05000305/LER-2009-002, Regarding Steam Exclusion Door Blocked Open During Maintenance Activities

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Regarding Steam Exclusion Door Blocked Open During Maintenance Activities
ML090990427
Person / Time
Site: Kewaunee 
Issue date: 03/30/2009
From: Scace S
Dominion Energy Kewaunee
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
LER 09-002-00
Download: ML090990427 (5)


LER-2009-002, Regarding Steam Exclusion Door Blocked Open During Maintenance Activities
Event date:
Report date:
Reporting criterion: 10 CFR 50.73(a)(2)

10 CFR 50.73(a)(2)(vii), Common Cause Inoperability

10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded

10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition

10 CFR 50.73(a)(2)(viii)(B)

10 CFR 50.73(a)(2)(ix)(A)

10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor

10 CFR 50.73(a)(2)(v)(B), Loss of Safety Function - Remove Residual Heat

10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications

10 CFR 50.73(a)(2)(v), Loss of Safety Function
3052009002R00 - NRC Website

text

JpDominiolll Dominion Energy Kewaunee, Inc.

N490 Highway 42, Kewaunee, WI 54216-9511 MAR 3 0 2009 ATTN: Document Control Desk U. S. Nuclear Regulatory Commission Washington, DC 20555-0001 Serial No.09-207 LIC/RR/RO Docket No.: 50-305 License No.: DPR-43 DOMINION ENERGY KEWAUNEE, INC.

KEWAUNEE POWER STATION LICENSEE EVENT REPORT 2009-002-00 Pursuant to 10 CFR 50.73, Dominion Energy Kewaunee, Inc., hereby submits the following Licensee Event Report applicable to Kewaunee Power Station.

Report No. 50-305/2009-002-00 This report has been reviewed by the Facility Safety Review Committee and will be forwarded to the Management Safety Review Committee for its review.

If you have any further questions, please contact Mr. Richard Repshas at (920) 388-8217.

Very truly yours, S t eppe t h

ýESc ac e Site Vice President, Kewaunee Power Station Attachment(s)

Commitments made by this letter: NONE t4Uij2

Serial No.09-207 Page 2 of 2 cc:

Regional Administrator, Region III U.S. Nuclear Regulatory Commission 2443 Warrenville Road Suite 210 Lisle, IL 60532-4352 Mr. P. S. Tam Sr. Project Manager U.S. Nuclear Regulatory Commission One White Flint North, Mail Stop 08-H4A 11555 Rockville Pike Rockville, MD 20852-2738 NRC Senior Resident Inspector Kewaunee Power Station

NRC FORM 366 U.S. NUCLEAR REGULATORYCOMMISSION APPROVED BY OMB: NO. 3150-0104 EXPIRES: 08/31/2010 (9-2007)

, the NRC (See reverse for required number of may not conduct or sponsor, and a person is not required to respond to, the digits/characters for each block) information collection.

3. PAGE Kewaunee Power Station 05000305 1

OF 3

4. TITLE Steam Exclusion Door Blocked Open During Maintenance Activities
5. EVENT DATE
6. LER NUMBER
7. REPORT DATE
8. OTHER FACILITIES INVOLVED FACILITY NAME DOCKET NUMBER MONTH DAY YEAR YEAR ISEQUENTIAL REV MONTH DAY YEAR NUMBER NO FACILITY NAME 01 28 2009 2009 002 00 03 30 2009
9. OPERATING MODE
11. THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CFR §: (Check all that apply),

0 20.2201(b) 0 20.2203(aX3Xi) 0l 50.73(a)(2)(iXC) 0 50.73(a)(2)(vii)

N

[

20.2201(d)

E0 20.2203(a)(3)(ii) 0l 50.73(a)(2)(ii)(A)

[I 50.73(aX2)(viii)(A) o 20.2203(aXl) 0 20.2203(aX4) 0 50.73(a)(2)(ii)(B)

0.

