ML17214A555
ML17214A555 | |
Person / Time | |
---|---|
Site: | Saint Lucie |
Issue date: | 09/15/1983 |
From: | WILLIAMS J W FLORIDA POWER & LIGHT CO. |
To: | |
Shared Package | |
ML17214A554 | List: |
References | |
NUDOCS 8311110213 | |
Download: ML17214A555 (29) | |
Text
FLORIDAPOWERaLIGHTCOMPANYQUALI'ZYASSURANCE MANUCONTROLOFREQUISI'HONS
&.THEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,&SERVICESProc.No.P4.1Rev.14DaI<<Setember15,1983Pag<<of1.0APPROVAI:
Thefollowing signatures havebeenobtainedpriortoissuanceofthisprocedure:
ManagerofPurchasing ManagerofPowerPlantStoresDirectorofCorporate Contracts ManagerofNuclearEnergy/'Pd~~ManagerofQuali'ssurance 2.0PURPOSE:Thisprocedure providesasystemtoassurethattheappropriate technical andqualityrequirements areplaceduponsuppliers whoprovidematerial, equipment, andservicesforoperating nuclearplants.3.0SCOPE:Thisprocedure appliestoallFPLRequisitions onPurchasing Agents(RPAs),PurchaseOrders(POs),contracts andotherprocurement documents originated bytheStoresDepartment-Operating PowerPlants,andbyNuclearEnergy(Operating PlantPersonnel Only).Therequirements foralloftheotherFPLorganizations aredefinedinQP4.4.4.0RESPONSIBIIZI'IES:
4.1Theoriginator isresponsible forinitiating theRPA,incorporating adequatetechnical requirements androutingtheRPAinaccordance withthisprocedure.
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~4<'PDR 4I'ig,pgg~"4 FLORIDAPOWERaLIGHTCOMPANYASSURANCE MANUALCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hSERVICESProc.No.P4.1Rev.14DateSetember15,1983Page225of4.2TheplantQCSupervisor isresponsible for'.1.identifyingtheRPAclassification andincluding appropriate qualityrequirements inRPAs;2.reviewing QC-Required, QL-2,RIRandRPAsforadequacyoftechnical requirements; 3.routingRPAsinaccordance withthisprocedure.
4.3TheManagerofQAProcurement St:Reliability orhisdesigneeisresponsible for:r1.reviewing androutingRPAssubmitted toQAtoverifytheadequacyoftheinclusion ofitemssuchasqualitylevel,qualityrequirements, scopeofwork,andsourceverification asspecified inthisprocedure; 2.assisting theoriginator ofRPAsandQCinresolving problemsorquestions Vconcermng RPAs;3.maintaining anApprovedSuppliers List(ASL)forQC-Required andQL-2itemsandservicesandcontrolling theutilization ofsuppliers notontheASL)4.signingPOs,POsupplements andfinaldraftsofcontracts (including amendments andsupplements) signifying reviewandapprovalasrequiredbythisprocedure including supplierbidexceptions; 5.providing Purchasing andCorporate Contracts withalistofpersonnel authorized toreviewandsignprocurement documents fortheQADepartment.
QUALITYASSURANCE MANUP.NRev.14P1FLORIDAPOWERaLIGHTCOMPANYCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,4SERVICESDateSetember15,1983Pageot3Z54.4ThePurchasing AgentorContracts Agentisresponsible for:1.reviewing properroutingandapprovals ofRPAswhenreceivedintheirdepartment withtheexception ofRPAsforreplacing materialtransferred fromanotherplant(wheretheoriginating qualityassurance orqualitycontrolgroupisresponsible toobtainthesecondqualityassurance orqualitycontrolreview);Z.incorporating RPArequirements intoPOorcontractdocuments; 3.assuringthatrecordcopiesofPOs(including supplements) aresignedbyQAsignifying reviewandapprovalasrequiredbythisprocedure.
4.Assuringthatpurchaseordersfor.QC-Required andQL-Zitemsandservicesareplacedwithsuppliers, locations andscope/limitations approvedbyQualityAssurance.
5.0 PROCEDURE
5.1Originating RPAs-theoriginator oftherequisition orchangetotherequisition shall:l.includeinformation suchthattheitemrequested isdescribed inenoughdetailthatitisclearwhatisdesired.Depending onthecomplexity ofwhatisrequested, thedetailsmayconsistof:a.scope(extentofworktobeperformed orapplication ofitem).TheICCzC'copemaybeintheformofaspecification orcontractwhichshallbereferenced ontheRPAandifthesupplierdoesnothaveaccesstothesedocuments theymustbeattachedtotheRPA;b.referenced and/orattachedspecificdrawings, codes,standards, procedures, instructions, etc.,including theparticular revisiondata(wheretherevisioniscriticaltotheproperform,fitorfunction).
