ENS 48564
ENS Event | |
---|---|
05:00 Dec 6, 2012 | |
Title | Esi Refurbished Emergency Diesel Generator Cylinder Head with Foreign Material in Intake Port |
Event Description | The following information is a summary of a Part 21 Report from Engine Systems, Inc. (ESI) concerning a condition reportable under 10 CFR 21.
ESI reports that they received notification about foreign material found within a refurbished cylinder head supplied to the Cooper Nuclear Station by ESI. Specifically, Cooper discovered two hand tools (picks) within the intake port on the cylinder head. The tools were discovered by Cooper after installation of the head onto the diesel engine and while attempting to adjust the intake valve backlash. ESI supplied the refurbished cylinder head for a Cooper-Bessemer KSV engine to Cooper Nuclear Station (Part Number 13-KSV-11-6, Serial Number 6K2201) in August 2010. The refurbishment activity was performed at the Cameron Compression (OEM) facility in Casper, Wyoming. The most likely scenario is that the cylinder head was oriented with the inlet port facing up during installation of the valve spring keeper seals. After installation of the seals, the tools were placed on top of the cylinder head. It is presumed the tools fell into the inlet port and settled in the intake valve seating area. The tools are small in size (approximately 5 inches long with a 5/8 inch handle) and were not visible from the exterior of the head. ESI considers this occurrence to be an isolated incident and that Cooper Nuclear Station is the only affected customer. Previous shipments of similar cylinder heads are not suspect. |
Where | |
---|---|
Engine Systems, Inc Rocky Mount, North Carolina (NRC Region 1) | |
Organization: | Engine Systems, Inc |
Reporting | |
10 CFR 21.21(d)(3)(i), Failure to Comply or Defect | |
Time - Person (Reporting Time:+6.02 h0.251 days <br />0.0358 weeks <br />0.00825 months <br />) | |
Opened: | Tom Horner 11:01 Dec 6, 2012 |
NRC Officer: | Bill Huffman |
Last Updated: | Dec 6, 2012 |
48564 - NRC Website | |
Engine Systems, Inc with 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect | |
WEEKMONTHYEARENS 565382023-03-28T04:00:00028 March 2023 04:00:00
[Table view]10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Defect Identified in Emergency Diesel Generator Governor ENS 556052021-11-09T17:00:0009 November 2021 17:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Report - Hinge Pin Retainer Plug Defective on Diesel Check Valve ENS 555312021-08-20T16:00:00020 August 2021 16:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Pressure Regulator Valve Failure ENS 553472021-05-11T16:00:00011 May 2021 16:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Initial Report - Deviation Identified Loose Zinc Anodes Installed in Heat Exchangers for Diesel Generators ENS 544672020-01-08T05:00:0008 January 2020 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Inadequate Selenium Surge Suppressor Thread Modification ENS 543502019-09-06T04:00:0006 September 2019 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Emd Fuel Injectors Seized Plunger and Bushing ENS 542362019-08-22T04:00:00022 August 2019 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Cracked Spray Tip on Emd Fuel Injector ENS 537632018-11-30T05:00:00030 November 2018 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect En Revision Imported Date 12/24/2018 ENS 536002018-07-19T04:00:00019 July 2018 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Motor Operated Potentiometer Defect ENS 533022018-02-01T04:00:0001 February 2018 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Refurbished Pressure Regulator May Result in Emergency Diesel Generator Failure to Start ENS 527982017-06-08T04:00:0008 June 2017 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Report - Defective Motor Operated Potentiometer ENS 524662016-12-21T05:00:00021 December 2016 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Issues Identified with the Enterprise Diesel Engine Subcover ENS 524772016-11-12T05:00:00012 November 2016 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Seizure of Fuel Injector on Emergency Diesel Generator ENS 511292015-06-05T22:12:0005 June 2015 22:12:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 - Incorrect Part Number Relay Shipped to Brunswick Nuclear Plant ENS 489602013-04-19T04:00:00019 April 2013 04:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Part 21 Report - Esi Refurbished Emergency Diesel Generator Cylinder Heads May Have Valve Keeper Seals Missing ENS 485642012-12-06T05:00:0006 December 2012 05:00:00 10 CFR 21.21(d)(3)(i), Failure to Comply or Defect Esi Refurbished Emergency Diesel Generator Cylinder Head with Foreign Material in Intake Port 2023-03-28T04:00:00 | |