4-54) on exposure of nickel-based alloy piping, piping components, and piping elements in the feedwater system under exposure to a treated water (inside) environment. In this AMR, CP&L identified that cracking due to thermal fatigue is an applicable aging effect requiring management (AERM) and credited the TLAA on metal fatigue to manage this aging effect. CP&L's TLAA on metal fatigue, as discussed and evaluated in Section 4.3 of the LRA, is predicated on preventing the initiation of a fatigue induced flaw, and thus cannot be used to manage a fatigue-induced flaw that is already postulated on already exists in the stated piping components. In addition, industry experience has demonstrated that nickel-based alloy materials in PWR designs are susceptible crack initiation and growth by stress corrosion cracking (SCC).
A. For the stated AMR on LRA page 3.4-54, clarify whether the AMR has postulated the occurrence of a fatigue-induced crack of the applicable nickel-based alloy piping, piping components, or piping elements or whether HNP has relevant operating experience fatigue-initiated cracking in the nickel-alloy piping components of the feedwater system.
If so, justify the basis for crediting the TLAA on metal fatigue as the basis for managing fatigue induced cracking in these components.
B. Clarify whether cracking from SCC is an applicable AERM for these nickel-alloy piping components, and if so, whether fatigue-induced flaw growth of an SCC-initiated crack is an aging effect requiring management during the period of extended operation. If so, justify the basis for crediting the TLAA on metal fatigue as the basis for managing fatigue-induced crack growth of an SCC-initiated crack in these components.
HNP-08-001 Enclosure 1 Page 16 of 32 RAI 3.4-6 Response Response to Part A The HNP AMR items do not postulate the occurrence of a fatigue-induced crack in the nickel base alloy component. Refer to HNP's Response Audit Question 3.1-FS-44 in 14NP letter HNP-07-112, which describes this aspect of the HNP AMR methodology.
The evaluation of OE for the feedwater system did not identify any instance of thermal fatigue-initiated cracking in the nickel-based components at HNP.
Response to Part B The HNP methodology did not predict cracking due to SCC for the nickel based alloys piping component in the Feedwater System. The environmental conditions in this section of the piping are below the threshold for which HNP would predict this aging effect or mechanism.
Consequently, there is no need to justify using a TLAA for management of fatigue-induced flaw growth of an SCC-initiated crack, because the condition is not applicable.
NRC RAI 3.4-7 LRA Table 3.4.2-6 includes an AMR (annotated with Footnote J on LRA page 3.4-53) on elastomeric piping, piping components, and piping elements that are exposed to an air/gas (dry)
(inside) environment. CP&L has used conformance with the guidelines of NEI Document No.
NEI-95-10, Revision 6, as a basis for concluding that there are not any applicable aging effects for these elastomeric piping components. Conformance with the industry guidance in NEI 95-10, Revision 6, does not necessarily provide an sufficient technical basis to conclude that aging effects are not applicable to these elastomeric feedwater system components because this is not consistent with guidance in the GALL Report, Volume 2. In particular, GALL Report, Volume 2, Table IX.F, "Selected Definitions and Use of Terms for Describing and Standardizing AGING MECHANISMS," identifies that the following degradation mechanisms may be applicable to elastomeric materials, including rubbers: (1) cracking, (2) crazing, (3) fatigue breakdown, (4) abrasion, (5) chemical attacks, (6) weathering, and (&) elastomeric hardening. The staff is of the opinion that some of the aging effects identified in GALL Table IX.F for "elastomeric degradation" may be applicable to these elastomerics, particular if the dry air/gas environments are subject to a varied temperature range. Provide your basis for not crediting at least a One-Time Inspection to confirm that the aging effects for "elastomer degradation" in GALL Table IX.F are not applicable to these elastomeric piping components.
RAI 3.4-7 Response Aging effects are applicable to the referenced elastomeric feedwater system components. The aging effects are cracking due to various degradation mechanisms and change in material properties due to various degradation mechanisms.
HNP-08-001 Enclosure 1 Page 17 of 32 The piping, piping components, and piping elements made of elastomer in an air/gas (inside) environment identified on LRA page 3.4-53 are the same piping, piping components, and piping elements made of elastomer in an air-indoor (outside) environment identified on LRA page 3.4-
- 53. Plant-Specific Note 411 applies to the line items and identifies they represent instrument air hoses in the Turbine Building. As noted, these components in the air-indoor environment have been assigned the aging effects of cracking and change material properties.
The aging effects for these elastomer hoses are driven by temperature (e.g., T > 95°F). It is likely that the external surface of the elastomer hoses will be at a higher temperature than the internal surface. It is reasonable to conclude that the aging effects on the external surface are representative of those on the internal surface. Consequently, aging management can be done by external examination. As such, LRA page 3.4-53 identifies aging effects on the outside surface of the piping, piping components, and piping elements made of elastomer in an air-indoor (outside) environment with the External Surfaces Monitoring AMP to manage the aging effects.
NRC RAI 3.4-8 LRA Table 3.4.2-10 and TLA Table 3.4.2-11 each include two AMRs (annotated with Footnote F on LRA page 3.4-67) on thermoplastic components in the condensate storage tank and in the secondary sampling system that are exposed to treated water (inside) and air/gas (wetted)
(outside) environments. In these AMRs, CP&L does not identify any aging effects requiring management for the component/material/environment combinations and does not credit any AMPs for aging management. GALL Report, Volume 2, Table IX.F, "Selected Definitions and Use of Terms for Describing and Standardizing AGING MECHANISMS," identifies that thermoplastic materials may be subject to thermal degradation and/or thermoxidative degradation aging effects/mechanisms, including: (1) increased tensile strengths/hardening due to cross-linking, (2) loss of flexibility, (3) chain depolymeration, (4) crystallization, (5) decomposition/chemical reaction. The staff is of the opinion that some of the aging effects identified in GALL Table IX.F for "elastomeric degradation" may be applicable to these thermoplastic materials, particular if the environments are subject to a varied temperature range.
Provide your basis for not crediting at least a One-Time Inspection on the inside and outside surfaces of the thermoplastic components in condensate storage tank and secondary sampling systems to confirm that the aging effects referenced in GALL Table IX.F for thermoplastic materials are not applicable to them.
RAI 3.4-8 Response LRA Table 3.4.2-10, page 3.4-67, indicates that the Condensate Storage Tank (CST) contains a thermoplastic diaphragm located inside the CST. The diaphragm is exposed to a treated water environment on the water side and an air/gas wetted environment on the other side.
LRA Table 3.4.2-11, 3.4-72, identifies that the Secondary Sampling System contains thermoplastic piping components exposed to a treated water environment on the inside and an air/gas wetted environment on the outside. This thermoplastic tubing is associated with sampling
HNP-08-001 Enclosure 1 Page 18 of 32 water from the Condensate Storage Tank for levels of dissolved oxygen, pH, and conductivity.
The thermoplastic tubing is located both in and near the CST sample sink located in the Unit 1 Tank Area/Building (indoor).
The HNP Tools calculation determined that the acceptability for use of thermoplastics within a treated water and air/gas environment is a design driven criteria; and, once the appropriate material has been selected, there should be no applicable aging effects caused by the working fluid. Thus, no aging effects were predicted.
The Condensate Storage Tank pressure is atmospheric and the temperature of the condensate in the CST is ambient for the Tank Area (not outdoor). The Secondary Sampling System sample tubing has been determined to be suitable for the temperature and pressure of the sample water.
