ML20113G385
| ML20113G385 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 10/10/1989 |
| From: | GEORGIA POWER CO. |
| To: | |
| Shared Package | |
| ML20092F288 | List:
|
| References | |
| CON-IIT05-140-90, CON-IIT05-141-90, CON-IIT05-143-90, CON-IIT5-140-90, CON-IIT5-141-90, CON-IIT5-143-90, RTR-NUREG-1410 VEGP-13001-1, NUDOCS 9202200459 | |
| Download: ML20113G385 (28) | |
Text
{{#Wiki_filter:-__ _. ? yp,o,u ~ mo< ews uo Vogtle Electric Generating Plant 13001-1 (g{ NUCLEAR OPERATIONS n, mon y, '~') w. 12 1 Georgia Power w f of 24 unn _../ 7/b.N_. " I ~I' ' '/n ,., n .;mn-,-3 s , U li,il f V !s; o i1i i d W b'i,t.) REACTOR COOLANT SYSTEM FILLIllC AND VENTING 1.0 P_URPO SE This procedure provides ins t ruc ti ans for filling and venting the Reactor Coolant Syrtem (RCS). Procedure instructions are included in the following sections: 4.1 Reactor Coolant System Filling 4.2 Reactor Coolant System Venting 4.3 RCS Filling And Venting If Pressurizer Level Has Not Been Less Than 25% As Indicated on 1-LI-0462 7 ) 2.0 _ PRECAUTIONS AND LIMITATIONS 2.1 PRECAUT10 tis 2.1.1 The Residual Heat Removal (R11R) System ir.iet from the RCS shall not be isolated unless a steam bubble exists in the pressurizer to ensure overpressure protection for the RCS during solid plant conditions. 2.1.2 During RCS filling, the nuclear instrumentation shall be monitored for unplanned increases of neutron count rate. 2.1.2.1 If an unplanned increase in neutron count rate occurs, the RCS filling operation shall be immediately terminated and the cause investigated. 2.1.3 Letdown from RHR 1-HV-0128 should be fully open when the RCS is brought water solid. This enhances RCS pressure control using Letdown Pressure Controller 1-PIC-0131, 2.1.4 Anticipate RCS pressure fluctuations whenever a Reactor Coolant Pump (RCP) is started with the RCS water solid. n \\ 9202200459 920116 PDR ADOCK 05000424 S PDR
.e e PRoCEDUAE No. ~ MVISloN PAGL No. VECP 13001-1 12 2 of 24 2.2 LIMITATIONS 2.2.1 During operation in Mode 5 with the Reactor Coolant Loops filled or not filled, the operational requirements of RllR shall be observed Specification 3.4.1.4.1 and 3.4.1.4.2.per Technical 2.2.2 The RCS 7ressure and tem >erature shall be maintained within the limits of Technical Specification 3.4.9.1. 2.2.3 The water used for filling the RCS shall have a boron concentration greater than or equal to the boron concentration of the RCS. 2.2.4 With RCS pressure less than 100 psig, the No. 1 Seal Leakoff Isolation Valves shall be closed. 2.2.5 If using hose connected to the Pressurizer Steam Space Sample M.ine Vent, limit the RCS temperature to 200 F and pressure to 100 psig. 2.2.6 If using one of the Pressurizer Pressure 03erated Relief Valves (PORV), RCS pressure should be maintained at 200 psig to enable valve operation. 3.0 PREREQUISITES AND INITIAL CONDITIONS 3.1 The 480V AC MCC 1ABE and 1BBE are energized and available to supply power to the FORV Block Valves. 3.2 Electrical power from 480V AC distribution is available to the Pressurizer Heaters. 3.3 The 125V DC MCC 1AD1H and IBD1H are energized and power is available to the PORV's. 3.4 The RiiR System is available to maintain the desired RCS temperature. 3.5 A Charging _ Pump is available for use in filling the RCS. 3.6 Reactor Makeup water at the necessary boron concentration is available for filling the RCS. 3.7 The Containment Pre-access Purge System is in service. 3.8 The Reactor Vessel Head is in place with the head bolts at least partially tensioned. O l l 2'L - ~
PROCEDURE No. ALVisioN PAGE No. VEGP 13001-1 12 3 of 24 () 4.0 INSTRUCTIONS 4,1 REACTOR COOLANT SYSTEM FILLING i 4.1.1 If required. ALIGN the RCS for filling per 11001-1, " Reactor Coolant System Alignment". NOTE The hoses used for venting should be routed to the Purge Ventilation System exhaust or to Portable Carbon Filter units. 4.1.2 VERIFY that the Blind Flange and suitable venting equipment has been installed at the following locations: a. CVCS TO PRT FG-8099 ROOT 1-1208-U4-488, b. PRZR SPRAY LINE VENT VALVE 1-1201-X4-084. 4.1.3 ENSURE the Tygon hose used for water level indication I is in service and indicating RCS water level per 13005-1, " Reactor Coolant System Draining". 4.1.4 ESTABLISH continuous Tygon hose monitoring and communications with the Control Room. 4.1.5 PERFORM the following valve alignments a. CVCS TO PRT FG-0899 1-1208-U4-488 OPEN ROOT b. PRZR-SPRAY LINE VENT 1-1201-X4-072 OPEN VALVE c. PRZR SPRAY LINE VENT 1-1201-X4-084 OPEN VALVE d. LETDOWN TO PRZR RELIEF 1-HV-0442A CLOSED TANK e. LETDOWN TO PRZR RELIEF 1-HV-0442B CLOSED TAIE f. RX HEAD VENT TO 1-HV-8095A OPEN LETDOWN ISOLATION VLV g. RX HEAD VENT TO 1-HV-8096A OPEN LETDOWN ISOLATION VLV '9"
