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JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 1 i
Notice applicable to Construction Procedure No. 35-1195- CCP-30 Rev. 12 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following pages with the attached:
Page 8 of 14 and 1
page 13 of 14 i
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Reviewed by:
-4, ^ h./2 e Clll84 ,r/s fMi7 S-tsM Brown & RbotQdality Assurance Date Origiptor D'at)
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I ~ ;, 9-8' Approved by:
( i_ NZkt%. - [-JTSY Date TUGC0' Quality Assurance
.O,h h f," f-/7.f[ 5/17/84 Construction Project Manager Date Effective Date 8511070101 851016 "
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE !
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CCP-30 12 03/04/94 1 of 14 TITLE: ORIGINATOR 4/ [ J- d-M Date
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C0ATING STEEL SUBSTRATES INSIDE REVIEWED BY: /7/8 M57 8"~MM Date
' BM QA REACTOR BUILDING
& RADIATION AREAS , , [, , yg 7 OcN#l J ro gr / 'Date APPROVED BY: , 4 47 JJ"M 4/ CONSTRUCTION P!WJECT MGR . Date o.1 TABLE OF CONTENTS
1.0 INTRODUCTION
1.1 PURPOSE ;'? - 'F
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1.2 SCOPE / 1 =
Nhe j 1.3 GENERAL DISCUSSION I 2.0 SPECIAL ITEMS AND 0 6 ,
2.1 QUALIFICATION OF PEM M?f63V d8 L)NL UA =B 2.2 SAFETY REQUIREMENTS 2.3 INSTRUMENTS AND THEIR USE 2.4 DOCUMENTATION 2.5 RECEIVING, STORING AND DISPENSING OF COATING MATERIALS 2.6 SPECIAL COATING PROCEDURE 3.0 PROCEDURE FOR SURFACE PREPARATION AND COATING 3.1 PREPARATION OF SUBSTRATES FCR PRIME COAT 3.2 MIXING PRIMER 3.3 APPLICATION OF PRDE C0AT 3.4 PREPARATION FOR FINISH COAT 3.5 MIXING CF FINISH COAT 3.6 FINISH C0AT APPLICATION l 4.0 SYSTEM REPAIR REPAIR AFTE4 FINAL TOPCOAT 4.1 SURFACE PREPARATION 4.2 REPAIR PRIMER APPLICATION 4.3 REPAIR FINISH APPLICATION 4.4 DEFECTS AND REPAIRS 5.0 FINAL ACCEPTANCE 5.1 FINAL ACCEPIANCE INSPECTION 5.2 HOLD POINTS 6.0 SUPPORTING INFORMATION 6.1 DEVINITIONS 6.2 ATTACHMENTS
6.3 REFERENCES
- 4 DUE TO EXTENSIVE REVISIONS CHANGE BARS HAVE BEEN CMITTED r , , ,
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l PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CCP-30 12 03/04/34 2 of 14
1.0 INTRODUCTION
e 1.1 PURPOSE 1.1.1 The purpose of this procedure is to establish the methods by which the prime and finish coats are to be applied to the containment liners and radiation areas in accordance with specification, drawing, and manufacturer's requirements.
1.2 SCOPE 1.2.1 The scope of this pocedure covers the surf ace preparation and coating of Unit 1 and 2 steel substrates inside the reactor buildings and radiation areas scheduled to receive protective coatings.
1.3 CENERAL DISCUSSION 1.3.1 All coating materials covered by this procedure shall be as manufactured by Carboline Corporation of St. Louis, Missouri.
The coating shall consist of a prime coat of Carbo Zinc 11 with a finish coat of Phenoline 305. To protect the prime coat from prolonged exposure, a " seal coat" consisting of approximately one mil DFT of Phenoline 305, thinned at 50% may be applied over the prime coat. Finish coating shall be applied when convenient.
In order to maintain traceability on protective coatings applied to shop coated steel cited for installation in the Reactor Building, these items shall be steel stamped with a unique coating code number. The code numbers shall be assigned by QC Paint and applied by craf t personnel. Upon division of materials, this unique number will be transferred along with all other unique identifying numbers.