Thus, the CST diaphragm and sample tubing are not expected to be in environments subject to a significant change in temperature.
Based upon the above, the thermoplastic components in the Condensate Storage Tank and secondary sampling system are not predicted to have aging effects requiring management.
NRC RAI 3.4-9 The LRA aligns a number of Type 2 AMR items for steel steam generator system components, as provided in LRA Table 3.1.2-6, and an number of Type 2 AMR items for steel auxiliary system components, as provided in the LRA Tables designated as 3.3.2-X, to steam and power conversion system AMR Item 3.4.1-04 in the LRA, and has credited the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, and crevice corrosion in these components. Provide your basis for aligning these Type 2 steam generator system and auxiliary system AMR Items to LRA AMR Item 3.4.1-04, which is a steam and power conversion system AMR item, and justify why it is acceptable to credit to the One-Time Inspection Program and the Water Chemistry program to manage loss of material due to general, pitting, and crevice in these components in lieu of crediting an AMP that implements periodic inspections of the components.
RAI 3.4-9 Response Basis for NUREG-1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR.
No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section of NUREG-1 801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG- 1801 line item, if applicable. The comparison evaluated each AMR line item by considering the component along with its MEAP. Below is an example explaining the comparison.
HNP-08-001 Enclosure 1 Page 19 of 32 LRA Table 3.4.1 identifies Item Number 3.4.1-04 for steel piping components exposed to treated water and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.
Many AMR line items contributed to rollup Item Number 3.4.1-04. One of the contributors was a steel piping commodity (see LRA Table 3.4.2-6, page 3.4-52) in the Feedwater System treated water environment managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. The Feedwater System is included in the Steam and Power Conversion systems.
Another contributor to LRA Table 3.4.1 rollup Item Number 3.4.1-04 was Steam Generator System steel instrument manifolds (see LRA Table 3.1.2-6, page 3.1-132) in a treated water environment managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Plant-Specific Note 106 states that the instrument manifolds are associated with the steam generator level instrumentation and the feedwater system. The Steam Generator System is included in the Reactor Vessel, Internals, and Reactor Coolant systems.
Based upon consideration of the components along with the MEAP, both AMR line items are similar, both were aligned to NUREG-1801 Volume 2 Item VIII.D1-8 and rolled up to Table 3.4.1 Item 3.4.1-04. In summary, alignments taken to NUREG-1 801 line items were made based upon a consideration of a component's MEAP and similarity. Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above.
Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the approach of crediting the Water Chemistry Program with the One Time Inspection Program on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal Safety Evaluation Reports (SERs) accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls.
HNP manages the piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. This approach is consistent with the many AMR line items in NUREG-1 801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A ofNUREG-1833.
LRA AMR Item 3.4.1-04 in Table 3.4.1 refers to steel piping components exposed to treated water, subject to loss of material due to general, pitting, and crevice corrosion, and managed by a
1/4?
HNP-08-001 Enclosure 1 Page 20 of 32 combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion Systems.
NUREG-1801 Volume 2 Item VIII.D1-8 (S-10), for the Feedwater System, is a typical Steam and Power Conversion systems AMR line item for piping components exposed to treated water and subject to loss of material due to general, crevice and pitting corrosion. NUREG-1801 recommends related generic item S-10 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.
Based upon this information, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage loss of material due to general, pitting, and crevice corrosion in the subject components in lieu of crediting an AMP that implements periodic inspections of the components.
NRC RAI 3.4-10 The staff has additional questions on why steel extraction steam system components have not been aligned to AMR Item 2 in the GALL Report, Volume 1, and whether there are any steel heat exchangers in the steam and power conversion system that align to AMR Item 3 in the GALL Report, Volume 1, Table 4.
A. LRA AMR Item 3.4.1-2 states that AMR Item 2 in Table 4 of the GALL Report, Volume 1, is not applicable to the HNP extraction steam system because the system is not within the scope of license renewal. Table VIII.C of the GALL Report, Volume 2, identifies that the extraction steam systems is a steam and power conversion system that may be within the scope of license renewal and recommends that the components in this system be subject to an AMR. Provide your basis why the extraction steam system is not within the scope of license renewal and why the extraction steam piping, piping components, and piping elements made from steel materials (i.e., carbon steel, low-alloy steel, or cast iron materials) would not be subject to the loss of material effect discussed in AMR Item 2 of GALL Report Volume 2, Table 4.
B. LRA AMR Item 3.4.1-3 states that AMR Item 3 in Table 4 of the GALL Report, Volume 1, which pertains to loss of material due to general pitting, and crevice corrosion in steel heat exchanger components in the condensate system and the steam generator blowdown system, is not applicable to HNP because the portions of these systems that are within the scope of license renewal do not include heat exchanger components. Clarify whether the condensate or steam generator blowdown systems included any steel heat exchangers that are within the scope of license renewal under the specific scoping criteria of 10 CFR 54.4(a)(2), and if so, to provide a basis why these heat exchangers would not be within the scope of AMR Item 3 in the GALL Report, Volume 1.
HNP-08-001 Enclosure 1 Page 21 of 32 RAI 3.4-10 Response A. As stated in LRA Section 2.1.1, "Scoping," Systems, Structures, and Components (SSCs) that satisfy the criteria of 10 CFR 54.4(a)(1), (2), or (3) are within the scope of License Renewal. LRA Table 2.2-1, License Renewal Scoping Results for Mechanical Systems, documents that the Extraction Steam System did not meet any of the scoping criteria and, thus, is not within the scope of License Renewal. Since the Extraction Steam System is not within the scope of License Renewal, the AMR line item in GALL for the system does not apply to HNP.
B. Neither the Condensate System nor the Steam Generator Blowdown System includes a steel heat exchanger that is within the scope of License Renewal under the specific scoping criteria of 10 CFR 54.4(a)(2) or any scoping criteria. This is indicated in the "Discussion" column of LRA Table 3.4.1, for line item 3.4.1-03.
NRC RAI 3.4-11 The LRA has aligned a number of the AMR items on cracking due stress corrosion cracking of stainless steel auxiliary system components, as provided in the Type 2 LRA Tables designated as 3.3.2-X (X being an integer defined in the LRA) to LRA AMR Item 3.4.1-14 and has credited the One-Time Inspection Program and the Water Chemistry Program to manage cracking due to stress corrosion cracking in these components. Provide your basis for aligning these Type 2 auxiliary system AMR items to LRA AMR Item 3.4.1-4, which is a steam and power conversion system AMR item, and justify why it is acceptable to credit to the One-Time Inspection Program and the Water Chemistry program to manage cracking due to stress corrosion cracking of stainless steel auxiliary system components in lieu of crediting an AMP that implements periodic inspections of the components.
RAI 3.4-11 Response Basis for NUREG- 1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR.
No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section ofNUREG-1801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG-1801 line item, if applicable. The comparison evaluated each AMR line item by considering the component along with its MEAP. Below is an example explaining the comparison.
LRA Table 3.4.1 identifies Item Number 3.4.1-14 for stainless steel piping components exposed to treated water, subject to cracking due to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.
I, HNP-08-001 Enclosure 1 Page 22 of 32 Many AMR line items contributed to rollup Item Number 3.4.1-14. One of the contributors was a stainless steel piping component/commodity from LRA Table 3.4.2-3, on page 3.4-45, in the Main Steam System treated water environment, subject to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Note that the AMR line item is given a Standard Note A, since the component/commodity was considered the same as the NUREG-1801 Volume 2 item. The Main Steam System is included in the Steam and Power Conversion systems.
