IR 05000335/2019002

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Integrated Inspection Report 05000335/2019002 and 05000389/2019002
ML19210C251
Person / Time
Site: Saint Lucie  NextEra Energy icon.png
Issue date: 07/25/2019
From: Randy Musser
NRC/RGN-II, Division Reactor Projects II
To: Moul D
Florida Power & Light Co
Reeder D
References
IR 2019002
Download: ML19210C251 (11)


Text

July 25, 2019

SUBJECT:

SAINT LUCIE UNITS 1 AND 2 - INTEGRATED INSPECTION REPORT 05000335/2019002 AND 05000389/2019002

Dear Mr. Moul:

On June 30, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Saint Lucie Units 1 and 2. On July 25, 2019, the NRC inspectors discussed the results of this inspection with Mr. DeBoer and other members of your staff. The results of this inspection are documented in the enclosed report.

The NRC inspectors did not identify any finding or violation of more than minor significance.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Randall A. Musser, Chief Reactor Projects Branch 3 Division of Reactor Projects

Docket Nos. 05000335 and 05000389 License Nos. DPR-67 and NPF-16

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000335 and 05000389

License Numbers:

DPR-67 and NPF-16

Report Numbers:

05000335/2019002 and 05000389/2019002

Enterprise Identifier: I-2019-002-0018

Licensee:

Florida Power & Light Company

Facility:

Saint Lucie Units 1 and 2

Location:

Jensen Beach, FL 34957

Inspection Dates:

April 01, 2019 to June 30, 2019

Inspectors:

T. Morrissey, Senior Resident Inspector

S. Roberts, Resident Inspector

A. Wilson, Project Engineer

Approved By:

Randall A. Musser, Chief

Reactor Projects Branch 3

Division of Reactor Projects

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees

performance by conducting an integrated inspection at Saint Lucie Units 1 and 2 in accordance

with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for

overseeing the safe operation of commercial nuclear power reactors. Refer to

https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

Type

Issue Number

Title

Report Section

Status

LER 05000335/2019-001-00

LER 2019-001-00 for St.

Lucie, Unit 1, Automatic Reactor Trip Caused by Main

Generator Ground Resulting

in Generator Lockout/Loss of

Load

71153

Closed

PLANT STATUS

Unit 1 began the inspection period at rated thermal power (RTP). On April 25, 2019 the unit

automatically tripped from RTP due to a main generator ground and associated generator

lockout. On May 9, 2019, the unit was cooled down to Mode 5 (< 200oF). The ground condition

was repaired and the unit was restarted on June 20, 2019 and reached RTP on June 22, 2019.

Unit 2 operated at or near RTP for the entire inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in

effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with

their attached revision histories are located on the public website at http://www.nrc.gov/reading-

rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared

complete when the IP requirements most appropriate to the inspection activity were met

consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection

Program - Operations Phase. The inspectors performed plant status activities described in

IMC 2515 Appendix D, Plant Status and conducted routine reviews using IP 71152, Problem

Identification and Resolution. The inspectors reviewed selected procedures and records,

observed activities, and interviewed personnel to assess licensee performance and compliance

with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.01 - Adverse Weather Protection

Summer Readiness Sample (IP Section 03.01) (1 Sample)

(1)

The inspectors evaluated summer readiness of offsite and alternate alternating

current (AC) power systems on May 30, 2019.

Seasonal Extreme Weather Sample (IP Section 03.02) (1 Sample)

(1)

The inspectors evaluated the licensee's readiness for seasonal extreme weather

conditions prior to the onset of hurricane season on May 30, 2019.

External Flooding Sample (IP Section 03.04) (1 Sample)

(1)

The inspectors evaluated the licensee's readiness to cope with external flooding on

May 30, 2019.

