ML20093P088

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Inservice Testing Program for Pumps & Valves
ML20093P088
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 07/31/1984
From:
KANSAS GAS & ELECTRIC CO.
To:
Shared Package
ML20093P077 List:
References
PROC-840731-01, NUDOCS 8408030016
Download: ML20093P088 (117)


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KANSAS GAS AND ELECTRIC COMPANY WOLF CREEK GENERATING STATION INSERVICE TESTING PROGRAM FOR PUMPS AND VALVES f

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LIST OF TABLES

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Table Title Page 11 PIPING AND INSTRUMENTATION 2-3 l -- -

DIAGRAMS f

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3 1-1 INSERVICE VALVE TESTS' 20-21 3.1-2 TEST FREQUENCY 22 l

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TABLE 0F CONTENTS P. age List of Tables i

1.0 INTRODUCTION

1 2.0 TESTING PROGRAM FOR PUMPS 4

2.1 General Information 4

2.1.1 Applicable' Code 1

4 2.1.2 Pump Program Tables 4

2.1.3 Maasurement of Test Quantities 5

2.1.4 Allowable Ranges of Test Quantities 5

2.1.5 Instrument Accuracy 5

2.2. Relief Requests for Pump Testing Program 6

2.3 IST Data Evaluation 3.0 TESTING PROGRAM FOR VALVES 16 3.' 1 General Information 16 3.1.1 Applicable Code 16 3.1.2 Valve Program Tables 16 3.1.3 Measurement of Test Quantities 18 3.1.4 Allowable Ranges of Test Quantities 18

3.1.5 Instrument Accuracy 19 3.2 Relief Requests for Valve Testing Program IST Data Evaluation 23 3.3 Appendix A - Pump Testing Program 45 Appendix 8 - Valve Testing Program 49 ii L

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1.0

-INTRODUCTION-The Wolf Creek Generating Station.ASME Inservice' Testing Program for Pumps and Valves will be in'effect through

- the first 120 month -inspection per 'od and will be updated-in accordance with the requirements of 10CFR 50.55a(g).

This document outlines the inservice testing (IST)

.progrcm based on the requirements of Section XI of the'

-ASME Boiler & Pressure Vessel Code, 1980 Edition through the Winter 1981 Addenda. All' references to IWP or IWV, respectively, of ASME Section XI, reflect the 1980 Edition

'through the Winter.1981 Addenda, unless otherwise noted.

The inservice inspection '(ISI) classification boundaries :

are identical to.'the design classification or quality group boundaries shown on the plant piping and instrument' diagrams.(P& ids) listed in Table 1.1..Some pumps and valves within the ISI boundaries are identified as'non-classed (NC).

This IST program was-developed using~the.

ISI classification boundaries and the following documents:

Title 10,-Code of Federal Regulations, Part 50,.

paragraph 50.55a(g).

NRC Regulatory Guides Division 1 Standard Review Plan 3.9.6, " Inservice Testing of Pumps and Valves" Division 1 (draft) Regulatory Guide'and Value/

Impact Statement, " Identification of Valves for Inclusion in= Inservice Test Programs" "NRC-Staff Guidance for Preparing Pump and Valve Testing Programs and Associated Relief Request,"

January 1978 Final Safety Analysis Report, Wolf Creek Generating Station Technical Specifications, Wolf Creek Generating Station The inservice tests identified in this program will verify the operational readiness of pumps and valves whose functions are required to mitigate the consequences of an accident or to bring the reactor to a' cold shutdown condition.

Rev. 1 7/84 Page 1 of 114 a = -

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' Table 1.1 PIPING AND INSTRUMENTATION DIAGRAMS SYSTEM P&ID MAIN STEAM SYSTEM M-02AB01 M-02AB02 MAIN FEEDWATER SYSTEM-M-02AE01 M-02AE02 AUXILIARY FEEDWATER SYSTEM M-02AL01 REACTOR COOLANT SYSTEM M-02BB01 M-02BB02 M-02BB03 M-02BB04 CHEMICAL & VOLUME CONTROL SYSTEM M-02BG01 M-02BG02 M-02BG03 M-02BG04 M-02BG05 REACTOR MAKE-UP WATER SYSTEM M-02BLO1 STEAM GENERATOR BLOWDOWN SYSTEM M-02BM01 BORATED REFUELING WATER STORAGE SYSTEM M-02BN01 FUEL P0OL COOLING AND CLEAN-UP SYSTEM M-02EC01 M-02EC02 ESSENTIAL SERVICE WATER SYSTEM 14-K2EF01 M-02EF01 M-02EF02 COMP 0NENT COOLING WATER SYSTEM M-02EG01 M-02EG02 M-02EG03 RESIDUAL HEAT REMOVAL SYSTEM M-02EJ01 HIGH PRESSURE COOLANT INJECTION SYSTEM M-02EM01 M-02EM02 CONTAINMENT SPRAY SYSTEM M-02EN01 ACCUMULATOR SAFETY INJECTION SYSTEM M-02EP01

' AUXILIARY TURBINES-AUXILIARY FEEDWATER PUMP TURBINE M-02FC02

/84 Page 2 of 114 e --

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'5 Table 1.1 PIPING AND INSTRUMENTATION DIAGRAMS (continued)

SYSTEM P&ID CONTAINMENT H7DROGEN CONTROL SYSTEM M-02GS01 CONTAINMENT PURGE SYSTEM M-02GT01 LIQUID RADWASTE SYSTEM

' M-02HB01 DECONTAMINATION SYSTEM M-02HD01 EMERGENCY FUEL OIL SYSTEM M-02JE01 COMPRESSED AIR SYSTEM M-02KA01 M-02KA02 M-02KA05 CONTAINMENT BREATHING AIR M-12KB01 FIRE PROTECTION SYSTEM M-02KC02 STANDBY DIESEL GtNERATOR M-02KJ01 M-02KJ02 M-02KJ03 M-02KJ04 M-02KJ05 M-02KJ06 REACTOR BUILDING AND HOT MACHINE SHOP FLOOR AND EQUIPMENT DRAIN SYSTEM M-02LF03 M-02LF09 NUCLEAR SAMPLING SYSTEM M-02SJ01 M-02SJ04 Rev. 1 7/84 Page 3 ef 114 i

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p 2.0 INSERVICE TESTING PROGRAM FOR PUMPS 2.1 General Information 2.1.1 Applicable Code This testing program for ISI Class 1, 2 and 3 pumps meets the requirements of Subsection IWP of Section XI of the ASME Boller and Pressure Vessel Code, 1980 Edition through the Winter of 1981 Addenda. Where these requirements are deter-mined to be impractical, specific requests for relief have been written and included in Section 2.2.

2.1.2 Pump Program Tables The tables in Appendix A list all pumps included in the Wolf Creek Generating Station (WCGS) IST Program. Data contained in these tables identifies those pumps subject l

to inservice testing, the inservice test quantities to be measured, the inservice testing frequency, and any applicable remarks. The column headings are listed and explained below:

PUMP IDENTIFICATION i

PUMP NUMBER:

The pump identification number.

SYSTEM:

The system of which the pump is a component.

ISI CLASS:

The ISI classification of the pump.

l P&ID NUMBER:

The WCGS drawing number for the P&ID referring to the pump.

P&ID COORD:

The drawing coordinate location of the l

pump on the P&ID.

ISI REQUIREMENTS i

PUMP SPEED, INLET (SUCTION) PRESSURE, DIFFERENTIAL PRE 55URL MP), PLOW RAlt, VIBRAil0N, UEARING TEMPERATURE l

AND LUBRICANT LEVEL OR PRESSURE:

When the word "YES" appears in a particular test quantity column, that quantity will be measured during inservice testing in l

accordance with Subsection IWP.

