ML20148K285

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Insp Repts 50-445/97-12 & 50-446/97-12 on 970421-0502. Violations Noted.Major Areas Inspected:Operations,Maint & Engineering
ML20148K285
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 06/11/1997
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20148K264 List:
References
50-445-97-12, 50-446-97-12, NUDOCS 9706170414
Download: ML20148K285 (48)


See also: IR 05000445/1997012

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ENCLOSURE 2

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U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

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Docket Nos.:

50 445

50-446

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. License Nos.:

NPF-87

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NPF-89

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Report No.:

50-445/97-12

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50-446/97 12

Licensee:

TU Electric

Facilityi

Comanche Peak Steam Electric Station, Units 1 and 2

Location:

FM-56

Glen Rose, Texas

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Dates:

April 21 through May 2,1997

Inspectors:

M. Runyan, Reactor inspector, Engineering Branch

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P. Goldberg, Reactor inspector, Engineering Branch

D. Carter, Resident inspector, Project Branch F

R. Nease, Resident inspector, Project Branch A

Approved By:

C. VanDenburgh, Chief, Engineering Branch

Division of Reactor Safety

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ATTACHMENT:

Supplemental Information

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9706170414 970611

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ADOCK 05000445

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TABLE OF CONTENTS

EXECUTIVE SUMMARY . . . . . . . . . . . . . . . . . .

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Renort Details . . . . . . . . . . . . . . . . . . .

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1. Operations . . . . . . . . . . . .

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Conduct of Operations . . .

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01.1 Day-to-Day Resolution of Problems by Operations

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01.2 Review of Operator Logs and Records . . . . . . . . . . . . . . .

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O2

Operational Status of Facilities and Equipment . . . . . . . . . . . . . . . . . . . 5

02.1 Operator Work-Arounds .

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02.2 Operability and Reportability Determinations

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Operations Procedures and Documentation

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03.1 Licensee Event Report 96-02 . .

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Operator Knowledge and Performance . . . . . . . . . . . . . . . . . . . . . , . . . 8

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Quality Assurance in Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

07.1 Operations Department Self Assessment . . .

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11. M a i nt e n a n c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

M2

Maintenance and Material Condition of Facilities and Equipment

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M 2.1 Corrective Maintenance Orders . . . . . . . . . . , . . . . . . . . . . . , . 10

M2.2 Maintenance Backlog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

M2.3 Plant Walkdown

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M7

Quality Assurance in Maintenance Activities

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M7.1 Quality Assurance in Maintenance Activities

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111. Engineering

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E2

Enginstdng Support of Facilities and Equipment .

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E2.1

Engineering Support of Operating Experience . . . . . . . . . . . . . . 14

E2.0 Engineering Support in Operability Determinations

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E2.3 Engineering Support of operations, notification, and evaluation

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Forms..........................................

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E2.4 Maintenance Alterations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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E2.5 Engineering Backlog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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E7

Quality Assurance in Engineering Activities . . . . . . . . . . . . . . . . . . . . 23

E7.1

Quality Assurance Audits and Self Assessments

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E7.2 Root-Cause Analysis

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E8

Miscellaneous Engineering issues . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

E8.1

(Closed) Inspection Followup Item 445/9601-02: Unit 2

Refueling Water Storage Tank Degradation

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E8.2 (Closed) Inspection Followup item 50-445;-446/9310-07: Use

of Ru n Ef ficie ncy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

E8.3 (Closed) Inspection Followup Item 445,4-46/9505-01:

Therm o-Lag ksu e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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E8.4 (Closed) Inspection Followup Item 50-445;-446/9710-02:

Temporary Shielding

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V. Management Meetings . . . . . . . . . . . . . . .

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Exit Meeting Summary . .

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ATTACHMENT: Supplemental Information

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EXECUTIVE SUMMARY

Comanche Peak Steam Electric Station, Units 1 and 2

NRC Inspection Report 50-445;-446/97-12

Operations

The safety review committees were effective in analyzing, assessing, and resolving

issues (Section 01.1).

The inspectors identified one occurrence in which an operations, notification, and

evaluation form was not written for the failure of a safety injection system relief

valve as required by their administrative procedures. This was identified as the first

example of a violation of Criterion XVI (Section 01.2).

The licensee failed to provide required information in Licensee Event Report 96-02

related to past occurrences of slow closure of Feedwater Isolation

Valve 1-HV-2135. Although the licensee disagreed with this violation, the

inspectors verified with the program office that the failure to report this information

was a violation of 10 CFR 50.73 (Section 03.1).

Maintenance

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The licensee was maintaining good control over the backlog of maintenance items

(Section M2.2).

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During a walkdown, equipment material control and housekeeping were observed to

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be excellent (Section 2.3).

The licensee failed to initiate a operations, notification, and evaluation form to

document the failure of the diaphragm on the reactor Makeup Water Pump

Discharge Valve 2DD-0019, as required by their administrative procedures. This

was identified as the second example of a violation Criterion XVI (Section M7.1).

The licensee failed to take adequate corrective action for a series of diaphragm

valve f ailures related to improperly installed valve internals, in that, the location of

all the improperly installed diaphragm valves had not been identified and the

licensee had not inspected or evaluated the adequacy of these potential

deficiencies. This was identified as the third example of a violation of Criterion XVI

(Section M7.1).

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The licensee failed to take adequate corrective actions within Plant Incident

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Report 96-055 to determine and correct the administrative and technical problems

that resulted in numerous missed opportunities to earlier identify and correct a slow

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stroking' problem with Feedwater Isolation Valve 1-HV-2135. This was identified as

the fourth example of a violation of Criterion XVI (Section E2.3),

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The licensee failed to initiate a operations, notification, and evaluation form in

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response to an industry notification addressing previously unaccounted errors in a

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motor-operated valve diagnostic system, as required by their administrative

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procedures. This was identified as the fifth example of a violation of Criterion XVI

(Section E2.3),

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An inconsistency existed in the basis for the licensee's establishment of shelf life

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for nitrife elastomer diaphragms (Section E2.3).

The licensee failed to evaluate the safety implications of four design change notices,

each of which involved changes to drawings depicted in the Final Safety Analysis '

Report, in a manner consistent with the requirements established by 10 CFR 50.59.

This discrepancy resulted partially from a licensee guidance document that allowed

" trivial changes" to the facility without performing a safety evaluation. This was

identified as a violation of 10 CFR 50.59. Although the licensee believed that

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previous NRC inspections had accepted this practice, the inspectors concluded that

this was not the case as discussed in the report (Section 2.4).

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The licensee failed to provide adequate instructions for the installation of

temporary lead shielding on safety and nonsafety-related piping systems, in

that it did not discuss the materials to be used as attachment devices or the

methods to secure the temporary shielding. This was identified as a violation

of 10 CFR Part 50, Appendix B, Criterion V (Section 2.5).

The backlog of open engineering issues was well-managed with a declining 2-year

trend (Section E2.6).

System health reports and dedicated teams for each tystem were identified as

strengths in the area of system engineering (Section E7.1).

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Report Details

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Summarv of Plant Status

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Both units were operated at 100 percent power for the duration of the inspection,

l. Operations

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Conduct of Operations

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General Comments 40500

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The objective of this inspection was to evaluate the effectiveness of the Comanche

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Peak Steam Electric Station programmatic controls to identify, resolve and prevent

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problems that degrade plant safety. This review focused on the following areas:

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Safety review committee activities

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Root-cause analysis

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Corrective action

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Self assessment

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Operating experience feedback

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The inspection consisted of an exten;

review of plant documents, attendance at

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various plant meetings, employee interviews, and meetings with licensee personnel

to discuss technical or administrative questions.

The inspectors conducted reviews of ongoing plant operations as it related to the

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corrective rct on process. In general, the plant operations involvement in the

corrective action process was satisfactory.

01.1 Dav-to-Day Resolution of Problems by Operations

a.

Insoection Scope (40500)

The inspectors evaluated the operations staff's efforts to resolve identified problems

by reviewing operations, notification, and evaluation forms, observing the activities

of the operations notification and evaluation committee in developing corrective

actions, and observing the activities of the station operations review committees.

The inspectors held discussions with operational staff personnel to determine how

day-to-day resolution of problems were handled. The inspectors interviewed

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selected operations staff personnel to determine their knowledge of the corrective

action process and procedures at Comanche Peak. The inspectors interviewed nine

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operational staff personnel, which included operations shift manager, unit

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supervisors, reactor operators, and auxiliary equipment operators.

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b.

Observations and Findinos

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The operational staff interviewed by the inspectors were knowledgeable of the

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corrective action process. They indicated that the day-to-day resolution of problems

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(e.g., equipment deficiencies) were handled through the operations, notification, and

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evaluation form process or by use of the control of maintenance and work activities

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process (Procedure STA-606, " Control of Maintenance and Work Activities,"

Revision 24). The control of maintenance and work activities process was used for

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regular maintenance and minor maintenance activities only. Operations,

notification, and evaluation forms were initiated for more significant issues, which

also included human performance and procedural compliance issues.

Upon receipt of a operations, notification, and evaluation form, the shift manager

reviews the operations, notification, and evaluation form for immediate reportability

and operability. All hard copy operations, notification, and evaluation forms were

brought to the shift manager for review and signature. The inspectors observed a

shift manager process Operations, Notification, and Evaluation Form 97-412 that

required the shift manager to request the joint engineering team to ps.iorm a quick

technical evaluation to determine if equipment operability was affected. The quick

technical evaluation was performed within the procedurally recommended 24-hour

period.

