ML20138P268

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Rev 1 to Instruction CP-EI-4.0-51, Control of Protective Coatings Field Verification Activities. Related Info Encl
ML20138P268
Person / Time
Site: Comanche Peak, 05000000
Issue date: 04/06/1984
From:
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20138M609 List: ... further results
References
FOIA-85-59 CP-EI-4.0-51, NUDOCS 8511070028
Download: ML20138P268 (19)


Text

.

' 'IUGOO ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE

'DATE

. . ,0 CP-EI-4.0-51 1 4-6-84 1 of 5 CONI'IOL OF PIOTECTIVE CDATINGS .

/

i FIELD VERIFICATION ACTIVITIES PREPARED BY a f1 [r_ ./ /i -

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APPROVED BY /_ad'l,o f/ ,.' 4 3 ', ' ~ 'P~-

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1.0 REFERENCES

1-A CP-EP-4.0 Design Control 1-B CCP-30 Coating Steel Substrates Inside Reactor Building and Radiation Areas 1-C CCP-40 Protective Coating of Concrete Surfaces 1-D Gibbs & Hill Specification 2323-AS-31 2.0 GENERAL 2.1 PURPOSE

'1b describe the program used bf Engineering (by walkdown) for field verification of protective coatings. This instruction is established to ensure the integrity of design control activities specified per Reference 1-A.

2.2 SCOPE

'Ihis instruction is applicable to all areas of protective coating including areas previously " final accepted" by the quality control organization in which the protective coatings my have Iren subjected to minor damage and require repair.

2.3 RESPONSIBILITY The CPP Civil / Structural Engineer has been delegated the responsibility for the implementation of the measures described herein.

Where specific individuals are identified by position in this instruction, properly authorized designees may be delegated to act in that capacity.

2.4 DEFINITIOtG 2.4.1 Minor Damage Dam:ge to finish coat, regardless of size with damage possibly extending through primer to substrate and exposing substrate for a maximum of four (4) square inches in area.

8511070028 851016 PDR FOIA GARDE 85-59 PDR

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IUGCO ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE DATE CP-EI-4.0-51 1 4-6-84 2 of 5 2.4.2 Major Damaae Damage through mating extending to substrate with exposed substrate for an area greater than 4 square inches.

3.0 INSTRUCTION 3.1 MINOR DAMAGE REPAIR Minor damage will be repaired as directed by the engineer by applicators qualified to procedures using material specified per Reference 1-D. " Nicks and Dings" to the c3ating will not require repair unless directed by the engineer. At the discretion of the engineer, minor damage may be required to be repaired utilizing a orotective coatings traveler referenced in Section 3.2.

Minor damage repair shall be made by removal of any foreign matter from the damaged area, lightly abrade and feather edge as required, ensure acceptables profile if substrate is exposed, solvent wipe and apply finish coat at a thickness which will provide full hiding poperties of the primer or substrate and which will provide a smooth transition to existing coatings.

3.2 MAJOR DAMAGE REPAIR Major damage shall be repaired as follows.

a. A traveler will be issued for any area or item that has not been coated, or requires major repair,
b. The area or item will be cleaned and coated in accordance with Reference 1-B or 1-C.
c. Inspection will be in accordance with the appropriate QC '

procedure (normally QI-QP-11.4-26 or QI-QP-11.2-27).

3.3 FIEID VERIFICATION Repair activities shall be verified by Engineering by ampletion of the Coatings Walkdown Report (Figure 1) in accordance with Attachment 1.

Building Management shall establish controls to preclude additional matings activities in the walkdown area (s) specified on the report miess prior approval is received from Civil Engineering.

k 4

, 'IUGCO DIGINEERING DIVISION INSTRUCTION REVI:UON ISFt'E PAGE

.; N CP-EI-4.0-51 1 4-6-84 3 of 5 Note, for repair areas where travelers are rec,:.ced, engineering shall be notified of traveler conpletion. Cot'letion of the traveler (and notice) may constitute conpletion of the walkdown for that area.

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'IUGCO ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE DATE CP-EI-4.0-51 1 4-6-84 4 of 5 i

ATTACHMENT 1 EORM COMPLETION Re Coatings Walkdown Report (CWR) form shall be conpleted as follows. We form should be completed using black ink or equivalent.

a) Al or B1 Area - Work scope (area, room, etc.) as designated by the appropriate building management group.

j b) A2 or B2 Coatings - a) Specify the brand and product number of the coating. W e " Batch Iog No." shall be obtained from the construction mixing l

station.

b) Specify the Badge number of the applicator. l i c) Signed By & Date - he CNR shall be signed and dated by the CPP 1 Civil Engineer or his designee.

Note 1) If no repair or touch-up is required in an area being inspected, N/A applicable sections.

2) If notes or additional information is required attach additional sheets as required.

i

' 3) A minimum of one (1) report shall be completed for each walkdown area and a minimun of one (1) report shall be conpleted for each work shift, in a specific area, diich touch-up ooatings are applied. Upon coupletion of a specific area walkdown refer to Section 3.3 for required subnittals.

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) 'ItJGCO ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE DATE CP-EI-4.0-51 1 4-6-84 5 of 5 FIGURE 1 COATINGS WAIEDOWN REPORT (TYPICAL) 1 A. CONCRETE SURFACE

1. Area:

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2. Coatings for Repair a) Finish Coat Batch Iog tb. ,

b) Qualified Applicator .

B. STEEL SURFACE l 1. Area:

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. 2. Coatings for Repair a) Finish Coat Batch Icg No. ,

b) Qualified Applicator .

Signed by:

Dates 4.0-51 4-84

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, Table A2 in appendix A of AS 31 specifies acceptable coating systems i.e. primer and final coat product identification and vendors. This table does not identify full d system sequencing or application parameters.

g Site application procedures:4re established for each system utilized. CCP30, CZ11/305 o application procedure, states in section 4.4.30 that coating interface areas shall be

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