ML20126D163

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Forwards Annotated Sequence of 800226 Events & Simplified Electrical Circuitry Schematics Per 800227 Request
ML20126D163
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 04/01/1980
From: Harold Denton
Office of Nuclear Reactor Regulation
To: Webb R
AFFILIATION NOT ASSIGNED
References
TAC-12961, NUDOCS 8004180510
Download: ML20126D163 (21)


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APRll 1 1980 M: 39 I

I Dr. Richard E. Webb 2858 111 Street I Toledo, Ohio 43611

Dear Dr. Webb:

This is in response to your letter dated February 27, 1980 regarding the Crystal River sequence of events.

Mr. John 01shinski and Mr. Gerald Mazetis of g staff have contacted you concerning your questions. I an enclosing an annotated sequence of events as well as simplified electrical schematics of the Crystal River circuitry for your information.

I trust that you will find the discussions with g staff and the enclosures to this letter responsive to the questions you expressed in your letter.

Sincerely, Odginal Signed by il R. Denton Harold R. Denton, Director l Office of Nuclear Reactor Regulation  !

Enclosurus:

As stated I

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8004180 l 1

387* 3

  • Page 1 9

SEQUENCE (AS OF 2300 3/1/80) 26 7ebruary 'iransient C1-3 '

E7EST SYNOPSIS At 14:23 on 7ebruary 26, 1980 Crystal River -3 Nuclear Station experienced a reactor trip from apprcatinately 100% full power. A synopsis of key events and parameters was obtained from the plant computer's post-trip review and plant alarm summary, t'be sequence of events monitor, control rcm strip charts, and the Shift Supervisor's log.

The reactonwas operating at approximately 100 ~ full power with ' Integrated Centrol System (ICS) in auto =atic. No tests were in progress and 'mo main-tenance cabinet "Y". was being perfo:=ed in the Non-Nuclear Instrume=tation (LYI)

Time Eve :

Cause /Cece:ents

11. :23:00 The following is a summary of i

plant conditions prior to the trip T1ux 98.6%

RC Pressure 2157 psig r" PZR level 202 inches - j MD tank level 71 inches i g ""A" 599*I.

1 E" 600*T.

EE"1"55-r. -

T "3" 556 *F.

?$ now "A" 73 I 10 6 lbs/hr RC Eev "B" 73 I 106 lbs/hr Letdown nov 48 gpc OTSG "A" lvl (OP) 67 OTSG "I" Ivl * (OP) 65:

OTSG "A" TELV 242 inches OTSG "3" FRLV 254 inches OTSG "A" Pressure 911 psig OTSG "B" pressure 909 psig Main Stes: Pressure 894 psig Main Stes: Temp. 589'F.

Condenser Vacuum 1.76 Generated L' 834 Dr2 level 12.7 ft.

Feed now "A" 5 I 100 lbs/hr Feed now "E" 5 2106 lbs/hr Teed Pressure "A" 970 psig Feed Pressure "3" 968 psig 3 :22:21

+26 V:10 lus Fa11ure (NN' Caus e s t' ~ ' --+- vr. . Arp erently ,

pon: 1 ss. "I" supply) the positive 2! CO b:s sherred dragging .he bus voltage down te a

l zev. 3 Ege 2

' Time Event Cause /Co=nnents low voltage trip co-d' ion. There is a built-in h to % second delay e at which time all pcwer supplies will trip. There was e.r; :rdop .

indication on negative (-) voltage.

This event was missed by the

, annunciator. Following the KNI power failure, much of the c.ontrol room izidication *vas lost. Of the in5tPUD-

'entation that remained operable transient conditions made their indic-cation qu'estionable .o the operators.

14:22:2* POI?'and Spray open ,

When the positive 217"DC supply was lost due to the segr.ar.ce disenased abeve '

the signal monitors i= N!C changed sitte i causing PORV/ Spray valves to open. he PORV circuitry is designed to seal in upon actuation and did so. The resultznt loss of the negative 24 VDC haltad spray valve motor operator and prevented ,

PORV seal in fre: clezring on lov

,= pressure. It is postn1.ated that the PORT

.;_ opened fully and the spray valve stroked I for approximately h se. end. The 40% open l indication on spray va.1ve did no l actuate, therefore, the spray valve did I not exceed 40% open. l 14:13:21 ledu::ie: in Feedwa:er As a result of the "I" power supply failure many primar7 plan: control signals responded errrneously. Tec'd _

f ailed to 570*T (no-? Andication vas 557'T) producing several spurious ala_ s l Tave failed to 570*7 (dee eased) . 7:ee resultant Tave erre =:riified the reacto demand such that co_t-ol rods were dthdraves ,. to increse Tave and res.::cr power. The power in::rease was ter d-=ted at 103: by the ICS rnd a "Reacter > -d :

Eigh 11=it" alar: vs.s rece.ived. ~~he:

f ailed to g70* 7 (lev) and RC flev f t.iled '

to 40 % 10 lbs/hr in each loop (lev) .