1.3.2 Vendor coated items shall have coating system verified for compliance to site specification prior to any additional coating or coating repair.
1.3.3 When there is a conflict between this procedure and Reference 5, the requirement of Reference 5 shall prevail, i
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- PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CCP-30 12 0'i/04/84 3 of 14 2.0 SPECIAL ITEMS AND OPERATIONS 2.1 QUALIFICATION OF PERSONNEL 2.1.1 Coating application personnel shall be qualified per previous experience and practical application. In addition, each painter shall have been instructed by the Paint Superintendent or his representative in the use of the products as consistent with Carboline's training procedures, which includes both classroom instruction and a field application demonstration. This shall be verified by completing a form similar to Attachment 1. This form shall be executed by the Brown & Root Paint Superintendent or his representative. A coating manufacturer's representative will be available for technical supervision upon initial painting ef fort.
Applicators performing work to a special coating procedure shall be qualified for that procedure.
2.2 SAFETY REQUIREMENTS 2.2.1 All appropriate health, safety, and fire protection requirements, pertaining to surface preparation and coating application shall be followed. It shall be the responsibility of the Site Safety Department to establish the frequency of monitoring the coating work.
2.3 INSTRUMENTS AND THEIR USE 2.3.1 The painting Foreman and General Foreman shall have access to and
. be familiar with the use of all instruments necessary to insure efficiency of coating applications. This shall include, such as but not limited to, surface profile comparators, holiday detectors, thermometers, and wet and dry film gauges. Viscosity measuring devices will not be used. Wet film gauges will be randomly used during coating application as an aid to field personnel on Phenoline i 305 only. Readings will be limited to the minimum necessary to control coating thickness.
2.4 DOCUMENTATION 2.4.1 Records shall be maintained on Attachment I listed in Sectiun 6.2.
Af ter completion, each form shall be forwarded to the Brown & Root Document Control Center for filing and distribution to the various parties as listed on the distribution sheet.
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PROCEDURE EFFECTIVE I BROWM & RCOT, INC. NUMBER REVISION DATE PAGE 8
CPSES i
JOB 35-1195 CCP-30 12 03/04/84 4 of 14 2.5 RECEIVING, STORAGEe AND DISPENSING OF COATING MATERIALS 2.5.1 Receiving and Storage - Upon receipt of a shipment of coating materials, the QC Representative accepting shipment shall be responsible for completing all necessary receiving inspection documentation. General receiving procedures shall be in accor-dance with Brown & Root Construction Procedure CP-CPM 8.1. It shall then be segregated from Non "Q" materials and stored in the paint storage building where temperatures will be maintained be-tween 45' - 110*F. Infrequent dips in air temperature in storage areas as low as 32*F for up to 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> are acceptable. Temporary storage may be required at the receiving warehouse due to receiving or other problems.
2.5.2 Dispensing Material to the Field - Coating materials shall be transferred from the controlled area to a designated temporary storage area or area of intended use. Due to limited shelf-life of coating materials, this shall be done on a "first-in",
" firs t-out" basis. Af ter materials have been partially used from
! an individual container, the said container cannot be resealed and returned to "Q" storage area for later use. Containers opened and partially distributed from the "Q" paint storage area may be resealed i and the remaining contents used for "Q" painting.
2.6 SPECIAL COATING PROCEDURE 2.6.1 When items require special coating not covered under the content of this document, the appropriate Project Engineer (Mechanical, Civil Electrical) shall complete Attachment 2. A log of all procedures of Attachment 2 shall be' maintained. The following information shall be completed on each procedure.
2.6.1.1 Each procedure shall be given a unique number. The scope will
- describe the working limits of the procedure with detailed work requirements being listed under the requirements section.
The approvals section shall have signatures of the following:
Project discipline Engineer (Mechanical, Civil, etc..), QA Manager if coating of item is safety related, TUSI representative when required, Engineer who prepared document, and a revision number and date. Upon completion of the document, distribution shall be made to all holders of this procedure.
