IR 05000498/1986036

Insp Repts 50-498/86-36 & 50-499/86-36 on 861020-1120.No Violations or Deviations Noted.Major Areas Inspected:Const Activities,Including Site Tour,Testing & Calibr Records, Change Control Records & Completed Work

ML20212E352
Person / Time
Site:	South Texas
Issue date:	12/23/1986
From:	Bess J, Ireland R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20212E310	List: IR 05000498/1986036 ML20212E304
References
50-498-86-36, 50-499-86-36, NUDOCS 8701050302
Download: ML20212E352 (8)

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APPENDIX U.S. NUCLEAR REGULATORY COMISSION

REGION IV

NRC Inspection Report: 50-498/86-36 Construction Permits: CPPR-128 50-499/86-36 CPPR-129 Dockets: 50-498 50-499 Licensee: Houston Lighting & Power Company (HL&P)

P. O. Box 1700 llouston, Texas 77001 Facility Name: South Texas Project (STP), Units 1 and 2 Inspection At: South Texas Project, Matagorda County, Texas Inspection Conducted: October 20 through November 20, 1986 Inspector: M[.M /2 /_73//f A J. E. Bess, Reactor Instector, Engineering Dat4

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/ Section, Reactor Safety Branch Approved: [.CN[ft/artdI R. E. Ireland, Chief, Engineering Section M/J 5/f4 Date

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Reactor Safety Branch Inspection Summary Inspection Conducted October 20 through November 20, 1986 (Report 50-498/86-36;

50-499/86-36)

, Areas Inspected: Routine, unannounced inspection of construction activities including site tour, review of records pertaining to the receipt and

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installation of instrumentation components, testing and calibration records, QC personnel qualification records, nonconformance and deviation records, change control records, and completed wor Results: Within the areas inspected, no violations or deviations were identified.

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i DETAILS

• Persons Contacted Principal' Licensee Personnel

• G. B. Rogers, Construction Manager

• J. E. Geiger, Manager, Nuclear Assurance

• S. M. Dew, Deputy Project Manager

• M. Wisenburg, Deputy Project Manager

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Other Personnel 2 Bechtel Power Corporation

• L. E. Davis, Construction Manager

• R. W. Miller, Deputy Project QA Manager EBASCO Service In ,

• A. Cutrona, Project QA Manager The NRC inspector also interviewed other licensee and contractor employees during the course of the inspectio '

• Denotes those attending the exit intervie . -Site Tour + ~

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The NRC inspector toured the reactor building, control room, and auxiliary building for Unit-1-to observe construction in progress and;to: inspect '

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housekeepin '-

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No violations or deviations were identifie . Review of Records - Instrumentation Components and Systems The purpose of this inspection was to determide whether adequate '

preparation, control, review, and evaluation of records had been made, ,

whether the records reflected that requirements had'been met and whether the system of records documentation was functioning properly, Receiving Inspection Records The NRC inspector reviewed the receiving inspection records

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associated with the instrumentation components listed below:

Instruments Receiving Inspection Reports FT-205 4537 LT-102 3900

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-3-FT-6853 6747 FT-6854 6747 FT-6855 6747 PT-514 10598 PT-524 10598 PT-534 10598 PT-544 10598 PT-7411 6747

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FT-417 3614 FT-427 3614

~FT-437 3614 FT-867 4537 LT-3925- 4563 PT-861 5261 LT-932 3614 LT-50 LT-527 329 LT-547 329 The documents were reviewed to determine whether:

(1) Receiving inspection documents properly and uniquely identified received instrument components and associated item (2) Applicable engineering and functional specifications (regarding size,-type, material,etc.)ofreceiveditemswereme (3) The required instrument component characteristics, material, performance tests, environmental and seismic qualification tests, and other specification requirements were me (4) Original records or certification system met requirements of l

applicable criteri No violations or deviations were identifie Installation Records The NRC inspector reviewed documentation pertaining to the j' installation of instrumentation and components. The documents are,^

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• Instrumentation Work Package, No. AICV-FT-0205

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AWS D1.1 Structural Welding Inspection Report, Report

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No. 1-00947I

• Stud Anchor Installation and Inspection Report,: Report-

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No. 1-116581 i

l Instrumentation Wnrk Package, No. AI-EW FT-6854

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Change Modification Form, File No. M5. * Instrumentation Work Package, No. AIMS-PT-0514

AWS D1.1 Structural Welding Inspection Report, No. 1-01047-I AWS D1.1 Structural Welding Inspection Report, No. 1-00992I

Instrumentation Work Package, No. AIMS-PT-0534

Instrumentation Work Package, No. AIMS-PT-0544 In the areas reviewed, the records reflected the following:

(1) The most recent and approved design and construction documents were used during installatio ,

(2) Instruments and associated items were installed in the location specifie (3) Materials and methods used for supports and anchors (including welds)metapplicablespecification (4) Required inspections were performed, recorded, reviewed, and evaluated by qualified personne (5) Inspection records were complete and satisfied documentation requirement No violations or deviations were. identified. .

c. Testing and Calibration Records The NRC inspector reviewed the calibration and data sheets which reflected " actual conditions" of the following instruments:

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Instruments Systems

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FT-0867 Residual Heat' Removal PT-0861 Residual Heat Removal FT-0205 Reactor-Coolant -

FT-6853 ~~ Component Cooling Water FT-417 Reactor Coolant -

FT-427 Reactor Coolant LT-0102 Boric Acid Tank'

In the areas reviewed the records confirmed that: #

(1) Required tests and calibrations were performed as required, (2) Approved procedures and equipment were used,

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(3) Test equipment was calibrated as specified, and (4) Test data and results were properly documented and evaluate No violations or deviations were identified, Personnel Qualification Records

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The NRC inspector reviewed the qualification records for nine inspection (QC) personnel in detail to determine whether:

(1) The system of craft and inspection personnel qualification records met stated requirements and were being maintained in a-current status; and 1 (2) The records were sufficient to reasonably support qualification i in terms of certification, experience, proficiency, training, testing as applicabl No violations or deviations were identifie , 3,

. Nonconformance and Deviation Reports ,

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The NRC inspector reviewed nonconformance'and deviation' reports relative to the installation of safety-related instrumentation components and equipment. The records reviewed'are listed below:

NCR No. SJ-03070

NCR No. SJ-03212

NCR No. SJ-03343

Field Sketch Change Notice 1-IC-0450

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Field Sketch Change Notice 1-IC-0470 The documents were reviewed to determine if the records:

(1) Were legible, complete, and promptly reviewed by qualified personnel;

- (2) Had been routinely processed, timely evaluated, and controlled through established channels for resolution of the root cause of problems; (3) Were properly' ideratified and stored, indicated current status, and could be retrieved in a reasonable time; and (4) Included the status of corrective actions or resolution No violations or deviations were identified.

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-6-f. Change Control Records The NRC inspector reviewed change control records relative to the installation of safety-related instrumentation components. The documents reviewed are listed below:

FieldChangeRequest(FCR)-BZ-00464

Field Change Request (FCR) - DZ-00444

Field Change Request FCR) - DZ-00508

Field Change Request FCR) - DZ-00543 Field Change Request FCR) - DZ-00652

Drawing Change Notice (DCN) - SM159Z00106

Drawing Change Notice (DCN) - SM159Z00108

DrawingChangeNotice(DCN)-SC159Z00205

Drawing Change Notice (DCN) - SC159Z00216 The documents were reviewed to determine whether:

(1) Records associated with design and sfield changes reflected timely review and evaluation by qualified personnel;,

(2) Records ensured that only the most recent approved documents,

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including design changes, were used in th~e field; and

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(3) Records of nonconformance to design requirements included preparation of a nonconformance repor ,

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No violations or deviations were identifie g. Completed Work -

The NRC inspector visually inspected completed work to determine whether specific instruments, components and associated devices had been' installed in accordance with NRC requirements. The instruments inspected are as follows:

Instrument Serial N Vendor PT-524 A86170006 Tobar PT-514 A86170001 Tobar PT-7411 409516 Rosemont FT-205 A84430001 Tobar LT-102 752-2600 ITT-Barton FT-6853 409430 Rosemont FT-427 752-2378 ITT-Barton FT-417 752-2374 ITT-Barton PT-861 A8447011 Tobar FT-867 A84430006 Tobar LT-507 N1480024 Veritrak LT-527 N1500039 Veritrak

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-7-The referenced instruments were inspected in accordance,with NRC ,'

requirements'and the attributes listed below:

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(1) Location, configuration, and in'stallation are according to the latest approved . design and construction drawing .

(2) Specified instrument components and associated items had _been; use ._

(3) Components had been correctly and permanently identified.-

(4) Cleanliness requirements had been ma'intained or otherwise satisfie (5) Installed equipment was adequately protected from adjacent construction activities and protective coatings, plugs, bushings, and other materials had been osed as specifie (6) Nonconforming components or conditions had been identified and controlled in accordance with approved procedure The NRC inspector observed during this inspection that the following instruments were of concern as listed below:

(1) PT-7411 - had a 1/2" pipe plug missing out of the manifold test port. The plug was taped to the instrumen (2) FT-205 - vent valve plugs were missin (3) FT-417, FT-418, FT-419 - had excessive amount of debris (metal l shavings, dust, dirt) on the transmitters and associated tubin (4) FT-867 - manifold valve was missing two 1/4" tubing plugs on test connection The NRC inspector discussed the above findings with the senior resident inspector. The senior resident inspector stated that a violation (498/8631-01) had been issued pertaining to similar

' concerns in the area of housekeeping. The licensee's response to the referenced violation by letter dated November 26, 1986, indicated a

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commitment to an aggressive program which would properly control the i preservation of installed equipment. At the time of this inspection,

! the licensee was still in the process of implementing these commitments.

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The above issues will be reviewed in conjunction with the NRC followuponviolation(498/8631-01).

No violations or deviations'were identified.

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-8-4.- Exit Interview The NRC inspector met'with licensee representatives (denoted in paragraph 1) and Mr. C. Johnson, the NRC senior resident inspector on i

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November 20, 1986, and summarized the scope and findings of.the inspection.

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