ML20077N051

Static Load Test Program on 18-Inch Butterfly Valve Assembly W/Limitorque Operator

ML20077N051
Person / Time
Site:	Limerick
Issue date:	06/27/1983
From:	Quinn B WYLE LABORATORIES
To:
Shared Package
ML20077N044	List: ML20077N029 ML20077N051 ML20077N056 ML20077N064 ML20077N071 ML20077N081 ML20077N090 ML20077N096
References
46823-1, NUDOCS 8309120492
Download: ML20077N051 (19)

Text

-

T.. -

, + .

.. RE VE(b= ra c .-- 5 WY1E

-- u- u -, . . m, ., ~ .

. . - - . . . - . . . . . . . _ - - - - __u..--....

.-r i

t i  !

\ \\ , h A

. . . . . . . l l\ , ,

iH ip

. 'V -

l 1 i!. l1 h , H--

'i i . 1 'li  ! M  ;' .

l1 hn r ! !i  ; H-l \ s i- ~

lb t l -

a l l! T'!- 1 1 - l!

l

- A l\T-h it i "

,il! !i !

!Ii- ,

l ;)d, g~h' -l ] )7] ]' f&,L lly-

_ y \f; ';

,cf ll !Q _

'ilu 1 i  ! ' !,  !'

-, s - 1. U,"'

1 i_ c (' '

! M . __ i bi! '/y -fd -

" ~ ~ '

! N .! T 'o I I l \f' w_<4: n-

:l,'

O O Q ro O O

@@LSSEL@ QE&LLOL@@QL@F6 8309120492 830901 PDR A ADOCK 05000352 PDR g

Q g by hh r bo u 6

(

1 8

l i

i J

STATIC LOAD i TEST PROG 1ULM i

! ON AN i 4

18-INCH BUTTERFLY VALVE ASSEMBLY  !

l WITH LIMITORQUE OPERATOR' (CLOW J03 NO. 82-2053-04(N)-01) 1 1

1 i

i j

t i

FOR CLOW CORPORATION l ENGINEERED PRODUCTS DIVISION 40 CHESTNL'I AVENUE WESTMON', ILLINOIS 60559 e

4 g ww e-~ --y,---,v- g,-- -,,,----e.--- , - , - - , , ,,,-,,,www .n we, ,,_,nm,,,,,-,..,w--_,, -. ~,-v,.,, - - ,w. ~,-,..,n-m..- --------- --mw~-

~

y w2pv -

y. }'t.!n@w&=.

emPJ M*TM h SEISMIC SIMULATION v~h W

N '

b Test Report Q hu ,

-s

• YN b

REPORT NO.

~

46823

!b e .*4}j' y WYLE JOB NO.

g

'f ' 'FV -"" -

CUSTOMER 30-11654

.g em ' ,

x

',g,* ' ,

" " -' P. O. NO.

25 F _ PAGE 10F PAGE REPORT i-i i e

~

June 27, 1983 DATE r.. S '

__ ~'f..

,X,y - See Refe m ces g SPECIFICATION (S)

' - 1 in Section 7.0 clow corporation, Engineered Products Division 1.0 CUSTOMER 0 chest..ut Avenue , west.:nont, Illinois 60559 ADDRESS 2.0 TEST SPECIMEN n h Lugged WaM Stop Valve with an SS-1-H5Bc Mdtome Actuator

" # E #^* "

3.0 MANUFACTURER 4.0

SUMMARY

An 18-inch I.ugged Wafer Stop Valve Assembly with a Limitorque Actuator, hereinaf ter called the specimen, was subjected to Static Loads and Pressure Integrity Tests as required by the Clow corporation, Engineered Products Division, Purchase Order Number 30-11654 and Wyle Laboratories' Seismic Test Procedure 541/0465/WB, dated May 25, 1983, Revision A. The test program was performed on June 14, 1983.

l The test program consisted of static load testing and seat leakage testing prior to and after the load tests. The specimen was electrically powered and monitored for functional operation during the test program as required.

l The specimen demonstrated sufficient integrity to withstand, without compromise of structure, electrical function, or mechanical function, the prescribed load testing.

l l

Ala. Professional Eng. *** *** '** = **"v e' N a' 'ar W

• 8= e' m =**v a=r= =

" ~

Re g . ::o . 12761

[

OUN O N V....ent c. Kearns III

. / L. inn

o. ..y. The ineorm.ien conta.n.o a in,. moo,t . in. r 4: or co,no .

,mB v/////

b 7/MS'3'_

one c.,.e wye4 conovet.o tem .no to n. e : o< n.. .. .eg. :n.,. .ne corr.ci in APPROVED BY A_ _

/ F AMd WYLE Q. A. 'DV 3 l

st.Gsc -

[k/49/ .g se, wer.h t7 .1 OW/$U,WV o esy ev &W. to B 3 T ." R . Stinson /

/

Notary %ea.c in .no fee ta. stat. of Aiaca,og.: wo .