50.73(a)(2)(viii)(B)

[]

20.2203(a)(2Xi)

E0 50.36(c)(1)(i)(A)

E0 50.73(aX2)(iii) 50.73(a)(2)(ix)(A) oE 20.2203(aX2Xii)

E0 50.36(c)(1 Xii)(A) 0 50.73(a)(2Xiv)(A) 0 50.73(a)(2Xx)

10. POWER LEVEL 0

20.2203(a)(2)(iii) 0 50.36(c)(2) 0 50.73(a)(2)(v)(A) 0 73.71(a)(4) o 20.2203(a)(2)(iv) 0 50.46(aX3)(ii) 0 50.73(a)(2)(v)(B) 0 73.71(a)(5) 100 [0

20.2203(aX2Xv) 0 50.73(a)(2)(iXA) 0 50.73(a)(2Xv)(C) 0 OTHER o

20.2203(aX2Xvi) 0 50.73(a)(2)(i)(B) 0 50.73(a)(2)(v)(D)

Specify in Abstract below or in NRC Form 366A

12. LICENSEE CONTACT FOR THIS LER NAME TELEPHONE NUMBER (include Area Code)

Ethan Brand 920-388-8527CAUSE SYSTEM COMPONENT MANU-REPORTABLE

CAUSE

SYSTEM COMPONENT MANU-REPORTABLE FACTURER TO EPIX FACTURER TO EPIX

14. SUPPLEMENTAL REPORT EXPECTED
15. EXPECTED MONTH DAY YEAR EZ YES (If yes, complete 15. EXPECTED SUBMISSION DATE)

[

NO SUBMISSION DATE ABSTRACT (Limit to 1400 spaces, i.e., approximately 15 single-spaced typewritten lines)

On January 28, 2009 with the station at 100 percent power, mechanical maintenance notified the control room that two doors would be opened per procedure to perform dry testing of carbon dioxide hose reel stations.

Upon checking at 08:34 CST, Operations found Door 3 open with a person stationed at the door and Door 5 open with the installed door chock down and a person stationed at the door. Per the barrier control procedure, doors shall only be held open by an individual without the use of mechanical aids (e.g. chocks or cords). Door 5 was in this condition approximately 15 minutes. A postulated high energy line break in the turbine building would communicate with the carbon dioxide tank room where Door 5 is located to provide a steam exclusion boundary with both trains of 480 volt engineered safeguards feature busses. This would result in both trains of engineered safeguards feature equipment being inoperable.

This condition is being reported pursuant to 10 CFR 50.73(a)(2)(ii)(B), as a condition that resulted in the nuclear power plant being in an unanalyzed condition. Additionally, since both trains of emergency safeguards equipment were inoperable, this condition is being reported under 10 CFR 50.73(a)(2)(v), for any event or condition that could have prevented the fulfillment of the safety function of structures or systems that are needed to: (A) Shut down the reactor and maintain it in a safe shutdown condition; (B) Remove residual heat; (C) Control the release of radioactive material; or (D) Mitigate the consequences of an accident.

NRC FORM 366 (9-2007)

PRINTED ON RECYCLED PAPERU.S. NUCLEAR REGULATORY COMMISSION (9-2007)

LICENSEE EVENT REPORT (LER)

CONTINUATION SHEET

1. FACILITY NAME
2. DOCKET
6. LER NUMBER
3. PAGE SEQUENTIAL REV KYEAR NUMBER NO.

Kewaunee Power Station 05000305 2

OF 3

2009 002 00

Event Description

On January 28, 2009 with the Kewaunee Power Station (KPS) at 100 percent power, mechanical maintenance notified the control room that two doors [DR] (Door 3 and Door 5) would be opened per procedure MA-KW-MPM-FP-030C, "Dry Test of C02 System for Hose Reel Stations," Step 5.2.4.a to vent the cardox room (carbon dioxide (CO2) tank [TK] room) during bleeding of the C02 supply header. This is allowed per procedure OP-KW-AOP-GEN-005, "Barrier Control," step 3.2.20.a, in that doors shall only be held open by an individual without the use of mechanical aids (e.g. chocks or cords). The shift technical advisor (STA) entered the area at 08:34 CST. The STA noticed that the door chock (installed on the door) for Door 5 was in the down position with a mechanic stationed at the door. With the door chock down, Door 5 was inoperable as a steam exclusion boundary between the C02 storage tank room and safety related 480 volt switchgear [SWGR] rooms. This would render both trains of 480 volt engineered safeguards feature (ESF) busses [BU] inoperable. A high energy line break in the turbine building with Door 5 open would allow steam into the emergency safeguards bus area.

