Text

Inservice Inspection Summary Report
	ML032670622
Person / Time
Site:	Cook
Issue date:	09/18/2003
From:	Zwolinski J; Indiana & Michigan Electric Co
To:	; Document Control Desk, Office of Nuclear Reactor Regulation
References
	AEP:NRC:3055
	Download: ML032670622 (182)
	v • d • e

Indiana Michigan Power Company 500 Circle Drive Buchanan, Ml 49107 1395 INDIANA MICHIGAN POWER September 18, 2003 AEP:NRC:3055 10 CFR 50.55a Docket No.:

50-316 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Mail Stop O-P 1-17 Washington, DC 20555-0001 Donald C. Cook Nuclear Plant Unit 2 INSERVICE INSPECTION

SUMMARY

REPORT The attachment to this letter provides a copy of the inservice inspection summary report for activities at Donald C. Cook Nuclear Plant Unit 2, State of Michigan, National Board Number 1 (Mich. M-324232-M),

located in Bridgman, Michigan. The plant is owned by Indiana Michigan Power Company, P.O. Box 60, Fort Wayne, IN, 46801.

The unit's commercial service date is July 1, 1978, and the Authorized Code Inspector is Mr. T. A. Hines, who is employed by ABS Group, Inc. of Houston, Texas.

The examinations, tests, replacements, repairs performed, conditions observed, and corrective measures taken are summarized in the attached report. Inservice inspection activities were performed in accordance with the rules and requirements of the American Society of Mechanical Engineers' Code,Section XI, 1989, and 1992 Editions with the 1992 Addenda, as applicable.

There are no new commitments in this letter. Should you have any questions, please contact Mr. Brian A. McIntyre, Manager of Regulatory Affairs, at (269) 697-5086.

Sincerely, John'\\. Zwolinski Directbr of Design Engineering and Regulatory Affairs

Attachment:

Inservice Inspection Summary Report for the Donald C. Cook Nuclear Plant Unit 2, 2003, Unit 2 Cycle 14 Refueling Outage 4dLIq-7 RV/rdw

U. S. Nuclear Regulatory Commission AEP:NRC:3055 Page 2 c:

K. D. Curry, Ft. Wayne AEP, w/o attachment J. E. Dyer, NRC Region III J. T. King, MPSC, w/o attachment MDEQ - WHMD/HWRPS, w/o attachment NRC Resident Inspector M. A. Shuaibi, NRC Washington, DC

ATTrACHMENT TO AEP:NRC:3055 INSERVICE INSPECTION

SUMMARY

REPORT FOR THE DONALD C. COOK NUCLEAR PLANT UNIT 2,2003, UNIT 2 CYCLE 14 REFUELING OUTAGE

I INSERVICE INSPECTION

SUMMARY

REPORT FOR THE DONALD C. COOK NUCLEAR PLANT UNIT 2 2003, Unit 2 Cycle 14 REFUELING OUTAGE INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2, BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 Report for Inspection Period From March 5,2002 to June 19,2003 Prepared by:-.

i t gopE. Hall Reviewed by: -

Engineering Programs Supervisor

- Date:

9 1,,1 03 Date:

0 1

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 Report of Inservice Inspections From March 4,2002 to June 19,2003 TABLE OF CONTENTS ParesSection I Introduction 3

Section 2 NIS-1 Inservice Inspection 4-6 Summary Report Section 3 Abstract of Examinations, Results, 7-19 And Corrective Actions for Class I And Class 2 Components Section 4 System Pressure Tests 20 Section 5 Snubber Tests 21-23 Section 6 ASME Section XI, Article IWE and IWL 24-28 Section 7 ASME Section XI, Steam Generator 29 Eddy Current Examinations Section 8 NIS-2 Repair and Replacement 30-32 Reports Index Section 9 NIS-2 Repair and Replacement 33-179 Reports 2

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2, BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 1 INTRODUCTION This report summarizes the Inservice Inspection activities performed at the Donald C.

Cook Nuclear Plant, Unit 2, for the period of March 5, 2002 to June 19, 2003. This report addresses examinations and activities associated with the Unit 2 Cycle 13, 2002 Refueling Outage. This is the third and final refueling outage of the First Inspection Period of the Third Ten-Year Interval.

These activities were performed in accordance with the requirements of the ASME Boiler and Pressure Vessel Code,Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. As of July 1, 1996, the third ten-year inspection interval began and the applicable code of record for ISI activities became ASME Section XI, 1989 Edition (no Addenda) and 1992 Edition w/92 Addenda as applicable.

The purpose of this report is to satisfy the requirements of IWA-6000 for the submittal of an Inservice Inspection Sunmmary Report at the completion of each refueling outage.

Examination and tests conducted since the preceding summary report are included in this report. Repairs and replacements are also included in this report per the requirements of the 1989 Edition of ASME Section Xl, IWA-6220.

Contents of this report have been reviewed and verified correct with supporting documentation available at the plant for review if required.

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3

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 2 NIS-1 INSERVICE INSPECTION

SUMMARY

REPORT

.~~~~~~~~~~~~~~~~~~~~~

4

FORM NIS-1 OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS As required by the Provisions of the ASME Code Rules

1. Owner:

2. Plant:

Indiana Michigan Power Co.. PO Box 60. Ft Wayne, IN 46801 (Name and Address of Owners)

Donald C. Cook Nuclear Plant, One Cook Place. Bridgman. MI 49106 (Name and Address of Plant)

3. Plant Unit: Two

4. Owner Certification of Authorization (if required):

N/A

5. Commercial Service Date: 07/01/78

6. National Board Number for Unit: 1 (Mich. M-324232-M)

7. Components Inspected Component or Manufacturer or Manufacturer or State or Province National Board Appurtenance Installer Installer Serial Number Number Number Reactor Pressure Chicago Bridge T-1 M-314232-M 1

Vessel and Iron Steam Generator, Westinghouse/MK 1344 - Upper M-324-237-M 68 Upper 2-OME-34

-Ferguson Assembly 38 - Lower 3368G - Lower Assembly Pressurizer Westinghouse 1231 M-324233-M 6894 2-OME-4 East RHR HT.

Engineers and S-15586-C Exchanger Fabricators, INC 2-HE-17E Containment Graver Piping Sytems -

Power Systems RC,SI, CTS, CS, Inc. and TUBECO FW, MS Pipe Supports Grinnell

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5

8. Examination Dates: March 5. 2002 to June 19. 2003

9. Inspection Period Identification: First

10. Inspection Interval Identification: Third

11. Applicable Edition of Section XI 1989 no Addenda & 1992 Addenda 92A

12. Date/Revision of Inspection Plan: 8/03 Rev. 1

13. Abstract of Examinations. Include a list of examinations and tests and a statement concerning status of work required for the Inspection Plan.

See Sections 3, 4, 5, 6, and 7

14. Abstract of Results of Examinations and Tests.

See Sections 3, 4, 5, 6 and 7

15. Abstract of Corrective Measures.

See Sections 3, 4, 5, 6, and 7 We certify that a) the statements made in this report are correct, b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI, and c) corrective measures taken conform to the rules of the ASME Code,Section XI.

Certificate of Authorization No. (if applicable)

N/A Exption Date N/A Date

,200S Signed IndianaMichiganPowerCo. By Owner CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of M ji"%'_

and employed by A OS Girade c.

Of Alowst^^ -x have inspected the components described in this Owner's Report during the period s~q¢^z2/1>3 to. oL/2o/

j

. and state that to the best of my knowledge and belief the Owner has performed examinations and -taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.

Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

J 6

)

Commissions MT 3005 q71 Inspector's Signature National Board, State, Province, and Endorsements Date 5 A~ 54a 20.Ž,i..

6

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 3 ABSTRACT OF EXAMINATIONS, RESULTS, AND CORRECTIVE ACTIONS FOR CLASS 1 AND CLASS 2 COMPONENTS Inservice examinations were performed during the period March 5, 2002 to June 19, 2003. This report addresses examinations and activities associated with the Third 10-Year Interval-First Inspection Period-Third Refueling Outage (U-2 Cycle 14). This is the final outage in the First Inspection Period of the Third Ten-Year Interval. All examinations were in accordance with the 1989 Edition (no Addenda) and 1992 Edition w/92 Addenda as applicable.

Examinations were scheduled and performed according to the Third Ten-Year Long Term Inservice Examination Plan for Class 1, 2, and 3 Systems and Components for Donald C. Cook Nuclear Plant, Unit 2. This is the currently approved ISI examination plan that identifies specific activities to be performed on a refueling outage basis.

Twenty-seven (27) ASME Class 1 and thirty-three (33) ASME Class 2 examinations were performed. A combination of Ultrasonic, Magnetic Particle, Liquid Penetrant and Visual examination methods were used. No inservice induced degradation was observed.

However, there were minor indications in Steam Generator #24 girth welds and the pressurizer bottom head to shell weld that were related to original construction. All indications are acceptable and well within the ASME Section XI Code Allowable.

Examinations were performed and documented in response to NRC Order EA-03-009, "ISSUANCE OF ORDER ESTABLISHING INTERIM INSPECTION REQUIREMENTS FOR REACTOR PRESSURE VESSEL HEADS AT PRESSURIZED WATER REACTORS". All 78 Reactor Pressure Vessel Upper Head Penetrations and the Head vent (including the J-Groove welds) were examined using a combination of ultrasonic, surface, eddy current and visual techniques. There was no evidence of Leak Paths in the shrink-fit areas of the penetrations. Evidence of Craze Cracking was observed at Vessel Head Penetrations 43, 59, 64 and 74 on the ID surface of the Penetration tube base material. The Craze Cracking indications in Penetration number 43 and 74 were repaired (removed) by electron discharge machining. Welding was not required to ensure penetration tube integrity. The Craze Cracking in Penetration 43 was removed as a conservative measure. Craze Cracking indications in Vessel Head Penetration number 59 and 64 did not require removal.

Inspections of the top head included a bare metal visual examination by qualified VT-2 personnel. No signs of boric acid were noted. The top head was also examined using non-destructive testing from under the head for all of the penetrations. Four penetrations were found with flaws presumed to be primary water stress corrosion cracking (PWSCC) related. Following evaluation using MRP-55 Revision 1 7

methodology and crack growth rates, one of the penetrations needed repair because the flaws were calculated to exceed the acceptance criteria before the anticipated end of the next operating cycle. One additional penetration was repaired as a discretionary measure.

Flaws on two penetrations were left in service. No signs of boric acid leaks were found on either the top or bottom heads.

System pressure tests did not reveal any degradation of the system pressure boundary or the installed bolting.

The following Code Cases were utilized during this reporting period:

N-307-3 N-416-1 N-509 N-533 N-616 N-627 N-491-1 N-533 Nondestructive examinations were performed by WesDyne, Framatome and Indiana Michigan Power (IMP) personnel in accordance with procedures approved for use at the Cook Nuclear Plant.

8

U2-C14 Inservice Inspection Report Interval 31 Period I I Outage 3 CLASS 1

CATEGORY B-A ITEM: B1.30 Summary No.

001800 Component ID 2-RPV-A Component Descriltion VESSEL TO FLANGE System System Descriotion RPV REACTOR PRESSURE VESSEL AND CLOSURE HEAD Method Report No.

Examination Procedure UT U2C14-0008 541SI-187-10 Examination Remarks JO# 02196050-03 COMPLETED FROM FLANGE SURFACE FROM 90 TO 270 DEGREES (STUD HOLE LOCATIONS 28-54 AND 1).

ITEM: BAOX Summary No.

001900 Component ID 2-CHC-01 Component Descuiption HEAD TO FLANGE.

Sstern

System Description

CHC REACTOR PRESSURE VESSEL AND CLOSURE HEAD Method Report No.

Examination Procedure UT U2C14-0014 54-ISI-130-38 MT U2C14-0014 54-ISI-270-39 Examination Remarks JO# 02196050-05, LIMITATIONS DUE TO HEAD CONFIGURATION AND LIFTING LUGS. NRI. 98.6% COVERAGE ACHIEVED.

JO# 02196050-05, LIMITATIONS DUE TO HEAD CONFIGURATION AND LIFTING LUGS. NRI. >95% COVERAGE ACHIEVED CATEGORY B-B k

-Summary No.

006100 ITEM: B.11 Component ID 2-PRZ-11 Component Descrlition LOWER SHELL TO LOWER HEAD System System DescrIpodon PRZ PRESSURIZER Method Report No.

Examination Procedure UT ISwT 006100 DCC-AUT-14-0 Examination Remarks JO# 02192023-03. FOUR INDICATIONS IDENTIFIED AND FOUND ACCEPTABLE, REFERENCE ISwT INDICATION RESOLUTION RECORD 020001. THIS EXAMINATION INCLUDED RE-EXAMINATION OF INDICATIONS IDENTIFIED DURING THE 1997 U2-C12 RFO. THOSE INDICATIONS WERE FOUND TO BE BELOW RECORDING CRITERIA. THIS WELD WAS NOT EXAMINED 100%. ONLY THE PREVIOUS INDICATIONS FROM 1997 AND A PORTION OF THE WELD WAS FURTHER EXAMINED. rEFERENCE REPORT FOR EXACT LOCATIONS. HOWEVER, THE CREDIT FOR asme Ad WAS TAKEN DURING THE 1997 U2-C12 RFO.

ITEM: B240 Summary No.

011300 Component ID STM-24-01 Component Description LOWER HEAD TO TUBE SHEET System

System Description

SG STEAM GENERATOR NO.

24 Method Report No.

Examination Procedure UT ISwT 011300 DCC-AUT-14-0 Examination Remarks JO# 02192013-03 WORK PERFORMED BY ISwT. ONE SMALL INDICATION IDENTIFIED AND ACCEPTABLE. SEE ISwT

SUMMARY

SHEET # 011300.

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9

U2-C14 Inservice Inspection Report Interval 3 / Period I I Outage 3 CLASS 1

CATEGORY B-G-1 ITEM: B6.10 Summary No.

004600 Component ID 2-RPV-NUT Component Description 1 THROUGH 54 System

System Description

RPV REACTOR PRESSURE VESSEL AND CLOSURE HEAD Method Report No.

Examination Procedure VT-1 U2C14-0019 54-ISI-366-05 Examination Remarks JO# 02196050-01 EXAMINED ALL 54 NUTS USING THE VT-1 METHOD PER CODE CASE N-627 (ISIR-013) AS APPROVED BY NRC ON 4/4/03.

ITEM: B6.30 Summary No.

004500 Component ID 2-RPV-STUD Component Descruition 1THROUGH54 System System DescritHon RPV REACTOR PRESSURE VESSEL AND CLOSURE HEAD Method Report No.

Examination Procedure UT U2C14-0009 54-ISI-840-02 Examination Remarks JO# 02196050-01. EXAMINED USING THE UT METHOD ONLY IN ACCORDANCE WITH CODE CASE N-307-3 (ISIR-01 1) AS APPROVED BY NRC ON 4/4/03. EXAMINED ALL 54 STUDS.

ITEM: B6.50 Summary No.

' 00 4 800 Component ID 2-RPV-WASHER Component Description I THROUGH 54 System System Descarbtion RPV REACTOR PRESSURE VESSEL AND CLOSURE HEAD Method Report No.

Examination Procedure VT-1 U2C14-0020 54-ISI-366-05 Examination Remarks JO# 02196050-01 COMPLETED EXAMINATION OF ALL 54 WASHERS. NRI CATEGORY B-G-2 ITEM: B7.70 Summary No.

220750 Component ID SI-161-L3 Component Description FLANGE BOLTING Svstem

System Description

161 VALVE PRESSURE RETAINING BOLTING (2T AND LESS)

Method Reoort No.

Examination Procedure VT-1 02196028-12 12-QHP-5050-NDE-006 Examination Remarks NRI Summary No.

220800 Component ID SI-166-3 Component Description FLANGE BOLTING Syste

System Description

166 VALVE PRESSURE RETAINING BOLTING (2" AND LESS)

Method Report No.

Examination Procedure VT-1 02196028-13 12-QHP-5050-NDE-006 Examination Remarks NRI Summary No.

221450 Component ID SI-158-L4 Component Description FLANGE BOLTING System System DescriDtion 158 VALVE PRESSURE RETAINING BOLTING (2 AND LESS)

Method Report No.

Examinaton Procedure VT-1 02196028-14 12-QHP-5050-NDE-006 Examination Remarks NRI

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10

Attachment I U2-C14 Inservice Inspection Report Interval 31 Period i i Outage 3 CLASS 1

CATEGORY B-G-2 iTEM: B7.70 Summary No.

C 221500 S

Method Report No.

VT-1 02196028-15

omponent ID

I-158-LI Component Description FLANGE BOLTING System System DescriDton 158 VALVE PRESSURE RETAiNING BOLTING (2 AND LESS)

Examination Procedure 12-QHP-5050-NDE-006 Examination Remarks NRI CATEGORY B-J ITEM: B9.21 Summary No.

058300 Component ID 2-RC-34-30 Component Description PIPE TO BRANCH CONNECTION System System Descrbtion RC REACTOR COOLANT SYSTEM Method Report No.

PT 02192056-01 Examination Procedure 12-QHP-5050-NDE-001 Examinabon Remarks NRI Summarv No.

112218 Component ID 2-SI-47-01 F Component Description REDUCER TO PIPE Svstemn

System Description

Si SAFETY INJECTION

. SYSTEM Method I

PT Report No.

02196028-03 Examination Procedure 12-QHP-5050-NDE-001 Examination Remarks NRI Summary No.

112219 Component ID 2-SI-67-02S Component Descrition PIPE TO ELBOW System

System Description

Si SAFETY INJECTION SYSTEM Method Report No.

Examination Procedure PT 02196028-04 12-QHP-5050-NDE-001 ITEM: B9.40 Examination Remarks NRI Summary No.

122615 Component ID 2-SI-569-39S Component Description BEND TO ELBOW System

System Description

Si SAFETY INJECTION SYSTEM Method Report No.

Examination Procedure PT 02196028-05 12-QHP-5050-NDE-001 Examination Remarks NRI Summary No.

122620 Component ID 2-SI-569-40S Component Descrption ELBOW TO PIPE System System Descriotion SI SAFETY INJECTION SYSTEM Method Report No.

Examination Procedure PT 02196028-06 12-QHP-5050-NDE-001 Examination Remarks NRi Summary No.

122625 Component ID 2-SI-569-41S Component Description PIPE TO ELBOW Svstemn

System Description

Si SAFETY INJECTION I

SYSTEM Method Report No.

Examination Procedure PT 02196028-08 12-QHP-5050-NDE-001 Examination Remarks NRI 11

U2-C14 Inservice Inspection Report Interval 31 Period I 1 Outage 3 CLASS I

CATEGORY B-M-2 ITEM: B12.50 Summary No.

224200 Component ID SV-45A Component Description VALVE BODY INTERNAL SURFACE System System Descripflon 45A CROSBY SAFETY VALVES (6-NOMINAL)

Method Report No.

Examination Procedure VT-3 02192056-02 12-QHP-5050-NDE-006 Examination Remarks NRI CATEGORY B-N-1 ITEM: B13.10 Summary No.

006010 Component ID RPV UPPER INTERNALS &

SURFACES Component Des ption AREAS ACCESSIBLE DURING NORMAL REFUELING System RPV UPPER

System Description

REACTOR PRESSURE VESSEL AND CLOSURE HEAD Method Report No.

Examination Procedure VT-3 U2C14-0018 54-ISI-364-00 CATEGORY F-A ITEM: F1.10A Examination Remarks JO# 02196050-06 NRI Summarv No.

600010 Component ID 2-GRC-R-619 Component Description PIPE SUPPORT COMPONENT System

System Description

GRC REACTOR COOLANT SYSTEM i-j -'Method VT-3 Report No.

02192056-03 Examination Procedure 12-QHP-5050-NDE-006 Examination Remarks SEVERAL INDICAMONS THAT WERE NOT INSERVICE INDUCED WERE OBSERVED THAT APPEAR TO BE RELATED TO ORIGINAL CONSTRUCTION.

EsAT 03133053 WAS INITIATIED TO DESIGN ENGINEERING FOR RESOLUTION. EXAMINATION IS ACCEPTABLE FOR ASME SECTION Xi.

ITEM: F1.10B Summary No.

607000 Component ID 2-GSI-R-666 Component Description PIPE SUPPORT COMPONENT System

System Description

GSI SAFETY INJECTION SYSTEM Method Report No.

Examination Procedure VT-3 02196028-18 12-QHP-505-NDE-006 Examination Remarks NRI Summary No.

607610 Component ID 2-ASi-R-5300 Method Report No.

Examination Procedu VT-3 02196028-19 12-QHP-505-NDE-00i Component Description PIPE SUPPORT COMPONENT re Examination Remarks 6

NRI Comwonent Description PIPE SUPPORT COMPONENT System

System Description

ASI SAFETY INJECTION SYSTEM Svstem

System Description

GSI SAFETY INJECTION SYSTEM Summary No.

608200 Component ID 2-GSI-R-578 Method Report No.

Examination Procedure VT-3 02196028-20 12-1HP-505-NDE-006 Examination Remarks NRI 12

U2-C14 Inservice Inspection Report Interval 31 Period I / Outage 3 CLASS 1

CATEGORY F-A ITEM: F1.10S Summary No.

602800 ComDOnent ID 2-GRC-S-562 Component Description PIPE RESTRAINT COMPONENT System

System Description

GRC REACTOR COOLANT SYSTEM Method Report No.

Examination Procedure VT-3 02192056-05 12-QHP-5050-NDE-006 Examination Remarks NRI. EXAMINATION PERFORMED IN CONJUNCTION WITH JO# R226063-02 FOR INACCESSIBLE SNUBBER INSPECTIONS.

Summary No.

604600 Component ID 2-GRC-S-564 Component Description PIPE RESTRAINT COMPONENT Systern

System Description

GRC REACTOR COOLANT SYSTEM Method Report No.

Examination Procedure VT-3 02192056-06 12-QHP-5050-NDE-006 Examination Remarks NRI.

Summary No.

601500 ITEM: F1.10WA Comwonent ID ComDonent Description 2-GRC-R-504 PIPE SUPPORT COMPONENT System

System Description

GRC REACTOR COOLANT SYSTEM Method Report No.

Examination Procedure VT-3 02192056-04 12-QHP-5050-NDE-006 Examination Remarks INDICATION NOTED WITH GAPS, BUT THIS WAS NOT INSERVICE INDUCED.

APPEARS TO BE ORIGINAL CONSTRUCTION ISSSUE. ESAT # 03133001 WAS WRlTTEN TO DESIGN ENGINEERING. EXAMINATION IS ACCEPTABLE FOR ASME SECTiON XI.

ITEM: F1.40 Summary No.

600002 Component ID 2-PRZ-SUPPORT Component Description PRESSURIZER SUPPORT SKiRT System

System Description

PRZ PRESSURIZER Method Report No.

Examination Procedure VT-3 02192023-04 12-QHP-5050-NDE-006 CLASS 2

CATEGORY C-A ITEM: C1.10 Examination Remarks JO# 02192023-04, NRi.

Summary No.

300340 Component ID STM-24-05 Component Desciption STUB BARREL TO SHELL System

System Description

24 STEAM GENERATOR NO.

24 (FIGURE 5-4)

Method Report No.

Examination Procedure UT ISwT 300340 DCC-AUT-14-0-0 Examination Remarks JO# 02192013-06 WORK PERFORMED BY ISwT. NRI SEE ISwT

SUMMARY

SHEET # 300340.

Summary No.

300689 Component ID E-RHRHEX-1 Component DescxipUon FLANGE TO SHELL System RHRH EX Svstem Descripton RHR HEAT EXCHANGER EAST (FIGURE B-9)

Method Report No.