.. c_ _ . . '

m._ .,.

LABORATORIES SCIENTIFIC SERVICES & SYSTEMS GROUP l uniartem, a r asanaman

Page No. 2 .

Repo rt' ;;o . 46823-1 -

4.0 St:10'.ARY (Continued)

Table I contains descriptions of the test runs.

i

.:s Figure 1 shows a representative section'of the oscillograph records of the electrical monitoring channels. -

Photograph 1 shows the load test setup.

Appendix I contains the Instru=entation Equipment Sheets.

Appendix II contains the Wyle Laboratories' Seismic Test Procedure 541/0465/WB, dated May 25, 1983, Revision A.

Appendix III contains the Wyle Laboratories' Certification of Compliance No. HSV/106, dated June 27, 1983.

t l

l l

l l

l 1

l l

t WYLE LABORATORIES Mt.ntswale Fmhty i

, Page No. 3

,.,. . Report No. 46823-1 5.0 STATIC LOAD TEST. REQUIRE.T.NTS 5.1 Specimen Mounting -

The specimen shall be installed in a Wyle-fabricated test fixture as shown in Figure 1 of the Test Procedure (Appendix II). The test fixture shall be welded to a rigid reaction frame.

t 5.2 Static Load Excitation An equivalent static load of 4.5 g* shall be applied in line with the cancer of gravity of the actuator in each of the three (3) orthogonal specimen axes. The center of gravity of the actuator and a smooth, flat surface for the application of the static load shall be provided by Clow Corporation. The seat leakage differential pressure for the valve shall be simultaneously applied to the test fixture while the static load is applied. The specimen shall then be cycled while in the deflected = ode as described in Paragraph 5.5.

The magnitude of the load shall be determined by =ultiplying the hydraulic pressure by the effective piston area of the hydraulic cylinders. The loads shall be applied simultaneously with one, two or three hydraulic cylinders. It is assumed that the static load can be applied in either the positive or negative direction.

• Assuming an actuator weight of 1220 pounds, l the applied (or equivalent) static load shall be 5490 pounds in each orthogonal direction.

5.3 Pre-test and Post-test Functional Operability Prior to and following the application of the static loads, the specimen shall be stroked through four (4) complete operating cycles (two cycles with 368 VAC power and two cycles with 460 VAC power).

5.4 Seat Leakage Tests Seat leakage tests shall be performed prior to and after the static load tests in accordance with the Clow Corporation " Seat Bubble Test Procedure EPS 30-49-832." The leakage cese duration shall be four (4) minutes.

l l

l l

t WYLE LABORATCRIES Muntsville Factilty

Page ::o. 4 Report :;o. 46823-1 - -

5.0 STATIC LOAD TEST REQUIREMENTS (Continued) 5.5 Operability Tests With the static loads applied, the specimen shall be streked through three (3) complete operating cycles:- Open-to-closed with internal pressure; closed-to-open with differential seat leakage pressure.

The operating time in each direction of travel shall be recorded during each operating cycle.

5.6 Electrical Power A variable source of electrical power (368 to 460 VAC, 3 phase, 60 H:)

shall be furnished for the operation of the specimen.

5.7 Electrical Monitoring .

Five (3) electrical monitoring channels shall be recorded en oscillograph recorders to monitor the following:

1) A limit switch (which changes sea'te in the opening direction).

2) A limit switch (which changes state in the closing direction). ,

3) Torque switch (which shuts. off . power at the end of the closing stroke). A ,

..x n.

4) Operating current.

- : 36; > > c. -

5) Valve disc motion (rotary potentiemeter ' attached to rotating disc on the actuator).

5.8 Pneumatics -

Pneumatic pressure of 55 psig shall be provided to perform the leakage tests described in Paragraph 5.4 and the operability tests described in Paragraph 5.5. < - s- - - - -

O e

WYLE LABORATORIES HuntsvHie FacHty

Page no. 5

... Report No. 463,23-1 6.0 STATIC LOAD TEST PROCEDURES AND RESULTS 6.1 SPECIMEN MOUNTING PROCEDURES The specimen was installed in a Wyle-fabricated test fixture as shown in Figure 1 of Appendix II. The test fixture was welded to a rigid reaction frame as shown in Photograph 1.

6.2 Static Load Excitation' Procedures An equivalent static load of 4.5 g (5490 pounds-force) was applied in line with the center of gravity of the actuator in each of the three (3) orthogonal specimen axes. The seat leakage differential pressure for the valve was si=ultaneously applied to the test fixture while the static load was applied. The specimen was then cycled while in the deflected mode as described in Paragraph 6.5.

The magnitude of the force in the horizontal plane (X/Z axes as shown in Photograph 1) was 7764 lbf. The application of this force at a 45-degree angle (to e'ither axis) resulted in an equivalent static load of 5490 lbf in both the X and 2 axes. The magnitude of the force in the vertical axis (Y axis as shown in Figure 1) was 5490 lbf. The mar.nitudes of the two (2) loads were determined by multiplying the hydraulic pressures (620 psig to the horizontal, 440 psig to the vertical) by the effective piston areas of the 4-inch dia=eter hydraulic cylinders (12.6 square inches).

