ML20138P262
| ML20138P262 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak, 05000000 |
| Issue date: | 08/20/1984 |
| From: | TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20138M609 | List:
|
| References | |
| FOIA-85-59 CP-QP-17.4, NUDOCS 8511070024 | |
| Download: ML20138P262 (22) | |
Text
_
PROCEDURE ISSUE REVISION PAGE TEXAS UT1UTIES GENERATING CO NUM8ER DATE CPSES flUg 20198.4 CP-QP-17. 4 0
1 of 22
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PREPARED BY:
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N-3 DATA REPORTS
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APPROVED BY MAMMI -
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1.0 REFERENCES
/
1-A Anerican Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section III, Division 1.
1-B Comanche Peak Quality Assurance Plan j
CONTROLLE) COPY 2.0 sEseRn.
2.1 PURPOSE C0!iTROL No. m coa l
The punose of this program is to prescribe the processes which shall be implemented to capile, disposition and file American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (Code) documentation, following installation certification by Brown & Root, Inc.
This I
program implements those requirements necessary to accomplish l
the owners responsibilities speci fied in the ASME Code,Section III, Subsection NA, (Reference 1-A),1974 Edition, Winter 1974 Addenda, paragraph NA-3220, and the Comanche Peak Steam Electric Station Quality Assurance Plan, (Reference 1-B).
2.2 SCOPE This program is applicable to all activities conducted by Texas Utilities Generating Company, which are required to i
provide objective evidence of compliance to the rules of the ASE Code, including execution and filing of the N-3 Data Reports for:
A.
Comanche Peak Stean Electric Station Uni t 1; and, B.
Comanche Peak Steam Electric Station Unit 2.
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PROCEDURE REVISION ISSUE PAGE 4
NUMSER DATE TEXAS UTILITIES GENERATING CO.
i CP-QP-17.4 0
2 of 22 1
)
2.3 RESPONSIBILITIES 2.3.1 Texas Utilities Generatina Comoany (TUGCo)
TUGCo is responsible for obtaining and m intaining the i
Owner's Certificate of Authorization for the construction of j
CPSES Units 1 and 2.
2.3.2 Assistant Pro.iect General Manaaer (APGM)
The APGM shall be responsible for certifying on the individual i
l unit N-3 Data Report, Attachment 1, that the applicable unit j
has been installed in accordance with the requirments of 1
Reference 1-A.
f 2.3.3 Site Quality Assurance Manaaer (SOAM).
l The SQAM shall be responsible for:
A.
Compiling the unit N-3 Data Report package; B.
Filing the N-3 Data Report with the " Director and Chief 3
j Inspector, Boiler Division - Texas Department of Labor and Standards";
i f
C.
Interfacing with the Director and Chief Inspector to 3
obtain a Statt Registration Number for each unit, as outlined in Attachment 2; and, i
D.
Maintaining a documented Quality Assurance Program.
2.3.4 MANAGER OF ENGINEERING The Manager of Engineering shall be responsible for:
j A.
Attesting to the adequacy of structures to support the caponents installed in accordance with the rules of l
l Reference 1-A; 8.
Providing the Camponent Design Specifications covering i
u the construction of the components; C.
Establishing the jurisdictional boundaries to which the rules of Reference 1-A are applicable; i
i D.
Insuring Registered Professional Engineering (PE) certification of the Camponent Design Specifications; TUGeo OA
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PROCEDURE REVISION PAGE TEXAS UTILITIES GENERATING CO.
CP-QP-17. 4 0
AUG 201934 3 of a E.
Providing for the review of stress reports generated in capliance with the rules of Reference 1-A; and, F.
Providing the Overpressure Protection Report.
2.4 DEFINITIONS OF COMPLIANCE 2.4.1 Owner's Certificate of Aythorization Attachments 3A and 38, provides copies of Certificate Numbers OWN-120 and 0WN-121, issued to Texas Utilities Generating Co.,
which have been verified by the SQAM to be true copies of the i
Certificates on file with the Manager of Quality Assurance.