If a modified test is planned or a test is being waived, a request for relief l

number will appear in the test quantity column referencing the pump relief request. Requests for relief are identified as PR-X, where X is the sequential number of the relief.

The requests for relief are included in Section 2.2.

Rev. 1 7/84 Page 4 of 114

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2.1.3 Measurement of Test Quantities SPEED: Per IWP-4400, shaft speed need not be measured for pumps directly coupled to synchronous or induction type motor drivers. For variable speed pumps, the pump speed is set at the reference speed per IWP-3100.

INLET (SUCTION) PRESSURE: For submerged pumps, inlet pressure will be calculated (using appropriate correction factors) from a measured tank or basin level. All other inlet pressure measurements will'be taken using pressure instruments at or near the pump inlet.

DIFFERENTIAL PRESSURE: Differential pressure will be calculated from inlet and discharge pressure measurements or by direct differential pressure measurement.

FLOW RATE:

Flow rate will be measured using a rate or quantity meter installed in the pump test circuit.

i VIBRATION:

Pump vibration will be measured with one of the instruments referenced in IWP-4520.

BEARING TEMPERATURE:

Pump bearing temperature (s) will not be measured.

(Relief Request PR-1)

LUBRICANT LEVEL OR PRESSURE: Pump lubricant level or pressure will be observed during each inservice test when applicable.

l 2.1.4 Allowable Ranges of Test Quantities The allowable ranges specified in Table IWP-3100-2 will l

be used for differential pressure, flow and vibration measurements except as discussed. Should a measured test quantity fall outside the allowable range, the possibility of defining an expanded allowable range, in accordance with ASME Code interpretation XI-1-79-19, will be investigated.

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2.1.5 Instrument Accuracy i

j Allowable instrument accuracies are given in Table IWP-4110-1.

If the accuracles of the station's instruments are not acceptable, temporary instruments meeting those requirements in Table IWP-4110-1 will be used.

Itev. 1 7/84 Page 5 of 114 w.

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SECTION 2.2 RELIEF REQUESTS FOR PUMP TESTING PROGRAM l

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RELIEF REQUEST NO. PR-1 PUMPS:

PALO1 A and B Motor Driven Aux. Feedwater Pumps; PALT)2, Turbine Driven Aux. Feedwater Pump; PBG02 A and 8, Boric Acid Transfer Pumps; P8G05 A and B, Centrifugal Charging Pumps; PEC01 A and B, Fuel Pool Cooling Pumps; l

PEF 01 A and B, Essential Service Water Pumps; PEG 01 A, B,C and D, Component Cooling Water Pumps; PEJ01 A and 8, Residual Heat Removal Pumps; PEM01 A and B Safety Injection Pumps; PEN 01 A and 8, Containment Spray Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.

i CLASS:

ISI Class 2 and 3 TEST REQUIREMENT:

The temperature of all centrifugal pump bearings outside the main flow path shall be measured at points selected to be responsive to changes in the temperature of the bearing.

(IWP-4310) l BASIS FOR RELIEF:

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a) Bearings of certain pumps addressed in this relief request are cooled by their respective process fluid.

Thus, bearing temperature measure-ments would be highly dependent on the temperature of the cooling

medium, b) Bearing temperature taken at one-year intervals provide little data toward determining the incremental degradation of a bearing or pro-viding any meaningful trend information.

c) All pumps addressed by this relief request, except for the Emergency l

Fuel Oil Transfer Pumps, are subjected to vibration measurements l

on a quarterly basis in accordance with Subsection IWP-4500. Vibration measurements are a significantly more reliable indication of pump bear-ing degradation that are temperature measurements.

l In summary, other measurable parameters are more indicative of pump per-formance and in some instances the measured temperature does not represent l

the actual bearing temperature. Therefore, pump bearing temperature will l

I not be measured.

ALTERNATE TESTING:

None Rev. 1 7/84 Page 7 of 114

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. RELIEF REQUEST NO. PR PUMPS:

PALO1 A and'B, Motor Driven' Aux. Feedwater Pumps; PALO2, Turbine Driven Aux.'Feedwater Pump; PBG02 A and B Boric Acid Transfer Pumps; P8G05 A and B, Centrifugal Charging Pumps; PEC01~A and B, Fuel Pool Cooling Pumps;

-. PEF 01 A.and B,. Essential Service Water Pumps; PEG 01 A, B, C and D Com-ponent' Cooling Water Pumps; PEJ01 A and B, Residual Heat Removal Pumps; PEM01 A and B. Safety Injection Pumps; PEN 01 A and B, Containment Spray Pumps; PJE01 A and B, Emergency Fuel Oil Transfer. Pumps.

CLASS:

ISI Class-2 and 3 TEST REQUIREMENT:

After completion of a pump test, test results shall be analyzed within 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br />.

(IWP-3220)

BASIS FOR RELIEF:

Test results are initially approved by on shift personnel using the acceptance criteria contained in the test to prove equipment operability.

The analyzation of results for degradation requiring increased testing or engineering evaluation will then occur when the appropriate people are available for reviewing the IST. Appropriate personnel are not readily available for reviewing IST test results.

ALTERNATE TESTING:

Test data will be reviewed within three (3) working days following the test.

Weekends (starting at 4:00 p.m. on the proceeding and ending at 8:00 a.m. the day following the weekend) and holidays will be excluded from the 96 hour0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> time frame.

Rev. 1 7/84 Page 8 of 114

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RELIEF REQUEST NO. PR-3 PUMPS:

PEF 01 A and B, Essential Service Water Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.

CLASS:

ISI Class 3 TEST REQUIREMENT:

l Measure pump inlet pressure before starting the pump and during the test.

l-(Table IWP-3100-1)

BASIS FOR REL1EF:

The essential service water and emergency fuel oil pumps are submerged and the pump inlet pressures are assumed to correspond to that of the static head of the medium in which the pumps reside. Since these levels remain essentially constant through the duration of the tests, only one measurement is required.

ALTERNATE TESTING:

For the ESW and emergency fuel oil transfer pumps, a single suction pres-sure will be calculated for each test based on the submergence of the pump.

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- RELIEF REQUEST NO. PR-4 PUMPS:

PJE01 A and B, Emergency Fuel 011 Transfer Pumps CLASS:

ISI Class 3

-TEST REQUIREMENT:

Pump vibration shall be measured during each Inservice Test.

(IWP-3100)

BASIS FOR RELIEF:

The emergency fuel oil transfer pumps are submerged within the diesel fuel oil tanks, thus are inaccessible.

Therefore vibration measurement is impractical.

l ALTERNATE TESTING:

None i

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. UMPS:

PBG02 A and B, Boric Acid Transfer Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.

CLASS:

ISI Class 3 TEST REQUIREMENT:

Prope'r lubricant level or pressure shall be observed during each Inservice Test.

(IWP-3100)

BASIS FOR RELIEF:

The Boric Acid Transfer Pumps and the Emergency Fuel 011 Transfer Pumps are canned motor-pumps.

These pumps are continuously lubricated by their process fluid when the pump is running.

There are no gauges installed to indicate lubricant level or pressure and it would be impractical to do so. Therefore, lubricant level or pressure wl)) not be observed.

ALTERNATE TESTING:

1 None 1

1 Rev. 1 7/84 Page 11 of 114

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t RELIEF REQUEST NO. PR-6 PUMPS:

PBG02 A and B, Boric Acid Transfer Pumps CLASS:

ISI Class 3 TEST REQUIREMENT:

Pump vibration shall be measured during each Inservice Test. On close-coupled pumps, the measurement point shall be as close as possible to the inboard bearing.

(IWP-4510)

BASIS FOR RELIEF:

These are canned motor-pumps which have process fluid lubricated sleeve bearings.

The process fluid has a damping effect such that vibration measurement, taken on the pump casing at the bearing sleeves, will not give true indication of actual vibration.