71111.04 - Equipment Alignment

Partial Walkdown Sample (IP Section 03.01) (5 Samples)

The inspectors evaluated system configurations during partial walkdowns of the following

systems/trains:

(1)

Unit 2, 2A and 2C charging pumps while the 2B charging pump was out of service

(OOS) for maintenance, on April 23, 2019

(2)

Unit 2, 2B high pressure safety injection (HPSI) train, while the 2A HPSI train was

OOS for planned maintenance, on May 6, 2019

(3)

Unit 1, 1B emergency diesel generator (EDG), while the 1A EDG was OOS for

planned maintenance, on May 14, 2019

(4)

Unit 2, 2A emergency core cooling system (ECCS) train while the 2B ECCS train was

OOS for a weld repair associated with a socket weld of V07332 (bypass valve for 2B

containment spray pump discharge valve), on May 29, 2019

(5)

Unit 1, 1B component cooling water (CCW) train while the 1A CCW heat exchanger

(HX) was OOS for planned maintenance, on May 30, 2019

71111.04S - Equipment Alignment

Complete Walkdown Sample (IP Section 03.02) (1 Sample)

(1)

The inspectors evaluated system configurations during a complete walkdown of the

Unit 2 HPSI system on April 17, 2019.

71111.05Q - Fire Protection

Quarterly Inspection (IP Section 03.01) (6 Samples)

The inspectors evaluated fire protection program implementation in the following selected

areas:

(1)

Unit 1, 1B switchgear room, on April 1, 2019

(2)

Unit 1, 1A ECCS area, reactor auxiliary building (RAB), -10 foot (ft) elevation, on

April 28, 2019

(3)

Unit 1, CCW system area, on May 8, 2019

(4)

Unit 2, 2B switchgear room, on June 14, 2019

(5)

Unit 2, A and B vital battery rooms, on June 26, 2019

(6)

Unit 1, RAB -0.5 ft elevation, on June 27, 2019

71111.07A - Heat Sink Performance

Annual Review (IP Section 02.01) (1 Sample)

The inspectors evaluated readiness and performance of the:

(1)

1A CCW HX by verifying periodic maintenance was in accordance with Electric Power

Research Institute (EPRI) HX performance monitoring guideline, NP-7552, on

May 27 - 30, 2019.

71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance

Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (3 Samples)

(1)

On April 11, 2019, the inspectors observed licensed operator performance in the

control rooms, for both Unit 1 and Unit 2, during operations surveillance procedure

0-OSP-53.01, Reactive Power Lagging Capability Test.

(2)

On May 9, 2019, the inspectors observed licensed operator performance in the Unit 1

control room when cooling down the plant from normal operating temperature to

Mode 5 in accordance with general operating procedure 1-GOP-305, Reactor Plant

Cooldown - Hot Standby to Cold Shutdown.

(3)

On June 20-21, 2019, the inspectors observed licensed operator performance in the

Unit 1 control room during power ascension from one percent thermal power to 45

percent thermal power in accordance with general operating procedure 1-GOP-201,

Reactor Plant Startup - Mode 2 to Mode 1.

Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)

(1)

On April 4, 2019, the inspectors observed a simulator-based licensed operator

requalification training emergency plan evaluation on the control room simulator. The

simulated scenario included a steam generator tube leak, a manual reactor trip, and

the steam generator tube leak degrading into a tube rupture. The degradation of the

reactor coolant system boundary resulted in an Alert emergency classification which

required a simulated notification to the State of Florida and the NRC.

71111.12 - Maintenance Effectiveness

Routine Maintenance Effectiveness Inspection (IP Section 02.01) (2 Samples)

The inspectors evaluated the effectiveness of routine maintenance activities associated with

the following equipment and/or safety significant functions:

(1)

Unit 2, action request (AR) 2311852, ground on HVS-1B containment fan cooler, on

April 23, 2019

(2)

Unit 1, EDG system, system health report, dated May 6, 2019

71111.13 - Maintenance Risk Assessments and Emergent Work Control

Risk Assessment and Management Sample (IP Section 03.01) (6 Samples)

The inspectors evaluated the risk assessments for the following planned and emergent work

activities:

(1)

Unit 2, elevated risk with 2B charging pump OOS for planned maintenance and

containment cooler HSV-1B OOS due to a motor ground, on April 23, 2019

(2)