PROCEDURE NO. HEVISION PAGE No VEGP 13001-1 12 4 of 24 i h. RX HEAD VENT TO 1-HV-8095B OPEN LETDOVN ISOLATION VLV i. RX HEAD VENT TO 1-HV-80968 OPEN LETDOW ISOLATION VLV j. RX HEAD VENT TO EXCESS 1-HV-8098 CLOSED LETDOWN ISOLATION k. PRZR PORV 455A 1-PV-0455A CLOFED 1. PRZR PORV 456 1-PV-0456A CLOSED m. PRZR SPRAY VALVE 1-PV-0455B OPEN n. PRZR SPRAY VALVE 1-PV-0455C OPEN o. RCP-1 #1 Seal Leakoff 1-HV-8141A CLOSED Isolation p. RCP-2 11 Seal Leakoff 1-HV-8141B CLOSED Isolation q. RCP 3 #1 Seal Leakoff 1-HV-8141C CLOSED isolation r. RCP 4 #1 Seal Leakoff 1-HV-8141D CLOSED Isolation 4.1.6 NOTIFY Haintenance to remove the spool piece in the common RCS DRAIN HEADER TO RCDT PMP SUCT 1-1901-U6-242. 4.1.7-ENSURE RHR letdown is in service per 13011-1, " Residual Heat Removal System". 4.1.8 ENbURE Charging and Seal Injection are established per 13006-1, " Chemical And Volume Control System Startup And Normal Operation". l O ~~~
l i PHOCEDUmE No, HEVIStoN PAGE No, VEGP 13001-1 12 5 of 24 p b 4.1.9 INITIATE the RCS fill by placing the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 in AUTO at a set point of 350 psig. 4.1.9.1 ENSURE LOW PRESS LETDOWN CONTROL 1.ER 1-PIC-0131 automatically closes. 4.1.9.2 If makeup is not available from the Reactor Makeup Control System, PERFORM the followings a. OPEN RWST TO CCP A & B SUCTIONS 1-LV-0112D and 1-LV-0112E, b. CLOSE VCT OUTLET ISOLATIONS 1-LV-0112B and 1-LV-0112C. CAUTION During RCS filling, the Nuclear Instrumentation shall be monitored. If an unexplained increase in neutron count rate occurs, the filling operation r~T shall be immediately terminated tv,/ and the cause investigated. 4.1.9.3 At the discretion of the Unit Shift Sumervisor (USS), FILL from the RWST using the standby RAR train as follows: a. ENSURE the standby RHR Heat Exchanger Train A(B) Bypass 1-FV-0618 (0619) is in MAN and CLOSED, b. CLOSE the standby RHR Heat Exchanger Train A(B) Outlet 1-HV-0606 (0607), c. ENSURE the standby RHR PMP A (B) DOWNSTREAM / UPSTREAM SUCTION FROM HOT LEG 1 (4) INLET ISOLATIONS 1-HV-8701A (8702A) and 1-HV-8701B (8702B) are CLOSED, d. ENSURE the standby RWST TO RHR PUMP A (B) SUCTION 1-HV-8812A (8812B) is OPEN, e. ENSURE OPEN RHR PUMP A(B) TO COLD LEG 1 & 2 (3 & 4) ISO VLV 1-HV-8809A (8809B), f. VERIFY OPEN RHR Pump A (B) Minimum Flow Valve 1-FV-0610 (0611), s / \\- g. START the standby RHR Pump A (B), l
PROCEDURE No REVISloN PAGE No VEGP 13001-1 12 6 of 24 CAUTION Slowly increase flow as venting capability permits, b. THROTTLE OPEN the standby RRR Heat Exchan;cr Train A (D) Bypass 1-FV-0618 (0619) to obtain tle desired discharge flow rato. 4.1.10 VERIFY rising water level by observing the Tygon Hose Level Indicator or Pressurizer Level Indicator 1-LI-0462. 4.1.10.1 When a solid stream of water flows from the Reactor Vessel Head Vent Flow Gauge FG-8099, CLOSE 1-1208-U4-488. 4.1.10.2 CLOSE all Reactor Head Vent Letdown Isolationst a. 1-HV-8095A, b. 1-HV-8096A, /~ c. 1-HV-8095B, ) d. 1-HV-8096B. 4.1.10.3 At 50% on 1-LI-0462, PERFORM the following: a. ESTABLISH normal letdown flowpath as follows: (1) OPEN the CVCS LETDOWN PIPE BREAK PROT ISOLATION 1-HV-15214 by holding the handswitch in OPEN until the valve indicates fully opens independent verification
- required, (2)
OPEN the RCS LETDOWN LINE ISO VLV IRC 1-HV-8160 by holding the handswitch in OPEN until the valve indicates fully opens independent verification required, (3) OPEN the RCS LETDOWN LINE ISO VLV ORC 1-HV-8152 by holding the handswitch in OPEN until the valve indicates fully opens independent verification required, (4) OPEN the Letdown Isolations 1-LV-0459 and 1-LV-0460 by placing their handswitches in 7s f i OPEN until the valves indicate fully openi \\/ independent verification required,