Examination Procedure UT U2C14-0001 54-ISI-136-00 Examination Remarks JO# 02192038-01. ACCEPTABLE GEOMETRIC INDICATIONS OBSERVED.

13

U2-C14 Inservice Inspection Report Interval 31 Period I I Outage 3 CLASS 2

CATEGORY C-A ITEM: C1.30 Summary No.

300330 Component ID STM-24-04 Component Desabtion TUBE SHEET TO STUB BARREL System

System Description

SG STEAM GENERATOR NO.

24 Method Report No.

Examination Procedure UT ISwT 300330 DCC-AUT-14-0 Examination Remarks JO# 02192013-05 WORK PERFORMED BY ISwT. ONE GEOMETRIC. SEE ISwT

SUMMARY

SHEET # 300330.

CATEGORY C-B ITEM: C2.21 Summary No.

300410 Component ID STM-24-MSN Component Descrption SHELL TO NOZZLE System

System Description

SG STEAM GENERATOR NO.

24 Method UT MT Report No.

U2C14-0012 U2C14-0012 Examination Procedure 54-1SI-130-08 54-ISI-270-39 ITEM: C2.22 Examination Remarks JO# 02192013-07 WORK PERFORMED BY FRAMATOME. NRI JO# 02192013-07 WORK PERFORMED BY FRAMATOME. NRI Summarv No.

300430

'_,, Method UT Component ID Cc STM-24-MSN-IRS N1 Examination Procedure 1

54-1SI-132-01 omPonent Description I)ZZLE INNER RADIUS SECTION System

System Description

SG STEAM GENERATOR NO.

24 Report No.

U2C14-001 Examinaton Remarks JO# 02192013-07 WORK PERFORMED BY FRAMATOME. NRI CATEGORY C-C ITEUM: C3.20 Summarv No.

312800 Component ID 2-SI-79-05F-PL 1 THROUGH 4 Comwonent Descraition PIPE LUG System System Descridoon Si EMERGENCY CORE COOLING SYSTEM Method Report No.

Examination Procedure PT 02196028-17 12-QHP-5050-NDE-001 CATEGORY C-F-I ITEM: CS.II Examination Remarks NRI Summary No.

317310 Component ID 2-CTS-13-04F Component Description PIPE TO VALVE

System

System Description

CTS CONTAINMENT SPRAY SYSTEM Method PT UT Report No.

U2C14-0007 U2C14-0007 Examination Procedure 54-ISI-230-40 54-ISI-836-04 Examination Remarks JO# 02196045-01. FRAMATOME, NRI.

JO# 02196045-01, FRAMATOME. NRI.

14

U2-C14 Inservice Inspection Report Interval 31 Period I I Outage 3 CLASS 2

CATEGORY C-F-I ITEM: C5.11 Summarv No.

317360 Component ID 2-CTS-13-09S Component Description TEE TO ELBOW System

System Description

CTS CONTAINMENT SPRAY SYSTEM Method PT UT Report No.

U2C14-0006 U2C14-0006 Examination Procedure 54-ISI-240-40 54-ISI-836-04 ITEM: C5.21H Examination Remarks JO# 02196045-01, FRAMATOME, NRI.

JO# 02196045-03, FRAMATOME, NRI.

Summary No.

325500 Component ID 2-SI-42-OIS Component Description FLANGE TO ELBOW System System DescrIption Si EMERGENCY CORE COOUNG SYSTEM Method PT UT Report No.

U2C14-0004 U2C14-0004 Examination Procedure 54-ISI-240-40 54-SI-836-04 Examination Remarks JO# 02196028-11 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-11 WORK PERFORMED BY FRAMATOME. NRI Summary No.

325520 Component ID 2-SI-42-03F Component Description PIPE TO VALVE System System Descripbon Si EMERGENCY CORE COOLING SYSTEM Method Re

,Il.PT U2 k

1 'UT U2

'-"* Summary No.

327050 port No.

C14-0005 C14-0005 Examination Procedure 54-ISI-240-40 54-IS1I4V6-04 Examination Remarks JO# 02196028-28 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-28 WORK PERFORMED BY FRAMATOME. NRI Component ID 2-SI-64406S Component Description PIPE TO REDUCER System

System Description

Si EMERGENCY CORE COOLING SYSTEM Method PT UT Report No.

U2C14-0015 U2C14-0015 Examination Procedure 54-ISI-240-40 54-ISI-836-04 Examination Remarks JO# 02196028-11 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-11 WORK PERFORMED BY FRAMATOME. NRI Summary No.

329100 Component ID 2-SI-72-11S Component Description PIPE TO ELBOW Systern

System Description

Si EMERGENCY CORE COOLING SYSTEM Method UT PT UT Report No.

U2-C14-0005 U2-C14-0005 U2C14-0003 Examination Procedure 54-ISI-836-04 54-ISI-240-40 54-ISI-836-04 Examination Remarks JO# 02196028-30 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-30 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-30 WORK PERFORMED BY FRAMATOME. NRI Summary No.

330010 Component ID 2-SI-73-02S Component Description ELBOW TO PIPE System System Deswiption Si EMERGENCY CORE COOLING SYSTEM Metiod UT PT Report No.

U2C14-0013 U2C14-0013 Examination Procedure 54-ISI-836-04 54-ISI-240-40 Examination Remarks JO# 02196028-31 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-31 WORK PERFORMED BY FRAMATOME. NRI 15

U2-C14 Inservice Inspection Report Interval 3/ Period I I Outage 3 CLASS 2 CATEGORY C-F-1 ITEM: C5.21H Summary No.

331000 Component ID 2-SI-81-01 F Component Descriotion VALVE TO PIPE System

System Description

Si EMERGENCY CORE COOLING SYSTEM Method PT UT Report No.

U2C14-0002 U2C14-0002 Examination Procedure 54-ISI-240-40 54-ISI-836-04 Examination Remarks JO# 02196028-32 WORK PERFORMED BY FRAMATOME. NRI JO# 02196028-32 WORK PERFORMED BY FRAMATOME. NRI Summary No.

339180 ITEM: C5.30H Comwonent ID Component Description 2-CS-794-19S ELBOW TO PIPE System

System Description

CS CHEMICAL AND VOLUME CONTROL SYSTEM Method Report No.

Examination Procedure PT 02196031-01 12-QHP-5050-NDE-001 Examination Remarks JO# 02196031-01, NRI.

Summary No.

341070 Comonent ID 2-CS4X05-08S Component Description ELBOWTO PIPE System

System Description

CS CHEMICAL AND VOLUME CONTROL SYSTEM Method Report No.

Examination Procedure PT 02196031-02 12-QHP-5050-NDE-001 CATEGORY C-F-2 ITEM: C5.51 Examinaton Remarks JO# 02196031-02, NRI.

Summary No.

319700 Component ID 2-FW-77-08S Component Description PIPE TO ELBOW System

System Description

FW FEEDWATER SYSTEM Method MT UT Report No.

U2C14-0010 U2C14-0010 Examination Procedure 54-ISI-835-04 54-ISI-835-04 Examination Remarks JO# 02196036-04, FRAMATOME. NRI.

JO# 02196036-04, FRAMATOME. GEOMETRIC INDICATIONS FROM LARGE WELD ROOT COUNTERBORE. RTD AND REVIEWED PREVIOUS CONSTRUCTION RT RECORDS AND FOUND ACCEPTABLE. NRI Summary No.

320540 Component ID 2-MS-89-07F Component Description REDUCER TO PIPE Sysbtem Systerm Description MS MAIN STEAM SYSTEM Method UT MT Report No.

U2C14-0016 U2C14-0016 Examination Procedure 54-ISI-124-02 54-ISI-270-39 Examination Remarks JO# 02196038 NRI.

JO# 02196038 NRI.

Summary No.

321700 Component ID 2-MS-94-16S Component Descriptlion PIPE TO BRANCH CONNECTION System System DescriDtion MS MAIN STEAM SYSTEM Method MT UT Report No.

U2C14-0021 U2C14-0021 Examination Procedure 54-ISI-270-39 54-ISI-124-02 Examination Remarks JOX 02196038-04 NRI.

JO# 02196038-04 NRI.

/

16

U2-C14 Inservice Inspection Report Interval 3/ Period I I Outage 3 CLASS 2

CATEGORY C-r-2 ITEM: C5.51 Summary No.

321880 Component ID 2-MS-95-01 F Component Description NOZZLE TO ELBOW System

System Description

MS MAiN STEAM SYSTEM Method UT MT Report No.

U2C14-0017 U2C14-0017 Examination Procedure 54-ISI-124-02 54-ISI-270-39 Examination Remarks JO# 02192013-09 NRI.

JO#02192013-09 NRI.

CATEGORY F-A ITEM: F1.20A Summarv No.

762970 Component ID 2-GSI-R-86 Component Description PIPE SUPPORT COMPONENT System

System Description

GSI EMERGENCY CORE COOLING SYSTEM Method Report No.

Examination Procedure VT-3 02196028-23 12-QHP-5050-NDE-006 Examination Remarks SEVERAL INDICATIONS IDENTIFIED THAT ARE NOT INSERViCE INDUCED AND APPEAR RELATED TO ORIGINAL CONSTRUCTION. E-SAT #03125104 WAS WRiTTEN BY PV FOR DESIGN ENGINEERING TO ADDRESS.

EXAMINATION IS ACCEPTABLE PER ASME SECTION Xi.

Summary No.

763200 Component ID 2-GSI-L-26 Component Description PIPE SUPPORT COMPONENT System

System Description

GSI EMERGENCY CORE COOLING SYSTEM Ki',ethod VT-3 Report No.

02196028-25 Examination Procedure 12-QHP-505-NDE-006 Examination Remarks NRI Summary No.

764660 Component ID 2-GCS-L-47 Component Description PIPE SUPPORT COMPONENT System

System Description

GCS CHEMICAL AND VOLUME CONTROL SYSTEM Method Report No.

Examination Procedure VT-3 02196031-04 12-QHP-5050-NDE-006 ITEM: F1.20B Examination Remarks JO# 02196031-04. NRI.

Summary No.

762940 Component ID 2-GSI-R-87 Component Description PIPE SUPPORT COMPONENT System

System Description

GSI EMERGENCY CORE COOLING SYSTEM Method Report No.

Examination Procedure VT-3 02196028-22 12-QHP-5050-NDE4006 ITEM: F1.20S Examination Remarks SEVERAL INDICATIONS IDENTIFIED THAT ARE NOT INSERVICE INDUCED AND APPEAR RELATED TO ORIGINAL CONSTRUCTION. E-SAT #03125099 WAS WRITTEN BY PV FOR DESIGN ENGINEERING TO ADDRESS.

EXAMINATION IS ACCEPTABLE PER ASME SECTION Xi.

nt Description System

System Description

iTRAiNT COMPONENT GFW FEEDWATER SYSTEM Summary No.

752600 Component ID 2-GFW-R-891 Componei PIPE RES Method Report No.

Examination Procedure VT-3 02196036-06 12-QHP-5050-NDE-006 Examination Remarks U2-C14 2003 JO 02196036-06. Examination Inadvertently rescheduled for U2-C14. Interval requirement was met during U2-C13.

17

U2-C14 Inservice Inspection Report Interval 31 Period 1 / Outage 3 CLASS 2

CATEGORY F-A ITEM: F1.20WA Component ID Component Descripton 2-GSI-L-800 PIPE SUPPORT COMPONENT Summary No.

763100 System

System Description

GSI EMERGENCY CORE COOLING SYSTEM Method Report No.

Examination Procedure VT-3 02196028-20 12-QHP-5050-NDE-006 Examination Remarks SEVERAL INDICATIONS IDENTIFIED THAT ARE NOT INSERVICE INDUCED AND APPEAR RELATED TO ORIGINAL CONSTRUCTION. E-SAT #03125105 WAS WRITTEN BY PV FOR DESIGN ENGINEERING TO ADDRESS.

EXAMINATION IS ACCEPTABLE PER ASME SECTION Xi.

Summary No.

764710 Component ID 2-GCS-L-50 Component Description PIPE SUPPORT COMPONENT System

System Description

GCS CHEMICAL AND VOLUME CONTROL SYSTEM Method Report No.

Examination Procedure VT-3 02196031-05 12-QHP-5050-NDE-006 Examination Remarks JO# 02196031-05. NRI.

Summary No.

763830 ITEM: F1.20WB Component ID Component DescrIption 2-GSI-L-832 PIPE SUPPORT COMPONENT Svstem GSI

System Description

EMERGENCY CORE COOLING SYSTEM Method Re A'n- -' VT-3 021 Q~'Summary No.

764510 port No.

196028-26 Examination Procedure 12-QHP-5050-NDE-006 Examination Remarks NRI Comoonent ID 2-GCS-L-40 Component Description PIPE SUPPORT COMPONENT System

System Description

GCS CHEMICAL AND VOLUME CONTROL SYSTEM Method Report No.

Examination Procedure VT-3 02196031-03 12-QHP-5050-NDE-006 Examination Remarks JO# 02196031-03. NRI.

Summary No.

764920 1TEM: F1.20WC Component ID Component Description 2-ACS-R-911 PIPE SUPPORT COMPONENT System

System Description

ACS CHEMICAL AND VOLUME CONTROL SYSTEM Method Report No.

Examination Procedure VT-3 02196031-06 12-QHP-5050-NDE-006 Examination Remarks JO# 02196031-06, NRI.

Summary No.

710515 ITEM: F1.20WS Component ID Component Description 2-GCTS-S-114 PIPE RESTRAINT COMPONENT Systern

System Description

GCTS EMERGENCY CORE COOLING SYSTEM Method Report No.

Examination Procedure VT-3 02196028-21 12-QHP-5050-NDE-006 Examination Remarks NRI I

18

U2-C14 Inservice Inspection Report Interval 3 1 Period I I Outage 3 CLASS 2

CATEGORY F-A ITEM: F1.20WS Component ID Component Descr ption 2-AFW-S4023 PIPE RESTRAiNT COMPONENT Summary No.

755500 System

System Description

AFW FEEDWATER SYSTEM Method Report No.

Examination Procedure VT-3 02196036-01 12-QHP-5050-NDE-006 Examination Remarks JO# 02196036-01 NRI.

17EM: F1.40 Summarv No.

700004 Comoonent ID SG-24-SNUBBERS I THRU 4 Component Descriotion STEAM GENERATOR SNUBBERS Svtem

System Description

SG STEAM GENERATORS Method Report No.

Examination Procedure VT-3 02192013-04 12-QHP-505-NDE-006 Examination Remarks JO# 02192013-04, NRI.

_\\

19

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 4 ABSTRACT OF SYSTEM PRESSURE TESTS RESULTS Inservice Inspection System Pressure Tests were performed during the period March 5, 2002 to June 19, 2003. These tests were performed in accordance with the requirements of ASME Section XI, 1989 (no Addenda) and 1992 Editions with the 92 Addenda, Articles IWA-5000, IWB-5000, IWC-5000, IWD-5000, Code Case N-416-1, Code Case N-533 and N-616, as applicable.

Pressure tests for portions of systems identified below were performed during this outage.

The remainder of the pressure tests for the period will be performed in conjunction with functional tests, inservice operation, and special procedures as applicable. No pressure boundary through-wall leaks were identified.

TEST DESCRIPTION DATE R0226935-02 PERFORM DEPRESSURIZED WALKDOWN PER 5/14/03 CODE CASE N-533 R0226935-01 PERFORM RCS VT-2 EXAMINATION @

6/18/03 NOP/NOT CONDITIONS 20

INDIANA MICHIGAN POWER COMPANY COOK NUCLEAR PLANT, BRIDGMAN, MI UNIT 2 COMMERCIAL SERVICE DATE 7-1-1978 SECTION 5 ABSTRACT OF SNUBBER EXAMINATION AND TEST RESULTS Snubber examinations and functional testing were performed in conjunction with the maintenance procedures implemented to satisfy technical specification surveillance requirements. Provided is a summary of the as-found visual examinations and as-found functional test results.

Snubber VT-3 Visual Examinations Snubber No.

Exam Date Job Order No.

Results 2-GRC-S537 5/22/03 R226063 Acceptable 2-GRC-S538 5/22/03 R226063 Acceptable 2-GRC-S555 5/22/03 R226063 Acceptable 2-GRC-S5562 5/22/03 R226063 Acceptable 2-GRC-S564 5/22/03 R226063 Acceptable 2-GRC-S566 5/22/03 R226063 Acceptable 2-GRC-S573 5/22/03 R226063 Acceptable 2-GRC-S575 5/22/03 R226063 Acceptable 2-GRC-S582 5/22/03 R226063 Acceptable 2-GRC-S592 5/22/03 R226063 Acceptable 2-GRC-S594 5/22/03 R226063 Acceptable 2-GRC-S596 5/24/03 R226063 Acceptable 2-GRC-S598 5/22/03 R226063 Acceptable 2-GRC-S599 5/22/03 R226063 Acceptable 2-GRC-S5609 5/22103 R226063 Acceptable 2-GRC-S611 5/22/03 R226063 Acceptable 2-GRC-S623 5/22/03 R226063 Acceptable 2-GRC-S624 5/23/03 R226063 Acceptable 2-GRC-S626 5/22/03 R226063 Acceptable 2-GRC-S629 5/22/03 R226063 Acceptable 2-GRC-S630 5/22/03 R226063 Acceptable 2-GRC-S632 5/27/03 R226063 Acceptable 2-GRC-S631 5/22/03 R226063 Acceptable 2-GRC-S587 5/22/03 R226063 Acceptable 2-AFW-54023 5/17/03 R225955 Acceptable 2-AFW-S4024(L) 5/17/03 R225955 Acceptable 2-AFW-S4024(U) 5/17/03 R225955 Acceptable 2-AFW-S4021 5/17/03 R225955 Acceptable 2-AFW-S4028(L) 5/17/03 R225955 Acceptable 2-AFW-S4028(U) 5/17/03 R225955 Acceptable 21

INDIANA MICHIGAN POWER COMPANY COOK NUCLEAR PLANT, BRIDGMAN, MI UNIT 2 COMMERCIAL SERVICE DATE 7-1-1978 Snubber VT-3 Visual Examinations (continued)

Snubber No.

Exam Date Job Order No.

Results 2-AFW-S4027 5/17/03 R225955 Acceptable 2-AFW-S4025 5/17/03 R225955 Acceptable 2-AFW-S4031 5/17/03 R225955 Acceptable 2-AFW-S4032(L) 5/17/03 R225955 Acceptable 2-AFW-S4032(U) 5/17/03 R225955 Acceptable 2-AFW-S4029 5/17/03 R225955 Acceptable 2-AFW-S4036(L) 5/17/03 R225955 Acceptable 2-AFW-S4036(U) 5/17/03 R225955 Acceptable 2-AFW-S4035 5/17/03 R225955 Acceptable 2-AFW-S4033 5/17/03 R225955 Acceptable 2-GBD-S563(L) 2/12/03 R221494 Acceptable 2-GBD-S563(U) 2/12/03 R221494 Acceptable 2-GBD-S569(L) 2/12/03 R221494 Acceptable 2-GBD-S569(U) 2/13/03 R221494 Acceptable 2-GBD-S568 2/13/03 R221494 Acceptable 2-GCCW-S840 2/12/03 R224977 Acceptable 2-GCCW-S843 2/12/03 R224977 Acceptable 2-OME-3-1-HSD-3U 5/10/03 R225772 Acceptable 2-OME-3-1 -HSD-3L 5/10/03 R225772 Acceptable 2-OME-3-1-HSD-lU 5/10/03 R225772 Acceptable 2-OME-3-1-HSD-lL 5/10/03 R225772 Acceptable 2-OME-3-2-HSD-3U 5/9/03 R225772 Acceptable 2-OME-3-2-HSD-3L 5/9/03 R225772 Acceptable 2-OME-3-2-HSD-1U 5/9/03 R225772 Acceptable 2-OME-3-2-HSD-1L 5/9/03 R225772 Acceptable 2-OME-3-3-HSD-3U 5/9/03 R225772 Acceptable 2-OME-3-3-HSD-3L 5/9/03 R225772 Acceptable 2-OME-3-3-HSD-1U 5/9/03 R225772 Acceptable 2-OME-3-3-HSD-1L 5/9/03 R225772 Acceptable 2-OME-3-4-HSD-3U 5/10/03 R225772 Acceptable 2-OME-3-4-HSD-3L 5/10/03 R225772 Acceptable 2-OME-3-4-HSD-1U 5/10/03 R225772 Acceptable 2-OME-3-4-HSD-1 L 5/10/03 R225772 Acceptable 22

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 Snubber Functional Tests Snubber No.

Test Date Job Order No.

Results Remarks 2-AFW-S4023 5/23/03 R14612 Accept.

Small Bore Grinnell 2-AFW-S4024-U 5/24/03 R14614 Accept.

Small Bore Grinnell 2-AFW-S4024-L 5/23/03 R 14613 Accept.

Small Bore Grinnell 2-AFW-S4025 5/24/03 R226233 Accept.

Small Bore Grinnell 2-GRC-S594 5/26/03 R14604 Accept.

Small Bore Grinnell 2-GRC-S623 5/25/03 R14607 Accept.

Small Bore Grinnell 2-GRC-S626 5/25/03 R14611 Accept.

Small Bore Grinnell 2-OME-3-1-HSD-lL 5/18/03 R100582 Accept.

Large Bore 2-0ME-3-1-HSD-1U 5/17/03 R58780 Accept.

Large Bore 2-0ME-3-1-HSD-3L 5/14/03 R99996 Accept.

Large Bore 2-OME-3-1-HSD-3U 5/15/03 R78800 Accept.

Large Bore The minimum 14% Technical Specification required sample size consisti of 7 small bore (Grinnell) and 3 large bore (Steam Generator) snubbers.

/

23

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 6 ABSTRACT OF EXAMINATIONS, RESULTS, AND CORRECTIVE ACTIONS FOR ASME SECTION XI, SUBSECTIONS IWE AND IWL Containment Inservice Inspections During the reporting period of March 5, 2002 to June 19,2003, inservice inspections were performed on the Unit 2 Containment pressure retaining structure in accordance with Subsections IWE and IWL of ASME Section XI, 1992 Edition and 1992 Addenda, and 10 CFR 50.55a.

The following attachment provides a listing of the examinations performed, results, and corrective actions, if any were performed. A General Visual Examination was performed on all accessible surfaces of the Containment liner along with examinations performed in conjunction with coating repairs, and other repair/replacement activities.

An acceptance criteria providing the acceptable minimum thickness of the containment liner was established for the examination of the concrete-backed liner. The examination results were compared to the acceptance criteria. With the exception of the following, all results were within the established acceptance criteria. There were no areas that required to be classified as an Augmented Examination area in accordance with IWE-1240.

Linear Indications on Main Steam Containment Penetration 2-CPN-2 General visual examination of main steam containment penetration 2-CPN-2 identified a leak on the penetration cooler at the cooler to penetration weld joint. Supplemental examinations identified linear indications on the penetration flued head. (See attached)

Type of Degradation Corrosion Fatigue Cracking Extent of Degradation Localized corrosion on one penetration forged head where a strap-on cooler is attached.

The other MS penetrations with the similar strap-on coolers were surface tested by the liquid penetrant method and no other flaws were identified.

Conditions That Led To the Degradation Service induced localized corrosion fatigue is believed to be from heating up the steam lines before cutting in the Component Cooling coolers to the penetration combined with localized concentration of contaminants in a tight crevice created between the strap-on 24

cooler and the forged head joint. Localized residual stress from installation may have contributed to the initiation.