The inspectors attended several operations, notification, and evaluation form

meetings between April 22 and 29,1997, a station operations review committee

meeting on April 25,1997, and an industry operating experience report review

meeting on April 29,1997. These groups performed the following functions:

The operations, notification, and evaluation form meeting reviews and

assigns proposed corrective action for each operations, notification, and

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evaluation form. The inspectors observed the operations, notification, and

evaluation form board review, discuss, and assign work control review

processes for each form reviewed.

The operations, notification, and evaluation form meeting reviews each

condition report for significance, determines priority level, and screens each

for potential hazards to nuclear safety.

The station operations review committee reviews all operations, notification,

and evaluation forms that are considered to be a potential hazard to nuclear

safety.

The industry operating experience report review meeting reviews industry

events, NRC information notices, and numerous industry-generated reports

and notifications to ensure lessons learned from industry operating

experience are util zed to improve plant safety.

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The inspectors observed good communications between the various work groups, a

questioning attitude, constructive discussions, comprehensive consideration of

safety significance and root causes, acceptable prioritization of issues, and

appropriate management attendance in every meeting. In general, the meetings

were effective and well conducted.

c.

Conclusions

The inspectors concluded that the day-to-day resolution of problems was handled in

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an effective manner through the operations, notification, and evaluation form

process. Overall, the inspectors concluded that the operations staff handled the

day-to-day resolution of problems in an effective manner. In general, the inspectors

concicded that the safety review committees were effective in analyzing, assessing,

and resolving issues. The committees were also effective in determining safety

significance, pnaritization, and appropriate root-cause determination.

01.2 Review of Operator Loos and Records

a.

Insoection Scone (40500j

The inspectors held discussions with operations personnel and reviewed operations

shift managers logs and operations shift orders to determine if logged items met the

threshold for writing a operations, notification, and evaluation form.

b.

Observations and Findinas

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The inspectors reviewed station operations shift orders for the period between

April 1-29,1997. The shift orders provide operational information for each unit,

status of equipment, operational guidance, and general information pertaining to

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operations department personnel.

The inspectors reviewed the Unit 2 shift managers logs for the period April 20

through May 20,1996. The inspectors reviewed 11 adverse condition log entries,

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These log entries detailed equipment malfunctions and unexpected control room

alarms. Of the 11 log entries, the inspectors verified that 9 log entries had

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operations, notification, and evaluation forms written and one did not meet the

procedural requirement of an adverse condition. One log entry dated May 14,

1996, described isolating the Unit 2, Train A, Safety injection Cross-Tie

Valve 2-8821 A to see if leaking Relief Valve 2-8853A was the cause for a level

decrease in the safety injection accumulators. This log entry requested engineering

to perform a quick technical evaluation to determine operability of the Train A safety

injection system with the relief valve leaking by.

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The licensee performed Technical Evaluation 96-515 on May 15,1996, that

described the relief valve being replaced. The licensee also performed Technical

Evaluation 96-524, dated May 16,1996, to address safety injection system past

operability while relief Valve 2-8853A was leaking by. These technical evaluations

were performed outside of the normal operations, notification, and evaluation form

process. If a operations, notification, and evaluation form had been written, a quick

technical evaluation would have been performed as originally requested by the shift

manager.

The first Technical Evaluation 96 515 was performed within the procedurally

recommended time frame for a quick technical evaluation; however, the second

Technical Evaluation TE96-524 was performed a day later. The licensee missed an

opportunity to take full advantage of the operations, notification, and evaluation

form process to address issues of plant incident resolution, deficiency resolution, or

engineering resolution. These issues were ultimately performed 1 month later on

June 24,1996, when Operations, Notification, and Evaluation Form 96-726 was

written to address over-pressurization of the safety injection pump discharge

header. The licensee became aware of this adverse condition due to

recommendations to monitor system pressure, that were detailed in Technical

Evaluation 96-510, dated May 15,1996.

The inspectors questioned the licensee if a operations, notification, and evaluation

form should have been written to document this problem. The licensee stated that

a operations, notification, and evaluation form was required in this case, but had

not been written.

10 CFR Part 50, Appendix B, Criterion XVI, " Corrective Action," states, " Measures

shall be established to assure that conditions adverse to quality, such as failures,

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malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected."

Procedure STA-421, " Operations, Notification and Evaluation (ONE) Form,"

Revision 5, provides a mechanism for plant personnel to report conditions which

potentially threaten the safe operation of the plant. Attachment 8.A of this

procedure includes examples of conditions that should be reported on an operations,

notification, and evaluation form. The aoove example is consistent with these

examples and, therefore, should have been documented on an operations,

notification, and evaluation form.

The failure to initiate a operations, notification, and evaluation form is the first

example of a violation of Criterion XVI (50-445;-446/9712-01).

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Conclusions

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The inspectors concluded that the licensee's threshold to write operations,

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notification, and evaluation forms was adequate. However, one example of the

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. failure to write a operations, notification, and evaluation form resulted in a violation

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of Criterion XVI.

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Operational Status of Facilities and Equipment

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02.1 Operator Work-Arounds

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a.

hsocction Scope (40500)

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The inspectors held discussions with operations personnel and reviewed station

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procedures regarding op3rator work-arounds, defined as items that require operators

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to take compensatory measures beyond the intended design of the plant and that

could distract the operator frc,m required actions during transient conditions.

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b.

Observations and Findinas

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The inspectors reviewed Operations Guideline 36, which described the process for

controlling work-arounds and contained the duties and responsibilities of operations

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personnel with regard to work-arounds. The number of work-arounds had generally

declined over the past year. Currently, both units had seven work-arounds

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identified. The inspectors verified that each operator work around was tracked and

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scheduled for elimination by an maintenance action item.

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The licensee also tracked items termed as operations priority work items, defined as

equipment deficiencies that cannot or have not been corrected through normal

corrective programs and that the operations department feels the need to identify

and track under this program. The number of operations priority work items had

remained relatively constant over the past year,

c.

Conclusions

The inspectors concluded that operator work-arounds were receiving appropriate

management attention and that resolution and closure of work-arounds was being

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performed in a timely manner consistent with licensee priorities.

02.2 Operability and Reportability Determinations

a.

hvoection Scoce (40500)

The inspectors reviewed 22 operations, notification, and evaluation forms handled

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by operations to determine the adequacy of the operability and reportability

determinations.

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b.

Observations and Findinas

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The operations shift manager reviews all operations, notification, and evaluation

forms and documents whether an immediate impact on operability or reportability

exists. If the shift manager has any question on the initial determination of

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operability, Procedure STA-422, " Processing of Operations Notification and

Evaluation (ONE) Forms," Revision 12, requires the initiation of a quick technical

evaluation. Quick technical evaluations by procedure are performed within

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24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />. The inspectors considered the immediate reportability determinations

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made by operations to be satisfactory.

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The inspectors reviewed the operations, notification, and evaluation form opershility

assessments and their bases. Overall, the inspectors found the operability.

assessments and bases to be technically adequate. However, there were some

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instances where the operability determination was not well documented and the

inspectors had to discuss the evaluation with licensee personnel to understand the

basis for concluding that a degraded condition was operable,

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c.

Conclusions

The licensee was adequately handling operability and reportability determinations,

however, some determinations had a less than desirable level of detail to fully

describe the thought process used in the evaluation.

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Operations Procedures and Documentation

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03.1 Licensee Event Reoort 96-02

a.

Insoection Scope (40500)

The inspectors reviewed Licensee Event Report 96-02 as part of a review of a

feedwater isolation valve slow closure event discussed in Section E2.3.

b.

Observations and Findinas

The inspectors questioned the adequacy of Licensee Event Report 96-02, in that it

did not reference previous similar events, in the event, Feedwater Isolation

Valve 1-HV-2135 had stroked closed in greater than the 5-second limit imposed by

the Technical Specifications. At the time that Licensee Event Report 96-02 was

issued, the licensee was aware of numerous previous occurrences where the same

valve had failed to stroke as required. Several of these previous events are

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discussed in Section E2.3 of the inspection report. However, the licensee provided

-the following statement in Licensee Event Report 96-02:

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"There have also been previous similar events related to slow closure

of MFIVs on Unit 2. However, corrective actions taken to resolve the

causes of the previous events would not have prevented this event."

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Although the reference to Unit 2 valves was of uncertain origin, when questioned,

the licensee was able to find a single instance in 1995 when Valve 2-HV-2137 had

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stroked closed in 5.91 seconds in lieu of the 5.0 second requirement. The previous

events of slow closure of Valve 1-HV-2135 were not discussed in any other

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sections of Licensee Event Report 96-02.

Section Ill.B of Licensee Event Report 96-02 states, that a metal fragment in a

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hydraulic solenoid valve was the probable root cause of the failure and concluded

that since the valve was installed in 1993 and that the fragment could not have

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entered the valve during service, that "MFIV 2 (1-HV-2135)is conservatively

considered to have been inoperable from November 1993 until the solenoid valves

were replaced on January 24,1996." The use of the word " conservatively"

suggested a lack of additional objective evidence related to the operability of

this valve. This statement, coupled with the lack of mention of previous slow

closures of the same valve, would leave an impression that the slow closure of

Valve 1-HV-2135 on January 22,1996, was the only known occurrence of this

event.

10 CFR 50.73(b)(5) states, "The Licensee Event Report shall contain: Reference to

any previous similar events at the same plant that are known to the licensee."

During the inspection, the licensee expressed disagreement with the inspectors'

position that a discussion of the previous failures of Valve 1-HV-2135 was required

within Licensee Event F'eport 96-02. This was based on the licensee's

interpretation that the required discussion of previous occurrences was restricted

solely to reported events within previous licensee event reports.