PRocEDU E No GEVIStoN PAGE No. VEGP 13001-1 12 7 of 24 ( (5) OPEN the Letdown Orifice Isolations .1-HV-8149A, 1-HV-81498 and 1-HV-8149C by holding their handswitcheu in OPEN until the valves indicate fully opens independent verification required, b. CLOSE the RCS INTMD LEG #1 TYGON HOSE CONNECTION ISO 1-1201-U4-003, c. CLOSE the RCS LOOP 1 DRAIN ISO 1-1201-U4-001, d. CLOCE PRZR STEAM SPACE 3 AMPLE LINE VENT 1-1201-US-100, e. NOTIFY Maintenance to remove the temporary RCS level indication pers (1) 54840-1, " Installation And Removal Instructions For RCS Temporary Tygon Tube", and (2) 23985-1, "RCS Temporary Water Level System". f-s f. INITIATE removal of the ta s placed on the Reactor (_j) CoolantPumpBreakersby1g.005-1,"ReactorCoolant System Draining" and racking in of the breakers: (1) RCP #1,
- 1AAA, (2)
RCP $2,
- 1BAB, (3)
RCP #3,
- ICAC, (4)
RCP 14. 1 DAD. 4.1.10.4 When a solid stream of water issues from the Pressurizer Spray Line Vent, CLOSE 1-1201-X4-084 and 1-1201-X4-072. 4.1.11 MONITOR RCS Pressure 1-PI-0408, 1-PI-0418, 1-PI-0428, and 1-PI-0438 and PERFORM the following: NOTE As the RCS fills solid, the pressure will start increasing. 4.1.11.1 ENSURE the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 automatically opens to maintain pressure at 350 psig O('N l
- 25 psig.
f PHoCEDURE No. REVi$loN PAGE No, VEGP 13001-1 12 8 of 24 () 4.1.11.2 ADJUST the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 and/or charging and seal injection as required to maintain Narrow Range RCS pressure at 350 psig i25 P81g. i 4.1.11.3 OPEN the RCP #1 Sual Leakoff Isolation 1-HV-8141A, 8141B, 81410, 8141D. 4.1.11.4 ENSURE Charging Pump suction is aligned to the Volume Control Tan?.: L
- a.
ENSURE OPEN VCT Outlet Isolation 1-LV-0112B and 1-LV-01120 independent verification required, b. ENSURE CLOSED RWST to CCP A & B SUCTIONS 1-LV-0112D and 1-LV-0112E independent s verification required. 4.1.11.5 If the standby RHR train was used for RCS fill, RESTORE Ai to standby status per 13011-1, " Residual Heat Removal System". 4.2 REACTOR COOLANT SYSTEM VENTING O 4.2.1 ENSURE that the Steam Generator secondary water temperature is less than 50'F above the T for each Reactor Coolant Loop as follows (desired m,aximum is less than 10'F to minimize potential for pressure fluctuations): NOTE Steam Generator Blowdown is placed in service to provide Steam Generator temperature indication. a. INITIATE blowdown flow from all four Steam Generators per 13605-1, " Steam Generator Blowdown Processing System", O 703446
'j a i PHoCEDuntNo. REVi$loN PAGE No. a VEGP 13001-1 12 9 of 24 () b. VERIFY that the Steam Generator secondar water tem >erature is loss than 50*F above the for l eac'1 Reactor Coolant Loop by obser/ing th6 following: T SG c (1) SG 1 Blowdown Temp Loop 1 1-TI-0413B 1-TI-1175 (ERF T-9883) (2) SG 2 Blowdown Temp Loop 2 1-TI-0423B 1-TI-1176 (ERP T-9884) (3) SG 3 Blowdown Teg Loop 3 1-TI-0433B 1-TI-1177 (ERF T-9885) (4) SG 4 Blowdown Temp Loop 4 1-TI-0443B 1-TI-1178 (ERF T-9886) If any blowdown or TI not available, MEASURE the Steam Generator metal surface temperaturn with a concact yrometer and RECORD pyrometer ID number in the U it Control Log. NOTES a. If the hoses used for venting were routed to the ventilation system, they should be routed to the sump at this time to accommodate the volume of liquid effluent produced by the RCP Air
- Sweeps, b.
If RCS level has not been less than the top of the 1 cops, the USS may reduce the number of RCP Air Sweeps required based on RCS pressure response. l c. Removal of the dilution flowpath l tags initiated in Sub-subsection L 4.2.5 may be initiated after the l 30-second RCP air sweeps. 4.2.2 PERFORM the 30-second RCP Air Sweeps and RCS Vents per Checklist 1. 4.2.3 PERFORM the 1-minute RCP Air Sweeps and RCS Vents per O Checklist 2. 4.2.4 PERFORM the_5-minute RCP Air Sweep and RCS Vent per Checklis' 3. _ _ ~,
I PROCEDURE No. REV,lSION FAdtho. VEGP 13001-1 12 10 of 24 O 4.2.5 INITIATE removal of the dilution flowpath tags placed by 12006-C, " Unit Cooldown To Cold Shutdown" and restoration of the valves to the listed position where a,plicable: a. CVCS BLENDER SUPPLY FROM RMWST ISO 1-1208-U4-175:
- OPEN, b.
CVCS RMWST SUPPLY HDR TO BLENDER AND CHG ISO 1-1208-U4-177: OPEN, c. CVCS CHG CHEM MIXING TAdK OUTLET 1-1208-U4-181:
- CLOSED, d.
