05000317/LER-2010-001

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LER-2010-001, Reactor Trip Due to Water Intrusion into Switchgear Protective Circuitry
Docket Numbersequential Revmonth Day Year Year Month Day Yearnumber No. 05000
Event date: 02-18-2010
Report date: 05-27-2010
Reporting criterion: 10 CFR 50.73(a)(2)(iv)(A), System Actuation
Initial Reporting
ENS 45709 10 CFR 50.72(b)(2)(iv)(B), RPS System Actuation, 10 CFR 50.72(b)(3)(iv)(A), System Actuation
3172010001R01 - NRC Website

A. PRE-EVENT PLANT CONDITIONS

Unit 1 was operating at 92.8 percent of rated thermal power on February 18, 2010, prior to the subject event.

B. EVENT

On February 18, 2010, at 8:24 a.m., Calvert Cliffs Nuclear Power Plant, Unit 1 experienced an automatic reactor trip from 92.8 percent power. The 12B Reactor Coolant Pump (RCP) tripped and the Reactor Protective System actuated on Reactor Coolant System low flow. The reactor trip circuit breakers opened as designed and all control element assemblies fully inserted as expected. Following the reactor trip, the main turbine automatically tripped. Decay heat was removed via normal methods through the turbine bypass valves to the condenser. Steam generator pressure did not reach the setpoints for opening the main steam safety valves. The steam generators remained on normal feed throughout the event. No power-operated relief valves or pressurizer safety valves lifted during the event. Containment atmosphere parameters were unaffected by the trip. Radiation levels were not affected by the trip.

A ground fault occurred in the electrical distribution system. The ground fault was not isolated close to the source due to a failed ground protection relay in breaker 252-2202, the feeder breaker from Service Transformer P-13000-2 to the Unit 1 RCP buses. This resulted in Service Transformer P-13000-2 being deenergized. The isolation of P-13000-2 was achieved in part by the isolation of the 500 kV switchyard red bus. The loss of P-13000-2 resulted in a loss of the normal power supply to 14 4 kV bus. This caused the 1B Emergency Diesel Generator (EDG) to start and supply power to 14 4 kV bus.

The loss of 14 4 kV bus also resulted in 120 volt instrument bus 1Y10 being deenergized. This resulted in the loss of letdown flow from the Chemical and Volume Control System. Prior to letdown flow restoration, pressurizer level exceeded the Technical Specification Limiting Condition for Operation (LCO) 3.4.9.a water level limit of 225 inches.

Following the reactor trip, the unit transitioned into a scheduled refueling outage.

Unit 2 experienced a reactor trip when Service Transformer P-13000-2 was deenergized.

Details of that event were submitted in a separate Licensee Event Report (LER 318/2010-001).

C. INOPERABLE STRUCTURES, COMPONENTS, OR SYSTEMS THAT CONTRIBUTED

TO THE EVENT

The following component was inoperable or failed at the time of the event: Breaker 252-2202.

NRC FORM 366A _ U.S. NUCLEAR REGULATORY COMMISSION (9-2007)

D. DATES AND APPROXIMATE TIMES OF MAJOR OCCURRENCES:

The reactor trip occurred on February 18, 2010 at 8:24 a.m. following the 12B RCP trip.

Following the loss of 14 4 kV bus, the 1B EDG started and powered the 14 4 kV bus. At 2:08 p.m., normal power was restored to the 14 4 kV bus and the 1B EDG was secured.

Operators implemented Emergency Operating Procedure (EOP)-0, Post-Trip Immediate Actions, and performed post-trip immediate actions.

Operators implemented EOP-1, Reactor Trip, 16 minutes after the reactor trip to perform post­ trip recovery actions for an uncomplicated reactor trip. Attempts to restore Chemical and Volume Control System letdown flow began 49 minutes after the reactor trip. Due to closure of the excess flow check valve, letdown was not restored until 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> and 51 minutes after the reactor trip.