The loads were applied in the directions shown in Photograph 1.

6.2.1 Static Load Excitation Results It was demonstrated that the specimen possessed sufficient structural integrity to withstand the prescribed loads. Operational test results are presented in Table I.

6.3 Pre-test and Post-test Functional Ooerability Procedures Prior to and following the application of the static loads, the specimen -

was stroked through four (4) complete operating cycles.

Two (2) operating cycles were performed at 460 VAC and two (2) were perfor=ed at 368 VAC.

6.3.1 Pre-test and Post-test Functional Operability Results Stroking times recorded during cycling tests are presented in Table I.

VVYLE LABORATORIME Huntsche Facshty m _ _

~

, Page Mo. 6 \

Report No. 46823-1 6.0 STATIC LOAD TEST ?ROCEDURES AND RESULTS (Continued) 6.4 Seat Leakage Test Procedures Seat leakage tests were perforned prior to and af:er the static load tests in accordance with the Clow Corporation's " Seat Subble Tes: Proce-dure EPS 30-49-832." The leakage test duration was four (4) minutes.

6.4.1 Seat Leakage Test Results No leakage was detec:ed during the seat leakage tests perfor=ed prior :o and after the static load tests.

6.5 Operability Test Procedures With the static loads applied and an operating voltage of 368 VAC, the specimen was stroked through three (3) complete operating cycles: Open-to-closed with an internal pressure of 55 psig; closed-:o-open with a differential seat leakage pressure of 55 psig.

The operating time in each direction of travel was recorded during each operating cycle.

6.5.1 Operability Tes: Results Stroking times recorded during operability tests are presented in Table I. -

A representative section of the oscillograph records of the electrical monitoring channels is shown in Figure 1.

6.6 Electrical ?cuering Procedures A variable source of electrical power (368 to 460 VAC, 3 phase, 60 He) was furnished for the operation of the specimen during the test program.

The electrical power was connected to the specimen such that a pushbutten motor starter (furnished by Wyle) would initiate valve travel in either the closed-to-open or open-to-closed. directions. During the closed-to-open stroke, the electrical power was shut off by a preset limit switch.

l During the open-to-closed stroke, the electrical power was shut off by a preset torque switch.

VVYLE LADORATORIES Huntsyme *acihty

, 'se No. 7' Report No. 46823-1 6.0 STATIC LOAD TEST PROCEDURES AND RESULTS (Continued) 6.7 Electrical Monitoring Procedures Five (5) electrical monitoring channels were recorded on oscillograph recorders to monitor the following:

1) A limit switch (which changed state in the opening direction).

2) A limit switch (which changed state in the closing direction).

3) Torque switch (which shut off power at the end of the closing stroke).

4) Operating current.

5) Valve disc motion (rotary potentiometer attached to rotating disc on the actuator).

6.7.1 Electrical" Monitoring Results The specimen stroking times are presented in Table I.

A representative section of the oscillograph records of the electrical

,- moni.toring channels is shown in Figure 1.

6.8 Pneumatics .

Pneumatic pressure of 55 psig was provided to perform the leakage tests

, described in Paragraph 6.4 and the operability tests described in Para-graph 6.5. ~

VWYLE LA80RATORIES nuntsvine Factitty I ___

Page :;o.'3

• Report :o. 46823-1

7.0 REFERENCES

7.1 Clow Corporation, Engineered Products Division, Purchase Order Nu=ber 30-11654 7.2 Wyle Laboratories' Seismic Test Procedure 541/0465/WB, dated May 25, 1983, Revision A 7.3 IEEE Standard 344-1975 Specification entitled " Recommended Practices for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations" 7.4 Wyle Laborateries' (Eastern Operations) " Quality Assurance Program" manual, dated February 1983 7.5 Clow Corporation's " Seat Bubble Test Procedure EPS 30-49-832," dated February 9, 1983 -

7.6 Bechtel Corporation Specifications: 8031-P-144, Revision 1 dated July 22, 1982, and 8031-G-11, Revision 15, dated May 7, 1979 7.7 Clow corporation Drawing Number D-0702 7.8 Limitorque Corporation Drawing N mber 02-442-0497-2 e

e m

WYLE LABORATCAIES Muritsvdte Facihty

U m u.

g . us s

!*o>o uo. 4$su6r

!a 1 i e > e e , . i k k ik n _ -

h k I i 9 9 9 ht 4 r t _ I S  ;  ;  ; s

)

5 5 5  ;  ;  ;  ;

K e e e e k h a

e e e e l

(

r r r r i 4 4 4 t r r r a A u u u u u u u u M s s s s  ;  ;  ;  ; a s s s s E s s s s g g g g g s s s s R e e e e i i i i i e e e e r s r r s r as ss ss ss ss r s r s r s r ls pd pd >d g pd pd pd pd pd pd pd pd pd e g i a a a a a a a a a a a a a

>o s o o o_t 5 o a >

h k ioo k 5 o 5 o 5 o 5 o k o ioo 4 0 k o t l I l t l t l 5l Sl 5l 5l 5l t l t l 1 l l C

S Tt I

J i

I L 3 6 3 1 1 39 3 7 - - 3 6 3 7 3 0 - - 40 3 0 3 9 3 1 M . - - - - . t.

l E 54 54 S4 54 - - 54 54 54 - - 5 4 5 4 54 54 . _

AV U O T M C

A t

i _.