. Both these failures created a IC .Lar:

and id 't on feedva:er which reduced feedvater flow to b:th OTSG's t:

essentially zero. I:: tine Header Pressur

, f ailed to 900 psig "high) which :t.aei the turbine valves :: Open sligh:1 ::

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Rev. 5 '

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Page 3 I Time _ Event Cause /Coennents

. regulate header pressure thus increasing

- generated megawatts. Toese combined failures resulted in a loss of heat sink to the reactor initiating an excessively high RC pressure condition.

14:13:25 Isactor "ti;/'~u:51:me Rx trip caused by high RCS pressure at 2300 psf Trip Turbine was tripped by the reactor.

14:24:02 Ei Pressure I=j. This was a computer printout and indicates Req. (nas) <50* subcooling.* See attached graph of RC Pressure /Te=. vs. Ti:ne. This graph is based on Post Trip data and actual incere thermo-couple data. Iron the reactor trip point (14 :2*

to 14:33, core exit temperature data was obtained by extrapolation and calculated data. 4 This is suppcrted by .tvo alarm data points l plotted at 18* and 21' of subcooling during this period Irom the computer. It is important

. to note that lowest level of subcool'ing was 8'F' for a ve: r short period of time.

  • EDTE: This co=puter program was initiated as a resr.1: cf the TEI incident.

14:24:C2 Loss Of Ecti Suspect condensate pu=p tripped due to high Cendensate ,s ITI level. " de is verified by ???? printed by co:puter, i=dicating the level instrument  ;

was over rr.nged as well as a low flov indication in the gland stea= condenser as alst !

indicated by co=puter.

14:25:50 POI 7 Isolated At this ti=e a high 10 Drain Tank level alarm var received.1"his was resultant fron the

? ORT re-d g open and was positive indicatio:

that the POK7 was open. At this time, the operator closed the PORY block valve due to ROS pressure decreasing and high RCDT level.

14:26:L*. EP: Auto - -

  • t :n EPI initiated automatically due to lov RCS pressure of ".500 psis. The low pressure cendition was resultant from the PORT remainin;

'u' epen whi.le the plant was tripped. Tull E?! vas initiated with 3 pt* ps resulting in apprcximately 1100 gyn flow te the RCS. At this ti:ne, al.1 re-Wing non- essen ial R.S. l

~

isolation vs.'ves -

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Paga 4 T bne Eve = Cause /Com:nents were closed per TMI Lessons Ilearned Guidelines.

1 1

14:26:51 RC Pisaps Shu*dourn Operator turned RC pumps off as required by the applicable emergency procedure and B & W '

small break guidelines.

14 :27:2C R3 Pressure '-"- east =g This is first indication that RCDT rupture I disc had Yuptured. RB pressure increase data was obtained fren Post Trip Review and Strip Chart indication.

1 1- :21:30 23 ? essure Eig= This alarm was initiated by 2 psig in RE. Thisl is attributed to steam release, from RCDT. Code  :

safeties had not opened at this time based upot tail pipe te=peratures recorded at 14:32:03 (Co=puter). I 1 - :21 :4 9 0500 "A" Rupt=re bat =$2 This occurred due to <600 psig in OTSG "A.

A: uatio: The low pressure was caused by OTSG "A" boilinti dry which was resultant from the BTU limit and l f ailed OTSG 1evel transmitter. This resulted l in the closure cf all feedvater and steam bloclI valves which service OTSG "A".

1.:. :21:59 br.i: 7eedvs.te- Pu:= 1. Caused by suction valve shutting due to Tripped matriz actuation in previous step.

le:22 4 :t ". IS A/I Bypass Ma=ually bypassed and HPI balanced bhtveen n11 4 no::les (Total flev approximately 1100 gy:

-small break operating guidelines).

1 - :22: 23 Started Staa: Dr:.ve: Started by operator to ensure f eedvate vas Isergency Teedvate- Pu=p available to f eed OTSG's.