Evaluation A boat sample was removed at the location we believe is the origin of the flaw where the component cooling leak was discovered. Corrosion Fatigue was identified as the cause of the cracking. The cracking initiated at the strap-on cooler to forged penetration head weld joint. The flaw traversed axially along the forging penetration axis.

Corrective Actions Section Xl repair was performed on the forged head and the cooler was removed.

Areas Susceptible to Similar Degradation The other 3 main steam line forged penetration heads were the strap-on cooler is attached were surface examined and no other flaws were identified. Additional examinations on the main steam cooler to penetration weld joints are tentatively scheduled for the next outage on Unit 1 and Unit 2.

Code Requirements The weld repair on 2-CPN-2 was performed in accordance with ASME Section XI IWA-4000. The repair method was evaluated to be suitable and the cause of failure was considered. This area will not be classified as an Augmented Examination area per the 1992 Edition and 1992 Addenda of ASME Section XI, Subsection IWE, paragraph IWE-1240. The cause (corrosion fatigue cracking) for accelerated degradation was eliminated with the removal of the cooler. In accordance with NRC Safety Evaluation TAC Number MB 1249 and MB 1250, and Code Relief CISIR-03, successive inspections (paragraph IWE-2420) are not required. The additional examinations required by IWE-2430 were performed with examination of all accessible surfaces specified in Examination Category E-A.

25

(N Evaluation of IWE As-Found Condition Examination Results Date Unit Job Order Examinaon Area Exam Indications/Conditions that led to Dlsposlton*/Corr.

Activity xma~

Method Degradation (if rejectable)

Actions 5/14/2003 2

02234046-01 Unit 2 EL. 612 Airlock, 2-AIRLOCK-C612, Inner Door VT-I None Accept Handwheel Bolting, and Inner Door Interlock Bolting Containment Liner Plate and Penetrating Items - Zones: 2-598-1,2-598-2,2-598-3, 2-598-4, 2-598-5, 2-598-6, 2-598-7,2-598-8,2-598-10,2-598-11,2-598-12,2-598-13, 2-598-14, 2-598-15, 2-598-16,2-598-17,2-598-18,2-598-19, 2-598-20, 2-598-21, 2-598-22, 2-598-23, 2-598-24, 2-598-25, 2-598-26, 2-598-27, 2-612-2, 2-612-3, 2-612-4, 2-612-5, 2-612-6, 2-612-7, 2-612-8, 2-612-9, 2-612-10A, 2-CCW leak in 2-CPN-2 penetration 612-1OB, 2-612-1 IA, 2-612-1 IB, 2-612-12A, 2-612-12B, cooling coil leaving brownish residue Repairs/NDE 5/15/2003 2

R0224172-01 2-612-13A, 2-612-13B, 2-612-14A, 2-612-14B, 2-612-General on both 2-CPN-2, and 2-CPN-7. Forged performed on 2-CPN-2 5.15203 2 R0224172-0 1SA, 2-612-1SB, 2-612-16, 2-612-17, 2-612-18, 2-612-19, Visual flucd head had linear indications. See per R/R Plans under JO 2-612-20, 2-612-21, 2-612-22, 2-612-23, 2-612-24, 2-612-CR03135064. Sodium Tetraborate 03135064.. See NIS-2.

25A, 2-612-25B, 2-612-25C, 2-612-26A, 2-612-26B, 2-residue noted.

612-26C, 2-612-27A, 2-612-27B, 2-612-27C, 2-612-28A, 2-612-28B, 2-612-1, 2-650-lA, 2-650-IB, 2-650-IC, 2-650-2A, 2-650-2B, 2-650-2C, 2-650-3A, 2-650-3B, 2-650-3C, 2-650-4, 2-715-1A, 2-715-2A, 2-715-3, 2-745-001,2-757-001, 2-PORT-01, 2-PORT-02, 2-PORT-03, 2-598-9 5/15/2003 2

R234172-01 Containment Liner Plate Moisture Barrier 598-MB VT-3 Deposits and residue noted.

Accept Program Owner: %Ov k

Q w S /h.-

f1~z A

Date: 94S-o3

References:

1) NED-1999-00004, Revision 0, "ISI Acceptance Criteria for Containment Liner Thickness, Sargent & Lundy Report No. SL-5360, Rev. 0" 26

Evaluation of IWE As-Found Condition Examination Results j

Date Unit Job Order Examination Area Exam Indications/Conditions that led to Disposition*/Corr.

Activity Method Degradation (if rejectable)

Actions 5/18/2003 2

R0227654-04 Unit 2 EL. 650 Airlock, 2-AIRLOCK-C650, Outer Door

'rr-I None Accept Bulkhead Bolting 5/27/2003 2

R227654-Unit 2 EL 650 Airlock, 2-AIRLOCK-C650, Equipment Vl-1 None Accept 06/09 Hatch Bolting (1.25" X10")

2-CPN-2, Extending out from liner to whip restraint.

6/6/2003 2

03135064-04 Junction of penetration and liner extending out 6" on liner VT-3 None Accept for 360 deg.

Excavation area at approx. 8:00 which measures approx. 1 3/4" wide, and 2 1/2" long, and approx. 1/4" deep. Linear indication visible in excavation area Repairs/NDE 6/7/2003 2

03135064-04 2-CPN-2, Post paint removal Areas on flued head of which measure approx. 1" long, performed on 2-CPN-2 penetration.

originating from the toe of the weld for per R/R Plans under JO the cooling coil. Line of pit like spots, 03135064.. See NIS-2.

above excavation running parallel to linear indication., which is approx. I 3/4" long, and less than 1/32" deep.

Program Owner:.o 1

Date: 9-2*

3 R1RvA nai.

fr eArnd pv

References:

1) NED-1999-00004, Revision 0, 'SI Acceptance Criteria for Containment Liner Thickmess, Sargent &Lundy Report No.SL-5360, Rev. 0" 27

C".

2 Evaluation of IWE As-Found Condition Examination Results Date Unit Job Order Examination Area Exam Indications/Conditions that led to Disposition*/Corr.

Activity Method Degradation (if rejeetable)

Actions Transmittal #

Reject - RepairsINDE 6/10/2003 2

03-233130 Westinghouse PT of 2-CPN-2 with the welded cooler 140 indications found - linear and performed on 2-CPN-2 Report removed.

rounded per R/R Plans under JO

900179-00 03135064.. See NIS-2.

6/11/2003 2

03135064-14 2-CPN-3 area from cooling coil out 4".

PT None Accept 6/11/2003 2

03135064-14 2-CPN-3 from cooling coil extending out to the whip VT-3 None Accept restraint.

2 arc stnrkes noted at 2:00 and 7:00.

Measurements were 1 1/4" long and 6/11/2003 2

03135064-15 2-CPN-4 fromn cooling coil extending out to the whip VT-3 approx. 1/32" deep/1/4" long and 1/16" Accept restraint.

deep respectively. Acceptable per 12-MHP-5050-SPC-002.

2 arc strikes noted at 2:00 and 7:00.

Measurements were 1 1/4" long and 6/11/2003 2

03135064-15 2-CPN-4 area from cooling coil out 4".

PT approx. 1/32" deep/tl/4" long and 1/16" Accept deep respectively. Acceptable per 12-MHP-5050-SPC-002.

6/11/2003 2

03135064-16 2-CPN-5 finn cooling coil extending out to the whip VT-3 None Accept restraint.

6/11/2003 2

03135064-16 2-CPN-5 area from cooling coil out 4".

PT None Accept 6/11/2003 2

R234172-01 Containment Liner Plate above Ice Condenser, Zones 2-General None Accept

_715-l, 2-715-iC, 215-2.

Visual Program Owner:

/11 Date: 7-S-' 3

References:

1) NED-1999-00004, Revision 0, "ISI Acceptance Criteria for Containment Liner Thickness, Sargent & Lundy Report No. SL-5360, Rev. 0" 28

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 7 ABSTRACT OF EXAMINATIONS, RESULTS AND CORRECTIVE ACTIONS FOR STEAM GENERATOR EDDY CURRENT EXAMINATIONS Eddy current inspections were not required for the Unit 2 C-14 Refueling Outage.

/

29

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 8 NIS-2 REPAIR AND REPLACEMENT INDEX

/ ~ ~ ~

~

30

U2C14 - Unit 2 2003 Refueling Outage Job Order Description Component Code Class 01053036 12 01241079 01 01288016 01 0136400201 0203603015 02055014 01 0205803a12 0205803813 0211406601 02155032 01 02155033 01 02155034 01 0219901501 0219901901 02199020 01 02199021 01 02330023 01 03052011 01 03098014 03 03120051 01 03147005 01 03147005 02 03147005 03 C0203258 01 R0014607 01 R0014612 02 PERFORM WELD REPAIRS AS REQUIRED FROM INSPECTION 2-FW-13243 ROTATE FOR BONNET REMOVAL/REPAJR LEAK 2-MS-1 35-2, REPLACE VALVE TO STOP LEAKBY 2-CS-319: REPAIR LEAKBY 2-PW-275. REPLACE WELDED CHECK VALVE BORONILEAK AT INLET FLANGE CONNECTION OF 2-SV-4 PERFORM WELD REPAIRS AS REQUIRED FROM INSPECTION INSTALL PIPING REMOVED TO SUPPORT CLADDING REPAIRS 2-C-307 REPAIR VALVE (SEE CR 02037008) 2-NRV-151, REPLACE VALVE TRIM. OVERHAUL ACTUATOR 2-152. REPLACE VALVE TRIM, OVERHAUL ACTUATOR 2-NRV-153. REPLACE VALVE TRIM. OVERHUAL ACTUATOR 2-CS-328-Li. REPLACE VALVE CAGE ASSY. ISI INSPECT 2CS-328-L4. REPLACE VALVE CAGE ASSY. ISI INSPECT 2-CS-329-Li. INSPECT/REPLACE VALVE CAGE 2-CS-329-L4, REPLACE VALVE CAGE ASSY. 181 INSPECT 2-MRV-212, REPAIR LEAK BY 2-MRV-211 REPAIR LEAK BY 2-QMO-225. DISASSEMBLE.INSPECT & REPAIR VALVE 2-MS-35-1, REPLACE VALVE TO STOP LEAKBY 2-AFW-S4032-U: REPLACE LOAD PIN 2-AFW-S4031: INSTALL MISSING HARDWARE FOR LOAD PUN 2-AFW-S4021: REPLACE MISSING WASHER ON LOAD PIN 2-WCR-915. REPLACE BONNET BOLTING.

REMOVE/FUNCTIONAL TESTJNSTALL NEW SNUBBER.

REMOVEIFUNCTIONALTESTANSTALL NEW SNUBBER.

2-PP-50E 2-FW-132-3 2-MS-i135-2 2-CS-3`19 2-PW-275 2-SV-54 2-PP-SOW 2-CS-81 2-CS-307 2-NRV-151 2-NRV-152 2-NRV-153 2-CS-328-LI 2-CS-328-L4 2-CS-329-LI 2-CS-329-L4 2-MF4V-212 2-MRV-211 2-QMO-225 2-MS-I135-1 2-AFWV-S403-U 2-AFW-S4031 2-AFW-S4021 2-WCR-915 2-GRC-5823 2-AFW-S4023 31

Job Order Descriprion Componeent Codc Class R0014613 01 R0014614 01 R0059297 01 R0059299 01 R0059324 01 R0068986 01 R0079B85 01 R0079894 01 R007989S 01 R0214376 01 R0214381 01 R0226233 01 R0226763 05 R0226766 05 R022Y770 06 R0227620 03 R0233318 01 R0233452 01 R0233453 01 R0233454 01 R0234195 01 R0234196 01 REMOVEIFUNCTIONAL TEST/NSTALL NEN SNUBBER.

REMOVE/FUNCTIONAL TEST/NSTALL NEW SNUBBER.

2-SV-2A-2 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-1 B-3 REFURBISH MAIN STEAM SAFETY VALVE 2-SV.1A-1 REFURBISH VALVE 2-SV-2A-4 REFURBISH VALVE 2-SV-2A-1 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-iB-2 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-2A-3 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-1A-3 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-1 B4 REFURBISH MAIN STEAM SAFETY VALVE REMOVEIFUNCTIONAL TESTANSTALL NEW SNUBBER.

2-SV-45A RMV/REPLACE VLV FOR SETPOINT TESTING 2-SV-4C RMVIREPLACE VLV FOR SETPOINT TESTING 2-SV458 RMV& REPLACE VLV FOR SETPOINTTESTING OPEN/CLOSE. 2-ICM-306 VALVE ENCLOSURE MANWAY COVER 2-OME-3.1+HSD3L, REBUILD SNUBBER 2ZSV3-1 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-3-4 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-1A-4 REFURBISH MAIN STEAM SAFETY VALVE 2-SV-IA-2 REFURBISH VALVE 2-SV-1 B-1 REFURBISH MAIN STEAM SAFETY VALVE 2-AFW-S4024--L 2-AFW-S4024-U 2-SV-2A-2 2-SV-1B.3 2-SV-IA-1 2-SV-2A-4 2-SV-2A-1 2-SV-18-2 2-SV-2A-3 2-SV-1A-3 2-SV-1B-4 2-AFW-=425 2-S V-45A 2.SV-45C 2-SV-458 2-TK-87 2-OME-3-1-HSD-3L 2-SV-3-1 2-SV-3-4 2-SV-1A-4 2-SV-1A-2 2-SV-1B-1 02294028 22 2-OME-1 REPAIR REACTOR VESSEL HEAD PENETRATION 24OME-1 I

32

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 2 BRIDGMAN, MI COMMERCIAL SERVICE DATE 7-1-1978 SECTION 9 NIS-2 REPAIR AND REPLACEMENT REPORTS

.~~~~~~~~~~~~~~~

33

Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xi 1.

2.

3.

4.

5.

Owner: AMERICAN ELECTRIC POWER Date Performed: 05-30-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant D.C.Cook Nuclear Power Plant Job Order# 01053036-12 One Cook Place. Bridgman. MI 49106 Component# 2-PP-50E Work Performed by: AEPID.C. COOK Maintenance Denartment Identification of System: CVCS (a) Applicable Construction Code: ASME 1968 DRAFI P & V CODE Ed.NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.

Name of ASMEASTM or Name of Material Year built Repaired ASME Component AISI designation:

Manufacture Identification:

Or Code M&E#

Replaced Stamped ASP#

Yes/No P.O.#

2-PP-50E N/A N/A EX[STING N/A REPAIRED NO FELLER ASME # SFA 5.4 N/A M & E # 30-044455 N/A REPLACED NO MATERIAL ASP # 17184 E309 (1/8)

7. Hydrostatic NA NDP: VT. PI Vn.,.,iotr WTA Ntmi;al rtrAyrantin Prveachr Pre-mure-n5't Test Temnerature F.

Description of Work: Repaired Pump cladding by welding.

Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 04f/g2.2103 to 046/

Lo l3

,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.

Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.

Commissions Inspector's Signature National Board, State, Province, Endorsements Date:

07/1 2003 68 Page 2 of 2

Page I of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.

2.

3.

4.

5.

Owner: AMERICAN ELECTRIC POWER DatePerformed: 05-11-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# 02330023-01 One Cook Place. Bridgman. MI 49106 Component# 2-MRV-212 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.

NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.

Name of ASMEASTM or Name of Material Year built Repaired ASME Component AISI designation:

Manufacture Identification:

Or Code M&E#

Replaced Stamped ASP#

Yes/No 2-MRV-212 PLUG & STEM ASTM FISHER M&E # 30-688864 NIA REPLACED NO

ASSEMBLY, A582G416(Plug)
CONTROLS ASP # 27167 VALVE A276 Type 316 (Stem)
7. Hydrostatic NA NDE:
N/A Pneimaitic WA Nnm~inn1fil rhvwntincp Prp-nrmir Pressure: psi Test Temperature F.
Description of Work: Replaced Valve PLUG/STEM Assembly.
I 69 Page 1 of 2
Page 2 of 2 Job Order/File:
02330023-01 T.QT('TA Q.
2.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed:
a WeldingSupervisor Date Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period
't/2 2/03 to O &
-/O/3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
-J aC*I~
)9 Commissions _fVtL 3C 4Z 7 1 Inspector's Signature National Board, State, Province, Endorsements' Date:
07 /10 -
2003 70 k.
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridgman. MI 49106 Date-Performed: 06-08-03 Unit# 2 Job Order# 03052011-01 Component# 2-MRV-21 1.
3.
4.
5.
Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section X1 Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM or Name of Material Year built Repaired ASME Component AISI designation:
Manufacture Identification:
Or Code M&E#
Replaced Stamped ASP#
Yes/No 2-MRV-21 1 PLUG & STEM ASTM FISHER M&E # 30-688864 N/A REPLACED NO
ASSEMBLY, A582Gr416(Plug)
CONTROLS ASP # 27167 VALVE A276-Type 316 (Stem)
7. Hydrostatic NA NDE:
N/A Pnwimmatir MA WNamial rnrtino Praeticrp Pressure: Dsi Test TemDerature F.
Description of Work: Replaced Valve PLUG/STEM Assembly.
71 Page 1of 2
Page 2 of 2 Job Order/File:
03052011-01 ISI CLASS 2
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: De a ons Maint. Welding Supervisor Date Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECHION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP NC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 4
C3 to 01/2.0/
3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X1 By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall-be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Inspector's Signature Commissions 1M 2 3 O -71 National Board, State, Province, Endorsementi-Date: Z17/ 0 9
-2003 I
72
/
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl
1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801 Date-Performed: 04-10-03 Unit# 2 2.
3.
4.
5.
Plant: D.C.Cook Nuclear Power Plant Job Order# 03098014-03 One Cook Place. Bridgman. MI 49106 Component# 2-OMO-225.
Work Performed by: AEP/D.C. COOK Maintenance DeparAment Identification of System: CVCS (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM or game of Material Year built Repaired ASME Component AISI designation:
anufacture Identification:
Or Code M&E#
Replaced Stamped ASP#
Yes/No P.O.#
2-QMO-225 PLUG ASTM NELES M&E # 30-041073 N/A REPLACED NO
ASSEMBLY, A479 GR 316(Plug) JAMESBURY ASP # 19336 VALVE
7. Hydrostatic NA NDE:
N/A Pnoummhatii MA WIminal Aeratmnhnv PrPcc1lrn
. 1..
D Tech T~mnernhlr^.P Description of Work: Replaced Valve PLUG Assembly.
73 Page 1 of 2
Page 2 of 2 Job Order/File:
03098014-03 TlT VT A QQ 2.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code, Section XM repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed:
nt. Welding Supervisor Date Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION' I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period OL/2.a,/03 to A(.,a/ 03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
3 OJI k..>.J Commissions IM7V300q'?1 Inspector's Signature National Board, State, Province, Endorsemenli' Date: 07 1 O0 2003 1I 74 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xi 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-17-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# 03120051-01 One Cook Place. Bridgman. MI 49106 Component# 2-MS-135-1 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N416-1 (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM or Name of Material Year built Repaired ASME Component AISI designation:
Manufacture Identification:
Or Code M&E#
Replaced Stamped ASP#
Yes/No 2-MS-135-1 VALVE ASME SA105 VOGT M&E # 30-044248 N/A REPLACED NO VALVE BODY ASP# 19582 LARGE PIPE SUB ASSEMBLY PIPE ASME SA106 GR B N/A M&E # 30-014981 N/A REPLACED NO ASP #25237
7. Hydrostatic NA NDE: VT. PT. VT-2 Dn--t-NMA
?Jnmil tr%
+h-n PrID n.ra 41M.-
Prp~qmirp., 71.
Tte-t TPmnP--rnhlrP.
F-.
Description of Work: Replaced VALVE and associated pipe by welding
/
Page 1 of 2 75
Page 2 of 2 Job Order/File:
03120051-01 ISI CLASS 2
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed:
Welding Supervisor Date_-_______
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Miehigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0-4/22.ZQo Sto DG/Z2./°3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
a.
JA Commissions Mr 1
3 ta*1 Inspector's Signature National Board, State, Province, Endorsements -
Date: O7,2 0 c 2003 76 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-01-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# 03147005-01 One Cook Place. Bridgman. MI 49106 Component# 2-AFW-S4032-U Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: AFW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM snme of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-AFW-S4032-U S/N # 32893 LOAD PIN, N/A GRINNNELL M&E # 30-024977 N/A REPLACED NO SNUBBER ASP# 15148 A.
.3.
.3.
U
£
7. Hvdrnotatic NA Pneumatic NA Nomial Overatine Pressure N/A
, A_
NflP,- VrAq Pressure: nei Tp-ct Tf-mnprtvirt IP Description of Work: Replaced Pipe Snubber Load Pin and Performed VT-3 as left inspection.
~77 Page 1 of 2
Page 2 of 2 Job Order/File:
03147005-01 IRT CT A Q.Q5 2
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorizationp>
N/A Expiration Date N/A Signed: f Welding Supervisor Date 7 Owner or Owner's Designee, Titde CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0X/92/03 to O6/ZO/o3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Inspector's Signature Commissions M T`'3 Qc141 1 National Board, State, Province, Endorsements Date:
0 7 // i -
2003
'78 b.
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
6.
Owner: AMERICAN ELECTRIC POWER Date erformed: 06-01-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# 03147005-02 One Cook Place. Bridgman, MI 49106 Component# 2-AFW-S403l Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: AFW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components Name of Component ASME,ASTM or AISI designation:
Name of Manufacture Material Identification:
M&E#
ASP#
P.O.#
Year built Repaired Or Replaced ASME Code Stamped Yes/No 2-AFW-S4031 S/N # 34360 SPACER N/A GRINNNELL M&E #21-769082 N/A REPLACED NO
WASHER, SNUBBER
7. Hydrostatic NA NDE: VT-3 D-, 0.-.
i4 MA KTr--ui1 lu r%-.44-Dr-eqn-XT A
al
L-aca o
'1 1'..j..oro,.,.o v
U010t.
io Atut.~maIA A.
Description of Work: Replaced Pige Snubber Spacer Washer and Performed VT-3 as left inspection.
7 9 Page 1 of 2
Page 2 of 2 Job Order/File:
03147005-02 ISI CLASS 2
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorition No.
N/A Expiration Date N/A Signed: De ie Tion Maint. Welding Supervisor Date FUZZ Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period OQh2/03 to 064/o/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Inspector's Signature Commissions Mlt 300
-71 National Board, State, Province, Endorsements Date:
07 /15-7 0 2003 80 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-01-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2
2.
Plant: D.C.Cook Nuclear Power Plant Job Order# 03147005-03 One Cook Place. Bridgnan. MI 49106 Component# 2-AFW-S4021
3.
Work Performed by: AEP/D.C. COOK Maintenance Department
4.
Identification of System: AFW
5.
(a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: NIA (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989 No Addenda
6.
Identification of Components Repaired or Replaced and Replacement Components Name of ASMEASTM game of Material Year built Repaired ASME Component or AISI Wanufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-AFW-S4021 S/N# 33071 LOAD PIN, N/A GRINNNELL M&# 30-024977 NIA REPLACED NO SNUBBER ASP 15148
7. Hydrostatic NA NDE: VT-3 Vn--.me4n-MA
'kT--..l f%--m4-V-.-
IA
=
nt~unat.sN~
A.~ustu.
u~
1 t00UW Y ail f Prepqiire, inq Tedt Tarrneratiire PF Description of Work: Replaced Pive Snubber Load Pin and Performed VT-3 as left inspection.
81 Page 1 of 2
Page 2 of 2 Job Order/File:
03147005-03 IST CLTAS 2
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: De;ayne immf nsMaint. Welding Supervisor Date7Z!.
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 04/2g03 to OL/Z°%0 3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions Mr
'3OO q 7 1 Inspector's Signature National Board, State, Province, Endorsements Date:
0 7 / l i -2003 I
82
1 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-22-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# C0203258-01 One Cook Place. Bridrman. MI 49106 Component# 2-WCR-915.
Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: ESW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM or Name of Material Year Repaired ASME Component AISI designation:
Manufacture Identification:
Or Code M&E#
built Replaced Stamped ASP#,
Yes/No 2-WCR-915
STUDS, ASME SA453 GR 660 N/A M&E # 30-040581 N/A REPLACED NO 5/8 IN 18 UNF ASP# 18063
NUTS, ASME SA194 GR 8 NIA M&E # 30-040589 N/A REPLACED NO 5/8 IN 18 UNF ASP# 18382
7. Hydrostatic NA NDE: N/A Pnpitratv-VAb INJamial Amvatii Precciire Prpectrr-rnei Teat Tpinnranhirp 1P I
Description of Work: Replaced Valve Bonnet Bolting.
I 8 3 8
Page 1 of 2
Page 2 of 2 Job Order/File:
C0203258-01 I;T IT.ASES 7
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
Expiration Date_
N/A Signed: Dewayne nons Maint. Welding Supervisor Date____
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 09/zt/I3 to -
&/,O/Z3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the nspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
4
)
Inspector's Signature Commissions M I' 3 0 0 4 71 National Board, State, Province, Endorsements Date:
07/1 S-- -
2003
' I 84 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-09-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0014607-01 One Cook Place. Bridgman. MI 49106 Component# 2-GRC-S623 Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: RCS (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements:1989. No Addenda Identification of Components Repaired or Replaced and Replacement Coxnponents 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.O.#
2-GRC-S623 SNUBBER N/A GRINNELL M&E # 30-024681 NIA REPLACED NO S/N 34247 ASP #27724
TUBE, N/A GRINNELL M&-E # 00-028630 N/A REPLACED NO CYLINDER ASP 25878 P.O. NU04-17560 "A" KIT N/A GRINNELL M&E # 30-040550 N/A REPLACED-NO ASP #20905 SEAL KIT N/A GRINNELL M&E # 30-025055 N/A REPLACED NO ASP #23443
7. Hydrostatic NA Pneumatic NA TJTP: VT-3 Prre e: osi-Xnminn,1 Onfv1tincr PrP.Q~nuw-rev ^r-
ho Tpet Ti-nin-ratiwp V
Page 1 of 2 8 5
Page 2 of 2 Job Order/File:
R0014607-01 1SIT CLASS I
Description of Work: Renlaced Existing Pipe Snubber with refurbished Snubber from stock. JOA # C0200096-01. Controlled the refurbishment activities for Snubber S/N # 34247. A new Cylinder Tube. Configuration "A" Modification Kit and a Seal Kit were installed during this activity.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization N.
N/A Expiration Date.
N/A Signed: 1)fiyne iu Maint. Welding Supervisor Date D"Z'E Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 12
/z.2$3.. to OtE,/
pS
,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer' shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Inspector's Signature Commissions PI T ? 30O '47 1 National Board, State, Province, Endorsements Date:
C)7 /t q
=
2003 7
86 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0014612-02 One Cook Place. BrideMan. Ml 49106 Component# 2-AFW-S4023 Work Performed by: AEP/D.C. COOK Maintenance Departrnent Identification of System: AFW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989, No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Wanufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-AFW-S4023 SNUBBER N/A GRINNELL M&E # 30-024683 N/A REPLACED NO S/N 32424 ASP #27647 SEAL KIT, NIA GRINNELL M&E # 30-040591 N/A REPLACED NO TYPE-A ASP #21125 SEAL KIT N/A GRINNELL M&E # 30-025060 N/A REPLACED NO ASP # 23203
7. Hydrostatii wTmF.
A rVA Mr A D....mnnti MA Tt n
. n 4
Dr.. c... -
I..
N f k LiLU IU AL
1fl
'fl.fhII1i
..LJ~ A" LXR K = £.,O t-t D - gc. -un o..
Tact Tmn~tsuturP r
INJLI.
V X-
A AVIOOM.
Ual A1.0L AAULLAQLV
/
87 Page 1 of 2
Page 2 of 2 Job Order/File:
R0014612-02 ISI CLASS 2
Description of Work: Replaced Existing Pipe Snubber with refurbished Snubber from stock. JOA # 02140063-01. Controlled the refurbishment activities for Snubber S/N # 32424. Two (2) seal kits were installed during this activity.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this epair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: IfwayrS Timmons Maint. Welding Supervisor Date./0-Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 144 3 to 06/40/o 3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X-By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
_____________C Commissions
/r I X30 0'71 Inspector's Signature National Board, State, Province, Endorsements.
Date:
IS7/S-03
- ; - V8 8
/
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by die Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER DatePerformed. 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0014613-01 One Cook Place. Bridaman. NU 49106 Component# 2-AFW-S4024-L Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: AFW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.O.#.
2-AFW-S4024-L SNUBBER N/A GRINNELL M&E # 30-024683 N/A REPLACED NO S/N 33173 ASP # 27647 SEAL KIT, N/A GRINNELL M&E # 30-040591 N/A REPLACED NO TYPE-A ASP #21125 SEAL KIT N/A GRINNELL M&E # 30-025060 N/A REPLACED NO ASP# 18076 L ______________
.L _____________
A.
I
7. Hydrostatic NA Pneumatic NA Nominal Oerating Pressure NDE: VT-3 Pressure: psi Test Temperature F.
/
83 Page 1 of 2
Page 2 of 2 Job Order/File: R0014613-01 TQT VT.A Q:
2)
Description of Work: Replaced Existing Pipe Snubber with refurbished Snubber from stock. JOA # 02144042-01. Controlled the refurbishment activities for Snubber S/N # 33173. Two (2) seal kits were installed during this activity.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of thonizatigiyNo.
N/A Expiration Date.
N/A Signed:
wiyneTimmons Maint. Welding Supervisor Date
'c'4 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period O/12 O3 to 0O/a2.903
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
_______________Commissions M I '30047 1
Inspector's Signature National Board, State, Province, Endorsements Date:
07 /1 2003 90' Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xi
1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridgman. MI 49106 DatePerforned: 05-30-03 Unit# 2 Job Order# R0014614-01 Component# 2-AFW-S4024-U 3.
4.
5.
Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: AFW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&Eff Replaced Stamped ASP#
Yes/No 2-AFW-S4024-U SNUBBER N/A GRINNELL M&E # 30-024683 N/A REPLACED NO S/N 32466 ASP # 27647 SEAL KIT, N/A GRINNELL M&E #30-040591 N/A REPLACED NO TYPE-A ASP# 21125 SEAL KIT N/A GRUINNELL M&E # 30-025060 N/A REPLACED NO ASP #23203
7. Hydrostatic NA NDE: VT-3 Pne-nmatie WA W%-mil Aweratintf Pre^CuWA Pressure: nsi
Test Temnierature F.
91 Page 1 of 2
Page 2 of 2 Job Order/File:
R0014614-01 TIT CLANS 2
Description of Work: Replaced Existing Pipe Snubber with refurbished Snubber from stock. JOA # 02141077-01, Controlled the refurbishment activities for Snubber SIN # 32466. Two (2) seal kits were installed during this activity.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authowation I N/A Expiration Date.
N/A Signed: De mmons Maint. Welding Supervisor Date________
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period f/Lgauo to OC/02./
3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
hispector's Signature Commissions 1 MI*300q71 National Board, State, Province, Endorsements Date:
07,/
2003 I
92 Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-23-03 P.O. Box 60 Fort Wavne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0059297-01 One Cook Place. Bridgman, MI 49106 Componen#
e2-SV-2A-2 Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM N4ame of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
YestNo 2-SV-2A-2 SAFETY RELIEF 3707RA-RT22 ONSOLIDATED P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SIN# BN6338 DISC, VALVE ASME SB637 DRESSER M&E #30-037699 2003 REPLACED YES SIN # ADM19 (Inconel X-750)
ASP # 27622
7. Hydrostatic NA NDE: N/A Pneumatic NA Nominal Ooeratini Pressure r