ALTERNATE TESTING:

Vibration measurements will be taken nn the pumps' suction and discharge piping for indication of pump bearing degradation.

Rev. 1 7/94 Page 12 of 114

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RELIEF REQUEST NO. PR -

PUMPS:

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JPJE01 A hnd-8, Emergency Fuel Oil Transfer Pumps CLASS:

i ISI Class 3 TEST REQUIREMENT':.

Pump test results shall be analyzed per IWP-3200.

CASIS FOR RELIEF:

The ASME recognizes that the characteristics of systems containing other than steam ur water (e.g. fuel oil) may not necessarily lend themselves to the type and detailed reautrements of the testing as specified by Subsection IWP.

This is so stated in the ASME response to WPPSS inquiry, File No. BC 77-666/NI 77-371 dated 1/8/79.

In cases where test data is erractic or questionable, strict compliance with IWP-3200 could result in excessivo testing of the pumps or needless maintenance.

ALTERNATE TESTING:

s Analysis of quarterly test data will be based on IWP-3200.

In those cases where the tett results are erractic or could be misleading, the vendor will be contacted and an engineering evaluatfor, made as to the necessity to develop new acceptance criteria.

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7/84 Page 13 of 114 s%

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RELIEF REQUEST PR-8 PUMPS:

PALO1 A and B, Motor Driven Aux. Feedwater Pumps; PALO2, Turbine Driven Aux. Feedwater Pump; PBG02 A and B, Boric Acid Transfer Pumps; PBG05 A and B, Centrifugal Charging Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.

CLASS:

ISI Class 2 and 3 TEST REQUIREMENT:

Flow rate shall be measured using a rate or quantity meter installed in the pump test circuit.

(IWP-4600)

BASIS FOR RELIEF:

a) There is no flow instrumentation installed in the test flow path for the pumps listed above.

b) All of the pump tests will be performed with the system lined up in a recirculation flow path except for the Emergency Fuel Oil Pump testing. Therefore, system flow characteristics will be the same for each test.

c)

In a fixed resistance system (pump running in a recirculation test flow path) pump differential pressure is indicative of pump per-formance.

For the reasons stated above flow rates will not be measured.

ALTERNATE TESTING:

Pump suction and discharge pressure will be measured and differential pressure calculated instead of flow rate measurement for the Motor Driven and Turbine Driven Aux. Feedwater Pumps, Boric Acid Transfer Pumps and the Centrifugal Charging Pumps.

The Emergency Fuel Oil Transfer Pumps' flow rates will be calculated measuring flow from a timed tank volume increase.

Rev. I 7/84 Page 14 of 114

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-o RELIEF REQUEST NO. PR-9 PUMPS:

PEF 01 A and B,-Essential Service Water Pumps CLASS:

ISI Class 3 TEST REQUIREMENT:

On a pump coupled to the driver the vibration measurement shall be taken on the bearing housing near the coupling.

(IWP-4510)

BASIS FOR RELIEF:

The essential service water pumps are vertical, multistage pumps sub-merged in their process fluid and thus are inaccessible.

Therefore, vibration measurement is impractical.

ALTERNATE TESTING:

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Vibration measurements will be taken on the pumps' associated motor bearing housing for indication of pump bearing degradation.

Rev. 1 7/84 Page 15 of 114

a 3.0.

INSERVICE. TESTING PROGRAM FOR VALVES 3.1 General Information

~3.1.1 Applicable Code This testing program for ISI Class 1,2, 3, and NC valves meets the requirements of Subsection IWV of Section XI of the ASME Boiler and Pressure Vessel Code,1980 Edition through the Winter 1981 Addenda. Where these requirements are determined to be.

impractical, specific requests for relief have been written and included in Section 3.2.

3.1.2 Valve Program Tables The tables in Appendix B list all ISI Class 1, 2, 3, and NC valves that have been assigned valve categories.

Valves exempt per IWV-1200 are not listed.

The following information is included for each valve:

VALVE IDENTIFICATION AND IST REQUIREMENTS SYSTEM-P&ID:

Located in the top right hand corner of the program table as drawing numer (DWG.

NO.).

This identifies the valve's assoc-lated system and P&ID.

VALVE NO:

The valve identification number.

P&ID C00R.:

The drawing coordinate location on the PalD for the valve.

ISI CLASS:

The ISI classification of the valve.

ISI CAT.:

The category (s) assigned to the valve based on the definitions per IWV-2200. Four (4) separate categories are defined in the Code:

CATEGORY A - Valves for which seat leakage is limited to a specific maximum amount in the closed position for fulfillment of their function.

CATEGORY B - Valves for which seat leakage ir, the closed position is incensequential for fulfillment of their function.

CATEGORY C - Valves which are self-actuating in response to some system characteristic, such as pressure (relief valves) or flow direction (check valves).

CATEGORY D - Valves which are actuated by an energy source capable of only one operation, such as rupture disks or explosive-actuated valves.

Rev. 1 Pa 6 of 114

VALVE SIZE:

The nominal size of the valve in inches.

VALVE TYPE:

-The valve body design as indicated by the following abbreviations:

ANGLE ANG BALL BAL BUTTERFLY BTF CHECK CK DIAPHRAGM DIA GATE GA GLOBE GL RELIEF RV.

RUPTURE DIAPHRAGM RPD SAFETY SV STOP CHECK SCK THREE WAY TWY ACT. TYPE:

The type of valve actuator as indicated by the following abbreviations:

MOTOR OPERATOR M0 AIR OPERATOR A0 S0LEN0ID OPERATOR SO HYDRAULIC OPERATOR H0 MANUAL M

SELF ACTUATED SA NORM. POS.:

The position of the valve during normal plant operation, specified as follows:

0 Normally Open C

Normally Closed TEST RQMT:

The test (s) that will be performed.to fulfill the requirements of Subsection IWV. The test definitions and abbrev-iations used are identified in Table 3.1-1.-

TEST FREQ.:

The frequency at which the above mentioned tests will be performed.

Test frequencies are defined in Table 3.1-2.

MAX STRK TIME:

The limiting maximum value of full stroke time, in seconds, for power-operated valves in Category A or B.

bMX LEAKG:

The maximum leakage allowed during the specified leaktest. The abbreviations for the units of measurement are:

C Standard cubic centimeters per minute.

P Pressure decay in pounds per square inch per minute.

G Gallons per minute Rev. 1 7/84 Page 17 of 114

I RELIEF RE00EST: The reference to a relief request in Section 3.2 for valve testing.

Requests for relief are identified as VR-XX.

REMARKS:

Remarks in the IST Program are coded as NOTE 1, NOTE _2, etc.

3.1.3 Measurement of Test Quantities STROKE TIME:

Stroke time is that time interval from initiation of the actuating signal to the end of the actuating cycle. Stroke time values for each power operated valve is specified in the valve program table.

Stroke time is measured to the nearest second, for times 10 sec. or less, or 10%

of the specified limiting stroke time for times longer than 10 sec.

POSITION Valve disk movement is determined by exer-INDICATION:

cising the valve while observing an appropriate indicator which signals the required change of disk position, or observing indirect evidence, such as changes in system pressure, flow rate, level or temperature, which reflect stem or disk position.

SEAT LEAKAGE:

Seat leakage is measured by one of the following methods:

(a) draining the line, closing the valve, bringing one side to test pressure, and measuring leakage through a downstream telltale connection, or (b) by measuring the feed rate required to maintain pressure between two valves or between two seats of a gate valve, provided the total apparent leak rate is charged to the valve or gate valve seat being tested, and that the condi-tions required by IWV-3423 are satisfied.

3.1.4 Allowable Ranges of Test Quantities STROKE TIME (a)

If, for power operated valves, an increase in stroke time of 25% or more from the previous test for valves with stroke times greater than 10 sec. or 50% or more for valves with stroke times less than or equal to 10 sec. is observed, corrective action will be taken. For valves with stroke times less than or equal to five seconds see Relief Request VR-2.