CVCS RX M/U WTR TO CHEM MIX TANK ISO 1-1208-U4-176: CLOSED, e. CVCS CHG RMWST SPLY TO CCP A ISO 1-1208-U4-183:
- CLOSED, f.
CVCS RX M/U WTR TO LTDN REHT HX LINE ISO 1-1208-U6-226: CLOSED. A 4.2.6 NOTIFY IEC to align the RCS instrumentation per 23701-1, " Plant Instrument Valve Lineup". 4.2.7 Slowl CLOSE the LOW PRESS LETDOWN CONTROLLER T- -0131 and ADJUST charging and Seal Injection as required to raise RCS pressure to 350 psig i25 psig. 4.2.7.1 At greater than 100 psig RCS pressure, OPEN the RCP #1 Seal Leakof f Isolations 1-HV-8141 A, 8141B, 8141C, 8141D: independent verification required. 4.2.7.2 If desired, PLACE the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 in AUIO. 4.2.8 NOTIFY Chemistry to sample the RCS for boron concentration. 4.2.9 RE-ALIGN the RCS per Checklist 4. O
_. ~ _. _ _. ~. _ _.. _ _ _ PHoCEDUAE No. REVISION PAUL NO. VEGP 13001-1 12 11 of 24 O t 4.3 RCS PILLING AND VENTING IF PRESSURIZER LEVEL HAS NOT BEEN LESS THAN 25% AS INDICATED ON 1-LI-0462 CAUTION If using hose connected to the Pressurizer Sten.m Space Sample Line Vent, liuit the RCS tengerature to 200*F and pressure to 100 psig. NOTES a. This section of the procedure assumes the RCS is partially drained with pressurizer level preater than or equal to 25% as Indicated by 1-LI-04 62. b. The hose used for venting should be routed to the Purge Ventilation System exhaust or to a Portable Carbon Filter unit. At the discretion of the USS, c. either pressurizer PORV may be used for pressurizer venting. If this option is used, omit 4.3.1, 4.3.2a, 4.3.5.la. 4.3.9.la, and 4.3.10. 4.3.1 NOTITY Maintenance to remove the Blind Flange and install suitable venting equipment downstream of Pressurizer Steam Space Sample Line Vent 1-1201-04-100. O
PHOCEDURE No. REV'UoN PAGE No, VEGP 13001-1 12 12 of 24 0 4.3.2 PERFORM the follrxing valve alignment: a. PRZR STEAM SPACE l-1201-U4-100 OPEN SAMPLE LINE VENT b. PRZR PORV 455A 1-PV-0455A CLOSED c. PRZR PORV 456A 1-PV-0456A CLOSED d. PRZR SPRAY VALVE l-PV-0455B OPEN e. PRZR SPRAY VALVE 1-PV-0455C OPEN f. RCP 1'il ' Seal Leakoff 1-HV-8141A CLOSED Isolation g. RCP 2 il Seal Leakoff 1-HV-8141B CLOSED Isolation h. RCP 3 il Seal Leakoff 1-HV-8141C CLOSED Isolation 1. RCP 4 il Seal Leakoff 1-HV-8141D CLOSED () Isolation J. Letdown Isolation 1-LV-0459 OPEN k. Letdown Isolation 1-LV-0460 OPEN 1. Letdown Orifice 1-HV-8140A OPEN Isolation m. Letdown Orifice 1-HV-8149B OPEN Isolation n. Letdown Orifice 1-HV-8149C OPEN Isolation 4.3.3 ENSURE letdown flow from RHR is in service. 4.3.4 ENSURE normal charging, Letdown and Seal Injection are established. 4.3.5 INITIATE RCS fill by performing the following steps: 4.3.5.1 PLACE the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 in -AUTO set as follows: (~ a. RCS pressure is to be set at 100 psig if hose at the-?ressurizer Steam Space Sample Line Vent-1-1201-U4-100 is used for venting, b. RCS pressure is to be set at 200 psig if one of the Pressurizer PORVs are used for venting.
PMoCf. DUNE No. T.EVISloN PAOL No VEGP 130s.-1 12 13 of 24 7-s (- 4.3.5.2 ENSURE the valve automatically closes. 4,3.5.3 If makeup is not available from the Reactor Makeup Control System, PERFORM the followings L a. OPEN RWST TO CCP A & B SUCTIONS 1-LV-0112D and 1-LV-0112E, b. CLOSE VCT OUTLET ISOLATIONS 1-LV-0112B and 1-LV-0112C. CAUTION During RCS filling, the Nuclear Instrumentation shall be monitored. If an unexplained increase in neutron count rate occurs, thn filling operation shall be immediately terminated and the cause investigated. 4.3.6 VERIFY rising water level by observing Pressurizer Water Level Indicator 1-LI-0462. (~) \\m/ 4.3.7 If using the Pressurizer Steam Space Sample Line Vent for pressurizer venting, CLOSE 1-1201-U4-100 when a solid stream of water issues from the vent. 4.3.8 If using a pressurizer PORV to vent, when RCS pressure reaches 200 psig, vent the pressurizer by opening either 1-PV-0455A or 1-PV-0456A until PRT level increase is observed. 4.3.9 MONITOR RCS Pressure 1-PI-0408, 1-PI-0418, 1-PI-0428, and 1-PI-0430 and PERFORM the following: NOTE As the RCS fills solid, the pressure will start increasing. 4.3.9.1 ENSURE the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 automatically opens to maintain pressure as follows: RCS pressure is to be maintained at 100 psig if a. hose at the Pressurizer Steam Space Sample Line Vent 1-1201-U4-100 is used, b. RCS pressure is to be maintained at 200 psig if O one of the Pressurizer PORVs are used. 4.3.9.2 ADJUST the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 and/or Charging and Seal Injection as required to establish Narrow Range RCS pressure at 350 psig 25 psig.