) L S) rT l l" I i

t AO 0 - 1

- 9 - 9 - - - 0 - 0 - 0 - - - 9 - 8 - 0 - 0 -

U T - t. - - - - - - - - - - - - - -

C TU 0 - 0 - 0 - 0 - - - 0 - 0 - 0 - - - 0 - 0 - 0 - 0 -

S l ASi I

S

(

O C

l3 S t E .

u< M I

T t

l i T LG T _ 7 AL 1

S G 35 3 5 3 3 1 i. - - 3 5 3 5 35 - - 3 5 3 5 2 3 2 4 I

1 V . . . . . - - . . - - . .

T --  ! OE 00 00 00 00 - - 00 00 00 - - 00 00 00 00 I K MM F 0 I E. O i CT l

a T S t

l l S I A O D T I _

T l'

1 i t t

i - O C RI  :

S OT 81 1 1 2 72 70 - - 01 02 03 - ~ 03 1 1 3 72 72 I TA . - - . - ~ .

D Ol t 45 4 5 45 45 - - 45 45 45 - - 45 45 45 45 HE P

O F nd ee nd 'nd nd nd nd nd nd nd nd nd nd nd O

ps ee ps ee ps ee ps ees g

ee ps ee ps ee ps ee

)

1 s ee ps ee ps ee ps e e.

pt t

t E Ool O o Oo O o O o Oo Oo Oo 0o Oo Oo O o Ool OK - l - l - l - l l l l - l - l - l - l -

I O oC oC oC oC oC oC uC oC oC oC oC oC oC TR T - T - T - T - T - T - T - T - T - T - T - T - T -

CT - o - o - o o - o - o - o - o - o - o - o - o - o ES dT dT dT dT dT dT dT dT dT dT dT dT dT l e - e - e- e - e - e- e- e- e - e- e - e - e -

i s n s n sn s n s n sn sn sn s n s n sn s n un D oe l p l oep l oep l oep l oep oe l p l oep oe l p oe l p oe l p l oep oe l p oe l p Co CO cO CO CO CO CO CO CO CO Co CO CO G

l t E C C C C C C C  :

C C C iG A A A A A A A ,

A A A A TA V V V V V V V V V V V GT

OL l 8 0 0 0 A 0 0 8 A 0 0 0 0 L 6 6 6 6 / 6 6 6 / 6 6 6 6 P V 3 3 4 4 J I 3 3 3 N 3 3 4 4 O

e e - _

g g - -

l T e e e e .a e e e a e e e e l' S l l l l t k l l l tk l l l l Y E c c c c aa c c c aa c c c c TT y y y y e n. y y y ee y y y y C C C C S1 C C C SL C C C C e . _

t _

uO k I 1 2 3 1

• 2 6 7 U 9 0 1

1 1

2 1

s i .

Page No. 10 Repor.';o. -;E 3-1 I I I I

l I

N, i , u

'se H I 45 n ,

r r s , s,

/ f I i5 w m- -- w~ , w .

7_._--- ,pg j i- .,

-~.. -p.. , - - -

-_- , ;g w=

• . ew= _ .

r , - i ,-

. .t

..t - w-_a  : _;s ; .-_e - )

. . e .. , ,

w= ==;; =, . i r. e. . .n.r

. 1 I

t

.- % .. w= = . _ ._.

o , a.. =use: ..

T

= --

==u==. .

5=i45 :E m i

. o =w .o 6 . ,s dia!==- . ' siehe=

. =ect- -= 4 t::

6 e ;-';ag . o ig=;ss . -

- > ~_ m , = mea : .

I t. eens== . aeg  ;

=aw= a =;4 Es i i-

! Wia. wi= =

. t

@@ l =3-- m i 6

• I l EEE25 'i E_E*f h 6

' ' MM i MM. , I '

E N@

~

@ @i

' u r]- _ -- Es- g C ,

- Es, == ,

(

• sipy enja +

i'sisigg. - i.,

Es,- ==- as: t s2 -

esiGiw s;-is

= = ' ;s . -p =i i -e-reza ge:r= - ==bc-i;;;; - =- y gs --

. . ;59g- i gi% . - . ! i -iim_ , saca === .

. == q - . -eh.i;i- e -

. =_;oges -;; ur .g

_==

m.m - ,

- - - = =

~.