Another contributor to LRA Table 3.4.1 was a Primary Sampling System stainless steel piping commodity from LRA Table 3.3.2-4, on page 3.3-142, in a treated water environment, subject to SCC, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. The Primary Sampling System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG-1801 Volume 2 item.
Based upon consideration of the components similarity along with the MEAP, both were aligned to NUREG-1801 Volume 2 Item VIII.B1-5 and rolled up to Table 1 Item 3.4.1-14. In summary, alignments to NUREG-1801 line items were made based upon a consideration of the component's MEAP and similarity. Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above.
Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the use of the Water Chemistry and One Time Inspection Programs on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal SERs accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls.
HNP manages piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. This approach is consistent with the many AMR line items in NUREG-1801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A ofNUREG-1833.
LRA AMR Item 3.4.1-14 in Table 3.4.1 refers to stainless steel piping components exposed to treated water, subject to SCC, and managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion Systems.
HNP-08-001 Enclosure 1 Page 23 of 32 NUREG-1801, Volume 2, Item VIII.B1-5 (SP-17), Main Steam System, is a typical Steam and Power Conversion Systems AMR line item for stainless steel piping components exposed to treated water and subject to SCC. NUREG-1801 recommends that related generic item SP-17 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.
Based upon this information, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage cracking due to SCC in the subject components in lieu of crediting an AMP that implements periodic inspections of the components.
NRC RAI 3.4-12 The LRA has aligned the Type 2 AMR item on loss of material due to general, pitting, and crevice corrosion for the copper alloy piping, piping components, and piping elements in the boron thermal regeneration and demineralized water systems (i.e., auxiliary system components) to LRA AMR Item 3.4.1-15, which is a steam and power conversion system AMR. and the Type 2 AMRs on loss of material due to general, pitting, and crevice corrosion in the stainless steel piping, piping components, and piping elements in the demineralized water, radiation monitoring, radwaste sampling, and refueling systems (i.e., auxiliary system components), and the stainless steel steam generator instrument manifolds and valves and miscellaneous stainless steel non-pressure boundary components in the steam generator system to LRA AMR Item 3.4.1 -
- 16. The LRA credits the One-Time Inspection Program and the Water Chemistry Program to manage loss of material in these auxiliary system and steam generator system components.
Provide your basis for aligning the Type 2 AMR items on loss of material of the copper alloy piping components in the boron thermal regeneration and demineralized water systems to LRA AMR 3.4-1-15, and the stainless steel piping components in the radiation monitoring, radwaste sampling, and refueling systems, and the stainless steel steam generator instrument manifolds and valves and miscellaneous stainless steel non-pressure boundary components in the steam generator system to LRA AMR Item 3.4.1-16. Provide your basis why it is acceptable for the applicant to credit the One-Time Inspection Program and the Water Chemistry Program to manage loss of material due to general, pitting, or crevice corrosion in these components in lieu of performing periodic inspections of the components.
RAI 3.4-12 Response Basis for NUREG-1801 Alignments The HNP AMR process is based on an evaluation of the MEAP of components subject to AMR.
No restrictions are placed on alignment of AMR line items based on the specific system in which the component resides. Alignment to any section of NUREG-1 801 was acceptable so long as the MEAP evaluation supports the alignment and aligned systems were judged to be of a similar type. Thus the HNP process allowed an auxiliary system component to be aligned to a steam and power conversion system NUREG-1801 line item, if applicable. The comparison evaluated each
41 HNP-08-001 Enclosure 1 Page 24 of 32 AMR line item by considering the component along with its MEAP. Below are examples explaining the comparison.
- 1. LRA Table 3.4.1 identifies Item Number 3.4.1-16 for stainless steel piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.
Many AMR line items contributed to rollup Item Number 3.4.1-16. One of the contributors was a stainless steel piping component/commodity from LRA Table 3.4.2-6, on page 3.4-54, in the Feedwater System treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program. Note that the AMR line item is given a Standard Note A, since the component/commodity was considered the same as the NUREG- 1801 Volume 2 Item. The Feedwater System is included in the Steam and Power Conversion Systems.
Similarly, on the secondary side, Steam Generator System components from LRA Table 3.1.2-6, on page 3.1-132, made of stainless steel are wetted internally by secondary side treated water (i.e., Feedwater) and alignment was taken to the Steam and Power Conversion systems based on the Feedwater environment.
Another contributor to LRA Table 3.4.1 was a Demineralized Water System stainless steel piping commodity from LRA Table 3.3.2-36, on page 3.3-325, in a treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.
The Demineralized Water System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG- 1801 Volume 2 Item.
As stated in LRA Table 3.4.1 Item Number 3.4.1-16, the Demineralized Water System, Radiation Monitoring System, Steam Generator System, Radwaste Sampling System, and Refueling System have been aligned to this item based on their MEAP.
- 2. LRA Table 3.4.1 identifies Item Number 3.4.1-15 for aluminum and copper alloy piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.
Several AMR line items contributed to rollup Item Number 3.4.1-15. One contributor to LRA Table 3.4.1 Item Number 3.4.1-15 was a Demineralized Water System copper alloy piping commodity from LRA Table 3.3.2-36, on page 3.3-325, in a treated water environment, subject to loss of material due to crevice and pitting corrosion, and managed by the combination of the Water Chemistry Program and the One-Time Inspection Program.
The Demineralized Water System is included in the Auxiliary systems. Note that the AMR line item is given a Standard Note C, since the component/commodity was not considered the same as the NUREG-1801 Volume 2 Item.
HNP-08-001 Enclosure I Page 25 of 32 As stated in LRA Table 3.4.1 Item Number 3.4.1-15, the Steam and Power Conversion systems do not contain aluminum or copper alloy components exposed to treated water.
However, the Boron Thermal Regeneration System and Demineralized Water System have been aligned to this item based on their MEAP.
In summary, alignments taken to NUREG-1 801 Volume 2 line items were made based upon a consideration of the component's MEAP and similarity. Alignments between NUREG-1801 chapters were allowed by the HNP process based on the evaluations described above.
Acceptability of Crediting Water Chemistry and One-Time Inspection Programs HNP based the use of the Water Chemistry and One Time Inspection Programs on NUREG-1801 recommendations, prior License Renewal Applications, NRC License Renewal SERs accepting that position, and favorable site OE for systems which manage corrosion using treated water chemistry controls.
HNP manages piping components exposed to treated water with a combination of the Water Chemistry Program and the One-Time Inspection Program. The Water Chemistry Program provides for monitoring and controlling of water chemistry using site procedures and processes for the prevention or mitigation of the cracking and loss of material aging effects. The One-Time Inspection Program provides an inspection that either verifies that unacceptable degradation is not occurring or triggers additional actions that assure the intended function of affected components will be maintained during the period of extended operation. This approach is consistent with the many AMR line items in NUREG- 1801 that rely on a program that controls the chemistry parameter in a system fluid, such as treated water, together with the One-Time Inspection Program which is used to verify the effectiveness of the chemistry control program in preventing the aging effect of concern. Refer to the list of chemistry control programs that rely on the One-Time Inspection Program for verification listed in Appendix A of NUREG-l1833.
LRA AMR Item 3.4.1-16 in Table 3.4.1 refers to stainless steel piping components exposed to treated water, subject to loss of material due to crevice and pitting corrosion, and managed by a combination of the Water Chemistry Program and the One-Time Inspection Program. Table 3.4.1 addresses Steam and Power Conversion systems.