PMocEDUAE No. i REVISloN PAGE NO. VEGP 13001-1 12 O 14 of 24 4.3.9.3 OPEN the RCP #1 Seal Leakoff Isolation 1-HV-8141A, 8141B, 81410, 8141D independent verification required. 4.3.9.4 ENSURE Charging Pump suction is aligned to the Volume Control Tan:o ENSURE OPEN VCT OUTLET ISULATION 1-LV-01128 and a. 1-LV-0112C: independent verification required, b. ENSURE CLOSED RWST TO CCP A & B SUCTIONS 1-LV-0112D and 1-LV-0112E independent verification required. 4.3.10 NOTIFY Chemistry to sample the RCS for boron concentration. 4.3.11 RE-ALIGN the RCS per Checklist 5.
5.0 REFERENCES
5.1 P&ID's 5.1.1 1X4DB111 Reactor Coolant System () 5.1.2 1X4DB112 Reactor Coolant System 5.1.3 1X4DB113 RTD Bypass Reactor Coolant System 5.2 ELEMENTARY DIAGRAMS 5.2.1 1X3D-BD-B01J Reactor Coolant System 1-1805-Q3-PC 5.2.2 1X3D-BD-B01K Reactor Coolant System 1-1805-Q3-PB1 5.2.3 -1X3D-BD-B01L Reactor Coolant System 1-1805-Q3-PB2 5.2.4 1X3D-BD-B01H Reactor Coolant System 1-1805-Q3-PB3 5.2.5-1X3D-BD-B02A Reactor Coolant System 1-HV-8000A 5.2.6 1X3D-BD-B02B Reactor Coolant System 1-HV-8000B 5.2.7 1X3D-BD-B02J Reactor Coolant System Pressuriser Heater Cabling Block Diagram 5.2.8 1X3D-BD-B03A Reactor Coolant System 1-HV-8032 5.2.9 1X3D-BD-B03F Reactor Coolant System 1-PV-0456A
PMOCEoVLE No-REVISloN PAGE No. VEGP 13001-1 12 15 of 24 5.2.10 1X3D-BD-803H Reactor Coolant System 1-PV-0455A 5.2.11 1X3D.BD-B03K Ronetor Coolant System 1-HV-8145 5.2.12 1X3D-BD-B03R Reactor Coolant System 1-PV-0455B/1-PV-455C 5.3 ONE-LINE DIAGRAMS 5.3.1 1X3D-AA-E01A 480V Switchgear 1NB01 5.3.2 IX3D-AA-E08A 480V Switchgear INB08 5.3.3 1X3D-AA-E09A 480V Switchgear 1NB09 5.3.4 1X3D-AA-E10A 480V Switchgear 1NB10 5.3.5 1X3D-AA-F05A 480V Motor Control Center 1NBE 5.3.6 1X3D-AA-F06A 480V Hator Control Center 1NBF 5.3.7 1X3D-AA-F13A 480V Pressurizer Heuter Panels 5.3.8 'lX3D-AA-F24A 480V Motor Control Center 1ABE } 5.3.9 1X3D-AA-F25A 480V Motor Control Center 1BBE 5.3.10 1X3D-AA-H01A 125V DC Class IE Distribution Train A 5.3.11 1X3D-AA-HO?A 125V DC Class 1E Distribution Train B 5.4 FSAR 5.4.1 Section 5.1 Reactor Coolant System And Connected Systems l 5.4.2 Section 5.2 Integrity of Reactor Coolant Pressure Boundary-5.4.3 Section 5.3 -Reactor Vessel 5.4.4 Section 5.4 Component And Subsystem Design 5.5 . TECHNICAL SPECIFICATIONS l' O l 703446
MoCE DUaE No, HEVI5loN PAGE No. VEGP 13001-1 12 16 of 24 (y U 5.6 PROCEDURES 5.6.1 11001-1 " Reactor Coolant System Alignment" 5.6.2 13429-1 "480V AC IE Electrical Distribution System" 5.6.3 13430-1 "480V AC Non IE Electrical Distribution System" 5.6.4 13405-1 "125V DC 1E Electrical Distribution Rystem" 5.6.5 13003-1 " Reactor Coolant Pump Operation" 5.6.6 13004-1 " Pressurizer Relief Tank Operation" 5.6.7 13005-1 " Reactor Coolant System Draining" 5.6.8 13006-1 "CVCS Startup And Normal Operation" 5.6.9 13009-1 "CVCS Reactor Makeup Control System" () 5.6.10 13011-1 " Residual Heat Removal System" 5.6.11 1312s-1 " Containment Purge System" 5.6.12 13711-1 " Instrument Air System" 5.6.13 12006-C " Unit Cooldown To Cold Shutdown" 5.6.14 23985-1 "RCS Temporary Water Level System" 5.6.15 54840-1 " Installation And Removal Instructions For RCS Temporary Tygon Tube" END OF PROCEDURE TEXT j. O
l PHoCEDURE NO. REVISION PAGE No. VEGP 13001-1 12 17 of 24 ) Sheet 1 of 2 CHECKLISY_1 30-Second Air. Sweep 1. START one RCP per 13003-1 " Reactor Coolant Pump Operation" and RUN the pump for 30 seconds. 2. Slowly OPEN the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 and ADJUST Charging and Seal Injection as required to reduce the RCS pressure to less than 100 psig. 3. At 100 psig RCS pressure, CLOSE the RCP #1 Seal Leakoff Isolation 1-HV-8141A, B, C, D. NOTE " Bubble free" is defined as the absence of large air bubbles. A steady stream of small " carbonated beverage" sized bubbles is acceptable when O' making the determination as to whether the venting is bubble free. 4. When RCS pressure is less than 100 psig, VENT the Reactor Vessel Head. a. OPEN the RX HEAD VENT TO LETDOWN ISOLATION VLVS 1-HV-8095A(B) and 1-HV-8096A(B), b. OPEN the CVCS TO PRT FG-8099 ROOT 1-1208-U4-488, c. When bubble free water is observed at 1-FG-8099, CLOSE 1-1208-U4-488, 4 d. CLOSE the RX HEAD VENT TO LETDOWN ISOLATION VLVS 1-HV-8095A(B) and 1-HV-8096A(B). 5. VENT the pressurizer as follows: a. OPEN PRZR SPRAY LINE VENT 1-1201-X4-072 and 1-1201-X4-084,. b. When bubble. free water issues from the vent, CLOSE 1-1201-X4-072 and in 201-X4-084. O =