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES i
JOB 35-1195 CCP-30 12 03/04/84 5 of 14 3.0 PROCEDURE FOR SURFACE PREPARATION AND COATING 3.1 PREPARATION OF SUBSTRATES FOR PRIME COAT 3.1.1 Surface Preparation - If needed the surface to be primed shall be cleaned of any heavy oil or grease deposits in accordance with SSPC-SP-1-63 " Solvent cleaning". Small amounts of grease or oil deposits may be removed by blast operations. Final blasting shall not begin unless the temperature of the surface to be blasted is 5'F or more above the dew point. The surface shall be cleaned by blasting to SSPC-SP-10. "Near White Blast" cleaning. Blasting operations shall be performed with blast abrasive which will achieve a minimum profile of 1 mil. After the above surface preparation, the surface to be primed shall be air blasted and/or solvent wiped to remove dust, sand or foreign contaminants from the surface. Air blasting shall not be performed where air-borne contaminants could adhere to tacky paint. Sufficient time shall be provided to allow suspended particles to settle before beginning primer application. If rust forms af ter surface preparation, the rusted area shall be reeleaned before primer application. Generally a blast cleaned surface shall not be exposed for more than 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> prior to priming without additional cleaning of the surface. When applying coatings that will be joined together by a later coating operation, the interface shall be constructed as follows:
- a. Blasting using no border tape - Overblast the steel to near white metal approximately 12" - 18" beyond the point which will receive primer. Hold back approximately 12" - 18" f rom edge of blasted area when applying primer. ,
- b. Blasting using border tape - Clean the steel to near white
. metal approximately 3" - 6" beyond the point which will receive primer. Place border tape approximately 1" in from the edge of cleaned area and prime. When applying seal or finish coat on either of the above methods hold back approximately 12" - 18" from edge of primer.
3.1.2 Removal of weld spatter and other minor surf ace imperfections (not to exceed .031" for containment liners) - if needed, weld spatter omitted by others will be removed by Painting Personnel in accordance with SSPC-SP-2 and SSPC-SP-3. If it is determined that surface defects are sever enough to require later repair, the area to be repaired will be blocked out and spot painted at a later date. All protrusions and peaks shall be ground to a rounded contour.
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- I PROCEDURE BROWN & ROOT, INC. I EFFECTIVE DATE l PAGE NUMBER REVISION CPSES I
JOB 35-1195 03/04/84 CCP-30 12 6 of 14 3.2 MIXING PRIMER '
3.2.1 Primer - The primer, Carbo Zine 11, is packaged in a two component kit consisting of a base and zine filler. First the base shall be thoroughly mixed. Zine filler shall then be added under constant agitation and mixed until free of lumps. Partial mixes shall be mixed by weight in a proportion of 10 parts base to 22 parts zine tiller using a suitable scale to achieve a plus or minus 2 percent accuracy. The mixture shall then be strained through a 30-mesh screen.
NOTE: Inorganic zinc primer shall be power mixed or " boxed" prior to use.
3.3 APPLICATION OF PRIME COAT 3.3.1 Pri=e Coat Coating material shall be applied using conventional spray equipment with agitated pressure pots having a maximum hose length of 75 feet.
The primer shall be allowed to become tack free before start of other construction operations which could create contamination problems.
Any runs or sags having a detrimental ef fect on the coating system shall be removed and repaired. The following application parameters shall be followed:
- a. Normal conditions of ambient and surface temperature shall be 40* to 95'F and 40* to 110*F respectively. Primer may be applied within an ambient range of 0* to 130*F and a surface temperature of 0*F to 200*F. Normal thinning of Carbo Zine 11 is 1 pints per gallon. Application during other than normal conditions; Carbo Zine 11 may be thinned up to 2 quarts per gallon .
- b. Humidity values vary from 0 to 95% but Coating shall not be applied to a wet or damp surface.
- c. Average thickness of prime coat shall range form .002" to .006".
- d. A double regulated pot having an adequate air volume supply shall be used,
- e. For spray application, as a guide, coating material may be applied using a 50% overlap with each pass while holding a gun 8 - 10 inches frcm the surface. Cross hatch application is permissible.
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PROCEDURE EFFECT!VE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES i l JOB 35-1195 i l CCP-30 12 03/04/S4 l 7 of 14 i
- f. Cure time before topcoat shall be in accordance with Attachment 3 or the following: Carbo Zine 11 is suf ficiently cured for topcoat when the coating may be burnished rather than removed when rubbed with the flat portion of a smooth edged coin such as a nickel. (Minor amounts of zine dust may be removed during cure verification; however, a burnished surface must be achieved).