(b) Valve stroke time shall not exceed its specified limiting stroke time value.

Rev. 1 7/84 Page 18 of 114

c POSITION The valve disk shall move from the fully ll4DICATION:

open position to the fully closed position or vice versa.

SEAT LEAKAGE:

(a) Valve leakage rates shall not exceed' either the values specified by Wolf Creek Generating Station or those rates given in IWV-3426.

(b) For valves 6 in. nominal pipe size and larger the leakage rate shall not exceed one gpm (Relief Request VR-6).

If tests show a leakage rate increasing with time, and a projection based on three or more tests indicates that the leakage rate of the next scheduled test will exceed the maximum permissible leakage rate by greater than 10%, corr-ective action will be taken.

3.1.5 Instrument Accuracy Instruments used to measure stroke times shall be capable of measurement to the nearest second.

Rev. 1 7/84 Page 19 of 114

TABLE 3.1-1 INSERVICE VALVE TESTS TEST TEST NAME

-TEST DESCRIPTION AT-1 Type C leaktest Containment isolation valves will be seat' leak tested in accordance with WCGS Technical Specification requirements and Appendix J, 10CFR50.

AT-2 Pressure isolation valve Those valves so designated will be leak' tested in leaktest accordance with WCGS Technical Specification 4.4.6.2.2.

AT-3 Accumulator check valve test Check valves designed to maintain air-accumulator charge upon loss of normal plant service or instrument air will be subjected to air pressure drop.

BT-0 Full-stroke exercise test to the OPEN position Exercise testing in the open direction, verified by stroke time measurement, will be performed to confirm the full (IWV-3412 and 3413) stroke capability of each valve.

The stroke direction tested and timed (open) is based on the direction the valve disk must travel to fulfill a safety function.

BT-C Full-stroke exercise test to the CLOSED position Exercise testing in the closed direction, verified by stroke time measurement, will be performed to confirm the (lWV-3412 and 3413) full stroke capability of each valve. The stroke direction tested and timed (close) is based on the direction the valve disk must travel to fulfill a safety function.

BT-P Partial-stroke exercise test (IWV-3412)

Partial-stroke exercise testing will be performed to confirm y

g partial stroke capability of each valve. The stroke direction gy tested is Dased on the direction the valve disk must travel to fulfill a safety function.

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a TABLE 3.1-1 INSERVICE VALVE TESTS (continued)

TEST TEST NAME TEST ~ DESCRIPTION CVT-0 Check valve exercise Check valves will be exercised from the fully closed to the test to OPEN position fully open positions.

Verification of safety basis system (IWV-3520) flow or full stroke calculated flow through a check valve shall be an adequate demonstration that the valve is full open.

CVT-C Check valve exercise test Check valves will be exercised from the fully open to the to CLOSED position fully closed positions. The stroke direction tested (IWV-3520)

(closed) is based on the direction the valve disk must travel to fulfill a safety function.

CVP-0 Partial check valve exercise Partial check valve exercise test to the open position.

test to OPEN position (IWV-3522)

RVT Relief valve set point Relief and safety valve set point will be verified in verification test accordance with IWV-3510.

(IWV-3510)

FST Fail-safe test Valves with fail-safe actuators will be tested to (IWV-3415) verify proper fail-safe operation upon loss of actuator electric power.

PIT Position indication Valves with position indicators will be checked to

? W checks (IWV-3300) verify that remote valve indicators accurately reflect jj'd ?

valve position.

PAS Indicates passive valve This is a passive valve'and does not require testing.

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a TABLE 3.1-2 TEST FREQUENCY (1)

TEST OPERATIONAL FREQUENCY FREQUENCY CONDITION OF TESTING _

Q Power operation At least once'per 92 days CS Cold Shutdown See (2) below RR Refueling Not less than once every two~ years SY No operational Every five years-(see Article-condition limitations (IWV-3511). Applies to RVT test.

2Y No operational Every two years (see Article condition limitations IWV-3300). Applies to PIT test.

(1) Operational conditions are defined in WCGS Technical Specifications, page 1-9.

(2)

Inservice valve testing will commehce within 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> of reaching the cold' shutdown conditions as defined in the WCGS Technical S)ecifications.

Testing not completed before startup may.be completed during subsequent cold slutdowns.

Valve testing need'not be performed more often than once every three months.

In the case of extended cold shutdowns, the testing need not be started within the 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> limitation.

However, in these instances, all valve testing must be completed prior to startup.

NOTE:

Completion of all valve testing during cold shutdow'ns is not required if plant operating mR s conditions do not permit testing of specific valves.

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SECTION 3.2 RELIEF REQUESTS FOR INSERVICE VALVE TESTING PROGRAM Rev. 1 7/84 Page 23 of 114 l

r RELIEF REQUEST NO.' VR-1 VALVE (S):

See-Appendix B CATEGORY:

A and B FUNCTION:

Various-TEST REQUIREMENT:

When practical, valves with fail-safe actuators shall be tested by ob-serving the operation of the valves upon loss of actuator power. (lWV-3415)

BASIS-FOR RELIEF:

Solenoid and air-operated valves that stroke upon loss of actuator. power are the only type in the Wolf Creek IST Program. De-energizing the solenoid or pilot valve during normal valve exercising effectively simu-lates loss of actuator power.

ALTERNATE TESTING:

Valves which must stroke to a specified position upon loss of actuator power will be exercised in accordance with Paragraph IWV-3412 to their respective fail-safe position.

test. No additional testing will be conducted.This test will constitute the fail-s Rev. 1 7/84 Page 24 of 114 i

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RELIEF REQUEST N0. VR-2 VALVE (S):

See Appendix B

. CATEGORY:

A~and B FUNCTION:

Various TEST REQUIREMENT:

Stroke time shall be compared to previous test results and if the stroke time has increased by 50% or more since the last test, then the frequency of testing shall be increased to once each month'.

(IWV-3417(a))

BASIS FOR RELIEF:

It is impractical to apply the strict requirements of Paragraph IWV-3417(a) in any meaningful way without installing sophisticated timing devices.

Operator reaction time could easily vary by 0.5-seconds thereby adding considerable error to test results of quick-acting valves.

ALTERNATE TESTING:

The stroke times of all valves with stroke times less than or equal to five (5) seconds will be measured and, when required, corrective action will be taken in accordance with Paragraph IWV-3417(b).

Rev. 1 7/84 Page 25 of 114 l

RELIEF REQUEST NO.-VR-3
VALVE (S):

BB V-118, BB V-148, BB V-178, BB V-208, BG V-135, BG 8381, BL 8046, EG V-204, EM V-006,lEP V'046,' KA~V-039, KA V-204.KC V-478, SJ V-111 CATEGORY:

A, C '

' FUNCTION:

Various depending on component and system function.

TEST REQUIREMENT:

Check valves shall be exercised at-least once every 3 months, except as provided by IWV-3522.

(IWV-3521)

BASIS FOR RELIEF:

When these valves are in operation there is no practical means to test valve closure. Therefore a seat leak test will be conducted to verify valve closure.

ALTERNATE TESTING:

Verification of valve closure will be done in conjunction with the 10 CFR 50 Appendix J Type C leak tests (AT-1) conducted during each refueling outage.

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Page 26 of 114 t

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m RELIEF REQUEST NO.'VR-4 VALVE (S):

BB 8948ALthrough D, BB 8949A through D, BB V-001, BB.V-022, BB V-040, BB.V-059, EM 8815, EP 8818A through D, EP 8956A through D, EP V-010.

.EP V-020, EP V-030, EP V-040 l CATEGORY:

A, C and C

~ FUNCTION:

Reactor coolant. system pressure' boundary isolation.