2.4.2 Caponenet Desian Specifications 2.4.2.1 The Caponent Design Speci fications which implement the rules of Reference 1-A, for ASME jurisdictional piping systens, are:
MS-43A, " Nuclear Fabricated Piping" MS-438, " Piping-Nuclear Shop Fabrication of Piping in the Field" MS-46A, " Piping Hangers (Nuclear)"
MS-100, " Piping Erection Specification" i
MS-200, " Design Specifications for ASME Section III Code Class 2 and 3 Piping" 955125
" Piping Design Specifications, ANS Safety Class 1 and Non-Safety Class 1 Extension Supports" (ASME Class 1) 2.4.2.2 The Caponent Design Specifications which implement the rules of Reference 1-A for items supplied as N or NV stamped caponents, are reconciled prior to the appitcation of the N or NV symbol stamp, and are on file and certified as reflected on the applicable Manufactu rer's Data Repo rt.
2.4.2.3 As permitted by paragraph NA-3251 of Reference 1-A, Engineering issued drawings provide the detail required for fabrication and installation of items in lieu of individual Caponent Design Specifications.
Drawings which provide the basis for fabrication, installation, and stress reconciliation are:
%g3 TUGCO CA l
PROCEDUAE REVISION PAGE TEXAS UTILITl GENERATING CO.
A.
BRP Oravings - Piping Systen Installation and Configuration B.
BRH Drawings - hp S!nport Installations and Configuration C.
CE Orawings Component Suppo rt Ins talla tions and Configuration D.
BRHL Drawings - La rge Bore Pipe Support Locations E.
GHH Drawings - Small Bore Pipe Support Locations 2.4.2.4 BRP/FSI Dravings, which reference Flow Diagrams for a general process flow path definiti,n, define the boundries of ASME jurisdictional responsibility.
3.0 PROCEDURE 3.1 RECONCILIATION OF STRESS The Manager of Engineering shall provide for the designers certification, on the System N-5 Data Reports prepared and certified by Brown & Root, Inc., that the as-constructed condition of the systems has been reconciled with the stress reports or analysis, j
3.2 RECONCILIATION OF REPAIRS OR REPLACEMENTS TO N-SYMBOL STAMPED COMPONENTS PRIOR TO UNIT CERTIFICATION ON THE N-3 DATA REPORT 3.2.1 Reconciliation of Repairs or Replacanents Which Require Stress Analysis The SQAM shall assure that NIS-2 foms, Owner's Report for Repair or R-placements. Attachment 4, have been completed for all applicable repairs or replacanents. The NIS-2 foms shall be attached to the appropriate Manufacturer's or Insta11er's Data Report.
The SQAM shall verify that the Manager of Engineering has provided in the " Remarks" section of the NIS-2 form a statenent to the effect that the as-repaired or replaced condition has been reconciled with the final stress analysis.
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I PROCEDURE REVISION ISSUE NUM8ER DATE PAGE TEXAS UTILITIES GENERATING CO.
f Cms CP-QP-17. 4 0
AUG 201984 s of 22 4
I 3.2.2 Reconciliation of Repairs or Replacments Which Do Not Require Stress Analysis L
The SQM shall assure that NIS-2 foms have been completed for all applicable repairs or replacements. The NIS-2 forms shall be attached to the appropriate Manufacturer's or i
Installer's Data Report.
The SQAM shall verify that the
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Manger of Engineering has provided in the "Renarks" section of the NIS-2 fonns, a statement to the effect that the as-repaired or replaced condition does not require recor.-iliation with the final stress analysis.
3.2.3 Filina of NIS-2 Fonns 1
I The SQAM shall provide for annotating the unit N-3 Data Report, 1
for all components affected by NIS-2 fonns documenting repair or replacement; a tabulation of applicable NIS-2 fanns shall be available as supplementary documentation.