1-. : 23 Cere Exit Te::. Teified The core exi: incere ther:ocouples indicated the highest core outlet te=perature value was 560*?. RCS pressure was 2353 psig atthis time,.

therefore, the subcooling margin at this time was 100*T. vd-4-un subcooling cargin for the entire transient was 8 T. It is

, postulated thai: so=e localis.ed boiling occurred is .he core at this peint as indicated by the self povered neutren dete:ters.

1 - : 1~ - :- 5:ar ed h:trr ?ri t: I:er- Same discussie as'" Started Stea= Driven-* e:-

ger:7 Teedvate ?: p gency yeedva:er Pu=p."

.- : 22 : 2  ?.: ?ressure Ei.;h :12~-5 psis) At this point, pressurizer is solid and code safety lifts (F.07-8). This is the highest RCS pressure as recorded on Post Trip Reviev.

Appcrently, -C -E lifted early due to sea

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g,go4 1eakage prior to the transient 'shd 1C7-94,1d" not lift. ,

l( 14:34:: 3 E3 Dome Ei Bad Level EM3-19 =1= w at this point Righestllavely;y

indicated during course of incident yes 50 Qgg.

1/hr. Eigh r=Mation levels in RB caused by release of non-condensable gases in the press-

'l i, urizar and coolant.

q. *4:33:7 3

. A:ta=pted 2:NI Repover With- This resulted in spNa observed 6n de-saar M C * '

out S.uccess gized scrip charts.

  • 4:35: 5 0

. Cc=pe:er overload Caused by overload of buffer. Resulting.'isil no further cot:puter data until buffer' catches up with prin.out.

  1. i 4 :3E: 2 TW-34 :'losed This valve was closed to prevent . overfeeding OTSG "3" b,eyond 100 ' indicated Operating Rangea
  • 4 :41: :

. ICTI ?:nn lestored Success- NNI was restored by renoving the I-NKI Power l

~".. f.2217 Supply Honitor Module. This allowed the l breakers to be rec.losed. At this' time, it was' observed that the "A" OTSG was dry, the press- l urizer was sclid (Indicated off scale high),

RC outlet te=perature indicated 556*7 (Loop A

& B ave: age), and PC average te=perature indi-cated 532*7 (Loo; A & B). "'he highest core er; thermoenuple te=;erature at this time was 531"

, RSC pressure was 2400 psis (saturation tenp. a:

this pressure is 662*?.) . This data veri.(*_d natural cirec.lation was 1: procress anci thi plant su'ocooling nargin was 131*7. (based o core exit ther=ocouples) .

4
4-: r. E.3 selstion and Cooling Ant:a ien At this time, E3 pressure increased to 4 psig and initiated E3 Isolation. The operator verified all i=:ne.diate actions . occurred propei, for EPI, LPI, and R3 ! solation and Cooling. *n increasing RI pressure was resultant fron RCV-!

passi=c EFI at this tine. /

14 : -i : ~. ~. 1- ps. set EPI,1PI and RE These "IS" systens were bypassed at this' time 1 scla tte_ and Cooling to again balance EP: flow and restere cooling water to assentia*. ar '

  • iary equipnent,- (i.a. ,

RCP's, letdor: ccolers , CI.OM's etc.) .'

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. Rev. 5 f.

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Pass 6 "ime Eve:: Cause!Comsants 14:31:5~ Rupture Ma"d=- Ara;tsation on The ac snHan was resultant from a deg- '

OTSG-B radaties of 0 S3-3 pressura. Cold emer-ger y feed uns being injected into the OTSG .

at this time. "his matriz actuation isolated all feedustar and steam block valves 'so the B-0TSG and tripped the "B" sain FW pump. Both q Emergency Ti pu=ps were already in operation '

at this time. 5-OTSO level at this time was I 70: (Operation Range).

l 14:52 EP! Thre:tled and RCS At this time, the maximum c'ere exit thermo-Pressure Ts-red :o 2300 couple temperr.:tre was 515*T, RCS pres's ure psig was 2390 psig. Therefore, the subcooling margin was 147*7. Natural circulation was in effae: as verified previously. All con-ditio=s ha.d bee: satisfied to throttle EPI.

There. fore, flow was throttled down to approx-ima:aly 250 sp= to reduce RCS pressure to l 2300 psig 1: crder to at:empt to reduce the flow ra:e threugh RC~-6 and into the RB.

l 14:53 Reastablished Letiow c-At this time, the operator va's attempting to establish RCS pressure control vis normal l

RC akeup a=i le:dovr..

14 :56 Opesed !C P =s Ie:1re.