TEST REQUIREMENT:

Check valves-shall be exercised at least once every.3 months, except as

.provided by IWV-3522.

(IWV-3521)

BASIS FOR RELIEF:

a) Exercising these valves to the open. direction during power operation can not be done due to the systems not being able to overcome Reactor Coolant System Pressure. The high pressure coolant injection valves are an exception to this but would cause a power decrease due to the injection of boric acid into the Reactor Coolant System.

b) Testing of these valves during cold. shutdown is impractical due to the Inherent danger of cold over pressurization of the RCS.

c) The only practical method of verifying valve closure is to conduct a seat leak test.

ALTERNATE TESTING:

Valves will be full-stroked in the open direction during each reactor refueling outage. Verification of valve closure will be done in conjunction with intersystem LOCA leak testing (AT-2) which will be performed at each refueling outage.

Rev. 1 7/84 Page 27 of 114

RELIEF R5 QUEST NO. VR-5 VALVE (S):

See Appendix B' CATEGORY:

A and A, C FUNCTION:

Various TEST REQUIREMENT:

Category A valves shall-be leak tested.

(IWV-3420)

BASIS FOR RELIEF:

'Section XI testing requirements are essentially the same as those of Appendix J and therefore it would be impractical to perform separate leak tests.

i ALTERNATE TESTING:

These valves will be leak tested in accordance with the Appendix J re-quirements of 10 CFR 50.

J i

Rev. 1 7/84 Page 28 of 114 s

RELIEF REQUEST NO. VR-6

' VALVE (S):

See Appendix B CATEGORY:

A and A, C FUNCTION:

Various TEST REQUIREMENT:

For valves 6 in. nominal pipe size and larger, if a leakage rate exceeds the rate determined by the previous test by an amount that reduces the

-margin between measured-leakage rate and the maximum permissible rate by 50% or greater, the test frequency shall be doubled.

(IWV-3427(b))

BASIS FOR RELIEF:

These valves are located inside containment and testing on an increased frequency would increase exposure for testing personnel. Testing is now being performed during mode 3 to minimize exposure. With increased frequency, operational constraints would be placed upon the plant requiring possible shut down for testing.

Therefore, corrective action per IWV-3427(b) will not be used due to ALARA considerations and operational constraints on the plant.

ALTERNATE TESTING:

Valves will be replaced or repaired as required when the leakage rate exceeds the one (1) gpm maximum leakage rate as stated in Wolf Creek Generating Station Technical Specifications.

Rev. 1 7/84 Page 29 of 114

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RELIEF REQUEST N0. VR-7 VALVE (S):

BG 8546A and 8 CATEGORY:

-C FUNCTION:

Provide flowpaths.to the centrifugal charging pumps from-the refueling water storage tank.

TEST REQUIREMENT:

Check valves shall be exercised at least once every 3 months, except as 7provided ty IWV-3522.

(IWV-3521)

BASIS FOR RELIEF:

a)

Full-stroke or partial-stroke exercising of these valves during normal operation would increase the baron inventory in the reactor coolant system thus increasing the potential for plant shutdown.

b)

Exercising of'these valves during cold shutdown requires using the safety injection flowpath which could result in potential reactor coolant system overpressurization.

f

~ ALTERNATE _ TESTING:

Valves will be full-stroke exercised open during each refueling outage.

at,

Rev. 1 7/84 Page 30 of 114 a

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r-RELIEF REQUEST N0. VR-8 NOT USED Rev. 1 7/84 Page 31 of 114

RELIE'F REQUEST:NO. VR-9

-VALVE (S):

EF V-241,fEF V-242 CATEGORY:

.C-FUNCTION:

Provide flowpaths from service water system A and B trains to the ultimate

~

heat sink and pressure isolation of the service water system from the ultimate heat sink.

TEST REQUIREMENT:

Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.

(IWV-3521)

'8 ASIS FOR RELIEF:

~ Valve location does not permit adequate reverse flow for check valve stroke testing. - Therefore the only positive means to verify that the disk is on its seat is to disassemble and observe valve operability.

ALTERNATE TESTING:

Valves will be disassembled and inspected for operability during each reactor refueling outage.

~..

Rev. 1 7/84 Page 32 of 114

RELIEF REQUEST N0. VR-10 NOT USED Rev. 1 7/84 Page 33 of 114

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RELIEF REQtlEST~NO. VR-11

VALVE (S)
.

EJ HV-8811 A and'B CATEGORY:

B

' FUNCTION:

o ~

Rl!R containment sump isolation valve.

Isolate-the containment sump-from the RHR pumps and open-in the recirculation mode to line up RHR pumps to the sump.

TEST REQUIREMENT:

1 Category A.and B valves Jshall be exercised at least once every 3 nonths,,

except'as provided by IWV-3412(a),-IWV-3415l and IWV-3416.,(IWV-3411)

BASIS FOR RELIEF:

Opening these valves during normal operation or cold shutdown will drain the RHR system to the containment sump.

ALTERNATE: TESTING:

These valves will be exercised during each reactor refueling outage.

1 w.1 7/94 Page 34 of 114

'RELIEFfREQUEST'NO. VR-12 I

i. VALVE (S):

EM V-001','EM V-002,~D1 V-003, EM V-004, EM 8922A and B CATEGORY:

A, C and C FUNCTION:

V-001, V-002, V-003, V-004: Pressure boundary isolation valves for safety injection pump hot leg injection.

4 j

8922A_-and B; ' Safety injection pumps discharge check,. valves.

' TEST REQUIREMENT:

' Check. valves shall be exercised at least once every 3 months, except as provided by~IWV-3522.

(IWV-3521)

BASIS FOR. RELIEF:

a)

~During normal coeration these valves will not stroke against' full RCS pressure.

b)

Stroking these. valves during cold shutdown could result in overpressur-ization of the RCS.

l ALTERNATE TESTING:

Valves will be full-stroke exercised open.during each reactor refueling

(

' outage.

j l

i Bav. 1 7/84 Page 35 of 114 j

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. '; RELIEF REQUEST NO. VR-13' VALVE (S):

TEEM 'V-001,~ EM~ V-002, EM V-003, EM V-004, EM 8815 CATEGORY:

A, C FUNCTION:

~

V-001, V-002, V-003 and V-004: Pressure boundary isolation valves

{

for safety injection pumo hot leg injection.

B815: Pressure isolation for high pressure coolant. injection line.

IEST~ REQUIREMENT:

. Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.

(IWV-3521)

BASIS.FOR~ RELIEF:

1 The only practical method of verifying valve closure is to conduct a seat leak test.

ALTERNATE TESTING:

Verification of valve closure will be done in conjuction with intersystem LOCA leak testing (AT-2) which will be performed at

each refueling.cutage.

Rev. 1 7/84 Page 36 of 114

s e

- RELIEE REQUEST NO. VR-14

J. VALVE (S):

JIM l8926 A and B CATEGORY:

C FUNCTION:

)

,10 pens.on flow from the Refueling Water Storage Tanks to the suction of the Safety Injection Pumps.

TEST, REQUIREMENT:

Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.- (IWV-3521)

BASIS FOR RELIEF:

a)

Full-stroke exercising during normal operation cannot be accomplished since. safety injection pump discharge pressure is not enough to over-come reactor coolant pressure.

b)

Exercising these vdlves during cold shutdown could result in overpress-urization of the reactor coolant system.

' ALTERNATE TESTING:

Valves will be partial-stroke exercised quarterly and full-stroke exercised

~

open during each refueling outage.

Y Pev. 1 7/04 Page:37 of 114

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4-RELIEF REQUEST NO. VR-15

_ VALVE (S):

EN V-002, EN V-008~, EN V-013, EN V-017 CATEGORY:

C FUNCTION:

,- V-DD2, ' V-DDB:C Prevent draining'RWST and containment spray system to the

~

containment sump.