PROCEDURE NO. REVISION PAGE NO, VEGP 13001-1 12 18 of 24 O Sheet 2 of 2 CHECKLIST 1 6. Slowly CLOSE the LOW PRESS-LETDORN CONTROLLER 1-FIC-0131 end ADJU.9T Charging and Seal Injection as required to raise the RCS pressure to 350 psig *25 Psig. 7. OPEN the RCP fl Seal Leakoff Isolation 1-HV-8141A, B, C, D. 8. REPEAT _ Steps 1. thru 7. for each RCP. 9. When all RCP's have been run for 30 seconds and the RCS vented, GO TO Sub-subsection 4.2.3. e O lO
PRoCEDU;;E No, REVISloN PAGE No. VEGP 13001-1 12 19 of 24 () Sheet 1 of 2 CHECKLIST 2 1-Hinute Air Sweep 1. START one RCP per 13003-1, " Reactor Coolant Pump Operation" and RUN the pump for 1 minute. 2. Slowly OPEN the LOW PRESS LETDOWN 1-PIC-0131 and ADJUST Charging and Seal Injection as required to reduce the RCS pressure to less than 100 psig. 3. At 100 psig RCS pressure, CLOSE the RCP Seal #1 Leakoff Isolation 1-HV-8141A, B, C, D. NOTE " Bubble free" is defined as the absence of large air bubbles. A steady stream of small " carbonated beverage" sized bubbles is acceptable when making the determination as to whether the venting is bubble () free. 4. When RCS pressure is less than 100 psig. VENT the Reactor Vessel Head, a. OPEN the RX HEAD VENT TO LETDOWN ISOLATION VLVS 1-HV-8095A(B) and 1-HV-8096A(B), b. OPEN the CVCS TO PRT FG-8099 ROOT 1-1208-U4-488, When bubble free water is observed at 1-FG-8099, c. CLOSE l-1208-U4-488, d. CLOSE the RX HEAD VENT TO LETDOWN ISOLATION VLVS 1-HV-8095A(B) and 1-HV-8096A(B). 5. VENT the Pressurizer as follows: a. OPEN PRZR SPRAY LINE VENT 1-1201-X4-072 and 1-1201-X4-084, b. When bubble free water issues from the vent, CLOSE 1-1201-X4-072 and 1-1201-X4-084. x
4 PROCEDURE NO. ALYlS'oN PAGE NO. VEGP 13001-1 12 20 of 24 0 Sheet 2 of 2 CHECKLIST 2 6. Slow).y CLOSE the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 and ADJUST Charging and Seal Injection as required to raise the RCS pressure to 350 psig *25 psig. 7. OPEN the RCP 11 Seal Leakoff Isolation 1-ilV-8141A, B, C, D. 8. REPEAT Steps 1. thru 7. for each RCP. 9. When all RCP's have been run for 1 ininute and the RCS vented, GO TO Sub-subsection 4.2.4. d t b .I O h
PRoCEDU-E No-. AEvtsloN PAGE No. VEGP 13001-1 12 21 of 24 A Sheet 1 of 1 CHECKLIST 3 5-Minute Air Sweep 1. START all 4 RCP's per 13003-1, " Reactor Coalant Pump Operation" and RUN pumps for 5 minutes. 2. Slowly OPEN the LOW PRESS LETDOWN CONTROLLER 1-PIC-0131 and ADJUST Charging and Seal Injection as required to reduce the RCS pressure to less than 100 psig. 3. At 100 psig RCS pressure, CLOSE the RCP #1 Seal Leakoff Isolation 1-HV-8141A, B, C, D. NOTE " Bubble free" is defined as the absence of large air bubbles. A steady stream of small " carbonated bevera;e" sized bubbles is acceptable when making the determina: ion as to whether ) the venting is bubble free. 4 When RCS pressure is less than 100 psig, VENT the Reactor Vessel Head, a. OPEN the RX HEAD VENT TO LETDOWN ISOLATION VLVS 1-HV-8095A(B) and 1-HV-8096A(B), b. OPEN the CVCS TO PRT FG-8099 ROOT 1-1208-U4-488, c. When bubble free water is observed at 1-FG-8099, CLOSE 1-1208-U4-488, d. CLOSE the RX HEAD VENT TO LETDOWN ISOLATION VLVS 1-HV-8095A(B) and 1-HV-8096A(B): independent verification required. 5. VENT the Pressurizer as follows: a. OPEN PRZR SPRAY LINE VENT 1-1201-X4-072 and 1-1201-X4-084, b. When bubble free water issues from the vent, CLOSE 1-1201-X4-072 and 1-1201-X4-084. 6. When the Reactor Vessel Head and the Pressurizer have () been vented, GO TO Sub-subsection 4.2.5.