Tabulation shall be as shown in Attachment 5.
i i
3.3 PREPARATION OF THE UNIT N-3 DATA REPORT 3.3.1 43 Data Report Entries N-3 Da ta Reports shall be prepared as described in j
3.3.2 Vessels i
I i
All vessels which are part of ASME jurisdictional systens, and are not included on the applicable Brown & Root certified j
Systes N-5 Data Reports, shall be entered on the unit N-3 Data Report; copies, certified to be "true copies" by the SQAM, of the applicable Manufacturer's Data Report (i.e., N-1, j
N-1A, or N-2), shall be attached to the N-3.
3.3.3 Nuclear Pipina 3.3.3.1 Brown & Root Installed Piping i
1 All System b5 Data Reports certified by Brown & Root, Inc.,
shall be entered on the unit N-3 Cata Report; copies.
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certified to be "true copies" by the SQAM, of the Syste N-5 Data Reports shall be attached to the N-3.
i j
3.3.3.2 P1 ping Not Included On Brown & Root N-5 Data Reports 4,
All piping which is part of ASME jurisdictional systens, and is not included in the Systa SS, shall be entered on the i
unit N-3 Data Report; copies, certified to be "true cc, pics" h.e.
N 1) al be 'a'ttach tWeNY.
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1 PROCEDURE REVISION ISSUE PAGE NUM8ER DATE TEXAS UTILITIES GENERATING CO.
CPSE*'
CP-QP-17. 4, 0
AUG 201984 6 of 22 s
3.3.4 Nuclear Pumps and Valves All nuclear pumps and valves which are pa rt of ASME jurisdictional
- systems, and are not included on the applicable Brown & Root certified Systens N-S Data Reports, shall be entered on the unit N-3 Data Report; copies, certified to be "true copies" by the SQAM, of the applicable Manufacturer's Data Report (i.e., NPV-1, or NV-1) shall be attached to the N-3.
3.4 N-3 DATA REPORT CONTENTS s
As described above, the N-3 Da ta Report shall contain:
A.
The ASE N-3 Data Report, and; 8.
Copies of all applicable Manufacturer's and Installer's Data Reports.
3.5 SUPPLEMENTARY N-3 DATA REPORT PACKAGE The following documentation shall comprise a supplementary package, to be prepared in support of the uni t N-3. Da ta Report:
A.
The "N-5/N-3 Doctanentation Index", certified by the A
SQAM to be an accurate index of documentation necessary to provide objective evidence CI the completion of the
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CPSES unit; -
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B.
Copies of the Components Design Specifications (paragraph 2.4.2.1),
coversheet and index, showing Registered Progessional Engineer (PE) certification, certified by the SQAM to be "true copies";
C.
A copy of the ASME Class 1, and Class 2 pressure vessels, stress
- reports, cover sheets showing PE certification; D.
A copy of the doctament showing owner's review of the above stress reports, cert.ified by the SQAM to be "true copies";
E.
A tabulation of applicable NIS-2 fonns, and; F.
The Overpressure Protection Report.
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p%3 TUGCC CA 1
PROCEO RE REVISION I
PAGE TEXAS UTILITIES GENERATING CO.
CP-QP-17. 4 0
4(JG 201984 7 of 22 3.6 DOCUMENTS WICH MUST BE MADE AVAILABLE TO THE ANI I
In addition to the documentation discussed above, the following nus t be nude available to the ANI den unit certification is requested:
A.
Component Design Specifications (paragraph 2.4.2.1);
8.
The applicable Stress Reports; and C.
A tabulation of applicable NIS-2 fonns.
3.7 CERTIFICATION AND FILING OF THE UNIT N-3 DATA REPORT Following preparation by the SQAM, the N-3 Data Report shall be presented to the APGM for certification. The APGM shall interface with the ANI for ANI certification of the N-3 Data Report.
Distribution of the certified N-3 Da ta Repo rt shall be:
A.
Original CPSES Records Center B.
I copy Director and Chief Inspector, Boiler Division. Texas Department of Labor and Standa rds i
C.