NUREG 1022, " Event Reporting Guidelines 10 CFR 50.72 and 50.73," Revision 1,

Second Draft, Section 5.2.1.(5), page 116, states:

. . . previous occurrences should include previous events or

conditions that involved the same underlying concern or reason

as this event, such as the same root cause, failure, or

sequence of events. For infrequent events such as fires, a

rather broad interpretation should be used (e.g., all fires and,

certainly all fires in the same building should be considered

previous occurrences. For more frequent events such as ESF

actuations, a narrower definition may be used (e.g., only those

scrams with the same root cause). The intent of the rule is to

identify generic or recurring problems.

NUREG 1022, " Licensee Event Reporting System," Supplement No.1, Question and

Answer 12.9, page 20, provides essentially the same guidance. Therefore, whether

defining the feedwater isolation valve problem as a frequent or infrequent event, the

guidance of NUREG 1022 clearly indicates that the same valve failing because of

the same cause is within the scope of the 10 CFR 50.73 definition of similar events.

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The f ailure to report previous occurrences of f ailure of Valve 1-HV-2135 in Licensee

Event Report 96-02 is a violation of 10 CFR 50.73 (50-445/9712-02).

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Conclusions

The inspectors concluded that the licensee had failed to provide reqc: red

information concerning previous failures of Valve 1-HV-2135 in Licensee Event

Report 96-02. This was identified as a violation of 10 CFR 50.73.

04

Operator Knowledge and Performance

04.1 Operator Involvement in the Corrective Action Process

a.

Inspection Scope (40500)

The inspectors interviewed operations personnel to determine their knowledge and

involvement in the corrective action process,

b.

Observations and Findinos

Operations staff management personnel were present and actively participated in

the operations notification and evaluation committee, station operations review

committee, and operations review committee meetings. All operations, notification,

and evaluation forms were reviewed and approved by the control room shift

manager.

Operational staff personnel were encouraged by management to write operations,

notification, and evaluation forms. Ope;ators interviewed by the inspectors stated

that they were not reluctant to write operations, notification, and evaluation forms,

and felt that if there was a doubt about an equipment issue, they could write a

operations, notification, and evaluation form to ensure that the matter would be

corrected,

c.

Conclusions

The inspectors concluded that operations involvement in the corrective action

process was satisfactory.

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Quality Assurance in Operations

07.1 Operations Denartment Self Assessment

a.

Inspection Scooe (40500)

The inspectors reviewed two operations self assessments and four nuclear overview

department evaluation reports. The review covered a wide variety of operations

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concerns (i.e., conduct of operations, plant status, procedures, f acilities and

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equipment, and operator knowledge and performance.)

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b.

Observations and Findinas

The inspectors reviewed the last two operations self assessments for completeness

of reviews and trends. The inspectors interviewed the operations department head

and questioned him on concerns mentioned in tne last operations self assessment.

The operations manager was aware of the status of most issues. However, when

questioned on an issue that was a carryover item in the last two operations self

assessments (i.e., the timely access to the hot tool room for auxiliary operators),

the manager was not sure of the status of the issue. Upon further review with his

staff, the manager was able to detail the corrective actions taken to correct the

issue.

The inspectors reviewed four nuclear overview department evaluation reports.

Report NOE-EVAL-96-000134, dated July 15,1996, documented an unresolved

item which referenced a 1995 Nuclear Overview Department evaluation that

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identified an improvement area regarding docurnentation of operability

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determinations associated with operations, notification, and evaluation forms and

quick technical evaluations. Report NOE-EVAL-000200, dated February 20,1997,

addressed this unresolved item and described corrective actions taken by the

operations shift manager to correct this issue. However, the unresolved item

remained open pending further response from the shift operations manager

following his assessment of the documentation of operability determinations on

quick technical evaluations.

o 'ight of this licensee-identified problem area, the inspectors reviewed 20

mrations, notification, and evaluation form operability assessments and

determined, in general, that operability determinations were adequately performed.

One operations, notification, and evaluation form requested an operability

determination; however, a quick technical evaluation had not been performed it

was not clear until the inspectors held discussions with plant staff that the

operability issue had been adequately addressed, in a second instance, the shift

managers log requested that a quick technical evaluation be performed to determine

whether operability had been effected on a safety-related system due to a leaking

relief valve. A operations, notification, and evaluation form was not written;

however, a technical evaluation was performed the next day, which determined that

the system had remained operable. This f ailure to write a operations, notification,

and evaluation form is described in detail in Section 01.2 of this report.

c.

Conclusions

Operations assessments were effective in identifying strengths and areas of

concern. In general, actions were taken to correct recurring deficiencies. However,

additional management at*.ention is required in the area of assessment of the

documentation of operability determinations and quick technical evaluations.

Operations management was generally aware of strengths and concerns mentioned

in operations self assessments.

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11. Maintenance

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M2 -

Maintenance and Material Condition of Facilities and Equipment

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M2.1. Corrective Maintenance' Orders

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a.

Insoection Scone (40500)

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The inspectors reviewed 27 corrective maintenance orders to determine if repetitive

problems existed and to determine if they were being used to improperly modify the

plant design. In addition, the inspectors reviewed corrective maintenance work

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orders to determine if identified problems were being properly documented on

operations, notification, and evaluation forms. The inspectors discussed several of

the maintenance work orders with applicable licensee personnel.

b.

Observations and Findinas

The inspectors found that the corrective maintenance work orders were used

appropriately for repair and replacement of plant equipment. The inspectors found

no examples where the maintenance orders were improperly used to modify the

plant design. . In addition, no examples of repetitive maintenance were identified.

The inspectors determined that the licensee had performed appropriate corrective

actions for the corrective rr

'tenance orders reviewed.

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For the 27 corrective maintenance work orders reviewed, the licensee used

operations, notification, and evaluation forms where required to document

discrepant conditions,

c.

Conclusions

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The inspectors concluded that corrective maintenance work orders were

appropriately used for repair and replacement of plant equipment.

M2.2 Maintenance Backloa

a.

Inspection Scope (40500)

,

The inspectors reviewed the maintenance backlog of corrective maintenance work

orders to determine the backlog size, the trend (i.e., increasing, decreasing or

steady), how the backlog was tracked and managed, and how priorities were

determined. The inspectors also discussed the backlog with applicable maintenance

personnel.

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b.

Observations and Findinos

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The licensee's corrective maintenance safety-related work order backlog from April

1995 to April 1997 indicated a generally decreasing trend. In April 1995, the

corrective maintenance backlog consisted of 278 open work orders. By April 1997,

the backlog had decreased to 44 open items.

c.

C_qnclusions

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The inspectors concluded that the licensee's corrective maintenance backlog of

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work orders had decreased significantly over a 2-year period and was being

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effectively managed.

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M2.3 Plant Walkdown

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a.

Inspection Scoce (40500)

The inspectors conducted walkdowns of various plant areas to deterrrine equipment

operability and material condition. In addition, the inspectors conducted walkdowns

to determine general plant housekeeping and plant material condition.

b.

Observations and Findinas

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t

During the plant walkdowns, the inspectors noted that excellent plant housekeeping

was being maintained as evidenced by an absence of leaks, debris. material storage

problems, and indications of corrosion on equipment. The team found a few minor

inconsistencies which were reported to the licensee. Specifically, the team found

two safety chains on a platform which were too short to be connected in the Unit 2

turbine driven auxiliary feedwater room. In addition, two more safety chains that

were too short to be connected in the turbine building. Also, the inspectors found

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some trash between the pump and the shielding over the pump in the Unit 2 Train A

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residual heat removal pump room. The licensee responded promptly to correct

these deficiencies.

c.

Conclusions

Overall, the inspectors concluded that both equipment material condition and plant

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housekeeping were excellent.

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M7

Quality Assurance in Maintenance Activities

M 7.1 Quality Assurance in Maintenance Activities

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a.

Inspection Scope (40500)

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The inspectors reviewed "1996 Maintenance Functional Self Assessment," which

a

was performed during the period of July 8-12,1996. The inspectors discussed the

findings with licensee personnel to determine if the corrective actions and

recommendations that resulted from the self assessment were adequate and had

been completed in a timely manner.

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b.

Observations and Findinas

The inspectors found that the licensee's self assessment was thorough and critical

of maintenance department processes. Some of the areas covered by the self

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assessment included the material condition of the plant, work control, preventive

maintenance, and maintenance procedures and documentation. The inspectors

sampled some of the recommendations from the self assessment and determined

that the licensee had resolved the items adequately.

The self-assessment team reviewed operations, notification, and evaluation forms

for a 2-year period to determine if actions taken as a result of the occurrences were

I

effective at identifying the causes and preventing recurrence. One problematic

issue identified by the self-assessment team was eight separate occurrences of ITT

Grinnell diaphragm valve failures over the 2-year period. Seven of the valves had

f ailed because of incorrectly installed finger plates (i.e., finger plate installed upside

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down), which resulted in tearing of the diaphragm when the valve was opened.

The eighth failure resulted from misalignment of the compressor prior to reassembly.

The inspectors reviewed the six operations, notification, and evaluation forms and

one work order that were generated to correct problems with the incorrectly

installed finger plates. Operations, Notification, and Evaluation Form 94-902, dated

July 6,1994, identified that a finger plate had been installed upside down.