FLORIOAPOWERaLIGHTCOMPANYQAIZIY'SSURANCE MANUALCONTROLOFREQUISITIONS ScTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS~hSERVICESProc.No.P4.1Rev.14DaTeSeptember 15,1983Pageof4Z55.1(Cont'd)c.dimensions onsimpleitems,i.e.,insidediameter, outsidediameter, length,width,etc.;d.catalognumbers,partnumbers,FPLmaterialandsupplies(MRS)numbersmaybeusedtodescribetheitem;Z.whenpractical, reference theoriginalpurchaseordernumberandsupplierforspareorreplacement parts;3..whenavailable, reference thePCMnumbertheRPAisbeingissuedagainst;4.methodsusedfordetermining thatsparepartsmeetorexceedoriginalrequirements shallbedelineated inplantprocedures orinstructions; 5.consider, asapplicable, thefollowing:
a.needforanengineering evaluation, e.g.,otheneedforupgrading oftheitemothereliability oftheitemoeffectofcodechangesontheitemb.needforspecialtests,c.needtosupplyanyspecialinstructions orrequirements tothesupplierfor.'esigning, identification, fabrication,
- cleaning, erecting, packaging,
- handling, shipping, extendedstorage,andtesting;d.needforsuppliertoprovidetoorderinglocationinstructions orrequirements for:cleaning,
- erecting, handling,
- shipping, andextendedstorage;e.needforchemicalandphysicalanalysis; f.performance data; FLORIDAPOWERaLIGHTCOMPANYQUALXTYASSURANCE MANUALCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,h,SERVICESPro.No.P4.1Rev.14DateILSetember151983Pageof255.1(Cont'd) g.calibration data;h.qualification ofpersonnel performing theservice;6.utilizeplantimplementing procedures forconfirming purchaseorders,whentheyarenecessary.
7.routetheRPAforreviewtoPlantQualityControlattheplantwherethematerialoritemwillbedelivered, andthentotheQualityAssurance Department (siteorstaff).5.2PlantQualityControlReviewofRPAs-theplantQualityControlgroupshallreviewallrequisitions forproperclassification andshallreviewallQC-Required, OL-Z,andRIRforadequacyoftechnical requirements.
ThePlantQCGroupshallreviewthesourcedocuments (e.g.,Q-List,Spin-List, LineList,Instrument List,ValveList,Drawings, etc)whichidentifysafetyrelateditemsandrequirements asapplicable.
Theperformance anddocumentation ofthisreviewshallbedescribed inplantprocedures.
Ifqualityrequirements arerequired, thenQCshallprovidethenecessary qualityrequirements toassurethattheitemmeetsorexceedstherequirements oftheoriginalspecification.
Methodsusedfordetermining thatsparepartsmeetorexceedoriginalrequirements shallbedelineated inplantprocedures orinstructions.
5.3Classification ofRPAs-theRPAshallbeclassified byPlantQC(marked)inoneofthefollowing ways:1.QC-Required Z.OL-2(Note:Forpurposesofidentifying RPAs,Form2115-QC,andDWAs,"QC-Required
-QL-2"or"QC-Required (QL-2)"aretobeconsidered IsynonvTnous with"QL-2" FLORIDAPOWER6LIGHTCOMPANYQALITYASSURANCE MANUALCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS~h.SERVICESProc.No.P4.1Rev.14DateSetember15,19836"255.3(Cont'd)3.Receiving Inspection Required(RIR)4.NoQC-Required orQCNotRequired5.4"QC-Required" Classification
-thisclassification shallbeusedwhenoneormoreofthefollowing conditions exist:1.Theitemisforusein,orinconjunction with,asafetyrelatedsystemandtheitemorservicedoesnotmeetthedefinition ofa"Commercial GradeItem".2.ThePlantQCGroupdesirestoupgradeanitemorassurethatonlysuppliers withapprovedQAProgramsareusedwhenpurchasing theitemorservice.3.DoubtexistsastotheQualityAssurance Programrequirements tobeimposedontheitemorservice.Wherepossible, theoriginator oranyotherinterested partyshouldcontactthePowerPlantEngineering Department tomakeadetermination astowhetherornotanitemorserviceissafetyrelated.RefertoQP2.7foridentification ofsafetyrelatedstructures, system,andcomponents.
Theresultsofthisdetermination shallbedocumented bythepersonrequesting theresponse.
4.Foritemsandserviceswhennootherclassification levelproperlyapplies.5.5"QL-2"Classification Thisclassification shouldbeusedwhenoneofthefollowing conditions exists.'.
Theitemisforusein,orinconjunction with,asafetyrelatedsystemandmeetsthedefinition ofa"commercial gradeitem"anddocumentation (e.g.,milltestreports,certification ofcompliance, chemicalorphysicaltestreports,heattreatcertification, reportsofinspection, etc.)isrequired.
FLORIDAPOWERaLIGHTCOMPAt4v'UALI'XV ASSURANCE MANUCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,h.SERVICESProc.No.P4.1Rev.14DateSetember151983Pageof7255.5(Cont'd)Z.Theitemisforusein,orinconjunction with,asafetyrelatedsystemandmeetsthedefinition ofa"commercial gradeitem"andthefunctional ormaterialcharacteristics oftheitemcannotbeverifieduponreceiptinspection orpostinstallation.
3.ThePlantQCGroupdesirestoupgradeanitemmeetingthedefinition of"commercial gradeitem"ortoassurethatonlysuppliers approvedbyQAareusedforthepurchase.
5.6"Receiving Inspection Required" (RIR)Classification
-thisclassification maybeusedwhenoneormoreofthefollowing conditions aremet:1.Theitemisforusein,orinconjunction with,asafetyrelatedsystemandmeetsthedefinition ofa"Commercial GradeItem"andnodocumentation isrequired(ifdocumentation isrequired, refertoparagraph 5.5).2.Theitemisforusein,orinconjunction with,asafetyrelatedsystemandthefunctional ormaterialcharacteristics oftheitemcanbeverifieduponreceiptinspection orpostinstallation testing.3.Theitemisforusein,orinconjunction with,fireprotection equipment orcomponents thatareimportant tosafety.4.'Keitemorserviceisnotforusein,orinconjunction with,asafetyrelatedsystembutplantQCdesirestoperformaQCreceiving inspection.
NOTE:FORADDITIONAL GUIDANCEONDETERMINING QUALITYLEVELS,REFERTOFIGURE4.1-8AND4.1-9.5.7Itemsclassified as"QC-Required",
"QL-2",or"RIR"requireaQCinspection inadditiontothenormalStoresDepartment receiving inspection.