This was done te assure the 10 pumps would Talves hav e "d - d --"- fiev at all tisnes to preven possible pu=; dz= age.

14:56:43 Bypassed :he 1-0~20 Ruptu:e *

  • 7eedveter was slowly admitted '

Mz:rix a:d Reer:tilished to the I.-CTS" which' ves dry up to this peint.

Teed :: th e 1-~~ S~

Teedvs.:er vs.s ad=itted through the Auxiliary FW has.de.: vit :he ITi bypass valves. The .

feedra:e was va 7 siev in order to minimize ther:a.1 sboci :o the OTSG and resultant cepres-;

suriza: ion cf the ROS. RCS pressure control was ve y uns.ahle at this time, It 1.s postulctr that se:e,le 2* 5d'iciling.oecured in core

- at this pein:' a.s i=dicated by .self .neutren dete: ::s.

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Rev. 5 Paga 7  ;

i l

l Time Event Cause / Comments 14t57:09

  • Bypassed the B-CTISG This was done to regain W control of the l Rapture Matrix B-0TSG. Level was still high in this OTSG (approximately 65: Operating Range). Therefore, feed was not necessary at this time. The Main Steam Isulation valves were open in preparation for bypass valve operation (when necessary) . .

14:57:15 Established RC Pu=p This was done in preparation for a RCP start Seal Return (vben necessary) and to *4n4=4 e pump seal ,

degradation. l i

i 15:00:09 Reestablished laval This verified feedvater was being admitted to l In A-0TSG the OTSG and made it available for core  ;

cooling via natural circulation. Feed to this, generator was continued with the intent of  ;

proceeding to 95% on the Operating Range.

15:00:09 77'I Subcooled "A" Loop This value was based upon "A" RCS loop parameters at this time. The "A" loop.vas being cooled down at this time by the A-0TSG fill and the operator was attempting to equalize loop temperatures.

15:15 13*7 Delta-T/Mr ned the At this time, loop temperatures were nearing Te + ' cal Suppert Cente: equalization. This delta-T was calculated from loop A & B T 's and core exit thermo-couples.

15 :17 De *

  • ed Class "E" Imerge:1cy This was done based on the f act there was a

~

loss of coolant through RCV-8 in the containment and EPI had been initiated. All non-essen,ial C731 personnel vare directed re evacuate 'and; contact off-site agencies'.be-

'gan . Survey"tes: was'sen; to' Auxiliary B"4 W"g 15 :1c Opeced E=ergenry W Block At this point the A-0TSG 1evel was increasing te I-CCSG and the decision was made to comnence filling the 3-0TSG si=ultaneously. The intent was to go 95% on both OTSG's without exceeding RCS cooldown 11=its (107'F/hr) while maintaining 205 pressure control .

l

U Revo5

( Page B Time Event Cause/ Comments .

15:26 Lo Level A~ a= in Sodi=n "his.was recultant from the tank supply valve Hydroxide " a:1 cpening when the 4 psig RB isolation and cool-ing signal actuated. The sodium hydroxide was released to both LPI trains.

  • Sodium Hydreizide was admitted to the RCS via. HPI fron .the BWST.

CAPProsimately 2.ppe injected into the RCS.)

15:50 Terr.inated EP: it this time, all conditions had been satis-find (per small break operating guidelines)

.c terminate EPI. RCS pressure control had been established using normal makeup ,and letdown. EPI was ter=inisted and essentially all releases to the RB were discontinued.

16:00 Commenced Pressu-1:ar At this time, RCS pressure and ta=peraturn Heatup, wre ve.11 under control. Natural circu~ ation sas functioning as designed (apprezimately 23*

dalta-T). RCS temperature was being maintaine at approxi=ately 450' . RCS pressure was apprc:

inately 2300 psig. The decisien was made at this point to commence pressurirer heatup in preparation to re-establish a stea= space in the pressurizer.

16:07 Survey Tea: Resert the Emergency Survey Tea = reported no radiatic ;

s=rvey results taken of# site were above back-s~ound.

16:05 :0- Shutdown Stez: Ori e Emergency TI Q ~2e ector driven Emergency TW pu=p was u=nin; <

heref ore, the steam driven pc=p var net neede;

~.se plant re=ained in this condition f or app-rnri=ately 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />, wh'.le heating up the press .

tri. er te saturation te=perature for 1800 psig ;

16:15 Press Release Eedia was notified of plant status.

15:05 Established Staa= Spa.:e Pressurizer it this point, pressurizer te=erature was typrezi=ately ( ~'O'T. Pressuri:er level was trought back on scale by increasing letdown.