NUREG- 1801 Volume 2 Item VIII.D 1-4 (SP- 16), Feedwater Systems, is a typical Steam and Power Conversion system AMR line item for stainless steel piping components exposed to treated water and subject to loss of material due to crevice and pitting corrosion. NUREG-1 801 recommends related generic item SP- 16 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.
In addition, NUREG- 1801 Volume 2 Item VIII.F- 15 (SP-6 1), Steam Generator Blowdown System, is a typical Steam and Power Conversion system AMR line item for copper alloy components exposed to treated water and subject to loss of material due to crevice and pitting corrosion. NUREG- 1801 recommends related generic item SP-61 be managed by a combination of the Water Chemistry Program and the One-Time Inspection Program.
HNP-08-001 Enclosure 1 Page 26 of 32 Based upon the above discussion, HNP considered it acceptable to credit the combination of the Water Chemistry Program and the One-Time Inspection Program to manage loss of material due to crevice and pitting corrosion in the subject components in lieu of crediting an AMP that implements periodic inspections of the components.
NRC Audit Ouestion LRA 4.3-2 (Follow-up)
In the discussion of the TLAA for reactor coolant pressure boundary piping, the LRA, as amended by letter HNP-07-119, states in Subsection 4.3.1.7 and Appendix A, Section A. 1.2.2.7:
Therefore, the effects of fatigue on the pressurizer will be managed for the period of extended operation.
Shouldn't it state that reactor coolant pressure boundary piping, rather than the pressurizer, will be managed for the period of extended operation?
Audit Question LRA 4.3-2 (Follow-up) Response Yes, this is a typographical error. The last sentence in the Analysis Section of Subsection 4.3.1.7 will be revised to state:
Therefore, the effects of fatigue on the reactor coolant pressure boundary piping will be managed for the period of extended operation in accordance with 10 CFR 54.21(c)(1)(iii).
The last sentence in Appendix A, Subsection A. 1.2.2.7 will be revised to state:
Therefore, the effects of fatigue on the reactor coolant pressure boundary piping will be managed for the period of extended operation.
An amendment to the LRA is required.
NRC Audit Question LRA 4.3-12 (Follow-up)
In Letter HNP-07-119, Enclosure 2, Attachment 2, page 4 of 8 it states:
The affected Class 2 and 3 piping is effectively an extension of the adjacent Class 1 piping. Therefore, the cycle count depends closely on reactor operating cycles.
Does HNP purport that the Class 2 and 3 piping experiences Class 1 design transients?
HNP-08-001 Enclosure 1 Page 27 of 32 Audit Question LRA 4.3-12 (Follow-up) Response No, it is the assessment of full temperature cycles that is related to reactor operating cycles.
As stated in the response to LRA 4.3-12:
The basis for the use of a stress range reduction factor (f) equal to 1.0 was provided to the NRC in the response to NRC Question 210.67 (Draft SER Open Item No. 354) in HNP Letter Serial LAP-83-429, dated September 19, 1983. The response states:
The use of f = 1.0 is justified by the fact that the total number of full temperature cycles over 40 years during which the various system are expected to be in service is less than 7,000 cycles. This applies to any system on Shearon Harris Project.
NRC Audit Question LRA 4.3.3-1 (Follow-up)
Table 4.3-2 of the LRA as amended by letter HNP-09-119, Enclosure 2, Attachment 1, page 17 of 19 shows a design CUF of 0.909 for the pressurizer lower head. Enclosure 2, Attachment 1, page 19 of 19, Table 4.3-3 provides information on the 60-year environmentally adjusted CUF for the Pressurizer (Lower Head at Heater Penetration) and refers to Note 4 which shows a 40-year fatigue usage of 0.9. Please explain the apparent discrepancy.
Audit Question LRA 4.3.3-1 (Follow-up) Response The CUF of 0.909 was generated as part of the Steam Generator Replacement/Power Uprate project. A reanalysis was performed by Westinghouse that evaluated the effects of steam generator replacement, the revised center of gravity of the steam generator, and the power uprate.
The results of this analysis for this specific location were captured in an addendum to WCAP-15398, "Carolina Power and Light Harris Nuclear Plant Steam Generator Replacement/Uprating Analysis and Licensing Project NSSS Licensing Report" in Table 5.8-1. The 40-year CUF referenced in Note 4 of Table 4.3-3 is derived from a reanalysis performed by Westinghouse in WCAP-16376-P, "Evaluation of Pressurizer Insurge/Outsurge Transients for Harris Nuclear Plant." This WCAP was made available for review during the TLAA audits. A chronology of evaluations for NRC Bulletin 88-11, "Pressurizer Surge Line Thermal Stratification," was provided in the response to LRA 4.3-6.
NRC Audit Question LRA 4.3.3-4 (Follow-up)
Please clearly define which method is to be used for Section 4.3.3 (10 CFR 54.2 1(C)(i), (ii), or (iii) for each component:
" Reactor Vessel Shell and Lower Head
" Reactor Vessel Inlet and Outlet Nozzles
.4, HNP-08-001 Enclosure 1 Page 28 of 32
" Pressurizer Surge Line
- Charging Nozzle
" Safety Injection Nozzle
" Residual Heat Removal (RHR) System Class 1 Piping Audit Question LRA 4.3.3-4 (Follow-up) Response The following components are discussed in Section 4.3.3 of the LRA as amended by Letter HNP-07-119:
" Reactor Vessel Shell and Lower Head
" Reactor Vessel Inlet and Outlet Nozzles Per the analysis in Section 4.3.1.1, "This 60-year fatigue usage bounds the maximum environmentally adjusted usage factor of 0.1740 for the Reactor Vessel Outlet Nozzles shown in Table 4.3-3. Therefore, the analysis has been projected to the period of extended operation using 10 CFR 54.21(c)(1) method (ii)."
- Pressurizer Surge Line
- Charging Nozzle
" Safety Injection Nozzle
" Residual Heat Removal (RHR) System Class 1 Piping The piping locations are addressed in Section 4.3.1.7 where it states:
Since these values exceed the design limit of 1.0, an aging management program is required.
The HNP Reactor Coolant Pressure Boundary Fatigue Monitoring Program will ensure that the design limit fatigue usage is not exceeded or that appropriate re-evaluation or corrective action is taken. Therefore, the effects of fatigue on the pressurizer will be managed for the period of extended operation in accordance with 10 CFR 54.21(c)(1)(iii).
(Note that the word "pressurizer" in the last sentence above will be changed to "reactor coolant pressure boundary piping" in accordance with the response to a separate NRC question.)
NRC Audit Question LRA 4.3.3-5 (Follow-up)
Table 4.3-3 identified that Surge line, charging nozzle, and pressurizer with Note C : redefined transients used in the evaluation. Please clarify the redefined transients and provide the basis/documentation. Does design specification update the redefinition of the transients?
Audit Question LRA 4.3.3-5 (Follow-up) Response Plant operating parameters representing a period of approximately five years were investigated for the purpose of validating the original design transients. The investigation examined both
ýp HNP-08-001 Enclosure 1 Page 29 of 32 frequency and severity of the actual normal operating condition transients with respect to their design counterparts. In most cases it was concluded that the original design transients were conservative and bounding in both frequency and severity when compared to the actual operating conditions. However, in some cases the actual operations could not be judged as bounded by the original design. The effects of thermal stratification in the surge line and pressurizer are examples of conditions not considered in the original design. To address these differences, the original design transients were either modified and or redefined to reflect the actual observed transients. Transient frequencies were computed based on the observed conditions. This approach provides for greater agreement between the analyzed conditions and the actual operating conditions, thus providing a more reliable estimate of the total cumulative fatigue damage effects at the end of the operational life. The discussions below provide more details for each component where these measures were applied.
