NG-18-0040, LER 2018-001-00 for Duane Arnold Energy Center Regarding Loss of RPS Function During MSIV and TSV Channel Functional Testing Due to Use of a Test Box

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LER 2018-001-00 for Duane Arnold Energy Center Regarding Loss of RPS Function During MSIV and TSV Channel Functional Testing Due to Use of a Test Box
ML18128A197
Person / Time
Site: Duane Arnold NextEra Energy icon.png
Issue date: 04/04/2018
From: Dean Curtland
NextEra Energy Duane Arnold
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
NG-18-0040 LER 2018-001-00
Download: ML18128A197 (5)


Text

April 4, 2018 U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555-0001 Duane Arnold Energy Center Docket 50-331 Renewed Op. License No. DPR-49 Licensee Event Report 2018-00:t:


NG218-0040

  • 10 CFR 50.73 Please find attached the subject report submitted in accordance with 10 CFR
  • 50.73. This _letter makes no new commitments or changes to any existing commitments.

Dean Curtland Site Director, Duane Arnold Energy Center NextEra Energy Duane Arnold, LLC cc: Administrator, Region Ill, USNRC Project Manager, DAEC, USNRC Resident Inspector, DAEC, USNRC NextEra Energy Duane Arnold, LLC, 3277 DAEC Road, Palo, IA 52324 *----*.-.

  • -.-=~** ....

NRC FORM366 U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY 0MB: NO. 3150-0104 EXPIRES: 10/31/2018 (06-2016) .. ,.llto"c..

Estimated burden per response to comply with this mandatory collection request: 80 hours9.259259e-4 days <br />0.0222 hours <br />1.322751e-4 weeks <br />3.044e-5 months <br />. * .::. ~Ii,. Reported lessons learned are incorporated into the licensing process and fed back to industry.

\~) LICENSEE EVENT REPORT (LER) Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to lnfocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and (See Page 2 for required number of digits/characters for each block) Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid 0MB (See NUREG-1022, R.3 for instruction and guidance for completing this form control number, the NRG may not conduct or sponsor, and a person is not required to respond to, the information collection.

httJ;1://www.nrc.gov/reading-rm/doc-collections/nuregs/staff/sr1022/r3D

1. FACILITY NAME 2. DOCKET NUMBER 3. PAGE Duane Arnold Energy Center 05000-331 1 OF 4 4. TITLE Loss of RPS Function During MSIV and TSV Channel Functional Testing due to Use of a Test Box 5. EVENT DATE 6. LER NUMBER 7. REPORT DATE 8. OTHER FACILITIES INVOLVED YEAR I SEQUENTIAL I REV FACILITY NAME DOCKET NUMBER MONTH DAY YEAR NUMBER NO. MONTH DAY YEAR N/A N/A FACILITY NAME DOCKET NUMBER 2 6 2018 2018 -001 -00 4 04 2018 N/A N/A 9. OPERATING MODE 11. THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CFR §: {Check all that apply) D 20.2201 (b) D 20.2203(a)(3)(i)

D 50.73(a)(2)(i)(C)

D 50.73(a)(2)(vii)

[i 20.2201 (d) .. D 20.2203(a)(3)(ii)

D 50.73(a)(2)(ii)(A)

D 50.73(a)(2)(viii)(A) 1 D 20.2203(a)(1)

D 20.2203(a)(4)

D 50.73(a)(2)(ii)(B)

D 50.73(a)(2)(viii)(B)

D 20.2203(a)(2)(i)

D 50.36(c)(1)(i)(A)

D 5o.73(a)(2)(iii)

D 50.73(a)(2)(ix)(A)

.. ,. . 10. POWER LEVEL D 20.2203(a)(2)(ii)

D 50.36(c)(1)(ii)(A)

D 50.73(a)(2)(iv)(A)

D 50.73(a)(2)(x)

  • D 20.2203(a)(2)(iii)

D so.36(c)(2) 50.73(a)(2)(v)(A)