Pressure: Dsi Test Temperature F.-
93 Page 1 of 2
Page 2 of 2 Job Order/File:
R0059279-01 TST CLT.AR 2
Description of Work:Valve was refurbished by Certified Vendor, FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process, FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giul6 eantance Manager Date
.IZ.-L-o..3 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period OQ t2/O3 to 0Q /2o/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions t4T- *30CM471 Inspector's Signature National Board, State, Province, Endorsements Date:
0 7/ I6 -
2003 '
/
94
/
Page 2 of 2
FORM NVR-1 REPORT OF REPAIR R REPLACEMENT 01 OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by:
NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanb.rg, SC 29306
2. Work performed for. American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer:
Consolidated I Dresser c: Identifying nos.
3707RA-RT22 (type)
BN6338 (mfres SIN) n/a steam 6"
(NB#)
(service)
(size) d: Construction Code:
ASME Section III 1961 (namelsection/division)I (editic
6. ASME Code Section Xi applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
8 S'69 nla in)
(addenda)
(Code Cases(s))
1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)
S '69 (addenda) n/a (yr.built) 2 (Code Class) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1075 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (indude name and identfying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADMI9. NWS traveler# 03-158.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XJ of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
Nati nal Board Certificate of Authorization No.
81 to use theYNR'" stamp expires April 9, 2006.
NWS Technologies, LLC Manager, QA Date Repair Organization Autub6rized repreeitative Title X7 CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on 57/L1j/ay and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section Xl of the of the ASME Code and the National Board Inspection Code WVR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described In this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this ins ection.
______3
(.
A4 At NB # 8460, A, N, I TN# 2236 Date Inspectors Signature Commissions (NB (Ind endorsements), jurisdiction,& no.)
I
/
95
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code, Section 111 Not to Exceed One Day's Production I
P'g. Iof 2
Dresser Flow Control, Dresser Inc La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Cerdticate Holder)
2. Manufactured for American Electrc Power Co. DC Cook Nuc Plt I Nuc Gen Group 500 Clrce Dr Buchanan, Michigan 49107-( ( name and address of puohaser)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michinan 49106-1 (name and address)
4. Type OS283 SB637 (Inconel X-750) 170 KSI NA 2003 (drawing no.)
(man spec no. )
(Iensle rnth)
(CRN)
(yearbufl)
6. ASME Code Section IlIl, Division 1:
1968 Summer 1969 A Article 9 N/A (ediion)
(addenda date)
(cdass)
(Code Case no. )
6. Fabricated in accordance with Const. Spec (Div. 2 only)
N/A Revision NWA Date NJA (n)
7. Remarks:
Serial Numbers Are Used In Lieu Of NPT Stamping.
8. Nom. thickness (In.)
NIA Min. design thickness (in.)
N/A Dia. ID (fL & In.)
NIA Length overall (ft. & In.)
NIA
9. When applicable, Certificate Holders' Data Reports ere attached for each Item of this report Part or Appurtenance Serial Number ADM19 '
National Board No.
in Numerical Order (1)
(2)
(3)
(4)
(5)
.(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
+
ADM20 i ADM21 g I.
ADM22 WI I
ADM23 V I.
ADM24 V ADM25 1/
ADM26 V__
AD MV27 V~
ADM 28 _V_
A D M 29 1k!_
ADM30 it -
ADM31 V ADM32 V__
Part or Appurtenance National Serial Number Board No.
in Numnerical Order
( 2 6 )
(27)
(28) "
(30)
(31)
(32)
(33) _
(34)
(3 5 )
( 3 5)
(3 7 )
(38)-
(3 9 )
(40)
(4 1 )
(4 2 )
(43)
(44)
(45)
(48)
(4 7 )
(48),
(49)
(50)
10. Design pressure NWA psi Temp.
NWA OF.
Hydro. Test pressure 2250 PSIG at temp. *F el (when applicable)
Suppiemental Information in the farm of lists. Sketches, ordrawings may be used prvIded (1) sIze Is 8-112 x 11, (2) information In Items 2 and 3 on this Data Report is included on each sheet (3) each sheet'is numbered and the number of sheets is recorded at the top of thIs bm.
96
T0-d IU101 FORM N-2 (Back-Pg. of 2
CerXicats Holders Sem Nos.
AD19 evough ADM32 CECTW=ATI OF CeSIGN Design specdhiedns cesified by NUA P.E. State M@A Reg. Noa.
NtA Design reportS cedftd by WtA P.E. Vata WUA Reg. No.
NtA CEMME OF COVME We certfy Ulii the Ieamnts madeb~ thffs repoil are corref and that Ws1
( Uliese Dis conbrms tI the ttes octruom of th ASME Code, eciotn El, Divils 1.
NPT CeiIcate of Auhaumon No.
Expires
,12w Date Name SEE LINE Signed J)'
7 CERTIFCATE OF INSPECTUMN I, the undersigned, holng a aid otssion issued by the National Bd of Wer and Prur Vesant nspecturs and the State or Prvk=
Of LAUSNA and e d by H& cT of HARTFORD, CT.
hasniectdthese ais de dh thlsDataRcpkorhn
-aep-e3
,and Mstt that t e betf my hovdadgn and beef, tfe Certlficate Holder h fbricaled these part s or appurionanc Rda wiithe ASME Code, Som II. Divisin 1.
pat Iteoha been authorized for stmpig on th dat Mm above.
By signbg this cerfflisle, neither the kspecto nor his ewnlyer wakes any warmny, pressed or knpklad, conn tng Ite equipment descried in this Data Report. Furthema, neither te insp ctor nr Ns employer sha be tlWe i any mfmer or may persora kiury or property damge or bss f any kind aisting Tirorn ortcm l
VI ecfl9.
Dale c0 2-Zi3 ftnoW asons th.
79.
(AtdNudewr r
(
C.mt 97
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wavne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0059299-01 One Cook Place. Bridgman. MI 49106 Component# 2-SV-1B-3 Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI mufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
YesNo P.O.#
2-SV-1B-3 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED P.O. # 190-27664 NIA REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
S/N# BN6329 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM23 (Inconel X-750)
ASP #27622
7. Hydrostatic NA NDE: N/A One lmtir
-NTA
?Nn-minl (r'a4fn Dracn0-V4rA.Cen-no TP~t T^.mn~r~h rep OC-
~
W..AP.O
=&
.J1M4Ut.
98 Page 1 of 2
Page 2 of 2 Job Order/File:
R0059299-01 T'.;;T C.ANS 2
Description of Work:Valve was refurbished by Certified Vendor, FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLLANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffre M hi(iaintenance Manager Date ;w-nova Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION L the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0412Z/) 3 to 04/ZAVC3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions M71*Y300 411 National Board, State, Province, Endorsements Inspector's Signature Date:
0-7 /I In
?M1 Page 2 of 2
'99
FORM NVR-1 REPORT OF REPAIR E REPLACEMENT 1Z[
OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for: American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated / Dresser c: Identifying nos.
3707RA-RT22 BN6329 n/a steam 6"
n/a (type)
(mfrs S/N)
(NB#)
(service)
(size)
(yr.built) d: Construction Code:
ASME Section III 1968 S '69 n/a 2
(namelsection/divlsion)
(edition)
(addenda)
(Code Cases(s))
(Code Class)
6. ASME Code Section Xl applicable for inservice inspection:
1989 n/a n/a (edition)
(addenda)
(Code Case(s))
7. ASME Code Section Xl used for repairs; replacements.
1989 n/a n/a (edition)
(addenda)
(Code Case(s))
8. Construction Code used for repairs, replacements:
1968 S '69 n/a (edition)
, (addenda)
(Code Case(s))
9. Design responsibilities: n/a
10. Opening pressure: 1065 psig Set-pressure adjustment made at:
NWS Technologies, LLC using steam
11. Description of work (include name and Identffying number of replacement parts):
Initial test, disassembled, replaced.disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADM23. NWS travelerf 03-154.
CERTIFICATE OF COMPLIANCE I,
CesarV. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the VR" stamp expires April 3, 2006.
NationalBoard Certificate of Authorization No.
81lo use the N tam expires April 9. 2006.
5 7i/52,CL?
NWS Technologies, LLC Manager, GA
~Dite Repair Organization
A rized mpre ntative Title CERTIFICATE OF IN'SPECTIOtN I,
Carl R. Enos holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have Inspected the repair, modification or replacement described in this report on 9//5 c30 and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and NNR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this Inspection.
5/I
@, i R.
NB #8460, A, N, I TN# 2236 Date Inspectoes Signature Commissions (NB (nmcl endorsements), jurisdiction,& no.)
100
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code, Section liI Not to Exceed One Day's Production I
~~~~~~~~~~~~~~~~~~~~~
1 of 2
1. Manufactured and certified by Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N P. O. Box 1430 Alexandria, Louisiana 71309-1430 (naie and address of NPT Cerficate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pi / Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-
-( name and address of purchser)
3. Location of installation Ameican Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 4910s-I 1..~~
aaa.-
4. Type OS283 SB637 (Inconel X-750)
% w.
&mn~
Ju OU ua.j 170 KSI N/A (drawIng no.)
(manrBP=>no.)
(tesle sreng;M)
(CRN)
5. ASME Code Section III, Division 1:
1968 Summer 1969 A Article 9 (aedtion)
(addenda date )
(dass)
6. Fabricated in accordance with Const. Spec. ( Div. 2 only)
N/A Revision NWA (no)
7. Remarks: -SeriaNumbers Are Used In Ueu Of NPT Stamping.
2003 (yearbuilt)
N/A (Code Case no.)
lte N/A
8. Nom. thickness (In.)
NIA Mn. design thickness (In.)
NM Dia. ID (ft. & in.)
NbA Length overall (ft. & In.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each iterrm of this report:
Part or Appurtenance Part or Appurtenance Serial Number ADMIG /
National Board No.
In Numerical Order Part or Appurtenance Serial Number National Board No.
In Nunierical Order (1)
(2)
(3)
(4)
(5)
(6)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
ADM20 v~~~~
ADM20 "
ADM21 V
=: _:
I~~
ADM22 '
ADM23 V 4
ADM24 V
.1.
ADM25V I.
ADM26 V ADM27 V 4.
ADM28 V I~~~~~~~~~4 ADM29 it ADM30 v-ADM31 V ADM32 V (26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)*
(35)
(36)
(37)
(38)-
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
I 4
t
_______________________________ *6*
I _________________________________________________________________
10. Design pressure NWA psi Temp.
NIA OF.
Hydro. Test pressure 2250 PSIG at temp. *F (when applicable)
Supplemental informatlin in the bim of lists. Sketches, or drawings may be used proded (1) size Is 8-12x II, (2) information In Items 2 and 3 on this Data Report Is Included on each sheet. (3) each sheet Is numbered and the number of sheets is recorded at the top of this form.
101
TO'd U1lOj FORMN-2 (Iack-Pg.2of 2 )
Certificate Holderu Serial Mos.
ADMI9 thugh ADM32 CERFICATION OF DESIGN Design specIfications ceried by WA P.E. State NIA Reg. No.
N_
A (When RX _
)
DeaIgn mpotr certified by WNA P.E State NIA Reg. No.
WA wfl im ppllcwbf 3
CM MFWE OF CMWUL4NCE We cergfy that to stalements made hI tiis reprt re coffft and Mhat Vita (these)
Disc conbrrs lo the ndes efconsructfon dim ASME Code, Section HI, Division 1.
NPT Certificate of Authorzation No.
N-2434 EN44's 6/
Date 21.!.51g2. L Name SEE LINE t Signed nU )
"7 (Nar COMM14t HOWda) futrzdrrnwee CERTIFICATE OF lVJSPECiOr'
, the ndersitnd, hold&g a varid commissin issued by the Nationa Board of D er and Pur, Vessel inspectors and the State or Prvince of LOUIS"AN4 andemployedby HSBCT of HARTFORD, CT.
haveclde thesew mtdes dlb hWsDaIan Rqwton M Di
-ia P
cm3
,and s Uat b b best of my knowledge and beiefn, le Certiice Holder has tbricated these part or appuxlanos in &cordance vAlh the ASME Code, Sedion ID. Dibsifn 1. Each part Ested has been authorized for stamping on lI dalets fwn above.
By skjnkg Us cerficate, neiter tle Jaspeclr nor his employer nlces any warmnty, apressed or inpd, confertig lieequiprmntcdescrtted hI M Data Report Futermors, nel 1he Ihspector nor his a byer shalbblabe a in any rwoer for any personal inway or pr damage orbss of any kind iaosng fem orc CODe -M.htsI specom Dale C-onv-s3 LIQ. 79
- "(Nd Kwwan M 1Y, (W. Bd. Ond. Onruenaft ) am ptA owpm. VWon.)
102
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xi 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0059324-01 One Cook Place, Bridgman, MI 49106 Component# 2-SV-1A-1 Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add., Code Case:_N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.O.#.
2-SV-1A-1 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED, P.O. # 190-27664 N/A REPAIRED YES VALVE (6 X 10)
(MODEL #)
DRESSER S/N# BN6325 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM28 (Inconel X-750)
ASP #27622
_ _ I _ _ _ _ _
7. Hydrostatic NA NDE: N/A Pneumatic NA Nominal Operating Pressure Pressure: nsi Test Temnerature F.-
103 Page 1 of 2
Page 2 of 2 Job Order/File:
R0059324-01 TRI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp.
NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffre Mec cal nienance Manager Owner or Owner's Designee, Title -
Date 7-"f- °.
CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 04auQ/03~ to 0
-ob o3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions KT3 0 Q '471 Inspector's Signature National Board, State, Province, Endorsements Date:
07I /
2003 Page 2 of 2 10 4
FORM NVR-1 REPORT OF REPAIR -a REPLACEMENT 12 OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for. American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated I Dresser c: Identifying nos.
3707RA-RT22 BN6 (type)
(mfres d: Construction Code:
ASME Section III (nameisection/division) 32.5 n/a steam 6"
N)
(NB#)
(service)
(size) 1968 S '69 n/a (edition)
(addenda)
(Code Cases(s))
(I n/a (yr.bult) 2 Code Class)
6. ASME Code Section XI applicable for Inservice Inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)
S'69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1065 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (include name and identifying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADM28. NWS traveler# 03-150.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code NVR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
National>Board Certificate of Authorization No.
81 to use the expires April 9, 2006.
NWS Technologies, LLC Manager, OA Date Repair Organization Aut)orzed repr6entaUve Title A-'
CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have Inspected the repair, modification or replacement described in this report on 7rllq a and state that to the best of my knowledge and belief.
this repair, modification or replacement has beeh codmpleted in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code WR" and 'NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this Inspection.
Z//ff° 47
,f'.
NB #8460, A, N. I TN# 2236 Date Inspectoes Signature Commissions (NB find endorsements). jurisdiction,& no.)
/
105
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production I
~~~~~~~~~~~~~~~~Ps.
I of 2
Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430
( nme and address of NPT Certffcate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pit J Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-
(name and address of purchaser)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridseman. Michiaan 4010.
1
( narne ano maoeas
4. Type OS283 SB637 (inconel X-750) 170 KSI NIA 2003 (dmawing no.)
(Marl spec. no.)
(tlle abena)
(CRN)
(yearbuiK)
5. ASME Code Section III, Division 1:
1968 Summer 1969 A Article 9 iNJA (eddin)
(adenda date)
(dass)
(Code Case no.)
6. Fabricated In accordance with Const. Spec. ( Div. 2 only)
NIA Revision N/A Date N/A (no)
7. Remarks:
Serial Numbers Are Used In Ueu Of NPT Starning.
8. Nom. thickness (In.)
N/A Min. design thickness (In.)
N/A Dia. ID (ft. & In.)
NiA Length overall ( t. & In.)
NIA
9. When applicable, Certificate Holders' Data Reports are attached for each iterr of this report Part or Appurtenance National Serial Number Board No.
In Numerical Order (1)
ADMI9 1 (2)
ADM20" (3)
ADM21 v_
(4) ADM22 (5)
ADM23 (6)
ADM24 W (7)
ADM25V/
(8)
ADIi26 V (9)
ADIV27*/
(10)
ADM28 '
(11)
ADM29 (12)
ADM30i (13)
ADM31 (14)
ADM32 V (15)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
Part or Appurtenance National Serial Number Board No.
In Numnerical Order (2 6 )_
(2 7 )_
(28)
(29)
(30)
(31)
(32)
(33)
(35)
(3 6 )
(37)
(38)-
(39 )
(4 0 )
(4 1 )
(42)
(43)
(44)
(4 5 )
(46)
( 4 7 )
(48)
( 4 9 )
( 5 0 )
10. Design pressure N/A psi Temp.
NIA
'F.
Hydro. Test pressure 2250 PSIG at temp. F.
A(when applicable)
Supplemental Information In the form of lists. Sketches, or drawings may be used provided (1) size is 8-1/2 x 11, (2) information in items 2 and 3 on this Data Report Is Included on each sheet. (3) eadt sheet Is numbered and the number of sheets Is reuoded at the top of this fornm.
10o
T0-d -lU1OJ FORM N-2 (Back-Pg. 2 of 2 )
Cerliftate Holdes Serial Ns ADM19 tuough ADM32 cERTIICToNS OF DESIGN Design specifications cetfled by WA P.E. State NIA Reg. No.
NrA (wen MUCOUS I Design report cedified by NIA P.E. State NWA Reg. No.
WA (whn qiIlu~a ERTIFIATE F WCORPLIJANCE We crliy that f sme made rthis rport we conedttodW Wt5(U)
Disc confmm b Mle mns ofconrructlen of le ASME Code, Secon II, Division 1.
NPT Ceflicate of A uftlimlon No.
N2434 Expres n
26 Q Dat (4(O L Namr SEE LINE I Signed f)
N NM'r Ccflaftct H[idwt3 (awwIniid reprusamntava CER ICATE OF INSPECTION' l, lte undersignad, holft a valid commission issued by t Natial Board of Bolter and Prese Vessel inspects and tf State or Pnvn; of LOUISIAM md enployed by HSBCT of HARTFORD,CT.
have hspted these Maniea-desa i his Dael Repot n
-3 and statel iati l ie best of my inowegs and beflef, the Certicale Holder has fated Io parts or appu wnoes In accordance with U ASME Code, SedCon
l. Divison 1. EF.d part Ested has bee thonzed bfr samping on t1e date hown a bovie.
By signing ls carcae. mether the irspector nor his employer makes any wanrntye, Wessed or impled, concerning Me equlpment desated h lin Data ReporL. Furrnaor, neither he Inpedor nor his amploy dsa be latein any nnamer for any personal kiq or property damage r loss of any kkd msng fom or conne!g wUdt ts kispectlon L;
Date Goz;6a-*
si___________ns t_
79_
(AW=Iud Nuchw lopmloupecNAaL.
Ong. envieftn) ui sam or FM. VW am) 107
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridgman. MI 49106 DateLPerformed,: 05-26-03 Unit# 2 Job Order# R0068986-01 Component# 2-SV-2A-4 3.
4.
5.
Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-SV-2A-4 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED P.O. # 190-29812 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SJN# BN6332 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2002 REPLACED YES SIN # ADI76 (Inconel X-750)