Theseinspections shallbeaccomplished inaccordance withQP7.1.
FLORIDAPOWERaLIGHTCOMPANYALLYASSURANCE MANUALCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS'cSERVICESProc.No.P4.1Rev.14DateSetember15,1983PageGf8Z55.8"NoQC-Required" Classification
-thisclassification maybeusedinlieuoftheaboveclassifications whenanyofthefollowing conditions exist.1.theitemisnotforasafetyrelatedsystemor2.theitemisusedinasafetyrelatedsystem,satisfies thedefinition ofa"Commercial GradeItem"andthenormalStoresDepartment inspection forshippingdamage,quantityandidentification issatisfactory toassurethattheitemorservicesmeetstherequirements oftheoriginalequipment andtheneedsoftheplant.Itemstobeinstalled insafetyrelatedsystemswhichrequiretraceability ordocumentation submittal orcertification tostandard(s) shallnotbeclassified as"NoQC-Required."
5.9QualityAssurance Department reviewofRPAs-theQADepartment shallreviewRPAsasstatedinthisprocedure toassureadequateinclusion ofinformation specified inparagraphs 5.1through5.8ofthisprocedure.
5.10QualityRequirements
-ifQCreviewindicates thattherequisition needstobestamped"QC-Required" thespecificqualityrequirements shallbereferenced on,writtenon,orattachedtotheRPAutilizing theformshowninFigures4.1-1.AllRPAsforitemsandservicesclassified "QC-Required" shallstatethattheprovisions of10CFRPartZlapplytothepurchaseandshouldreference thelatestrevisionofFPLSpecialQualityAssurance DocumentSQAD-100Z.
OtherQualityrequirements whichmaybeincludedon"QC-Required" or"QL-2"RPAsarethefollowing:
1.Requirements forthesuppliertohaveadocumented QualityAssurance Programthatimplements theapplicable portionsof10CFR50,AppendixB,orANSIN45.2.
fLORIDAPOWERdLIGHTCOMPANYQUALITYASSURANCE MANU'ONTROL OFREQUISITIONS 8cTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hSERVICESProc.No.P4.1Rev.14DateSetember15,1983Page925of5.10(Cont'd)2.Rightofaccessforinspection orauditbyFPLordesignee.
Thisrequirement shouldalsoincludetheidentification of,ormethodforidentification ofwitnessandholdpoints,ifapplicable.
3.Documentation requirements shallidentifythedocumentation tobesubmitted, including qualityassurance recordsforinformation, review,orapproval.
Thestatement, "Documentation RequiredispertheattachedForm3524"istobeusedtoreference Form35Z4,(Figure4.1-1)ontheRPA.4.Nonconformances
-Themethodforreporting andrequirements forapproving nonconformances shallbespecified.
Nonconformance reportsshallincludecorrective actiontobetaken.5.Lowertiersuppliers
-.Therequirement thatthesuppliershallincludetheappropriate qualityassurance requirements inalllowertierpurchases.
6.IfSpecialQualityAssurance Documents aretobeused,theyshallbethelastestrevisionandproperlyreferenced.
Anyadditions orexceptions toSpecialQualityAssurance Documents shallbemadeontheRPA.Exceptions shallbenotedimmediately adjacenttothereferencing statement.
SQAD1001shouldbeusedfor"QC-Required" items,SQAD100Zshouldbeusedforidentifying theprovisions of10CFRPart21,SQAD1003for"QC-Required"
- services, SQAD1004shouldbeusedforrequested surveillances, SQAD1005shouldbeusedwhendocumentation isrequested andSQAD1006for"QL-2"itemsorservices.
FLORIOAPOWERdLIGHTCOMPANYALXTYASSURANCE MANUALCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,8cSERVlCESProc.No.P4.1Rev.14DateSetember15198310-255.10(Cont'd)SpecialQualityAssurance Documents andassociated QualityControlNoticesmaybeshownonthefaceofForm2115QCor2115RIRPAsbycheckingtheappropriate blocksandindicating theproperQualityControl.Noticescodenumberontheform.5.11RoutingofRPAsforqualityreview.1."NoQC-Required" RPAsshallberoutedtoplantQCforreview.NoreviewbytheQADepartment isrequired.
2."QC-Required",
"QL-2",or"RIR"RPAsshallberoutedtobothplantQCandtheOADepartment forreview.3.IftheRPAisforreplacing materialoranitemtransferred fromanotherplant,thenroutetheRPAtotheQualityControlorQualityAssurance groupattheplantfromwhichthematerialoritemwastransferred.
4.QualityControlreviewsshallbedocumented bysigning,initialing, orstamping(traceable toanindividual) eithertheForm1RPAorthehardcard(Figure4.1-2andFigure4.1-3)andanyqualityclauseswhichmaybeattached.5.QualityAssurance shalldocumenttheirreviewbysigningorinitialing eithertheForm1RPAorthehardcardandanyqualityclauseswhichmaybeattached.
6.Qualityreviewsshallassurethatbothtechnical andqualityrequirements areadequateandcomplete.
7.Inthesituation wherethegenericSQADDocuments.
arenotappliedtoprovidecomprehensive QAProgramrequirements onanRPA,theQA PPiFLORIDAPOWERSLIGHTCOMPANYQUAIJKYASSURANCE MANUCONTROLOFREQUISITIONS ZcTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,fkSERVICESProc.No.P4.1Rev.14DateSeptember 15,1983Pageofll255.11(Cont'd)reviewershouldconsiderwhetherthescopeofworkcoveredbya"QC-Required" RPAinterfaces withworkcoveredbyotherprocurement documents orworkdonebyFPL.Ifso,theQAreviewershallassurethattheQualityAssurance
,requirements incorporated inseparateprocurement documents, inconjunction withtheFPLQAProgram,willcollectively satisfytheQArequirements applicable tothetotalitemsandservicesprocured.