PROCEDU~E No. r,EvistoN ' PAGE No. ~~ ~ VEGP 13001-1 12 22 of 24 (m._,) Sheet 1 of 2 CHECKLIST 4 RCS ALIGNMENT 1. REMOVE and DRAIN all the hoses used during filling and venting. 2. kEMOVE the Portable Carbon Filter unit, if used. 3. NOTIFY Maintenat,;e to install the Blind Flanges at the following points: a. PRZR STEAM SPACE SAMPLE LINE 1-1201-U4-100 VENT b. PRZR SAFETY VALVE RELIEF 1-1201-04-106 HEADER VENT c. CVCS TO PRT FG-8099 ROOT 1-1208-U4-488 d. PRT VENT TO ATMOSPHERE 1-1201-U4-115 (~N 4. ENSURE the following valves are closed and the flanges ( or pipe caps, where applicable, are installad. COND POS VALVE DEFCRIPTION REQD __BY _IV 1-1201-X4-084 PRZR SPRAY LINE VENT CLOSED & VALVE CAPPED 1-1201-X4-072 PRZR SPRAY LINE VENT CLOSED VALVE 1-1201-U4-100 PRZR STEAM SPACE CLOSED & SAMPLE LINE VENT FLANGED 1-1201-U4-102 PRZR SFTY VLV LOCKED PSV-8010A LOOP SEAL CLOSED DRAIN 1-1201-U4-105 -PRZR SFTY VALVE LOOP CLOSED SEAL HEADER ISO 1-1201-U4-106 PRZR SAFETY VALVE CLOSED & RELIEF liDR VENT FLANGED 1-1208-U4-488 CVCS TO PRT FG-8099 CLOSED & () ROOT FLANGED 1-1201-U4-001 RCS LOOP 1 DRAIN ISO CLOSED
r r "PAGE t70. REVISION PROCEDURE NO. VEGP 13001-1 12 23 of 24 O Sheet 2 of 2 CHECKLIST 4 RCS ALIGNMENT COND POS VALVE DESCRIPTION REQD BY IV 1-1201-U4-003 RCS INTMD LEG #1 TYGON CLOSED & HOSE CONNECTION ISO CAPPED 1-1201-U4-115 RCS PRT VENT TO CLOSED & ~ ATMOSPHERE FLANGED 1-1201-04-052 RCS INTMD L G #2 DRAIN CLOSED HEADER ISO 1-1201-U4-208 RCS INTMD LEG #2 DRAIN CLOSED TO RCDT PUMP ISO 1-1201-U4-030 RCS INTMD LEG #3 DRAIN CLOSED HEADER 150 1-1201-U4 209 RCS INTMD LEG #3 DRAIN CLOSED 0 TO RCDT PUMP ISO 1-1201-U4-071 RCS INTMD LFG #4 DRAIN CLOSED HEADEh ISO 1-1201-U4-206 RCS INTHD LEG #4 DRAIN CLOSED TO RCDT PUMP ISO REVIEWED BY DATE ~
,1%^ ^~ ' }, " ' ' ' ' ~ " ~ ~ ~ ~ ~ " ~ ~ ~ ~ ' ' ' ~ ~ ~ ~ 3 .3 o PROCEDURE NO. REVIS*ON PAGE NO. VEGP 13001-1 12 24 of 24 D) f Sheet 1 of 1 CHECKLIST 5 RCS ALIGNMENT 1. REMOVE and DRAIN all the Tygon hoses used during filling and venting. 2. REMOVE the Portable Carbon Filter unit. 3. NOTIFY Maintenance to install the Blind Flange at PRZR Steam Space Sample Line Vent 1-1201-U4-100 4. POSITION 1-1201-U4-100 as listed belew: COND POS VALVE DESCRIPTION REQD BY IV_ 1-1201-U4-100 PRZR STEAM SPACE CLOSED & SAMPLE LINE VENT FLANGED 1 REVIEWED BY DATE 1; OV l
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j of-lM3-b i s DRAFT I ROOT CAUSE - 1A Diesel Shutdown The team believes that the 1A diesel tripped because of a combination of an intermittent failure of a jacket water temperature switch and/or inconsistent calibration techniques of these switches during 1R2. Subsequent testing has shown that the 3/20/90 diesel annunciator indication could be reproduced on a high jacket water 1. rip. The jacket water trip switches have proven reliable on these and similar engines between overhauls. Key Lesson Learmed and hacontendations 1. Calibration procedures should be reviewed with the vendor to ensure that calibrations are consistent, and switch performance is reliable. 2. Operator training shoul0 be revised to ensure that operators realize that a.. emergency reset will override the high jacket water trip. 3. Maintenance procedures should be revised to ensure that post overhaul control air leaks meet acceptance standards (bubble test performed). 4. The undervoltage start of the diesel should be changed to bypass non-essential engine trips to improve overall reliability. Diesel Reliability In 1989 Vogtle diesels have been more reliable than other nuclear industry riiesels. Safety System Perfonnance (Emergency AC Power -- BWR & PWR) 1987 1938 1989 US BQ 0.010 0.009 0.012 US MEDIAN 0.017 0.017 0.020 SISTERS 0.027 0.033 0.030 V0GTLE UI 0.04 0.05 0.006 V0GTLE U2 0.006 l l J