D 13.11(a)(4)

D 20.2203(a)(2)(iv)

D so.46(a)(3)(ii)

D 50.73(a)(2)(v)(B)

-D 13.11(a)(s>

100% D 20.2203(a)(2)(v)

D 50.73(a)(2)(i)(A)

D 50.73(a)(2)(v)(C)

D OTHER D 20.2203(a)(2)(vi)

D 50. 73(a)(2)(i)(B) 50.73(a)(2)(v)(D)

Specify in Abstract below or in NRC Form 366A 12. LICENSEE CONTACT FOR THIS LER LICENSEE CONTACT I TELEPHONE NUMBER (Include Area Co~~) Bob Murrell, Licensing Engineer (319) 851-7900 .. .. 13. COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT -* CAUSE SYSTEM COMPONENT MANU-REPORTABLE

'CAUSE SYSTEM COMPONENT MANU-REPORTABtE FACTURER TO EPIX FACTURER TO EPIX .. 14. SUPPLEMENTAL REPORT EXPECTED 15. EXPECTED -* MONTH DAY YEA[l. DYES (/fyes, complete 15. EXPECTED SUBMISSION DATE) ~NO SUBMISSION DATE ABSTRACT (Limit to 1400 spaces, i.e., approximately 15 single-spaced typewritten lines) On February 6, 2018, at 1312 CST, while operating at 100% power, a Maintenance Supervisor determined that the use of the Reactor Protection System (RPS) test box described in site procedures would result in the loss of two RPS reactor scram functions.

Technical Specifications (TS) 3.3.1.1 requires that RPS instrumentation for Table 3.3.1.1-1, Function 5, for Main Steam isolation Valves (MSIVs) and Table 3.3.1.1-.

1, Function 8, for Turbine Stop Valves (TSVs) remain OPERABLE.

Surveillance Test Procedure (STP) 3.3.1.1-17, Main Steam Isolation Valve Functional Test, used the RPS test box from June 2015 through July 2016. STP 3.3.1.1-19, Functional test of TSV Closure Input to RPS and RPT, had used the RPS test box from May 2006 through December 2017. The cause of this event was determined to be inadequate plant effect evaluations for revising the STPs to incorporate use of the RPS test box. This event was of low safety significance and had no impact on public health or safety. This event is reportable pursuant to 10CFR50.73(a)(2)(v) as an Event or Condition that Could Have Prevented Fulfillment of a Safety Function.

STP 3.3.1.1-19 was revised on February 28, 2018 to eliminate the use of the RPS test box. NRG FORM 366 (06-2016)

NRG FORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY 0MB: NO. 3150-0104 EXPIRES: 10/31/2018 (06-2016)

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\~) LICENSEE EVENT REPORT (LER) CONTINUATION SHEET 1. FACILITY NAME 2. DOCKET Estimated burden per response to comply with this mandatory collection request: 80 hours9.259259e-4 days <br />0.0222 hours <br />1.322751e-4 weeks <br />3.044e-5 months <br />. Reported lessons learned are incorporated into the licensing process and fed back to industry.

Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by internet e-mail to lnfocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid 0MB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection.

6. LER NUMBER YEAR REV NO. 3. PAGE Duane Arnold Energy Center 05000-331 I SEQUENTIAL I NUMBER 2 OF 4 2018 001 00 NARRATIVE I. Description of Event: On February 6, 2018,*at 1312 CST, while operating at 100% power, a Maintenance Supervisor determined that the use of the Reactor Protection System (RPS) test box described in site procedures would result in the loss of two RPS reactor scram functions.

Technical Specifications (TS) 3.3.1.1 requires that RPS instrumentation for Table 3.3.1.1-1, Function 5, for Main Steam isolation Valves (MSIVs) and Table 3.3.1.1-1, Function ff, for Turbine Stop Valves (TSVs) remain OPERABLE.