If requirad, the cure of Cabo Zinc 11 may be accelerated by the use of water spray; however, a minimum of one hour must elapse between application of coating and water spray. Below 25' relative humidity, water curing is recommended to obtain the desired cure.
Water used for water curing shall have a pH f actor from 5 to 9.
Application of water spray for curing purposes may be as of ten as necessary to obtain the proper cure,
- g. Primer application shall not begin unless the surface temperature is a minimum of 5'F above the Dew Point.
3.3.lA Viscosity shall be controlled by adding thinner, as required. Pot life of CZll shall be as shown in Attachment 4 3.4 PREPARATION FOR FINISH COAT 3.4.1 Verify primer surface ready for finish coat.
3.4.1.1 If no primer defect exist, solvent wipe surface and allow solvent to flash off surface. Apply finish coat. Prime showing defects shall be repaired per 3.4.2 using conventional spray equipment or brush application per Note 2.
3.4.2 Primer Defects and Repair Methods
- a. Sags or runs in excess of allowable coating thickness shall be abraded as required to bring the coating into acceptable IL=its. Sags or runs which are within the allowable thickness need not be repaired if there is no evidence of mudcracking,
- b. Muderacking is unacceptable and must be removed. After removal of mudcracking by blast, or power tooling, reprime the area. If the repaired area falls within minor defect criters or does not extend to metal substrate, topcoating may proceed.
- c. Oil or grease shall be' removed from inorganic zine primer by solvent wiping then blast or power tool cleaning substrate.
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CCP-30 12 03/04/84 8 o f 14 d.' High film thickness shall be removed by abrading to acceptable thickness.
- e. Low film thickness shall be corrected by application of additional primer material to acceptable limit utilizing material thinned at two quarts per gallon.
- f. Contamination as defined in Reference 5 shall be l removed. (See Note 3.)
- g. Treatment of Stains - Material causing stain shall be removed usiog bristle brush and water or Carboline Thinner #33. Area shall then be solvent wiped. Stains that remain on surface are acceptable as is. Allow the surface to dry thoroughly prior to further coating.
NOTE 1 Prior to recoating, the primed surface to be recoated shall be wiped with clean rags moistened with Carboline Thinner #33.
NOTE 2 Brush touch-up painting shall be done on prime coat in accordance with the following:
- 1. Carboline Application Instruction (Carbo Zinc 11) Bullatin - October 76-N.
- 2. Carboline Product Data Sheet (Carbo Zinc 11) Bulletin - October 76-N.
Brush touch-up allowed on areas one sq uare foot or less.
NOTE 3 For items primed with inorganic zinc, hand I clean with 3-M " Scotch-brite" pads coistened with solvent such as xylol or Carbolines No. #33 o r No . # 30 5. Cleaning in this prescribed manner provides acceptable surface preparation 6ar j further coating applicatio ns.
3.5 MIXING OF FINISH COAT 3.5.1 The finish coat, Phenoline 305, is packaged in a two component kit consisting o f Phenoline 305 base, Part A, and a Phenoline catalyst, Part B. Mixes are made by combining and thoroughly
. nixing the base and catalyst. Partial mixes may be made by combining , in a ratio by volume, four parts base to one part catalyst. Viscosity shall be controlled by adding thinner as required, but shall not exceed two quarts of thinner per gallon Phenoline 305. Pot life o f Phenoline 305 is shown on At tachme nt 4.