ASP # 26647
7. Hydrostatic NA NDE: N/A Pinimatir MA etrminal rinpratino Prpceiir1p
.1..
PVcllro- "C.
To-et TemnerLahwtt F.
108 Page 1 of 2
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code, Section 1II Not to Exceed One Day's Production Pg. Iof 2L Dresser Flow Control, Dresser Inc, La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandsia, Louisiana 71309-1430 (name and address of NPT Ceritiae Hdtder)
2. Manufactured for American Electric Power Co. DC Cook Nuc PKt Nuc Gen Group 500 Circle Dr Buchanan, Michigan 491(7-(name and addres of puchaser)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-(name and address)
4. Type OS283 SB637 (Inconel X-750) 170 KSI N/A 2002 (drMng am)
(rmatl spec. no.)
(*nsj e ast nal)
(CRN)
(yearbuilt)
6. ASME Code Section IlIl, Division 1:
1968 Summer 1969 A Article 9 NIA (edon)
(addendadatB)
(Ctas)
(CodeCeno.T)
6. Fabricated in accordance with Const Spec. ( Div. 2 only)
N/A Revision NIA Date
_NA (no)
7. Rernarks:
Serial Numbers Are Used In Ueu Of NPTStmping.
8. Iom.r tiness(in.)
NIA Min.designthfickiess(in.)
NJA Dia. ID (ft & In.)
NJA Length overall (lL &In.)
NtA
9. When applicable, Certificate Hoiders! Data Reports amr attachd ior each item of this report Part or Appurtenance National Serial Number Board No.
In Numerical Order (1)
ADI66 (2)
AD167 (3)
ADl68 (4)
AD169 (5)
AD170 (6).
ADI71 (7)
AD172 (8)
AD173 (9) ADi74 (10)
ADI75 (11)
AD176 -
(12)
AD177 (13)
(14)
(16)
(16)
( 1 7 )
(19)
(20)
(2 1 )
(22)
(2 3 )
( 2 4 )
(25) i Part or Appurtenance National Serial Number Board No.
In Numerical Order
( 26 )
(2 7 )
(2 8)
(29 )
(3 0 )
(31)
(32)
(33)
(34)
(35)
(36)
(37 )
(38)
(39)
(40)
( 4 1 )
(42)
(43)
(44)
(45).
(46)
(47)
(4 8 )
(4 9 )
( 5 0 )
r.A). Design pressure WA psi Temp.
NWA
'F.
Hydro. Test pressure 2250 PSIG at temp. OF (when apprcable)
'- t upplemental Iicmagon In the forn of lt. Sketches, or drwings may be used provided (t) sIze Is 8-12x 11, (2) informatfon In Items 2 and 3 on hs Data Report Is Included on each sheet (3) each sheet Is numbered and the numberofsheets Is recorded at the lop of thWs fonme 109
FORM N-2 (Back-Pg. 2 of 2
)
Certificate Holder's Serial Nos.
AD166 through AD177 CERTIFICATION OF DESIGN Design specificatons certfied by NIA P.E. State NMA Reg. No.
N/A (when apilable)
Design reporr certified by N/A P.E. State NWA Reg. No.
WA (when appkcable)
CERTIFICATE OF COMPLANCE Wecerfyhatthe satementsmadeufhhs reportare owect and Ihat thls( ese)
Dlsc confoms to the rules of construction of the ASME Code,Section III, Division 1.
NPT Certificate of Authorization No.
N-2434 Ep-e 5012004 Date 3-
° Name SEE LINE I Signed V
g (NPT Cer=A0e hOder)
(aSatoed eprentve)
CERTIFICATE OF INSPECTION
, te undersigned, holding a valid commisson Issued by the National Board of Bollerand Pressure Vessel Inspectors and the StWte or Province of LOUISUANA and employed by HSBCT HARTFORD, CT.
have inspecbd these Ites described nthis Data Report on
,and state that tobe K aest of miiy knowledge and belief, the Ceroite Holder has fabricated these parts or appurtenances Ui accordance with the ASME Code, Section 1ll, Division 1. Each part fisted has beeni austiored for stamping on the date shown above.
By signing this cerfiffcate, neifher the Inspector nor his employer makes any warranty, expressed or Impiled, conceming the equtpment described In this Data Report Furthermore, netiter the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or loss of any kind arising from or connected }ln span.
Date Signed Commissions f
(A^i~odzed Nuclear kWIped)
(Nat Ed. (Ind endesmnts)s and oate or pv. wWd n )
11° t-s' _
FORM NVR-1 REPORT OF REPAIR E REPLACEMENT E0l OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by:
NWS Technologies, LLC Purchase Order# 190-0000029812 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated I Dresser c: Identifying nos.
3707RA-RT22 BN6 (type)
(mffrs d: Construction Code:
ASME Section liI (name/section/division) 332 S/N) 1968 (edition) n/a steam 6"
(NB#)
(service)
(size)
S'69 n/a (addenda)
(Code Cases(s))
(
n/a (yr.bullt) 2 Code Class)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edifion) 1968 (edition) n/a (addenda) n/a (addenda)
S'69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
nla (Code Case(s))
9. Design responsibilities: n/a
10. Opening pressure: 1075 psig Set-pressure adjustment made at:
NWS Technologies, LLC using steam
11. Description of work (Indude name and identifying number of replacement paus):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc S/N ADI76. NWS traveler
03-161.
CERTIFICATE OF COMPLIANCE 1,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
Nabnal Board Certificate of Authorization No.
81 to use the/NR" mp expires April 9, 2006.
7W/gfc p
NWS Technologies, LLC G_
Manager, OA Date -
RepairOrganization Authorized repre:6ntative Title I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdicton of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair,-modification or replacement described in this report on 5/o and state that to the best of my knowledge and belief, this repair, modification or replacement has bees completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
'5/1570i3 QtsQ.
£ X~-~~ NB# 8460, A,NI TN#2236 Date Inspectors Signature L Commissions (NB (ind endorsements), jurisdiction,& no.)
III
Page 2 of 2 Job Order/File:
R0068986-01 ISI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Dewfe ns Maint. Welding Supervisor Date______
Owner or Owner's Designee, Tide CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period Oq'z / o3 to O
7L.
2 o;
,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
2!) C Commissions Rl7*3 O(Q7 7 Inspector's Signature National Board, State, Province, Endorsements Date:
0-7 112.---.2003
../
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed- 06-01-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0079885-01 One Cook Place. Bridgman, MI 49106 Component# 2-SV-2A-1 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.Ox#
2-SV-2A-1 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SIN # BN6334 DISC, VALVE ASME SB637 DRESSER M&E #30-037699 2003 REPLACED YES SIN # ADI77 (Inconel X-750)
ASP #26647
7. Hydrostatic NA NDE: N/A Pneumatic NA Nominal ODerating Pressure Pressure: nsi Test Temnerature F.
---
A--
____ _____F_____
/
113 I Page 1 of 2
Page 2 of 2 Job Order/File: R0079885-01 ISI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor, FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLLANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffre Mce Manager Date w-ra 3
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period OY/
3 2^/D~sto 0"90
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions Inspector's Signature SNational Board, State, Province, Endorsements Date:
0-7/ l i L, 2003 I
l Page 2 of 2 l
1 14
FORM NVR-1 REPORT OF REPAIR I3-REPLACEMENT EL OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000029812 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for: American Electric Power, 500 Circie Drive Buchanan, Ml 49107 314. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer:
Consolidated / Dresser c: Identifying nos.
3707RA-RT22 BN6334 n/a steam 6"
n/a (type)
(mfrns S/N)
(NB#)
(service)
(size)
(yr.built) d: Cohstruction Code:
ASME Section III 1968 S '69 n/a 2
(name/section/division)
(edition)
(addenda)
(Code Cases(s))
(Code Class)
6. ASME Code Section Xi applicable for inservice inspection:
1989 n/a n/a (edition)
(addenda)
(Code Case(s))
7. ASME Code Section X1 used for repairs, replacements:
1989 n/a n/a
'(edrion)
(addenda)
(Code Case(s))
8. Construction Code used for repairs, replacements:
1968 S '69 n/a (edition)
(addenda)
(Code Case(s))
9. Design responsibilities: n/a
10. Opening pressure: 1075 psig Set-pressure adjustment made at:
NWS Technologies, LLC using steam
11. Description of work (include name and identifying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on'steam.
12. Remarks: Replaced disc. New (X750) disc SIN AD177. NWS traveler # 03-162.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
NatiynalPoard Certificate of Authorization No.
SI ___
use the 'TA" stamp expires April 9, 2006.
,51feva3?
NWS Technologies, LLC Manager, QA Date Repair Organization Autho Ed representay e Title CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on 5/t57Or and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xi of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, conceming this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
C '
, gv -
NB # 8460, A, N, I TN# 2236 Date Inspector's Signature Commissions (NB (incl endorsements), junsdiction.& no.)
115
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg.l of 2
Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Cerlificate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Plt I 4uc Gen Group 500 CIrce Dr Buchanan, Michigan 49107-(name and address of purchaser)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-(name and address)
4. Type OS283 SB637 (Inconel X-750)
(drawing no.)
( man spec, no.)
5. ASME Code Section III, Division 1:
1968
( edition )
6. Fabricated in accordance with Const. Spec. (Div. 2 only)
7. Remarks:
Serial Numbers Are Used In Ueu Of NPT Stamping.
170 KSI N/A 2002 (lenle alrengI )
(CRN F)
(Yearbuilt)
Summer 1969 A Article 9 N/A (addendadate)
(ldas)
(Code Case no )
N/A Revision NiA Date N/A (no)
8. Nom. thickness (In.)
N/A Min. design thickness (in.)
N/A Dia. ID (ft. & in.)
N/A Length overall (ft. & In.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each Item of this report T~~~~~~~
Part or Appurtenance Serial Number National Board No.
In Numerical Order (1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
Anlfifr 4.
AD1I67 AMIER-I------
~~~~~~~~i.
ADI69 I.
Anl7n ADI71 AD172 AD173 AD174 AD175 AD176 I
AD177 Part or Appurtenance
National Serial Number Board No.
in Numerical Order (26)
(27)
(2 8 )
(29)
(30)
(31)
(3 2 )
(3 3 )
(34)
(35)
(36)
(37)
(38)
(39)
(4 0 )
(4 1 )
(42)
(4 3 )
(44)
(45)
(46)
(4 7 )
(48)
(49)
(50) -
i i
i
10. Design pressure NMA psi Temp.
N/A "F.
Hydro. Test pressure 2250 PSIG at temp. 9F
~~~~~~~~~~~~~~~~~~~~~~~~
applicable)
Supplemental information in the form of lists. Sketches, or drawings may be used provided (1) size is 8-1/2 x 11, (2) information i Items 2 and 3 on this Data Report Is induded on each sheet (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
Hli
MHY-1.5-dy-kfe Its-0-4 flfl-13d~e~e ~3'4 LCPK r1% zni~ppinl9'Keceiv.
CLO 400 401to P.M/W FORM N-Z (Back-Fq.2 of 2 )
Ce, lficate Holder's Seri Nos.
ADISS thmrugh ADI7T CERTIFICATION OF DESIGN Design specifictions certified by N/A P.E. State NIA fR.
No.
N/A Design ruport certified by NtA P.E. Stat NIA Rea. No.
NZA (W
awlkab
'j CERTIFICATE OF COMPUMC We catftat the Warnents nmde h F
lis report am cnectand Matet t s(ese)
Dic fo t
lie ndes ofcsntrueon f leASME Code, Section lIl, Divistn 1.
NPT C le of Aut lzeafion No.
N-2434 Expires fet Nm Sea LINE Sped E
1IT CuHumm
'lkWr IsW uft)
CERTIFICATE OF RStPECTION
,tfe understned, holding a Vard conussion issued by fe Nallonal Brd of Boller and P se Vessel ipeors and te Ste or Profve Iof LOLSIA1 ird employed by HSB CT 1
of HARTFORD. CT.
have spected theseitersdescribediifs DataReprtn ar
, aud state that b tMe best of my bnoiedge and belfef te Ceficae Holder has fabricW lbese parts or spp ncus rd a
od e with the ASME Code, Section 14 Usln 1. Each pat ted has ben JulIord tr st ing on the dat dhowwn above.
By sgnki s
ft Cate, ne~d ietspector nor his urpoyer maks any varanty. exressed or Wiled. concernig Ihe cqtmentdsted
.ifs Data Repott Furtiehmr neliter te inspect ra his ermoe t be Wle hs any manner Iox amy pemonrd krqy or proper damage obrl of any land aisin fun or connected Dale Z
Spedem Ocions__
(HaL Ed fin. "tdm
) uI4 atmo pi. d W 117 TOTAiL P-e1
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-22-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0079894-01 One Cook Place. Bridgman. MI 49106 Component# 2-SV-1B-2 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements: 1989, No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-SV-1B-2 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
S/N# BN6330 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM20 (Inconel X-750)
ASP # 27622
7. Hydrostatic NA Pneumatic NA Nominal Onerating Pressure NDE: N/A Pressure: psi Test Temnerature F.
118 II Page 1 of 2
Page 2 of 2 Job Order/File:
R0079894-01 ISI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giu i
laintenance Manager Date i?-JQ3 Owner or Owner's Designee, Titde CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0M/27-/03 to CO(42c,/O3
,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
crnnmission..M AlT300 q71 Inspector's Signature Date:-
National Board, State, Province, Endorsements 07ZI1o -
2003-
/
119 Page 2 of 2
FORM NVR-1 REPORT OF REPAIR EL REPLACEMENT.L OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, MI 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated I Dresser c: Identifying nos.
3707RA-RT22 BN6330 (type)
(mfes S/N)
(P d: Construction Code:
ASME Section III 1968 (name/sectionidivision)
(edition)
6. ASME Code Section Xl applicable for inservice Inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
rVa steam C'_el NB#)
(service)
(size)
S'69 n/a (addenda)
(Code Cases(s))
1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)
_ '69 (addenda) n/a (yr.built) 2 (Code Class) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1065 psig Set-pressure adjustment niade at:
NWS Technologies, LLC using steam
11. Description of work (include name and identifying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on.steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADM20. NWS traveler # 03-155.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
NatnaIBoard Certificate of Authorization No.
81 to use stamp expires April 9, 2006.
g/g/O3 NWS Technologies, LLC
/
f Manager, OA Date Repair Organization 6Athorized repsentative Trie 0
CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of
-Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair,-modification or replacement described in this report on
//
and state that to the best of my knowledge and belief, this repair, modifigation or replacement has been completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report Futherrnore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
BASdO N Cut ~-NB
8460, A, N, I TN# 2236
-7 5ate -
Inspector's Signature Commissions (NB (inc! endorsements). jurisdiction.& no.)
/i 1z
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg.lof 2
Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Caenlucate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pit / Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-(name and.address of purchaser)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-
'I (name and address)
4. Type OS283 SB637 (Inconel X-750) 170 KSI N/A
( draing no. )
(mat specno.)
( tensile abengm )
(CRN)
5. ASME Code Section III, Division 1:
1968 Summer 1969 A Article 9 (edition)
(addenda date)
( dass)
6. Fabricated in accordance with Const. Spec. ( Div. 2 only)
N/A Revision N/A (no)
7. Remarks:
Serial Numbers Are Used In Lieu Of NPT Stamping.
2003 (yearbuilt)
N/A (Code Case no.)
Date N/A
8. Nom. thickness (in.)
N/A Min. design thickness (In.)
NIA Dia. ID(ft.& in.)
N/A
'Length overall ( ft. & In.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each item of this report Part or Appurtenance National Serial Number Board No.
in Numerical Order (1)
ADM19 (2)
ADM20 (3)
ADM21; (4)
ADM22.
(5) ADM23 vi (6)
ADM24 i/
(7)
ADM25 V (8)
ADM26 V_
(9)
ADM27 v' (10)
ADM28 v (1-1)
ADM29 V (12)
ADM30 4' (13)
ADM31 v (14).
ADM32 L (15)
(16)
(17)
(18)
(19)
(21)
(22)
(23)
(24)
(25)
---~~~~
Part or Appurtenance Serial Number National Board No.
in Numerical Order (26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34).
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48).
(49)
(50) 4
.1.
4 4
(2::
'
10. Design pressure N/A psi Temp.
N/A
F.
Hydro. Test pressure 2250 PSIG at temp. 'F (when applicable)
Supplemental information in the form of lists. Sketches, or drawings may be used provided (1) size Is 8-112 x II, (2) information in items 2 and 3 on this Data Repcxt Is included on eadc sheet (3) each sheet is numbered and the number of sheets Is recorded at the top of this form.
121.
FORM N-2 (Back-Pg.2of 2
)
Certificate Holders Sedal Nos.
ADM19 through ADM32 CERTIFICATION OF DESIGN Design specifications certified by NIA P.E. State N/A Reg. No.
NWA (when appflcabie)
Design repor certified by NIA P.E. State N/A Reg. No.
NWA (when applicable)
CERTIFICATE OF COMPLiANCE We certify that the statements made In this report are correct and that this ( these)
Disc conforms te the rules of construction of the ASME Code,Section III, Division 1.
NPT Certificate of Authorkzation No.
N-2434 Expires
, 512012004 Date i (@ 3 Name SEE LINE I Signed
( "
(NPT certificate Holder)
(authorized
)epresentative)
CERTIFICATE OF INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province i iOf LOUISANA and employed by HSB CT of HARTFORD, CT.
haveinspected theseltems desaibed Inthis Data Reporton and X
state thatto the best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances In accordance with the ASME Code, Section
111, Diksion 1. Each part Hsted has been authorized for stamping on the date shown above.
By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the equipment described In this Data Report Furthemiore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or loss of any kind arising from or connecp wit this Inspionl Date oS-"-"'
Sign Comm2l~mgisins adt7aSOan.
(Authorized Nuclear (Nafl. d. (IncL endorsements ) and state or rov. and no.
122 I
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-01-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0079895-01 One Cook Place. Brideman. MI 49106 Component# 2-SV-2A-3 Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM game of Material Year built Repaired ASME Component or AISI anufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.O.#
2-SV-2A-3 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED) P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SIN# BN6336 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM24 (Inconel X-750)
ASP #27622
7. Hydrostatic NA NDE: N/A Pneumatic NA Nominal Oueratine Pressure Pressure: Dsi Test Temnerature F.
s
_i I
123
f'
-I Page 1 of 2
Page 2 of 2 Job Order/File:. R0079895-01 IRT CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No chance in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffre arntenance Manager Date 7-'.-'3 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period OV../03 to -6Lo