5.12Automatic ReleaseOrder(Inventory Resources)
-QuantityreleasesagainstcurrentBPO'sdonotrequireQAorQCreview.Automatic ReleaseOrder(Inventory Resources)
BPO'scannotbeusedforQC-Required orQL-2items.5.13UseofHardCardRPAs-"QC-Required" itemsmayberequisitioned onFormZ115QC(Figure4.1-2)."RIR"itemsmayberequisitioned onForm2115RIR(Figure4.1-3).QL-2itemsshallberequisitioned onForm2115QCbystampingthecard"OL-2"(seeparagraph 5.3.2)only."NoQC-Required" itemsmaybeorderedonFormZ115(Figure4.1&).l.Ifform2115QCorFormZ115RIRisused,QCshallreviewtherequisition initially andeachtimethematerialisrequisitioned.
QCshallindicatetheirreviewbyinitialing anddatingtheforminthe"QualityControl"sectionoftheform.QAshallreviewtherequisition initially andthereafter onlyifchangesaremadeinthe"Description" or"SparePartsFor"areaofthecard.QAshallindicatetheirreviewbysigninganddatingthe"QAApproval" blockinthe"SparePartsFor"areaofthecard.5.14Wheneveranychangesto"QC-Required",
"QL-2",or"RIR"RPAsarenecessary CCZtbecauseofanerrorinassignment ofpartnumber,description, qualityrequirements, typingerror,etc.,andtheerrorisfoundduringthereviewprocess FLORIOAPOWER6LIGHTCOMPANYALITYASSURANCE MANUALCONTROLOFREQUISITIONS 5THEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hcSERVICESProc.No.P4.1Rev.14DateSetember151983PageGf12255.14(Cont'd)andpriortoanorderbeingplaced,thepersondiscovering theerrorshallcrossouttheerrorandinitialanddatethecorrection.
Thiscorrection shallthenbeinitialed bytheoriginator, QualityControl,andQualityAssurance (onlyforrequisitions withqualityrequirements),
oramemoshowingconcurrence oftheseindividuals shallaccompany theRPAtothePurchasing Department andbefiledinthePOfile.5.15Evaluation ofSupplierException
-Purchasing shallrouteallsupplierexceptions onRPAsaddressing technical orQArequirements totheoriginator forresolution.
Resolution ofthesesupplierexceptions shallbedocumented.
Exceptions toTechnical orQualityrequirements approvedbyFPLwillresultinachangetotheserequirements whichwillbeprocessed inaccordance withParagraph 5.14.5.16FPLChangestoTechnical orQualityRequirements ofanissuedPurchaseOrderorContract-shallresultinthegeneration ofasupplement tothepurchaseorderorachangetothecontract, whichwilllistthechangestotheserequirements.
Togeneratethesupplement, theoriginator (orpersonrequesting'he change)shallissueanRPAorContractChangeOrder(CCO)requesting asupplement tothePurchaseOrder,androutetheRPAorCCOtotheplantQualityControlandQualityAssurance forreviewinaccordance withthisprocedure.
Togenerateacontractchange,theoriginator shallprepareanRPAorCCO(Figure4.1-5)requesting Corporate Contracts toamendthecontractandroutetheRPAorCCOthroughQualityAssurance forreview.Whetherusedtogeneratesupplements topurchaseordersorchangestocontracts, theCCOmusthavethe FLORIDAPOWERaLIGHTCOMPANYQUALITYASSURANCE MANUCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hSERVICESProc.No.P4.1Rev.14DateSeptember 15,1983Page1325of5.16(Cont'd)qualitylevelidentified ontheformandshallconformtothecontentrequirements foranRPAasspecified inthisprocedure.
NOTE:Allsupplemental RPAsorCCOsforQC-Required, QL-2,andRIRitems/services requirereviewandsignature byQAwiththefollowing exceptions:
1.cancellation ofaPOinitsentirety, 2.cancellation ofaPOlineiteminitsentirety, 3.priceandschedulechangesonly,4.changeinthenumberofitemsorderedonanylineitem.Supplemental RPAsfor"NoQC-Required" items/services donotrequirereviewbyQA.5.17Confirming PurchaseOrders-shallbeevaluated byQCforbothTechnical andQualityRequirements toassurethattheproperrequirements areconveyedtothesupplier.
When,ordering"QC-Required",
"QL-2",or"RIR"itemsorservices, QualityAssurance shallbecontacted bytheoriginator fortheirconcurrence withtherequirements priortoofficially contacting thesupplier.
Ifthisisnotexpedient, QAandQCshallbecontacted bytheoriginator forconcurrence CCCDVIJ0VlCZwithinoneworkingdayofplacement oftheverbalorder.Intheeventthatthenecessary requirements werenotimposed,asupplemental purchaseorderwillbenegotiated including thesenecessary requirements.
ThePurchasing Agent/Contracts Agentplacingtheconfirming ordershallassurethatthesupplierisontheFPLASLwhenrequiredbythisprocedure.
Theoriginator oftherequestshallfollowallconfirming purchaseorderswithanRPAthatwillberoutedforreviewandapprovalinaccordance withthisprocedure.
FLORIDAPOWER6LIGHTCOMPANYALECKYASSURANCE MANUALCONTROLOFREQUISITIONS
&THEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT 1TEMS,8cSERVICESProc.No.P4.1Rev.14DateSetember151983Pageof14255.18Preparation ofPurchaseOrdersandSupplements
-whenaPOorsupplement isissued,itshallincludethetechnical andqualityrequirements.