Part 1 - Redefined Transients for the Pressurizer Surge Line The transients used for the Pressurizer Surge Line were developed by combining experimentally obtained data from temperature monitoring of the HNP PSL with a detailed analysis of 5.26 years of continuous plant data. The frequencies of the resulting transients were then compared to the original surge line evaluation that addressed NRC Bulletin 88-11 in WCAP-12962, "Structural Evaluation of the H. B. Robinson Unit 2 and Shearon Harris Pressurizer Surge Lines, Considering the Effects of Thermal Stratification." The projected 60-year frequencies were found to be greater thanthose considered in WCAP-12962 for certain pipe stratification conditions. As a result, the transients for future operations were redefined based on the actual observed conditions for both frequency and severity. The transients used for the surge hot leg nozzle were provided in WCAP-16353-P, Section 7.3, in Table 7-5. This provided surge line and hot leg nozzle stratification cycles at various levels of stratification AT. These represent the best-estimate transients based on evaluation of plant monitoring data. These best-estimate transients were used in the fatigue evaluation of the surge line hot leg nozzle in WCAP-16376-P.
Part 2 - Redefined Transients for the Pressurizer Lower Head and Surge Nozzle WCAP-16376-P describes the transient development and fatigue evaluations for the surge nozzle and pressurizer lower head in Section 2. The transient inputs are described according to two operating periods: pre-Modified Operating Procedures (MOP) and post-MOP. For pre-MOP operation, the normalized surge line stratification and pressurizer insurge/outsurge (PZR I/O) events were presented in Table 2-1. These normalized distributions were then applied to the system AT distribution in Table 2-5 to obtain the transient cycles and AT for each heatup and cooldown event, such that the transient event AT is the normalized strength times the maximum system AT for the heatup or cooldown. The overall transient histories were created in this manner through an automated process for the fatigue evaluation. Examples of transient histories were shown in Figures 2-1 through 2-4.
For post-MOP operation, the transients were automatically calculated from actual plant data representing 5.26 years of operation. The automated process used system models to develop local transients and perform a stress and fatigue evaluation. The stress states determined from evaluation of this data were extrapolated to represent MOP operation through the license renewal
4 HNP-08-001 Enclosure 1 Page 30 of 32 period based on best-estimate heatup and cooldown cycles. This is discussed in Section 2.2 of WCAP-16376-P. As such, no detailed tables of transients were developed for the post-MOP period.
Part 3 - Redefined Transients for the Charging Nozzles WCAP-16353-P describes the transient development and fatigue evaluations for charging nozzles. Review of the plant data showed that a majority of the larger delta-temperature transients experienced by the charging nozzle were during plant heatup and cooldown operations. Specifically, the charging system generally experienced large changes in flow when the RHR system was being brought online or taken offline. Therefore, some of the charging nozzle transients were redefined based on the observed conditions to better estimate the cumulative fatigue impacts of these transients. Charging system best estimate 60-year transients were given in Table 7-3 of WCAP-16353-P.
Note: WCAP-16376-P and WCAP-16353-P were made available to the reviewers during the various TLAA audits.
Does design specification update the redefinition of the transients?
No, the design specification has not been updated based on the analyses performed in support of the license renewal application.
NRC Audit Question LRA 4.3.3-6 (Follow-up)
The revised Table 4.3-2 removed Note 2. Please clarify. Table 4.3-3 identified component is surge line, is this location the same as identified in Table 4.3-2 which is RCL nozzle?
Audit Question LRA 4.3.3-6 (Follow-up) Response Note 2 in the LRA submittal was added as a pointer to the revised evaluations performed to account for the effects of reactor water environment on fatigue for the piping. Since the amended application is structured differently, the note was obviated. Table 4.3-2 is now just a list of the CLB values of CUF for the listed components.
Table 4.3-3 represents the locations representative of NUREG/CR-6260, "Application of NUREG/CR-5999 Interim Design Curves to Selected Nuclear Power Plant Components,"
locations with the addition of the pressurizer lower head as discussed in LRA Section 4.3.3.
The LRA will be amended to incorporate into Section 4.3.3 a statement that the results and supporting information for the 60-year CUF values are provided on Table 4.3-3.
4 HNP-08-001 Enclosure 1 Page 31 of 32 NRC Audit Ouestion LRA 4.7-1 (Follow-up)
In various subsections of Section 4 of the LRA HNP has performed reevaluations of TLAAs and concluded that the analyses have been projected to the end of the period of extended operation and used disposition 10 CFR 54.21 (c)(1)(ii). The staff contends that these reevaluations should be dispositioned as 10 CFR 54.21 (c)(1)(i), the analyses remain valid for the period of extended operation. Please explain the rationale in choosing method (ii) over (i) based on the discussions provided in NUREG-1800.
Audit Question LRA 4.7-1 (Follow-up) Response A review was performed and HNP agrees that in the following instances the disposition of the associated TLAA should be by 10 CFR 54.21 (c)(1)(i) and not 10 CFR 54.21 (c)(1)(ii):
" Subsections 4.3.2.1 and 4.3.2.2
- Subsection 4.7.1
" Subsections 4.7.2.1 through 4.7.2.6 An amendment to the LRA is required.
NRC Audit Ouestion LRA 4.7.4-1 (Follow-up)
The LRA description of the resolution of the TLAA still refers to cycle projections. The analysis in Section 4.7.4 states:
As discussed in Subsection 4.3.1, original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. Using the general approach described in Subsection 4.3.1, 60-year fatigue cycle projections have been made for License Renewal. Based on the 60-year cycle projections, the current design fatigue usage factors remained valid for 60 years of operations. Therefore, the current cumulative usage factors used for the postulation of break locations in Class 1 lines may be used for the 60-year operating term.
Disposition: 10 CFR 54.21(c)(1)(i) - The analyses remain valid for the period of extended operation; and 10 CFR 54.21 (c)(1)(iii) - The effects of aging on the intended function(s) will be adequately managed for the period of extended operation.
Since the use of projections has been removed from the discussions in Subsection 4.3.1 as amended by letter HNP-09-119, Enclosure 2, Attachment 1, please provide a revised analysis for Subsection 4.7.4.
4 HNP-08-001 Enclosure 1 Page 32 of 32 Audit Question LRA 4.7.4-1 (Follow-up) Response The analysis and disposition sections will be revised to state:
Analysis Original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life. The current design fatigue usage factors will remain valid during the period of extended operation as long as the number of design transients is not exceeded.
The HNP Fatigue Monitoring Program will identify when piping systems are approaching the original 40-year number of design transients. Prior to any piping system exceeding its original number of design transients, the pertinent design calculations for that system will be reviewed to determine if any additional locations should be designated as postulated high energy line breaks, under the original criteria of Section 3.6 of the FSAR. If other locations are determined to require consideration as postulated break locations, appropriate actions will be taken to address the new break locations.
Disposition: 10 CFR 54.21(c)(1)(iii) - The effects of aging on the intended function(s) will be adequately managed for the period of extended operation.
An amendment to the LRA is required.
4*
1-NP-08-001 Enclosure 2 Page 1 of 2 Amendment 6 Changes to the License Renewal Application Source of Change License Renewal Application Amendment 6 Changes Audit Question Change "pressurizer" to "reactor coolant pressure boundary piping" in the final sentence of the LRA 4.3-2 Analysis section of LRA Subsection 4.3.1.7 and in the final sentence of LRA Subsection (Follow-up) A. 1.2.2.7.