l- CCP-30 Rev. 12 DCN #1 5/17/84 Sheet 2 of 3 i
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PROCEDURE EFFECTIVE l BROWN & ROOT, INC. NUMBER REVISION DATE l PAGE I
CPSES JOB 35-1195 CCP-30 12 03/04/84 9 of 14 3.6 FINISH COAT APPLICATION 3.6.1 Finish coating shall be applied using conventional, airless, brush or roller. Weld seams, edges and other sharp geometrical discontinuities may receive an initial coat of I-2 mils finish coating thinned by using two quarts Phenoline Thinner per each gallon kit of Phenoline 305. To aid in continuity at edges, edges may be " striped" with Phenoline unthinned instead of the 50% mixture as stated above. In either
" striping" or initial coating of edges, welds, etc. , time should be allotted for the coating to harden sufficiently to maintain a " sealing" effect prior to continuing coating opera-tions. The initial coating of edges, striping, etc., as stated above, shall be considered part of the total initial finish coating operation. The material shall be allowed to become tack free before any other construction operations proceed which could create contamination problems by dust or other foreign matter. A continuity check may be performed in accordance with NACE T-6F-3 Condition "C". No gross dis-continuities are acceptable such as holidays, voids, skips, bubbles, and misses. Any runs or sags having a detrimental effect on the coating system shall be removed and repaired.
The following application parameters shall govern:
- a. The permissible range of surface and ambient temperature for application shall be 50* - 120* F.
Temperature may rise above 120* F af ter material has become " tack free". Phenoline 305 eay be thinned op to 2 quarts of Phenoline Thinner per gallon mix.
The ratio of thinner to Phenoline will be that which gives the best workable mix, i.e., usually advantageous to use more thinner at lower temperatures.
- b. Minimum and maximum values of relative humidity shall be 0% and 85% respectively.
- c. As a guide for spray application, coating material shall be applied using a 50% overlap with each pass while holding the gun 8 - 10 inches from the surface.
- d. The ambient temperature and relative humidity shall be measured to determine the dew point temperature.
Phenoline 305 finish shall not be applied unless the e .bstrate temperature is 5'F or more above the dew point.
PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CCP-30 12 03/04/84 to of 14
- e. Curing and time to recoat Phenoline 305 shall be as shown below:
Between Coats Temperature *F Final Cure 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> 50 - 59 12 days 36 hours4.166667e-4 days <br />0.01 hours <br />5.952381e-5 weeks <br />1.3698e-5 months <br /> 60 - 74 8 days 18 hours2.083333e-4 days <br />0.005 hours <br />2.97619e-5 weeks <br />6.849e-6 months <br /> 75 - 89 4 days 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> 90 & above 2 days
- f. Phenoline thinned at 50% and applied as a seal coat may be recoated af ter 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> of cure at or above 75'F.
- g. Tack free shall be defined as the extent of cure at which contaminants will not adhere to the coating.
- h. The total coating system shall have an average dry film thickness range from .006" to .013". The finish coated system shall exhibit full " hiding" properties of the primer coat.
4.0 SYSTEM REPAIR AFTER FINAL TOP COAT 4.1 SURFACE PREPARATION 4.1.1 Substrate not Exposed - The surface shall be repaired by solvent wiping per SSPC-SP-1 followed by hand or power tool cleaning per SSPC-SP 2 or 3 to roughen surface. The area shall be solvent wiped to remove dust prior to coating application.
4.1.2 Substrate Exposed - The surface shall be solvent wiped per SS PC-S P-1. After solvent wiping, the surface shall be prepared by abrasive blast or power tool cleaning except when minor defects exist, hand tooling cay be utilized. The cleanliness requirements shall be as defined in SSPC-SP10 "Near White Blast", unless on a weld or within 1 inch of a weld where the cleanliness requirements will be SSPC-SP6. In all cases a minimum profile of I mil shall be maintained.
NOTE: The 3-ti Clean and Strip or the 60 grit or coarser flapper wheel properly used over previously blasted surfaces provide a 1 mil profile. Adjacent areas shall be roughened and tapered by hand or power tool a sufficient amount to ensure a smooth continous final coating system.
PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION CATE PAGE CPSES
. j i JOB 35-1195 CCP-30 12 03/04/84 11 of 14 4.2 REPAIR PRIMER APPLICATION 4.2.1 For touch-up and repair areas, including major defects, primer may be applied utilizing material thianed up to 2 quarts of thinner per gallon. Allow suf ficient time for solvent to
" Flash off" prior to coating application.
NOTE: Brush touch-up utilizing inorganic zinc primer shall not exceed one square foot in area .