=ges m

-4*

M

-M- 1 i=Ta sFi EF: $

'a =M . Esia m '

. . _=sse=E_s. . . se,- _=ii. i 5m ssd 22=

se ,,.=a

=m. -_- _=_ r_=_ a_

' as e g-

.=;;.-g-.- ies as 4

. -;=oima T sg.=  ;

< . =_=e;==s -

i a=n;ag -

'i' W o sgasi i =e=ugs: . Es q

' ~ %.__ 5%d'iiii . M_

a

• 3EiN._ a

-._ '53

=~-n=- =- r=a .

, 1 .- __.

= r we=., gg

' =_= 4 e * @ .-ia spse am =

PMI .

min: .

E]35%hi5 M #E*

.. ==g . . , ,

w.=: ...ca n -

h:- . M:

j i Ei:EEmag g; , __gg, ts_siqi ss o g rs=

==1 u

g .

Es != e

=_._= .

.. ==5= ass .

_ _ssa. c--.

., < =menisg i g='sa. 4 w-rg .

==sa :-  ;;;;;;;;;

- isu =a sP-rs-

-e

. m. ,

i=i Mi== cst =t ,

s=ia O seg us - i - --. g=_t=g 32S l Ei . EEEii-

-O E':V==. . ..

=  % !5-

. t 552VY '

l M P@M 55 hotsas i

= ma==== W s's. '

em ' EE=3 Ei i

ssnes.

esus!Esi  : ,

se=tg i h . s_ =s: _

.-:: paig

. . gr, sis .

_ ~ . _ --~- ' E=u EE ' ,

" . = mat == E!ayga 4 ib - gg :

~

• 4 ~. * ** '

== 52*f g  ;

5

• 5 N* S s' ,

MN @jM

==:n insi. - q: . *.. t i suur =:= _ ;;;,,,sia

. .. . =tw ,

i .e- ....a _sEgy .

e i, , -

g.

.. :rc:

..r*

i.

isiiuses - w-

< . . . g. g , gss- {

'I i

' - W5 j.

(' # * *. ) .'.A ( ..=iin3F.-- ig' *_:5E .

aws. . -

+1

.l ww g

{

_ . .. . :. . 3_ y

- t .ge_nange: . --

-Ph

- . 3_ - -m ____ .. .g..!ary.=s - == g . .

4 y _

4 _ .;Er e==

r_ m_+. ir-e-w

=

IJ;

,+r_

.J

',%..**s t W '

_ ._ asia .we EiEg g-- h - n ;==_._. -

t 3}.

r-G ,

,F .

y -

N

(

A . . i. . .

vi - ',  %  %

3 ,

-t 3 "2 + \ y.  ;, I4a

,7

, t

.i f. ili - >16 . I. J I.

• T....__... t.. i2.

441 -4 w _. .. ._ ,4 g .

ai'- ___ _4 43 i .T , .

.e ,

i ih ..--.7'.... . . . . . . . . . . . ,

I i t y FIGURE 1.

REPRISEN 3 TIVE SECTION OF OSCILLOGRAPH RECORDS OF ELIC3! CAL MCNITORING CHANNELS

l Page ;o. 11 )

Report 240. 46823-1 I

I 1

&*g _ _

~Q 4qe~

'Ly .

s

- k__'n..

. =", s

, ,, %.,w . _,

a_

/

i M

L l

$ . k @. $_ I v .-2:Iss2..l . 4 ..

(e G.

m ._'

[ <,,

p( Q jefdh y a- kus - -

• 2 *? m__. 'f ^

k .. _.- -

i m '--

,3 :

• Y -

-- 5_ _ __  ?

L% mc;-- -

.w

. JA&N. 1 \

I

, W i ,, I l I

• ~~ ~ h" '-

-"WG g Qi}g ' Di'y. .i i g '

-+

i'Eijj'.

 ?[$f.,D.I.$$N<. Eh

=

5m.

3* il:iti. -Qqg

' l

.fi Eg . ~

"_ g' g~ $.w-3:e[:h?.'.

-e

.

. tg:- s ':f5:

, Gn-rsyj;itE,

. M Mi W cn:

~ L-fil . i k 'Nu -Rp-if s

=-~

&n;e '.

-: a.

_=~_._

i

. .[. '~

h "L

p_. .

m, _ m.

mm Y . -

5 ~

. . N .

t l X s -

Fa a\ , -

{

~

- m+m

_ _ - - - .~~ _

l 4

[ x( L.

~

g Fr t r- e N

~

U.,.

W y x. s u

a,s _._ _- - - g se, .. --

l PHOTOGRAPH 1 TEST SETUP FOR STATIC LOAD TESTING O

. 4 Page ::o. 12 Report No. 46823-1 THIS PAGE INTE2iTIONALLY LIFT 3LA'iK.

O I

t

s 4

i t

j Page :o.13

. Report No. 46323-l I

f l

I i

4 l

i I

I 1

T a

d APPENDIX I l i.

l .