V-013, V-017:

Containment spray containment isolation valves; open to pressurize containment spray headers.

M REQUIREMENT:

' Check valves'shall be exercised at least once +very 3 months, except as provided by IWV-3522.

(IWV-3521)

BASIS FOR RELIEF:

No means exist for testing these valves open without taking a suction from the containment sump or discharging water through the spray headers.

l 4

C ALTERNATE TESTING:

Valves will be. disassembled andJnspected for operability during each refueling outage.

1tev. 1 7/84 Page 38 of 114

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~ RELIEF REQUEST N0. VR-16 VALVE (S):

EN HV-1, 'EN HV-7 CATEGORY:

B FUNCTION:

Provides flow path from containment recirculation sump to containment-spray pumps.

~ PTEST REQUIREMENT:

Category A and B valves shall be exercised at least once every 3' months, except as provided by IWV-3412 (a), IWV-3415, and IWV-3416.

~

'(IWV-3411)

~

BASIS FOR RELIEF:

Upon exercising these ' valves during normal operation or cold shut-down there exists the possibility of draining the containment spray pumps suction lines which could severly effect the containment spray pumps ' operation.

ALTERNATE TESTING:

Valves will be full-stroke exercised both open and close during each refueling outage.

Rev. 1 7/84 t

Page 39 of 114 m

(

JRELIEE REQ 11EST NO. VR-17

VALVE (5):

EN V-003, EN V-D04;5B V-009, ~EN V-DID CATEGORY:

C FUNCTION:

Provide flow path from refueling water storage tank.to the Jpray headers.

i TESTiREQUIREMENT:

Check valves shall be exercised at least once every 3 months, except-as provided by IWV-3522.

v (IWV-3521)

' BASIS FOR RELIEF:

.iThe. flow path that would provide sufficient flow to fully open these, valves cannot be utilized sincejt.could result,in spraying containment.

r ALTERNATE TESTING:

Valves will be partial-stroke exercised open every 3 months.

new. 1 l

'7/94 Page 40 of 114 4

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- s RELIEF REQUEST No. VR-18 y

c L VALVE (S)':

CEP IN-8950 A'throOgh F fr

..CATEGORYi s

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s FUNCTION:

F,.'

Safety.. inject.' ion acckmulator,v.ent valves

'i :Y m yyyqq3yggq;g.

' Category A and B-valves shqll be. exercised at'least once.every 3

. months, except as provided by'lWV-?412(a)

IWV-3415. and IWV-3416.

(. IWV-3411 )-

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_3 ASIS FOR. RELIEF:

,f, e0pening these., valves cw.c.;leed down the. associated safety injection O ~ accuculators" 300 if 2 the valves failed open it would render a portion

-.of the ECCS inoperacle forcing plant shutdown.

AUERNATE TESYING:<

These valves will b'e fail-saf e tested and' full-stroke exercised both open and close during each refueling. outage;

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Rev. 1 7/84 Page 41 of 11.4 T

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. RELIEF REQUEST NO. VR-19'

.: VALVE (S):

KA FV-29, KA HV-30 TCATEGORY:

A and B respectively FUNCTION:

i

, FV-29..'provides. containment isolation from the instrument air supply, i

.HV-30.provides isolation from instrument air supply to the hydrogen control s.

system.

2 ;.11thi ~. REQUIREMENT:

Category A and B valves shall be exercised at least once every 3_ months, d-except as provided by IWV-3412(a), IWV-345, and IWV-3416.

(IWV-3411)

BASIS FOR RELIEF:

a)

-Stroking FV-29 would interrupt the supply of instrument air to valves and equipment necessary for system control and operation during all phases of plant operation.

b)

Stroking HV-30 would reduce the supply of instrument air to valves

,and.. equipment.necessary for plant operation.

ALTERNATE. TESTING:

. Valves' FV-29 and HV-30 will be fail-safe tested, full-stroke exercised

'close and full-stroke exercised open, respectively, during each refueling

-outage.

Rev. 1 7/84 Page 42 of 114 L-

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RELIEF REQUEST NO. VR-20' IVALVE(S):

.KA.V-648, KA V-649, KA V-650, KA V-651 CATEGORY:

- A, C FUNCTION:

These valves maintain the auxiliary feedwater control / main steam atmosphere'

relief valve accumulators (TKA02.through 05)' pressurized in the event that

.the service air is lost.

/

~ TEST REQUIREMENT:

Check valves'shall be exercised.at least once-every 3 months, except as provided by IWV-3522.

(IWV-3521)'

BASIS FOR RELIEF:

There'is no convenient means to verify operation of these valves without-adversely affecting the availability of the associated safety-related com-ponents.

. ALTERNATE TESTING:

Verification of valve closure will. be done in conjunction with pressure drop testing (AT-3) whicn will be perfomed at eacn refueling outage.

~

Bev. 1 7/84 Page 43 of 11.4 b

f RELIEF REQUEST NO. VR-21

-. VALVE (S):

KJ V-711 A'and B, KJ V-712 A and 8 CATEGORY:

A, C FUNCTION:

These valves maintain the diesel generator starting air tanks pressurized j

. fin _the event that the normal starting air supply line is broken.

+

- TEST REQUIREMENT:

~

' Check valves shall be exercised at least once every 3 months, except as

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-provided'by IWV-3522.

(IWV-3521)

BASIS FOR RELIEF:

There is no convenient means to verify operation of these valves without disabling the diesel ~ generators.

-ALTERNATE TESTING:

, Verification of valve closure will be done in conjunction with pressure

- +

idrop. testing ( AT-3) which will be performed at each refueling outage.

~

~

Bev. 1 7/84 Page 44 of 114 l

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1 RELIEF REQUEST NO..VR-22.

i~

' VALVE (S)':

c-EM V-240.and EM V-241

' CATEGORY:

C FUNCTION:

'Providestflow from the centrifugal charging pumps to the boron injection tank.

j

^ TEST REQUIREMENT:

Check valves shall be exercised at least once every 3 months, except as 1_provided by IWV-3522.

(IWV-3521)

' cBASIS TOR RELIEF:

During normal' operation strcking these valves would result in injecting borated water into the RCS and thus could result in a decrease in power and thermal shock the reactor coolant piping. Stroking these valves curing cold shutdown could result in overpressurization of the RCS.

ALTERNATE TESTING:

Valves -will be full-stroke exercised open during each refueling outage.

~Rev. 1 7/84 Page 45 of 114

I I

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APPENDIX A PUMP TESTING PROGRAM Rev. 1 7/84 Page 46 of 114 I

-1A NOLFCREEKNUCLEARPLANT INSERVICE TESTING PROGRAM PUMPS Page 1 of 2~

PUMP IDENTIFICATION ISTREQUIREMENTS PUMP

..o ISI

.P&lD P8ID SUCT.

DIFF.

FLOW BRG.

NUMBER SYSTEM CLASS

~ NUMBER COORD SPEED PRESS PRESS RATE VIBRA TEMP.