Iren this peint pressurizer level vs.s reduced

. nor=al operating leve.1 and tetr.a1 ;; essure was established via pressure heaters.

. I:2: "erninated ~1us 3 In.er;es:: itate and Feder h Agencies notified.

.m_. .m _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _

! Rav 5 Page 9 l-

/

Time Evac- Cause/ Comments, g i 21:07

  • Forced Tiow m'-d"M "he decision was made to re-ase=M 4=h forced in RCS flow coolir.g in the RCS at this tima. B&W and NRC vere consulted. RCP-13 and 1D were started. At this point,,RCS parameters were ,

stabilized and mat.ntained at RC pressure-2000!

I psig, RCS temperature-420*F. Preasurizar l 1 eval-235 inches. The plant was considered fW a normal configuration.

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CRl SE0lENCE OF E\ENTS TT1E E\ENTS 14:23:00 LNIT AT 98.6% POWER 14:23:21 +24 \0LT BLS FAILlRE (NNI POWER LOSS) 14:23:21 PORV AND SPRAY OPEN 14:23:21 REDLETION IN FEEDWATER 14:23:53 REACTOR TRIP /TLRBINE TRIP 14:24:G2 -

HI PRESS LRE INJ, REO. (RX2) 14:25:50 PORV ISOLATED 14:26:41 HPI ALTO' INITIATION 14:26:54 RC PDiPS SHLTDOWN .

14:27:20 RB PRESSLRE INCREASIfG 14:31:49 OTSi "A" RlPTLRE 'i ATRIX 14:32:10:M STARTED 30TH EiERiENCY FEEDWATER PC4PS 14:33 CORE E(IT TEiP. VERIFIED i 14:h3:30 RC PRESSLRE HI3H (2395 PSli) 12:34:23 RB D01E HI RAD LE\EL  ;

14:M:12 NNI POWER RESTORED SLCCESSFLLLY i

14:4:31 R3 ISCLATION AND C00LItra ACTl% TION 14:45:13 BYPASSED HPI, LPI, AND RB ISOLATI0il AND C00LItG -

14:51:E7 RlPTLRE 'i ATRI( ACTlA' TION ON OTSi-3 1L: 52' HPI THROTTLED AND RCS PRESSLRE RDLCED TO 2300 PSli 1L: E5: 23 EYPASSED THE A-0TS5 RLPTLRE U.TM( AilD RE-ESTABLISHE FEED T:' THE A-0TSi 11.- : i 'EY?ASSED THE 3-0TSi RLPTLRE 'i ATRIX 1E:::::5 EE-ESTAE' ISHED ' EVEL It! A-0TS~.

15:1E

'i Ai'ilED THE TEC$11 CAL S LDPORT CENTER I

CD 3 - SEGENCE OF E\ENTS (C0ffT'D)

Tr1E E\ENT 15:17 DECLARED CLASS "B' EiEEENCY 15:50 TERiINAito HPI 16:00 C0fiENCED PRESSLRIZER HEATlJP 15:07 SLR\EY TEAi REPORT 15:08:0'4 SHLTDOW STEAi DRI\EN EiERiENCY FW P[iP .

16:15 PRESS PELEASE 18:05 ESTABLISEE STEAi SPACE IN PRESSLRIZER 18:30 TERiINA1to CLASS 'B" EiEFG ENCY 21:D7 FORCED FLOW INITIATED IN RCS I

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DESCRI? TION 07 EOUIPMENT DE7ICIENCIES The following equipment deficiencies were noted during an in depth ~'

review of the Crystal River Unit 3 transient on February 26, 1980.

1. Loss of the Non Nucicar Instrumentation (NNI) System (I) DC
  • power supplies.
2. Power operated relief valve (?ORV) failed open.

.3. Pressurizar spray valve f ailed open. .

4 Loss of indication of major plant para =eters.

5. Integrated Control System (ICS) response to NNI (X) fai. lure.

A. Auto initiation of Emergency Teedwater.

B. Reactor trip on loss of f eedwater.

6. ICS loss of 120 v AC f or 2 seconds.
7. Events recorder degradation.
8. Ccmputer alar = bu.ffer overflev.
9. Systems that perfor=ed adequately.

A. Reactor Protective Systa=.

B. Ingineered Safeguards Activation.

C. Control Rod Drive Systa=.' -

D. Steam Rupture Matrix. .

E. Secondary Plant Equipment.

T. Radiati:n Monitoring System.

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