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DIABID CASYGi NUCLEAR PCMER PIMI' QUALIIY AniINISTPI.TIVE INSITUCTIGi FOR ELECI'RICAL CIFCUIT PACKAGE t
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AVILA EE ACH. CALIF, Q.Lality D1. recto.
'Ihe Ho.w.rd P. Foley Co.
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i Changes Fade to QAI-3
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Electrical Circuit Package Paview i
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Revision 1 l
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'Ihis ' instruction has been revised:
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- 1) Revised Scope to include Phase I'& II i
Paviea.
. 2) Defined Purpose c
- 3) Added Responsibilities l
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- 4) Clarified Method for Phase I Review P
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- 5) Added Vethod for Phase II Review
- 6) Added Exhibits THE HO'//ARD P. FOLEY i
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l This instn:ction describes the tnethod for revie.dng l
j QAI-3 electrical circuit pack ges.
Included are guidelines REV.1 for a Phase I Technical and a Phase II Administrative Review. Pecords to be reviewed are both Qality and l
Production documents needed to provide eridence of J
quality for electrical circuits. The documentation h
generated after September of 1981 shall be subjected
.to the reviea herein, i
2.
PL'RPOSE
'Ihe purpose of this instruction is to provide assurance
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that circuit 7ackages are correct and ccuplete for turnover to tae Customer.
3.
RESPONSIBILITIES 3.1 The Ibcument Reviea Supervisor is responsible for the inplecentation of this instruction.
3.2 The Ibcunent Review Analyst is responsible for I
reviewing circuit packages for cc:pliance to this j
instruct 1.cn vnd/or appropriate checklists.
l 4.
FEIF.0D FOR PHASE I REVIEW l
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4.1 Circuit package documentation after Septe:rber 1981 i
i cr-Q shall receive a Phase I Tecfnical Paview to verify the i
L.i.1M drawings, production, and inspection records are accurate.
Only the latest revisions of the Cireait Installation
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Requests (CIR), Circuit Tennination Requests (CIR), etc.,
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iOWARD P. FOLEY COMPANY 4.2 The latest revision of the Diagrcn of Connections will be used unless otherwise indicated.
4.3 The wire traceability information (TH, 4R & Peel No.) will be verified against the TH log. Khen verified i
l' as accurate, the circuit cards shall be reviewed to verify this information is on the latest pullcard or 'Wdate I
i card".
If missing, this infonratica shall be transferred t
to the latest card.
l 4.3.1 This review is not to verify the accuracy of the TH log.
I' as re forchti
- purposes, e event l
there rep hqits re city tcN DCN's, d P.
Foley gineering will be called upon to analy::e and disposition these probletra.
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4.4.1 DCN's,dll not be reviewd fer correctness or completeness.
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CAI-3 4.5 In instances where P.G. & E. or other Contractors j
FIV.1-have accomplished work within a documentation package being revieaed, it wili be noted on the Review, Checklist that the work was done by others (e.g.,
P.G. 6 E. acccuplished).
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4.5.1 Work accomplished by others will not 1
be revieaed other than to verify the wire i
traceability (TH, 4R, Reel No.) and Diagra:n i
of Connection information is included.
4.6 The analyst will utilize the Phase I Circuit Package Review Checklist (Exhibit 1) to verify that all necessary items have been reviewed.
l 4.7' The Phase I Circu#.try Index (Exhibit 2) will be used by the analyst to index the contents of the circuit package and the references checked during the revica.
l 4.8. The analyst will follow guidelines under the J
appropriate section of QAI-l ("Docu:nent Deficiency
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Notices") for identifying and resolving doctnentacion j
questions.
l 5.
ETIEOD TOR PFJSE II REVTiN I
5.1 l'pon cocpletion of the Phase I Technical Revie4, f
__M~M"CJ circuit packaces after Septerber 1981 shall receive a 1J Z Phase II Ad:ninistrative Revica. 'Ris review shall verify these documents are coaplete and ccrrect in j
7sg acc0&ce M Ms insWth Mor Eppropdate HOWARD P. FOLEY checklists.
C Of.1 pally 5.2 Circuit Installation Reports (CIR).
5.2.1 Comoare all handwritten iters to printed up' dates.
I 5.2.2 Verify cable infouration.
5.2.3 Revision nur:ber.
5.3 Circuit Tennination Record (CTR).
.., _ _ __.-5;3:1-Coapare-all handwritten information-to printed updates.
5.3.2 Verify with DOC for termination nethod.
m k Camp e lug and tool infonra to QCPE-11, IendixE.
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6 5.4 Splice Repcrts - E65.
'5.4.1 Check for existence of Q.C. signatures (either P. G. & E. or Foley).
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2 QAI-3 5.4.2 Compare lug and tool information to FEV. 1 QCPE-11, Appendix E.
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5.5 Dete:m/Reterm.
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5.5.1 Used for information only.
5.6 Teradnation Work Sheet Class-I (%5CI).
5.6.1 Verify with DOC for termination method.
5.6.2 Compare lug and tool irdctration to
,QCPE-11, Appendix E or applicable design change or sketch.
5.7 Termination Inspection PMrts (TIR).
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5.7.1 Since the 'IWSCI will be cctpared to the I
source documents (Dwgramof Connections and i
Circuit Schedules), the saae vital information on the TIR will be cocpared to the IWSCI.