Audit Question Amend the LRA to add a paragraph to Section 4.3.3 to state:
LRA 4.3.3-6 (Follow-up) The results and supporting information for the 60-year CUF values are provided on Table 4.3-3.
Audit Question Revise the analysis conclusions and the associated disposition statements for the following LRA 4.7-1 LRA Subsections to state that the current analyses remain valid for the period of extended (Follow-up) operation or remains valid for 60 years, i.e., that 54.21 (c)(1)(i) applies:
4.3.2.1 and A. 1.2.2.8 4.7.2.1 and A.1.2.6.1 4.7.2.4 and A.l1.2.6.4 4.3.2.2 and A.1.2.2.9 4.7.2.2 and A.1.2.6.2 4.7.2.5 and A.1.2.6.5 4.7.1 and A.1.2.5 4.7.2.3 and A.1.2.6.3 4.7.2.6 and A.1.2.6.6 In addition, make conforming changes to the following rows of LRA Table 4.1-1 to revise the methods used to comply with 10 CFR 54.21(c)(1) from 54.21(c)(1)(ii) to 54.21(c)(1)(i):
Metal Fatigue 4.3 Implicit Fatigue Analysis 4.3.2 (ASME Class 2, Class 3, and ANSI B31.1 Piping)
ASME Class 2 and 3 Piping 54.21(c)(1)(i) 4.3.2.1 ANSI B3 1.1 Piping 54.21(c)(1)(i) 4.3.2.2 Other Plant-Specific Time-Limited Aging Analyses 4.7 Turbine Rotor Missile Generation Analysis 54.21(c)(1)(i) 4.7.1 Crane Cyclic Analyses 4.7.2 Polar Crane 54.21(c)(1)(i) 4.7.2.1 Jib Cranes 54.21(c)(1)(i) 4.7.2.2 Reactor Cavity Manipulator Crane 54.21 (c)( 1)(i) 4.7.2.3 Fuel Cask Handling Crane 54.21(c)(1)(i) 4.7.2.4 Fuel Handling Bridge Crane 54.21(c)(1)(i) 4.7.2.5 Fuel Handling Building Auxiliary crane 54.21(c)(1)(i) 4.7.2.6
0 HNP-08-001 Enclosure 2 Page 2 of 2 Source of Change License Renewal Application Amendment 6 Changes Audit Question Revise the Analysis and Disposition discussions of LRA Subsection 4.7.4 to read as follows:
LRA 4.7.4-1 (Follow-up) Analysis Original fatigue design calculations assumed a large number of design transients, corresponding to relatively severe system dynamics over the original 40-year design life.
The current design fatigue usage factors will remain valid during the period of extended operation as long as the number of design transients is not exceeded.
The HNP Fatigue Monitoring Program will identify when piping systems are approaching the original 40-year number of design transients. Prior to any piping system exceeding its original number of design transients, the pertinent design calculations for that system will be reviewed to determine if any additional locations should be designated as postulated high energy line breaks, under the original criteria of Section 3.6 of the FSAR. If other locations are determined to require consideration as postulated break locations, appropriate actions will be taken to address the new break locations.
Disposition: 10 CFR 54.21(c)(l)(iii) - The effects of aging on the intended function(s) will be adequately managed for the period of extended operation.
Make a conforming change to LRA Table 4.1-1 to revise the method used to comply with 10 CFR 54.21(c)(1) for Subsection 4.7.4 to be 54.21(c)(1)(iii). Also, revise the final two paragraphs of LRA Subsection A. 1.2.8 to read verbatim with the two paragraphs in the Analysis subsection of LRA 4.7.4 above.
In addition, revise enhancement (5) of LRA Subsection A.1.1.38 to read:
(5) address corrective actions, to be implemented through the Corrective Action Program, for components that have exceeded alarm limits, with options to include a revised fatigue analysis or repair or replacement of the component and for piping systems that have exceeded their cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be designated as postulated high energy line breaks.
Revise LRA Subsection B.3.1 to address potential high energy line break locations by revising the following Enhancement in LRA Subsection B.3.1:
Program Elements Affected
- Corrective Actions Enhance the program to address corrective actions if an analyzed component is determined to have exceeded the alarm limit, with options to revise the fatigue analysis, repair, or replace the component. Corrective actions, if required, will be implemented through the HNP Corrective Action Program. Enhance the program to address if a piping system is determined to have exceeded its cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be designated as postulated high energy line breaks.
This changed enhancement impacts License Renewal Commitment #32.
- q ° HNP-08-001 Enclosure 3 Page 1 of 11 In accordance with the guidance ot NUKEU(_I-1SU1, Kev. 1, regarding As stated in tne Keactor vessei Internals aging management of reactor vessel internals components, IhNP will: commitment Aging Management (1) participate in the industry programs for investigating and managing Activities aging effects on reactor internals (such as Westinghouse Owner's Group and Electric Power Research Institute materials programs), LRA Section A. 1.1 (2) evaluate and implement the results of the industry programs as applicable to the reactor internals, and (3) upon completion of these programs, but not less than 24 months before entering the period of extended operation, submit an inspection plan for reactor internals to the NRC for review and avvroval.
2 In accordance with the guidance ofNUREG-1801, Rev. 1, regarding A. 1.1 As stated in the Primary Water Stress aging management of nickel alloy and nickel-clad components commitment Corrosion Cracking of susceptible to primary water stress corrosion cracking, HNP will Nickel Alloys comply with applicable NRC Orders and will implement : (1) applicable Bulletins and Generic Letters, and (2) staff-accepted LRA Section A. 1.1 industry guidelines.
3 Program inspections are performed as augmented inspections in the A. 1.1.5 Prior to the period of Nickel-Alloy Penetration HNP Inservice Inspection (ISI) Program. The ISI Program extended operation Nozzles Welded to the administrative controls will be enhanced to specifically identify the Upper Reactor Vessel requirements of NRC Order EA-03-009. Closure Heads of Pressurized Water Reactors Program LRA Section B.2.5 4 The Thermal Aging and Neutron Irradiation Embrittlement of Cast A. 1.1.6 Prior to the period of Thermal Aging and Austenitic Stainless Steel (CASS) Program is a new program to be extended operation Neutron Irradiation implemented. Embrittlement of Cast Austenitic Stainless Steel (CASS) Program LRA Section B.2.6
HNP-08-001 Enclosure 3 Page 2 of 11 Ihe Program will be enhanced to provide a consolidated exclusion nrior to me perioo o0 i ne r IOW-Acceleratea bases document (i.e., a FAC susceptibility analysis). The exclusion extended operation Corrosion (FAC) bases document will include an evaluation of the Steam Generator Program Feedwater Nozzles to determine their susceptibility to FAC.