Purchasing orCorporate Contracts shallassurethatallRPAsorCCOsforitems/services withinthescopeofthisprocedure havebeenidentified as"QC-Required",
"QL-2","RIR"or"NoQC-Required",
andthatallQC-Required, QL-Z,and,RIRRPAsorCCOshavebeensignedorinitialed byQualityAssurance (indicating theinitialreview).CCOsshallbeusedonlytogeneratePurchaseOrdersupplements orchangestoCorporate Contracts.
PurchaseOrdersgenerated fromRPAsorCCOsmarked"QC-Required",
"QL-2",or"RIR"shallhavethequalityclassification identified onthepurchaseorder.POsandsupplements generated fromRPAsorCCOsmarked"QC-Required" "QL-2"and"RIR"exceptasnotedin5.16shallbereviewedandapprovedbyQA.Priortoissuingasupplement toextendthetermination dateofaP.O.thePurchasing AgentshallconsulttheQA/ASLtoensurethatthevendorisstillonthelistandpresentthesupplement forQAreviewandapproval.
QAwillindicatetheirreviewandapprovalbystampingandsigningasfollows:"Approved" IfQAcannotperformthisreviewimmediately uponrequest,acopyofthePOistobesenttoQAfortheirreviewandapprovalonthefollowing workingday.5.19Preparation ofContracts signedbyCorporate Officers:
Whenacontractoranamendment signedbyacorporate officerisissued,itshallincludethetechnical andqualityrequirements.
Corporate Contracts shallassurethatallRPAsand p~FLORIDAPOWERaLIGHTCOMPANYQUALlTYASSURANCE MANUCONTROLOFREQUISITIONS EcTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hSERVICESProc.No.P4.1Rev.14DateSetember15,1983Pageof15255.19(Cont'd)CCOsforitemsorserviceswithinthescopeoftheirprocedure havebeenidentified as"QC-Required",
"QL-Z"or"NoQC-Required" andthatall"QC-Required",
"OL2",and"RIR"RPAsandCCOshavebeensignedbyQA(indicating theinitialreview).Contracts andamendments generated fromRPAsorCCOsmarked"QC-Required",
"QL-2"or"RIR"shallbereviewedandapprovedbyQA.Priortoissuingasupplement toextendthetermination dateofan"accounting purposesonly"PO,thecontracts agentshallconsulttheQA/ASLtoensurethatthevendorisstillonthelistandpresentthesupplement forQAreviewandapproval.
QAwillindicatetheirreviewandapprovaloforiginalcontracts bystampingandsigningthefilecopyofthe"accounting purposesonly"POreferencing thecontract.
Foramendments notaffecting QAorTechnical Requirements, QAshallsigntheRPAonly,nofurtherreviewisrequired.
Foramendments affecting theQAorTechnical obligations ofthecontract, QAshallindicatetheirreviewandapprovalbystampingandsigningthefilecopyofthe"accounting purposesonly"supplement referencing thecontract.
5.20BlanketPurchaseOrders:1.WheneveraBlanketPurchaseOrder(BPO)isusedfortheprocurement ofaQC-Required, QL-Z,orRIRitemorservice,theRPAshallspecifytheQualitylevel.EachDeliveryEtWorkAuthorization (DWA)releasedagainstaQC-Required, QL-2orRIRpurchaseordershallspecifythequalityrequirements consistent withtheBPO,thetechnical requirements (unlessDCJlllhteclmical requirements arespecified intheoriginalorder),andshallbereviewedbyQCandQApriortoissueinaccordance withthisprocedure.
ALITYASSURANCE MANUALPNP41Rev.14FLORIDAPOWER8LIGHTCOMPANYCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT XI%MS,8cSERVICESDateSetember151983Pageof16255.20(Cont'd)DWAsofadifferent qualitylevelthantheBPOmaynotbeissuedagainstaBPOissuedbythePurchasing Department.
IFtheSQADrequirements arenotincludedontheDWA,thefollowing statement mustbeincluded:
"QUALITYASSURANCE REQUIREMENTS APPLY-refertoBlanketPurchaseOrderandSupplements".
Inaddition, wheretheQA-ASLrequiresastatement toappearontheDWA,thisstatement mustbespecified whetherornotitisstatedintheoriginalpurchaseorder.BPODWAsshallnotbeusedforprocurement ofinventory itemscontrolled byInventory Resources.
2.IfQAorQCcannotperformthereviewofDWAsimmediately uponrequest,acopyoftheDWAistobesenttoOAorQCfortheirreviewandapprovalonthefollowing workingday.3.Whenitemstobeprocuredonablanketpurchaseorderarefullyspecified intheBPOitself,(including allqualityandtechnical requirements),
thefollowing methodmaybeemployedtoauthorize releaseofmaterialfromthesupplier:
a.Inventory Resources Release(Form1019)Asaminimum,identifytothevendortheblanketpurchaseordernumber,FPLstocknumberandreleasenumber.Thesemethodsshallnotbeusedtospecifytechnical orqualityrequirements ortochangeormodifyconditions intheBPOorsupplements.
b.Anychangestotechnical orqualityrequirements orchangesmodifications toconditions canonlybemadebysupplement whichwillrequirereviewbyQCandQApriortoissueinaccordance withthisprocedure.
FLORIDAPOWERaLIGHTCOMPANYQUALITYASSURANCE MANUCONTROLOFREQUISITIONS
&.THEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hSERVICESProc.No.P4.1Rev.14DateSetember151983Pageof175.21Checkrequestsmaybeusedfortheprocurement ofRIRitemsforimmediate useinlieuofPurchaseOrdersasrequired, uponapprovaloftheplantQualityControlSupervisor andaresubjecttoallofthecontrolsofthisprocedure forRIRitems.Checkrequestsshallnotbeusedfortheprocurement of"QC-Required",
"QL-2"orforanyinventory itemscontrolled byInventory Resources.