However, since the licensee determined that no previous work had been performed

on the valve by maintenance, the licensee determined this was an isolated

manufacturer-related problem and that no further action was required. As the

failures continued to occur, the licensee determined that the valve procedure

associated with th':, failed valves lacked clear guidance as to the proper orientation

of the finger plate during installation. Based on the self assessment's

recommendation that all procedures relative to diaphragm valve assembly be revised

to include appropriate instructions to preclude additional diaphragm valve failures,

the licensee revised all of the dir.phragm valve procedures.

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The inspectors reviewed Work Order 3-95-322110-01, dated March 1996, which

stated that the finger plate on Diaphragm Valve 2DD-0019 (Reactor Makeup Water

Pump 2-01 discharge valve) had been installed upside down causing the diaphragm

to tear. The inspectors determined that the licensee had not written a operations,

notification, and evaluation form for this adverse condition.

10 CFR Part 50, Appendix B, Criterion XVI, " Corrective Action," states, " Measures

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and eouipment, and

,

nonconformances are promptly identified and corrected."

Procedure STA-421, " Operations, Notification and Evaluation (ONE) Form,"

Revision 5, provides a mechanism for plant personnel to report conditions which

potentially threaten the safe operation of the plant. Attachment 8.A of this

procedure includes examples of conditions that should be reported on a operations,

notification, and evaluation form. The above example is consistent with these

examples and, therefore, should have been documented on an operatir>ns,

notification, and evaluation form.

The failure to identify this condition adverse to quality in accordance with

Administrative Procedure STA-421 was considered to be the second example of a

violation of Criterion XVI (50-445;-446/9712-01).

The inspectors also discussed with the licensee the six operations, notification, and

evaluation forms and one work order that were initiated for incorrect finger plate

installations and the resultant torn diaphragms. The inspectors asked the licensee

what actions had been taken to ensure that other similar valves, both safety and

nonsafety, installed in the plant were not affected by improper installation of the

finger plates. The licensee stated that they had not completely reviewed the

generic implications associated with incorrect installation of the finger plates.

Based on this concern, the licensee initiated Operations, Notification, and Evaluation

Form 97-435, during the inspection on May 2,1997. The form reviewed the

generic implications of the finger plates and also attached a listing of approximately

500 diaphragm valves, in both safety-related and nonsafety-related systems, where

the potential existed for incorrect installation of the finger plates. The licensee

performed an operability review and determined that the valves were operable based

on the fact that there had not been a failure of a diaphragm valve for over a year

and that some of the valves had been opened and had not failed. The inspectors

considered the operability review to be justified pending the additional actions the

licensee intended to take to fully assess the situation.

The licensee's failure to take adequate corrective action to review the generic

implications of the diaphragm failures was the third example of a violation of

Criterion XVI (50-446;-446/9712-03)

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c.

Conclusions

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The inspectors concluded that the 1996 Maintenance Functional Self Assessment

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was thorough, critical, and effective. In addition, the inspectors concluded that the

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licensee had initiated appropriate responses to the recommendations in the report.

However, the inspectors identified two violations that had not been identified by the

self assessment. Specifically, the licensee had failed to initiate a operations,

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notification, and evaluation form for the incorrect installation of the finger plate on

Diaphragm Valve 2DD-0019 (Reactor Makeup Water Pump 2-01 discharge valve).

In addition, the licensee failed to evaluate the generic aspects of the diaphragm

failures until prompted by the NRC inspectors. These examples were identified as

violations of 10 CFR Part 50, Appendix B, Criterion XVI.

Ill, Enaineerina

E2

Engineering Support of Facilities and Equipment

E2.1

Enaineerina Support of Operatina Exoerience

a.

Insoection Scons (40500)

The inspectors r3 viewed the licensee's response to the information notices and

10 CFR Part 21 reports identified in the attachment to this inspection report.

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b.

Observations md Findinas

,

The inspectors observed that the licensee appropriately addressed each technical

i

issue discussed in the listed reports. The licensee implemented corrective actions

as necessary to disposition the resulting technical findings.

c.

Conclusions

The inspectors concluded that the licensee had satisfactorily addressed the

technical issues discussed in the listed reports.

E2.2 Enaineerina Sucoort in Ooerability Determinations

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a.

Scoce (40500)

The inspectors reviewed six quick turnaround evaluations performed by engineering,

as listed in the attachment to this inspection report. The quick turnaround

evaluation process provides a 24-hour Merability evaluation for conditions that

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cannot be independently assessed by operations personnel,

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b.

Observations and Findinas

The inspectors did not identify any concerns related to the analyses performed by

engineering to determine the operability of degraded equipment as described in the

quick turnaround evaluations reports.

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c.

Conclusions

The inspectors concluded that engineering performed an acceptable assessment of

operability within each quick turnaround evaluation reviewed.

E2.3 Enaineerina Sucoort of ooerations, notification, and evaluation Forms

a.

Insoection Scoce (40500)

The inspectors selected a sample of operations, notification, and evaluation forms

that were assigned to engineering for resolution. These are included in a list of

operations, notification, and evaluation forms in the attachment to this inspection

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report. The inspectors reviewed the reports and arranged meetings with licensee

engineers to discuss questions that arose during the reviews.

b.

Observations and Findinas

b.1

General Assessment

The inspectors reviewed 47 operations, notification, and evaluation forms that were

principally dispositioned by engineering. These reports were of high quality,

including complete descriptions of the problem, well-conceived root-cause

,

evaluations, and appropriate application of corrective actions. Of particular note

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was the consistent consideration of the generic consequences of the identified

problem. The operations, notification, and evaluation form prompted the reviewer

to document an evaluation of the potential for the identified problem to be present

in other applications. The inspectors identified this as a strength.

The inspectors identified issues specific to several of the reviewed operationt,

notification, and evaluation forms, as discussed below.

b.2 Feedwater Isolation Valve Slow Closure - The inspectors reviewed Plant incident

Report 96-055, which described the licensee's investigation into the events

following a Unit 1 trip on January 22,1996. A plant incident report functions

similarly to a operations, notification, and evaluation form, but is reserved for

more significant events. During the event, a loss of power to Panel 1EC1 resulted

in a close signal being sent to all four feedwater isolation valves. However, one

of these valves (1-HV-2135) was noted by the operators to be in a mid position.

This valve closed in 38 seconds, but is required by Technical Specification 4.7.1.6

to close within 5 seconds.

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Upon investigation the licensee discovered a small metal fragment between the

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fluid filter screens and valve internals of the Train A Hydraulic Solenoid

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Valve 1-HV-2135-SV1. The licensee concluded that the fragment, in restricting

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the free flow of hydraulic fluid, was the root cause of the valve's failure to close in

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the required time.

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This event was reviewed by a task team during the post-recovery period as

documented in NRC Inspection Reports 50-445;-446/96-02 and

50-445;-446/96-06. During this time, the licensee determined that the

post-maintenance test methods used on Valve 1-HV-2135 following various

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troubleshooting efforts were inadequate. Specifically, the test procedure energized

both the Trains A and B solenoids in order to verify closure of the valve within the

required time. Since one train was capable of closing the valve within its required

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time limit, the proper functioning of one train could mask any deficiencies in the

train on which maintenance was performed. The licensee identified that the correct

post-maintenance test for operability should have been the train specific response

time test in accordance with Surveillance Procedure PPT-S1-9404B, "Feedwater

Isolation Valve Response Time Test, Train B," Revision 1. The failure to specify

the correct post-maintenance test was identified as a noncited violation in NRC

inspection Report 50-445:-446/96-06,

i

During this inspection, the inspectors noted that Plant incide,nt Report 96-055

discussed several past events where Valve 1-HV-2135 had stroked closed in greater

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than the Technical Specification time limit. However, the plant incident report did

not evaluate why the corrective action process had failed to identify the root cause

and correct the inoperable condition. The following is a timeline of several of the

events leading up to the January 22,1996, event.

On March 4,1995, Valve 1-HV-2135 stoked closed in greater than

25 seconds during the performance of Surveillance Test OPT-511 A.

Operations, Notification, and Evaluation Form 95-181 was written to

investigate. However, the forra was written in such a way that the root

cause of the test failure was presumed to be a limit switch problem. After

checking the limit switches, the valve tested satisfactorily. The licensee

missed an opportunity to correct the problem at this time because of a

presumptive approach to the troubleshooting effort combined with a lack of

sensitivity to the potential for an intermittent failure mechraism.

On November 19,1995, Valve 1-HV-2135 stoked closee

+1

approximately 88 to 112 seconds following a Unit 1 trip. . < licensee

informed the inspectors that the operators noted the slow closure. The valve

was retested satisfactorily and returned to service. An operations,

notification, and evaluation form was not written to investigate the failure.

Later, in the process of investigating the January 22 event on January 30,

,

1996, Operations, Notification, and Evaluation Form 96-0080 was written

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following a review of plant computer data that confirmed the slow closure.

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On January 17,1996, the operators again noted that Valve 1-HV-2135 was

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in a mid-position following a Unit 1 trip. Again, an operations, notification,

and evaluation form was not processed and less than adequate action was

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taken to troubleshoot the valve failure. As a result, the inoperable condition

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of Valve 1-HV-2135 was not identified, and the unit was restarted. Had the

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event of January 22,1996, not occurreci, the inoperable condition of

Valve 1-HV-2135 would most likely not have been discovered for an

extended period of time.

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The inspectors observed that Plant incident Report 96-055 reported, but did not

evaluate the consequences of the above events and several others that occurred

during the approximate 3-year period during which Valve 1-HV-2135 was

intermittently inoperable. As a result, corrective actions were not taken addressing

the deficiencies that permitted this safety significant condition to go uncorrected for

an extended period of time.

