ML20087N776

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Affidavit of Dr Geske Re Valve Exam by Ultrasonic Sound Techniques
ML20087N776
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 03/17/1984
From: Geske D
PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.)
To:
Shared Package
ML16340E243 List:
References
NUDOCS 8404040377
Download: ML20087N776 (20)


Text

.

EXHIBIT NO. 9 UNITED STATES OF AMERICA

  • HUCLEAR REGULATORY COMMISSION BEFORE THE ATOMIC SAFETY AND LICENSING APPEAL BOARD

)

~

In the Matter of

)

)

Docket Nos. 50-275 PACIFIC GAS AND ELECTRIC

)

50-323 COMPANY

)

~

)

(Construction Quality Assurance)

(Diablo Canyon Nuclear Power

)

Plant, Units 1 and 2)

)

)

AFFIDAVIT OF DONALD R. GESKE STATE OF CALIFORNIA

)

~

)

ss.

COUNTY OF

)

SAN LUIS OBISP0

)

I, Ocnald R. Geske, being duly sworn, depose and say

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I was employed by H. W. Kellogg, now known as Pullman Power Products, as a Non-Destructive Examination Technician from October 6,

_..l.975 to January 14, 1983.

One of my responsibilities during this time was as Ultrasonic Inspection Technician certified as ASNT-TC-1 A Level II

~ by examination.

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2.

On February 25, 1976, I visited the Copes Vulcan valve manufacturing facilities in Erie, Pennsylvania, in order to examine two O

valve bodies using pulse echo ultrasonic sound techniques. The valves under test were both stainless steel cas* material with PGandE identification PCV-455A and PCV-4558. The scope of this examination consisted of determining the wall thickness of the valve bodies in j

designated areas. After calibrating the Sonic Mark I Ultrasonic Unit for linearity through the required thickness range using the standard 1

calibration block, a calibration " check" was made. This check consisted of obtaining a mechanical thickness measurement on the valve body under test and comparing that measurement to the ultrasonic thickness measurement of the same cross section. In both cases, PCV-455A and PCV-455B, the ultrasonic measurement was 0.020" greate' than the mechanical measurement. After verifying the linearity calibration of the ultrasonic unit by repeating the standard calibration block measurements, the cathode ray tube (CRT) display was thifted 0.020".

This transfer mechanism compensated for the difference in sound velocity between f.he standard step wedge block and the actual cast valve body i

under test. This sort of velocity difference is conunon among cast products and may be attributed to a nunber of inherent variables such as chemical composition, grain size, surface condition, temperature, etc.

In this case, not only were these variables present but also the valves had undergone a repair by weld overlay to increase the thickness in the area of interest. Measurements were then taken and the dimensions as read on the CRT were recorded. These dimensions reflect actual wall l

thickness compared to the cast standard adjusted for the velocity differences in. material. Copies of the measurement reports for these valves are attached as Exhibits 1.7nd 2.

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DATED: March 17,1984 wtab A

DONALD R. GESKE Subscribed and sworn to before me this 17th day of March, 1984 W Al h b ySV1 $

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Wendy Specui U

(

Notary Public in and for the County of San Luis Cbispo, State of California, My consnission expires June 30, 1986

..__. m__ _ --y, OFFICIAL SEAL 1

S WENDY SPROUL nouer pusue cAuromwA SAN LUls OBISPo COUNTY i

Wy comm, espues JUN 30.1906 y I

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EXHIBITS 4

1.

Wall thickness measurement report for valve PCV-455A 2.

Wall thickness measurement report for valve PCV-4558

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