Unit 2, elevated risk with 2A containment spray (CS) pump and 2A low pressure

safety injection (LPSI) pump OOS for planned maintenance, on May 8, 2019

(3)

Unit 1, shutdown risk assessment with 1B intake cooling water (ICW) header OOS to

support removal of the 1B CCW HX for planned maintenance, on May 10, 2019

(4)

Unit 1, elevated risk with the 1A EDG OOS for planned maintenance, from

May 13-14, 2019

(5)

Unit 1, elevated risk with the 1A CCW HX OOS for planned maintenance, on

May 28, 2019

(6)

Unit 2, elevated risk with the 2B ECCS train OOS for an emergent weld repair of a

socket weld for V07332 (bypass valve for 2B containment spray pump discharge

valve), on May 29, 2019

71111.15 - Operability Determinations and Functionality Assessments

Operability Determination or Functionality Assessment (IP Section 02.02) (5 Samples)

The inspectors evaluated the following operability determinations and functionality

assessments:

(1)

Unit 2, AR 2308656, B hot leg injection check valve, V3526, seat leakage, on

April 16, 2019

(2)

Unit 2, ARs 2310862, 2311010, pipe clamps missing on CCW piping to radiation

monitors RM-26-1 and RM-26-2, on April 19, 2019

(3)

Unit 2, AR 2306232, 2C charging pump breaker-wrong sensor tab and settings

found, on April 22, 2019

(4)

Unit 1, AR 2317351, 1A1 safety injection header check valve (V3227) seat leakage,

on June 13, 2019

(5)

Unit 1, AR 2312829, Unit 1 control room heating, ventilation, and air conditioning

(HVAC) door needing repair, on June 25, 2019

71111.18 - Plant Modifications

Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02) (1 Sample)

The inspectors evaluated the following temporary or permanent modifications:

(1)

Unit 2, engineering change (EC) 293128, containment fan cooler 2-HVS-1B fast

speed coil bypass, on April 29, 2019.

71111.19 - Post-Maintenance Testing

Post Maintenance Test Sample (IP Section 03.01) (5 Samples)

The inspectors evaluated the following post maintenance tests:

(1)

Unit 2, work order (WO) 40594978, MV-09-13, auxiliary feed water (AFW) 2A and 2B

discharge, switch replacement, on April 8, 2019

(2)

Unit 1, WO 40660796, replace refueling water tank (RWT) level transmitter,

LT-07-2D, power supply on April 22, 2019

(3)

Unit 1, WO 40664017, calibrate and replace 1A EDG temperature switch

TS-59-003A, on May 15, 2019

(4)

Unit 2, WO 40614974, V3659, safety injection header A isolation valve (minimum

flow) maintenance, on May 20, 2019

(5)

Unit 2, WO 40283289, control element assembly (CEA) subgroup 18 power supply

replacement, on May 21, 2019

71111.20 - Refueling and Other Outage Activities

Refueling/Other Outage Sample (IP Section 03.01) (1 Sample)

(1)

Unit 1 Forced Outage (April 25 - June 21, 2019)

On April 25, 2019, St. Lucie Unit 1 was in Mode 1 at 100 percent reactor power.

At 0918 hours0.0106 days <br />0.255 hours <br />0.00152 weeks <br />3.49299e-4 months <br /> the reactor tripped due to a generator lockout during reactive power

lagging capability testing when the generator backup ground protection relay tripped.

Automatic turbine and reactor trips occurred in response to the lockout as expected.

An event investigation determined that the direct cause of the generator ground

resulted from failure of the ground wall insulation in the stator winding. The

inspectors evaluated Unit 1 forced outage activities from April 25, 2019 until the unit

was returned to service on June 21, 2019. The inspectors completed applicable

portions of sections 03.01a, 03.01b, 03.01, 03.01d-1, and 03.01e-1 of IP 71111.20.