4.3 REPAIR FINISH APPLICATION 4.3.1 Remove any loose particles and solvent wipe. The area shall be coated with Phenoline 305 Thinner or Xylol. Allow sufficient time for solvent to " Flash off" prior to coating applicaiton.
Apply finish coat to the area, including minor defects, as required. Finish coat applied over minor defects should be applied at a thickness suf ficient to ensure a smooth transition to existing surrounding coatings.
4.4 DEFECTS AND REPAIRS 4.4.1 Runs and Sags - Runs and sags which have a DET higher than that allowed per Section 3.6.1 h shall be repaired by abrading to bring coating to acceptable thickness.
4.4.2 Cracks or Muderacking - Cracks shall be repaired by abrading to sound coating or substrate and recoat as necessary per 3.4.2 b.
4.4.3 Contamination - Contamination shall be removed by abrasion.
If low film thickness results recoat as necessary.
3 4.4.4 Discontinuities, and Damaged Areas - Discontinuities and damaged areas shall be repaired by abrading and recoating as necessary.
j 4.4.5 Stains - Stains shall be solvent cleaned prior to any additional coating application.
4.4.6 Orange Peel - Moderate amount of orange peel is acceptable.
If repair is necessary, abrade and recoat if required due to low film thickness.
4.4.7 Dry spray - Moderate amount adhering dry spray is acceptable in the finish coat. On primer, intermediate coats, or if necessary to recoat, dry spray is to be removed prior to additional coating being applied.
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CCP-30 12 03/04/84 12 of 14
- .. 4.8 Low Film Thickness -e Areas with low dry film thickness shall be repaired by applying additional coating.
NOTE: If coating removal is required from an area or item which has previously been coated in accordance with this procedure, shadows or tight residue of primer which may remain in the profile of the previously prepared substrate is acceptable. However, areas with residues of Carboline 191 Primer shall be recoated with Carboline 191 Primer. Areas with residues of inorganic zinc may be coated with either inorganic zine or Carboline 191 Primer.
5.0 FINAL ACCEPTANCE 5.1 FINAL ACCEPTANCE INSPECTION 5.1.1 Final acceptance inspection may be performed after a minimum topcoat cure of 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> cure for recoat ttme as stated in section 3.6.1 e is satisfied.
Touch up of minor defects, as defined in section 6.1.1 of this procedure may be done at time of final inspection without later reinspection of the repair.
After final inspection and resolution of all discrepancies are completed the QC inspector shall document the final acceptance by completing and signing the final acceptance record. A copy will then be transmitted to the B&R Paint Superintendent as soon as possible af ter final acceptance is made.
5.2 HOLD POINTS 5.2.1 Onsite receipt of coating materia.s. ,
5.2.2 Substrates before and following surface preparation.
5.2.3 Hixing and preparation of coating material for application.
5.2.4 Film characteristics after drying and curing.
5.2.5 Control of ambient conditions and surface temperatures during all phases of the coating work.
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CCP-30 12 03/04/84 13 o f 14 6.0 SUPPORTING INFORMATION 6.1 DEFINITIONS 6.1.1 Minor de fect - Minor de fects are defined as an area $ either circular or linear, in which a h" diameter circle could not be completely inscribed at any point along the entire length, and/or damaged area greater than " in width, but not to exceed 4 square inches in area either of which may extend to substrate.
6.1.2 Major de feet - Major de fects are defined as an area, either circular or linear, in which a " diameter circle can be completely inscribed at some point or along the entire length, and/or a damaged i area which is greater than \" in width and exceeds 4 square inches in area.
6.1.3 Coating inter face - At coating inter face for finish and/or primer coat, the existing coating shall be " feathered back" a sufficient distsuce to ensure a smooth final coating system.
When per forming coating inter facing the inter face o f the coatings or systems shall be a maximum of approximately th inch in width.
Within the inter face area, overlapping of any materials or systems is acceptable.
NOTE: When inorganic zine is applied at an interface, the cured inorganic zinc shall be screened or abraded prior to application of next coat.