1 copy ANIA. Hartford Steam Boiler Inspection and Insurance Company.
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l INSTR'XTION ISSUE REVISION NUMeER DATE PAGE TDAS UTIUTIES GENERATING CC.
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INSTRUCTION REVISION PAGE NUMBER
- TEXAS UDUDES GENERADNG CO.
AUG 201984 9 of 22 ATTACHMENT 1 (Cont) l l
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DATE TEXAS UTIUTIES GENERATING CO.
AUG 201984 10 of 22 ATTACHMENT 2 l
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' Texas Department of Labor and StandanIs sa r.
.mo ocue s me P.G Bar REur, AmnLa Taman retit Mark White Allen Parker, Sr.
Geesrnor Consuasioner July 17, 1984,,y:
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G. E. Purdy Site QA Manager Brown & Root, Inc.
Post Office Box 1001
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Glen Rose. Texas 76043 r
Re: Registration with National Board and Assignment of State of Texas Serial Number
Dear Mr. Purdy:
Pursuant to your request of August 11, 1982 the following guide-lines are provided:
Registration with' National Board
. This requirement serves to provide record retention of regis-tered data reports for jurisdictions and owner / users.
NRC requirements provide for on-site record retenEion equal to or greater than that provided by National Board registration.
l
. All *systes* N-5 data reports and the N-3 data report shall be filed with the Chief Inspector in lieu of National Board res-1stration. This requirement shall be considered a variance in accordance with Rule 65.15(4) until clarified by rules being proposed by the Task Force on Nuclear Boilers.
Assignment of State of Texas Serial Number
. This Task Force on nuclear boilers currently supports the con-cept of one State Serial Number being easigned to the completed nuclear boiler unit. This concept is consistent with the broad based definition of a " nuclear boiler" contained in the law.
. The assignment of the State Serial Number shall be made by the Chief Inspector prior to operation and upon completion and filing of the N-3 data report.
. Other details concerning the assignment of the State Serial I
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!! umber shall be resolved between the owner / user and Chief l
Inspector.
150 Yeune of * '.
18 % 1986
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INSTRUCTION ISSUE WISION NUMBER DATE PAGE TEXAS UTIUTIES GENERATING CO.
AUG 201984 11 of 22 ATTACHMENT 2 (Cont)
G.' t.' Furdy July 17, 1984 Fage 2 I trust this clarity will be helpful. If I any be of assistance with any of these items, do not hesitate to contact me.
Stacerely, Steven M. Matthews, Director & Chief Inspector.
Seiler Division (512) 475-4799 SMM:9js ee:
- 8. T. Morris III, General Counsel l
H. C. Schmidt, TUGCo
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I INSTRUCTION ISSUE REVISION NUMBER DATE PAGE TEXAS UTIUTIES GENERATING CO.
AUG 20 1994 12 of 22 ATTACHMENT 3A n
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THE AMERICAN SOCIETY OF MEGIANICAL ENGINEERS Certificate of Accreditation Number O'JN. 120 This is to accredit TzzAS UTILITIES CDERATING COMPANY 2001 BRYAN TC%TR DAL1JLS TEXAS 75201 as authorized to complete FORM N 3 OWNERS DATA of The American Society of Mechanical Engineers for filing with the enforcement authority having jurisdication at:
CDMANCHE PEAK STEAM ELZCTRIC STATION, UNIT #1 CLD ROSE. TEXAS in accordance with the apphcable rules of the Boiler and Pressure Vessel
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Code of The Amencan Socwty of Mecharucal Engineers. The accredita-tion granted by this certificate is subject to the provisions of the agreement set forth in the appEcation. The System for which Form N4 was signed shall have been built stnctly in accordance with the provmons i
of the BoGer and Pressure Vessel Code of The Amencan Society of I
Mecharacal Ergneers.