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.T addition, the analysts will check for the l
presence of Q.C. si tures. The analyst will j
also verify that al listed discrepancies r, y.
%:I %7 ha're been addressed.
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5.8 Wire Installation Work Sheets GTES).
5.8.1 The WIWS are Production generated and will HOWARD P. FOLEY be used as " Info. Only"f circuit installation.3.
documents prinarily COMPANY for the clarification o 5.9 Wire Pull Inspection Reports OTPIR).
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5.9.1 Verify " initiating documents" are referenced.
5.9.2 Verify with circuit package for raceway tenitored, wire size, and number of connections.
5.9.3 Verify " calculated pm+n.:n. tension" to 5.9.5 Verify that " discrepancy listing" ites are addressed.
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5.9.6 Check for presence of Q.C. Inspector l-
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signatures.
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QAI-3 5.9.7 Verify WIWS nurber and circuit REV.1 information on the WPIR to the WL:S Form.2.
l 5.10 Jurper Temination Report (JTR).
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5.10.1 JTR's are Production documents that cannot be linked directly to the circuit i
packages. As such, they will be reviewed I
independently by comparing them to' the j
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Diagra:n of Connections for:
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a) Floater thrber l
b) From/To l
I c) Drawing Number and Revision d) color md wire size compared first to the DOC for the circuit nu:ber and then to i
either the circuit package or circuit schedule for verification.
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e) Lug and tool compared first-to the 50C, i
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then the circuit schedule and finally to QCFE-11, Appendix E for verification.
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'UI 5.11 Jtsper Tel:nmation Inspectica Reports (JTIR).
i 17 -'~L~d 5.11.1 'Ihe same itas identified previously on the JTR wi.ll be verified against itecs on j
y-i the JTIR. The analyst will also verify that J
.iOWARD P. FOLEY all listed discrepancies have been addressed.
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.5.12 Splice Inspection Reports (SIRi.
e 5.12.1 Verify correlation of 5.ork initiating doctraent and drawing and revisions to the wrk
- j described on SIR.
5.12.2 Review to DOC and circuit packa2e for l
circuit infetration.
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'tiot~interfsce"with~ the circuit package. - -
'Ih2refore, it will be revised on its om for-technical adequacy.
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i 5.14 The analyst will utilize the Phase II Ciredt QAI-3 Package Review' Checklirt (Exhibit 3) to verify that REV.1 all required items have been revicaed.
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5.15 The Circuitry Index (Exhibit 4) will be signed I
by the analyst to indicate that the revies is coupleted and acceptable.
f 5.16 The analyst will follow the appropriate secticn of QAI-l ("Docur.ent Deficiency Notices ') for identifying and dispositiening doeurentatica deficiencies.
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THE HOWAP.D P.
FOLEY COMPANY Ol'ALITY ASSURANCE DOCUMENT TURNOVER 1
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Phase I Circuit Package Review Checklist Analyst l
Circuit Number:
Initials-Date
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Circuit Schedule I
A.
Cable Information B.
Raceway Routing C.
FROM and TO End II.
TH Log Verify TH and 4R Numbers (Reference Paragraph 1.5)
III.
Diagram of Connections Equipment, Number of Spares, Wire Designations, and Markers IV.
Design Change and/or Sketch (When applicable, r :h as when no DOC exi..cs)
V.
Other 1
V.I.
Deficiencies ne 1
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THE HOWARD P.
FOLEY COMPANY QUALITY ASSURANCE DOCUMENT TURNOVER
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CIRCUITRY INDEX
. Circuit Number:
DATE DESCRIPTION DATE DESCRIPTION 1.' Circuit
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Record
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(CIR)
- 2. Circuit Termination Record (CTR)
- 3. Determ/
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- 4. Splice Documentation
- 5. WIWS i :
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- 6. Ter.- ina tion Work Sheet Cla s s-I(WSCI)
- 7. Modifications
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Analyst Signature:
Date:
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.l THE HOWARD P. FOLEY COMPANY f
QUALITY ASSURANCE DOCUMENT TURNOVER Phase II Circuit Package Review Checklist
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2.
. Circuit Number Accept Rsject'
?:/A 1.
Circuit Schedule A.
Cable Information j
B.
Revision number I
2.
TH Log for Splices 3.
Diagram of Connections for splice i
info, and circuit termination method 4.
Design Change and/or sketch (when applicable) to verify DCN or sketch
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listed'on on-site DOC in unincorporated DCN block 5.
Lug and Tool information 6.
Compare all handwritten items to printed updates for CIR's and CTR's
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Q.C. Signatures'for SIR's~and'E-65 l
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Other l
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Deficiencies tt b-l m
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J T!!E IIONARD P.
FOLEY COMPANY QUALITY ASSURANCE DOCUMENT TURNOVER Circuitry Index a.
Circuit Number DATL DCECP.IPTIO" 1.
Circuit Insthilition Record 2.
Circuit Termination Eccord 3.
Determ/Reterm 4.
Splice Documentation 5.
WIWS 6.
Termination Work Sheet C1 7.
Termination Inspection Report 8.
Wire Pull Inspection Report 9.
Jumper Termination Report
- 10. Jumper Termination Inspection Report l.1. O ther
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