Changestoissuedcheckrequestsshallbeprocessed asinParagraph 5.16exceptthatanychangesshallresultinthecreationofanewcheckrequestincorporating thechangeandthecancellation oftheoriginalcheckrequest.5.Z2OtherProcurement Documents:
Onlythosedocuments specifically identified in6.0thisprocedure shallbeusedfortheprocurement of"QC-Required",
"QL-Z"or"RIR"itemsorservices.
RECORDS:PurchaseOrders,Contracts, Supplements, CheckRequestsandDWAsincluding qualityandtechnical requirements referenced inthisQPshallbemaintained inaccordance withQP17.1.
7.0REFERENCES
DEFINITIONS 8cABBREVIATIONS:
7.1
References:
10CFR50,AppendixB-"QualityAssurance CriteriaforNuclearPowerPlantsandFuelReprocessing Plants"ANSIN45.Z-"QualityAssurance ProgramRequirements forNuclearPowerPlants"QP4.4OP7.1"ReviewofProcurement Documents forItemsandServicesotherThanSpareParts"'ReceiptInspection of.Materials, PartsandComponents forOperating Plants" FLORIOAPOWERdLIGHTCOMPANYALITYASSURANCE MANUALCONTROLOFREQUISITIONS BcTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,8cSERVICESProc.No.P4.1Rev.14DateSetember15,1983Pageof18257.1(Cont'd)QP17.1"TheCollection andStorageofQualityAssurance RecordsforNuclearPowerPlants"7.2Definitions:
'Ihefollowing termsaredefinedintheGlossary:
Automatic ReleaseOrder(Inventory Resources)
BlanketPurchaseOrder(BPO)Commercial GradeItemConfirming PurchaseOrderContractChangeOrder(CCO)DeliveryandWorkAuthorization (DWA)Requisition onPurchasing Agent(RPA)SpecialQualityAssurance Document(SQAD)7.3Abbreviations:
ASL-FPLQualityAssurance Department ApprovedSuppliers ListBPO-BlanketPurchaseOrderCCO-ContractChangeOrderDWA-Deliverv8cWorkAuthorization PO-PurchaseOrderQL-Z-QualityLevelZHIR-Receiving Inspection RequiredRPA-Requisition onPurchasing AgentSQAD-SpecialQualityAssurance Document Ic~FLORIOAPOWERaLIGHTCOMPANYQUALITYASSURANCE MANUCONTROLOFREQUISITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,EtSERVICESProc.No.P4.1Rev.14DateSetember15,1983Page19oftC~v~~ytclylyIKtccIAlcc0kSnlrrVDrI~~IJ+~JTs~cmI0lslOccIsy~cM'cv11~Dc'~VCw~00SI~+IflIID'DDrccl 0~.yI~~+++$AlPIREAHI%4BQAOJscwIlacv~JnDcccio+r%
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~rclcc0~h~ycc>0ccco0SWSV*'lCC7CJoRzCICLOCPWVC0CCVCDIDcDcccoy~n~occDcccocccccDDcc
~V~v0eccccccccrA
~ICIDcDc0c~JwoescCyveacasaaccc0 c~J~nccDcCCDC
~~rDcCCcoWa~CDn~~cVcDCCCISL~css'DIAAJWJ~~y~ltdIcCtI~~wDccDccccr0 cDDcrlcItT~VlD'JCcvcI~SJNaWILQOO CIAZLLIOCJIL I'SNOLJlIOIclLJLIKl LfBHJO~rDcc0I~l~0IIIIIIIIIIIIIIIIIIIIIIIIscwItcWIMAstIIGtII~c~IDDccDccrPa~I0tt1cccocDVUD4%4AlJNvc cccclr)IccDclcpj&g
~yvcrc~c>wahoocayQJs'sJ$1JN0cL)srsccc lrosJv0rsycclIlaO'556LovDs~sotLLoYosscotch/Qs'cxxILoyos'zaOLoyQs'LoatovUs~<~JogpcctDcccjtpcctcKllJ roIjlccDccccpl0otf AIL~Jqccccc0crlcacccIIpolccDcc0Icp Clroud~ccDcIsPcccccLI
~UIPcccccclcccl Oct0l~lccop.'lr0Dct
'slcclplLItcccrslcJocccccc0O 0lrCv5CaQVC'N4H/NOIJYDIQlltHOI KRLlnFigureQP4.1-1Cc FLORIDAPOWERILLIGHTCOMPANYALIZYASSURANCE MANUALCONTROLOFREQUISITIONS EcTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,hSERVICESProc.No.P4.1Rev.14DateSetember15,1983Pageof2025aUZUOOCCOICOg~IfQKz&%,O+v5CJIcv0-"-20OIDOCC~nVI0IZInKZlJC0IZ00~YVIUOCauJClCZlVZZ0ICln000Vl'00ol;I0oiI)0ZOo'g0CoV<<000VlCx0C0000ZIz0OIIJ0IVJJPC:'hCIV0KJICJVlZCC0JI0ccZ0I0cnCVl0IZ0VZKJtJ000JVICZ0V'Z\J0VZZ0ZC00C0~VY'CJlV)Vco'%COO0.