BYRON 2002-0050, Response to NRC Bulletin 2001-01, Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles.

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Response to NRC Bulletin 2001-01, Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles.
ML021330388
Person / Time
Site: Byron  Constellation icon.png
Issue date: 04/26/2002
From: Lopriore R
Exelon Nuclear
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
BL-01-001, BYRON 2002-0050
Download: ML021330388 (6)


Text

Exelon,. Nuclear Exelon Generation Company, LLC www.exeloncorp.com Byron Station 4450 North German Church Road Byron, IL61010-9794 April 26, 2002 LTR: BYRON 2002-0050 File: 1.10.0101 United States Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001 Byron Station Unit 1 Facility Operating License No. NPF-37 NRC Docket No. STN 50-454

Subject:

Byron Station Unit 1 Response to NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles" On August 3, 2001, the NRC issued NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles." This bulletin requires that the following information be submitted to the NRC within 30 days after plant restart following the next refueling outage:

- a description of the extent of reactor pressure vessel head penetration nozzle leakage and cracking detected, including the number, location, size, and nature of each crack detected; and

- if cracking is identified, a description of the inspections, repairs, and other corrective actions taken to satisfy applicable regulatory requirements.

Pursuant to 10 CFR 50.54, "Conditions of Licenses," paragraph (f), Attachment 1 to this letter provides the Byron Station Unit 1 30-day response. This response is due to the NRC by April 29, 2002.

April 26, 2002 U.S. Nuclear Regulatory Commission Page 2 If you have any questions or desire additional information regarding this letter, please contact William Grundmann, Regulatory Assurance Manager, at (815) 406-2800.

Raectful ly, Richard P. Lopriore Site Vice President Byron Nuclear Generating Station RPL/MR/dpk

Enclosures:

Attachment 1, Byron Station Unit 1 Response to NRC Bulletin 2001-01 cc: Regional Administrator - NRC Region III NRC Senior Resident Inspector- Byron Station NRC Project Manager - NRR - Byron Station Office of Nuclear Facility Safety - Illinois Department of Nuclear Safety

STATE OF ILLINOIS )

COUNTY OF OGLE )

IN THE MATTER OF EXELON GENERATION COMPANY, LLC ) Docket Numbers BYRON STATION UNIT I STN 50-454

SUBJECT:

Byron Station Unit I Response to NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles" AFFIDAVIT I affirm that the content of this tran:

knowledge, information and belief.

Site Vice President Byron Nuclear Generating Station Subscribed and sworn to before me, a Notary Public in and for the ,ate above named, this _ _ __ day of S. .. ..

Af~WI.20 62- F N I Niry Public

ATTACHMENT I Byron Station Unit I Response to NRC Bulletin 2001-01 "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles"

Attachment 1 Byron Station Unit I Response to NRC Bulletin 2001-01 On August 3, 2001, the NRC issued NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles." This bulletin requires that the following information be submitted to the NRC within 30 days after plant restart following the next refueling outage:

5. Addressees are requestedto provide the following information within 30 days after plant restartfollowing the next refueling outage:
a. a description of the extent of vessel head penetration (VHP) nozzle leakage and cracking detected at yourplant, including the number, location, size, and nature of each crack detected;
b. if cracking is identified, a description of the inspections (type, scope, qualification requirements,and acceptance criteria),

repairs, and other corrective actions you have taken to satisfy applicableregulatory requirements. This information is requested only if there are any changes from priorinformation submitted in accordance with this bulletin.

Byron Station Unit I Response

a. a description of the extent of VHP nozzle leakage and cracking detected at your plant, including the number,location, size, and nature of each crack detected;

Response

No VHP nozzle leakage or cracking was detected during refueling outage B1 R11 in March 2002. The following inspections were performed on the reactor pressure vessel (RPV) head during refueling outage B1 R1 1:

Pre and post-outage VT-2 examinations of the accessible areas on top of the RPV head (i.e., control rod drive mechanism housings) were performed at normal reactor coolant system pressure. No evidence of leakage, boric acid residue, or degradation of material due to corrosion was identified during these inspections.

VT-1 examinations were performed on the core exit thermocouple clamp assemblies. There was no evidence of erosion, corrosion, or wear of the bolting material, and there were no instances of bolting material degradation due to corrosion. These connections, which are disassembled each refueling outage, were specifically examined for leakage by VT-2 qualified personnel during unit startup and no abnormal conditions were identified.

Page 1 of 2

Attachment I Approximately 20% of the bare metal RPV surface was visually inspected to confirm the inspection results of a previous leak on the reactor head vent valve discovered during refueling outage B1R03 in 1990; no boric acid accumulation or head wastage was observed.

b. if cracking is identified, a description of the inspections (type, scope, qualification requirements,and acceptance criteria),repairs,and other corrective actions you have taken to satisfy applicableregulatory requirements. This information is requested only if there are any changes from priorinformation submitted in accordancewith this bulletin.