10 CFR Part 50, Appendix B, Criterion XVI, " Corrective Action," states, " Measures

'

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected. In the case of significant

conditions adverse to quality, the measures shall assure that the cause of the

condition is determined and corrective action taken to preclude repetition."

The licensee's f ailure, on numerous previous occasions, to properly assess the root

cause of the failure of Feedwater Isolation Valve 1-HV-2135 to stroke closed within

design parameters resulted in this valve being inoperable for an extended period of

time. Because the timely closure of this valve is assurned within the t afety analysis

of the plant to prevent overcooling of the reactor or to isolate a faulted steam

generator, the failure to earlier identify and correct this condition represented a

significant condition adverse to quality. Although Plant incident Report 96-055

identified this significant condition adverse to quality, it failed to determine the

cause of the condition or to take corrective action to preclude repetition.

This issue was identified as the fourth example of a violation of 10 CFR Part 50,

Appendix B, Criterion XVI (50-445;-446/9712-03).

b.3 Ellis and Watts Coolina Coil Fan Motors durina Tornado - NRC Inspection

Report 99901308/96-01 documented a vendor audit of Ellis and Watts, Division of

Dynamics Corporation of America. This inspection report documented a concern

regarding the cooling coil fan motors purchased by Comanche Peak, in that, the

fans had not undergone a proper commercial-grade dedication by the vendor.

Specifically, the dedication plans did not address verification of a critical

characteristic of the fan motors involving their capability to operate during tornado

conditions at a reduced pressure of 11.7 psia.

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The licensee issued Operations, Notification, and Evaluation Form 96-1541 to

iddress this issue and performed Calculation ME-CA-0000-4098, Revision 0, to

perform the tornado analysis. Using a computer model, the calculation assumed

that the pressure would decrease rapidly from 14.7 to 11.7 psia, hold at 11.7 psia

for approximately 10 seconds, and then rapidly recover. The maximum pressure

drop across the coolers during the transient was calculated to be 0.0209 psi, which

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is approximately 60 percent of the pressure drop at which the unit filters are

recommended for replacement. Based on these facts, the licensee concluded that

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the fan cooler units would continue to operate during and after a tornado.

The inspectors reviewed Calculation ME-CA-0000-4098 and considered that the

analysis adequately oddressed the procurement discrepancy discussed in NRC

Inspection Report 99901308/96-01.

b.4

MOVATS MUTN 96-02 - The licensee initiated Operations, Notification, and

Evaluation Form 96-1487 to address a maintenance update (MUTN 96-02) received

from MOVATS addressing previously unaccounted errors in the MOVATS 3500

strain module. The inspectors inquired as to the licensee's response to

Supplement 1 of MUTN 96-02. The licensee stated that, because of administrative

changes the supplement was misrouted and was not processed as a operations,

notification, and evaluation form. However, a faxed copy of ths supplement was

)

received by the licensee's motor-operated valve group. The licensee had

investigated some of the technical details of the notice, but a operations,

notification, and evaluation form had not been initiated.

In response to the inspectors' questioning of this issue, the licensee initiated

Operations, Notification, and Evaluation Form 97-405, to address the immediate

operability and reportability questions related to the supplement. The inspectors

considered the form to have satisfactorily addressed the immediate operability

consequences.

1

10 CFR Part 50, Appendix B, Criterion XVI, " Corrective Action," states, " Measures

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected."

Procedure STA-421, " Operations, Notification and Evaluation (ONE) Form,"

Revision 5, provides a mechanism for plant personnel to report conditions which

potentially threaten the safe operation of the plant. Attachment 8.A of this

procedure includes examples of conditions that should be reported on a operations,

notification, and evaluation form. The above example is consistent with these

examples and, therefore, should have been documented on an operations,

notification, and evaluation form.

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The failure to identify a condition adverse to quality in response to receipt of the

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adverse vendor information is considered the fifth example of a violation of

Criterion XVI (50-445;-446/9712-01).

b.5 Shelf Life of Diaphraams -The inspectors reviewed Operations, Notification, and

.

Evaluation Forms97-409 and 97-420, dated April 25 and 29,1997, respectively,

.

which concerned various actuator diaphragms stored in the warehouse that had

developed cracks. The majority of the diaphragms had been purchased from Fisher

Controls and Copes Vulcan. The inspectors also reviewed Procedure ECE 6.08,

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" Determination of Shelf Life," Revision 0, which identified that nitrile elastomer

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diaphragms had a shelf life of 14 years based on an Electric Power Research

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institute guideline. However, the inspectors noted that the manufacturer had

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recommended a shelf life of 2 years for the diaphragms, which could be extended to

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6 years if certain conditions were met. The licensee was currently reviewing the

>

)

issue to determine whether a revision to the shelf life of the diaphragms was

needed. This issue was identified as an inspection followup item

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(50-445;-446/9712-04).

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c.

Conclusions

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Generally, the licensee's performance in the dispositioning of operations,

notification, and evaluation forms was good in particular, the treatment of generic

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concerns was comprehensive. Some exceptions were noted, including a violation

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for failure to take adequate corrective actions and for failing to initiate a necessary

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operm;ons, notification, and evaluation form.

E2.4 Maintenance Alterations

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a.

Insoection Scoce (40500)

The inspectors selected a sample of maintenance alterations that were assigned to

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engineering for resolutior, as listed in the attachmcnt to this inspection report. The

%pecto reviewed the maintenance alterations and arranged meetings with

,

licensee personnel to discuss questions that arose during the reviews.

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b.

Observations and Findinas

The inspectors reviewed Procedure ECE 5.01-07, " Maintenance Alteration

Evaluations," Revision 2, which provided the method and criteria for determining if

,

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the change was a maintenance alteration or a modification to the plant. According

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to the licensee, the maintenance alteration process met at least the minimum

requirements of 10 CFR Part 50, Appendix B, Criterion lit, " Design Control."

However, the level of detail from an administrative and budgetary perspective was

less than that used in the design modification process.

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The inspectors noted that a maintenance alteration allowed some configuration

changes to systems, structures, and components. The procedure defined a

maintenance alteration as a configuration change thct did not change the existing

licensing or design basis. The inspectors determined that the criteria defining which

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changes met the definition of a maintenance alteration were vague, leaving much of

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the decision-making to the responsible engineer. However, one definite stipulation

"

was that any change requiring a 10 CFR 50.59 safety evaluation could not be

processed as a maintenance alteration.

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The inspectors reviewed Administrative Procedure STA-707, "10 CFR 50.59

Reviews," Revision 13, which established and maintained the licensee's safety

evaluation program. The inspectors found that this procedure referenced another

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procedure titled "10 CFR 50.59 Review Guide," Revision 4, for guidance for

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performing safety evaluations. The inspectors noted that the review guide defined

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" trivial changes" as being modifications that did not constitute changes to the

facility as described in the Safety Analysis Report. The review guide stated that

trivial changes did not require a 10 CFR 50.59 safety evaluation and instructed

licensee personnel to answer "NO" to the relevant 10 CFR 50.59 screening

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questions. Within the review guide, the licensee defined seven categories of " trivial

changes" as follows.

Editorial changes

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Clarifications

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Relocation of information to a more appropriate section

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Revisions to make supporting sections of the licensing basis document

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consistent

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Organizational changes

Deletion of existing information which was believed to be below the level of

detail required to be included in the Final Safety Analysis Report

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Minor changes, which had no potential safety impact

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The inspectors consulted with the Office of Nuclear Reactor Regulation and

concluded that the last two categories of the licensee's definition allowed changes

were potentially beyond the scope of trivial changes as discussed in NRC guidance

documents. The NRC definition of " trivial changes" [ discussed, in part, in

Inspection and Enforcement Manual Chapter, Part 9800, "CFR Discussions,

Changes to Facilities, Procedures and Tests (or Experiments)," Section D.7.d, dated

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January 1,1984) included editorial, organizational, and typographical changes, but

did not extend to changes involving physical changes to the plant configuration that

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resulted in a revision to plant drawings included in the Final Safety Analysis Report.

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The inspectors reviewed a sample of maintenance alterations and identified four

examples where the licensee had made a trivial change without performing a safety

evaluation as requi.ed by 10 CFR 50.59. These are listed below.

Maintenance Alteration Design Change Notice 10490, Revision 0, involved

changing the valve lineup to bypass a flow transmitter by opening a bypass

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line for the reactor coolant post accident sampling system sample cooler.

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This change was not trivial because it involved a revision to

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Drawing M1-0228-01, which was included in the Final Safety Analysis

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Report.

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Maintenance Alteration Design Change Notice 10714, Revision 0, involved

1

deleting two feedwater drain valves. This change was not trivial because it

involved a revision to Drawing M2-0203-01 A, which was included in the

i

Final Safety Analysis Report.

Maintenance Alteration Design Change Notice 10445, Revision 0, involved

j

removing the internals of a instrument air check valw on the discharge side

j

of an instrument air compressor. This change was not trivial because it

involved a revision to Drawing M1-0216, which was included in the Final

Safety Analysis Report.

Maintenance Alteration Design Change Notice 9013, Revision 1, involved a

generic replacement of globe and hermetically sealed valves in nonprocess

i

a iplications with ball valves. This change was applicable for both safety and

l

nonsafety applications. The activity screening stated that specific

applications would be indicated on the flow diagrams by means of an

optional valve symbol as reflected or the flow diagram Legend M1-200.

.

These changes were not trivial because Drawings M1-0242, M1-0269,

M1-031 ' M2-0210, M2-0215, M1-0200, M1-0210, M1-0215, and

M1-024

ocluded within the Final Safety Analysis Report were revised.