LUBRICANT LEV OR PRESS REMARKS PALOI A AUXhb 3

N-02AL01 5-4 N/A YES YES ER-8 YES PR-1 YES' PR-2.-.

l PALO1 B AUX ID 3

M-02AL01 H-4 N/A YES YES PR-8 YES PR-1 YES PR-2 I

PALO2 AUX ED h-02AL01 3

B-4 YES YES YES PR-8 YES PR-1 YES PR-2 PdG02 A C'VCS 3

M-02BG05 B-6 N/A YES YES PR-8 PR-6 PR-1 PR-5 PR-2 l

PBG02 B CVCS 3

H-02DG05 A-6 N/A YES YES PR-8 PR-6 PR-1 PR-5 PR-2 I

PBG05 A CVCS 2

N-02BG03 C-5 N/A YES YES PR-8 YES' PR-1 YES PR-2 l

I PDG05 B CVCS 2

M-02BG03 B-5 N/A YES YES PR-8 YES PR-1 YES PR-2 PEC01 A EPC 3

M-02EC01 H-6 N/A YES YES YES YES PR-1 YES PR l PEC01 B FPC 3

N-02tC01 E-6 N/A YES YES YES YES PR-1 YES PR-2 I

I PEF 01 A ESW 3

M-k2EF01 G-6 N/A PR-3 YES YES PR-9 PR-1 YES PR-2 PEF 01 B BSW 3

Mk2EF01 C-6 N/A PR-3 YES-YES PR-9 PR-1 YES PR-2 I

PEG 01 A CCW 3

M-02EG01 G-4 N/A YES YES YES YES PR-1' YES PR-2 l

I PEG 01 B CCW 3

M-02EG01 D-4 N/A YES YES-YES YES PR-1 YES PR-2 IWPd4400 states that for pumps directly coupled to synchronous or induction type motor drivers, NOTE:

1.

pump speed need not be measured.

?

I 2.

FrequencyoftestingwillbeinaccordancewithIWP-3400whichrequiresaninservicetesttobe

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P, D run every three months during normal operation.

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PUMPIDENTIFICATiON IST REQUIREMENTS _

PUMP ISI P&ID P&IO SUCT.

.DIFF.

FLOW.

BRG.

LUBRICANT - - <

NUMBER SYSTEM CLASS NUMBER COORD SPEED PRESS. PRESS RATE VIBRA

-TEMP LEV OR PRESS REMARKS-PEG 01 C CCW 3

N-02EG01 h4 N/A YES YES YES YES PR-1' YES PR-2 l

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PEG 01 D CCW 3

A-02EG01 B-4 ft/A YES YES YES YES PR-1 YES PR-2 "

l PEJ01 A RHR 2

I4-02EJ01 G-6 N/A YES YES YES YES PR-1 YES I

^

' PR-2 PEJ01 B RliR 2

tl-02EJ01 C-6 N/A YES YES YES YES PR YES' PR-2 I

PEM01 A SIS 2

N-02EM01 E-6 N/A YES YES YES' YES PR-1 YES' hk-2 I

PEM01 B SIS 2

H-02EM01 0-6 N/A YES YES YES YES PR-1 YES PR-2 I

PEN 01 A CS 2

N-02EN01 G-6 N/A YES YES YES YES PR-1 YES PR-2' I

PEN 01 0 CS 2

N-02EN01 8-6 N/A YES YES YES YES

_PR-1 YES N-2 I

PJE01 A FOT 3

t4-02JE01 E-7 N/A PR-3 YES PR-8 PR-4

-PR-1 PR-S

' PR-7 I

PR-2 PJE01 B FOT 3

M-02JE01 A-7 N/A PR-3 YES PR-8 PR-4 PR-1 PR-S PR-7 I

PhT NOTE:

1.

lWP-4400 states that for pumps directly coupled to synchronous or induction type motor drivers, pump speed need not be measured.

E q *E Frequency of testing will be in accordance with IWP-3400 which requires an inservice test to be 2.

  • J run every three months during normal operation.

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APPENDIX B VALVE TESTING PROGRAM Rev. 1 7/84 Page 49 of 114

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98 HAY 84 JEFF 1

ISYSTEH: REAcicR COOLANT (BB).

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  • VALVE' IEID ISI IST UALUE VALVE ACT HORH TEST TEST

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NO.

COUR.

CLASS CAT SIZE TYFE TYPE POS '

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  • S(SIEft: CHEft. AND VOL. CONTROL (80)

WCGS INSERVICE. TESTING PROGRAM DWG. NO.1 ' PI-W2BGet

.-RELIEF-.

-L er

  1. < val UE '

IT= ID ISI ISI VALVE VALVE ACT HnRH TEST

-TEST?

HAX STRK. MAX' s.

l.

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  • SYSIEMj CHEM. AND UOL, CONTROL (BG)

UCGS INGERVICE. TESTING PROGRAN OWG. NO,: H-028G01 o VALVE P&ID ISI IST VALVE VALVE Act l'Ot h 1EST TES1 MAX STRK ttAX REL IEF c

Nti.

COGR.

CLASS CAT SIZE TYPE TYPE POS R0nl.

FRE T

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= = = u. 6, a s s, s a = =, =, = a = =, =, 4 = u.. = =, a =, a = =, u

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.DATE 11.L1 E4 13:23:50 RID 11 OS ttAY 84 JEFF

  • S1 Sit M ClitH. AND UCL CONTROL (86)

WCGS INSER'/ ICE TESTING PROGRAM D14G. 710. : M-02EG02 VALUt-TEID ISI ISI VAtNE VAL VE ACT HORH TEST lt ST flax STflK ttAX RELIEF NO.

Cufht.

CLASS CM SIZE TYPE TYPE POS RDhl.

FRE TIME LEAKG REQUEST REfMRK S

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u-4.---

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.DATE 16 JUL 84 13:2S:43 R1D 12 08 MAY 84 JEFF j

  • SYSTEM: CHFM. A?JD VOL C0t41ROL (BG) 4 CGS INSERVICE TESTING PROGRAM DWD. NO.: M-02HG03 i

n VALVE P&ID ISI IST VALVE VAL VE ACT HORM TEST TEST MAX STRK MAX RELIEF 3

NO.

COOR.

CtASS CAT SIZC fYPE TYPE POS RuhT.

FRE TIME LEAKG RE00ESr RENARKS ca.ua...===.u 22..uu...a.4

z=.2.a==.

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CVI-O O

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0 V-c546A C-7 2

C 8

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.DATE 11 JUI. f,4 li:22:21 RID 4 ';

16 HAY 84 JEFT

+

S SYSIF M: Clii n. GO Vol. 00H1Rfil. (BG)

WCGS IllSt RVICE 1ES1 TilH PROGP(.N D4Hi. 11 0. : N-028604

%t.'1E PAID ISI IST JAI.VE VALVE ACI tl0RH TEST 1ESr MAX STHK HAX RELIEF t:0.

LDDR.

CLASS CAI SIZE TYPE 1YPE POS RONT.

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WCGS IllSERVICE TESTIl4G PROGRAN Dl4G. IlO.: N-02HL01 o

W.L UE Pa!D ISI IST VALVE W.LVE ACT llDHh IEST TEST tiAX STRK MAX RELIEF o

14 0.

COUR.

CLASS CAI SIZE T)PE TYPE POS R(thl.

FRE TINE LEAKG PENARKS o. a. _ = _ = 4_ z _, -

_, u _ =, _ = u m,, _ u = = =, _, = = =,..., _ =, _ = =, = =, 2 u =, u _ _, _,2, _ =, _, u,, u _ u, _ _, u _. = _,... = =, m m u m, u a =, R E Q U E S T SiM4 ti-i 2

A.C 3

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A 3

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.DATE 11.I2 C4 13:25:10 RID 15 C3 MAY $4 JE F F ESY SlFM S1F AM EErl. BLOWDourJ (BN)

WCGS INSERVILE TESTItJG PR0bRt.t1 dug IJ0.: n-02Bhut o

Ut.L Ut Psto ISI IST VALVE VALVE ACT llok h IEST KST HAX STRK MAX RELIEF a

No.

Coi1R.

CLAS'i CAT S 1Zr.

TYPE TYPE PHS Rf utT.

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C 4

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..DATE I t' Juti 84 14 44 41' RID

, 16 '

.-SS'MAY 84 JEFF O

ESYS1 Eft: SOR'. REF; WIR. STOR.-'(EN)

'WCGS INSERVICE TESTING PROGRAM.DiJG. NO.*

M-820N91

~

D

,. w o V(.LVE.-

1PLID'.. -- I SI -

IST VALVE '. VALVE; ACTJ HURM 1ES1 TES T '-

MAX STRK MAX RELIEF

. -34 LA-.

