ML20207K800

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Rev 1 to Sequoyah Element Nonrestart Justification Summary, Control of Design Calculations,Calculation Records Retention
ML20207K800
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 12/19/1986
From: Clift D, Mcnutt G, Russell J
TENNESSEE VALLEY AUTHORITY
To:
Shared Package
ML20207K654 List:
References
205.3(B), 205.3(B)-R01, 205.3(B)-R1, NUDOCS 8701090524
Download: ML20207K800 (5)


Text

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TVA ENPLOYEE CONCERNS REPORT NUMBER: 205.3(B)

SPECIAL PROGRAM ,

REPORT TYPE: SEQUOYAH ELEMENT REVISION NUMBER: 1 NON-RESTART JUSTIFICATION

SUMMARY

TITLE: CONTROL OF DESIGN CALCULATIONS Calculation Records Retention

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PAGE 1 0F 2 REASON FOR REVISION:

Revised to incorporate TVA Engineering, TAS, and SRP comments.

PREPARATION h'i h. /1"f8/.

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SIGNATURE DATE REVIEWS y / E *- 5-R SIGNATURE DATE l

TASg(pF o ,

56' . / /ZfMfAff WN" SIGNATURE DATE CONCURRENCES l 8701090524 861224 7 -

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Y6 DR ADOCK 0500 prh /2 %

SIGNATURE DATE SRP: 'R M SIGNATURE *

&dd DATE APPROVED BY:

/ /t'hL' /$-Ni-Th N/A ICSP MANA8ER DATE MANAGER OF NUCLEAR POWER DATE CONCURRENCE

  • SRP Secretary's signature denotes SRP concurrences (are in files. FINAL REPORT ONLY) 12/05/86 - 02000

SEQUOYAH NUCLEAR PLANT ENGINEERING RELATED EMPLOYEE CONCERNS

! SPECIAL' PROGRAM t

NON-RESTART JUSTIFICATION-

SUMMARY

SU8 CATEGORY / ELEMENT 2b5.3(B)

The issues identified in this element refer to possible programmatic deficiencies having to do with the retention and-storage of design calculations. The issues are documentation and records related.

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The documentation and records requirements stipulated by 10CFR50 Appendix B, and ANSI N45.2.9, are reflected in the appropriate engineering' procedures. These procedures were reviewed and in general

  • they adequately address quality record requirements and indicate management awareness and commitments to these requirements.

.c Issues concerning the existence, quality and scope of design calculations

'were addressed in Sequoyah Element Reports 205.1 and 205.2 as restart issues. The programmatic deficiencies identified in those report findings are being addressed prior to restart.

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The storage and retention of design calculations as quality records, while an essential part of the plant quality program, do-not impact the performance or the quality of constructed systems. Concerns which address the technical adequacy of design calculations are addressed in other Sequoyah Element Reports as restart issues (e.g., 220.3, Design of Supports). Consequently, the programmatic issues in this element would not, of themselves, have an impact on plant safety.

. Design calculation issues requiring resolution prior to restart are i addressed accordingly in the above noted Sequoyah Element Reports.

Future problems in this area can be prevented through conformance to

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existing procedures and practices covering the retention and storage of design calculations, assisted by Engineering Assurance surveillance.

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' ATTACHMENT: List of Issues for Programmatic ELEMENT N0. 205.3 (B)

Date: 12/05/86

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SUBCATEGORY 205 - CONTROL FOR DESIGN CALCULATIONS ELEE NT NUMBER 205.3 LIST OF PROGRAMATIC ISSUES APPLICA8tE EPFLOYEE CONCERNS SQN RESTART - NO DA1E: 11/05/86 FLEENT DESCRIPTION Calculation Records Retention WI-85-100-043 IN-85-110-004 ELEENT l RESPON- ]

MfERE ISSUES ADDRESSED SIBLE GENERAL APPROACH / METHODOLOGY TOR ELEMNT REPORT CONCERN NUMBER (S)

WI-85-100-043 1. Some design cales are never prepared 205.1 JD issue &

There are problems in design Review baseline documents (QA Program Manual, calculations, in that some are 2. Some design cales are inadequate in 205.1 JD 1.

scope FSt.R) to determine policy and procedures for never prepared, some are in- development and control of design calculations.

adequate in scope and quality,

3. Some design cales are inadequate in ^ 205.1 JD and some are not stored as '
2. Review Engineering Department and Project