THIS ACCREDITATION expres on m 26, 19s5 Auskorizadon MAY 26. 1976
_ for RDIVED* APRIL 9, 1979 6 APRIL 9. 1982 THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS by sAs BOILER AND PRESSURE VESSEL COMMITIT.E 0.'.*:.G },:.',-:-
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INSTRUCTION ISSUE RNSION PAGE NUMBER DATE TEXAS UT;UTIES GENERATING CO.
CPSES i
AUG 201984 13 of 22 1
ATTACHMENT 3B j
E-S P m
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THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS l
Certificate of Accreditation Number OWN 121 This is to accredit TEXAS UTILITIES CENTRATINC COMPANY 2001 BRYAN TOWER DALIAS, TEXAS 75201 as authorized to complete FORM N 3 OWNERS DATA of The American Society of Mechanical Engineers for filing with the enforcement authority having jurisdication at:
CDMANCHE PEAK STEAM ELECTRIC STATION. UNIT #2 GLEN ROSE, THAS in accordance with the apphcable rules of the Boiler and Pressure Vessel Code of The Amencan Society of Mecharucal Engmeers. The accredita-tion granted by this certdicate is subject to the provisions of the agreement set forth in the application. The System for which Form NJ I
was sgwd shall have been budt stnctly in accordance with the provisions l
of the Boiler and Pressure Vessel Code of The Amencan Society of Mecharucal Ergneers.
TMS ACCREDITAT10N expres on mn im
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Aserhorizados MAY 26. 1976 for RENEVED APRIL 9, 1979 6 APRIL 9, 1982 THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS 6p rAe BOILER AND PRESSURE VESSEL COMMTITEE IAd D
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INSTRUCTION ISSUE DATE N
l TEXAS UTILITIES GENERATING CO.
CME CP-QP-17.4 0
Atjg 201984 14 of 22 ATTACHMENT 4 PCRM NIS.2 CWNER*3 REPORT PCM REPAIRS CR REPt.ACIMENT3 As M.easw.d try m. Pmvissons of e. ASME Code S.cnon XI i
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AUG 20 984 M of 1
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INSTRUCTION REVISION ISSUE PAGE NUMBER DATE TEXAS UT!UTIES GENERATING CO.
cesES CP-QP-17.4 0
AUG 201984 16 of 22 ATTACHMENT 6 l
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5 3 DATA REPORT INSTRUCTIONS General Notes:
A.
All blanks on the Data Report asst contain an entry. If an entry is not appifcable, enter 'N/A* fato the blank.
S.
If space on Data Report is not sufficient for required information, a supplementary sheet shall be attached and inforention If st...
C.
Attachment "A" shall be used to record vessels not certiffed on the system N-$ Data Report.
D.
Attachment 'B' shall be used to record pfpfng subtssemblies not certiffed on the sitten N-5 Data Report.
E.
Attachment "C" shad be used to record pumps and/or valves not certified on the system N-5 Data Report.
P Note #
fnstructions 1.
Texas Utilftfes 2.
Address on Certiffeste of Authorization.
3.
Comanche Prak Steam Electric Station.
4 M/A. National Board not required.
5.
Address where plant is located.
E.
Name of manufacture of item as listed og ASME Certificate of Authorization.
T.
Item serial neber from manufactures Data Report.
8.
No state number used in Texas.
National Board Number on manufactures Data Report l
S.
if listed.
10 Year fabricated from manufactures Data Report.
11.
Same as Note 6, 12.
System name is identified in desiggspecifications (main steam, feed water safety injection, etc.).
13.
Manufactures drawing num,ber from manufactures Data Report.
14.
Same as Note 6.
15/16.
Specify whether pump, valve or safety relief valves.
17 Same as Note 7 18.
Same as Note 8 19.
Same as Note 9.
20.
Same as Note 10 21.
Texas Utfifties designated agents signaturw.
22.
Number and date as it appears on Certificate of Authorisatien.
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INSTRUCTION REVISION ISSUE PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.