NO.'

C00R.' -. - CLASS - - CAT' ' SIZE TYPE 1YPE PDS.

.ROHT.

'FRE TIME,

~LEANG' REQUEST.

REMARKS.

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n-d NOTES 1.

Operating these valves during normal operation would cause a decrease in pressure in the respective main steam header.

This could introduce a severe transient in the main steam header which is unacceptable from an operational viewpoint.

shutdown.

Valve testing will be performed during cold 2.

Closu"e of the main steam isolation valves during unit operation could result in reactor trip and safety injection actuation which would intro-duce a severe transient in the main steam lines which is unacceptable from an operational viewpoint.

Testing by isolating each main steam header is also possible but would cause a power reduction which is also unacceptable from an operational viewpoint.

These valves will be partially stroked every three months and full-stroke tested along with a fall safe test during cold shutdown.

3.

Exercising these valves during normal operation is considered impractical.

Stroking these valves would isolate feedwater to the steam generators which could result in a severe transient, possibly causing a unit trip.

Valve testing will be performed during cold shutdown.

4.

Exercising these valves during normal operation is considered impractical.

Stroking these valves could result in a loss of steam generator level control on the corresponding steam generator, possibly causing a unit trip.

Valve testing will be performed during cold shutdown.

5.

During normal operation exercising these valves would be impractical.

Closing these valves during operation would isol_at_e f_eedwat.er,to,_the s generators which could result in a se.vere transient, possibly causing a unit trip.

Valves FV-39, 40, 41 and 42 will be partial stroke tested during normal operation while the remaining testing on all the valves pertaining to this NOTE will be performed during cold shutdown.

~

6.

Exercising these valves during normal operation would introduce cold auxf!!ary feedwater into the steam generators and therefore would cause an unnecessary thermal shock to the auxiliary feed nozzles.

will be done during cold shutdown.

Valve testing 7.

Valves AL HV-5. AL MV-7, AL HV-3, and AL HV-11 are flow control valves.

Therefore these valves are neither active or passive and thus testing re-quirements are NA.

8.

These valves have an interlock which prevents their opening when reactor coolant system pressure is above 360 PSIG.

Valve testing will be performed during cold shutdown.

Rev. 1 7/84 Page 111 of 114

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4 9.IThisvalveis'passivesince'itisin' series.withanormallyclosednon-1 safety-related, air operated valve (BG HV-8145) and does not have 'to change positions to perform a safety-related function.

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10.. The_ power-operated relief valves have a history of failures and should rat -

.be challenged at power. Valve testing will be performed during cold shut-down.

11. Failure of these valves -in the closed position during normal operation would inhibit flow to the reactor coolant pump thermal' barriers.

This is not de-sirable during pump operation.. Valve testing will be performed-during cold shutdown.

12. Failure of these valves in the closed position during normal operation would inhibit ~ flow to the reactor coolant pump seals which could damage the reactor.

coolant pump seals. Valve testing will be performed during cold shutdown.

13. Failure of these valves in the open position during normal operation would put the. reactor in a potential small break LOCA situation.

Valve testing will be performed during cold shutdown.

14.

Failure of one of these valves in +5e closed position during normal opera-tion would result in a loss of seal water flow to the reactor coolant pumps and could cause pump seal damage. Nalve testing will be performed during cold shutdown.

15.

Failure of one of these valves in the closed position during normal opera-tion would result in loss of pressurizer level control and may cause plant shutdown.

Valve testing will be performed during cold shutdown.

16, Failure of these valves in the closed position during nomal operation would inhibit letdown flow to the regenerative heat exchanger which would effect normal letdown and charging operation.

Valve testing will be per-formed during cold shutdown.

.... ~. _ _. -.....

17. Closure of one of these valves during normal operation would isolate charging flow to the reactor coolant system which could result in loss of pressurizer level control and cause plant shutdown.

Valve testing will be performed during cold shutdown.

18.

The normal charging pumps' suction would be isolated upon closure of one of these valves during normal operation.

Alternate suction flow paths (e.g. aligned with the refueling water storage tank) would cause a sudden increase in reactor coolant system boron inventory, thereby a plant trans-1ent.

Also, seal water injection to the reactor coolant pumps would be inhibited which could result in damage to the seals.

Valve testing will be performed during cold shutdown.

Rev. 1 7/84 Page 112 of 114 e

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.19. -

Testing this. valve during normal operation would introduce boric acid to the primary side causing unwanted negative reactivity addition.

Valve testing-will be perfomed.during cold. shutdown.

L 20.

Failure of one of these val'ves in the closed position, while testing during

normal operation,. would inhibit normal blowdown and possibly cause plant' shutdown due to exceeding chemistry limits.

Valve testing will be performed during cold shutdown.

~

21.

Failure of this valve in the closed. position during normal. operation could cause a failure of both SI' pumps by isolating the miniflow recirculation path for both pumps.

Valve testing will be performed during cold shutdown.

22.

Failure of these valves in the open position during normal operation could result.in introduction of borated water into.the reactor coolant system,-

which could possibly cause plant shutdown.

Valve testing will be performed

~

during cold shutdown.-

23.

These are solenoid valves of a hermetically enclosed, seal welded design with internally mounted reed switches for position indication.

Visual ver-ification of valve position is not possible unless the valve is removed from service and disassembled.

Valve position will be verified by obser-vation of flow.

24.

Testing these valves during normal operation would result in interruption.

[

of component cooling water flow for equipment necessary for. normal operation.

(

Valve testing will be performed during cold shutdown.

25.

Testing the valve during normal operation would-interrupt component-cooling-water flow to the reactor coolant pumps and possibly damage the pumps.

Valve testing will be performed during cold shutdovn.

26.

Testing these valves would require stroking valves EJ HV-8804 A and 8..

~

Valves HV-8804 A and B have control interlocks with other ECCS valves and cannot be exercised during normal operation.

Valve testing will be performed during cold shutdown.

27.

These valves have control interlocks with other ECCS valves and cannot be exercised during normal operation.

cold shutdown.

Valve testing will be performed during 28.

These valves have their power removed during normal operation so that the ECCS flowpath can be maintained operable per Technical Specific Valve testing will be performed during cold shutdown.

l Rev. 1 i

7/84-Page 113 of 114 r-

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29.

These valves are locked open with power removed during normal operation with RCS pressure above 1000 PSIG as required by Technical Specifications.

Valve testing will be performed during cold shutdown.

30.

Failure of this valve in the closed position during normal operation would inhibit a portion of the emergency core cooling system. Valve testing will be performed during cold shutdown.

- 31.

Exercising these valves during normal operation would inject unwanted boron into the reactor coolant system.

Valve testing will be performed during cold shutdown.

32.

Valves EM V-014 and V-017 have no safety function.

33.

Testing these valves during normal operation would require isolating the spray additive tanksowhich would violate Technical Specifications.

Valve testing will be performed during cold shutdown.

34.

These valves are locked closed and sealed during normal operation per Technical Specification requirements and cannot be exercised.

Valve testing will be performed during cold shutdown.

35.

The diesel generators are tested per Technical Specifications during normal operation.

These solenoid valves will be tested independently during cold shutdown.

36.

All motor operated valves fail-as-is and therefore do not require a fall safe test per IWV-3415.

37.

Exercising these valves during normal plant operation is not possible because valves cannot be opened against reactor coolant pressure.

testing will be performed during cold shutdown.

Valve 38.

Exercising this valve during normal operation would inhibit flow to the reactor coolant pump seals which could damage the reactor coolant pump seals.

Valve testing will be performed during cold shutdown.

Rev. 1 7/84 Page 114 of 114 I

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