At 12:00 p.m., while shifting steam seals from main steam to auxiliary steam, Reactor Coolant System temperature increased slightly. As a result, pressurizer level increased above the Technical Specification LCO 3.4.9.a upper limit of 225 inches for 7 minutes. This was due to the loss of Chemical and Volume Control System letdown flow following the reactor trip.

Operators transitioned from EOP-1 to Operating Procedure-5, Plant Shutdown from Hot Standby to Cold Shutdown, 5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br /> and 14 minutes after the reactor trip.

On February 21 at 5:50 a.m., the 500 kV switchyard red bus was reenergized.

E. OTHER SYSTEMS OR SECONDARY FUNCTIONS AFFECTED

No other systems or functions were affected.

F. METHOD OF DISCOVERY

The event was self-revealing.

G. SAFETY SYSTEM RESPONSES

The Reactor Protective System and Emergency AC Power Supply System operated as required. There were no safety system functional failures.

II.CCAUSE OF EVENT:

The event is documented in station condition report number CR-2010-001351. The 12B RCP tripped due to an electrical fault in a 13 kV system. The fault was caused by a phase to ground short circuit of one of the current transformers for the 12B RCP bus 14P differential / ground current protection. The short circuit was caused by water intrusion into the cubicle that contained the bus work and relay protective circuitry as a result of a roof leak.

magnetizing coil had shorted out the majority of the windings and would not allow the relay's induction disc to spin. Possible failure modes for the relay are:

  • Aging degradation.
  • A high amount of current during the event.
  • The windings may have shorted following its calibration and testing in 2008.

III. ANALYSIS OF THE EVENT:

This event resulted in valid actuations of the Reactor Protective System and the 1B EDG. The actuations were not part of.a pre planned sequence during testing or reactor operation.

Therefore, this event is reportable in accordance with 10 CFR 50.73(a)(2)(iv)(A). Immediate notification of this event (Event Number 45709) was made on February: 18, 2010 at 11:47 a.m.

in accordance with 10 CFR 50.72(b)(2)(iv)(B) and 10 CFR 50.72(b)(3)(iv)(A).

The Nuclear Regulatory Commission Performance Indicator for Unplanned Scrams per 7,000 Critical Hours increased to 0.9 and remains green. No other performance indicators were impacted.

There were no actual nuclear safety consequences incurred from this event. An estimated conditional core damage probability of 6.3E-06 and an estimated conditional large early release probability of 2.7E-07 were calculated for this event.

IV. CORRECTIVE ACTIONS:

A. ACTION TAKEN TO RETURN AFFECTED SYSTEMS TO PRE-EVENT NORMAL

STATUS:

Following the reactor trip, the Unit 1 transitioned into a scheduled refueling outage. Following the completion of the refueling outage, Unit 1 was restarted and paralleled to the grid on March 23, 2010.

B. ACTION TAKEN OR PLANNED TO PREVENT RECURRENCE

Repairs were performed to bus, current transformers and insulation in the 14P02 cubicle.

Repairs were performed on the 45 foot switchgrear room roof. The protective relay was replaced on breaker 252-2202 and proper operation was verified.

NRC FORM 366A� U.S. NUCLEAR REGULATORY COMMISSION (9-2007) I�SEQUENTIAL I�REV Actions planned to prevent recurrence include:

1. Revise relay calibration procedure to perform a final as-left pickup verification to ensure the relay was not damaged during maintenance.

2. Implement improved processes for categorization, prioritization and management of roofing issues.

V.�ADDITIONAL INFORMATION

A. FAILED COMPONENTS:

Breaker 252-2202 ground fault relay 2RY251G/B22-2 was manufactured by Westinghouse (EPIX Identification Number W120).

B. PREVIOUS LERs ON SIMILAR EVENTS

A review of Calvert Cliffs' events over the past several years was performed. No previous occurrences were identified involving a reactor trip due to water intrusion.