<<gXV(lll'.Cc0IUeRVVKlKOCCI00O00IVlZECC0pZCZ>0IZlV<VOCUJOI0VlC'OII'SJCYIIC0QZZlVQa~nCVlCCZavlVCECo>Z.OCCcJooovlZIVOCOuOoKn.JIVOcIVJVZC>0VluCZu+0>CooJnclvJJCoogz0a00C000IC00nV0000ICC0VV~.00VtN'E00ICCV0I!acvVIOII'VCClaIIP~CCIT'lC0ZcI\JI0CJCa:IJO~0gOIl~DHle5Pcn5Vl<<llC00C00Z~~iIlIfIIII1IIIII;II'lallloz0ZZCJ0IcvZVI0IIIJV0ZO0lllO-OCCuooo0COu<<0uCZ0oZ0I0~VluCCzaKOOCcc00t0Vl00I,I=Vl\0IVlI='II0lC'VVl0'lFigureQP4.1-2 QUASH%ASSURANCE MANUProc.No.P4.1FLORIDAPOWER6LIGHTCOMPANYCONTROLOFREQUISITIONS 8cTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,EcSERVICESRev.DateSePage14tember15,19832125ofIIZILClUlKO0:LLlfU<S,Ug~ZlaL<<IChQ)PI4CZDDD~'ca<-'5ZZ000CCVl0I0aVa<<Ilc0IZQpIVl40QWWID<<0ZZ0IlVlW0I(O0/Dl0O!Z0-8E0O<<8"00I44C4,0tcIII0lal~~OCZ1CIIJZOlllICJIh~C4ICIZDI0C0000ZIOCCZ0I4lCIVl0ZaVIJ000VVICZ<<IOZV0ClZZ20VIXOC0CC0VVp0'4Ill'DOlaCllllOlt4IOIaOCOIZICCICOOZIII>0IZW0avOC4lQWOOwC'0ICSNVICI0I'JZao4I4WCVICCZ04lvcrCpsPOZOCCOOOOVlZaaOCOwOlOOC44,<<WIVOcIaWOavZC~)OVIICZ4a<<O0~OOvlc00000<<4004aI\,C44.000alCj000IC40'Oa~'000ID.loiOiCI~~IC4Io!QCiOCDIIVlZCCalDII~l0IllIalZ0al0Jo~Ia0Z4O.0Ill+IIIIavl50000Z)(~IIIII~II~.;II~iIIIIII'I:l',iIO1'CICIZW<<IIOZLlZOIO.ZVliIIiIOIIIICJOZXOCC0~occWJOPO4lZLCoWa0CZQ000)0I4lI=CZ><<0OCllWavICOQIC0Va0VlVl0VlI0.aA/OiCC0ZFigureQP4.1-300Ii Proc.No.P4.1FLORIOAPOWER6LIGMTCOMPANYCONTROLOFREQ~jITIONS hTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,8cSERVICESRev.DateSePage14tember151983of2225II5I-zIIIU$0:8~IIPIII05OI-DACOOalIAChDOIIIKWI0IIllAIoCC0IZoo~CIADOCOWIOZZ0IACCJAI00IIAXaWIIZ'OIII0IVWOC+ICjIQIZOOICOI0xlwIO~ZIS~Cj~CCOIZIZOI>>CJ!QC<<OwQoOwWIAIClCCWWo~Ao~o>~WWiCa8ZaC0IC0CCIIICAn0UeC7IIIIDK0I0O0IZ0c!opIAI)OOOIIIIC0OOZCxloZwaAIOCWPKO0COIISIIYM0ZL0wIco5AAWC~ACCawwZOIAOCC5POO.OCCwooowZ~OCOwCWpCA0fCWWCIZCloIP-CZWao0ICOo0a0CC0~C0\0C50Xt0I20CICC0Ci0Ilt~0!0IC~A0000I0CC0't0aI2IIOr<IA8IOIaI~CIO00I0aC0e03"-IIW00M0IAClIAC00Cw<~WoZOIO.0IIIIOOZOO~OCCWoOoWZWOCOW0CoaoZo>0IWPCZ550OCWIAICOOC0a\0ID0rIAi0a0IjC.t00~A000FigureQP4.1-4 ICFLORIDAPOWERaLIGHTCOMPANYQUALIITYASSURANCE MANUCONTROLOFREQUISITIONS ScTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITZMSPBcSERVICESPro.No.P4.1Rev.14DateSetember151983Of2325IIIONOAPDVIR~IRHICOSPRSSTIiConvector PurchaseOrderNo,FloridaPosvcr/kLightCompanyCONTRACTCNANGE OROERNO.ConvactTidePrDiectHsAODateOLSITcssLDCCDDCCONTRACTCHANGE:(Deuil)0InScopeOOutofScopeAMOUR'fICsscrcCrcdsulHtICHAISGCtoMAIIHOURS THISCCOWork/Service surtdateScheduleofPHCeS'ork'Service Completion DateToutAuthorited AmountThisChangeOrderICoccc0.Ifcoosiovcd)
PLRPOSEANDNECESSITY tcrscct0.)fcoouovcd)
Thetotalestimated cost(savings) ofthischange(considering thebillingforthischange,directFPLcosts,proectsrheduleimpact,effectsonothercontractorS, etC.)iSSfcrsccaO.ffcooriovcd)
COSTHISTORYOrigina)ContractCommivnent ToulofPreviousChangesAuthorited
'IoutPendingChangeOrdersThisChange(Nct'Amount)0Firm0Est.lou)Comrnnment toDate(Inc).Ibischange)CouldThisChangeOrderImpactOtherContracts?
0YesONo(Check0,Ifcontinued)
PRIMARYCAUSEOFCHANGE(CheckOne)0VariancefromQuantityEskOother(specify) 0Regulatory Requirements 0Construction Changes0Engineering Cnanges0OtherDepanment RequeuOVendorCaused(Identify backchargesinPurposegNecessity) 0Conwrucubility ROU'lCroc*PPROVALaAUTHOREZAT rossQRIosssarco svoA'rcAPPROVCOevoATcAppaovcoevOATCAISROVCOSVAVTHSRIaco svC0ZE0EODIE0nPART2PURCHASING/CORPORATE CONTRACTS FigureQP4.1-5possss~SaISIGEAEOI Rcs,10S.