The STA instructed the mechanic to lift the door chock so the door would be able to close on its own. Per the mechanic, the door chock was down for less than 15 minutes. The STA then walked around to Door 3 via the emergency diesel generator [DG] rooms and noticed that a person was also stationed at that door but it was not mechanically blocked open.

KPS Technical Requirements Manual (TRM) ALCO 3.0.9, "Steam Exclusion System," specified that "all required steam exclusion boundaries such as walls, hatches, etc., shall be OPERABLE." Required action A.1 directs that, for an inoperable steam exclusion boundary, "declare all equipment supported by the inoperable steam exclusion barrier inoperable."'

In accordance with TRM 3.0.9, all equipment supported by that steam exclusion boundary door was inoperable. Both trains of 480 volt ESF power supplies were inoperable. Technical Specification 3.0.c, "Standard Shutdown Sequence," was entered at the time of discovery and exited when the door chock was removed from the door.

An eight hour Reactor Plant Event Notification (EN#44812) was made at 12:24 CST.

This condition is being reported pursuant to 10 CFR 50.73(a)(2)(ii)(B), as a condition that resulted in the nuclear power plant being in an unanalyzed condition. Additionally, since both trains of emergency safeguards equipment were inoperable, this condition is being reported under 10 CFR 50.73(a)(2)(v), for any event or condition that could have prevented the fulfillment of the safety function of structures or systems that are needed to: (A) Shut down the reactor and maintain it in a safe shutdown condition; (B) Remove residual heat; (C) Control the release of radioactive material; or (D) Mitigate the consequences of an accident.

Event and Safety Consequence Analysis:

The steam exclusion system aids in the mitigation of a high-energy line break outside of containment. The primary functions of steam exclusion are to provide suitable environmental conditions for needed equipment operation, and a habitable environment for personnel in areas outside of containment which may require access should a high energy line break occur.

If a steam exclusion boundary is inoperable, a barrier that may be credited with protecting a supported component or system is no longer capable of providing that protection. This condition requires that allPRINTED ON RECYCLED PAPERU.S. NUCLEAR REGULATORY COMMISSION (9-2007)

LICENSEE EVENT REPORT (LER)

CONTINUATION SHEET

1. FACILITY NAME
2. DOCKET
6. LER NUMBER
3. PAGE R

SEQUENTIAL REV YEAR NUMBER NO.

Kewaunee Power Station 05000305 3

OF 3

2009 002 00 equipment supported by the inoperable steam exclusion barrier be immediately declared inoperable unless an evaluation has been performed to determine that required equipment supported by the inoperable steam exclusion barrier is OPERABLE.

By design, steam exclusion doors are allowed to be opened for normal ingress and egress. NRC TIA 98-004 stated: "if a barrier, (including a door acting as a barrier) is removed, opened for more than routine ingress and egress, or otherwise made incapable of performing its design function, the equipment protected by the barrier should be declared inoperable..." Routine ingress and egress has been defined by the site as equipment necessary to support the normal maintenance, surveillance and operation of the plant, subject to the following conditions: Doors shall not remain open in excess of one hour; and, doors shall only be held open by an individual, without the use of mechanical aids (e.g. chocks or cords).

Since Door 5 was held open with a mechanical aid, the door was open for other than routine ingress and egress. Therefore, both trains of ESF equipment were inoperable.

The door was blocked open for less than 15 minutes. The probability of a steam line break during that short period of time is very low. Therefore the event was of very low risk significance.

Cause

Maintenance procedure MA-KW-MPM-FP-030C, "Dry Test of C02 System for Hose Reel Stations," does not restrict or provide detail as to how the door is to be held open, allowing interpretation.

Corrective Actions

A walk down by operations of all steam exclusion doors found no other doors with a door chock installed.

The chock on Door 5 was removed.

Seven maintenance procedures and two operations procedures were identified for changes to align with the requirements as stated in OP-KW-AOP-GEN-005, "Barrier Control," step 3.2.20.a, in that doors shall only be held open by an individual without the use of mechanical aids (e.g. chocks or cords).

Similar Events

LER 2008-002-00, Blocked Open Steam Exclusion Door Results in Postulated Inoperability of Safety Systems LER 2008-003-00, Door Bottom Seal Failure Results in Inoperability of Control Room Ventilation SystemPRINTED ON RECYCLED PAPERPRINTED ON RECYCLED PAPER