/ 03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer' shall be liable in any manner for any personal injury or property damage or of loss of any Idnd arising from or connected with this inspection.
Commissions Inspector's Signature
.. 1M ¶300L/71 National Board, State, Province, Endorsements Date:
07 Ino-2003 I
124 Page 2 of 2
FORM NVR-1 REPORT OF REPAIR US REPLACEMENT El OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order # 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated / Dresser c: Identifying nos.
3707RA-RT22 BN6336 n/a steam 6"
n/a (type)
(mfes SIN)
(NB#)
(seriice)
(size)
(yr.bullt) d: Construction Code:
ASME Section III 1968 S '69 n/a 2
(name/section/division)
(edition)
(addenda)
(Code Cases(s))
(Code Class)
6. ASME Code Section Xl applicable for inservice inspection:
1989 n/a n/a (edition)
(addenda)
(Code Case(s))
7. ASME Code Section Xl used for repairs, replacements:
1989 nWa n/a (edition)
(addenda)
(Code Case(s))
8. Construction Code used for repairs,, replacements:
1968 S '69 n/a (edition)
(addenda)
(Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1075 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work Include name and identifying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADM24. NWS travelerX 03-157.
CERTIFICATE OF COMPLIANCE 1,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and. the National Board Inspection Code 'VR" and WNRS rules.
National Board Certificate of Authorization No.
632 to use the 'yR'I stamp expires April 3, 2006.
Natignal3oard Certificate of Authorization No.
81 use theINR" stalrp expires April 9, 2006.
NWS Technologies, LLC Manager, CA-Date Repair Organization
- Irozed fepentative Title CERTIFICATE OF INSPECTIONJ 1,
Carl R. Enos holding a valid commission Issued by The National Board of Boiler and'Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on 5/il 0v3 and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
_q__
OR.
g o
NBI#
8460, A, N, l TN# 2236 Date Inspector's Signature Commissions (NB (ind endorsements), jurisdiction,& no.)
r; I
125
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code, Section liI Not to Exceed One Day's Production P.1 of 2
Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (nmne and addres of NPT Cerbfcate Holder)
2. Manufactured for AneicanEledrcPowerCo.DCCookNucPit/NucGenGroup500 Circle Dr Buchanan, Vichigan 49107-(name and addes of purchaser)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-4 (name and address)
4. Type OS283 SB637 (Inconel X-750) 170 KSI N/A 2003 (dnawing-n) mart sper no.
(tenshleatbrenrg) tCRN)
(yearbufft)
5. ASME Code Section lil, Division 1:
1968 Summer 1969 A Article 9 NtA (Ieditam)
(aiddenda date)
(class)
(Code Casa no.
6. Fabricated In accordance with Const. Spec. (Div. 2 only)
NIA Revision N/A Date N/A (no)
7. Remarks:
Serial Numbers Are Used In Lieu Of NPT Stamping.
8. Nom. thickness (In.)
NIA Min. design thickness (in.)
NiA Dia. ID (ft. & In.)
NjA' Length overall (ft & In.)
NJA
9. When applicable, Certificate Holders' Data Reports are attached for each Iten of this report Part or Appurtenance Serial Number ADMV19 National Board No.
In Numerical Order Part or Appurtenance Serial Number National Board No.
. In Nunierical Order (1)
(2)
(3)
(4)
.(5)
(6)
(7)
(8)
(9)
(1 0)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
AD2O I ADM21 V
=::_:.
I~~~~~~~~~4 ADM22 I ADM23 V I~~~~~~~~~~4 ADM24 V ADM25V AIDM26 V I
ADM27 w' A D MI2 8 LI_
A D M 29 i, ADM30 W -.
ADM 31 V ADM32 V (26)
(27)
(2B)
(29)
(30)
(31)
(32)
(33)
(34)*
(35)
(36)
(37)
(38)-
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
I I
I
10. Design pressure N/A psi Temp.
N/A
'F.
Hydro. Test pressure 2250 PSIG at temp. OF (when applicable)
' Supplemental Information In the form of Ists. Sketches, ordrawings may be used provided (1) size Is 8-12 x 1i, (2) lnformahion In Items 2 and 3 on this Data Report Is Included on each sheet (3) each sheet Is numbered and the nurmberof sheets Is recorded at the top of this form.
1 2.I6
TO'd 1U101 FORM N-2 (Back-Po.2of 2 )
Cawcate Holders Seia NoS.
ADM19 through ADM32 CERTIF=TnoN OF DESIGN Detig spectiations c8lied by WAS FE. State NIA Reg. NO.
NJA Dealgn report carlfed by NtA_
PE. State N1A Reg. No.
NtA wtn appiscow I CTFCAWEOF COMPLLANCE We cry thati statments mad k s rep at are e nd tat hs (those > Dise cmmbnns to tin nites Or~ natn n df ti AI Code, Section 01I, ODilon t.
NFT Ceficato ofAuiutmon No.
N-2434 Eqlres
.,SQI12O0 4
Data s f.5 (,0 Name SEE LINE i Sgneld (1NP Ce64i0 IH~dW)
CERYIFICATE OF INSPECTIOMN.
1, lie undersigned, holifg a varid cmmnlssion Isuxd by the Nonal Board of Boler and Pmsmn Vessel Ispectors and lie Slat, or Psovince or LOUISINA andemployedby HSBCT of H C
have pectedheselmdesa edhlrfDataReporton et F ;P --
, and gste tat b the best of my knowledge and beflef, ge Cetfcate Holder has ltrtad hse pu or appurtennces hI accordance vAth the ASME Code, Seefn 0i, DidAlon 1. Eadc part isted has been auth tzed stamprng on the date sown abov By signing ftis crlcat, neither lie inspecr nor his employer mraes any warany, e essed or nplied, conceming fe equIpment descilbed i this Datsa Repoit F ultermore, nelther IM kIneclor nor Ns employer e labba hi any anner for ay personal kory ar property damage or hiss d any kind aising 1om cocr Mn MM lls i
n.peo Dale ciA-A'-"3 sionee L24. 79 '
127
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0214378-01 One Cook Place. Bridgman. MI 49106 Component# 2-SV-1A-3 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B3 1.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM game of Material Year built Repaired ASME Component or AISI Wanufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-SV-1A-3 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED) P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SIN# BN6324 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM22 (Inconel X-750)
ASP #27622
_______________________.1
____________~ ~ ~ ~ ~ ~
7. Hydrostatic NA NDlP N/A Pneumatic NA Nominal Omeratine Pressure Pressure: Psi Test Temperature F.
., A......
128 Page 1 of 2
Page 2 of 2 Job Order/File:, R0214378-01 ITI CLARR 2
Description of Work: Valve was refurbished by Certified Vendor, FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing proess. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMIPLIANCE We certify that the statements made in the report are correct and this revair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol StampN Certificate of Authorization No.
N/A
_Expiration Date N/A Signed: Joseph A. Giuffi2ee-hcia~l Maintenance Manager Date....Z.e::LA3L Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by-ABS GROUP INC. of HOUST`ON, TEXAS have inspected the components described in this Owner's Report during the period 0%/2-_AZJQ to 864-cy'O3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Inspector's Signature Commissions MT-*.30O0471 National Board, State, Province, Endorsements Date:-
07 (a
I 2003~
~
i Page 2 of 2 129-
FORM NVR'1 REPORT OF REPAIR E-REPLACEMENT 29 OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam E b: Name of manufacturer Consolidated / Dresser c: Identifying nos.
Safety Valve 3707RA-RT22 BN6:
(type)
(mfes d: Construction Code:
ASME Section III (name/section/division) 324 S/N) 1968 (edition) n/a (NB#)
S '6 (adder steam V
(service)
(sie
9 n/a ida)
(Code Cases(s))
e) n/a (yr.built) 2 (Code Class)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section XI used for repairs, replacements:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edition) 1968 (edition) n/a n/a (addenda)
(Code Case(s))
n/a (addenda)
S'69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities: n/a
10. Opening pressure:
1065 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (indude name and identfying number of replacement parts):
Initial test. disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADM22. NWS traveler# 03-149.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code E'R" and "NR' rules.
National Board Certificate of Authorization No.
632 to use the OVRW stamp expires April 3, 2006.
Nati al oard Certificate of Authorization No.
tose the stam xpires April 9, 2006.
5z-7,32 NWS Technologies, LLC Manager, QA Date Repair Organization A onzed rep ntative Title CERTIFICATE OF INSPECTIOK I,
Carl R. Enos holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on
/45or and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
zr/1*/03
@Bit. t?~-~7-~...--
NB#8460, A,N,I TN#2236 Date Inspectores Signature Commissions (NB (inc endorsements). iurisdicfion,& no.)
130
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. I of 2
Dresser Flow Control, Dresser Inc. i-a. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and aedres f NPT Cecate Hdder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pit I Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-Cname and addess of puI haser)
3. Location of Installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-4 (narme and address )
4. Type OS283 SB637 (inconel X-750) 170 KSI NJA 2003
( &avng no. )
( mat spec.no. )
( ensle arenam )
Cc )
( year h)
5. ASME Code Section lii, Division 1:
1968 Summer 1969 A Article 9 N/A (editon)
(addenla date)
(dass)
(CodeCaseno)
6. Fabricated In accordance with Const. Spec. (Div. 2 only)
N/A Revision N/A Date N/A (no) 7'. Remarks:
Serial Numbers Are Used In Ueu Of NPT Stamoing.
8. Nom. thickness (In.)
N/A Min. design thickness (in.)
N/A Dia. ID (ft. & In.)
N/A' Length overall (ft. & In.)
N/A
9. When appricable, Certificate Holders' Data Reports are attached for each Itenl of this report:
Part or Appurtenance~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Part or Appurtenance Serial Number ADM19 -'
National Board No.
In Numerical Order (1)
(2)
(3)
(4) 1(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
ADM20 I ADM21 V ADM22 r/
ADM23 V ADM24 I/
a -t
-. Ii
^UMZD V A D M 26 7 /_
ADM27V~
ADM 28_~
A D M 29,/_
ADM30 w ADM 31_V ADM32i,V_
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)-
(36)
(37)
(38)-
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
Part or Appurtenance National Serial Number Board No.
In Numerkcal Order
_~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
V-~~~~.
10. Design pressure N/A psl Temp.
NJA
F.
Hydro. Test pressure 2250 PSIG at temp. OF (when applicable )
Supplemental information In the form of lists. Sketches, or drawings may be used provided (1) size Is 8-1/2 X 11, (2) information In Items 2 and 3 on this Data Report Is Induded on each sheet (3) each sheet Is numbered and the number of sheets Is recorded at the top ot this form.
131
tO'd 1U.LQl FORMN..2 (Back-Pg.2of 2 )
Caficate Hohiers eral NMos.
ADM1S Ihrough ADM32 CERTFCATION OF DESIGN Design specifications carffied by WA P.E. State WA Reg. No.
NWA (when l
sake)
Deodgn report" cerified by fA P.E. State NIA Reg. No.
WA C
EflWRCATOFCOMPLLANCE We cmfy thatlte statments made In ts report ae corred and Mat this (Ihose)
Disc corms to le ndesocormtrboan of tie ASME Code. Sectin 11, DMvi son 1.
NPT Cetficate of Autdrati No.
IN-2434 ESaar=
61n 2 Data MI (Li Name SEE UNE I Signed
/ "
(
eNPT ehf Sd)
(suorzd p
reraf~li)
CERTIFCATE OF USPECTION.
1, Me undersigned, holdi a va&d commission kaud by Ihe NaMional Eoard o oiler and Prssure Vessl Ispect=s and the State or Pmin of LOUISW4A mid anWuyed by HSB CT of HTFORD, cT.
havesed these tems desulbed hi Wths Data Repiton b ;a t;b-S and thlt to Me bt of my knoWedge and bdef Oim Ceficae Hdder ha fbdced thes pads or appurtencs hI aordance, wh th ASE Cod, Seaft
0. Divlsion 1. Each pat isted has been authorized for stamping an te date 9 wn above.
By slgni UEs cerfce, either the ispedo nor his enplyer makes any waranty, essed or inped, cncerding gY equipmnt descxited hI tis Data Report Fufrtermore, neiher tMe Inspetor nor his eployer duai b lable hi eny rnmer tr any persnal inry or pmperty damage c bss of any Idnd az g rn or m
necwl wiM this inspectlo7 Date N6ud-'
Signe Commissions L
. 79 f
-~ ~~
~Afl~a Nuuhp:o~
_kr Be niG
-em~
n lwmep~
n ~.
132
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER Date-Performed: 05-28-03 Unit# 2 P.O. Box 60 Fort Wayne IN 46801 2.
3.
4.
5.
Plant: D.C.Cook Nuclear Power Plant Job Order# R021438101 One Cook Place. Bridanan. MI 49106 Component# 2-SV-IB-4 Work Performed by: AEP/D.C. COOK Maintenance Denartment Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-SV-1B-4 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
S/N # BN6327 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM26 (Inconel X-750)
ASP #27622
7. Hydrostatic NA NDE: NIA Dn a.....4.
N A
).Tn--nsl fDnrr-lna Drocc.w A LxMLA
11
11wal"IA".
Pc-lr-
-o Toant TZmnarnr F
A 1hL00UV-~
V0E A~ Ot
tI U
.t.t 133 Page 1 of 2
Page 2 of 2 Job Order/File:
R0214381-01 TQT CT1A R 7.
Description of Work: Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffr echanial Maintenance Manager Date___-__-o_
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 04fALL.0Q to 0 b/2 0/
I, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions Inspector's Signature M2I '3C0 71 National Board, State, Province, Endorsements Date:
6 7/I b 20033 134 Page 2 of 2
FORM NVR-1 REPORT OF REPAIR pa REPLACEMENT g OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by:
NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for. American Electric Power, 500 Circle Drive Buchanan, MI 49107 3/4. Owner - name, address and identification of nuclear power plant.
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated / Dresser c: Identifying nos.
3707RA-RT22 BN6327 (type)
(mfr's S/N) d: Construction Code:
ASME Section III 1968 (name/section/division)
(edition)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
n/a steam 6"
n/a (NB#)
(service)
(size)
(yrbullt)
S'69 n/a 2
(addenda)
(Code Cases(s))
(Code Class) 1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) nla (addenda)
S '69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1065 psig Set-pressure adjustment-made at NWS Technologies, LLC using steam
11. Description of work (include name and identifying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc S/N ADM26. NWS traveler # 03-152.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code YVR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
Nat nalBoard Certificate of Authorization No.
81 use pe "NR" stamp expires April 9. 2006.
NWS Technologies, LLC Manager. QA Date' Repair Organization Authoried reqresentative
'itle IF CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair,-modification or replacement described in this report on - _S/v' and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code wVR" and NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied.
concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
0.
A.
NB #8460, A, N, I TN#2236 Date Inspectors Signature Commissions (NB (ind endorsements). jurisdiction.& no.)
'J 135
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production V
Pg. of 2
Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (ntameandse adrs of NPTCertfcate Hoder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pt / Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-(n riame and address of puchaser)
3. Location of Installatlon
-American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman. Michigan 49106 (name and address)
4. Type OS2B3 S8637 (Inconel X-75t) 170 KSI NJA 2003
(&duwng nri)
(Moai s nno)
(tensile stengp )
(CRN)
(year built)
5. ASME Code Section II, Division 1:
1968 Summer 1969 A Article 9 N/A (edition )
(addendadate)
(class)
( Code Case no.)
6. Fabricated In accordance with Const. Spec. (Div. 2 only)
N/A Revision NIA Date N/A (no)
7. Remarks:
Serial Numbers Are Used In Lieu Of NPT StampIng.
8.Nom.thickness(in.)
N/A Min.designthickness(hn.)
N/A Dia. ID (ft. & In.)
NIA Length overall( ft&in.)
N/A
9. When appflcable, Certificate Holders' Data Reports are attached for each Kenl of this report Part or Appurtenance National Serial Number Board No.
In Numerical Order (1)
ADMI9 (2)
ADM20 V (3)
ADM21Iv (4)
ADM22_
15)
ADM23_
(6)
ADM24 V/
__=
(7) ADM25V (8) ADM26 V (9)
ADM27 /
(10)
ADM28 (11)
ADM29 (12)
ADM30O (13)
ADM31I (14)
ADM32 V (15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
Part or Appurtenance National Serial Number Board No.
in Num'erical Order (26)
(27)
(28) -~_
(29)
(30)
(31)
(32)
(33)
(34)-_
(35)
(36) -
(37)
(38) -
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49),
(50)
10. Design pressure N/A psi Temp.
N/A OF.
Hydro. Test pressure 2250 PSIG at temp. *F (when appricable)
Supplemental information In the form of lists. Sketches, ordrawings may be used provided (1) size is 8-12 xli, (2) Information In Items 2 and 3 on ihis Data Report Is Included on each sheet (3) each sheet Is numbered and the number of sheets Is recorded at the top of this formL 136
T8ed b101 FORMN-2 (Back-P9.2of 2 )
CerUfcabt Holders Serid Nos.
ADMi9 Iugh ADM32 CERTIFICATION OF DESIGN Design spedfications crlfied by W A PE. State NIA Reg. No.
NWA (When wopIable)
Design repoir certed by WUA P.E. Stte NIA Reg. No.
NrA CEnTFICATE OF CWPLACE We cerly NWst l tatements made hI ft rePctae Creroer am d W that thlis (hose)
Di=
cnboms to Mle rMes o acoriudon of rte ASNE Code, Secaon RI, Ovsmlon 1.
NPT Cerficate of Autiortzalon No.
N-2434 Expires
. A M201MO0 Dat L
Nam SEE LINE I Si (WT CO lnefe Ikide)4uzhla jraueS CERTIFCATE OF INSPECTION.
1, lt undersigned, hoding a valid cmissio ismwd by tle Narional Board of BOier and Presmr Vessel mpeclors arnd the State or Prmic of LOYJ1 and employed by HS CT df HARTFORD, CT.
have pect edltesetenmdesbedlf hs DatalPePortn c
,and ctale list b Iie beat of my cowledge and belief, to Cerillcale Holder hs faicated he parts orappwWtmms In accorae id lte ASME Code, Sewa 1, Division 1. Each part Isted has been authorized bf s*g an le date town above.
By signin this cerfficate, neilier lhe hIspectr nor his employer makes any warrany, a pressed or irnpiled, conceng Ile equipment desctied hI tiis Data ReporL Furtherm, cefther IM neiff sectod or his employer ustal be le hI any rmer for any perrsonl Iny or prop damage orboss omny kid aian hefn org a esjdw POO Dat o~ffff-"4 Sins QJL *~*#
omisin LA. 79f
-~~~~~~~~~~~~~~~(al Sd. 4ht-t.
bdo.e
) £ldSt rtv.
n.u) 137
Page I of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER DateiPerfonned: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0226233-01 One Cook Place. Bridgman. MI 49106 Component# 2-AFW-S4025 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: AFW (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-AFW-S4025 SNUBBER N/A GRINNELL M&E # 30-024683 N/A REPLACED NO S/N 32472 ASP # 27647 SEAL KIT, N/A GRINNELL M&E # 30-040591 N/A REPLACED NO TYPE-A ASP# 21125 SEAL KIT N/A GRINNELL M&E # 30-025060 N/A REPLACED NO ASP# 18076
7. Hydrostatic NA
?rDE: VTF3 Pnemiraftic NA NWnmial Anioravtino Pressure