6.2 ATTACHMENTS
- 1. Painter Qualification Record
- 2. Special Coating Procedure
- 3. CZ 11 Cure to Topcoat Time
- 4. Pot Life CZ 11 and Phenotine 305 CCP-30 Rev. 12 DCN #1 5/17/84 Sheet 3 of 3
PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES I ,
JOB 35-1195 CCP-30 12 03/04/94 14 of 14
6.3 REFERENCES
- 1. Gibbs & Hill Specification 2323-SS-14,
" Containment Steel Liner". Latest Revision
- 2. Steel Structures Paint Council, Volume 2, Second Edition
- 3. Carboline Corporation " Application Instruction".
October 76-N Revision and Bulletin Number 775 - data sheets October 76-N Revision and 473, Latest Revision
- 4. ANSI N 101.2,
" Protective Coatings (Paints) for Light Water Nuclear Reactor Containment Facilities"
- 5. Gibbs & Hill Specification 2323-AS-31
" Protective Coatings", Latest Revision
- 6. Gibbs & Hill Specification 2323-MS-101,
" Equipment Erection", latest revision
- 7. Gibbs & Hill Specification 2323-MS-433,
" Nuclear Piping", latest revision
- 8. Gibbs & Hill Specification 2323-MS-44B, "Non-Nuclear Piping"
- 9. Gibbs & Hill Specification 2321-MS-100,
" Piping Erection"
- 10. Gibbs & Hill Specification 2323-SS-17,
. " Miscellaneous Steel", latest revision e@hp+p -%e we e ,_ dee p6 @ M*-e6 Gr* NN4em
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES i
JOB 35-1195 CCP-30 12 03/04/84 1 of 1 ATTACHMENT I BROWN & ROOT, INC.
COMANCHE PEAK STEAM ELECTRIC STATION Painter Qualification Record GENERAL DATA Date Report Number TECHNICAL DATA Name of Painter Sussary of Field Experience Experience with Following Product Types Application Test for Specified Substrate Additional Qualifications (School)
Signature Applicator's Field Supervisor Distribution: Painting Supt.
Q.C. Department Tugco QA Vault (Orginal)
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PROCEDURE EFFECTIVE I BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES i
JOB 35-1195 CCP-30 12 03/04/84 L of 2 TTACHMENT 2 "Q" Coating Sheet of Procedure !
"Non Q" Coating Rev. Date SPECIAL COATING PROCEDURE NO.
SCOPE REQUIREMENTS:
4 REFERENCE DOCUMENTS J6"-
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES 1
JOB 35-1195 CCP-30 12 03/04/84 2 of 2 ATTACHMENT 2 (Continued)
Sheet of Procedure #
Rev. Date REQUIREMENTS (Continued)
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f PROCEDURE EFFECTIVE l BROWN & ROOT, INC. NUMBER REVISION DATE PAGE g
CPSES 1
JOB 35-1195 CCP-30 12 03/04/84 1 of 2 ATTACHMEE 3 CZ-11 CURE TO TOPCOAT TIME 25-50% R. H.
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r PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE i
CPSES JOB 35-1195 CCP-30 12 03/o4fg4 2 of 2
&TTACHMEE 3 CZ-il CURE TO TOPCOAT TIME 50-100% R. H.
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUM8ER REVISION DATE PAGE CPSES J08 35-1195 CCP-30 12 03/04/84 1 of 1 ATTACHMENT 4 NORMAL POT LIFE - CZ-11 8 Hours Pot Life
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- Pot life stated above for unthinned coatings are the recommended times and should be utilized as a guideline for coating usage time, however, actual pot life may be longer. For unthinned coatings or coatings thinned 50% or less, actual pot life is determined by applicability of the coating.
POT LIFE PHENOLINE 305 TEMPERATURE ('F) UNTHINNED THINNED-50%
50-54 10 hrs 24 hrs 55-59 . 7 hrs 24 hrs 60-64 4h hrs 24 hrs 65-69 3h hrs 24 hrs 70-74 2 hrs 24 hrs 75-79 1 hrs 24 hrs 80-84 1 hrs 24 hrs 85-89 1\ hrs 24 hrs 90-95 1 hrs 24 hrs Pot life stated above for unthinned coatings are the recommended times and should be utilized as a guideline for coating usage time, however, actual pot life may be longer. For unthinned coatings or coatings thinned 50% or less, actual pot life is determined by the applicability of the coating.
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