The licensee c

Jdered each of the four examples to meet the definition of a

" trivial change" U.e., minor changes which had no potential safety impact). In each

case, the 10 CFR 50.59 screening question asking whether the change resulted in a

change to the facility, as described in the Final Safety Analysis Report, was marked

"NO." However, the inspectors concluded that the four examples did not represent

trivial plant configuration changes because they involved revisions to the drawings

in the Final Safety Analysis Report. Because the licensee had, in f act, changed the

f acility as described in the Final Safety Analysis Report, a safety evaluation was

required by 10 CFR 50.59 to determine whether an unreviewed safety question

existed.

!

10 CFR 50.59(a)(1) states, " . . . the holder of a license authorizing operation of a

production utilization f acility may (i) make changes in the f acility as described in the

safety analysis report . . . unless the proposed change . . . involves . . . an

unreviewed safety question."

21

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.

10 CFR 50.59(b)(1) states that, " . . . the licensee shall maintain records of changes

.in the facility . .'. to the extent that these changes constitute changes in the facility

as described in the safety analysis report . . . These records must include a written

l

safety evaluation which provides the basis for the determination that the change

. . . does not involve an unreviewed safety question."

l

The failure to perform and document a safety evaluation for the four design change

l

notices was identified as a violation (50-445;-446/9712-05).

l

During the inspection and at the exit meeting, the licensee disagreed with the

proposed violation because this practice had been accepted in previous NRC

inspections. With regard to this discussion, the licensee indicated the following:

)

(1)

There had been previous NRC inspections of the licensee's 10 CFR 50.59

procedures and guidelines, and that all of these inspections had come to

]

positive conclusions with respect to the licensee's implementation of

10 CFR 50.59.

!

(2)

Inspection Report 50-445;-446/93-32, Section 2.2.2, describing the review

1

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of Temporary Modification 92-1-05, constituted a review and acceptance of

'

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the licensee's definition of a " trivial change."

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With regard to example (1), the inspectors noted that NRC acceptance of a position

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is not conferred by the lack of reference to an issue within a report. As such,

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licensees should not conclude that every undocumented element of a reviewed

program has been accepted by the NRC.

l

With regard to example (2), the inspectors noted that the discussion in

Section 2.2.2 of the inspection report did not review and approve the licensee's

design change program with respect to " trivial changes". The inspection

l

documented that a safety evaluation had not been performed for a temporary

!

modification to the reactor vessel level instrumentation, which involved a clear-

!

change to the facility as described in the licensing basis documents. The inspectors

noted that the change should have been implemented as a " trivial" type change

l

because the change had no potential safety impact. The inspectors were concerned

I

about the need to carefully follow administrativo procedures to ensure that changes

l

to the facility were properly evaluated. The inspectors also were concerned that the

change had been accomplished as a temporary modification vice a permanent

'

change to the facility; however, they concluded that this error was isolated and of

minor safety significance. Nevertheless, these views and concerns cannot be

j

reasonably construed to be NRC approval of the licensee's program for use of

'

" trivial changes". The example represented an isolated instance, which was not

reviewed by the Office of Nuclear Reactor Regulation. Therefore, the inspectors

concluded that this current violation is appropriate.

,

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c.

Conclusions

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The inspectors concluded that the procedure used for maintenance alterations was

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weak, in that, it did not clearly specify the criteria for determining when a

l

maintenance alteration could be performed instead of a modification. In addition,

the inspectors concluded that the licensee's 10 CFR 50.59 Review Guide incorrectly

defined " trivial changes". As such, the inspectors identified four examples of the

failure to perform safety evaluations required by 10 CFR 50.59.

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E2.5 Enaineerina Backloa

a.

Insoection Scoce (40500)

,

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The inspectors reviewed the licensee's engineering backlog to determino the

'

backlog size, how +he backlog was tracked and managed, and how priorities were

determined. In addition, the inspectors reviewed the backlog to determine the

backlog trend (i.e., increasing, decreasing, or steady).

b.

Observations and Findinas

j

The inspectors reviewed the backlog and found that as of April 1997 there were a

l.

total of 2586 open action items. Based on a graph that plotted open action items

from April 1995 through April 1997, a slight decreasing trend existed over the

j

2-year period. In April of 1995 there had been a total of approximately 3400 open

l

action items. Out of the current open 2586 action items,1202 of the items were

(

safety related. These open items included 419 operations, notification, and

j

evaluation forms, 53 maintenance alterations, 283 design change notices,

i

99 technical evaluations, and other items.

c.

Conclusions

i

The inspectors concluded that the licensee was controlling the backlog at an

acceptable level with a declining trend over the past 2 years.

j

-E7

. Quality Assurance in Engineering Activities

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E7.1 - Quality Assurance Audits and Self Assessments

a.

Insoection Scope (40500)

l

To evaluate the effectiveness of the licensee's controls in identifying and resolving

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plant problems, the inspectors selected and reviewed the licensee's corrective

'

actions for nine observations from the licensee's self-assessment report, "1995

Engineering Self-Assessment Report," dated September 1996.

I

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b.

Observations and Findinos

The inspectors reviewed the licensee's responses to nine observations generated

,

from the 1996 engineering self assessment and discussed them with the applicable

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engineering personnel to determine the adequacy of the action item response. The

!

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inspectors reviewed the licensee's action plan for the 1995 engineering self

assessment and found that each finding from the self assessment had been

addressed.

Two of the recommendations concerned developing a restoration plan for each of

!

the active temporary modifications and developing and implementing a priority

l

scheme that complemented the site-wide priority scheme and prioritized work. The

licensee stated that they had created a system health report, which was issued

>

quarterly. The inspectors reviewed the fourth quarter 1996 report and found that it

,

was a very good tool for system engineers and management to focus attention and

'

resources on the systems that failed to meet performance goals.

The inspectors noted that each plant system was rated using four assessment

- colors. To rate the systems, each system engineer met quarterly with dedicated

- personnel from maintenance, operations, and modification engineering to discuss

the system and determine its rating and trend. The inspectors found that each

'

system report contained a justification for the system rating, short-term corrective

l

actions or recommendations for improvement, long-term corrective actions, and

!

temporary modifications installed. The report also contained information on system

I

unavailability, reliability, and listed operational concerns.

The inspectors found'that the licensee had adequately dispositioned the action

l

items and had resolved the issues. The inspectors concluded that the system

'

health reports and the dedicated teams assigned to each system were a strength.

c.

Conclusions

The inspectors concluded that the licensee had adequately dispositioned nine

observations selected from the 1995 engineering self assessment. The inspectors

also concluded that the system health reports and the dedicated teams for each

system were a strength.

E7.2 Root-Cause Analysis

!

a.

Insnection Scope (40500)

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Within the condition reports listed in the attachment, the inspectors reviewed

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root-cause analyses performed by the licensee.

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b

b.

Observations and Findinas

in general, the licensee's root cause analyses were comprehensive and broad

scoped. The identified root causes appeared to be consistent with the reported

facts. One exception was Pla'nt incident Report 96-055, where the root cause

process failed to consider previous failures to identify a safety significant deficiency

(see Section E2.3).

c. Conclusions

The licensee had implemented a good root cause analysis process. Only one root

!

cause reviewed during the inspection was observed to be deficient.

E8

Miscellaneous Engineering issues (92903)

l

E8.1

(Closed) Inspection Followuo item 445/9601-02: Unit 2 Refuelina Water Storage

Tank Deoradation

i

Backaround - This item involved a possible leak from the Unit 2 refueling water

storage tank. White deposits had been found on the surface of the tank. All

J

questions had been resolved except for two: (1) the potential for an unmonitored

release path and (2) the potential for long-term degradation of the tank rebar from

l

boric acid corrosion.

'

Inspector Followuo - The inspectors reviewed Calculation CS-CA-0000-5013,

Revision 0, which evaluated the potential degradation of the reinforcing steelin the

refueling water storage tank concrete structure. The calculation indicated that a

minimum design margin of 29 percent was available for the criticalload case, but

also concluded that some corrosion of rebar may be occurring based on the

presence of iron oxide in the precipitate. The licensee concluded that the extent of

existing and future corrosion would not threaten the available margin. Upon

observations of the exterior of the tank, the inspectors did not detect any

indicatiens of active leaks. The pressure grouting applied by the licensee was

evident in the lower sections of the tank and appeared to be holding well.

The inspectors concluded that the issue was adequately resolved for the current

time. Ongoing examinations of the tank conducted during routine plant walkdowns

~

should be sufficient to detect future leaks. If necessary, the issue could be

reopened at that time.

E8.2 (Closed) Inspection Followuo item 50-445:-446/9310-07: Use of Run Efficiency

Backaround - This item identified the practice by the licensee of using run efficiency

in the equation for predicting the unseating capability of some of its motor-operated

valves. The actuator vendor, Limitorque, had not endorsed the use of run efficiency

for the opening direction, instead recommending use of a lower pullout efficiency

for this application,

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Inspector Followuo - During this inspection, the inspectors discussed this issue with

a licensee motor-operated valve expert. For certain applications, Comanche Peak

was still using run efficiency for the open analysis. However, the following two

f actors, not typically considered, were also included in the calculation of pullout

capability: (1) a factor accounting for torque losses due to a stem-thrust effect of

approximate magnitude to account for the difference between run and pullout

efficiency, and (2) the use of a 0.9 application factor in lieu of.the 1.0 application

,

l

factor endorsed by Limitorque for instances where the limiting voltage is less than

90 percent rated. In recognition of these facts and the extensive testing the

,

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licensee performed to justify their methodology, the inspectors considered the issue

!

to be resolved at Comanche Peak. However, this does not confer a generic NRC

endorsement to use run efficiency for motor-operated valve open capability

analyses.