ALTIY'SSURANCE MANUALProc.No.Rev.14P4.1FLORIOAPOWERaLIGHTCOMPANYCONTROLOFREQUISITIONS 8cTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,8cSERVICESDateSetember151983Page24<<JCeCf~e0C0~IQ<<1V11C400ie~~QI<<'0~IeV04Oe~CQC0JlICI0~JCI0a44OeC0JJ4~~CIoa,a0eJQC>><<eV~VC0~IJO4aILBB8~1ICL,Cei~ewPd4C,0C0a4eepV~100iec40,'06oSOCtV~'00VC44~~~00COQ~~elll>>4~V0lehlCCR,R.JJIC:eaCJeC900Cs<<aff>>0LC'0~CC~ee~CL0440444Jo00C04JJ4llQ>>'ZwC00O~0~1w>>V~elll04C4paoacR.o00O0I0CelD~Id00JQ11ieCa04JJ0VCfa11C0VCIdJIIJ004e4Ol~0Oie0dO0CV4f0CIC0ael'OCr0'p0~1C0ll4V0Qe00CCJJ0w04:0de0Cl~<<IaedeCCOO'QO0illCCCCllCee'0ClfLgeCJ~K-Kov~OI4gC~p~0hC~Oep0O~~IJIJ>>04VQieeliegaFKQC50c0'u8C0'00d~f'4Ct4JJa<<1CQCeel4~IIi~ACO>>JJ4<<>>ga,wC~JJa040I<<CCI060CL0aDe~JJPllavO'0II004Vcxa0C~140p<<1C0~aewll~<<44I'O0~0CQa04~fw0Ia-"IOlJ>>QIe~ev~olIC~SOv0Cll<<e4CQ4a<<eQ41JI<<>C~Ia,vv004'0ae0p4I~10'V~IJJ~w~gfCp~Ill0Vll~CligI<<gJJ4JJ0IPCC0le4QlOe~04C00VdIre11CQ0~00llIJ004k4.oecV00IJVJJ0w44VQQwV0<<eIJCeIJ~E4V404'ieee4eIie0VII<<O0JIe4~4v00JIPV~oaeCI40Ca>>allQllaa004CwCIe<<1QCIOw~OwaeCJJ0elv0~44C4ll0a0JJc114CI0ogCWC0IJO~1~e<<0Q4>>OC40ae<<d>>aeO~~pJ~I4V0wJI4IJ4~ovrg~1CI4d44JA00uC0'ee00p~C<<1LWCIJ'44V~av4oc0le>>~IJ0IJC~000I~ll0lJCCV4QQVD0leee~Ill40VaCJlEQ"R."-evJl0'OOl4CC0a11V000CCae400~'0ea4I\8OeCCCCk>>~e~e'0J=0V00~JJCeCelQQ40Oe~e~04~4DeQeC,ie0ie0'74'0bCCDJIg024c0~I40'404'0ee~I4CIV04JJ~~IIaOop4C04CllI4~C4P'O11Cg'4005.coff~p~Jd4'0O)<<0I4~4JJ400'0ee04~ie~eeQQ00~1leQ<<1<<J4~VC0w4ICC48,O0IJ~C~0JI4(JJOKQeX~4~~V0PJillee0~dvo44>>4eeo4RllIJ~0JJC40p~0CaeV040QIJ4p4leae00g04~0VIIJÃw5CJI<<L15CJ4CCeeFigure4.1-6JJ~Jie0Cd0CCCC0'CC FLORIDAPOWERaLIGHTCOMPANYQUALM%ASSURANCE MANUCONTROLOFREQUISITIONS 8cTHEISSUANCEOFPURCHASEORDERSFORSPAREPARTS,REPLACEMENT ITEMS,EcSERVICESProc.No.P4.1Rev.14DateSetember151983Page2525ofFLOWCHART FORCLASSIFiCAT1ON OFANRPASTARTYESNUCLEARNOSAFETYRELtNOCOMMYESGRADEITEMtDOCUMENTNOREOUIRED~
tNODESIREYESTOUPGRADEtSTORESIXSP.ONLYISYESYESACCEPTASLE tNOQCRED'DDL-2RIRRIR~XSOC+'EQ'DAODASTATEMTXOTSR,1OCFR21DOESNOTAPPLYOL~2DClnCO2C'ORDesireToUpgradeORCritical~ra~irtics CanNotBaVerifiedUponReceiptFigureQP4.1-7 na~~()k i~c~STATEOFFLORIDA))ss.COUNTYOFDADEJ.M.Milliams, Jr.,beingfirstdulysworn,deposesandsays:ThatheisVicePresident ofFloridaPower5LightCompany,thelicenseeherein;Thathehasexecutedtheforegoing document; thatthestatements madeinthisdocumentaretrueandcorrecttothebestofhisknowledge, information, andbelief,andthatheisauthorized toexecutethedocumentonbehalf,ofsaidLicensee.
J.M.Milliams, Jr.Subscribed andsworntobeforemethisayof,1983.(>,.~-,NOTARY-PUBLIC,inandfortheCounty'ofDadE.,StateofFlorida.Hycommission expires:NOTARYPU8LICSTATEOFFLORIDAATLARGEMYCOMMISSION EXPIRESDEC6I984.8ONDEDTHRUGENERALINS.UNDERV(RITERS Ii~~,~~'el"rJlpI~1Ih