SurvemanceTest Procedure (STP) 3.3.1.1-17, Main Steam Isolation Valve Functional Test, used the RPS test box from June 2015 through July 2016. STP 3.3.1.1-19, Functional test of TSV Closure Input to RPS and RPT, had used the RPS test box from May 2006 through December 2017. Both STP 3.3.1.1-17 and 3.3.1.1-19 were revised to incorporate the use of a test box to reduce unnecessary RPS actuations by eliminating the half scram created during previous STP performances.

Between June 2015 and July 2016, STP 3.3.1.1-17 was performed 6 times. Between February 2014 and December 2017, STP 3.3.1.1-19 was performed 18 times. The performance of these STPs using the test box caused a loss of the RPS trip functions by bypassing more than the TS minimum allowed inputs per trip channel to maintain trip function operability.

The unintended loss of RPS trip functions during these tests resulted in a NRC reportable condition under 1 OCFR50. 73(a)(2)(v) as "Any event or condition that could have prevented the fulfillment of the safety function of structures or systems that are needed to: (A) Shutdown the reactor and maintain it in a safe shutdown condition," and (D) "Mitigate the consequences of an accident." II. Assessment of Safety Consequences:

The RPS initiates a reactor scram when at least one MSIV in 3 of the 4 Main Steam Lines close or when 3 of 4 TSVs close. The* automatic MSIV and TSV closure reactor scrams preserve the integrity of the fuel cladding and the Reactor Coolant System in anticipation of the transients caused by closure of these valves. With the use of the RPS test box a half scram for the trip system under test would still have occurred for an MSIV or TSV isolation as designed (all 4 steam lines isolated) because each trip logic channel individually produces a half scram. NRC FORM 366 (06-2016)

NRC FORM 366A (06-2016)

U.S. NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER) 1. FACILITY NAME Duane Arnold Energy Center NARRATIVE CONTINUATION SHEET 2. DOCKET YEAR 05000-331 2018 6. LER NUMBER I SEQUENTIAL I NUMBER 001 REV NO. 00 3 Thus, based on no other failures found in the logic during testing, the entire logic would have remained capable of initiating a full reactor scram. However, the TS 3.3.1.1 Bases requirement of 3 valve position signals per trip system was not met during each test with the test box installed.

3. PAGE OF The applicable previously performed surveillance tests were reviewed to determine if any TS Limiting Condition for Operability (LCO) action completion time was exceeded.

The TS LCO action completion time is one hour for one or more Functions with RPS trip capability not maintained.

The elapsed time with the RPS Test Box installed was always less than one hour (while in the mode of applicability).

The bounding duration with the test box installed on the TSV RPS system was 27 minutes on December 10, 2017 and 36 minutes on the MSIV RPS system on May 2, 2016 during Mode 1. Therefore, no condition prohibited by TS was identified.

Ill. Cause of Event: The cause of this event was determined to be inadequate plant effect evaluations/technical reviews for revising the STPs to incorporate use of the RPS test box. IV. Corrective Actions: Immediate Corrective Actions STP 3.3.1.1-19 was quarantined.

Corrective Actions for Cause of Event STP 3.3.1.1-19 was revised on February 28, 2018 to eliminate the use of the RPS test box. V. Additional Information:

Previous Similar Occurrences:

A review of NextEra Energy Duane Arnold LE Rs from the previous 10 years found no other instance of events related to safety system functional failures of RPS. NRC FORM 366A (06-2016) 4 NRC FORM 366A (06-2016)

U.S. NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER) CONTINUATION SHEET 1. FACILITY NAME 2. DOCKET Duane Arnold Energy Center 05000-331 NARRATIVE EIIS System and Component Codes: JD -Reactor Power Control System Reporting Requirements:

YEAR 2018 6. LER NUMBER I SEQUENTIAL I NUMBER 001 REV NO. 00 4 This event is reportable pursuant to 1 OCFR50.73(a)(2)(v) as an Event or Condition that Could Have Prevented Fulfillment of a Safety Function.

NRC FORM 366A (06-2016)

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