} quality records. There is quality procedures that implement the identified inadequate interface and calculation policies for development and control of design calculations, 4 There is inadequate control of design 205.2 JD which impacts traceability of calcs control fo design calculations. Consider the ,

l adequacy of the procedures.

design requirements. Cl has no further information. 5. There is inadequate interface 205.2 JO lcs 3. Review results of audits (QA, INPO, NRC) to Anonymous concern via letter. coordination with desi determine that design calculations have

_(e.g., 8 ranch / project)gn ca j

' _4} been performed to support existing design, i 205.3

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6. Some design cales are not stored as quality records Other Issues 201.6 02 See element reports where addressed.
7. Design requirements traceability impacted by inadequate design cales NOTE: In issue 3 quality is defined as compliance with procedures, as opposed to technically error free calculations.

0897d-38

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SUBCATEGORY 205 - CONTROL FOR DESIGN CALCULATIONS 205.3 LIST OF PROGRAMMATIC ISSUES ELEMENT NUMBER APPLICABLE f,MPLOYEE CONCERNS SON RESTART - NO DATE: 12/05/86 ELEMENT DESCRIPTION Calculation Records Retention WI-85-100-043 IN-85-110-004  ;

ELEMENT WHERE RESPON-ISSUES ADDRESSED SIBLE GENERAL APPROACH / METHODOLOGY FOR ELEMENT REPORT CONCERN NUMBERfS)

Issue 1 IN-85-110-004 Lack of awareness by TVA DE

h. TVA management is ignorant of requirements of ANSI N45.2.9 for 205.3 Jb retention of Design Calculations as Examine TVA procedures covering retention of Management (names given) of design calculations for evidence of compliance requirements to document the Q permanent Plant Records with ANSI N-45.2.9 and management awareness of load carrying capabilities documentation requirements.

of Pipe Supports for Future 2. There is a lack of awareness by 220.3 SC reference. TVA Management TVA DE management of requirements to document the load carrying issue 2 ignorant of requirements of ANSI N45.2.9 for retention capabilities of pipe supports for See Element Report 220.3 for the technical of Design Calculations as future reference. details on documentation regarding load permanent Plant records. carrying capabilities of pipe supports.

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REFERENCE - ECPS120J-ECPS121C TENNESSEE VALLEY AUTHORITY' PAGE -

62 FREQUENCY - REQUEST OFFICE OF NUCLEAR POWER RUN TIME - I2:57:19 C) ONP - ISSS - RHM EMPLOYEE CONCERN PROGRAM SYSTEM (ECPS) RUN DATE - 12/02/86 LIST OF EMPLOYEE CONCERN INFORMATION CATEGORY: EN DES PROCESS & OUTPUT SUBCATEGORY: 20505 CALCULATION RECORD RETENTION

() S GENERkC KEYHORD A H APPL QTC/NSRS P KEYHORD B CONCERN SUB R PLT BBSH INVESTIGATION S CONCERN KEYHORD C HUMBER CAT CAT D LOC FLQB REPORT _ R DESCRIPTION KEYHORD D

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IN 110-004 EN 20503 S HBN YYYY SR LACK OF AWARENESS BY TVA DE MANAGEME RECORD COLLECTION T50074 EN 21201 K-FORM NT (NAMES GIVEN) 0F REQUIREMENTS TO DESIGN REVIEW DOCUMENT THE LDAD CARRYING CAPABILIT- CONSTRUCTION O IES OF PIPE SUPPORTS FOR FUTURE REFE CONST MANAGEMENT RENCE. TVA MANAGEMENT IGNORANT OF R EQUIREMENTS OF ANSI N45.2.9 FOR RETE NTION OF DESIGN CALCULATIONS AS PERM O ANENT PLANT RECORDS.

HI 100-043 EN 20106 S HBN YYYY SR THERE ARE PROBLEMS IN DESIGN CALCULA DESIGN PROCESS T50215 EN 20501 REPORT TIONS, IN THAT SOME ARE NEVER PREPAR NONCONFORMANCE O EN 20502 ED, SOME ARE INADEQUATE IN SCOPE AND .' ENGINEERING EN 20503 QUALITY, AND SOME ARE NOT STORED AS REPORTS QUALITY RECORDS. THERE IS INADEQUA TE INTERFACE AND CONTROL OF DESIGN C O ALCULATIONS, NHICH IMPACTS TRACEABIL ITY OF DESIGN REQUIREMENTS. CI HAS NO FURTHER INFORMATION. ANONYMOUS C ONCERN VIA LETTER.

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2 CONCERNS FOR CATEGORY EN SUBCATEGORY 20503 O

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