1

i

E8.3 (Closed) Insoection Followup Item 445.446/9505-01: Thermo-Lao issues

Backaround - This item involved issues related to the use of Thermo-Lag fire barriers

i

at Comanche Peak. One of these concerns involved the use of TU Electric Test

Scheme 15-2, in which a localized heat affected zone was observed on a single

l

cable. The other issue involved a number of Thermo-Lag discrepancies in Unit 2

-

that were documented in TU Engineering Report ER-ME-100, " Evaluation of Unit 2

'

Thermo-Lag Fire Barrier Discrepancies," Revision 0, dated February 15,1995.

During a previous inspection, this report had been in draf t.

Insoector Followuo - During the current inspection, the inspectors verified that in a

letter dated May 22,1996, the NRC accepted Scheme 15-2, except for cables

smaller than 750 KcMil [MCM). In a Letter TXX-97047, dated February 28,1997,

the licensee stated that TU Electric Test Scheme 15-2 is not used to certify

configurations that are less than 750 MCM cable.

The inspectors also reviewed the completed report and discussed this issue with the

-

site Thermo-Lag licensing contact. Based on this, the inspectors concluded that the

licensee had, in their detailed review of 10 percent of these discrepancies,

.

established a reasonable basis for discontinuing the fire watches initiated in

response to these discrepancies. However, the licensee, for other reasons, had

i

retained the fire watches throughout this time period to the present.

Although certain issues related to Thermo-Lag at Comanche Peak remain open, the

inspectors concluded that this inspection followup item could be closed. Remaining

issues are being resolved under an ongoing dialogue between the licensee and the

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Office of Nuclear Reactor Regulation.

26

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E8.4 (Closed) Inspection Followup Item 50-445:-446/9710-02: Temocrary Shieldina

1

Backaround - During a routine plant tour, the inspectors observed temporary lead

shielding in the plant that was secured with the use of plastic tie wrap. Based on

the concern that the temporary shielding could detach and damage surrounding

equipment, the inspectors questioned the engineering analysis that had been

performed for this method of installation.

Inspector Followuo - The licensee stated that eight temporary shielding installations

1

existed in the radiation controlled area of both units, some for greater than 2 years.

l

The inspectors observed temporary shielding installed in several of these areas, and

l

noted that it was within the vicinity of other safety-related piping and components.

The temporary shielding was secured with white, plastic tie wraps.

The inspectors reviewed Calculation ECE-PSE-139, dated August 21,1990, that

allowed the installation of temporary shielding within the guidelines described in

Procedure RPI-608, " Quality-Related Control of Temporary Shielding," Revision 5,

dated May 26,1994, and found that an analysis of the securing mechanism (i.e.,

plastic tie wraps) for temporary shielding had not been provided. The calculation

did address the additional piping loads generated by the shielding, but did not

evaluate the capability of the plastic tie wrap to keep the shielding in place during

seismic or other events. The lack of consideration of the tie wrap strength for these

installations was considered a weakness in the calculation method employed for this

application.

In response to the inspectors' concerns, the licensee issued Operations,

Notification, and Evaluation Form 97-429 and attached a technical evaluation of the

acceptability of the tie wrap attachments. The evaluation concluded that for three

of the eight existing installations, the loads generated by a seismic event would

exceed the vendor's recommended loading, but would not exceed the loop tensile

strength. For one of the eight existing temporary shielding installations, the

calculation stated that the installation was unacceptable; however, the licensee

found no seismic Catego.y ll/l concerns in the area where this shielding was

installed. Therefore, for this installation, falling shielding would not cause an

operability concern.

On May 2,1997, the licensee issued Shift Order 97-05, which stated, " Temporary

shielding in the plant which is secured using plastic tie wraps must be inspected if a

seismic event or plant transient has occurred." The inspectors considered the

technical evaluation in combination with Shift Order 97-05 to have satisfactorily

addressed the immediate operability concerns related to this issue.

The inspectors noted that there were both white and blue, plastic tie wraps securing

l

shielding in various locations in the radiation controlled area; however, only blue tie

l

wraps were available in the tool room. However, licensee personnel provided

'

conflicting answers concerning which tie wraps should be used to secure temporary

shielding. For example, a radiation protection technician told the inspectors that

white, plastic tie wraps were to be used in radiation areas. A joint engineering team

27

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supervisor told the inspectc s that blue, plastic tie wraps should be used in radiation

areas (and had, in fact, tested blue tie wraps for tensile strength in response to this

issue). Personnel in the tool room stated that blue, plastic tie wraps were issued for

installing shielding in the radiation controlled area. Finally, the acting radiation

protection manager stated that the only distinction between blue and white tie

wraps were for foreign material exclusion control in containment where only blue tie

wraps were to be used.

Procedure RPI-608, " Quality-Related Control of Temporary Shielding," Revision 5,

dated May 26,1994, allowed for the installation of lead shielding on both safety

>

and nonsafety-related systems. Attachment 2 to Procedure RPI-608, " Shielding

Installation Guidelines," stated that plastic tie wraps were acceptable as securing

devices. - However, the attachment failed to specify the type or size of the tie-wraps

l

to use and failed to provide guidelines on how to correctly secure the temporary

(

shielding, such as the maximum spacing between the attachrnents. The inspectors

concluded that Procedure RPI-608 was inadequate to control the installation of

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temporary shielding and ensure that the temporary shielding did not adversely affect

l

safety-related components.

10 CFR Part 50, Appendix B, Criterion V, " Instructions, Procedures, and Drawings,"

requires, in part, that activities affecting quality shall be prescribed by documented '

procedures and instructions appropriate to the circumstances.

(

!

The failure of Procedure RPI-608 to provide adequate installation instructions for the

!

installation of temporary shielding was identified as a violation of 10 CFR 50,

Appendix B, Criterion V (50-445;-446/9712-06).

V. Manaaement Meetinas

X1

Exit Meeting Summary

>

The inspectors presented the inspection results to members of "censee management

at the conclucion of the inspection on May 2,1997. The licensee acknowledged

the findings presented. The licensee disagreed with two of the proposed violations

,

'

involving the failure (1) to provide information regarding previous f ailures of a valve

discussed in Licensee Event Report 96-02; and (2) to perform a safety evaluation

for several plant changes which the licensee classified as " trivial changes". As

'

discussed in Sections 03.1 and E2.4 of the inspection report, we have concluded

that (1) the information omitted from the Licensee Event Report was clearly within

the scope of the intent of the existing regulations, and (2) our previous inspections

did not approve the licensee's method of implementing " trivial changes".

l

The inspectors asked the licensee whether any materials examined during the

!

inspection should be considered proprietary. No proprietary information was

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identified.

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a

ATTACHMENT

SUPPLEMENTAL INFORMATION

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PARTIAL LIST OF PERSONS CONTACTED

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Licensee

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J. Barker, Engineering Overview Manager

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O. Bhatty, Senior Regulatory Compliance Specialist

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R. Bird, Nuclear Planning Manager

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M. Blevins, Plant Manager

D. Buschbaum, Technical Compliance Manager

R. Byrd, Smart Team 2 Manager

R. Calder, Executive Assistant

J. Curtis, Radiation Protection Manager

R. Cutlip, Maintenance Support

D. Deperro, Smart Team 3 System Supervisor

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S. Ellis, Smart Team 1 Manager

J. Finneran, Smart Team DW:n Load

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R. Flores, System Engineering Manager

,

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W. Grace, Safety Services Manager

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W. Guldemond, Shift Operations Manager

T. Hope, Regulatory Compliance Manager

,

T. Jenkins, Smart Team 3 Manager

f

J. Kelly, Vice President, Nuclear Engineering and Support

M. Killgore, Nuclear Engineering Manager

D. Kross, Work Control Manager

B. Lancaster, Plant Support Manager

H. Lancaster, Operations

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F. Madden, Technical Support Manager