INSTRL* MENTATION EQUIPMENT SHEETS 4

d e

e J

e O

A l

)

l

.t t

t 2

1 O

t t

i WYLE LA80RATORIES vts..he Facshty a

S

- , . . ,- > ,_,a

Page : 0. 14 Report No. 46323-1 s T 7

'A O

N i n N i e t O I e N: q '

~ N I 6 s

v.

= c 4 s

s,,s* , 4 k t o

E en b m nu 9 c s, A  % $

5  % * * $

sp u R

3 n < +

i i

1

~

% g > < <

b4 A , e W

W g , [ ggg $

I aa  ; s s s  %

(/) m v

+-# + 1 4.  ; 'h b a Q 3  % 5 Z 3

'a 4, ", -

3, u

g

$$ D% S $

.L v na u) n

) y 4

D 2

O tw

% v W _ .

Zq o, }-

55 k(g .

u V ow a b" N- -

4 n

% % Q \YT 34 s- s o.s .

w d $ ' d Z = 2^

W 3 a m, U 5 9 E 3 4 'J

- '4

- Nc; h s e, N

n

%. es h

q '4 '4 'q[,f h h %

Z

- D~ N

• e.

M. -

ag w .c ~ 32s.

_ q e -4 -

cn i t %% %C

% %w  ! R R 9  ;

. 5 'O Q Q g <

N E v. m ,,. 5 .

N Y M ,

e

%% ~

T C f

• 3 'Ni % ~:

% . j

'5  %

oi .i 5  % N h  ;

g

__m_. .

INSTRUMENTATION EQUIPMENT SHEET Pago_ / of I b ~ IO ~ b 8 (f0 8 2 3 rest Area

"_ W n: Ar 4 ', ye Date Jot > No.

d. Old EE Customer f/Cl/ Iype Test I/A/u. 2 04c/

lettinician Mudel Serial Wyle or Caliteration Manufacturer fio. fio. Gott tio. fiange Accuracy On Due fio. Instrument i Vo fI CoEdGE //o,vcyofE// /5~o8 !Y/A ')6381 .2 5gjg mfc;y;g 3-rf; g3 .) _ ty- gy b 7Ma-4~ M/A o 39.c /ll t 2 "/a G 8 3 tr- 7-83 Ya/m dest .J12xcywet/

3 }gri n/ / !Vist I"l u kE BoloA N/A pfluo ma //[ mfi$fg 3-X-93_ y-2-93

'l /h wet J)pydp gpexsaw o w n.4 ff/A 90D*7 18.%nc 1. l */s l '1- 9 3 7 - T- 83 3___ tuttRed LXforcicA $_MESTord 3/4 1 _1)/A 3023 o- scro a ! . 5% i - N - ?> 5 7 - 2.ti- 2r 3 e

as g g.

G .

t n

Y

~

lits trumenta tion

/ rW NWO-$5 Cliecked & Received By e L tu GhDf23 llit 1029, Rev, A 11/82

Pa7e ::c .16 Fe;0r- ;3. 46323-1 Td:S PACE I:CE!CIONALLY LETT SLA.Tet.

i WYLE LASCRATCRIES wyms,.a. anc.s.ty

i . r i

,- , i i

1 l

l d

Page :4. 17 Peport :;o. 46323-1

)

4 l

i --

i s

s 1

r I

i I

?

.I APPENDIX II STATIC LOAD TEST PROCEDURE

't b

4 1

t q

t

)

]

8

! t 'l J

s 1

9 I i WYLE LABCA ATORIES

-, '"#~ nu msene Faca,tv

. 1 l

a

_ _ . - _ . - - - - - . . _ . _ , - . . ~ . _ _ - . _ - - , , _ . , , _ . , _ . , , _ , . . , _

Page No. 13 TEST PROCEDURE TEST PROCECURE NO.

St*vICE3 6 Sv$ttWS 3A0u8 M SC:t%f'FIC e o s ions . -ws . A.-a mo' CATE: May 25. 1933 4,maamaramas *WLetch 725W

• 7titP4CNE i2C$t 417 utt Revisten A J/N M823 STATIC LOAD TEST FitOCEDURE FOR AN 13-INCE VALVE ASSEMBLY FOR ,

CLOW CORPORATION WESTMONT, ILLINOIS APPROVED BY: "

FOR:

APPROVED 8Y g PROJECT MANAGER: v/M M y/

Av 2 17

^"" "" 4l ^""

Au s'ENo!N [.U. A 2 4 M s/ S/ n APPROVED SY: PREPARED BY FOR: M PROJECT ENGINER:

• h

/

REVISIONS .,.,,-a tev. =o. j cart easts Arat0tto I av Aert. , a cascarPrio= op enA= cts A h-13-83 All h:,;j, g(af F Revised entire Procedure per reques: '

l L l ' /' of Clow Technical Representative.

l l

l 1 l i l l l I I I I I I I 0]