71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance tests:

Inservice Testing (IP Section 03.01) (1 Sample)

(1)

Unit 2, 2-OSP-21.01C, "2C Intake Cooling Water Pump Code Run," on May 16, 2019

Surveillance Tests (other) (IP Section 03.01) (3 Samples)

(1)

Unit 1, 1-SMI-69.02, "Engineered Safeguards Actuation System - Channel Functional

Test," on April 8, 2019

(2)

Unit 1, 1-OSP-63.01, "RPS Logic Matrix Test," on April 26, 2019

(3)

Unit 1, 1-OSP-69.14A, ESF - 18 Month Surveillance for EDG Start on SIAS Without

LOOP and 24-Hour Load Run - Train A, on May 13-14, 2019

OTHER ACTIVITIES - BASELINE

71151 - Performance Indicator Verification

The inspectors verified licensee performance indicators submittals listed below:

BI01: Reactor Coolant System (RCS) Specific Activity Sample (IP Section 02.10) (2 Samples)

(1)

Unit 1 (April 1, 2018, through March 31, 2019)

(2)

Unit 2 (April 1, 2018, through March 31, 2019)

BI02: RCS Leak Rate Sample (IP Section 02.11) (2 Samples)

(1)

Unit 1 (April 1, 2018, through March 31, 2019)

(2)

Unit 2 (April 1, 2018, through March 31, 2019)

71152 - Problem Identification and Resolution

Semiannual Trend Review (IP Section 02.02) (1 Sample)

(1)

The inspectors reviewed the licensees corrective action program for potential

adverse trends that might be indicative of a more significant safety issue.

Annual Follow-up of Selected Issues (IP Section 02.03) (1 Sample)

The inspectors reviewed the licensees implementation of its corrective action program

related to the following issue:

(1)

AR 2307010, SE-59-1A1, (2A EDG day tank fill valve) leaks by, on June 24, 2019.

This issue was selected due to its impact to the operability of the 2A EDG.

71153 - Followup of Events and Notices of Enforcement Discretion

Event Report (IP Section 03.02) (1 Sample)

The inspectors evaluated the following licensee event reports (LERs) which can be

accessed at https://lersearch.inl.gov/LERSearchCriteria.aspx:

(1)

LER 05000335/2019-001-00, Automatic Reactor Trip Caused by Main Generator

Ground Resulting in Generator Lockout/Loss of Load. The inspectors determined

that it was not reasonable to foresee or correct the cause discussed in the LER

therefore no performance deficiency was identified. The inspectors also concluded

that no violation of NRC requirements occurred. This LER is closed.

Personnel Performance (IP Section 03.03) (1 Sample)

(1)

On April 25, 2019 at 0918 hours0.0106 days <br />0.255 hours <br />0.00152 weeks <br />3.49299e-4 months <br />, St. Lucie Unit 1 experienced a reactor trip due to a

loss of load from a turbine trip. The inspectors reviewed operator performance in

response to the trip, operator logs, computer and recorder data, and the post trip

report to verify plant equipment, and operations personnel, responded appropriately.

The inspectors provided details regarding operator and equipment performance to

NRC management. The licensee determined that a ground developed on the

generator stator and protective relays initiated the turbine trip. The inspectors verified

the cause of the trip was appropriately resolved prior to unit restart. The unit was

restarted on June 20, 2019 and was returned to RTP on June 22, 2019. Related LER 05000335/2019-001-00, is closed above.

OTHER ACTIVITIES - TEMPORARY INSTRUCTIONS, INFREQUENT AND ABNORMAL

60855.1 - Operation of an Independent Spent Fuel Storage Installation at Operating Plants

Operation of an Independent Spent Fuel Storage Installation at Operating Plants (1 Sample)

(1)

The inspectors evaluated the licensees independent spent fuel storage installation

cask loading of Unit 1 dry shielded cask (DSC)-088, during the week of

March 31, 2019 and Unit 2 DCS-094, during the week of May 19, 2019. Specifically,

the inspectors observed/reviewed the following activities:

  • Fuel selection and fuel loading

Heavy load movement of DSC-088 and DCS-094

Drying and backfill evolutions

Closure welding and non-destructive weld evaluations

Transfer and transport evolutions

Radiological field surveys

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On July 25, 2019, the inspectors presented the integrated inspection results to Mr.

DeBoer and other members of the licensee staff.