Pressure inct Teat TpnmnTrhatnr' F.
,/
138 I
Page 1 of 2
Page 2 of 2 Job Order/File:
R0226233-01 ISI CLASS 2
Description of Work: Replaced Existing Pipe Snubber with refurbished Snubber from stock. JOA # 02146047-01. Controlled the refurbishment activities for Snubber S/N # 32472. Two (2) seal kits were installed during this activity CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Dew FWd Supervisor Date Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period Qq/z2./o3 to QL/LOJ/03
,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions rI Is LUL),(- I National Board, State, Province, Endorsements Inspector's Signatu Date:
re
07 2003 ral I-- 1 1'3 g Page 2 of 2 I'
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridzman. MI 49106 Date Performed: 06-17-03 Unit# 2
-Job Orderl R0226763-05 Component# 2-SV-45A.
3.
4.
5.
Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: RCS.
a) Applicable Construction Code: ANSI B31-1. 1967 Ed.
NO Add.. Code Case: NIA.
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Comnponents 6.
Name of ASMEASTM or Same of Material Year built Repaired ASME Component AISI designation:
Wanufacture Identification:
Or Code M&E#
Replaced Stamped ASP#
Yes/No 2-SV-45A SAFETY RELIEF ASTM A351 GR CROSBY M&E # 30-036392 N/A REPLACED YES VALVE (6 M 6)
CF8M ASP #27664 S/N RV-2-8010C p.O. # NUO4 0000015132
7. Hydrostatic NA Pneumatic NA Nomial!Operating Pressure NDE: VT-3. VT-2 Pressure: psi Test T;mnerature F.
14 0 Page 1 of 2
Page 2 of 2 Job Order/File:
R0226763-05 ISI CLASS 1
Description of Work: Installed valve was removed and Replaced using a Refurbished Valve. No bolting was replaced. VT-2 performed per JO #
R0226935-01. FORM NVR-1 is attached.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization N N/A Expiration Date N/A Signed: D ons Maint. Welding Supervisor Date___/_
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0VZXJ0LA to oka/ZO/t3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employers shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions :M tZ3 OO 7)
Inspector's Signature National Board, State, Province, Endorsements Date:-
I7/
12-2003 I
/
141
/
Page 2 of 2
FORM NVR-1 REPORT OF REPAIR C9 REPLACEMENT 0i OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# NU04-0000015132 131 Venture Boulevard, Spartanburg, SC 29301I
2. Work performed for: American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgeman, Ml 49106
5. a: Repaired pressure relief device:
Pressurizer Safety Valve b: Name of manufacturer Crosby c: Identifying nos.
HB-86 BP RV-248 (type)
(mfrs d: Construction Code:
ASME Section III (namelsection/divislon) 4010C S/N) 1968 (edition)
N/A (NB#)
S '6 (adder steam 6M6 (service)
(size)
9 N/A 7da)
(Code cases(s))
i N/A (yr.built) 1 (Code Class)
6. ASME Code Section Xi applicable for inservice inspection:
7. ASME Code Section Xi used for repairs, replacements:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edition) 1968 (edition)
N/A (addenda)
N/A (addenda)
S '69 (addenda)
N/A (Code Case(s))
NIA (Code Case(s))
N/A (Code Case(s))
9. Design responsibilities:
NIA
10. Opening pressure: 2485 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (nclude name and Identifying number of replacement parts):
Steam test, Jack & lap, steam seat tightness - leaked, low set-pressure, full disassembly, lapped washers to spring, Inspected, lapped seats cleaned, lubricated, assembled, steam set-pressure cert. test, Jack & lap, steam seat tightness test.
12. Remarks: No parts were replaced during the repair.
CERTIFICATE OF COMPLIANCE 1,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xi of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the wVR stamp expires April 3, 2003.
Nation/l Board Certificate of Authorization No.
81 to use the "fJR" stamp expires April 9, 2003.
JQ/ZZ,/p!
NWS Technologies, LLC Manager, QA Date Repair Oroanization Authoraed reoresentaqve Title
_\\
I, Charles F. Toegel Jr.
holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of North Carolina and employed by Hartford Steam Boiler Inspection & Insurance Co. of Hartford, CT have inspected the repair, modification or replacement described in this report on U Ltg. toal and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "yR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected it thi insp cti.
IbIlzio 2k'1iAtA NB #8462, A,N,I NC# 1073
-- tZ-ei-I'-
I tn~sortor;~i~aiate-Commissions (NB (Incl endorsements), jurisdiction,& no.)
A.
. I..
1 42
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xi
1.
Owner: AMERICAN ELECTRIC POWER P.O. Box 60 Fort Wayne IN 46801
2.
Plant: D.C.Cook Nuclear Power Plant One Cook Place. Bridgman. MI 49106 Date-Performed: 06-17-03 Unit# 2 Job Order# R0226766-05 Component# 2-SV-45C.
3.
4.
5.
Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: RCS.
a) Applicable Construction Code: ANSI B31;1. 1967 Ed.
NO Add.. Code Case: N_/A.
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989.No Addenda Identification of Components Repaired or Replaced and Replacement Comnponents 6.
Name of ASMEASTM or Name of Material Year built Repaired ASME Component AISI designation:
Manufacture Identification:
Or Code M&E#
Replaced Stamped ASP#
Yes/No 2-SV-45C SAFETY RELIEF ASME SA351 GR CROSBY M&E # 30-036392 1974 REPLACED YES VALVE (6 M 6)
CF8M ASP # 27687 SIN #
P.O. # NU190-N564994X-0003 0000027761
7. Hydrostatic NA NDE: VT-3 VT-2 Dna n...
N A N n oinl Vtrtc onn Dracclre I A-A--
P~rP-qure-in~i Test Temnerature F.
L _
143 Page 1 of 2
Page 2 of 2 Job Order/File:
R0226766-05 TQT VTLARK 1
Description of Work: Installed valve was removed and Replaced using a Refurbished Valve. No bolting was replaced. VT-2 performed per JO #
R0226935-01. FORM NVR-1 is attached.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorizatio
o.
NIA Expiration Date_
N/A Signed: ewoa e
mons Maint. Welding Supervisor DatedZ/.
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPE3CTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period
-D.Z42/31.. to o&/240/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employers shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
..I I I alu" Inspector's Signature Commissions National Board, State, Province, Endorsements Date:
07/1 2-2003 144 Page 2 of 2
FORM NVR-1 REPORT OF REPAIR J REPLACEMENT a OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027761 Rev. 1 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 314. Owner - name, address and Identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgeman, Ml 49106
5. a: Repaired pressure relief device:
Pressurizer Safety Valve b: Name of manufacturer Crosby c: Identifying nos.
HB-BP-86 N66499-00-0003 N/A steam 6 M 6 1974 (type)
(mfr's S/N)
(NB#)
(service)
(size)
(yr.buflt) d: Construction Code:
ASME Section III 1968 S 69 N/A 1
(name/section/divlslon)
(edition)
(addenda)
(Code Cases(s))
(Code Class)
6. ASME Code Section Xl applicable for Inservice Inspection:
1989 N/A N/A (edition)
(addenda)
(Code Case(s))
7. ASME Code Section Xl used for repairs, replacements-1989 N/A N/A (edition)
(addenda)
(Code Case(s))
8. Construction Code used for repairs, replacements:
1968 S '69 N/A (edition)
(addenda)
(Code Case(s))
9. Design responsibilities: N/A
10. Opening pressure: 2485 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (include namne and Identifying number of rdplacernent parts):
As-found steam test, full disassembly, inspect, clean, lap seats, buffed, lubricated, assembled. Certified set-peessure using steam. Jacked and Lapped to restore seat finish. Certified seat tightness using steam.
12. Remarks: NWS traveler# 03-10. No parts were replaced during the repair.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacement of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "stamp expires April 3, 2003.
National goard Certificate of Authorization No.
81 to use the "stamp e pires April 9, 2003.
______3_
NWS Technologies, LLC Manager, QA Date Repair Organization Auth ed repres ivle Title CERTIFICATE OF INSPECTION V I,
Charles F. Toegel Jr.
holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of North Carolina and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair, modification or replacement described In this report on v/P,%o 3and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section XI of the of the ASME Code and the National Board Inspection Code "VR and hNR rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report Furthermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected wih t in seln.
Zg28/pa ht,4 o
h --
NB 8462, A,Nl NC#1073 batel 7F "Id%=Veifte q ndure
-/
Commissions (NB (ncl endorsements). Jurisdiction,& no.)
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OlR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-17-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0226770-06.
One Cook Place. Bridrman. MI 49106 Component# 2-SV-45B Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: RCS.
a) Applicable Construction Code: ANSI B31A1. 1967 Ed.
NO Add.. Code Case: N/A.
(b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM or Name of Material Year built Repaired ASME Component AISI designation:
Manufacture Identification:
Or Code M&E#
Replaced Stamped ASP#
Yes/No 2-SV-45B SAFETY RELIEF ASME SA351 OR CROSBY M&E
30-036392 1974 REPLACED YES VALVE (6 M 6)
CF8M ASP # 27687 S/N #
P.O. #NUi9-N56499-0040002 0000027761
7. Hydrostatic NA NDI: VT-3. VT-2 Dn.,..,,o i
M N A NMn-,;o1 rmro;n PrPUa11rP PreqqnTEr ne.1 Teqt Temmerature F.
146 Page 1 of 2
Page 2 of 2 Job Order/File:
R0226770-06 TqT CLARR-1
_vs ax.
Description of Work: Installed valve was removed and Replaced using a Refurbished Valve. No bolting was replaced. VT-2 performed per JO #
R0226935-01. FORM NVR-1 is attached.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
g N/A Expiration Date N/A Signed: DewaY Wit.Z Welding Supervisor Date_______
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0l /vz 03 to Co
/L o/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employers shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions fl'.R2 971 National Board, State, Province, Endorsements Inspector's Signature
-Date:
07 /
2 2003 147-.
Page 2 of 2
FORM NVR-1 REPORT OF REPAIR 0 REPLACEMENT 0
OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by:
NWS Technologies, LLC Purchase Order# 190-0000027761 Rev. I 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 314. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgeman, Ml 49106
5. a: Repaired pressure relief device:
Pressurizer Safety Valve b: Name of manufacturer Crosby c: Identifying nos.
HB-BP-86 N564990-D0002 I
(type)
(mfes S/N)
(I d: Construction Code:
ASME Section Ill 1968 (namelsectlonldivislon)
(edition)
6. ASME Code Section XI applicable for inservice inspection:
7. ASME Code Section XI used for repairs, replacements:
8. Construction Code used for repairs, replacements:
NIA NNB#)
S '6 (adden steam 6M6 (service)
(size) 9 N/A ida)
(Code Cases(s))
(
1974 (yr.bullt) 1 (Code Class) 1989 (edition) 1989 (edition) 1968 (edition)
N/A (addenda)
NIA (addenda)
S '69 (addenda)
N/A (Code Case(s))
N/A (Code Case(s))
N/A (Code Case(s))
9. Design responsibilities: NIA
10. Opening pressure: 2485 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (include name and Identifying nurrnber of replacement parts):
As4ound steam test, full disassembly, Inspect, clean, lap seats, buffed, lubricated, assembled. Certified set-pressure using steam. Jacked and Lapoed to restore seat finish. Certified seat tightness using steam.
12. Remarks: NWS traveler# 03-9; No parts were replaced during the repair.
CERTIFICATE OF COMPLIANCE 1,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacement of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2003.
National oard Certificate of Authorization No.
SI use O
R",stamp expires April 9, 2003.
t/2/ 3 ANWS Technologies, LLC 4
Manager, QA Date R Repair Organization t
rdtle CERTIFICATE OF INSPECT1IN I,
Charles F. Toegel Jr.
holding a valid commission Issued by The National Board of Boiler andPressure Vessel Inspectors and certificate of competency issued by the jurisdiction of North Carolina and employed by Hartford Steam Boiler of CT of Hartford, CT have Inspected the repair, modification or replacement described In this report on Cand state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "
and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described in this report. Furthermore, neither the undersigned nor my employer shall be liable in any manner for any personal Injury, property damage or loss of any kind arising from or connected wi this ins ect n.
4t/102 NB #8462, A, N, I NC# 1073 Ins or's Sigrature Commissions (NB (ncl endorsements), Jurisdiction,& no.)
/
148 I
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl
1.
Owner: AMERICAN ELECTRIC POWER Date Performed: 06-10-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2
2.
Plant: D.C.Cook Nuclear Power Plant Job Order# R0227620-03 One Cook Place. Bridgman. MI 49106 Component# 2-TK-87
3.
Work Performed by: AEP/D.C. COOK Maintenance DePartment
4.
Identification of System: CVCS
5.
(a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements: 1989. No Addenda
6.
Identification of Components Repaired or Replaced and Replacement Components Name of ASMEASTM or Name of Material Identification:
Year built Repaired ASME Component AISI designation:
Manufacture M&E#
Or Code ASP#
Replaced Stamped P.O.#
Yes/No 2-TK-87 (12) 1/2 "x 5/8" ASME SA193, B-7 N/A M&E 00-022115 N/A REPLACED NO STUDS ASP-25070 (11)5/8" ASTM F-436-93 N/A M&E 30-212690 N/A REPLACED NO WASHERS ASP-20515 (11) 5/8" NUTS ASME SA 194-89 NIA M&E 30-211880 N/A REPLACED NO GR 2H HEAVY ASP-21351l
7. Hydrostatic NA Pneumatic NA Nomial Overatin Pressure N/A NDE: VT-3 Pressure: psi Test Tem eratre F.
J 149 Page 1 of 2
Page 2 of 2 Job Order/File: 1R0227620-03 I !9T C JA SI 2
Description of Work: The manway cover was installed using new Tapered Bolts.
(1 M)Nuts. (1 M)ashers and an 0 Ring..-
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this reRair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of A6 rization N
N/A Expiration Date-N/A Signed: D e Ti.
Welding Supervisor Date_____
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period NAZA 2/03 to OG/2 a/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Purthermore, neither the Inspector nor his employer" shall be liable in any manner for any personal injury or property damage or of loss of any kind g from or connected with this inspection.
aio~U.ll Commissions tl
3 OO4 o
7I Inspector's Signature National Board, State, Province, Endorsements Date:
0 7 /-g 2003z A
Page 2 of 2 150
Page I of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-22-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0233318-01 One Cook Place. Bridfman. MI 49106 Component# 2-OME-3-1-HSD-3L Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: ANSI B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM game of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-OME-3-1-HSD-3L ROD END COVER, UINS #4340 ENERTECH M&E # 30-023634 N/A REPLACED NO SNUBBER ASP # 12673 PISTON ROD, kSTM A668-85 ENERTECH M&E #30-023600 N/A REPLACED NO SNUBBER ASP # 10600
PISTON, ASTM A668-85 ENERTECH M&E #30-023595 N/A REPLACED NO SNUBBER ASP 10600
7. Hydrostatic NA NDE: VT-3 Pnw~,n ati 1A WN nanal t-1rnfiiri Pr#-casnr Pressure: nsi Test Temnerature F.
i' 151 Page 1 of 2
Page 2 of 2 Job OrderFlile:
R0233318-01 ISI CLASS 1
Description of Work: Refurbished Snubber. This snubber did not change installed location. VT-3 performed per Repetitive Task JOA # R0099996-17.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this rpair andor repIacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Sign ec i
sMaint. Welding Supervisor Date7-Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 0q/+/-2,/3 to 0 b/. 0/0:0
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector'nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
p~tJ~L
/
Cnmmisinons M
R 00oo471 Inspector's Signature National Board, State, Province, Endorsements Date:
07/4 2003 I
152 ;;
Page 2 of 2
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0233452-01 One Cook Place. Bridgman. MI 49106 Component# 2-SV-3-1 Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-SV-3-1 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED/ P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
S/N# BN6343 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM30 (Inconel X-750)
ASP # 27622
7. Hydrostatic NA NDE: N/A, -
Pneuimatic. MA Wfm;nn1 r1m.-ratilne Pri---mirp-Pressure: Wsi Test Temnerature F.
153; Page 1 of 2
Page 2 of 2 Job Order/File: R0233452-01 TRI T (CT. A 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process, FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair andlor replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date p N/A Signed: Joseph A. Giuffre c cal Maintenance Manager Date f'"-J-v Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 22.- 03 to~ otcOgS,
and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Commissions MT `300ql I
Inspector's Signature National Board, State, Province, Endorsements Date:
07
/I, 2003
154 Page 2 of 2 II Arge n
t ina',', I-1-- . 11 I ........
`717`
..!, 17.`: '-
FORM NVR-1 REPORT OF REPAIR M REPLACEMENT E OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg. SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 314. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant One Cook Place Bridgmen, MI 49106
5. a: Repaired pressure relief device:
Main Steam SafeWy Valve b: Name of manufacturer Consolidated I Dresser c: Identifying nos.
3707RA-RT22 BN6343 (type)
(mfrs SIN) d: Construction Code:
ASME Section III 1968 (name/section/dlvision)
(edition)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
nla steam (NB#)
(service)
S '69 (addenda)
(Cod 6"
(size) n/a le Cases(s))
1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)
S '69 (addenda) n/a (yr.built) 2 (Code Class) n/a (Code Case(s))
rn/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities: n/a
10. Opening pressure: 1085 psig Set-pressure adjustment made at:
NWS Technologies, LLC using steam
11. Description of work (include name and identifying number of replacement parts):
Initial test, disassembled, repla6ed disc with X750 disc, repaired, certified set-pressure and seat tightness on~steam.
12. Remarks: Replaced disc. New (X750) disc S/N ADM30. NWS traveler # 03-160.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code WVR' and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
National Board Certificate of Authorization No.
81 too se the/NR" stanip expires April 9, 2006.
NWS Technologies, LLC Manager, QA Date Repair Organization Au+orlzed reprotntative Title I,
Carl R. Enos holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair.-modification or replacement described in this report on 5/H o 3 and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section Xl of the of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes ahy warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the.undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this' inpection.
X-q /O3 (ov.
A v NB # 8460, A, N, I TN# 2236 Date Inspectors Signature Commissions (NB (ind endorsements). jurisdiction,& no.)
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production I
PS.l of 2
Dresser Flow Control, Dresser Inc. Wa. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (twine and address o NPT CerUficate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pit I Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-( narne and address ofpuchaser)
3. Location of InstallatIon American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman. Michinan 4910.
II t nmue ss )
4. Type OS283 SB637 (nconel X-750) 170 KSI NIA 2003 (ift rWno)
(mat apec no.)
(tensDestrength)
(CRN)
(yearkdit)
5. ASME Code Section III, Division 1:
1968 Summer 1969 A Article 9 NIA (edition)
(addenda date)
(daSs)
(Code Case no.)
6. Fabricated in accordance with Const. Spec. ( Div. 2 only)
NA Revision N/A Date NIA (no)
7. Remarks:
Serial Numbers Are Used In Ueu Of NPT Stamping.
6. Nom. thickness (In.)
NIA Min. design thickness (In.)
N/A Dia. ID (ft & in.)
N/A Length overall (ft. & In.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each itern of this report Part or Appurtenance
.1 Part or Appurtenance Serial Number ADMI19 '
National Board No.
In Numerical Order Part or Appurtenance Serial Number National Board No.
In Nun ierical Order (1)
(2)
(3)
(4)
(5)
(6)
(7)
(5)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25) 4 ADM20 f ADM21 V F
--4 ADM22W ADM23 V
=;
I~~
ADM24V AflAA9Sd I.
ADM26 W 1.
ADM27 "
=; :.
I~~~~~~~~~4 ADM28 "
ADM29 i/
ADM30 v -.
ADM31 '
ADM32 V (26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)-
(35)
(36)
(37)
(38) -
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50) 4 4
I I
,~~~~~
II i
I
10. Design pressure N/A psi Temp.
N/A
F.
Hydro. Test pressure 2250 PSIG at temp. 'F (when applicable) s Supplemental Information I the form of lists. Sketches, or drawings maybe used provided (1) size Is B-li2x 11, (2) informafton In Items 2 and 3 on this Data Report Is Included on each sheet (3) each sheet Is numbered and the number of sheets Is recorded at the top of this form.
156
T12d 10U1I FORM N.2 (Back -
Pg. 2 of 2 )
Cerfcata Hole&s Seri Nfs.
ADU19 through ADM32 CERFICATIMO OF OESIGN Design specificatdons efied by W A P.E. State NIA Reg. No.
NWA Design rsporr aetifid by WA P.E. Statc NIA Reg. No.
NIA (w~n Ipicae CERTIFrATE OF COMPLUACE We crtfy the Uetements made k h repor cre eorre and tsht his {(hese)
Disc cft= to Ie tutes orconudon doff AME Code, Secdon 11, Oialon 1.
PT Cerficate of Authortion No.
NJ.244 E*=ires Data j!
Name SEE LINE I Signed fh W%
i.
(NPT C09fla Hdd)
(
prosen I
CERTIFCATE OF 1E1MCTION l, the undersigned, hoWng a Wald commis Issued by the National Board of Oder and Pre Vessel ispectos and te State or Pmvic of LOWJINA mndemployedby HSBCT of HARIFORD, CT.
ha kpectd ese dribed hi t Data Repcn a
-n d
3
,and stalt lhato the bot of my knoWadge and bef, 1he Ceate Holder has facatd tese parts or pprtonans hi accordace wit the ASWE Code, SIon
.MDiin 1. Each part isted ha been authW W &ampig on fs da shown above.
by sgng M cerate, neither be ispectornor his emloyer makes anywanrmly, epessed or implied, conening Me equnment desmfied ha lihs Data ReporL Fterrnae, neMer tie hispector nor NIo smtoyerulia!h be tble In any maner for any penonal 4q or pqpwrty dwEwge cb d'.2-anykiond ang rnorcne mliskispeclon.
Dale C 0.2 ;Z-"t3
§ g,
i 4
7gG'
_A~e~~haaiw f#ai
~
.hd1em zaspa.en.
157
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2
2.
Plant: D.C.Cook Nuclear Power Plant Job Orderf R0233453-01 One Cook Place. Brideman. MI 49106 Component# 2-SV-3-4
3.
Work Performed by: AEP/D.C. COOK Maintenance Deoartnent
4.
Identification of System: MS
5.
(a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add., Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda
6.
Identification of Components Repaired or Replaced and Replacement Components Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#'
YeslNo 2-SV-3-4 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED) P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SIN# BN6342 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES SIN # ADM25 (Inconel X-750)
ASP #27622
7. Hydrostatic NA NMIP<- VIA Pne.tmat.i.
MA Naminsltinz1 -evtm~
_.aens
.t Tact 1Pnrxr Mal AL A
.. mvat-v 158 Page 1 of 2
Page 2 of 2 Job Order/File: R0233453-01 TRI VT A I.AQ 27 Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process, FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giu l
ical Maintenance Manager Date
'w3 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 04/2203 to ObAQ/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
Inspector's Signature Commissions KT-30 (471l National Board, State, Province, Endorsements
-Date:
20
/l JI3G20 159 Page 2 of 2
FORM NVR-1 REPORT OF REPAIR E REPLACEMENT i OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated I Dresser c: Identifying nos.
3707RA-RT22 BN6 (type)
(mfes d: Construction Code:
ASME Section III (name/section/division) 34 s/I
,2 n/a steam 6"
4)
(NB#)
(service)
(size) 1968 S'69 n/a (edition)
(addenda)
(Code Cases(s))
(I n/a (yr.built) 2 (ode Class)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacemehts:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)
S '69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1085 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (include name and identifying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on. steam.
12. Remarks: Replaced disc. New (X750) disc SIN ADM25. NWS traveler # 03-159.
CERTIFICATE OF COMPLIANCE 1, _
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
NOaial BB ard Certificate of Authorization No.
81 to use thy "N1"Jstarp expires April 9, 2006.
3/X7:9-NW0STechnologies, LLC Manager, QA-Date Repair Organization
)thorized repsentative Title CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on 15 and state that to the best of my knowledge and belief, this repair, modification or replacement has beef completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and wNR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Fuithermore. neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
1Li/03.
O.k, g
-.,....~
NB#8460, A,Nl TN#2236 Date Inspectors Signature Commnissions (NB (inc endorsements). junsdiction,& no.)
,/
160 II
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. of 2
Dresser Flow Control, Dresser Inc, La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and addss cf NPT Certificate Hdoder)
2. Manufactured for American Eiectrlc Power Co. DC Cook Nuc Pit / Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-(nane and addness ofpurchaser)
3. Location of Installation American Electric Power Co. DC Cook Nuciear Plant One Cook Place Bridgeman, Michigan 4910r-
1
-~~~( name and addess )
4. Type OS283 SB637 (Inconel X-750) 170 KSI NJA 2003 (drawhVg nMo (matl spec. no.)
(tensmit treng)
(RN) yearbulit)
5. ASME Code Section III, Division 1:
1968 Summer 1969 A Article 9 NIA
(*edlin)
(addendadate)
(cas)
(Code Case no.)
6. Fabricated In accordance with Const. Spec. ( Div. 2 only)