3 4t?ave!3

=CU*f **t 57 4'Lt lap 0aat:35t3 Twt 4:Cai 70 4tsM3U0E C08Y. DalstT. OR OTHERwtSt UTILI*t ANY OF THE MA' test ; grants e ac,,

%E va*I4: AL! 004?A44t3

• 9531 8 4:0 4 8 t **.t:13iOM 08 AYLt LA804A702:t3 !$ 74 3NISITED. THE ACCEPTANCE OF A PtJROMA$t 04314 w ;;gggg;;;g w;;;q atA!!1 $aALL St I ',1v&L!47 T3 DPetSS PR10R PERM 155104

Page No . 19 Report No. 46823-1 PAGE NO 2 TEST PROCEDUAE NO. 541/0465/W3 Revision A 1.0 PURPOSE The purpose of this test program is to seismically qualify an 13-inch Lugged Wafer Stop Valve Assembly (with a Limitorque Actuator) by statically loading the actuator and ycke of the valve with an equivalent static load of 4.5 g applied at the center of gravity of the . actuator in each of the three (3) orthogonal specimen axes. The specimen temperature and humidity shall be ambient during the test program.

2.0 SPECIMIN DESCRIPTION AND MOUNTING An 18-inch valve asse=bly (butterfly valve with an SMB l 'd53C Limitorque actuator) as described on Clow Corporation Drawing Nu=ber D-0702, hereinaf ter referred te ss the speci=en, shall be attached to a Wyle-furnished test fixture as shown in Figure 1.

The test fixture shall be welded to a rigid reaction frame.

3.0 STATIC LOAD An equivalent static load of _4.5 g* shall be applied in line with the center of gravity of the actuator in each of the three (3) orthogonal specimen axes. The center of gravity of the actuator and a smooth, flat surface for the application of the static load shall be provided by Clow Corporation. The ' seat leakage differential pressure for the valve shall be simultaneously applied to the test fixture while the static load is applied.

The specimen shall then be cycled while in the deflected mode as described in Paragraph 4.0.

The magnitude of the load shall be determined by multiplying the hydraulic pressure bythe effective piston area of the hydraulic cylinders. The loads shall be applied simultaneously with one, two or three hydraulic cylinders. It is assumed that the static load can be applied in either the' positive or negative

! direction.

l l

• Assuming an actuatt.- seight of 1220 pounds, the applied (or e<sivalent) static load shall be 5490 poun'  :.a each orthogonal direction.

t WYLE LABORATORIES

• d

• 2 an M '

Huntsvme Facihty

Page *:o. 20 -

Fe:or- No. 46323-1 PAGE NO 3 TEST McCEtUPE NO. 541/0465MG Revision A 4.0 OPERA 3ILITY TESTS With the static loads applied, the specimen shall be stroked through three ec=plete operating cycles: Open-to-closed with internal pressure; closed-to-open with differential seat leakage pressure.

The operating time in each direction of travel shall be recorded during each operating cycle.

1 5.0 SEAT LEAKAGE TESTS Seat leakage tests shall be perfor=ed prior to and after the static load tests in accordance with Clow Corporation's

" Pneumatic Seat Bubble Test" EPS 30-49-832. The leakage test duration shall be four (4) minutes. -

6.0 PRE-TEST AN5 PCST-TEST FCTCTIONAL OPERABILII"!

Prior to and following the application of the static load, the specimen shall be streked through four complete operating cycles.

7.0 ELECTRICAL PO%da .

Standard electrical power of 368 7AC, 3 phase, 60 Hz, shall be .

furnished for the operation of the specimen. The voltage shall be variable to 460 VAC for the pre-test and post-test baseline operability tests.

8.0 ELECTAICAL MONITORING Five (5) electrical monitoring channels shall be provided to monitor the following:

1) A limit switch (which changes state in the opening direction).

2) A limit switch (which changes state in the closing direction).

3) Torque switch (which shuts off power at the end of the valve stroke).

4) Operating current.

WYLE LAEORATORIES '<* 'CH I'" * "

esms..no Facony

. Page No. 21 r a' '-

Report No. 46823-1 PAGE NO- 4 541/0465/'43 TEST PACOECUPE NO.

Revision A 8.0 ELECTRICAL MONITORING (Continued)

5) Valve disc =otion (by attaching a rotary potentiometer to the rotating disc on the actuator).

The electrical monitoring channels shall be recorded on an oscillograph recorder.

9.0 PNE2fATIC PRESSURE Pneumatic pressure of 55 psig shall be provided to perfor= the leakage tests described in Paragraph 5.0 and the cycling tests described in Paragraph 4.0.

10.0 IN-PROCESS INSPECTION The records.shall be checked for quality of performance after each test.

The specimen shall be examined for possible damage following each test.

All important loading effects shall be logged.

~

Photographs shall be taken of any noticeable ph'ysical damage that may occur.