CPSES 17 f 22 CP-QP-17.4 0
AUG 201984 ATTACHMENT 6 (Cont) 1 r _.e._
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AUG 20 1984 la of 22 ATTACHMENT 6 (Cont)
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.humed en amens et am Omquer's Quasimy Ammmmmme Psepermed espammme for
_and/or and summanden of mems demshad is enn dass sepass em 19 _.
name et e eks hans af my hammendge med besid. em Ommer. er aus asums. as uppsk.
mens hs sammend appdmede natummmmes af em AsME Cmde Samens !!I.
ay ugsame en emedent musher en lampaner mer tem esammeur nahms any amneer. w er impmed. ensmumme em ammennem audier and Immasamme et same emusend im een Omem*: Dann sepast raremsamma, meaner en w mer as messene ens to ilmmes is amt momer ser any p=.
mand nevery s# pummany emmage er a imus af may hand aremmg frena er ammmmmed omdb ens amam amour.
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1 INSTRUCTION ISSUE REVISION PAGE NUMBER DATE TEXAS UT1UTIES GENERATING CO.
CPSES 19 f 22 CP-QP-17.4 0
AUG 201984 ATTACHMENT 6 (Cont)
Pa,e __.f _
ATTA00ENT A FONI b3 OWNERS' DATA REPORT FOR NUCLEAR POWER PLANT C3tPONENTS As required by the provisions of the ASME Code Rules
.1.
Name of Owner O
Z.
Address of Owner S
3.
Name of Power Plant including Unit No.
National Board No for Unit 4.
Location of Power Plant
( 57
~
5.
NUCLEAR YESSELS (List all Nuclear Vessels and attach copies of all Manufacturers' Data Reports and Manufacturers' Partial Data Reports, Foss 51, b1A, 52).
I Manufactu rer Mfrs. Serial No. State & State No.
Na t'l Bd. No. Yr Built b
([0) l O
l
[
f Hanse set t
__ _~
x INST 9UCTION ISSUE N
TEXAS UT1UTIES GENERATING CO.
DATE CPSES CP-QP-17.4 0
20 of 22 m 201984 4
i ATTACHMENT 6 (Cont)
Page _ of _
ATTADO U T B F0st N-3 GdNERS' OATA REPORT FOR NUCLEAR POWER PUulf COMPONENTS j
As required by the provisions of the ASIE Code Rules 1.
Name of Owner O
t.
Address of (hener M
3.
Name of Power Plant including Unit 100.
National Board 100. for Unit 4.
Location of Power Plant 6) 5.
NUCLEAR PIPING (Identify all maclear Piping by listing Manufacturer's Order llo. appearing on foru WP-1 and attach copies of all Data Reports for i
Nuclear Piping).
IIenufacturer's Order No.
Pipino Systen Identification Shoo Orarine No.
O O
O l
1 l
nenn sea,,
TUGCC QA
s INSTRUCTION ISSUE N
N TEXAS UT1UTIES GENERATING CO.
DAM CPSES CP-QP-17.4 0
AUG 201984 21 of 22 ATTACHMENT 6 (Cont)
Page _ of _
'~'
ATTAQ9 0 T C i
.v-FORM N.3 CWNERS' OATA REPORT FOR NUCLEAR POWER PLANT COMPONENTS As required by the provisions of the ASME Code Rules 1.
Name of Owner 2.
Address of Owner f
3.
Name of Power Plant including Unit No.
National Board No. for Unit 4
Location of Power Plant (I) 5.
NUCLEAR PtMP5 & VALVES (List and identify all Nuclear pumps & valves and.
attach copies of all Manufacturers Data Reports Form NY-1 and NPV-1).
Menefacturer Pump Valve Mfrs. Serial No. S tate 4No. Na t'l Bd.No. Yr. Built O
d O
O O
O 43 O
e 4
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t h
I l
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INSTRUCTION REVISION ISSUE pgGE TEXAS UT1UTIES GENERATING CO.
NUMBER OATE CPSES CP-QP-17.4 0
AUG 201984 22 of 22 ATTACHMENT 5 i
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L llame of Peuer Plant Iacleding Unit flo.
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