LRA Section B.2.7 6 A precautionary note will be added to plant bolting guidelines to A.1.1.8 Prior to the period of Bolting Integrity.
prohibit the use of molybdenum disulfide lubricants, extended operation Program LRA Section B.2.8 7 The Program implementing procedure will be enhanced to include a A. 1.1.9 Prior to the period of Steam Generator Tube description of the instructions for implementing corrective actions if extended operation Integrity Program tube plugs or secondary-side components (e.g., tube supports) are found to be degraded. LRA Section B.2.9 8 The Program will be enhanced to: 1) include measurements of actual A. 1.1.12 Prior to the period of Boraflex Monitoring boron areal density using in-situ techniques, 2) include neutron extended operation, Program attenuation testing ("blackness testing"), to determine gap formation in unless an approved Boraflex panels, and 3) include the use of the EPRI RACKLIFE analysis exists that LRA Section B.2.12 predictive code or its equivalent, eliminates credit for the Boraflex in the BWR fuel racks 9 The Program will be enhanced to: (1) include in the Program all cranes A. 1.1.13 Prior to the period of Inspection of Overhead within the scope of License Renewal; (2) require the responsible extended operation Heavy Load and Light engineer to be notified of unsatisfactory crane inspection results; Load Handling Systems (3) specify' an annual inspection frequency for the Fuel Cask Handling Program Crane, Fuel Handling Bridge Crane, and Fuel handling Building Auxiliary Crane, and every refuel cycle for the Polar Crane, Jib LRA Section B.2.13; Cranes, and Reactor Cavity Manipulator Crane, and (4) include a Response to Audit requirement to inspect for bent or damaged members, loose Question B.2.13-JW-01.
bolts/components, broken welds, abnormal wear of rails, and corrosion (other than minor surface corrosion) of steel members and connections.
HNP-08-001 Enclosure 3 Page 3 of 11 The program will be enhanced to: (1) include inspection criteria as Prior to the period of described in NUREG- 1801 for penetration seals, (2) provide specific extended operation procedural guidance for inspecting fire barrier walls, ceilings and LRA Section B.2.14 floors, (3) include a visual inspection of the diesel-driven fire pump fuel oil supply piping for signs of leakage, and (4) include minimum qualification requirements for inspectors performing inspections required by this Program.
11 The Program will be revised to: (1) incorporate a requirement to A. 1.1.15 Prior to the period of Fire Water System perform one or a combination of the following two activities: extended operation Program (a) Perform non-intrusive baseline pipe thickness measurements at various locations, prior to the expiration of current license and trended LRA Section B.2.15 through the period of extended operation. The plant-specific inspection intervals will be determined by engineering evaluation Commitment (1)(b) and performed after each inspection of the fire protection piping to detect the option of using a degradation prior to the loss of intended function, or (b) Perform flow combination of (1)(a) testing meeting the general flow requirements (intent) of NFPA 25, and (1)(b) were added in and (2) either replace the sprinkler heads prior to reaching their 50- the response to Audit year service life or revise site procedures to perform field service Question testing, by a recognized testing laboratory, of representative samples B.2.15-PB-01 from one or more sample areas.
aD HNP-08-001 Enclosure 3 Page 4 of 11 program aamlnistrative controis Will oe ennancea to: ý1) aca A.1.1.10 prior to tne periou or ruei unl ,nemistry requirements to enter an item into the corrective action program extended operation Program whenever an administrative value or control limit for parameters relevant to this program are exceeded or water is drained from a fuel LRA Section B.2.16, oil tank in the scope of this program; (2) establish administrative Response to Audit values for fuel oil chemistry parameters relating to corrosion; Question B.2.16-MK-12.
(3) require Diesel Fuel Oil System chemistry controls to include semiannual monitoring and trending of water and sediment and particulates from an appropriate sample point for the day tanks and semiannual monitoring and trending of biological growth in the main storage tanks; (4) require Security Power System fuel oil chemistry controls to include semiannual monitoring and trending of biological growth in the fuel oil in the buried storage tank and periodic inspecting of the internal surfaces of the buried storage tank and the aboveground day tank or require UT or other NDE of the tanks if inspection proves inadequate or indeterminate; (5) require Site Fire Protection System fuel oil chemistry controls for the Diesel Driven Fire Pump fuel oil storage tank to include quarterly monitoring and trending of particulates and semiannual monitoring and trending of biological growth, to check and remove water quarterly, to periodically inspect the tank or require UT or other NDE of the tank if inspection proves inadequate or indeterminate; and to revise chemistry sampling procedures to address positive results for biological growth including as one option the use of biocides; and (6) verify the condition of the Diesel Fuel Oil Storage Tank Building Tank Liners by means of bottom thickness measurements under the One Time Inspection Program. Day tank sampling for water, sediment, and particulates is considered to be confirmatory of components outside the main storage tanks, and its frequency may be adjusted based on site operating experience.
HNP-08-001 Enclosure 3 Page 5 of 11 The Program will be enhanced to: (1) include a provision that tested Frior to me perioa ot Reactor Vessel and untested specimens from all capsules pulled from the reactor extended operation Surveillance Program vessel must be kept in storage to permit future reconstitution use, and that the identity, traceability, and recovery of the capsule specimens LRA Section B.2.17, shall be maintained throughout testing and storage, (2) include a RAI-B.2.17 provision that withdrawal of the next capsule (i.e., Capsule W) will occur during Refueling Outage 16, at which time the capsule fluence is projected to be equivalent to the 60-year maximum vessel fluence of 6.8x101 9 n/cm 2 in accordance with ASTM E 185-82, (3) include a provision that analysis of Capsule W be used to evaluate neutron exposure for remaining Capsules Y and Z, as required by 10 CFR 50 Appendix H. The withdrawal schedule for one of the remaining capsules will be adjusted, based on the analysis of Capsule W, so that the capsule fluence will not exceed twice the 60-year maximum vessel fluence in accordance with ASTM E 185-82. The neutron exposure and withdrawal schedule for the last capsule will be optimized to provide meaningful metallurgical data. If the last capsule is projected to significantly exceed a meaningful fluence value, it will either be relocated to a lower flux position or withdrawn for possible testing or re-insertion. Capsules Y and Z and archived test specimens available for reconstitution will be available for the monitoring of neutron exposure if additional license renewals are sought, and (4) include a provision that, if future plant operations exceed the limitations in Section 1.3 of Regulatory Guide 1.99, Revision 2, or the applicable bounds, e.g., cold leg operating temperature and neutron fluence, as applied to the surveillance capsules, the impact of these plant operation changes on the extent of reactor vessel embrittlement will be evaluated, and the NRC will be notified.
14 The One-Time Inspection Program is a new program to be A. 1.1.18 Prior to the period of One-Time Inspection implemented. extended operation Program LRA Section B.2.18
HNP-08-001 Enclosure 3 Page 6 of 11 implemented extended operation Materials Program LRA Section B.2.19 16 The Buried Piping and Tanks Inspection Program is a new program to A. 1.1.20 Prior to the period of Buried Piping and Tanks be implemented. extended operation Inspection Program LRA Section B.2.20 17 The One-Time Inspection of ASME Code Class I Small-Bore Piping A. 1.1.21 Prior to the period of One-Time Inspection of Program is a new program to be implemented. extended operation ASME Code Class 1 Small-Bore Piping Program LRA Section B.2.21 18 The program will be enhanced to: (1) include a specific list of systems A. 1.1.22 Prior to the period of External Surfaces managed by the program for License Renewal, (2) provide specific extended operation Monitoring Program guidance for insulated/jacketed pipe and piping components to identify signs of leakage and provide criteria for determining whether the LRA Section B.2.22 insulation/jacket should be removed to inspect for corrosion, (3) provide inspection criteria for components not readily accessible during plant operations or refueling outages, (4) provide specific guidance for visual inspections of elastomers for cracking, chafing, or changes in material properties due to wear, and (5) incorporate a checklist for evaluating inspection findings, with qualified dispositions.