D. McAfee, Programs Overview Manager

G. Merka, Regulatory Affairs

M. Sunseri, Nuclear Training Manager

C. Terry, Group Vice President, Nuclear Production

R. Walker, Regulatory Affairs Manager

D. Weyardt, Smart Team 2 Support

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NRC

V, Ordaz, Resident inspector

T. Polich, Project Manager

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INSPECTION PROCEDURES USED

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IP 40500

Effectiveness of Licensee Controls in identifying, Resolving, and

Preventing Problems

IP 92903

Followup - Engineering

ITEMS OPENED, CLOSED, AND DISCUSSED

Opened

50-445;-446/9712-01

VIO

Failure to Initiate Operations, Notification, and

Evaluation Form

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50-445/9712-02

VIO

Inadequate Licensee Event Report

50-445;-446/9712-03

VIO

Inadequate Corrective Actions

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50-445;-446/9712-04

IFl

Diaphragm Shcif Liie

50-445;-446/9712-05

VIO

Inadequate 10 CFR 50.59 Evaluation

50-445;-446/9712-06

VIO

Inadequate Temporary Shielding Installation Procedure

Closed

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50-445;-446/9310-07

IFl

Run Efficiency for Motor-Operated Valve Opening

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Analysis

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50-445;-446/9505-01

IFl

Thermo-lag issues

50-445;-446/9601-02

IFl

Unit 2 Refueling Water Storage Tank Degradation

50-445:-446/9710-02

IFl

Inadequate Temporary Shielding

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LIST OF DOCUMENTS REVIEWED

1

PROCEDURES

STA-421

Operations Notification and Evaluation (ONE) Form, Revision 5

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STA-422

Processing of Operations Notification and Evaluation (ONE) Forms,

Revision 12

STA-504

Technical Evaluation, Revision 11

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ODA-102

Conduct of Operations, Revision 16

NOA-2.30

Industry Operating Experience Report Review Program

ECE 6.08

Determination of Shelf Life

ECE 5.01-07 Maintenance Alteration Evaluations

STA-707

10 CFR 50.59 Reviews

N/A

10 CFR 50.59 Review Guide, Revision 4

l

i

ONE FORMS

l

Ooerations95-790

Spurious containment ventilation isolation signal

95-985

Leaking S/G blowdown containment isolation valve

95-1001

Two valves in boric acid flowpath found out of position

96-100

Operator mistakenly started CCP instead of BAMUP

96-410

Auxiliary Operator closed wrong valve removing RHR from service

96-460

Improper fuse installed in fuse block

96-572

Noisy source range channels causes swapover of CP suction to RWST

96-579

MSIV hydraulic oil pump failed to maintain required pressure

96-601

l&C inadequately restored MFP turbine control computers causing turbine trip

96-634

Unit unable to reach full power due to MSR drain line size

96-723

Inadvertent boration while filling & venting BTRS96-726

Overpressurization of SI discharge piping

96-736

Penetration seal breach without LCOAR tracking

96-830

Rod control power supply failure

96-1102

Reactor vessellevel fluctuation during draindown

96-1145

Chiller tripped due to combination of things

96-1182

Breaker failed to open de-energizing bus causing Rx trip

96-1359

Fire door /RCA boundary found open

96-1455

Excessive load increase causing letdown to isolate

Maintenance

96-0166

Erosion of ECCS Throttle Valves

96-0088

Valves Fail Leak Test

95-1144

Valve 'Nould Not Open Manually

95-OE64

10 CFR Part 21 Cylinder Liners

96-1064

MOV Testing Deficiency

95-0007

DCN Closed Before Grinding Work was Performed

95-0030

Camshaft Cover Bolts Discrepancies

95-0720

TD-AFW Pump Alignment Out-of Balance

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Enaineerina

96-0080

FWlV Slow Closure

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96-0308

MOV Failed to Open

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96-0352

MOV Fails to Fully Close

96-0408

Safety Injection Pump Exceeds Max Head Limits

96-0429

MOV Failed Closed

96-0862

MOV Unseating Problem

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96-0781

Starting Air Block Valve

96-0910

EDG Generator Frequency Unstable

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96-1487

10 CFR Part 21 MOVATS 3500 Strain Module

95-0018

Failure to Perform impact Reviews on Minor Modification

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95-0022

Circuit Breaker Failed Testing

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95-0048

Filtration Unit Airflow out of Specification

96-0951

CCP Lubricating Oil Problem

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96-0022

No Design Change Initiated to Remove Components95-949

Data bases differ on the classification of therrnocouples

95-1013

Incorrect torque used on bonnet fasteners

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95-1049

Water discovered in left bank air intake manifold of EDG

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96-121

Safety injection relief valve lifted and ruptured its bellows

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96-299

Relief valve failed set pressure and seat leakage tests

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95-816

Safety injection relief valve found relieving to the floor

s96-306

9elief valve failed set pressure test

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95 1027

Found scaling calculation revised for a modification not implemented

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95-1102

Flow diagrams and MEL are inconsistent in the classification of valves

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95-1152

Process sample line was found closed and capped but stillleaking

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95-1013

Torque wrench used to torque fasteners outside of its range

95-756

ONE form disposition was changed from repair to use-as-is

95 1094

On start of TDAFWP handswitch indicator for valve failed

)95-846

During EDG test,3 of 6 bolts on the fuel oil pump were loose

95-930

Poppet was found installed backwards on the EDG fuel oil pump valve

!95-880

Valves were found stuck open due to dirty system

95-031

Replacement nozzle for relief valve was wrong size

96-1217

Two pressurizer safety valves failed as-found tests95-949

Conflict between MEL and PRISM for status of thermocouples

95-1104

Carbon steel valve replaced with stainless valve

95-723

Increased oxygen concentration found in condensate storage tank

95-884

AFW pump shaft found binding

95-738

Guide bushing land was damaged

95 833

Piping to outboard seal was cracked

95-799

CCW surge tank low alarm

95-850

Accumulator check valve leak rates97-435

Generic implications of diaphragm valve finger plates

,94-902

Finger plate found upside down on diaphragm valve

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95-839

Finger plate installed improperly in diaphragm valve

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96-602

Diaphragm finger plate found installed upside down

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96-38

Finger plate was installed upside down

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'96-406

Finger plate was installed upside down

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96-419

Finger plate was found upside ~ down

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Corrective Maintenance Work Orders

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NUMBER

DESCRIPTION

+

92-028462

Bolt missing in component shelf

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96-104945

Water found inside motor cavity

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96-102519

Valve exceeds alert limit stroke time

96-100954

Replace valve

95-086259

Leaking through packing

,

95-089356

O-ring broken in operator

96-100644

Remove dielectric kits

96-105877-

Problem with low oil pressure

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95-084650

Isolation valve for pressure indicator is frozen open

96-101667

Diaphragm leaking air

96-104036

Replace lube oil pump low speed shaft

s.

95-091729

Boron crystals buildup on sealleakoff drain

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95-094513

Remove and replace 4 cylinder liners for inspection

95-089444

Wires possibly rolled at AC distribution box

95-084212

Replace existing solenoid valves

95-092829

Backleakage through check valve is responsible for accumulator level

96-102268

Minor oil leak at handwheel shaft to casting

96-105889

Troubleshoot problem with flow control valve

96-104040

Rework and replace swing arm / disc assembly as required

96-101080

Valve leaking by seat

96-102617

Valve sprayed from the diaphragm when closed from full open

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97-108132

Small diaphragm leak

95-081016

Atmospheric relief valve leaks past seat

95-090815

Spent fuel pool isolation valve has stripped spindle

96-102163

Rebuild relief valve and determine cause for failure

96-102955

Realign station service water pump

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96-104477

Stud broken off on primary plant ventilation exhaust filter unit

95-322110

Finger plate on diaphragm valve installed upside down

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Maintenance Alterations

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DCN NUMBER

DESCRIPTION

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10804

Replace 3/4-inch valves with 2-inch valves

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10234

Relocate personnel air lock door limit switch

10666

Revise purnps by adding retrofit kit

1

10701

Machine replacement shaft for valve for proper fit

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10702

Used an eccentric bushing in check valve swing arm to correct

condition

10787

Permanent addition of thermometer to replace temporary one

10657

Used jack bolts as an . alternative configuration to position axial

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alignment key on feedwater pump

'

10949

Machine relief groove on the feedwater pump turbine rotor

-

10863

Install foam deflector shield panels to the top of the clarifier surge

tank

9637

Replace 2 inch and smaller Edwards Univalves with commercial globe

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valves

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10738

Provide guidance for maintenance of components which experience

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service induced material defects

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10659

Reduce projection on 4 wall anchor bolts in pressurizer compartment

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9813

Replace existing outboard bearing on the SF cooling pump motors

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with insulated bearings

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10147

Substitute one type of fuse for another

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10790

Relocate valve and associated flanges due to flow induced vibration

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9876

Modify 2 sections of insulation on the reactor vessel

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11074

Install 2 tubing runs between containment penetrations to support

ILRT testing

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10631

Replace valve and section of nearby piping

10485

Determine inoperable motor space heater for containment HVAC fan

motor

10720

Remove the check valve and the strainer for the safety chillers and

reinstall them as shown

10721

Remove the check valve and the strainer for the safety chillers and

reinstall them as shown

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10142

Modify RHR pump motor upper and lower cover plates

10922

Modify pump interlock

10797

Install drain valves in radiation waste system

10174

Remove 2 feedwater valves since they are not needed

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10445

Remove internals of instrument air check valve

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10490

Valve out CCW flow transmitter and open bypass line

9013

Generically replace gate valves with ball valves

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Assessments and Audits

NUMBER

DESCRIPTION

1995

Engineering Self Assessment Report, September 1995

1996

Maintenance Function Self-Assessment

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10 CFR Part 21 Reports

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MKW Power Systems, " Voltage Adjust Potentiometers," dated May 14,1996

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Cooper Energy Services, " Starting Air Admission Valves (block and vent valves)," dated

July 9,1996

Consolidated Power Supply, " Indeterminate Material Shipped," dated June 20,1996

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Rosemount Nuclear instruments, " Conduit Seals Exhibit Short Conditions," dated

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September 20,1996

MOVATS, "3500 System Strain Module and Aux Contact Module Time Delay Testing,"

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dated September 26,1996

INFORMATION NOTICES

96-48 MOV Performance issues

96-61 Failure of a Main Steam Safety Valve to Reseat Caused by an improperly installed

Release Nut

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96-24 Preconditioning of Molded-Case Circuit Breakers Before Surveillance Testing

Operability Reviews

ONE-QTE-96112 Diesel Generator KVAR and load swings

ONE-QTE-97-272 RWST Suction Isolation Calculation Error

ONE-QTE-96-495 Abnormal discharge pressure of Containment Spray Pump

ONE-QTE-96-226 CCW Discharge Crosstie Velve i.eaks 4 PPM

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ONE-QTE-97-256 Slight Interference Torque Arm to Packing Gland

ONE-QTE-95-442 As-Left Seat Leak Test not Performed

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