2 ) UNIT ONE D/G TRIP SENSOR HISTORY (
SUMMARY
) MWO s DATE D/ Q_. SENSQR COMMENTS 18624684 12/22/86 1A 10 Turbo LO Press Called - failed - 1PSL-4749D replaced j 18806902 10/11/88 1A TSH-19112 - JW Hi Temp Found out of tol. during PM - recal, 18805581 10/18/88 1A -TSH-19112 - JW Hi Temp Found defective - replaced 18807746 11/03/88 1A TSH-19110 & 11 s Hi Just PM'ed - found Temp bad (out of cal.) found 2 bad sensors from whse. finally rep 1,;ed w/ good sensors 18806912 10/08/88 1B 1PS-19177 LO LO Press Failed cal - 1PS-19183 - LO LO Press wouldn't reset properly - replaced under 18807392 18807085 10/09/88 1A Hi Main Brng Temp keplaced due to air Sensors G, II, F leaks 18807537 10/27/88 1B 1TSH-19154 HI LO Temp Re-calibrated OK 1TSH-19119 JW HI Temp Wouldn't cal - 1st new sw. from whse. also wouldn't cal - finally got one from whse, to cal OK l 18807793 10/31/88 AJ 1TSii-19117 & 18 JW HI Failed - had to Temp replace w/new switches l 18906313 12/13/89 1B ITSH-19154 !!! LO Temp Spurious alarm on D/G 1B Control Panel - most likely intermittent switch i
MWO f DATE D/G SENSOR COMMENTS 19000016 01/04/90 IB IPSL-4859E Rt Bank Found switch venting - replaced to Turbo Oil Press 19000439 03/01/90 1A Various PM of various trip sensors signed off 3/10/90 19000442 03/14/90 IB ITSH-4857E Hi Temp Found out of cal high - Main Brng replaced under norum1 PM 19000443 03/05/90 1A ITSH-4747F Hi Temp found out of cal high - Main Brng replaced under normal PM 19001433 03/22/90 1A IPS-4749A B.C Lo L0 Post Event Investigation Press found A switch would not reset - replaced all 3 1PSL-19114 Lo JW Cal checked - OK Press 19001482 03/22/90 IB ITSH-4850 Hi Temp Would not cal to within LO tolerance - replaced 19001511 03/24/90 IB ITSH-19117, 18, 19 Hi 19117 and 19 were replaced - Temp JW 18 recaled ITSH-19153 Hi Temp L0 Replaced 19001542 03/26/90 IB 1PSL-4903 P-3 Cal checked - OK 19001629 03/29/90 1A ITSH-19110, 11, 12 Hi Cal checked - OK Temp JW 1TSH-19146 Hi Temp Cal checked - acting sluggish - L0 replaced 19001677 03/30/90 1A 1PSL-47490,E Turbo L0 Cal checked - OK Lo Press 19001683 03/31/90 1A ITSH-19111, 12 Hi Temp Found venting - replaced JW
(No UNIT TWO D/G TRIP SENSOR HISTORY (
SUMMARY
)- \\ MWO ( DATE D/G SENSOR COMMENTS 28800543 01/24/88 2A 2X5-4746A Hi Found venting - replaced Vibration -28800810 02/05/88 2A 2PSL-19114 JW Venting - found out of Lo Press tolerance - recald 28800552 01/25/88 2A 2TSH-19146 Hi Cel checked when connected Temp LO to D/G 28800918 02/05/88 2A 2PSL-4749 A.B.C Cal checked - OK LO Lo Press 28800919 02/05/88-2A 2PSH-4744 Hi Cal checked - OK Crank case Press 2PSL-4749 D.E Lo Press Turbo LO 28801450 02/26/88 28 2TSH-19153 LO Hi Cal checked - OK Temp 28801547-02/26/88 - 28 2PSL-4859 A,B,C, Cal checked - OK Lo Press LO -28001546 02/26/88 28-2PS-4854 Crankcase Cal checked - OK Hi Press 2PSL-4859 D.E. LO Press Turbo LO 2PSL-19121 JW Lo-Press 28802648 04/13/88 2B 2XS-4856A D/G Would not trip - Replaced Eng Hi Vibration-28803452 04/20/88 28 2TSH-19119 JW Found venting - calibrated Hi Temp 28805619 06/07/88 28 2PSL-4859 A,B,C, Cal checked vue to Calcon-Lo Press LO Part_ 21 - no adj. required 28805620 06/07/88 2A 2PSL-4749 A,B C Cal _ checked due to Calcon to Press LO Part 21 - no adj. required 28807390 07/21/88 28 2TSH-19117, 18, 19 Engine tripped'due to 2 Hi JW Temp switches venting - recalibrated 28819595 12/08/88 2A 2XS-4745B Turbo Switch malfunctionr:d and Hi Vibration tripped engine - replaced 1 h'
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