19 The Program will be enhanced: (1) to require an evaluation of historic A. 1.1.23 Prior to the period of Flux Thimble Tube plant-specific test data in order to ensure that conservative wear rates extended operation Inspection Program are used so that a loss of intended function will not occur, (2) to provide guidance for treatment of flux thimbles that could not be LRA Section B.2.23 inspected due to restriction, defect or other reason, and (3) to require test results and evaluations be formally documented as QA records.
HNP-08-001 Enclosure 3 V, Page 7 of 11 The Inspection of Internal Surfaces in Miscellaneous Piping and Prior to the period of mspecuon 01 iternat Ducting Components Program is a new program to be implemented. extended operation Surfaces in Miscellaneous Piping and Ducting Components Program LRA Section B.2.24 21 The Program will be enhanced as follows: (1) a review and revision of A. 1.1.25 Prior to the period of Lubricating Oil Analysis work documents and analysis requirements will be performed to ensure extended operation Program that the used oil from appropriate component types in the scope of License Renewal is analyzed to determine particle count and moisture, LRA Section B.2.25 and if oil is not changed in accordance with the manufacturer's recommendation, then additional analyses for viscosity, neutralization number, and flash point will be performed. This activity will ensure that used oil is visually checked for water; and (2) the program administrative controls will be enhanced to include a requirement to perform ferrography or elemental analysis to identify wear particles or products of corrosion when particle count exceeds an established level or when considered appropriate.
22 The Program implementing procedure will be enhanced to: (1) include A. 1.1.26 Prior to the period of ASME Section XI, additional recordable conditions, (2) include moisture barrier and extended operation Subsection IWE applicable aging effects, (3) include pressure retaining bolting and Program aging effects, and (4) include a discussion of augmented examinations.
LRA Section B.2.26 23 The Program will be enhanced to describe in the implementing A. 1.1.29 Prior to the period of 10 CFR Part 50, procedures the evaluation and corrective actions to be taken when extended operation Appendix J Program leakage rates do not meet their specified acceptance criteria.
LRA Section B.2.29 24 Program administrative controls will be enhanced to identify the A. 1.1.30 Prior to the period of Masonry Wall Program structures that have masonry walls in the scope of License Renewal. extended operation LRA Section B.2.30
-1.
HNP-08-001 Enclosure 3 U-Page 8 of 11 The Program implementing procedures will be enhanced to: Prior to the period of structures monitoring (1) identify the License Renewal structures and systems that credit the extended operation Program program for aging management, (2) require notification of the responsible engineer when below-grade concrete is exposed so an LRA Section B.2.31 inspection may be performed prior to backfilling, (3) require periodic groundwater chemistry monitoring including consideration for potential seasonal variations., (4) define the term "structures of a system" in the system walkdown procedure and specify the condition monitoring parameters that apply to "structures of a system,"
(5) include the corporate structures monitoring procedure as a reference in the plant implementing procedures and specify that forms from the corporate procedure be used for inspections, (6) identify additional civil/structural commodities and associated inspection attributes required for License Renewal, and (7) require inspection of inaccessible surfaces of reinforced concrete pipe when exposed by removal of backfill.
26 The Program will be enhanced to: (1) require an evaluation of any A.1.1.32 Prior to the period of RG 1.127, Inspection of concrete deficiencies in accordance with the acceptance criteria extended operation Water-Control Structures provided in the corporate inspection procedure, (2) require initiation of Associated with Nuclear a Nuclear Condition Report (NCR) for degraded plant conditions and Power Plants Program require, as a minimum, the initiation of an NCR for any condition that constitutes an "unacceptable" condition based on the acceptance LRA Section B.2.32 criteria specified, and (3) require documentation of a visual inspection of the miscellaneous steel at the Main Dam and Spillway.
27 The Electrical Cables and Connections Not Subject to 10 CFR 50.49 A. 1.1.33 Prior to the period of Electrical Cables and Environmental Qualification Requirements Program is a new program extended operation Connections Not Subject to be implemented. to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.33
HNP-08-001 Enclosure 3 Page 9 of I1 28 The Electrical Cables and Connections Not Subject to 10 CFR 50.49 A.1.1.34 Prior to the period of Electrical Cables and Environmental Qualification Requirements Used in Instrumentation extended operation Connections Not Subject Circuits Program is a new program to be implemented. to 10 CFR 50.49 Environmental Qualification Requirements Used in Instrumentation Circuits Program LRA Section B.2.34 29 The Inaccessible Medium Voltage Cables Not Subject to 10 CFR A. 1.1.35 Prior to the period of Inaccessible Medium 50.49 Environmental Qualification Requirements Program is a new extended operation Voltage Cables Not program to be implemented. Subject to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.35 30 The Metal Enclosed Bus Program is a new program to be A. 1.1.36 Prior to the period of Metal Enclosed Bus implemented. extended operation Program LRA Section B.2.36 31 The Electrical Cable Connections Not Subject to 10 CFR 50.49 A. 1.1.37 Prior to the period of Electrical Cable Environmental Qualification Requirements Program is a new program extended operation Connections Not Subject to be implemented. to 10 CFR 50.49 Environmental Qualification Requirements Program LRA Section B.2.37
t H-NP-08-001 Enclosure 3 Page l0ofIl Ine i'rogram wit oe ennancea to: (1) expana tne program scope to Prior to the period of Reactor Coolant Pressure include an evaluation of selected RCPB components beyond the extended operation Boundary (RCPB) reactor pressure vessel (including auxiliary system components such as Fatigue Monitoring the pressurizer lower head, pressurizer surge line, and CVCS piping Program and heat exchanger), and to include the NUREG/CR-6260 locations analyzed for environmental effects, (2) provide preventive actions to LRA Section B.3.1, include, prior to a monitored location exceeding a cumulative usage Response to Audit factor limit of 1.0, evaluation of operational changes to reduce the Questions B.3.1-RH-0l, number or severity of future transients, (3) include a provision to B.3.1-RH-05, and utilize online fatigue analysis software for the periodic updating (not to 4.7.4-1 (Follow-up) exceed once every 18 months) of cumulative usage, (4) describe the acceptance criteria for maintaining fatigue usage below the design limit, and (5) address corrective actions, to be implemented through the Corrective Action Program, for components that have exceeded alarm limits, with options to include a revised fatigue analysis or repair or replacement of the component and for piping systems that have exceeded their cyclic alarm limit to require a review of the pertinent design calculations to determine if any additional locations should be desienated as nostulated hiah enerav line breaks.
33 The Low Temperature Overpressure (LTOP) setpoint analysis will be A. 1.2.1.4 After capsule fast TLAA - Low recalculated following removal of one of the remaining surveillance neutron exposure temperature Over-capsules from the reactor vessel, comparable to the Pressure Limits end of the period of extended operation LRA Section 4.2.5 34 The Oil-Filled Cable Testing Program is a new program to be A. 1.1.40 Prior to the period of Oil-Filled Cable Testing implemented. extended operation Program LRA Section B.2.38, Response to Audit Question LRA-3.6.2-1-RM-02
Z HNP-08-001 Enclosure 3 Page I Iof 11 wnen ne r*-m IVIK- memnoaoiogy oescrioea in 1VIx"-14U, iviateriais As stated in the TLAA - Leak-Before-Reliability Program: Leak-Before-Break Evaluation for PWR Alloy commitment Break evaluation for 82/182 Welds," has been reviewed and approved by the NRC, HNP Alloy 82/182 Welds will review its plant-specific calculation for conformance to the endorsed approach. LRA Section 4.3.4, Response to Audit Question LRA 4.3.4-1.