NIA Revision N/A Date N/A (no)
7. Remarks:
Serial Numbers Are Used In Ueu Of NPT Stamping.
8. Nom. thickness (in.)
NtA Mn. design thickness (In.)
NJA Dia. ID (ft. & In.)
N/A Length overall (ft. & In.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each tternl of this report Part br Appurtenance Serial Number ADMIG -/
National Board No.
In Numerical Order (1)
(2)
(3)
(4) 15)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(1 8)
(1 9)
(20)
(21)
(22) 1(23)
(24)
(25)
ADM20 If
-l ADM71 it i
ADM22 '
ADM23 V
.9 ADM24V
.9 ADM25V/
.9 ADM26 11 ADM27 V ADM28 9' ADM29 i/
Part or Appurtenance National Serial Number Board No.
in Numerical Order (26) cm (27 (28)~
(29 _
(30)
(31)
(32)
(33) _
(34)
(37)
(38) -
(39)
(40)
(41)
(42),
(43)
(44) -
(45)
(46)
(47)
(48)
(49)
(50) _
ADM30 4
ADM31 V ADM32 V 4.
1.
10. Design pressure N/A psi Temp.
NIA
F.
Hydro. Test pressure 2250 PSIG at temp. F (wthen applicable)
Supplemental informatIon In the form of Uists. Sketches, or drawings may be used provided (1) size Is 8-112 x 11, (2) Information In Hems 2 and 3 on this Data Report Is Included on eadc sheet. (3) each sheet Is numbered and the number of sheets Is recoded at the top of this form.
161
TO'd lfl.
FRM N-2 (Back-PPg. 2 of 2
Carlficat Holders Serl Nos.
ADM19 tmugh ADM32 CERTIF TION OF DESIGN Design sped caliorm cerfied by WA PE. State lVA Reg. No.
iWA (when 3n41ct21)
Design repot cerified by W
P.E. State HIA Reg. No.
NWA (when A ft)
C9RWCATE OF COMUAMCE We certlify tgat st atements made hI l report are corret nd that lis (hse )
Dis conrs to the ruteas ccoorUtdon of the ASM Code, Section I1, Oivisim 1.
NPT Certificatei ofAau0 ion No.
N-2434 Eqfres WA20 Date A 4 03-Name SEE LINE I Signad f "
(NP CezltIw Haidw)
CERTIFICATE OF INSPECTION the undeisigned, holding a varld commifsion bsued by the National Doard of eler and P ure Vessel fhspectors and tie Se or Prvi=
of LOUISMA Vnd enployed by H_ CT of RT hRDChipected ieseilanudescdbedifsDataRepvfton
£;;P-
,andutatethattotha bet o my knoAedg ard belief, the Certcate holder has bbrio asa pat or apputronances hI accorbn withi le ASME Code, Scion M. Diduson 1. Eath part isted has been authortd f stamrin on tt dal9*wn tabove.
By sipV Uis c
,ificat.
nilther The hspector nor his employer makes any waranty, expressed orinplied, concerding tge equipment desced hI this Data Report Fetmnnem, neither thespector nor his employer shall be le hI any manner for any personal "wy or prope danmge or loss of any kid ftg or cori hishitPL
,L1 Date c,.2
-3 S
iCommisons LR. 759.
A_(N.
ft ond, endomenmts) AM state or VW am) 162.
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section Xl 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-26-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0233454-01 One Cook Place. Briduman. MI 49106 Component# 2-SV-1A-4 Work Performed by: AEPID.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.O.#.
2-SV-1A-4 SAFETY RELIEF 3707RA-RT22 CONSOLIDATEDI P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL#)
S/N# BN6326 DISC, VALVE ASME SB637 DRESSER M&E #30-037699 2003 REPLACED YES S/N # ADM27 (Inconel X-750)
ASP # 27622
7. Hydrostatic NA NDE: N/A Pnimnatir NA Nnmhinsd flnewraina Pre-imirt Test Temperature F.,
Pressure: psi 163 Page 1 of 2
Page 2 of 2 Job OrderfFile-R0233454-01 ISI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-I is attached. A new material valve disc was installed during this refurbishment/
testing process, FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffre M4t l1_ntenance Manager Date v;iSi Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period Ott/22/03 to 06 /2!?,Z03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
s e o S
Inspector's Signature Commissions Mt l30014-1 National Board, State, Province, Endorsements Date:
o-1 / l 2003 164 Page 2 of 2
FORM NVR-1 REPORT OF REPAIR 0 REPLACEMENT R OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for: American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated / Dresser c: Identifying nos.
3707RA-RT22 BN6326 (type)
(mfrs SIN) p d: Construction Code:
ASME Section III 1968 (name/section/division)
(edition)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
n/a NB#)
S'6 (adder steam 6"
(service)
(size) n/a 7da)
(Code Cases(s))
n/a (yr.built) 2 Code Class) 1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda)
I n/a (addenda)
I '69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities: n/a
10. Opening pressure:
1065 psig Set-pressure adjustment made at NWS Technologies, LIC using steam
11. Description of work (include name and identiying number of replacement parts):
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness onsteam.
12. Remarks: Replaced disc. New (X750) disc S/N ADM27. NWS traveler# 03-151.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
Nati nal Board Certificate of Authorization No.
81 to use theNR" sta expires April 9, 2006.
NWS Technologies, LLC Manager, QA Date Repair Organization entative Title CERTIFICATE OF INSPECTION I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of Tennessee and employed by Hartford Steam Boiler of CT of Haitford, CT have inspected the repair, modification or replacement described in this report on 511h. rand state that to the best of my knowledge and belief, this repair, modification or replacement has 6ein 7completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection..
I______
0
/?.
G NB 8460, A, N, I TN#2236 Date Inspectoes Signature Commissions (NB (inc endorsements), jurisdiction,& no.)
165
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. I of 2
Dresser Flow Control, Dresser Inc la. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria. Louisiana 71309-1430 (n ame and address of NPT Ceficate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc PIt/ Nuc Gen Group 500 Cirde Dr Buchanan, Michigan 49107-( (name and address ofpurchasew)
3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman. Michigan 49106-(name and address)
4. Type OS283 SB637 (Inconel X-750) 170 KSI N/A 2003 (drawin ngX)
(Mar hpec no.)
(tenasileareo nt)
(CRN)
(year but)
5. ASME Code Section III, DIvision 1:
1968 Summer 1969 A Article 9 N/A
( edln )
(addenda date)
(cbaSs)
(Code Cami no.
6. Fabricated in accordance with Const. Spec. (Dtv. 2 only)
NWA Revision N/A Date NWA (no)
7. Remarks:
Serial Numbers Are Used In Ueu Of NPT Stamping.
8.Nom.thickness(in.)
NIA Min.designthickness(In.)
N/A Dia.ID(fL&in.)
N/A Length overall ( fL & in.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each itemi of this report Part or Appurtenance Part or Appurtenance Serial Number ADMI9 "
National Board No.
In Numerical Order (1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
ADAM 0
.4 ADM21 v?
ADM22 ;t 4
ADM23 V ADM24V 4
ADM25 a/
ADMI2BV I~~~~
A!M27 V
-002 ADW2 V ADM30 W -.
ADM31 V ADM32 V Part or Appurtenance National Serial Number Board No.
In Numerical Ord'er (26)
(2 7 )
(28)
(29)
(30)
( 3 1 )
( 3 2 )
(33)
(35)
(35)
( 3 7 )
(38)-
( 3 9 )
(40) -
(4 1 )
(42)
(43)
(4 4 )
(4 5 )
(4456))
(47)
(48)
(49)
(50)
10. Design pressure N/A psi Temp.
NIA
F.
Hydro. Test pressure 2250 PSIG at terpp. OF (when appilcable)
Supplemental ifomation In the form of lists. Sketches, or drawings may be used provided (1) size Is &122x 11, (2) Information in Items 2 and 3 on this Data Report Is Included'on each sheet (3) each sheet Is numbered and the number of sheets is recorded at tMe top of this form.
166
TO'd b101 FORMN-2 (Back-g.2f 2 )
Certficat Holdees Serid Nos.
ADUR1 Utouh ADM32 CERlIFICATION OF DES1GN Destgn spelficaions certfied by NIA P.E. State NA Reg. No.
WFA Design repoW erlfiod by WA PA. State NWA Reg. No.
WA c~fFCeM E Or CONULLMS We cry at se sttements made hn mi meprtare coe e at2 (l2e1e) con*rms to 16 mles f Ocnsb an of(te ASME Cade, Section 111, ivislon 1.
NFT Cefic fAue o
dfalon No.
11 Expires
' n 100 Date 3
NS I
JNE3I Sgnd __ __
(wNP Caem" HoWW)
WMAWA0n)
CERTIFCATE OF INSPECTION 1, he undersigned, holding a valid cwomission uad by the National Board of Boler and Pmswrw Vessel Ispectors and the State orPmvine f LOUIS 4and eploed by H CT tHTFORD, CT.
have inspeded hese iams descued in hIs Data epMn t
C 3
,and att that tIne best of my knowladge and beief ft Cedificate Wkd has friubd these pft or rpflances In a rce vft Me ASME Code, Sedrwn
1. Divislon 1. Each part Isted has been autlwOzed U tamping on fe data wna tboe.
By s*ign Its cerficale, adther the ikweedr nor his employer makes any waanty, 6xpressed or implied, concerning le equipment desuwed in ths Data Report Futthemo, neliher Me Inspector nor hi mployer shag be Kable in any rrauer for any personal hIlmy or priparty damage or bss of any kIdadadu or onned ungtsklsp adl
/9 Date
~zs--3 t A 7 4g (1ar7. pd. oruonme
) m eta orpiw. VW n) 167 J
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI
1.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-30-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2
2.
Plant: D.C.Cook Nuclear Power Plant Job Order# R0234195-01 One Cook Place. Brid&man. MI 49106 Component# 2-SV-IA-2
3.
Work Performed by: AEP/D.C. COOK Maintenance Department
4.
Identification of System: MS
5.
(a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section XI Utilized for Repairs or Replacements: 1989. No Addenda
6.
Identification of Components Repaired or Replaced and Replacement Components Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Wanufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No 2-SV-1A-2 SAFETY RELIEF 3707RA-RT22 CONSOLIDATED, P.O. #190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
S/N # BN6328 DISC, VALVE ASME SB637 DRESSER M&E # 30-037699 2003 REPLACED YES S/N # ADM21 (Inconel X-750)
ASP #27622
7. Hydrostatic NA NDE: N/A Pneumatic NA Nominal Ooeratine Pressure Pressure: DSi Test Temnerature F.
-
r
or----
168 Page 1 of 2
Page 2 of 2 Job Order/File:
R0234195-01 ISI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giiuffre M.ghnte riance Manager Date 7-/:">c'J Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period I'4I/O23 to 06/AZO/3
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
.ji o\\L:
Commissions
{<lV 3 00 q 7 1 Inspector's Signature National Board, State, Province, Endorsements Date:
67/1 l-Z 03 Jo
/
1 6
9~~~~~~~~~~~
Page 2 of 2
FORM NVR-1 REPORT OF REPAIR ES REPLACEMENT 0 OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by:
NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard, Spartanburg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer Consolidated / Dresser c: Identifying nos.
3707RA-RT22 BNE (type)
(mfes d: Construction Code:
ASME Section III (namefsection/division) 6321
V?
B n/a steam 6"
n/a
0)
(NB#)
(service)
(size)
(yr.built) 1968 S'69 n/a 2
(edition)
(addenda)
(Code Cases(s))
(Code Class)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edition) 1968 (edition)
'n/a (addenda) n/a (addenda)
S'69 (addenda) n/a (Code Case(s))
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1065 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
11. Description of work (Include name and Identiyirng number of replacement parts)r Initial test. disassembled, replaced disc' with X750 disc, repaired, certified set-pressure and seat tightness on stear.
12. Remarks: Replaced disc. New (X750) disc SIN ADM21. NWS traveler# 03-153.
CERTIFICATE OF COMPLIANCE 1,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the VR" stamp expires April 3. 2006.
Natgnal Board Certificate of Authorization No.
81 el use t stain expires April 9, 2006.
NWS Technologies, LLC Manager, QA Date Repair Organization Authdrnzed reoreeftative Title
--I f*II CERTIFICATE OF INSPECTION" I,
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of
. Tennessee and employed by Hartford Steam Bolter of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on
,g/3 and state thattothe best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this 'report Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal injury, property damage or loss of any kind arising frorm or connected with this inspection.
(/?§ -'--
Gil,----
NB #8460, A, N, I TN# 2236 Date Inspectors Signature Commissions (NB (nin endorsements). jurisdiction.& no.)
170
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. 1 of 2
Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. 0. Box 1430 Alexandria, LouisIana 71309-1430 (nume and
=ess of NPT cerificate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Plt I Nuc Gen Group 500 Cirde Dr Buchanan, Michigan 49107-
- (name and address of pwchaser)
3. Location of Installation Arnerican Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michdpan 49106 (name and address)
4. Type OS283 SB637 (Inconel X-750) 170 KSI NMA 2003 (dawlng nri)
(tman apec no.
(tendleh trength)
(CRN)
(YeaWKft)
5. ASME Code Section III, Division 1:
1968 Summer 1969 A ArtIcle 9 N/A (edaton)
(a dendadate)
(ass )
(Code ce n.)
6. Fabricated In accordance with Const. Spec. ( Div. 2 only)
NIA Revision WA Date NIA (o)
7. Remarks:
Serial Numbers Are Used In iUeu Of NPT Stamping.
8. Nom. thickness (in.)
N/A Mh. desIgn thickness (In.)
WA Dia. ID (ft. & in.)
N/A Length overall (ft. & in.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each Itenm of this report T
Part or Appurtenance Serial Number National Board No.
In Nurnerical Order Part or Appurtenance Serial Number National Board No.
In Nunierical Order (1)
(2)
(3)
(4)
(R5)
(6)
(7)
O (9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
ADM19 /
ADM20 'i ADM21 V
1 ADM22
I~~~
ADM23 V ADM24.V I~
ADM25%/
ADM26 IJ 4
ADM27 V ADM28 V I~~~~~~~
ADM29 %I 4
ADM30 i 4
ADM31 V-(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(38).
(37)
(38)-
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
I I
- II I
I I
ADM32 V I
4 4
4
.1 4
4
_________________________________ 4
10. Design pressure NIA psi Temp.
N/A
F.
Hyd.
Test pressure 2250 PSIG at temp. F (when applicable)
' Supplemental information in the form of lists. Sketches, or drawings may be used provided (1) size Is 8-1/2 x 11, (2) information In items 2 and 3 on this Data Report Is Induded on eah sheet (3) each sheet Is numbered and the number of sheets Is recorded at the top of this forraL 171.
T'd-1.
FOR66N2 (Back-Pg.2of 2
Carlficato Hoders Serial Ns ADMI9 tuough ADM32 CERTICATION OF DESIGN Design speclfcations cerfihed by WA P.E. State WA Reg. No.
W4A (When apwkpt I
Design repoitcerdfied by A
P.E. State IWA Reg. No.
NIA cmrFCAE OF COPaNCE We curty thal te statements made Ih hils report ar cct end oIat his (these)
Disc corfbms tI te rules of cors dan d the ASME Code, Secon 11, Divion 1.
NPT Ceocate of Authotirlon No.
N-2434 Expires
_1__M_
Dato N
2RFFQR T3 Name SE INEU II 1 Signs md at (uK"e COdAC HOW CoECATE oF ues;PEcnoN l the undesined, holing a vzrd contnission Issed by to Mo6nal Bw~d of Odler rind Ra VesselI nspectms and ti Mate, or RWIMc dr LOUIS"Z andeVlodby HS9C&
d HARTFORD CT ba heintspedfed le bwdesa W
hIn WD&Aca~pMlo m e Sz 3 a
and tttlist b Me b85t c my knowledge nd belief, ie Certifc& Hoder ha fab ted tse pat or pusnanos In accordance wMd he ASMVE Code, SCfon ll, Division 1. Each part Isted has been uhorized t napg aOn te data Jhown above.
By signig is cerificate, neither lhe irspector nor h eloyr makes any warnty, qrcssd or impled, concening Me equipment descrlied i this Data ReporL Furcteromr, neifte the Inspector ro hI employer shalg be Ilabe h any ranmer for ny personal Injury or prporty damage o bss d any Wid af or connew htts hfspoccL4 Date o2-%'-3 4*
mn ion75 (Au~~o~md Nuctm MPI*WV
~~(NOt. s.e.n endomuemaft) amn sito orpio. uWd MT-
172
Page 1 of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions for the ASME Code Section XI 1.
2.
3.
4.
5.
Owner: AMERICAN ELECTRIC POWER Date Performed: 05-28-03 P.O. Box 60 Fort Wayne IN 46801 Unit# 2 Plant: D.C.Cook Nuclear Power Plant Job Order# R0234196-01 One Cook Place. Bridgman. MI 49106 Component# 2-SV-lB-l Work Performed by: AEP/D.C. COOK Maintenance Department Identification of System: MS (a) Applicable Construction Code: USAS. B31.1. 1967 Ed.
NO Add.. Code Case: N/A (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements: 1989. No Addenda Identification of Components Repaired or Replaced and Replacement Components 6.
Name of ASMEASTM Name of Material Year built Repaired ASME Component or AISI Manufacture Identification:
Or Code designation:
M&E#
Replaced Stamped ASP#
Yes/No P.O.X.
2-SV-lB-l SAFETY RELIEF 3707RA-RT22 CONSOLIDATEDY P.O. # 190-27664 N/A REPAIRED YES DRESSER VALVE (6 X 10)
(MODEL #)
SIN# BN6331 DISC, VALVE ASME SB637 DRESSER M&E #30-037699 2003 REPLACED YES SIN # ADM29 (Inconel X-750)
ASP #27622
7. Hydrostatic NA Pneumatic NA Nominal Operating Pressure NDE: N/A Pressure: psi Test Temperature F.
./
173 Page 1 of 2
Page 2 of 2 Job OrderfFle: R0234196-01 ISI CLASS 2
Description of Work:Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A new material valve disc was installed during this refurbishment/
testing process. FORM N-2 is attached. No change in plant installed location.
CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this repair and/or replacement conforms to the rules of the ASME Code,Section XI repair or replacement.
Type Code Symbol Stamp NONE Certificate of Authorization No.
N/A Expiration Date N/A Signed: Joseph A. Giuffre M a
aitenance Manager Date -
Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler Pressure Vessel Inspectors and the State or Providence of Michigan and employed by ABS GROUP INC. of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period
_________to 061-1/03
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or of loss of any kind arising from or connected with this inspection.
______________Commissions MJYAI30o 771 Inspector's Signature National Board, State, Province, Endorsements Date:
07/l-2003
./
Pe 2 of
-174 Page 2of 2.-
FORM NVR-1 REPORT OF REPAIR e REPLACEMENT 1 OF NUCLEAR PRESSURE RELIEF DEVICES
1. Work performed by:
NWS Technologies, LLC Purchase Order# 190-0000027664 Rev. 2 131 Venture Boulevard. Spartanbarg, SC 29306
2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 314. Owner - name, address and identification of nuclear power plant:
American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106
5. a: Repaired pressure relief device:
Main Steam F b: Name of manufacturer Consolidated I Dresser c: Identifying nos.
3707RA-RT22 BN6331 (type)
(mfes SIN d: Construction Code:
ASME Section III (namelsection/dlivsion)
Safety Valve I
n/a steam 6"
4)
(NB#)
(service)
(size) 1968 S'69 n/a (edition)
(addenda)
(Code Cases(s))
(
n/a (yr.built) 2
ode Class)
6. ASME Code Section Xl applicable for inservice inspection:
7. ASME Code Section Xl used for repairs, replacements:
8. Construction Code used for repairs, replacements:
1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) nla (addenda)
S '69 (addenda) n/a (Code Case(s)).
n/a (Code Case(s))
n/a (Code Case(s))
9. Design responsibilities:
n/a
10. Opening pressure:
1065 psig Set-pressure adjustment made at:
NWS Technologies, LLC using steam
11. Description of work (Include name and identifying number of replacement parts).
Initial test, disassembled, replaced disc with X750 disc, repaired, certified set-pressure and seat tightness on steam.
12. Remarks: Replaced disc. New (X750) disc S/N ADM29. NWS traveler # 03-156.
CERTIFICATE OF COMPLIANCE I,
Cesar V. Sierra certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2006.
Natiqnal Poard Certificate of Authorization No.
81 to use thNNR expires April 9, 2006.
J-1/13OP-3 NWS Technologies, LLC Manager, QA Date Repair Organization Ajorized repfentative Title CERTIFICATE OF INSPECT(DN I.
Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of-Tennessee and employed by Hartford Steam Boiler of CT of Hartford. CT have inspected the repair, modification or replacement described in this report on 5/l 4 /o3 and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and "NR* rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this Inspection.
=51, qz NB #8460, A, N, I TN# 2236 Date Inspector's Signature Commissions (NB (nd endorsements), jurisdiction.& no.)
175
FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*
As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production
PG. Iof 2
Dresser Flow Control, Dresser Inc..a. Hwy 3225 @ US Hwy 167 N
1. Manufactured and certified by P. O. Box 1430 Alexandria, Louisiana 71309-1430
.(namne and addres of fNPT certificate Holder)
2. Manufactured for American Electric Power Co. DC Cook Nuc Pit I Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-(nam and address of pwunhaser)
3. Location of Installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Brideman, Michigan 49106-namne and address)
4. Type OS283 S8637 (Inconel X-750) 170 KSI NhA 2003
( *Zwlg no.)
( marl spec no.)
lesie treng)
(CRN)
(yearbuhit)
6. ASME Code Section 1II, Division 1:
1968 Summer 1969 A Article 9 N/A (edition)
(addenda date)
(cdass)
(Code Case no.)
6. Fabricated In accordance with Const. Spec. ( Div. 2 only)
NIA Revision N/A Date NIA (no)
7. Remarks:
Serial Numbers Are Used In Lleu Of NPT Stamping.
8. Nom. thickness (In.)
NA Min. design thickness (in.)
N/A Dia. ID ( ft. & In.)
NI/A Length overall ( ft. & In.)
N/A
9. When applicable, Certificate Holders' Data Reports are attached for each itenm of this report Part or Appurtenance Serial Number ADM19 -1 National Board No.
In Numerical Order Part or Appurtenance Serial Number National Board No.
In Nurriefical Order (1)
(2)
(3)
(4) 45)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
ADM2O 1 ADM21 V ADM22 1
_I ADM23 ADM24 ADM256 ADM26 V ADM27 V i
ADM28 V ADM29,/
ADM31 v ADM32 V
.~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
i.. ~~~~~~~~
.,~~~~~~~~~~~
(26)
(7)
(28)
(29)
(0)
(31)
(32)
(33)
(34)
(36)
(37)
(38)-
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
10. Design pressure NIA psi Temp.
N/A
F.
Hydro. Test pressure 2250 PSIG at temp. OF
( when appflcable)
' Supplemental information In the form of ists. Sketches, or drawings may be used provided (1) size Is 8-12 x 1i, (2) InformatIon in Items 2 and 3 on this Data Report Is Induded on each sheet. (3) each sheet Is numbered and ihe number of sheets Is recorded at the lop of this forn.
1 7fi
N TO'd -lTdI.
FORM N-2 (Back-Pg. 2 of 2 )
Cefficata Holder's SerAd Nos.
ADMI0 Irough ADM32 CERFICATION OF DESIGN Design speclications certfied by NIA PE. State NrA Reg. No.
WA (whoM apmible)
Design rport certirsed by WA PE. SWate NA Reg. No.
N1A CeRTIFITE OF COEPUANCE We caritV if t Distatements made I his report are corret and Dat DIi (DIeae)
Disc conforms to te rules or cormtruof of lho ASM Code. Section I1, DivisIon 1.
NPWT Ceficate of AWhorUon No.
N-Eires 202004 Daba n m
SEE LINE I Sped UPT C3tfw t e)
(.idaI)drepreaeumta I CERTIFICATE OF INSPECTION 1, e undersigned, holding a vald commlssion issued by tw National Board of Boiler and ure Venal ispeclos and ti Stat o Povince of LOUSIANA andempioyedby HSBCT of HARIFORDCT.
hauispod esehm sdesk d
hislDatReporton c -
c o3
,andmgatsbattotie bsi of my bowledge and belief, toe Cercate Hder haa fricated o parts or apputloenoss In accodance with De ASME Code, Section lU, Di n t. Each part lIsted has been auborpied bnie da on Ih dotwn above.
By signihQ his ceruficate, neilher toe hIspecdar nor is employer makes any waranty, expressed or implied, concerning the equipment descred hi fiIs Data Report Furtherm, neilther Inspector or.his employer shall be ltle in any m for any personal ky or propot damnage o bss af any kid adng tkm orconnceI it inspectiorn.4 Date 0 im-is sons to#
7T (A
td Nu(Nedd.)
wd 177
Page I of 2 FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR MELACEMENTS As icquired by dhe Pravisions ol'tie ASME Code Secedon Xi L.
Ow~ner. AfS1UCAN ELECTIC. POWER Date:
June 19,2003 P.O. Box 60 FM Wayne IN 46801
2.
Plaz+/- D.CCook-NuclearPower Pli~z One~ Cook Placc, Brd=
M 49106 unit#
2 lob Order# 02294028-22 Compnentg RVHcad2-OM,-1 Peneuadou # 74 & 43
3.
We& Perob=dy.
Wes&
s Miecric Company, LWC
4.
Idetfcd&adio of Systemn ReactorHead S.
(a) Applicble Constuction Code:
A-SUM Section iii 1968
, Code Case:
M/A (b) Applicable Edtion ofSectonXaUtdlizdfoirPepairzorRoplacements:
1989 Edition
6.
Identification2 of Components Repaired or Replaced and Ieplacemexit Components NaLMe of ASMEASIM or Name of Material Ideztifieation:
Year built Repaired ASME Component AISI desegnatiow:
bMnufacture M&1E#
Or Code ASP#
Replaced Stamnped
_ _ _ _ _ _ _ _ _ _ _ _Y e s / N o RV Hea c~nedoi SB166UNS06600 Westinghouse N/A 1972 Rcurd Y
4 t +
4 4~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
7.
y=atc NIA I
%SM4M bW 3.
MDE:
r-i Pressuxe! esi Tcst Te~neiture P.
178 Page I of 2
Page 2 of 2 Description of Work:
Repair ofPT Indications in Flued Head Structure by grinding, reweldnt and final PT of repaired areas.
App. J testing completed in accardance with ASME Section XI.
Job Order/File:
03135064-12/13 _
ISI Class MC CERTICATE OF COMPLANCE We cerrify hat thc statements made in the report are correct and this repair and/or replacement confonns to the rules of the ASI'O Code, Section )a repair or replacement Type Code Symbol Stamp:
N Certiicate of Aut-iz No.
Expiration Date Signe&
eoOwrs 3igned Cite Own or owner's Desigee, Title
, CERTIFICATE OF INSE RVICE INSPECTION I, The undersigned4 holding a valid commission issued by the National Board ofBoiler Pressure Vessel nspectors and rho State or Providence of Michigan and cmployed by ABS Consultig, Inc., have inspected the components described in this Owner's Report duing the peziod..O /2.LQ1.toL gQZ
, and state that to the best of my lanowledge and belief, the Owner has perfonned examinations and taken corrective measures described in this Owner's Report in uccordance with the requirements of the ASME Code,Section XX.
By sigig this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures descnibed in this Ownes Report. Fbrthenmore, neither the lnspector norbis employer shall be liable in sny maaner for any pers6nal i injury or property damage or of loss of any kindgising fom or comnected with this inspecdon.
Co7mmissions M IT 3I O 71 Ingpectoaes signature Date: 09 /IL I.
National Board, Siatc, Provincc, Bndorscmcz~t
~~~~ 2 o 0. 3~~~~~~~~~~~~~~
179 Page 2 of 2 TOTAL P.07

ML032670622

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