11.0 REPORT Five (5) copies of a certification-type test report for the valve shall be issued for approval subsequent to completion of testing. This report shall be signed by a Registered Professional Engineer and shall summarize the test results and conclusions, details and recommendations concerning deficiencies and repairs, and photographs of test setups, failures, test procedures, etc. The report shall also contain a list of test equipment used, calibrations, and Instrumentation Log Sheets.

l l

l l "

• 2 '"

• M WYLE LABORATORIES Huf!!$ wile #3Cthly .

4 Pa7e ': . 2h P age ::c , 5 I'3 CC !!O . 46823-1

?*E=?:::s+y-;".'., ~~-

241/0 i.33*f.4g1 0 ,*, A

-' d'.

rd g

\

, I r , -

Z r s

- l .'

m- '

/ .!

\

s

'4 U b?~ I I  ! s m 7, g H 2 H l =

l'c~:; - +  ::s s j s 0 \ l l s NN i '

ob j

W "N l  %

~

l I 5-M a N

bO l / '

b& s y<

w '

s .

oS '

)  % Ch kb 2

' z5 Oc M g ~ =

b3 m i-r <g b

'4 X S=

bH ,U <

i A A -

I . ~-a s ==

fl 'l 'l s Oo

- b e 8i g

~x ei '4 H

~ d ,,

' EA

% H j [  %

a. O H 1

• O,1 mb Oh \

a ;d

<

• l/r' g m."

zO \

Om H q w 4 y l g D., L f I  %

iS < g i s'

-- 6 s

~ Q l

,tf,f -

O< ~

o w S l l  %

~

s i  % 0.2

' = =

N f  %

e m

4 g

, ~"

/ i l  %

I s

.?

( e i f

J s s

f '

k.)

?

' l[ l y ,

_ s

, s I 3 l '

1 i j

\

Z .

k O

w 's y C1 (J

<f l

n l

l WYLE LABCRATORIES Mgats, gg, pgcggg

. . . .. .. Page ::o. 23 Report No. 46803-1 APPENDIX III ,

WYLE LA30RATORIES' CERTIFICATION OF COMPLIANCE e

0 1

e WYLE. LABORATORIES Hutitsvtlie Fac Hty

, ._..._.m.. . . _ . _ . . , _ , . . . _ , _ . , . - , . _ , ,_ _ . _ . . _ _ __ _

- Page ::c. 24 .. -. . l, Recor- !!O. 46323-1

• 1 1

i THIS PAGE DTIINTIONALLY LIFT 3 Lug, o

l I

I WYLE LABCRATC AIES wuntsvide Facuity

. - - - Page 2;o. 25 Report ::o. 46803-1 W Y1.E u.oaco.u senmc sv>wess e, s snus :Se t.r. m rICATE OF COMPLIANCE NO.: Hsv/106 DATE: June 27, 1983

. WYLE JOB NO.: 46823 1

Clow Corporation 40 Chestnut Avenue Westnon:, Illinois 60559 Gentle =en:

Wyle Laboratories certifies that an 18" Lugged Wafer Stop Valve with an SMB-1-H53C Limitorque Actuator has been tested in compliance with Wyle Laboratories' Test Procedure 541/0465/WB, dated May 25, 1983, Revision A, and Clow Corporation's ?urchase Order Number 30-11654 (Clow Job No.

82-2053-04(N)-01 for the Limerick Generating Station, Units 1 and 2).

Additionally, these tests were performed in co=pliance with the guidelines of

, the following specifications:

o Bechtel Corporation Specification 8031-P-144, Revision 1, dated July 22, 1982 o Bechtel Corporation Specification 8031-G-11, Revision 15, -

dated May 7, 1979 o Clow Corporation Drawing No. D-0702 o Limitorque Drawing No. 02-442-0497-2 The results of the testing conducted under the listed specifications have been completely and correctly conducted with accurate results, as documented in Wyle Laboratories' Test Report No. 46823-1 dated June 27, 1983.

....o**",a STATE OF ALABAMA [ w,==ww as m.ener, actaurmgreor @a sin May unis aM *wnam:=.or c;UNTY OF MADtSON i "- ,, ,maseng ep

f" = ' -

• ames J-* ~

cowe--* Supe "- - CI I 8 i

. be.no eury :=orn- '

oeoomes and says: The eformanon contained in N report us me resi it of cornp+ete PROE'ESSICIE / . ,M dd Ek-!- - . _M - -

and carefully conducted tes:s and is to me best of ENO!'"/ER ano., teep

• e and correct n N d 8 U t - N 'i.

an resoects, j i . .p.

,i . '3. .~ 2 '. }y l fm , y> ". . .

St.18SchlBED swom 'a.bef ore ene tnia 3% cay W U .?9 T3 ~*e,'

r ', ^#

s .-

b u1o 0 1* "

• N'

• so ,y **,c .n and eor me si,:e o, t ww.

uy c-,n .on e,o.re.

/

h ,S -

. ie & W Y1.E LABORATORIES SCIENT!FIC SE.WICES & SYS' EMS GRCUP