ENS 52477
ENS Event | |
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05:00 Nov 12, 2016 | |
Title | Part 21 - Seizure of Fuel Injector on Emergency Diesel Generator |
Event Description | The follow is a summary of the Part 21 report that was received via fax:
Engine Systems Inc. (ESI) began a 10CFR21 evaluation on November 12, 2016, following the seizure of a fuel injector at Entergy Operations Inc. - Arkansas Nuclear One (ANO). ANO had completed installation of new fuel injectors on both of their EMD emergency diesel generator sets. During post-maintenance surveillance testing the fuel injector installed in the #7 cylinder of unit K4A seized (injector S/N 16C2 3186). During an attempt to shut down the unit, operators were unable to reduce the engine's load because of the seized injector/fuel rack. The seized fuel injector was then returned to ESI for failure analysis where it was received on November 16. The failure investigation determined that foreign material within the injector was the cause of the seizure. The report (8002768-FA) was completed on December 8, 2016, and submitted to the customer for review. The root cause of the failure was determined to be foreign material which likely entered the fuel injector during manufacture/assembly. Once the injector was installed on the engine, it was during engine surveillance (run) testing that this foreign material migrated into the plunger and bushing assembly. This decreased the running clearance between the components which ultimately lead to seizure. Component: EMD Fuel Injector, Part Number 40084720. Entergy Operations Inc.- Arkansas Nuclear One is the only customer to whom ESI has supplied suspect fuel Injectors. |
Where | |
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Engine Systems, Inc Rocky Mount, North Carolina (NRC Region 1) | |
Organization: | Engine Systems, Inc |
Reporting | |
10 CFR 21.21(d)(3)(i), Failure to Comply or Defect | |
Time - Person (Reporting Time:+1331.03 h55.46 days <br />7.923 weeks <br />1.823 months <br />) | |
Opened: | Tom Horner 16:02 Jan 6, 2017 |
NRC Officer: | Steven Vitto |
Last Updated: | Jan 6, 2017 |
52477 - NRC Website | |
Engine Systems, Inc with 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect | |
WEEKMONTHYEARENS 565382023-03-28T04:00:00028 March 2023 04:00:00
[Table view]10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Defect Identified in Emergency Diesel Generator Governor ENS 556052021-11-09T17:00:0009 November 2021 17:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Report - Hinge Pin Retainer Plug Defective on Diesel Check Valve ENS 555312021-08-20T16:00:00020 August 2021 16:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Pressure Regulator Valve Failure ENS 553472021-05-11T16:00:00011 May 2021 16:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Initial Report - Deviation Identified Loose Zinc Anodes Installed in Heat Exchangers for Diesel Generators ENS 544672020-01-08T05:00:0008 January 2020 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Inadequate Selenium Surge Suppressor Thread Modification ENS 543502019-09-06T04:00:0006 September 2019 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Emd Fuel Injectors Seized Plunger and Bushing ENS 542362019-08-22T04:00:00022 August 2019 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Cracked Spray Tip on Emd Fuel Injector ENS 537632018-11-30T05:00:00030 November 2018 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect En Revision Imported Date 12/24/2018 ENS 536002018-07-19T04:00:00019 July 2018 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Motor Operated Potentiometer Defect ENS 533022018-02-01T04:00:0001 February 2018 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Refurbished Pressure Regulator May Result in Emergency Diesel Generator Failure to Start ENS 527982017-06-08T04:00:0008 June 2017 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Report - Defective Motor Operated Potentiometer ENS 524662016-12-21T05:00:00021 December 2016 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Issues Identified with the Enterprise Diesel Engine Subcover ENS 524772016-11-12T05:00:00012 November 2016 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Seizure of Fuel Injector on Emergency Diesel Generator ENS 511292015-06-05T22:12:0005 June 2015 22:12:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Incorrect Part Number Relay Shipped to Brunswick Nuclear Plant ENS 489602013-04-19T04:00:00019 April 2013 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Report - Esi Refurbished Emergency Diesel Generator Cylinder Heads May Have Valve Keeper Seals Missing ENS 485642012-12-06T05:00:0006 December 2012 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Esi Refurbished Emergency Diesel Generator Cylinder Head with Foreign Material in Intake Port 2023-03-28T04:00:00 | |