Response

No VHP nozzle leakage or cracking was identified during refueling outage B1 R1 1; therefore, no inspections, repairs, or other corrective actions were required.

Page 2 of 2

Text

Exelon,. Nuclear Exelon Generation Company, LLC www.exeloncorp.com Byron Station 4450 North German Church Road Byron, IL61010-9794 April 26, 2002 LTR: BYRON 2002-0050 File: 1.10.0101 United States Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001 Byron Station Unit 1 Facility Operating License No. NPF-37 NRC Docket No. STN 50-454

Subject:

Byron Station Unit 1 Response to NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles" On August 3, 2001, the NRC issued NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles." This bulletin requires that the following information be submitted to the NRC within 30 days after plant restart following the next refueling outage:

- a description of the extent of reactor pressure vessel head penetration nozzle leakage and cracking detected, including the number, location, size, and nature of each crack detected; and

- if cracking is identified, a description of the inspections, repairs, and other corrective actions taken to satisfy applicable regulatory requirements.

Pursuant to 10 CFR 50.54, "Conditions of Licenses," paragraph (f), Attachment 1 to this letter provides the Byron Station Unit 1 30-day response. This response is due to the NRC by April 29, 2002.

April 26, 2002 U.S. Nuclear Regulatory Commission Page 2 If you have any questions or desire additional information regarding this letter, please contact William Grundmann, Regulatory Assurance Manager, at (815) 406-2800.

Raectful ly, Richard P. Lopriore Site Vice President Byron Nuclear Generating Station RPL/MR/dpk

Enclosures:

Attachment 1, Byron Station Unit 1 Response to NRC Bulletin 2001-01 cc: Regional Administrator - NRC Region III NRC Senior Resident Inspector- Byron Station NRC Project Manager - NRR - Byron Station Office of Nuclear Facility Safety - Illinois Department of Nuclear Safety

STATE OF ILLINOIS )

COUNTY OF OGLE )

IN THE MATTER OF EXELON GENERATION COMPANY, LLC ) Docket Numbers BYRON STATION UNIT I STN 50-454

SUBJECT:

Byron Station Unit I Response to NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles" AFFIDAVIT I affirm that the content of this tran:

knowledge, information and belief.

Site Vice President Byron Nuclear Generating Station Subscribed and sworn to before me, a Notary Public in and for the ,ate above named, this _ _ __ day of S. .. ..

Af~WI.20 62- F N I Niry Public

ATTACHMENT I Byron Station Unit I Response to NRC Bulletin 2001-01 "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles"

Attachment 1 Byron Station Unit I Response to NRC Bulletin 2001-01 On August 3, 2001, the NRC issued NRC Bulletin 2001-01, "Circumferential Cracking of Reactor Pressure Vessel Head Penetration Nozzles." This bulletin requires that the following information be submitted to the NRC within 30 days after plant restart following the next refueling outage:

5. Addressees are requestedto provide the following information within 30 days after plant restartfollowing the next refueling outage:
a. a description of the extent of vessel head penetration (VHP) nozzle leakage and cracking detected at yourplant, including the number, location, size, and nature of each crack detected;
b. if cracking is identified, a description of the inspections (type, scope, qualification requirements,and acceptance criteria),

repairs, and other corrective actions you have taken to satisfy applicableregulatory requirements. This information is requested only if there are any changes from priorinformation submitted in accordance with this bulletin.

Byron Station Unit I Response

a. a description of the extent of VHP nozzle leakage and cracking detected at your plant, including the number,location, size, and nature of each crack detected;

Response

No VHP nozzle leakage or cracking was detected during refueling outage B1 R11 in March 2002. The following inspections were performed on the reactor pressure vessel (RPV) head during refueling outage B1 R1 1:

Pre and post-outage VT-2 examinations of the accessible areas on top of the RPV head (i.e., control rod drive mechanism housings) were performed at normal reactor coolant system pressure. No evidence of leakage, boric acid residue, or degradation of material due to corrosion was identified during these inspections.

VT-1 examinations were performed on the core exit thermocouple clamp assemblies. There was no evidence of erosion, corrosion, or wear of the bolting material, and there were no instances of bolting material degradation due to corrosion. These connections, which are disassembled each refueling outage, were specifically examined for leakage by VT-2 qualified personnel during unit startup and no abnormal conditions were identified.

Page 1 of 2

Attachment I Approximately 20% of the bare metal RPV surface was visually inspected to confirm the inspection results of a previous leak on the reactor head vent valve discovered during refueling outage B1R03 in 1990; no boric acid accumulation or head wastage was observed.

b. if cracking is identified, a description of the inspections (type, scope, qualification requirements,and acceptance criteria),repairs,and other corrective actions you have taken to satisfy applicableregulatory requirements. This information is requested only if there are any changes from priorinformation submitted in accordancewith this bulletin.

Response

No VHP nozzle leakage or cracking was identified during refueling outage B1 R1 1; therefore, no inspections, repairs, or other corrective actions were required.

Page 2 of 2